JP2642188B2 - Adhesive base material and method for producing the same - Google Patents

Adhesive base material and method for producing the same

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Publication number
JP2642188B2
JP2642188B2 JP1061194A JP6119489A JP2642188B2 JP 2642188 B2 JP2642188 B2 JP 2642188B2 JP 1061194 A JP1061194 A JP 1061194A JP 6119489 A JP6119489 A JP 6119489A JP 2642188 B2 JP2642188 B2 JP 2642188B2
Authority
JP
Japan
Prior art keywords
weight
melt
intrinsic viscosity
fibers
nonwoven fabric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP1061194A
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Japanese (ja)
Other versions
JPH02240013A (en
Inventor
正司 浅野
弘正 岡田
康朗 新井田
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KURARE KK
Original Assignee
KURARE KK
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Priority to JP1061194A priority Critical patent/JP2642188B2/en
Publication of JPH02240013A publication Critical patent/JPH02240013A/en
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Publication of JP2642188B2 publication Critical patent/JP2642188B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Materials For Medical Uses (AREA)
  • Artificial Filaments (AREA)
  • Nonwoven Fabrics (AREA)
  • Medicinal Preparation (AREA)

Description

【発明の詳細な説明】 <産業上の利用分野> 本発明は湿布薬剤用、救急絆創用などの貼付用基材に
関するものである。
DETAILED DESCRIPTION OF THE INVENTION <Industrial Application Field> The present invention relates to a substrate for application such as for a poultice medicine and for an emergency bandage.

<従来の技術> 従来、貼付用基材としては、モスリン、スフモスなど
の布帛やビニルフイルムが広く使用されていた。また、
貼付用基材として不織布を使用することも既に提案され
ている。例えば、多数の細透孔を配した不織布の片面
に、エチレン−酢酸ビニルコポリマーの透明薄膜がラミ
ネートされた貼付材が実公昭60−23287号公報に、溶融
紡糸されたポリウレタン弾性フイラメントを積層して得
た、ポリウレタン弾性繊維不織布を皮膚粘付剤等の基材
に使用する医用感圧接着性シートが特開昭61−22855号
公報に提案されている。
<Conventional technology> Conventionally, cloths such as muslin and sufmos and vinyl films have been widely used as a substrate for application. Also,
It has already been proposed to use a nonwoven fabric as a substrate for application. For example, on one side of a non-woven fabric having a large number of fine pores, an adhesive material in which a transparent thin film of an ethylene-vinyl acetate copolymer is laminated is disclosed in Japanese Utility Model Publication No. 60-23287, and a polyurethane elastic filament that is melt-spun is laminated. JP-A-61-22855 proposes a medical pressure-sensitive adhesive sheet using the obtained polyurethane elastic fiber nonwoven fabric as a base material such as a skin adhesive.

<発明が解決しようとする課題> 従来の貼付用基材では伸縮性が殆どなく、柔軟性に欠
けるために肌添い性が悪いとか、通気性がないため蒸れ
るとかの欠点があり、使用上の違和感についての改善が
必要である。更に、薬剤塗布量が多いなどの問題点があ
る。
<Problems to be Solved by the Invention> The conventional base material for application has a drawback that it has almost no elasticity and lacks flexibility, so that it has poor skin contact properties and lacks air permeability, so that it is stuffy. Improving the sense of discomfort is needed. Further, there is a problem that the amount of applied medicine is large.

また、従来の溶融紡糸に使用されているエチレン−酢
酸ビニル共重合体鹸化物、またはポリウレタンを用いた
場合、溶融押出物を高圧気体噴射流で繊維流を形成し、
搬送してシート状に捕集して不織布とするいわゆるメル
トブローン紡糸法による不織布の製造方法では、十分に
細化、配向した繊維が得られず、均一性の良好な繊維流
を形成することができないために、繊維の太さ、繊維長
が不均一であり、地合いの良い貼付用基材を得ることが
できない。特に、メルトブローン法で幅が1mを超える広
幅の不織布を、均一性の良いメルトブローン不織布とす
ることは困難である。
Also, when using a saponified ethylene-vinyl acetate copolymer or polyurethane used in conventional melt spinning, a melt extrudate is formed into a fiber stream with a high-pressure gas jet,
In a method for producing a nonwoven fabric by a so-called melt blown spinning method in which a nonwoven fabric is conveyed and collected in a sheet shape, a sufficiently thinned and oriented fiber cannot be obtained, and a fiber stream having good uniformity cannot be formed. Therefore, the thickness and the fiber length of the fibers are non-uniform, and it is not possible to obtain a sticking substrate having a good texture. In particular, it is difficult to make a wide nonwoven fabric having a width exceeding 1 m by the meltblown method into a meltblown nonwoven fabric with good uniformity.

本発明は、貼付用基材に適した柔軟で肌添え性が良
く、湿潤性、親油性のある均一性の良い広幅のメルトブ
ローン極細繊維不織布の緻密で柔軟な貼付用基材不織布
を提供するにある。
The present invention is to provide a dense and flexible non-woven fabric for bonding, which is a soft and flexible non-woven fabric having good uniformity, good wettability, good lipophilicity, and suitable for a bonding substrate. is there.

<課題を解決するための手段> 本発明は、エチレン含有量40〜60モル%、固有粘度
〔η〕が0.055〜0.085/gにあるエチレン−酢酸ビニル
共重合体鹸化物を主体とした重合体でなる平均繊維直径
8ミクロン以下のメルトブローン極細繊維不織布で構成
され、少なくとも一面は非連続模様状に繊維の接触部の
大部分が接着した面であることを特徴とする貼付用基材
である。
<Means for Solving the Problems> The present invention relates to a polymer mainly composed of a saponified ethylene-vinyl acetate copolymer having an ethylene content of 40 to 60 mol% and an intrinsic viscosity [η] of 0.055 to 0.085 / g. And a nonwoven fabric having an average fiber diameter of 8 μm or less, which is a nonwoven fabric having a mean fiber diameter of 8 μm or less.

また、本発明はエチレン含有量40〜60モル%、固有粘
度〔α〕が0.055〜0.085/gにあるエチレン−酢酸ビニ
ル共重合体鹸化物を主体とした重合体95〜60重量%、お
よびソフトセグメント含有量45〜75重量%であつて、ジ
オールを主体とした鎖伸長剤でなる固有粘度〔η〕が0.
05〜0.10/gにあるポリウレタンを主体とした重合体5
〜40重量%の混合紡糸繊維でなる平均繊維直径8ミクロ
ン以下のメルトブローン極細繊維不織布で構成され、少
なくとも一面は非連続模様状に繊維の接触部の大部分が
接着した面であることを特徴とする貼付用基材である。
Further, the present invention relates to 95 to 60% by weight of a polymer mainly composed of a saponified ethylene-vinyl acetate copolymer having an ethylene content of 40 to 60 mol% and an intrinsic viscosity [α] of 0.055 to 0.085 / g, and a soft It has a segment content of 45 to 75% by weight and an intrinsic viscosity [η] of a chain extender mainly composed of diol of 0.
Polyurethane-based polymer 5 in the range of 05 to 0.10 / g
It is composed of a melt-blown ultrafine fiber nonwoven fabric having an average fiber diameter of 8 μm or less, which is a mixed spun fiber of 4040% by weight, and at least one surface is a surface to which most of the contact portions of the fibers are bonded in a discontinuous pattern. It is a base material for sticking.

