JP2640903B2 - Manufacturing method of mud mat with colored pattern - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION The present invention relates to a mat formed by laminating a large number of synthetic resin monofilaments, and providing a groove-shaped decorative pattern on the surface of the mat and coloring the groove with an appropriate color. Manufacture of mats with colored patterns on the surface of mats by applying a colored pattern lace on the surface of a flat mat formed by laminating many synthetic resin monofilaments or by continuously providing decorative patterns by printing It is about the method.

[0002]

2. Description of the Related Art Conventionally, mats formed by depositing a large number of synthetic resin monofilaments in this way are provided with concave groove-shaped patterns to color these patterns, for example.
JP-A-4-144532 and JP-A-51-998
No. 24 is known.

[0003]

However, in the former disclosed in Japanese Patent Application Laid-Open No. 4-144532, a film different in color from the mat is welded to the surface of the mat formed in a separate process in advance by welding. It consists of roughly two steps of cutting the film along the welded part boundary by pressing the blade part protruding from the periphery of the electrode, and because the colored pattern is formed by a film that is a material completely different from the mat Heterogeneity is inevitable.

[0004] In the latter Japanese Patent Application Laid-Open No. 51-99824, when a nonwoven fabric carpet made of a single material formed in a separate step is embossed in advance, heat and pressure are applied through a transfer printing paper. By applying heat and pressure when embossing a nonwoven carpet that has been formed in a separate process using a plurality of materials with different melting points at the same time as the uneven pattern, the material with a low melting point melts and solids with different shades After forming a pattern or heating and pressurizing the carpet material formed in a separate process in advance by embossing, it is dyed to express the difference in shade at the uneven parts, and this is also troublesome processing and It is complicated such as requiring heating and pressurizing. Therefore, an object of the present invention is to provide a method for continuously and efficiently producing a mud-off mat having a colored pattern, which solves the above-mentioned problems.

[0005]

According to the method of the present invention, a cooling water tank is provided below an extruder provided with a spinning pack in which a plurality of nozzles are arranged at mutually shifted positions. In the cooling water tank, a pattern shaping roll and a receiving roll are opposed to each other, a large number of synthetic resin monofilaments are drooped from each of the nozzle groups, and a part of the monofilament is received in a loop by a forming roll to form a back surface layer. In the meantime, a surface layer is formed in a loop shape on the back surface layer with the remainder of the monofilament and fused and bonded to each other at the intersections of the loops, and a mat is formed on the surface layer of the mat. A groove-shaped decorative pattern is formed by pressing and shaping of a shape roll, the mat is pulled out from a cooling water tank, drained and dried, and the groove is colored by brush coating while being transferred by a conveyor. That.

[0006] Another method of producing the colored mud drop mat of the present invention is as follows. A mat formed by providing a concave decorative pattern on the surface as described above is drawn out of a cooling water tank and drained and dried. The colored striped lace is supplied to the upper surface of the mat while supplying the adhesive, the adhesive is applied, and the colored striped pattern is pressed by a mold roll to push each colored striped pattern into the groove of the mat and further dried. .

[0007] Further, another method of producing a colored mud drop mat of the present invention is to form a mat formed in a cooling water tank flat without forming a concave groove-shaped decorative pattern on a conveyer. While transferring, a colored lace pattern or a multicolor lace pattern is supplied to the surface layer of the mat and joined.

[0008] Still another method of producing the colored mud drop mat of the present invention is to form a flat conveyor without providing a concave groove-shaped decorative pattern on the surface of the mat formed by the cooling water tank. The surface layer of the mat is colored by embossing and printing at the same time as embossing and shaping while being transferred.

[0009]

According to the method of the present invention for producing a mud drop mat having a colored pattern, the molten monofilament extruded from each nozzle is given a complicated internal stress, and is cooled and solidified by its viscoelasticity. Within the time required, it has the ability to deform from a straight line into a curve in accordance with the stress, and a random loop group is formed by stacking random loops with a pattern shaping roll and a receiving roll installed in the cooling water tank. A mat having a decorative pattern in the shape of a circle is formed, and the mat is drawn out of the cooling water bath and is formed by coloring the groove.

