JP2648705B2 - Converter lining structure - Google Patents
Converter lining structureInfo
- Publication number
- JP2648705B2 JP2648705B2 JP4080792A JP8079292A JP2648705B2 JP 2648705 B2 JP2648705 B2 JP 2648705B2 JP 4080792 A JP4080792 A JP 4080792A JP 8079292 A JP8079292 A JP 8079292A JP 2648705 B2 JP2648705 B2 JP 2648705B2
- Authority
- JP
- Japan
- Prior art keywords
- lining
- furnace
- brick
- wear
- iron plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
- Carbon Steel Or Casting Steel Manufacturing (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は転炉ライニング構造、特
に転炉炉口絞り部のライニング構造に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a converter lining structure, and more particularly to a lining structure for a converter furnace port narrowing portion.
【0002】[0002]
【従来の技術】転炉は溶銑を酸素吹錬し、脱炭・脱リン
を行う設備として知られている。この吹錬には多量の酸
素を使用し、炉内溶銑の攪拌を行うため炉内の溶銑・ス
ラグ等がオーバーフローする動きを示すが、このオーバ
ーフローを極力現象させる目的と、炉内吹き込みガスの
回収を効率的に行う目的で炉口部を縮小した絞り形状と
なっている。この炉口絞り部のライニング構造は鉄皮の
内側にパーマネントライニング100〜150mmとそ
の内側にウエアライニング400〜600mmを施工し
ている。パーマネントライニングはライニング厚みが薄
いので脱落が発生し易く金物で固定しているが、ウエア
ライニングは十分な固定方法が無く、円周方向のレンガ
相互のテーパーせり力で保持しているのが通常である。2. Description of the Related Art A converter is known as a facility for oxygen blowing of hot metal for decarburization and dephosphorization. A large amount of oxygen is used for this blowing, and the hot metal and slag in the furnace show a movement to overflow in order to stir the hot metal in the furnace.The purpose of reducing this overflow as much as possible and the recovery of gas blown into the furnace In order to carry out the process efficiently, the shape of the furnace opening is reduced. The lining structure of the furnace port drawing portion has a permanent lining of 100 to 150 mm inside the steel shell and a wear lining of 400 to 600 mm inside the inside. Permanent lining is fixed with metal because the lining thickness is thin so that it easily falls off, but wear lining does not have a sufficient fixing method, and it is usual to hold it with tapering force between circumferential bricks is there.
【0003】この炉口絞り部表面には吹錬時に吹き出し
た地金・スラグ等の付着があり、この付着物の除去方法
として、酸素による溶解除去法があるが、多くの時間を
必要とするため、部分切断の上大型の金物等をクレーン
で吊りこれを突き当てて炉内側へ突き落とす作業が一般
的となっている。この突き落とし作業は炉口絞り部のラ
イニングも同時に損傷してしまい、地金とともにライニ
ング材の脱落が早期に発生している。炉口絞り部のライ
ニングの脱落は、鉄皮温度の上昇による鉄皮の変形が発
生したり、そのまま放置すると鉄皮溶損事故につながる
ため耐火物の吹き付け補修を行っているのが一般的であ
るが、施工頻度は2〜3チャージ毎と非常に多く大変な
作業となっている。また、ウエアライニングの脱落を防
止する目的で炉口部に引っ張り金物を設けてウエアライ
ニングを引っ張る方式も実開昭63−199152号公
報で開示されている。[0003] The metal or slag blown out at the time of blowing is adhered to the surface of the furnace port narrowed portion. As a method for removing the adhered material, there is a dissolution removal method using oxygen, but it requires a lot of time. For this reason, it is common practice to suspend a large piece of metal or the like after partial cutting with a crane and to hit it against the inside of the furnace to drop it. This pushing-down operation also damages the lining of the furnace port narrowed portion at the same time, and the lining material and the metal fall off at an early stage. Dropping of the lining at the furnace opening narrows the deformation of the steel due to the increase in the temperature of the steel, and if left as it is, it will lead to an accident of melting the steel. However, the frequency of construction is very large, every 2 to 3 charges, which is a very difficult task. Japanese Utility Model Application Laid-Open No. 63-199152 discloses a method of pulling the wear lining by providing a pulling metal at the furnace opening for the purpose of preventing the wear lining from falling off.
