JP2618842B2 - Mushroom filling equipment - Google Patents
Mushroom filling equipmentInfo
- Publication number
- JP2618842B2 JP2618842B2 JP7078114A JP7811495A JP2618842B2 JP 2618842 B2 JP2618842 B2 JP 2618842B2 JP 7078114 A JP7078114 A JP 7078114A JP 7811495 A JP7811495 A JP 7811495A JP 2618842 B2 JP2618842 B2 JP 2618842B2
- Authority
- JP
- Japan
- Prior art keywords
- opening
- culture bag
- filling
- culture
- mushrooms
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Closing Of Containers (AREA)
- Basic Packing Technique (AREA)
- Branching, Merging, And Special Transfer Between Conveyors (AREA)
- Mushroom Cultivation (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、培養基を充填している
培養袋に茸菌を植菌する装着に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an installation for inoculating a fungus into a culture bag filled with a culture medium.
【0002】[0002]
【従来の技術】プラスチック製の培養袋に茸の培養基を
充填して茸を栽培する方法は、しいたけ等の栽培に多く
採用されている。この方法は、下記のようにして茸を栽
培する。 おが屑を主体とする一定量の培養基をプラスチック
製の培養袋に充填する。 培養基を状態した培養袋を蒸気で加熱し、培養袋と
培養基を滅菌する。 培養袋の開口部を開いて、培養基の上面に茸菌を供
給する。 供給された茸菌が繁殖して、培養基に満延する。 培養基全体に茸菌を繁殖させた後、培養袋を開口し
て茸を発生させる。2. Description of the Related Art A method of cultivating mushrooms by filling a plastic culture bag with a culture medium of mushrooms is widely used for cultivation of shiitake mushrooms and the like. In this method, mushrooms are grown as described below. A plastic culture bag is filled with a certain amount of culture medium mainly composed of sawdust. The culture bag with the culture medium is heated with steam to sterilize the culture bag and the culture medium. Open the opening of the culture bag and supply mushroom fungi on the top surface of the culture medium. The supplied mushrooms proliferate and spread to the culture medium. After the mushrooms are propagated in the entire culture medium, the culture bag is opened to generate mushrooms.
【0003】以上のようにして茸を栽培する方法は、培
養袋に一定量の培養基を充填する工程と、培養基を充填
した培養袋に植菌するのに非常に手間がかかる。このこ
とは、茸栽培を多労働として、茸の栽培コストを高くす
る原因となっている。茸栽培を省力化するために、培養
袋に定量の培養基を軽量して充填する装置が開発されて
いる。たとえば、この装置は、実公平3−31149号
公報に記載されている。In the method of cultivating mushrooms as described above, it takes a lot of time to fill a culture bag with a certain amount of culture medium and inoculate the culture bag filled with the culture medium. This causes the cultivation cost of the mushrooms to be high, with the cultivation of the mushrooms as a lot of labor. In order to save labor for mushroom cultivation, an apparatus has been developed in which a culture bag is lightly filled with a fixed amount of culture medium. For example, this device is described in Japanese Utility Model Publication No. 3-31149.
【0004】[0004]
【発明が解決しようとする課題】前記の公報に記載され
る装置を使用して、培養基を能率よく培養袋に充填でき
る。ただ、培養基を充填した培養袋に、茸菌を能率よく
植菌できる装置はいまだに実用化されておらず、この工
程に著しく手間がかかっているのが実状である。培養基
を充填した培養袋に、茸菌を定量供給するための装置は
開発されている。この装置を使用すると、培養袋に一定
量の茸菌を植菌できる特長がある。茸菌を手作業で計量
しないで、培養袋に植菌できるので、植菌工程を多少は
省力化できる。By using the apparatus described in the above publication, a culture medium can be efficiently filled into a culture bag. However, a device capable of efficiently inoculating fungal fungi into a culture bag filled with a culture medium has not yet been put into practical use, and the actual situation is that this process is extremely troublesome. An apparatus for quantitatively supplying mushrooms to a culture bag filled with a culture medium has been developed. The use of this device has a feature that a certain amount of fungi can be inoculated into a culture bag. Since the mushroom fungi can be inoculated into the culture bag without being manually weighed, the inoculation step can be somewhat labor-saving.