The mat with the colored pattern obtained in this way is composed of random loops of synthetic resin monofilaments, so that they are entangled when pressing the concave groove-shaped decorative pattern. The decorative pattern is formed by the plate-shaped flat grooves without causing the loop group to locally expand, so-called pulling, and these flat grooves are colored vividly.

[0011] Furthermore, by joining a pattern lace ground provided with colored stripes or colored patterns on a mat provided with or without a concave groove on the surface, a lace pattern and colored stripes or colored patterns are provided. Mud mats with unique decorative effects are produced continuously.

[0012]

(Embodiment 1) An embodiment of the present invention will be described below with reference to the drawings. In FIG. 1, reference numeral 1 denotes an extruder for melt-extruding a soft vinyl chloride resin. A spinning pack 2 is connected to a tip of the extruder. The monofilament rows F1 to F3 spun from the nozzle groups are arranged in a row, and are drooped straight down. In these monofilament rows, the back F1 forms the back layer L of the mat, and the front F2 and F3 form the front layer A of the mat.

Reference numeral 3 denotes a row F1 to F of each of these filaments.
3 is a receiving roll for forming a loop on each of the rolls, the peripheral surface of which is formed flat, installed below the spinning pack 2, and rotated in the direction of the arrow. Reference numeral 4 denotes a pattern forming roll which is disposed so as to face the receiving roll 3 so as to rotate in the direction of the arrow shown in FIG. 1, and has a ridge 5 on its peripheral surface as shown in FIG. It is formed at an angle of degrees and at equal intervals. Reference numeral 6 denotes a guide roll of a mat sent from a pair of the receiving roll 3 and the pattern shaping roll 4, which is provided so as to be positioned so that the mat M can move vertically, and is rotated in the direction shown by the arrow shown in FIG. 7 is a delivery roll.

Reference numeral 8 denotes the receiving roll 3, the pattern forming roll 4,
This is a cooling water tank containing the guide roll 6 and the delivery roll 7, and stores therein cooling water having a constant temperature (50 to 60 ° C.). The cooling water is set at a temperature such that the monofilaments F1 to F3 spun from the nozzles of the spinning pack 2 are not rapidly cooled but gradually cooled to form a uniform loop group.

The water temperature of the cooling water tank 8 is adjusted by a water temperature adjusting mechanism configured as follows. That is, this water temperature adjusting mechanism C is provided with an outflow pipe 9 communicating with the inside at the upper part of one side wall of the cooling water tank 8, and the inflow pipe 10 is similarly connected at the lower part via a circulation pump 11 and a hot water heater 12. Cooling supply valve 1 behind hot water heater 12
3 is connected. In addition, a water temperature controller 15 is provided inside the cooling water tank 8, and a detecting portion at a lower end thereof is immersed in water. Then, in response to a signal generated by the water temperature controller 15, the water in the tank is sucked into the hot water heater 12 from the inflow pipe 10 and heated, and the heated hot water is returned from the outflow pipe 9 into the tank, or the cooling supply valve 13 is turned off. The water temperature of the cooling water tank 8 is adjusted to be kept constant by allowing the cold water sent from the water pipe 14 to open and flow into the tank from the inflow pipe 10. In addition, the water surface 16 of the cooling water is adjusted so that the receiving roll 3 and the striped shaping roll 4 are at a height where they are immersed in water while leaving the upper part.

A dryer 17 is provided on both sides of the delivery roll 7.
A rotary cutter 18 is provided outside the cooling water tank 8 in the vicinity of the delivery roll 7.
Further, a conveyor belt 19 is installed next to the rotary cutters 18. The conveyor belt 19 is brought into contact with a pair of belt wheels 20 and 20 'rotating in the same direction so as to rotate in the direction shown by the arrow, and receives and transports the mat M sent from the delivery roll 7. The conveyor belt 1 is located on the left side of the conveyor belt 19.
The heater 21, the guide roll 22, and the cooler 23 are disposed so as to sandwich the heater 9.

Reference numeral 24 denotes a coloring device disposed at a position on the right side of the conveyor belt 19, which is constituted by a combination of a guide 25 and a brush-like decorative brush 26.
As shown in the figure, the concave groove D of the mat M on the conveyor belt 19
The conveyor belt 19 is straddled at an angle of 45 degrees so that the brushes 26 are aligned with the guides 2 by a ball screw 27.
Make a straight line move along 5. And this brush 26
The coating ink is automatically supplied from a pump (not shown) via a flexible tube 28. 29 is a dryer, and 30 and 30 are winding roll pairs.