【0004】[0004]
【発明が解決しようとする課題】炉口絞り部ライニング
は先に述べた如くオーバーハングした構造であるため一
旦レンガの脱落が発生すると全体に拡大するため、吹き
付け等の補修は頻度多く行う必要があるが、この補修方
法は、高温下での熱間作業となるため頻度多く実施する
ことは作業負荷が高く且つ操業の稼働率低下ともなり好
ましくない。一方、炉口絞り部の鉄皮側に引っ張り金物
を設けてウエアライニングの脱落を防止する方法が開示
されているが、この方法はパーマネントライニングを貫
通してウエアライニングを固定・保持する方法となると
共に築炉作業時に一段毎に金物との高さ方向と水平方向
の調整を行う必要があり、築炉作業効率が大幅に悪化す
る問題がある。As described above, the squeeze port lining has an overhanging structure as described above, so once the bricks fall out, the entire lining expands. Therefore, repairs such as spraying must be performed frequently. However, since this repair method involves hot work under high temperature, it is not preferable to frequently perform the repair method because the work load is high and the operation rate of the operation is reduced. On the other hand, a method is disclosed in which a pull metal is provided on the steel shell side of the furnace port drawing portion to prevent the wear lining from falling off, but this method is a method of fixing and holding the wear lining through the permanent lining. At the same time, it is necessary to adjust the height and the horizontal direction with respect to the hardware at each stage during the furnace construction work, and there is a problem that the furnace construction efficiency is greatly reduced.
【0005】上記鉄皮からパーマネントライニングを貫
通してウエアライニングを固定・保持する方法は、鉄皮
とウエアライニングの膨張挙動が保持金物を経てパーマ
ネントライニングに影響を与えることからパーマネント
ライニングの目地の緩みの発生そして目地部への地金の
侵入に進展することも懸念される。更に、パーマネント
ライニングはウエアライニングが万一溶損したり脱落し
たりした時に最後の砦として溶銑・溶鋼が鉄皮に到達す
るのを防ぐ物であり、パーマネントライニング部に金物
を、多く取り付ける事は鉄皮溶損トラブルを誘発する要
因となり充分な対策とは言えない。[0005] The method of fixing and holding the wear lining by penetrating the permanent lining from the iron shell is based on the fact that the expansion behavior of the iron shell and the wear lining influences the permanent lining through the holding metal, so that the joint of the permanent lining is loosened. It is feared that the occurrence of ingots and infiltration of bullion into joints will progress. Furthermore, permanent lining is to prevent hot metal and molten steel from reaching the steel skin as the last fort in case the wear lining should be damaged or fall off. It is a factor that induces skin erosion trouble and cannot be said to be a sufficient measure.
【0006】炉口絞り部のライニング損傷は、これら地
金の付着による問題もあるが通常の操業においても鉄皮
とレンガの膨張量には差があるため、上下方向の膨張差
で炉口絞り部には隙間が生じたり鉄皮で押さえこまれた
りする事で発生する問題もある。本発明は上記転炉炉体
の膨張・収縮に伴うライニングの緩み防止および炉口部
の地金取りに伴う衝撃に対するウエアライニングの強度
向上、更には操業時の鉄皮溶損トラブル防止などを有利
に解決する手段の提供を課題とする。[0006] The lining damage of the furnace opening portion has a problem due to the adhesion of the metal. However, even in a normal operation, the expansion amount of the steel shell and the brick is different. There is also a problem that occurs when a gap is formed in the portion or the portion is held down by an iron skin. The present invention is advantageous for preventing the lining from being loosened due to the expansion and contraction of the converter furnace body, improving the strength of the wear lining against the impact caused by the metal slab removal at the furnace opening, and further preventing the steel shell from being damaged during operation. It is an object to provide means for solving the problem.
【0007】[0007]
【課題を解決するための手段】本発明は、炉口絞り部の
ウエアライニングの各レンガの両側面部に鉄板部材を埋
設し、該鉄板部材を溶接して連結することを特徴とする
転炉ライニング構造。また、本発明は、炉口絞り部のウ
エアライニングの各レンガの少なくとも一面に鋼材を埋
設し、該鋼材を溶接して連結することを特徴とする転炉
ライニング構造である。 SUMMARY OF THE INVENTION The present invention relates to a furnace port drawing section.