また、本発明はエチレン含有量40〜60モル%、固有粘
度〔η〕が0.055〜0.085/gにあるエチレン−酢酸ビニ
ル共重合体鹸化物を主体とした重合体95〜60重量%、お
よびポリオレフイン5〜40重量%の混合紡糸繊維でなる
平均繊維直径8ミクロン以下のメルトブローン極細繊維
不織布で構成され、少なくとも一面は非連続模様状に繊
維の接触部の大部分が接着した面であることを特徴とす
る貼付用基材である。
Further, the present invention relates to 95 to 60% by weight of a polymer mainly composed of a saponified ethylene-vinyl acetate copolymer having an ethylene content of 40 to 60 mol% and an intrinsic viscosity [η] of 0.055 to 0.085 / g, and polyolefin. It is composed of a melt-blown ultrafine fiber nonwoven fabric having an average fiber diameter of 8 μm or less composed of 5 to 40% by weight of mixed spun fibers, and at least one surface is a surface to which most of the contact portions of the fibers are adhered in a discontinuous pattern. It is a sticking substrate.

更に、本発明はエチレン含有量40〜60モル%、固有粘
度が0.055〜0.085/gにあるエチレン−酢酸ビニル共重
合体鹸化物を主体とした重合体でなる平均繊維直径8ミ
クロン以下のメルトブローン極細繊維95〜60重量%、お
よびポリオレフインでなる平均繊維直径8ミクロン以下
のメルトブローン極細繊維5〜40重量%の繊維混繊不織
布で構成され、少なくとも一面は非連続模様状に繊維の
接触部の大部分が接着した面であることを特徴とする貼
付用基材である。
Furthermore, the present invention relates to a meltblown ultrafine polymer having an average fiber diameter of 8 μm or less which is a polymer mainly composed of a saponified ethylene-vinyl acetate copolymer having an ethylene content of 40 to 60 mol% and an intrinsic viscosity of 0.055 to 0.085 / g. 95-60% by weight of fiber and 5 to 40% by weight of melt-blown ultrafine fiber having an average fiber diameter of 8 μm or less composed of polyolefin, and at least one surface of the fiber is in a discontinuous pattern and most of the contact portion of the fiber Is a substrate to which the adhesive is applied.

そして、本発明はエチレン含有量40〜60モル%、固有
粘度〔η〕が0.055〜0.085/gにあるエチレン−酢酸ビ
ニル共重合体鹸化物を主体とした重合体を溶融し、メル
トブローン法で紡糸して平均繊維直径8ミクロン以下の
極細繊維流を形成し、外繊維流をシート状に捕集して極
細繊維不織布とし、少なくとも一面を緻密化および非連
続模様状に繊維の接触部の大部分が接着する処理を行う
ことを特徴とする貼付用基材の製造方法である。
Then, the present invention melts a polymer mainly composed of a saponified ethylene-vinyl acetate copolymer having an ethylene content of 40 to 60 mol% and an intrinsic viscosity [η] of 0.055 to 0.085 / g, and spinning by a melt blown method. To form an ultrafine fiber stream having an average fiber diameter of 8 μm or less, and to collect the outer fiber stream in a sheet form to form an ultrafine fiber nonwoven fabric, and to densify at least one side of the fiber and to form a discontinuous pattern in the majority of the contact portions of the fibers. Is a process for producing a base material for application.

また、本発明はエチレン含有量40〜60モル%、固有粘
度〔η〕が0.055〜0.085/gにあるエチレン−酢酸ビニ
ル共重合体鹸化物を主体とした重合体95〜60重量%、お
よびソフトセグメント含有量45〜75重量%であつて、ジ
オールを主体とした鎖伸長剤でなる固有粘度〔η〕が0.
06〜0.12/gにあるポリウレタンを主体とした重合体あ
るいはポリオレフインから選ばれた重合体5〜40重量%
の混合重合体を溶融し、メルトブローン法で紡糸して平
均繊維直径8ミクロン以下の混合紡糸極細繊維流を形成
し、外繊維流をシート状に捕集して極細繊維不織布と
し、少なくとも一面を緻密化および非連続模様状に繊維
の接触部の大部分が接着する処理を行うことを特徴とす
る貼付用基材の製造方法である。
Further, the present invention relates to 95 to 60% by weight of a polymer mainly composed of a saponified ethylene-vinyl acetate copolymer having an ethylene content of 40 to 60 mol% and an intrinsic viscosity [η] of 0.055 to 0.085 / g; It has a segment content of 45 to 75% by weight and an intrinsic viscosity [η] of a chain extender mainly composed of diol of 0.
5 to 40% by weight of a polymer mainly composed of polyurethane or a polymer selected from polyolefin in the range of 06 to 0.12 / g
Is melted and spun by a melt blown method to form a mixed spun ultrafine fiber stream having an average fiber diameter of 8 μm or less, and the outer fiber stream is collected into a sheet to form an ultrafine fiber nonwoven fabric, and at least one surface is dense. A process for producing a base material for application, characterized in that a process for bonding most of the contact portions of the fibers in a non-continuous pattern is performed.

更に、本発明はエチレン含有量40〜60モル%、固有粘
度〔η〕が0.055〜0.085/gにあるエチレン−酢酸ビニ
ル共重合体鹸化物を主体とした重合体を溶融し、メルト
ブローン法で紡糸して平均繊維直径8ミクロン以下の極
細繊維流Iを形成し、一方、ポリオレフインから選ばれ
た重合体を溶融し、メルトブローン法で紡糸して平均繊
維直径8ミクロン以下の極細繊維流IIを形成し、外繊維
流IおよびIIを重量比で繊維流Iが95〜60重量%および
繊維流IIが5〜40重量%の範囲で混繊し、シート状に捕
集して極細繊維混繊不織布とし、少なくとも一面を緻密
化および非連続模様状に繊維の接触部の大部分が接着す
る処理を行うことを特徴とする貼付用基材の製造方法で
ある。
Further, the present invention melts a polymer mainly composed of a saponified ethylene-vinyl acetate copolymer having an ethylene content of 40 to 60 mol% and an intrinsic viscosity [η] of 0.055 to 0.085 / g, and spinning the melt-blown polymer. To form a microfiber stream I having an average fiber diameter of 8 μm or less, while a polymer selected from polyolefin is melted and spun by a melt blown method to form an ultrafine fiber stream II having an average fiber diameter of 8 μm or less. The outer fiber streams I and II are mixed in a weight ratio of 95 to 60% by weight of the fiber stream I and 5 to 40% by weight of the fiber stream II, and collected into a sheet to form a microfiber mixed nonwoven fabric. And a process for densifying at least one surface and bonding most of the contact portions of the fibers in a discontinuous pattern.