In the monofilament row extruded from the spinning pack 2, F1 hangs down to reach the surface of the receiving roll 3 to form a small annular continuous loop L1 while forming a continuous loop L1. It accumulates on the surface and the adjacent loops are fused at their intersections. As described above, the monofilament F2 hangs down on the entire surface of the back surface layer L formed by the monofilament F1 to form a loop L2, and the loop L2 and the intersection of the loop L1 are fused, and high-temperature fusion is possible. In this state, it is transferred to the water surface 16 with the rotation of the receiving roll 3.

On the other hand, a row of monofilaments F3 hangs down on the water surface 16 close to this position, and a loop L3 larger than the loops L1 and L2 formed by the monofilament rows F1 and F2 hanging down on the water surface 16 is formed on the water surface. These loops L3 are superimposed on the loop L2, and are fused at intersections with each other to form the surface layer A of the mat M. This mat is then transferred straight into the water, and the loops L1-L3 are gradually cooled and deformed and fixed in the water,
It has a complicated three-dimensional curved shape, is drained near the delivery roll 7 via the guide roll 6, dried by the dryers 17 and 17 and drawn out of the cooling water tank 8, and then by the rotary cutters 18 and 18 at both ends in the longitudinal direction. Is cut into a predetermined width and transferred on the conveyor belt 19.

On the surface of the mat conveyed on the conveyor belt 19, concave grooves D having a 45-degree angle in the longitudinal direction are formed at regular intervals by the ridges 5 of the pattern shaping roll 4. Since the whole groove is formed by overlapping monofilament loops, each of the concave grooves D is pressed and stretched by the ridges 5 without causing the monofilaments to be pulled, thereby forming a plate-shaped flat concave groove. .

Therefore, the conveyor belt 19 is provided with the groove D
, The brush 26 is aligned with the concave groove D, and the brush 2 is moved along the guide 25.
6 is linearly moved to color the concave groove D with a coating ink and dried, and the colored mud-off mat M 'is wound up by the winding roll pair 30, 30.

The brush 26 is provided with limit switches (not shown) at both ends of the guide 25 so as to reciprocate within the interval.
5 to prevent contamination of the surface of the mat M other than the concave groove D.
When 6 comes to the end of the groove D, the pump for supplying the coating ink is stopped.

Further, as shown in FIG. 5, the concave groove D is formed in a matrix shape by using a pattern forming roll 4a in which the ridges 5 are formed in a lattice shape orthogonal to the axial direction at an angle of 45 degrees. At the same time, the guides 25 of the coloring device 24 are formed in a cross shape (not shown) so as to match with the above-mentioned concave grooves D, and the brush 26 is moved linearly along the guides 25. That is, a groove D perpendicular to the one shown in FIG. 3 is further provided, and the guide 25 is also set perpendicularly to the one shown in the figure, and the brush 26 is moved so as to apply a grid-like coloring. A mud-off mat having a decorative pattern is obtained.

FIG. 6 shows a belt wheel 31, 31 instead of the pattern forming roll 4 and a receiving roll 3.
The surface shaping belt 32 supported by the above is disposed to face. By using the surface forming belt 32 in this manner,
By exchanging the surface imprinting belt 32, a mat having a different decorative pattern can be manufactured more easily than one using a surface shaping roll. The decorative pattern formed by the surface imprinting belt 32 is colored by the coloring device 24 shown in FIG. 1 to obtain a colored decorative pattern mat.

Further, instead of the receiving roll 3 used in the manufacturing apparatus shown in FIG. 1 and having a flat surface, a grid-like groove 33 as shown in FIG. Using a forming roll 3a provided with 33 ',
Otherwise, by using the same device as that of FIG. 1, a part of the loops L1 and L2 formed by F1 and F2 in the monofilament row is used to form the tessellated grooves 33 and the grooves 33 'such as English characters. By forming the anti-slip layer on the back surface of the mat M, the anti-slip layer in the shape of a grid or English characters can be formed.