Iron plate members are buried on both sides of each brick of the wear lining.
And connecting the iron plate members by welding.
Converter lining structure. In addition, the present invention relates to
Fill at least one side of each brick of the air lining with steel.
And welding the steel materials to connect them.
It is a lining structure.
【0008】[0008]
【作用】本発明は、炉口絞り部のライニングを構成して
いるウエアライニングの各レンガ相互を連結する、具体
的には上記各レンガの両側面部に鉄板部材を埋設し、該
鉄板部材を溶接して連結するとか上記各レンガの少なく
とも一面に鋼材を埋設し、該鋼材を溶接して連結するこ
とにより、炉口絞り部のライニングを構成しているウエ
アライニングの各段毎に両隣のレンガ相互が連結される
ので、レンガは環状に一体化され強固な構造となる。DETAILED DESCRIPTION OF THE INVENTION The present invention, connecting each brick mutual wear lining constituting the lining of the throat aperture portion, are embedded iron plate member on both side surfaces of the upper Symbol each brick specifically, the iron plate member A steel material is buried on at least one surface of each of the above bricks by welding or connecting, and the steel material is welded and connected, so that bricks on both sides of each stage of the wear lining constituting the lining of the furnace port drawing portion are provided. Since they are interconnected, the bricks are integrated into a ring and have a strong structure.
【0009】上記レンガに鉄板部材を埋設し、この鉄板
部材を溶接して連結する態様では、ウエアレンガ製造時
に該レンガの両側面部に金属板を埋め込み築炉時にこの
金属板を溶接固定するものである。この金属板はレンガ
目地部の異常溶損と溶接強度を考慮して1〜2mmの板
厚のものが好ましいが、それ以上の厚みであってもよ
い。この炉口絞り部のウエアライニングを構成するレン
ガはその全数を連結固定する態様が最もよく、また一段
目を円周方向全数固定したら二段目は固定しない、三段
目は円周方向全数固定するというように、円周全数固定
したレンガで非固定レンガを挟持する態様であっても相
当な効果が見られる。[0009] An iron plate member is embedded in the brick, and
In a mode in which the members are welded and connected, a metal plate is embedded in both side surfaces of the brick at the time of manufacturing the wear brick, and the metal plate is welded and fixed at the time of furnace construction. This metal plate is preferably one having a thickness of 1 to 2 mm in consideration of abnormal erosion and welding strength of a brick joint portion, but may have a greater thickness. It is best to connect and fix all of the bricks composing the wear lining of the furnace port drawing part, and if the first stage is fixed in the entire circumferential direction, the second stage is not fixed, the third stage is fixed in the circumferential direction As described above, even when the non-fixed brick is sandwiched by the bricks whose entire circumference is fixed, a considerable effect can be obtained.
【0010】また、本発明はウエアライニングのみを溶
接等で一体化し強固なライニングを構成するためパーマ
ネントライニングには何ら欠陥を与えずに施工できるの
で施工が短時間で可能である。また、ウエアライニング
が万一損耗してもパーマネントライニングの欠陥部がな
いため鉄皮の溶損トラブルが発生しない。また、鉄皮と
耐火物は膨張挙動が異なるため炉口絞り部ではこの膨張
差に伴う隙間が発生するが、パーマネントライニングは
一般的に鉄皮からのサポート金物で固定されており鉄皮
に追従して動くがウエアライニングは独自で一体化して
おりこの影響を受けず、レンガの緩みに伴う抜け落ち、
またレンガ目地部への地金侵入などが発生しない。更
に、ウエアライニングを構成するレンガは溶接等により
一体化されることで築炉後の炉体傾動伴う緩みも生じな
いなど利点が多い。Further, in the present invention, since only the wear lining is integrated by welding or the like to form a strong lining, the permanent lining can be constructed without any defect, so that the construction can be performed in a short time. In addition, even if the wear lining is worn out, there is no defective part of the permanent lining, so that there is no trouble of melting of the iron shell. In addition, since the expansion behavior of iron shell and refractory is different, there is a gap due to this expansion difference at the furnace mouth narrowed part, but permanent lining is generally fixed with support metal from steel and follows the steel It moves, but the wear lining is uniquely integrated and unaffected by this, falling off with the loosening of the brick,
In addition, metal intrusion into the brick joint does not occur. Further, since the bricks constituting the wear lining are integrated by welding or the like, there are many advantages such that the furnace body does not loosen due to tilting after the furnace is built.