【0005】しかしながら、この装置を使用しても、培
養袋の植菌工程をそれほど省力化できない。それは、植
菌する茸菌を定量供給するために、台の上に培養袋を置
いて開口部を手作業で開き、開いた開口部を定量供給装
置の排出口にあてがい、その後、定量供給装置を操作し
て定量の茸菌を培養袋に充填し、さらに、培養袋の開口
部を手作業で閉塞するからである。[0005] However, even if this apparatus is used, the labor for inoculating the culture bag cannot be saved much. In order to quantitatively supply the fungi to be inoculated, place the culture bag on a table, open the opening by hand, and apply the opened opening to the outlet of the quantitative supply device. To fill the culture bag with a fixed amount of mushrooms, and then manually close the opening of the culture bag.
【0006】さらに、茸の栽培において極めて大切なこ
とは、培養基に雑菌が繁殖するのをいかにして効果的に
阻止できかにある。それは、培養基に雑菌が繁殖してし
まうと、茸が発生しなくなるからである。とくに、培養
基に雑菌が繁殖してしまうと、最後まで手間をかけた状
態で茸が収穫できなくなるので、それまでにかけた全て
の手間と経費が0となって、経済的に極めて大きな損失
となってしまう。さらに、多量の培養袋に雑菌が繁殖し
てしまうと、廃棄に手間がかかって、さらに経済的な損
失が増大してしまう。このため、培養基に雑菌が繁殖す
るのを少なくすることとは、茸栽培にとって極めて大切
なことである。[0006] Furthermore, what is extremely important in the cultivation of mushrooms is how to effectively prevent the growth of various bacteria in the culture medium. This is because mushrooms will not be generated if various bacteria grow on the culture medium. In particular, if germs grow on the culture medium, the mushrooms cannot be harvested in a time-consuming manner, so that all the time and expense required up to that point become zero, resulting in an extremely large economic loss. Would. In addition, if various bacteria grow in a large number of culture bags, it takes time to dispose, and the economical loss increases. For this reason, reducing the propagation of various bacteria in the culture medium is extremely important for mushroom cultivation.
【0007】ところが、実際の茸栽培においては、相当
量の培養基が雑菌に犯されているのが実状である。培養
基を加熱して完全滅菌して茸菌を植菌しても、周囲には
無数の雑菌がうようよしているので、雑菌の繁殖を皆無
にすることは極めて難しい。無菌室のような理想的な環
境で栽培すると、雑菌の繁殖を皆無にできるが、このよ
うな環境では、栽培コストが著しく高騰して、安価に茸
を栽培できなくなってしまう。However, in actual mushroom cultivation, it is a fact that a considerable amount of culture medium is violated by various bacteria. Even if the culture medium is heated and completely sterilized and inoculated with mushrooms, it is extremely difficult to eliminate the proliferation of various bacteria because the surroundings are innumerable. When cultivated in an ideal environment such as a sterile room, propagation of various germs can be eliminated. However, in such an environment, the cultivation cost increases significantly, and mushrooms cannot be cultivated at low cost.
【0008】すでに開発されている定量供給装置を使用
し、あるいはこの装置を使用しないで、培養袋に充填し
た培養基に植菌する従来の方法は、手間がかかることに
加えて、この工程で培養基が雑菌に汚染されやすい欠点
がある。それは、作業者が接近して手作業で培養袋の開
口部を開き、しかも培養袋の開口部を大きく開いて植菌
し、さらに、植菌するために開口部を開く時間を短くで
きないからである。また、培養袋は開口するときに簡単
に開くことができないものが多くある。それは、培養基
を充填した状態で培養袋を蒸気で加熱して滅菌するとき
に、開口部の内面に水分が付着して密着することがある
からである。[0008] The conventional method of inoculating a culture medium filled in a culture bag with or without the use of a quantitative supply device already developed is not only time-consuming, but also requires a culture medium in this step. However, there is a disadvantage that it is easily contaminated by various bacteria. This is because workers approach and open the opening of the culture bag by hand, and furthermore, the opening of the culture bag is widely opened for inoculation, and the time for opening the opening for inoculation cannot be shortened. is there. In addition, many culture bags cannot be easily opened when opened. This is because when the culture bag is heated with steam and sterilized with the culture medium filled therein, moisture may adhere to the inner surface of the opening and adhere to it.
【0009】本発明は、茸栽培に大切な前記の欠点を解
決することを目的に開発されたもので、本発明の重要な
目的は、省力化して極めて能率よく、しかも雑菌の繁殖
を有効に防止して培養袋に植菌できる茸菌の充填装置を
提供することにある。The present invention has been developed with the aim of solving the above-mentioned drawbacks that are important for mushroom cultivation. An important object of the present invention is to save labor, to be extremely efficient, and to effectively propagate the germs. It is an object of the present invention to provide an apparatus for filling mushroom fungi which can prevent and inoculate a culture bag.