(Embodiment 2) FIG. 8 shows a manufacturing apparatus having the same configuration as that shown in FIG.
FIG. 9 is a schematic structural diagram of a manufacturing apparatus which is manufactured by providing a concave groove-shaped decorative pattern on the surface in the same manner as in Example 1 and joins a different color pattern lace ground 34 to the surface of the mat M drawn out from the cooling water tank 8. is there. In the apparatus shown in FIG. 8, reference numeral 2 in FIG.
Conveyor belt 1 instead of 1 to 29
A pair of a guide roll pair 35, a holding roll pair 36, an adhesive supply device 37, and a mold roll 38 and a receiving roll 39 provided with the ridges 5 in the same manner as the pattern shaping roll 4, sandwiching the upper surface of 9 from the left. , A drying furnace 40 and a guide roll pair 41 are provided.

As shown in FIG. 9, the colored striped lace ground 34 is 45 ° in the longitudinal direction of the ground pattern 42 having a fine thread structure.
A colored stripe pattern 43 different from the ground pattern 42 having a fine thread structure is provided at an angle of degrees and at an interval corresponding to the concave groove D provided in the mat M. The colored striped lace ground 34 formed in this way and wound into a long length is supplied via a guide rail pair 35 onto a mat which is drawn out of the cooling water tank 8 and transferred to the conveyor belt 19, and is controlled by a pressing roll. The colored stripe pattern 43 of the colored stripe pattern lace ground 34 is positioned in the concave groove D of the mat M by the pair 36.

Next, the PVC paste is supplied from the adhesive supply device 37, and the colored striped pattern 43 of the colored striped lace ground 34 is fitted into the concave groove D of the mat M by the mold roll 38 and the receiving roll 39. Then, the colored striped lace ground 34 is adhered to the surface of the mat M, dried by passing through a drying furnace 40, and wound up by the winding rolls 30 via the guide roll pair 41. As shown in FIG. 10, the mud-off mat M 'manufactured in this manner has a different color lace pattern expressed by the colored striped lace ground 34 on the entire surface, which is significantly different from that shown in FIG. A colored mud mat M 'with a very different composition is formed.

(Embodiment 3) This embodiment uses the manufacturing apparatus shown in FIG.
Is adhered to the surface of the mat M. The manufacturing apparatus shown in FIG. 11 uses a forming roll 4b having a flat peripheral surface instead of the surface shaping roll 4 used in the manufacturing apparatus of FIG.
A mat M having no concave groove-shaped decorative pattern and having flat surfaces on both front and rear surfaces is manufactured. On the other hand, in the colored pattern lace ground 34 'shown in FIG. 12, a flower pattern of a ground pattern 44 having a thick thread structure is expressed on a ground pattern 42 having a thin thread structure.

In this embodiment, the colored pattern lace ground 34 'is joined onto the mat M by the same manufacturing process as in the second embodiment. Then, the colored pattern lace ground 34 'is melted or semi-molten by heating in the drying furnace 40 and welded to the filaments on the surface of the mat M. The surface of the sludge mat M 'thus manufactured is shown in FIG.
As shown in the figure, the thin thread structure 42 of the lace pattern is almost melted and loses its shape, but the flower pattern of the ground pattern 44 of the thick thread structure of the lace pattern is welded to the filament while leaving the shape. Therefore, the pattern is significantly different from that shown in FIG.

(Embodiment 4) In this embodiment, the manufacturing apparatus shown in FIG. 11 is used in the same manner as in Embodiment 3, and a multi-colored pattern lace ground 34 'used in Embodiment 3 is replaced with a multi-colored pattern. A pattern lace ground (not shown because it is the same as FIG. 12 if shown) is used. The multicolor pattern lace is melted or semi-melted by heating in the drying furnace 40 as in the third embodiment. The mud-off mat M 'obtained in this embodiment has a multicolored decorative property synergistic to that obtained in the third embodiment, and has a rich color change configuration.

FIG. 14 shows the structure shown in FIGS.
Is a device having a configuration in which the latter half of the manufacturing device is independent, so that a separately manufactured roll-wound mat M is supplied to the conveyor belt 19 from a supply roll pair 45, and the above-described embodiment is placed on the mat M. 2, a colored striped lace ground 34 as in the third embodiment, and a colored patterned lace ground 3 as in the third embodiment.
4 'or multicolor pattern lace ground 34' as in Example 4.
Can be supplied to manufacture a mud drop mat having a surface joined with the multicolor striped lace ground 34 or the multicolor patterned lace ground 34 ′. By using the manufacturing apparatus that joins the pattern lace ground to the ready-made mat M in this way, the type of the mat M can be easily changed, and, for example, small lots can be efficiently manufactured.