すなわち、本発明は特定の物性範囲にあるエチレン−
酢酸ビニル共重合体鹸化物あるいはエチレン−酢酸ビニ
ル共重合体鹸化物と他の重合体との混合重合体をメルト
ブローン紡糸法で紡糸して得た極細繊維不織布、または
エチレン−酢酸ビニル共重合体のメルトブローン極細繊
維とポリオレフインメルトブローン極細繊維との極細繊
維混繊不織布からなり、均一性が良く、柔軟で肌添い性
の良好な貼付用基材に適した極細繊維不織布を製造する
ことにある。
That is, the present invention relates to ethylene-
Ultrafine fiber nonwoven fabric obtained by spinning a saponified vinyl acetate copolymer or a mixed polymer of an ethylene-vinyl acetate copolymer and another polymer by a melt blown spinning method, or an ethylene-vinyl acetate copolymer. An object of the present invention is to produce an ultrafine fiber nonwoven fabric which is composed of an ultrafine fiber mixed nonwoven fabric of a meltblown ultrafine fiber and a polyolefin meltblown ultrafine fiber, has good uniformity, is flexible, and has good skin contact properties.

本発明はエチレン含有量が40〜60モル%、重合体の溶
液で測定した固有粘度〔η〕が0.055〜0.085/gの範囲
であるエチレン−酢酸ビニル共重合体鹸化物を使用する
ことである。この重合体のエチレン含有量が40モル%未
満である場合には、重合体の熱安定性が悪くなり、溶融
粘度が上昇し、不溶融性物(ゲル状物)が発生して安定
なメルトブローン法紡糸ができなくなるため、良好な繊
維流の形成が得られないとか、不織布中に未溶粒物など
の粒状物の混入が多くなる。一方、エチレン含有量が60
モル%を越えて多くなると、ポリビニルアルコール特有
の剛性、引張特性、染色性、吸湿性、耐熱性が低下し、
不織布の触感がポリオレフイン様あるいはワツクス様の
好ましくないものとなる。また、重合体の固有粘度
〔η〕が0.055〜0.085/gの範囲外になり、固有粘度
〔η〕が小さくなると、溶融粘度が小さくて、十分な曳
糸性が得られず、十分に細化した良好な繊維流を形成す
ることができないため、均一性の良い不織布が得られな
いとか、不織布中に微小な玉状物が多数混入するとか、
不織布の強力が低く、腰がなくなるとか、耐熱性が低下
するなどのために張付用基材としては好ましくないもの
となる。一方、固有粘度〔η〕が0.085/gを越えて高
粘度になると、メルトブローン法では十分に細化、配向
した繊維の繊維流を形成し、安定に紡糸することができ
ないため、均一性が悪い極細繊維不織布であつて不織布
の強力が弱く、風合いの粗硬なものとなり貼付用基材と
して適さないものとなる。更に、エチレン−酢酸ビニル
共重合体の酢酸ビニルの鹸化度は80モル%以上、好まく
は90モル%以上である。鹸化度が小さいと吸湿性、耐熱
性が低下するばかりではなく、風合いが硬くなり貼付用
基材としては好ましくない。
The present invention is to use a saponified ethylene-vinyl acetate copolymer having an ethylene content of 40 to 60 mol% and an intrinsic viscosity [η] of 0.055 to 0.085 / g as measured in a solution of the polymer. . When the ethylene content of this polymer is less than 40 mol%, the thermal stability of the polymer is deteriorated, the melt viscosity is increased, and an infusible substance (gel-like substance) is generated, so that a stable melt blown Since the process spinning cannot be performed, a good fiber flow cannot be formed, or the nonwoven fabric contains a large amount of particulate matter such as unmelted particulate matter. On the other hand, if the ethylene content is 60
When the content exceeds mol%, the rigidity, tensile properties, dyeability, hygroscopicity and heat resistance of polyvinyl alcohol decrease,
The touch of the nonwoven fabric becomes unfavorable, such as polyolefin or wax. Further, when the intrinsic viscosity [η] of the polymer is out of the range of 0.055 to 0.085 / g and the intrinsic viscosity [η] is small, the melt viscosity is small, and sufficient spinnability is not obtained, and the polymer is sufficiently fine. It is not possible to form a good non-woven fabric with good uniformity because it is not possible to form a good fiber flow, or many fine balls are mixed in the non-woven fabric,
Since the strength of the nonwoven fabric is low, the stiffness is lost, and the heat resistance is lowered, so that it is not preferable as a base material for application. On the other hand, when the intrinsic viscosity [η] exceeds 0.085 / g and becomes a high viscosity, the melt blown method forms a fiber stream of sufficiently thinned and oriented fibers and cannot be stably spun, resulting in poor uniformity. It is a very fine fiber non-woven fabric, the strength of the non-woven fabric is weak, the texture is coarse and hard, and it is not suitable as a base material for application. Further, the saponification degree of vinyl acetate of the ethylene-vinyl acetate copolymer is 80 mol% or more, preferably 90 mol% or more. If the degree of saponification is small, not only the hygroscopicity and heat resistance are lowered, but also the texture becomes hard, which is not preferable as a base material for application.