【0010】[0010]
【課題を解決するための手段】本発明の充填装置は、前
述の目的を達成するために下記の構成を備える。茸菌の
充填装置は、培養袋1の培養基2に茸菌を植菌する装置
である。培養袋1は、内部に培養基2が充填されてい
る。さらに、培養袋1は、方形状に折曲された開口部を
有する。方形状に折曲された開口部は、一対の対向面を
く字状に内側に折り返して折曲面1Aとし、他の対向面
は折曲面1Aを挟着する平行面1Bとしている。平行面
1Bが折曲面1Aを挟着する状態で、培養袋1の開口部
は閉塞されるようになっている。The filling device of the present invention has the following configuration to achieve the above-mentioned object. The mushroom filling device is a device for inoculating mushrooms in the culture medium 2 of the culture bag 1. The culture bag 1 is filled with a culture medium 2 inside. Further, the culture bag 1 has an opening bent in a square shape. The opening bent in a square shape has a pair of opposing surfaces folded inwardly in the shape of a letter to form a bent surface 1A, and the other opposing surface is a parallel surface 1B sandwiching the bent surface 1A. With the parallel surface 1B sandwiching the bent surface 1A, the opening of the culture bag 1 is closed.
【0011】この構造の培養袋1に植菌する充填装置
は、培養袋1の開口部を閉塞する状態で移送する閉口移
送手段3と、閉口移送手段3で移送される培養袋1を載
せて閉口移送手段3と同じ速度で培養袋1を充填位置J
に移送するベルトコンベア4と、充填位置Jに移送され
た培養袋1を開口する開口手段5と、開口手段5で開口
された培養袋1に茸菌を充填する充填手段6と、茸菌の
充填された培養袋1の開口部をシールするシール手段7
とを備える。閉口移送手段3と、ベルトコンベア4と、
開口手段5と、シール手段7とは下記の独特の構成を備
えている。The filling device for inoculating the culture bag 1 with this structure is configured by placing the closed transfer means 3 for transferring the culture bag 1 while closing the opening of the culture bag 1 and the culture bag 1 transferred by the closed transfer means 3. Fill the culture bag 1 at the same speed as the closed transfer means 3
Conveyor, the opening means 5 for opening the culture bag 1 transferred to the filling position J, the filling means 6 for filling the culture bag 1 opened by the opening means 5 with mushrooms, Sealing means 7 for sealing the opening of the filled culture bag 1
And Closing transfer means 3, belt conveyor 4,
The opening means 5 and the sealing means 7 have the following unique configurations.
【0012】(a) 閉口移送手段3は、培養袋1の開
口部の平行面1Bを両面から挟着して充填位置Jに移送
する移送部材3Aを備える。移送部材3Aは培養袋1の
平行面1Bを挟着して移送し、培養袋1は閉口状態で充
填位置Jに移送される。 (b) 開口手段5は、培養袋1の平行面1Bを吸着し
て培養袋1の開口部を強制的に開き、茸菌を充填した後
に平行面1Bを接近させて閉口する吸着開口部材5Aを
備える。 (c) 吸着開口部材5Aが培養袋1の平行面1Bを吸
着して開口するストロークは、く字状から直線状に伸長
された折曲面1Aの全幅よりも小さく、吸着開口部材5
Aは培養袋1の折曲面1Aをく字状として培養袋1の開
口部を開口するように構成されている。 (d) 充填手段6は、充填位置Jに移送された培養袋
1の開口部の上方に位置して、茸菌を一時的に貯溜する
ホッパー6Aと、このホッパー6Aの排出口に設けられ
た開閉ゲート6Bと、ホッパー6Aに茸菌を供給する定
量供給手段6Cとを備える。 (e) シール手段7は、培養袋1の平行面1Bを加
熱、押圧して溶着する溶着部材7Aを備える。 (f) 培養基2が充填された培養袋1が、ベルトコン
ベア4と閉口移送手段3とで開口部を閉塞する状態で充
填位置Jに移送され、充填位置Jにおいて培養袋1の開
口部が吸着開口部材5Aで折曲面1Aをく字状として開
口され、開口された培養袋1に、開閉ゲート6Bが開い
てホッパー6Aから茸菌が充填され、茸菌の充填された
培養袋1の開口部が吸着開口部材5Aで閉塞されてシー
ル手段7でシールされるように構成されている。(A) The closing transfer means 3 includes a transfer member 3A for holding the parallel surface 1B of the opening of the culture bag 1 from both sides and transferring it to the filling position J. The transfer member 3A transfers the culture bag 1 while sandwiching the parallel surface 1B thereof, and the culture bag 1 is transferred to the filling position J in a closed state. (B) The opening means 5 adsorbs the parallel surface 1B of the culture bag 1, forcibly opens the opening of the culture bag 1, and closes the parallel surface 1B after filling with the fungi. Is provided. (C) The stroke in which the suction opening member 5A adsorbs and opens the parallel surface 1B of the culture bag 1 is smaller than the entire width of the bent surface 1A that is linearly extended from the V-shape.