Embodiment 5 In this embodiment, a manufacturing apparatus shown in FIG. 15 is used. In this embodiment, using the forming roll 4b having a flat peripheral surface used in the third and fourth embodiments, a mat M having flat surfaces on both front and back sides without a concave decorative pattern is manufactured. The heaters 46, 46 are arranged in order from the left with the upper surface of the conveyor belt 19 installed near the cooling water tank 8 interposed therebetween.
An ink supply device 49 and a dryer 50 are provided above the embossing and bumping printing roll 47 and the receiving roll 48, and above the conveyor belt 19.

The mat M pulled out of the cooling water tank 8 is cut at both ends in the longitudinal direction into predetermined widths by the rotary cutters 18, 18, and the mat to be transferred by the conveyor belt 19 is heated by the heaters 46, 46 to form a loop L 3 of the surface layer. Is reheated so that it does not deform flat. The embossing and letterpress printing roll 47 has a projection pattern.
Coloring is carried out simultaneously with embossing using 7 at room temperature. In this case, the coloring ink is supplied from the ink supply device 49 to the embossing and letterpress printing roll to print on the mat surface. In this way, by performing coloring simultaneously with embossing and shaping, a beautiful colored pattern 51 (a figure in which characters are printed in FIG. 16) without pattern misregistration is formed. The mud-off mat M 'is manufactured by winding the pair 30 and 30.

[0035]

As described above, according to the method for producing a mat with a colored pattern of the present invention, a colored striped lace or the like is simultaneously bonded to the surface of a loop of the mat in the step of forming the mat with a monofilament of a molten synthetic resin. As a result, a colored pattern is formed on the mat surface, so that the colored pattern is continuously and efficiently colored without shifting the mat surface. When the decorative pattern is formed by a concave groove formed by pressing, the pressing strengthens the fusion at the intersections of the loops to maintain the strength and durability required for the mud-drop mat, and the concave pattern has a mat. Is colored by a brushing or printing step in a series of steps to form a colored mat, so that there is no color shift and a colored mat having a three-dimensional appearance can be obtained, so that it is suitable for use in an easily-visible entrance.

[Brief description of the drawings]

FIG. 1 is a schematic structural view of a manufacturing apparatus for implementing a first embodiment.

FIG. 2 is a perspective view of a pattern shaping roll used in the manufacturing apparatus of FIG.

FIG. 3 is a plan view of a coloring device used in the manufacturing apparatus of FIG. 1;

FIG. 4 is a perspective view of a mud-off mat manufactured in Example 1.

FIG. 5 is a perspective view showing another embodiment of a pattern forming roll.

FIG. 6 is a part of a schematic structural view of a manufacturing apparatus using a surface imprinting belt instead of the pattern shaping roll shown in FIG. 2;

FIG. 7 is a perspective view showing another embodiment of the receiving roll used in the manufacturing apparatus of FIG. 1;

FIG. 8 is a schematic structural diagram of a manufacturing apparatus for carrying out Embodiment 2.

FIG. 9 is a perspective view of a different color pattern lace ground for coloring used in the second embodiment.

FIG. 10 is a perspective view of a mud drop mat manufactured in Example 2.

FIG. 11 is a schematic structural diagram of a manufacturing apparatus for implementing Examples 3 and 4.

FIG. 12 is a perspective view of a colored pattern lace used in Example 3.

FIG. 13 is a perspective view of a mud drop mat manufactured in Example 3.

FIG. 14 is a schematic structural diagram of a manufacturing apparatus in which the latter half of the manufacturing process shown in FIGS. 8 and 11 is made independent.

FIG. 15 is a schematic structural diagram of a manufacturing apparatus for carrying out a fifth embodiment.

FIG. 16 is a perspective view of a mud drop mat manufactured in Example 5.