【0011】[0011]
【実施例】図1に250トン転炉の炉口絞り部のライニ
ング構成を示す。炉口絞り部のライニング厚みはパーマ
ネントライニング部2が114mm、ウエアライニング
部3が540mmで構成されている。パーマネントライ
ニング2はMgO質の焼成レンガで目地にはモルタルを
使用しているが、ウエアライニング3はMgO−C質レ
ンガで目地部には何も使用しない空目地築炉を実施して
いる。このウエアライニング3を構成する代表的な鉄板
4埋め込みレンガ5を図2に示す。レンガ5の形状は高
さ150mm、長さ540mm、幅は150mmから1
45mmにテーパーが付いたもので、このレンガに高さ
145mm、長さ500mmで厚みが2mmの鉄板4を
両側面に、該鉄板4の折り曲げ片を埋め込み製造した。
この2mmの鉄板は上部がレンガ面よりも5mm下がる
構造とした。FIG. 1 shows a lining configuration of a narrowed part of a furnace port of a 250-ton converter. The lining thickness of the furnace port drawing portion is 114 mm for the permanent lining portion 2 and 540 mm for the wear lining portion 3. The permanent lining 2 is made of MgO-based fired bricks and uses mortar for joints, while the wear lining 3 is made of MgO-C-based bricks and implements an empty-mesh foundation furnace that uses nothing at the joints. FIG. 2 shows a typical iron plate 4 embedded brick 5 constituting the wear lining 3. The shape of the brick 5 is 150 mm in height, 540 mm in length, and width is 150 mm to 1
A 45 mm-tapered iron plate 4 having a height of 145 mm, a length of 500 mm and a thickness of 2 mm was embedded in both sides of this brick, and the folded pieces of the iron plate 4 were embedded and manufactured.
This 2 mm iron plate had a structure in which the upper part was lower by 5 mm than the brick surface.
【0012】築炉方法は一段毎にリング状に施工し、施
工後に目地部の埋め込み鉄板4の上端部を溶接した。溶
接長さはレンガ5のパーマネントライニング2側から4
00mmで、図1に示すように炉口絞り部のほぼ全数を
固定した。溶接部で肉盛り部がレンガ上面から飛び出し
た所は研磨を行い上に乗るレンガの横目地の拡大を防止
した。図3及び図4は埋め込み鉄板4の変形例を示した
もので、角棒等の鋼材6を側面にあるいは上面に埋め込
んだ態様であっても溶接による一体化が可能であれば良
い。図5及び図6はレンガ上面部あるいは側面部に切り
欠き溝7を形成し、該切り欠き溝7にコッター部材を貫
入して連結する態様であっても同様の連結効果が達成さ
れる。The furnace was constructed in a ring shape at each stage, and after the construction, the upper end of the embedded iron plate 4 at the joint was welded. The welding length is 4 from the permanent lining 2 side of the brick 5.
As shown in FIG. 1, almost all of the furnace port narrowed portions were fixed at 00 mm. In the welded portion, the portion where the overlay was protruded from the upper surface of the brick was polished to prevent the expansion of the side joints of the bricks on top. FIGS. 3 and 4 show a modification of the embedded iron plate 4. Even if the steel material 6 such as a square bar is embedded in the side surface or the upper surface, it is sufficient that integration by welding is possible. 5 and 6, the same connection effect can be achieved even in a mode in which a notch groove 7 is formed in the brick upper surface portion or side surface portion, and a cotter member is penetrated and connected to the notch groove 7.
【0013】[0013]
【発明の効果】本発明によるウエアライニングを構成す
るレンガ相互を溶接等の手段によって連結、固定した一
体化構造とした結果、稼働初期のライニングのゆるみに
伴う抜け落ち等がなく炉口絞り部レンガ脱落までの寿命
が従来の1000回から3000回へと向上した。ま
た、ウエアライニングが脱落してもパーマネントライニ
ングが健全なため鉄皮溶接トラブルも減少した。According to the present invention, the bricks constituting the wear lining are connected and fixed by welding or other means to form an integrated structure. As a result, there is no dropout due to the loosening of the lining in the initial stage of operation, and the bricks in the furnace opening drawn portion fall off. The service life up to 1000 times has been improved from the conventional 1000 times. In addition, even if the wear lining was dropped, the permanent lining was healthy, so that iron welding troubles were reduced.