A is configured so that the opening of the culture bag 1 is opened by making the bent surface 1A of the culture bag 1 into a V shape. (D) The filling means 6 is located above the opening of the culture bag 1 transferred to the filling position J, and is provided at a hopper 6A for temporarily storing mushrooms and at an outlet of the hopper 6A. An opening / closing gate 6B and a quantitative supply means 6C for supplying mushroom fungi to the hopper 6A are provided. (E) The sealing means 7 includes a welding member 7A that heats and presses the parallel surface 1B of the culture bag 1 to perform welding. (F) The culture bag 1 filled with the culture medium 2 is transferred to the filling position J in a state where the opening is closed by the belt conveyor 4 and the closing transfer means 3, and the opening of the culture bag 1 is adsorbed at the filling position J. An opening member 5A opens the culture bag 1 having a bent surface 1A, and the opened culture bag 1 is filled with mushrooms from the hopper 6A by opening and closing the gate 6B. The opening of the culture bag 1 filled with mushrooms is opened. Are closed by the suction opening member 5A and sealed by the sealing means 7.
【0013】[0013]
【作用】本発明の茸菌の充填装置は、下記の工程で培養
袋1に植菌する。 培養基2を充填している培養袋1を、閉口移送手段
3とベルトコンベア4で充填位置Jに移送する。閉口移
送手段3は培養袋1の開口部を、ベルトコンベア4は培
養袋1を載せて同じ速度で移送する。閉口移送手段3
は、滅菌した培養袋1に雑菌が侵入しないように、培養
袋1の開口部を閉塞して移送する。 充填位置Jに移送された培養袋1の開口部が、開口
手段5で開かれる。開口手段5は、吸着開口部材5Aで
もって、培養袋1開口部の平行面1Bを吸着して開口す
る。吸着開口部材5Aは、培養袋1開口部の折曲面1A
を直線状に伸長させることなく、く字状とする状態で開
口部を開く。いいかえると、吸着開口部材5Aは、培養
袋1の開口部を完全な状態には開かない。 充填手段6が、開口された培養袋1に所定量の茸菌
を充填して植菌する。充填手段6は、ホッパー6Aに蓄
えた定量の茸菌を、開閉ゲート6Bを開いて充填する。 植菌された培養袋1の開口部は、吸着開口部材5A
で閉塞され、その後にシール手段7でシールされる。The mushroom fungus filling device of the present invention inoculates the culture bag 1 in the following steps. The culture bag 1 filled with the culture medium 2 is transferred to the filling position J by the closing transfer means 3 and the belt conveyor 4. The closed transfer means 3 transports the culture bag 1 at the same speed by placing the culture bag 1 on the opening and the belt conveyor 4 placing the culture bag 1 thereon. Closing transfer means 3
In order to prevent various bacteria from entering the sterilized culture bag 1, the culture bag 1 is closed and transferred. The opening of the culture bag 1 transferred to the filling position J is opened by the opening means 5. The opening means 5 sucks and opens the parallel surface 1B of the opening portion of the culture bag 1 with the suction opening member 5A. The suction opening member 5A is a bent surface 1A of the opening of the culture bag 1.
The opening is opened in a state in which it is formed in a U-shape without extending straight. In other words, the suction opening member 5A does not completely open the opening of the culture bag 1. The filling means 6 fills the opened culture bag 1 with a predetermined amount of mushrooms and inoculates them. The filling means 6 fills the fixed amount of fungi stored in the hopper 6A by opening the opening / closing gate 6B. The opening of the inoculated culture bag 1 is a suction opening member 5A.
And then sealed by the sealing means 7.