[Description of Signs] 1 Extruder 2 Spinning pack 3 Receiving roll 4, 4a Pattern shaping roll 4b Forming roll 8 Cooling water tank 19 Conveyor belt 26 Color mounting 34 Colored striped lace ground 34 'Colored patterned lace ground 37 Adhesive 38 Die roll 40 Drying oven 47 Emboss and letterpress printing roll 49 Ink supply device 50 Dryer A Surface layer C Water temperature adjustment mechanism D Groove F1 to F3 Monofilament group L Back layer L1 to L3 Loop group M mat M 'Mud drop mat

Claims (4)

(57) [Claims] 1. A cooling water tank is provided below an extruder provided with a spinning pack in which a plurality of nozzles are arranged at mutually shifted positions, and a pattern shaping roll and a receiving roll are opposed to each other in the cooling water tank. The water temperature is adjusted by a water temperature adjustment mechanism, and the water level of the cooling water is set so that the receiving roll and the pattern shaping roll pair are immersed in water while leaving the upper portion. The synthetic resin monofilament is hung down and a part of the monofilament is received in a loop shape by a receiving roll to form a back surface layer, and the remaining monofilament is formed by laminating a surface layer in a loop shape on the back surface layer. The loops are fused together at the intersections to form a mat, and a groove-shaped decorative pattern is formed on the surface layer of the mat by pressing and shaping a pattern shaping roll, and the mat is pulled out from a cooling water tank. A method of manufacturing a mat with a colored pattern, wherein the groove is colored by brushing while being drained, dried, and transferred by a conveyor. 2. A cooling water tank is provided below an extruder provided with a spinning pack in which a plurality of nozzles are arranged at mutually shifted positions, and a pattern shaping roll and a receiving roll are opposed to each other in the cooling water tank. The water temperature is adjusted by a water temperature adjustment mechanism, and the water level of the cooling water is set so that the receiving roll and the pattern shaping roll pair are immersed in water while leaving the upper portion. The synthetic resin monofilament is hung down and a part of the monofilament is received in a loop shape by a receiving roll to form a back surface layer, and the remaining monofilament is formed by laminating a surface layer in a loop shape on the back surface layer. The loops are fused together at the intersections to form a mat, and a groove-shaped decorative pattern is formed on the surface layer of the mat by pressing and shaping a pattern shaping roll, and the mat is pulled out from a cooling water tank. Draining, drying, and transporting by a conveyor, supplying a colored striped lace ground provided with a colored striped pattern on the upper surface of the mat in accordance with the concave groove-shaped decorative pattern, and pressing with a mold roll to press each colored striped pattern The method of manufacturing a mat having a colored pattern, wherein the mat is pressed into a groove of the mat and further dried. 3. A cooling water tank is provided below an extruder provided with a spinning pack in which a plurality of nozzles are arranged at mutually shifted positions, and a pair of flat rolls are provided in the cooling water tank, and the cooling water tank controls water temperature. Along with adjusting the water temperature by the mechanism, the water level of the cooling water is set so that the receiving roll and the flat roll pair are immersed in water leaving the upper part, and a large number of synthetic resin monofilaments from each of the nozzle groups. A part of the monofilament is received by one roll in the form of a loop to form a back layer, and the remaining monofilament is formed by laminating a surface layer in a loop on the back layer to form an intersection between the loops. To form a flat mat by pulling out the flat mat from the cooling water tank, draining and drying, and transporting it on a conveyor while coloring the pattern on the surface layer of the mat. A method for producing a mud drop mat with a colored pattern, characterized in that a lace ground or a multicolor pattern lace ground is supplied, pressure-bonded by a mold roll having a flat peripheral surface, and further heated. 4. A cooling water tank is provided below an extruder provided with a spinning pack in which a plurality of nozzles are arranged at mutually displaced positions, and a pair of flat rolls are opposed to each other in the cooling water tank. In addition to adjusting the water temperature, the water level of the cooling water is set so that the receiving roll and the flat roll pair are immersed in water while leaving the upper part, and a large number of synthetic resin monofilaments are drooped from each of the nozzle groups. Then, a part of the monofilament is received in the form of a loop to form a back layer, and the rest of the monofilament is formed by laminating a surface layer on the back layer on the back layer. A flat mat is formed by fusion bonding with each other, and the mat is drawn out of a cooling water tank, drained, dried, and transferred on a conveyor while being embossed and convex on the surface layer of the flat mat. A method for producing a mud drop mat with a colored pattern, wherein printing is performed simultaneously with embossing and shaping by a plate printing roll, and further drying is performed.