また、本発明で使用するポリウレタンは、平均分子量
500〜3000のポリマージオール、例えば、ポリエステル
ジオール、ポリエーテルジオール、ポリエステルエーテ
ルジオール、ポリカプロラクトンジオール、ポリカーボ
ネートジオール、などの群から選ばれた少なくとも1種
類のポリマージオールと、有機ポリイソシアネート、例
えば、トリレンジイソシアネート、キシリレンジイソシ
アネート、ジフエニルメタンジイソシアネート、水酸化
ジフエニルメタンジイソシアネート、イソホロンジイソ
シアネートなどの芳香族系ジイソシアネート、環状基を
有する脂肪族系ジイソシアネート、脂環族系ジイソシア
ネートなどの群から選ばれた少なくとも1種類の有機ジ
イソシアネートと、鎖伸長剤として活性水素原子を少な
くとも2個有する分子量400以下の低分子化合物、例え
ば、ジオール、アミノアルコール、ジアミンなどの群か
ら選ばれた少なくとも1種類の化合物を反応させて得た
ポリウレタンである。また、より柔軟性、伸縮性の高い
ポリウレタンを得るために好ましいソフトセグメントと
しては、低分子ジオールの少なくとも40重量%が側鎖を
有する炭素数5〜12の脂肪族ジオールとジカルボン酸と
の縮合重合で得た平均分子量500〜3000のポリエステル
ジオールを主体としたポリマージオールであり、鎖伸長
剤が低分子ジオールを主体とした鎖伸長剤である。そし
て、ポリマージオールと有機ジイソシアネートと鎖伸長
剤を所望の組成比で選び、溶融重合法、塊状重合法ある
いは溶液重合法などで重合してポリウレタンとする。ま
た、均一性の良い不織布を得るめにはポリウレタン製造
時の組成において、ソフトセグメントとなるポリマージ
オールの含有量が45〜75重量%であり、鎖伸長剤がジオ
ールを主体とした鎖伸長剤を用いて重合する。そして、
ペレット化して使用するポリウレタンの場合は、ポリウ
レタンの溶融紡糸時の粘度低下を考慮してペレツト化後
の固有粘度〔η〕が0.06〜0.12/gの範囲と、高めの粘
度になるように重合時に調整する。また、溶融重合法で
重合して、ペレット化することなく直接メルトブローン
紡糸法で極細繊維不織布とする場合は、紡糸時の粘度低
下を考慮しなくてもよいため、紡糸後の固有粘度〔η〕
が0.05〜0.10/gの範囲にあるように調整する。また、
ポルウレタン中のソフトセグメント含有量は45〜75重量
%の範囲であり、ソフトセグメント含有量が45重量%に
満たない場合は、紡糸性や極細繊維化の点では良いが、
不織布の柔軟化、伸縮性、形態の安定化、貼付用基材と
しての面の平滑性、肌添え性などの点で好ましくない。
一方、ソフトセグメント含有量が75重量%を越えて多く
なると、不織布としての柔軟性の点では良いが、紡糸
性、極細繊維化が悪くなり、地合の良い極細繊維不織布
が得られなくなる。また、ポリウレタンの固有粘度
〔η〕が小さい場合には十分に細化した繊維が得られな
いし、不均一な太さの繊維の不織布になる。また、ポリ
ウレタンの固有粘度〔η〕が大きい場合には溶融粘度が
高くなり良好な極細繊維の繊維流の形成が得られない。
The polyurethane used in the present invention has an average molecular weight of
500 to 3000 polymer diols such as polyester diols, polyether diols, polyester ether diols, polycaprolactone diols, polycarbonate diols and at least one polymer diol and an organic polyisocyanate such as tolylenediene At least one selected from the group consisting of aromatic diisocyanates such as isocyanate, xylylene diisocyanate, diphenylmethane diisocyanate, diphenylmethane diisocyanate, and isophorone diisocyanate, aliphatic diisocyanates having a cyclic group, and alicyclic diisocyanates. Kinds of organic diisocyanates and low molecular weight compounds having a molecular weight of 400 or less having at least two active hydrogen atoms as chain extenders, for example, diols, amino acids It is a polyurethane obtained by reacting at least one compound selected from the group of alcohol, diamine, and the like. Further, as a preferable soft segment for obtaining a polyurethane having higher flexibility and elasticity, at least 40% by weight of a low molecular weight diol is a condensation polymerization of an aliphatic diol having 5 to 12 carbon atoms having a side chain with a dicarboxylic acid. Is a polymer diol mainly composed of a polyester diol having an average molecular weight of 500 to 3,000, and the chain extender is a chain extender mainly composed of a low molecular weight diol. Then, a polymer diol, an organic diisocyanate, and a chain extender are selected in a desired composition ratio, and polymerized by a melt polymerization method, a bulk polymerization method, a solution polymerization method, or the like to obtain a polyurethane. In order to obtain a nonwoven fabric having good uniformity, the content of the polymer diol serving as a soft segment is 45 to 75% by weight in the composition at the time of polyurethane production, and the chain extender is mainly composed of a diol. And polymerize. And
In the case of polyurethane used in the form of pellets, the intrinsic viscosity after pelletization (η) is in the range of 0.06 to 0.12 / g in consideration of the decrease in viscosity during melt spinning of polyurethane, and the polymerization is performed so that the viscosity becomes higher. adjust. In addition, when polymerized by the melt polymerization method, when the ultrafine fiber nonwoven fabric is directly formed by melt blown spinning without pelletizing, it is not necessary to consider a decrease in viscosity during spinning, and the intrinsic viscosity after spinning (η)
Is adjusted to be in the range of 0.05 to 0.10 / g. Also,
The content of the soft segment in the polyurethane is in the range of 45 to 75% by weight, and when the content of the soft segment is less than 45% by weight, the spinning property and the formation of ultrafine fibers are good.
It is not preferable in terms of softening, stretching, stabilizing the form, smoothness of the surface as a base material for application, and skin contactability of the nonwoven fabric.
On the other hand, when the content of the soft segment exceeds 75% by weight, the softness of the nonwoven fabric is good, but the spinnability and ultrafine fiber are deteriorated, and a fine fiber nonwoven fabric with good formation cannot be obtained. When the intrinsic viscosity [η] of the polyurethane is small, a sufficiently fine fiber cannot be obtained, and a non-woven fabric of fibers having an uneven thickness is obtained. On the other hand, when the intrinsic viscosity [η] of the polyurethane is large, the melt viscosity becomes high, and it is not possible to obtain a good flow of ultrafine fibers.

また、本発明で使用するポリオレフインとしては、例
えば、ポリエチレン、エチレンプロピレン共重合体、エ
チレン1−ブテン共重合体、エチレン1−オクテン共重
合体、ポリプロピレン、ポリブテンなどのポリオレフイ
ン、あるいはそれらのポリオレフインに湿潤性を付与し
たポリオレフインなどの群から選ばれた少なくとも1種
類の重合体である。好ましくは、溶融粘度がASTM D−12
38法で測定したメルトフローレート(以下MIと略す)値
がポリオレフイン30〜100g/10分、湿潤性ポリオレフイ
ン70〜230g/10分の範囲である。MI値が上記の範囲以外
では好ましくない不規則な繊維流が生ずるため、均一性
の良い極細繊維不織布を得ることができない。
As the polyolefin used in the present invention, for example, polyethylene, ethylene propylene copolymer, ethylene 1-butene copolymer, ethylene 1-octene copolymer, polypropylene, polyolefins such as polybutene, or wetted with these polyolefins It is at least one kind of polymer selected from the group of polyolefin and the like to which a property is imparted. Preferably, the melt viscosity is ASTM D-12.
The melt flow rate (hereinafter abbreviated as MI) value measured by the 38 method is in the range of 30 to 100 g / 10 minutes of polyolefin and 70 to 230 g / 10 minutes of wet polyolefin. If the MI value is out of the above range, an undesired irregular fiber flow occurs, so that it is not possible to obtain an ultrafine fiber nonwoven fabric with good uniformity.

そして、エチレン−酢酸ビニル共重合体鹸化物とポリ
ウレタンあるいはポリオレフインとの重合体混合または
繊維混合の混合比は、エチレン−酢酸ビニル共重合体鹸
化物が95〜60重量%、ポリウレタンあるいはポリオレフ
インが5〜40重量%の範囲である。この範囲を越えてエ
チレン−酢酸ビニル共重合体の量が少なくなると、エチ
レン−酢酸ビニル共重合体に基づく吸湿性、薬剤との親
和性、風合などの特長が得られなくなる。
The mixing ratio of the polymer mixture or fiber mixture of the saponified ethylene-vinyl acetate copolymer and the polyurethane or polyolefin is such that the saponified ethylene-vinyl acetate copolymer is 95 to 60% by weight, and the polyurethane or polyolefin is 5 to 5% by weight. It is in the range of 40% by weight. If the amount of the ethylene-vinyl acetate copolymer is less than this range, characteristics such as hygroscopicity, affinity with a drug, and feeling cannot be obtained based on the ethylene-vinyl acetate copolymer.