【図1】転炉炉口絞り部のライニング構造の断面説明
図、FIG. 1 is an explanatory cross-sectional view of a lining structure of a converter furnace port drawing portion,
【図2】本発明のウエアライニングを構成する鉄板埋め
込みレンガを示す斜視図、FIG. 2 is a perspective view showing an iron plate embedded brick constituting the wear lining of the present invention;
【図3】本発明の他の埋め込み鉄板の変形例を示す斜視
図、FIG. 3 is a perspective view showing a modification of another embedded iron plate according to the present invention;
【図4】本発明の更に他の埋め込み鉄板の変形例を示す
斜視図、FIG. 4 is a perspective view showing still another modified example of the embedded iron plate of the present invention;
【図5】本発明のレンガ上面部に切り欠き溝を形成した
状態を示す斜視図、FIG. 5 is a perspective view showing a state in which a notch groove is formed in a brick upper surface portion of the present invention;
【図6】本発明のレンガ側面部に切り欠き溝を形成した
状態を示す斜視である。FIG. 6 is a perspective view showing a state in which a notch groove is formed in a side surface portion of a brick according to the present invention.
1 転炉の鉄皮 2 パーマネントライニング 3 ウエアライニング 4 埋め込み鉄板 5 レンガ 6 埋め込み鋼材 7 切り欠き溝 DESCRIPTION OF REFERENCE NUMERALS 1 converter shell 2 permanent lining 3 wear lining 4 embedded iron plate 5 brick 6 embedded steel 7 cutout groove
Claims (2)
ガの両側面部に鉄板部材を埋設し、該鉄板部材を溶接し
て連結することを特徴とする転炉ライニング構造。 1. Each lens of a wear lining of a furnace port drawing section
An iron plate member is buried on both sides of the gas, and the iron plate member is welded.
A converter lining structure characterized in that the converter lining is connected.
ガの少なくとも一面に鋼材を埋設し、該鋼材を溶接して
連結することを特徴とする請求項1記載の転炉ライニン
グ構造。 2. The lens of the wear lining at the furnace port drawing section.
A steel material is buried on at least one surface of the gas, and the steel material is welded.
The converter lining according to claim 1, wherein the converter lining is connected.
Structure.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4080792A JP2648705B2 (en) | 1992-04-02 | 1992-04-02 | Converter lining structure |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4080792A JP2648705B2 (en) | 1992-04-02 | 1992-04-02 | Converter lining structure |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH05279719A JPH05279719A (en) | 1993-10-26 |
JP2648705B2 true JP2648705B2 (en) | 1997-09-03 |
Family
ID=13728308
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP4080792A Expired - Lifetime JP2648705B2 (en) | 1992-04-02 | 1992-04-02 | Converter lining structure |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2648705B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107504815A (en) * | 2017-08-19 | 2017-12-22 | 安徽芜湖海螺建筑安装工程有限责任公司 | A kind of combination anchor and its processing method |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4584636B2 (en) * | 2004-06-29 | 2010-11-24 | 日鉱環境株式会社 | How to use industrial waste treatment furnace |
JP5076915B2 (en) * | 2008-01-16 | 2012-11-21 | 住友金属工業株式会社 | Lining structure of the converter throttle section |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5147A (en) * | 1974-06-20 | 1976-01-05 | Matsushita Electric Ind Co Ltd | REIDANBOSOCHI |
JPS5732177A (en) * | 1980-08-06 | 1982-02-20 | Toshiba Corp | Photoelectric conversion characteristic control system of solid state image pickup device |
-
1992
- 1992-04-02 JP JP4080792A patent/JP2648705B2/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107504815A (en) * | 2017-08-19 | 2017-12-22 | 安徽芜湖海螺建筑安装工程有限责任公司 | A kind of combination anchor and its processing method |
CN107504815B (en) * | 2017-08-19 | 2019-08-06 | 安徽芜湖海螺建筑安装工程有限责任公司 | A kind of combination anchor and its processing method |
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JPH05279719A (en) | 1993-10-26 |
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