次に、貼付用基材不織布を製造する重合体のメルトブ
ローン紡糸法は、紡糸温度250〜300℃、搬送気体圧力
(ゲージ圧力)0.5〜5kg/cm2の条件下で紡糸することに
よつて、平均繊維直径8ミクロン以下の極細繊維が得ら
れ、均一性の良好な繊維流を形成することができる。こ
の繊維流をコンベアーネツト上にシート状に捕集するこ
とによつて、広幅であつても均一性の良好な極細繊維不
織布とすることができる。得られた不織布は少なくとも
一面を緻密化と非連続模様状に繊維の接触部の大部分が
接着する処理を行う。すなわち、捕集した極細繊維不織
布の一面あるいは両面を、プレス処理あるいは繊維を軟
化する温度に加熱したロールあるいはエンドレスベルト
でプレス処理することによつて不織布面を緻密化し、繊
維の接触部を接着させる。また、プレスに使用するロー
ルあるいはエンドレスベルトの少なくとも一方は深い凹
凸模様またはピンポイントのエンボスロールあるいはエ
ンドレスベルトを使用することが柔軟性、風合い、伸縮
性などの点で好ましい。
Next, the melt blown spinning method of the polymer for producing the base nonwoven fabric for application is performed by spinning at a spinning temperature of 250 to 300 ° C. and a carrier gas pressure (gauge pressure) of 0.5 to 5 kg / cm 2 , Ultrafine fibers having an average fiber diameter of 8 microns or less can be obtained, and a fiber stream having good uniformity can be formed. By collecting this fiber stream in a sheet form on a conveyor net, it is possible to obtain an ultrafine fiber nonwoven fabric having a wide width and good uniformity. The obtained nonwoven fabric is subjected to a treatment in which at least one surface is densified and most of the contact portions of the fibers adhere in a discontinuous pattern. That is, one surface or both surfaces of the collected ultrafine fiber nonwoven fabric are pressed or pressed with a roll or an endless belt heated to a temperature at which the fibers are softened, thereby densifying the nonwoven fabric surface and bonding the contact portions of the fibers. . It is preferable that at least one of the roll and the endless belt used for the press use a deep embossed pattern or a pinpoint embossing roll or an endless belt in terms of flexibility, texture, stretchability and the like.

また、本発明のエチレン−酢酸ビニル共重合体鹸化物
を紡糸するに際し、他の熱可塑性重合体、例えば、ポリ
ビニルアルコール、ナイロン−6、ナイロン−66、ナイ
ロン−610などのポリアミド、ポリエチレンテレフタレ
ート、ポリブチレンテレフタレートなどのポリエステル
から選ばれた重合体を混合してもよい。重合体の混合比
率は40〜5重量%である。また、顔料あるいは顔料をあ
らかじめ熱可塑性重合体に分散させたマスターバツチ
や、繊維の膠着性を防止するための添加剤、例えば、酸
化チタン、微細酸化ケイ素などを添加混合することもよ
い。
In spinning the saponified ethylene-vinyl acetate copolymer of the present invention, other thermoplastic polymers, for example, polyvinyl alcohol, nylon-6, nylon-66, polyamides such as nylon-610, polyethylene terephthalate, A polymer selected from polyesters such as butylene terephthalate may be mixed. The mixing ratio of the polymer is 40 to 5% by weight. It is also possible to add and mix a pigment or a masterbatch in which the pigment is dispersed in a thermoplastic polymer in advance, or an additive for preventing the adhesive property of the fiber, such as titanium oxide or fine silicon oxide.

本発明の貼付用メルトブローン極細繊維不織布の目付
は、指向する用途によつて決められるが、一般に、30〜
200g/m2の範囲である。
The basis weight of the melt-blown ultrafine fiber nonwoven fabric for application of the present invention is determined depending on the intended use.
It is in the range of 200 g / m 2 .

本発明の貼付用メルトブローン極細繊維不織布は、親
水性と親油性を有し、良好な耐薬品性であつて、伸縮性
あるいは伸長性に優れ、透気性、透湿性が高く、柔軟で
肌添え性、触感に優れた貼付用基材である。更に、薬剤
のなじみ性、薬剤塗布性が良いものである。
The melt-blown ultrafine fibrous nonwoven fabric for application of the present invention has hydrophilicity and lipophilicity, good chemical resistance, excellent stretchability or extensibility, high air permeability, high moisture permeability, flexibility and skin contact. It is a base material for sticking that has an excellent touch. Furthermore, it has good drug compatibility and drug applicability.

<実施例> 次に、本発明の実施態様を具体的な実施例で説明する
が、本発明はこれら実施例に限定されるものではない。
なお、実施例中の部および%はことわりのない限り、重
量に関するものである。
<Examples> Next, embodiments of the present invention will be described with specific examples, but the present invention is not limited to these examples.
The parts and percentages in the examples relate to weight unless otherwise specified.

また、本発明の重合体の固有粘度〔η〕は、エチレン
−酢酸ビニル共重合体鹸化物の場合、フエノール85%、
水15%の混合溶媒に溶解し、またポリウレタンの場合、
N,N′−ジメチルホルムアミドに溶解し、毛細管粘度計
を用いて温度30℃で測定し、固有粘度〔η〕を次式で求
めた。
The intrinsic viscosity [η] of the polymer of the present invention is 85% phenol in the case of a saponified ethylene-vinyl acetate copolymer,
Dissolved in a mixed solvent of 15% water, and in the case of polyurethane,
It was dissolved in N, N'-dimethylformamide and measured at a temperature of 30 ° C. using a capillary viscometer, and the intrinsic viscosity [η] was determined by the following equation.

ただし、tは溶液の流下時間(秒) t0は溶媒の流下時間(秒) cは重合体の濃度(g/) 実施例1 エチレン含有量49モル%、鹸化度98モル%、固有粘度
〔η〕=0.062/gのエチレン−酢酸ビニル共重合体鹸
化物をエクストルーダーで溶融し、メルトブローン用ダ
イに直径0.3mmの吐出孔を1mm間隔で一列に配列したノズ
ル部と、その両側に幅0.25mmの気体噴出用スリツトを設
けたダイを用い、溶融紡糸温度280℃、孔当たりの吐出
量0.2g/分で吐出させ、搬送空気温度280℃、空気ゲージ
圧1.5kg/cm2の条件でメルトブローン法で紡糸し、紡出
極細繊維流はダイより約26cmの位置に設置した、一定速
度で走行するベルトコンベアーネツト捕集気のネツト上
に捕集して、平均目付45kg/m2のメルトブローン極細繊
維不織布を得た。
Here, t is the flow time of the solution (second) t 0 is the flow time of the solvent (second) c is the concentration of the polymer (g /) Example 1 49 mol% of ethylene, 98 mol% of saponification degree, intrinsic viscosity [ η] = 0.062 / g of a saponified ethylene-vinyl acetate copolymer melted by an extruder, and a nozzle portion having a discharge hole having a diameter of 0.3 mm arranged in a line at 1 mm intervals in a melt blown die, and a width of 0.25 on both sides thereof a die provided with a gas for jetting slit of mm, melt spinning temperature 280 ° C., discharged at a discharge amount 0.2 g / min per hole, conveying air temperature 280 ° C., melt blown under the conditions of the air gauge pressure 1.5 kg / cm 2 spun by law, spinning microfine fiber stream was installed at a position approximately 26cm from the die, and collected on the net of the belt conveyor the net trapping air traveling at a constant speed, the average basis weight 45 kg / m 2 melt blown microfine A fibrous nonwoven fabric was obtained.

このメルトブローン不織布繊維を走査型電子顕微鏡
(以下SEMと略記する)で500倍に拡大して観察したとこ
ろ、繊維の平均直径は約4.7ミクロンであつた。また、
極細繊維不織布は緻密な集積状態ではあるが柔軟な風合
いを有していた。
When this melt blown nonwoven fabric fiber was observed at a magnification of 500 times with a scanning electron microscope (hereinafter abbreviated as SEM), the average diameter of the fiber was about 4.7 microns. Also,
The ultrafine fiber nonwoven fabric had a soft texture, although in a densely integrated state.

このメルトブローン極細繊維不織布に圧着部面積20
%、線圧力5kg/cm、ロール温度100℃、処理速度10m/分
でピンポイントエンボスカレンダーロールでプレス処理
を行って、表面にピンポイント模様に非連続に、繊維接
触部の大部分を接合した。得られた不織布は強力が高
く、湿布薬の基材として使用したところ、伸長性がある
ため肌添い性が良く、肌触り、薬剤とのなじみ性が良
く、更に耐薬品性に優れているものであつた。
The crimping area of this melt blown ultrafine fiber nonwoven fabric is 20
%, Line pressure 5 kg / cm, roll temperature 100 ° C, processing speed 10m / min, press processing was performed with a pinpoint embossing calender roll, and the majority of the fiber contact portions were discontinuously joined to the surface in a pinpoint pattern. . The obtained non-woven fabric has high strength, and when used as a base material for compresses, it has good stretchability, good skin contact, good touch, good compatibility with drugs, and excellent chemical resistance. Atsuta.

比較例1 エチレン含有量49モル%、鹸化度98%、固有粘度
〔η〕=0.092/gのエチレン−酢酸ビニル共重合体鹸
化物を実施例1と同じ装置でメルトブローン法紡糸を行
った。しかし、実施例1と同一条件では十分な紡糸性が
得られないため、紡糸温度を300℃、搬送空気温度300
℃、空気ゲージ圧5kg/cm2に変更して紡糸した。しか
し、溶融粘度が高くて十分に細化した繊維が得られず、
繊維の太さは不揃いで、細い繊維でも平均直径が約12ミ
クロンもあり、しかも均一性の良い極細繊維流は得られ
なかつた。また、得られた不織布は粗硬であつても、強
力も弱く湿布用基材としては適しないものであつた。
Comparative Example 1 A saponified ethylene-vinyl acetate copolymer having an ethylene content of 49 mol%, a degree of saponification of 98% and an intrinsic viscosity [η] of 0.092 / g was subjected to melt blown spinning using the same apparatus as in Example 1. However, sufficient spinnability was not obtained under the same conditions as in Example 1, so that the spinning temperature was 300 ° C.
The spinning was performed at a temperature of 5 ° C. and an air gauge pressure of 5 kg / cm 2 . However, the melt viscosity is high, and fibers that are sufficiently thin cannot be obtained.
The thickness of the fibers was not uniform, the average diameter of even fine fibers was about 12 microns, and a very uniform flow of ultrafine fibers could not be obtained. Further, the obtained nonwoven fabric was coarse and hard, but also weak in strength and was not suitable as a base for compresses.

実施例2 エチレン含有量49モル%、鹸化度98%、固有粘度
〔η〕=0.062/gのエチレン−酢酸ビニル共重合体鹸
化物37部、黄茶色の顔料20%含有するポリプロピレン3
部とを混練して実施例1と同じ装置でメルトブローン法
紡糸を行った。紡糸条件を実施例1と同一にして紡糸し
たが、紡糸性は良好で、色の濃淡斑のない肌色に着色さ
れた平均目付85g/m2の均一性の良いメルトブローン極細
繊維不織布が得られた。
Example 2 Polypropylene 3 containing 37 parts of a saponified ethylene-vinyl acetate copolymer having an ethylene content of 49 mol%, a saponification degree of 98% and an intrinsic viscosity [η] of 0.062 / g, and a yellow-brown pigment of 20%.
And melt-blown spinning was performed using the same apparatus as in Example 1. The spinning was carried out under the same spinning conditions as in Example 1, but the spinning properties were good, and a melt-blown ultrafine fiber nonwoven fabric with good uniformity and an average basis weight of 85 g / m 2 was obtained, which was colored to a flesh color without unevenness of color. .

この不織布をSEMで観察すると、繊維の平均直径は約
5ミクロンであつた。織り目模様の深い彫刻を施したエ
ンボスロールを用い、この極細繊維不織布にロール温度
120℃、線圧力3kg/cmでエンボスを施した。得られた極
細繊維不織布は木綿で作られた布帛の触感と風合いを有
していて、伸長切断強力が高く、柔軟で伸長性があつて
肌添い性が良く、着用時の違和感のない、薬剤の塗布性
の良い貼付用基材であつた。
When this nonwoven fabric was observed by SEM, the average fiber diameter was about 5 microns. Using an embossing roll with a deep textured engraving
Embossing was performed at 120 ° C. and a linear pressure of 3 kg / cm. The resulting microfiber nonwoven fabric has the feel and texture of a cotton-made fabric, has high elongation-cutting strength, is flexible and extensible, has good skin contact, and has no discomfort when worn. It was a sticking substrate having good applicability.

実施例3 3−メチル1,5−ペンタンジオールとアジピン酸とを
縮合重合して得た平均分子量1100のポリ3−メチル1,5
−ペンタンアジペートグリコール1モル(46%)、4,
4′−ジフエニルメタンジイソシアネート4モル、ブチ
レングリコール3モルの組成を溶融重合法で重合し、固
有粘度〔η〕=0.097/gのポリウレタンを得た。この
ポリウレタンは溶融重合後、ストランドとして取り出
し、ペレタイザーで切断してペレツトとした。このポリ
ウレタンペレツト30部と、エチレン含有量55モル%、鹸
化度98モル%、固有粘度〔η〕=0.072/gであるエチ
レン−酢酸ビニル共重合体鹸化物70部をペレツトで混合
し、混合ペレツトをエクストルーダーで溶融し、メルト
ブローン用ダイに直径0.3mmの吐出孔を1mm間隔で一列に
配列したノズル部と、その両側に幅0.25mmの気体噴出用
スリツトを設けたダイを用い、溶融紡糸温度280℃、孔
当たりの吐出量0.2g/分で吐出させ、搬送空気温度280
℃、空気ゲージ圧2.5kg/cm2の条件でメルトブローン法
で紡糸し、紡出極細繊維流はダイより約25cmの位置に配
置した、一定速度で走行するベルトコンベアーネツト捕
集機のネツト上に捕集して、平均目付95g/m2のメルトブ
ローン極細繊維不織布を得た。このメルトブローン極細
繊維不織布の繊維は均一性の良好なものであり、その平
均繊維直径は約6.8ミクロンの極細繊維からなるもので
あつた。
Example 3 Polymethyl 3-methyl-1,5 having an average molecular weight of 1100 obtained by condensation polymerization of 3-methyl-1,5-pentanediol and adipic acid.
-1 mol of pentane adipate glycol (46%), 4,
A composition of 4 mol of 4'-diphenylmethane diisocyanate and 3 mol of butylene glycol was polymerized by a melt polymerization method to obtain a polyurethane having an intrinsic viscosity [η] of 0.097 / g. After melt polymerization, this polyurethane was taken out as a strand and cut with a pelletizer into a pellet. 30 parts of this polyurethane pellet and 70 parts of a saponified ethylene-vinyl acetate copolymer having an ethylene content of 55 mol%, a saponification degree of 98 mol%, and an intrinsic viscosity [η] of 0.072 / g are mixed by a pellet, and mixed. The pellet is melted with an extruder, and the melt-spinning is performed using a nozzle with a 0.3 mm diameter discharge hole arranged in a line at 1 mm intervals on a melt blown die and a 0.25 mm wide gas ejection slit on both sides. Discharge at a temperature of 280 ° C and a discharge rate of 0.2 g / min per hole.
° C., was spun at a melt-blown method under the condition of the air gauge pressure 2.5 kg / cm 2, spun microfine fiber stream is disposed at a position approximately 25cm from the die, on the net of the belt conveyor the net collector to travel at a constant speed It was collected to obtain a melt blown ultrafine fiber nonwoven fabric having an average basis weight of 95 g / m 2 . The fibers of this meltblown ultrafine fiber nonwoven fabric had good uniformity, and the average fiber diameter was about 6.8 microns.

この極細繊維不織布を実施例1と同じ条件下でカレン
ダー処理して表面を非連続模様状に繊維接触部の大部分
を融着して緻密な面とした。このものは伸縮性に富み、
柔軟で肌添え性が良い貼付用基材であつた。
This ultra-fine fiber nonwoven fabric was calendered under the same conditions as in Example 1 to form a dense surface by fusing most of the fiber contact portions in a discontinuous pattern. This thing is rich in elasticity,
It was a flexible base material with good skin contact.

比較例2 実施例3のメルトブローン法紡糸において、ポリウレ
タン固有粘度〔η〕=0.16/gの高粘度のポリウレタン
に重合し、実施例3と同じに重合体混合物として同じ条
件でメルトブローン法紡糸を行なったところ、2時間程
度の短時間では紡糸性に特に目立つ異常はなかつたが、
それ以上の長時間になるとメルトブローンによる曳糸性
が急速に低下し、断糸が多発し、未溶粒物が付着した切
断繊維片が不織布に混在してきて安定に紡糸することが
できなくなり、貼付用基材に使用できる不織布ではなか
つた。
Comparative Example 2 In the melt-blown spinning of Example 3, the polyurethane was polymerized into a high-viscosity polyurethane having an intrinsic viscosity [η] of 0.16 / g, and melt-blown spinning was carried out under the same conditions as in Example 3 as a polymer mixture. However, in a short time of about 2 hours, there was no noticeable abnormality in spinnability,
If the time is longer than this, the spinnability due to the melt blown will rapidly decrease, thread breakage will occur frequently, and the cut fiber pieces to which unmelted particles have adhered will be mixed in the nonwoven fabric, making it impossible to stably spin and sticking. It is not a nonwoven fabric that can be used as a base material.

実施例4 MI=205のエチレン1−オクテン共重合体(重合体
A)と、エチレン含有量58モル%、鹸化度95%、固有粘
度〔η〕=0.060/gのエチレン−酢酸ビニル共重合体
鹸化物(重合体B)とを別々のエクストルーダーで溶融
し、それぞれ実施例1で用いたと同じメルトブローン装
置で、紡糸温度285℃、搬送空気温度300℃、空気圧力2k
g/cm2の条件で紡糸し、紡出した極細繊維流は重合体A
の繊維流を35部と、重合体Bの繊維流を65部の比率で各
繊維流を合流し、同一捕集機のネツト上に捕集して平均
目付75g/m2のメルトブローン極細繊維不織布を得た。こ
の不織布の一面に135℃に加熱したピンポイントエンボ
スロールでエンボスし、繊維を部分的に模様状に接着し
た。得られた極細繊維不織布は伸縮性があり、柔軟で肌
添え性が良く、薬剤ののりが良く、貼付材として好適の
ものであつた。
Example 4 Ethylene 1-octene copolymer having MI = 205 (Polymer A) and ethylene-vinyl acetate copolymer having an ethylene content of 58 mol%, a saponification degree of 95% and an intrinsic viscosity [η] of 0.060 / g The saponified product (Polymer B) was melted with a separate extruder, and the same melt blown machine used in Example 1 was used to spin at 285 ° C., at 300 ° C., and at 2 k air pressure.
g / cm 2 , and the spun ultrafine fiber stream is polymer A
The fiber stream of 35 parts and the fiber stream of the polymer B are combined at a ratio of 65 parts, and collected on a net of the same collector to obtain a melt-blown ultrafine fiber nonwoven fabric having an average basis weight of 75 g / m 2. I got One surface of this nonwoven fabric was embossed with a pinpoint embossing roll heated to 135 ° C., and the fibers were partially adhered in a pattern. The obtained ultrafine fiber nonwoven fabric had elasticity, was soft and had good skin contact properties, had good adhesive properties, and was suitable as a patch.

<発明の効果> 本発明のメルトブローン極細繊維不織布は伸長切断強
力が高く、柔軟で伸縮性あるいは伸長性に優れていて肌
添え性が良く、透気性、透湿性が高く、親水性と親油
性、耐薬品性であつて、薬剤の塗布性が良い貼付用基材
である。
<Effect of the Invention> The melt-blown ultrafine fiber nonwoven fabric of the present invention has high elongation-cutting strength, is flexible, has excellent stretchability or elongation, has good skin contact, has high air permeability, high moisture permeability, and has hydrophilicity and lipophilicity. It is a base material for application which is resistant to chemicals and has good applicability of chemicals.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 D04H 1/58 D04H 1/58 Z 1/72 1/72 A // D01F 6/30 D01F 6/30 6/34 6/34 Z 6/46 6/46 C 6/94 6/94 A ──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. 6 Identification code Agency reference number FI Technical display location D04H 1/58 D04H 1/58 Z 1/72 1/72 A // D01F 6/30 D01F 6 / 30 6/34 6/34 Z 6/46 6/46 C 6/94 6/94 A

Claims (7)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】エチレン含有量40〜60モル%、固有粘度
〔η〕が0.055〜0.085/gにあるエチレン−酢酸ビニル
共重合体鹸化物を主体とした重合体でなる平均繊維直径
8ミクロン以下のメルトブローン極細繊維不織布で構成
され、少なくとも一面は非連続模様状に繊維の接触部の
大部分が接着した面であることを特徴とする貼付用基
材。
1. An average fiber diameter of 8 μm or less which is a polymer mainly composed of a saponified ethylene-vinyl acetate copolymer having an ethylene content of 40 to 60 mol% and an intrinsic viscosity [η] of 0.055 to 0.085 / g. A base material for application comprising at least one surface of a melt-blown ultrafine fiber nonwoven fabric, wherein at least one surface is a surface to which most of the contact portions of the fibers are adhered in a discontinuous pattern.
【請求項2】エチレン含有量40〜60モル%、固有粘度
〔η〕が0.055〜0.085/gにあるエチレン−酢酸ビニル
共重合体鹸化物を主体とした重合体95〜60重量%、およ
びソフトセグメント含有量45〜75重量%であつて、ジオ
ールを主体とした鎖伸長剤でなる固有粘度〔η〕が0.05
〜0.10/gにあるポリウレタンを主体とした重合体5〜
40重量%の混合紡糸繊維でなる平均繊維直径8ミクロン
以下のメルトブローン極細繊維不織布で構成され、少な
くとも一面は非連続模様状に繊維の接触部の大部分が接
着した面であることを特徴とする貼付用基材。
2. A polymer mainly composed of saponified ethylene-vinyl acetate copolymer having an ethylene content of 40 to 60 mol% and an intrinsic viscosity [η] of 0.055 to 0.085 / g; It has a segment content of 45 to 75% by weight and an intrinsic viscosity [η] of a chain extender mainly composed of diol of 0.05 to 0.05%.
Polyurethane-based polymer at ~ 0.10 / g
It is composed of a melt-blown microfiber nonwoven fabric having an average fiber diameter of 8 μm or less composed of 40% by weight of mixed spun fibers, and at least one surface is a surface where most of the contact portions of the fibers are bonded in a discontinuous pattern. Substrate for application.
【請求項3】エチレン含有量40〜60モル%、固有粘度
〔η〕が0.055〜0.085/gにあるエチレン−酢酸ビニル
共重合体鹸化物を主体とした重合体95〜60重量%、およ
びポリオレフイン5〜40重量%の混合紡糸繊維でなる平
均繊維直径8ミクロン以下のメルトブローン極細繊維不
織布で構成され、少なくとも一面は非連続模様状に繊維
の接触部の大部分が接着した面であることを特徴とする
貼付用基材。
3. A polymer mainly composed of saponified ethylene-vinyl acetate copolymer having an ethylene content of 40 to 60 mol% and an intrinsic viscosity [η] of 0.055 to 0.085 / g, and polyolefin. It is composed of a melt-blown ultrafine fiber nonwoven fabric having an average fiber diameter of 8 μm or less composed of 5 to 40% by weight of mixed spun fibers, and at least one surface is a surface to which most of the contact portions of the fibers are adhered in a discontinuous pattern. Base material for application.
【請求項4】エチレン含有量40〜60モル%、固有粘度
〔η〕が0.055〜0.085/gにあるエチレン−酢酸ビニル
共重合体鹸化物を主体とした重合体でなる平均繊維直径
8ミクロン以下のメルトブローン極細繊維95〜60重量
%、およびポリオレフインでなる平均繊維直径8ミクロ
ン以下のメルトブローン極細繊維5〜40重量%の極細繊
維混繊不織布で構成され、少なくとも一面は非連続模様
状に繊維の接触部の大部分が接着した面であることを特
徴とする貼付用基材。
4. An average fiber diameter of not more than 8 microns comprising a polymer mainly composed of a saponified ethylene-vinyl acetate copolymer having an ethylene content of 40 to 60 mol% and an intrinsic viscosity [η] of 0.055 to 0.085 / g. 95 to 60% by weight of melt-blown ultrafine fibers and 5 to 40% by weight of melt-blown ultrafine fibers composed of polyolefin and having an average fiber diameter of 8 microns or less. A base material for application, characterized in that most of the parts are adhered surfaces.
【請求項5】エチレン含有量40〜60モル%、固有粘度
〔η〕が0.055〜0.085/gにあるエチレン−酢酸ビニル
共重合体鹸化物を主体とした重合体を溶融し、メルトブ
ローン法で紡糸して平均繊維直径8ミクロン以下の極細
繊維流を形成し、該繊維流をシート状に捕集して極細繊
維不織布とし、少なくとも一面を緻密化および非連続模
様状に繊維の接触部の大部分が接着する処理を行うこと
を特徴とする貼付用基材の製造方法。
5. A polymer mainly composed of a saponified ethylene-vinyl acetate copolymer having an ethylene content of 40 to 60 mol% and an intrinsic viscosity [η] of 0.055 to 0.085 / g is melted and spun by a melt blown method. To form an ultrafine fiber stream having an average fiber diameter of 8 μm or less, and collect the fiber stream into a sheet to form an ultrafine fiber non-woven fabric; A method for producing a base material for application, characterized by performing a treatment for bonding.
【請求項6】エチレン含有量40〜60モル%、固有粘度
〔η〕が0.055〜0.085/gにあるエチレン−酢酸ビニル
共重合体鹸化物を主体とした重合体95〜60重量%、およ
びソフトセグメント含有量45〜75重量%であつて、ジオ
ールを主体とした鎖伸長剤でなる固有粘度〔η〕が0.06
〜0.12/gにあるポリウレタンを主体とした重合体ある
いはポリオレフインから選ばれた重合体5〜40重量%の
混合重合体を溶融し、メルトブローン法で紡糸して平均
繊維直径8ミクロン以下の極細繊維流を形成し、該繊維
流をシート状に捕集して極細繊維不織布とし、少なくと
も一面を緻密化および非連続模様状に繊維の接触部の大
部分が接着する処理を行うことを特徴とする貼付用基材
の製造方法。
6. A polymer mainly composed of a saponified ethylene-vinyl acetate copolymer having an ethylene content of 40 to 60 mol% and an intrinsic viscosity [η] of 0.055 to 0.085 / g; It has a segment content of 45 to 75% by weight and an intrinsic viscosity [η] of a chain extender mainly composed of diol of 0.06.
5 to 40% by weight of a polymer selected from a polyurethane-based polymer or a polyolefin having a weight of about 0.12 / g is melted and spun by a melt blown method to form an ultrafine fiber stream having an average fiber diameter of 8 microns or less. And applying a treatment in which the fiber stream is collected in a sheet shape to form a microfiber nonwoven fabric, and at least one surface is subjected to a treatment for densifying and bonding most of the contact portions of the fibers in a discontinuous pattern. Method of manufacturing base material.
【請求項7】エチレン含有量40〜60モル%、固有粘度
〔η〕が0.055〜0.085/gにあるエチレン−酢酸ビニル
共重合体鹸化物を主体とした重合体を溶融し、メルトブ
ローン法で紡糸して平均繊維直径8ミクロン以下の極細
繊維流Iを形成し、一方、ポリオレフインから選ばれた
重合体を溶融し、メルトブローン法で紡糸して平均繊維
直径8ミクロン以下の極細繊維流IIを形成し、該繊維流
IおよびIIを重量比で繊維流Iを95〜60重量%および繊
維流IIを5〜40重量%の範囲で混繊し、シート状に捕集
して極細繊維混繊不織布とし、少なくとも一面を緻密化
および非連続模様状に繊維の接触部の大部分が接着する
処理を行うことを特徴とする貼付用基材の製造方法。
7. A polymer mainly composed of a saponified ethylene-vinyl acetate copolymer having an ethylene content of 40 to 60 mol% and an intrinsic viscosity [η] of 0.055 to 0.085 / g is melted and spun by a melt blown method. To form a microfiber stream I having an average fiber diameter of 8 μm or less, while a polymer selected from polyolefin is melted and spun by a melt blown method to form an ultrafine fiber stream II having an average fiber diameter of 8 μm or less. The fiber streams I and II are mixed in a weight ratio of the fiber stream I in the range of 95 to 60% by weight and the fiber stream II in the range of 5 to 40% by weight, and collected into a sheet to form an ultrafine fiber mixed nonwoven fabric. A method for producing a base material for application, comprising performing treatment for densifying at least one surface and bonding most of the contact portions of the fibers in a discontinuous pattern.
JP1061194A 1989-03-13 1989-03-13 Adhesive base material and method for producing the same Expired - Fee Related JP2642188B2 (en)

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Application Number Priority Date Filing Date Title
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Publication Number Publication Date
JPH02240013A JPH02240013A (en) 1990-09-25
JP2642188B2 true JP2642188B2 (en) 1997-08-20

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4227453B2 (en) * 2003-05-06 2009-02-18 日本バイリーン株式会社 Base material for patch
JP4317075B2 (en) * 2004-04-27 2009-08-19 日東電工株式会社 Patch
JP6694181B2 (en) * 2016-02-04 2020-05-13 義裕 山下 Fibrous web and method for forming the same, laminated sheet and method for producing the same

Also Published As

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JPH02240013A (en) 1990-09-25

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