【0014】本発明の茸菌の充填装置は、以上のように
培養袋1の口を閉じた状態に保持して充填位置Jに移送
し、茸菌を充填するときに一時的に開口部を開いて、定
量の茸菌を植菌し、その後に培養袋1の口を閉じてシー
ルする。したがって、本発明の装置は、培養袋1に雑菌
が侵入しないようにして植菌できる。とくに、本発明の
装置は、培養袋1の開口時間を極めて短くでき、また、
雑菌の侵入しやすい環境となる手作業を省力でき、さら
にまた、吸着開口部材5Aでもって培養袋1の折曲面1
Aをく字状に折曲して開口し、植菌後は吸着開口部材5
Aで培養袋1の平行面1Bを互いに接近させて閉口する
ので、雑菌の侵入を有効に防止して、しかも能率よく植
菌できる。さらに、吸着開口部材5Aが折曲面1Aをく
字状に折曲して培養袋1の口を開くので、植菌後に平行
面1Bを互い接近すると、折曲面1Aは正確に内側に折
曲される状態でシールされる。すなわち、折曲面1Aが
外側に折曲されてシールされない。このように、培養袋
1の開口部を確実にシールすることも、雑菌の侵入を阻
止することに有効である。The filling device for mushrooms of the present invention holds the mouth of the culture bag 1 closed as described above and transfers it to the filling position J to temporarily open the opening when filling the mushrooms. Open, inoculate a fixed amount of fungi, and then close and seal the mouth of the culture bag 1. Therefore, the device of the present invention can inoculate the culture bag 1 without invasion of various bacteria. In particular, the apparatus of the present invention can extremely shorten the opening time of the culture bag 1,
It is possible to save labor for manual work which is an environment in which various bacteria easily enter, and furthermore, the bent surface 1 of the culture bag 1 is formed by the suction opening member 5A.
A is bent in a rectangular shape and opened, and after inoculation, the suction opening member 5 is opened.
Since the parallel surfaces 1B of the culture bag 1 are closed to each other at A, the invasion of various bacteria can be effectively prevented, and the inoculation can be performed efficiently. Furthermore, since the suction opening member 5A bends the bent surface 1A in a V-shape to open the mouth of the culture bag 1, when the parallel surfaces 1B approach each other after inoculation, the bent surface 1A is bent correctly inward. Is sealed in the state. That is, the bent surface 1A is bent outward and is not sealed. As described above, it is also effective to reliably seal the opening of the culture bag 1 to prevent invasion of various bacteria.
【0015】[0015]
【実施例】以下、本発明の実施例を図面に基づいて説明
する。ただし、以下に示す実施例は、本発明の技術思想
を具体化するための茸菌の充填装置を例示するものであ
って、本発明は茸菌の充填装置を下記のものに特定しな
い。Embodiments of the present invention will be described below with reference to the drawings. However, the following examples illustrate an apparatus for filling mushrooms for embodying the technical concept of the present invention, and the present invention does not specify the following apparatus for filling mushrooms.
【0016】さらに、この明細書は、特許請求の範囲を
理解し易いように、実施例に示される部材に対応する番
号を、「特許請求の範囲の欄」、「作用の欄」、および
「課題を解決するための手段の欄」に示される部材に付
記している。ただ、特許請求の範囲に示される部材を、
実施例の部材に特定するものでは決してない。Further, in this specification, in order to make it easy to understand the claims, the numbers corresponding to the members shown in the embodiments are referred to as "claims", "actions", and "actions". In the column of "Means for solving the problem". However, the members shown in the claims are
It is by no means specific to the members of the embodiment.
【0017】図1の概略図と、図2の平面図と、図3の
側面図とに示す茸菌の充填装置は、培養基2を充填して
いる培養袋1に、しいたけ菌等の茸菌を植菌する。この
装置で植菌される培養袋1を図4に示す。この図の培養
袋1は、内部に培養基2を充填しているプラスチック製
の培養袋1である。培養袋1の開口部は、方形状に開口
できるように折曲されており、一対の対向面をく字状に
内側に折り返して折曲面1Aとし、他の対向面は折曲面
1Aを挟着する平行面1Bとしている。この培養袋1
は、図5に示すように、開口部をクロスハッチングで示
すように線状に溶着して閉塞する。溶着される開口部
は、平行面1Bが折曲面1Aを挟着する状態で、平行面
1Bを加熱、押圧して溶着される。開口部を閉塞する培
養袋1は、図示しないが、一部に換気孔を設け、この換
気孔に通気性のあるフィルター材を固定している。閉塞
状態において、充填している培養基2の茸菌を繁殖させ
るために必要な酸素を補給するためである。The apparatus for filling mushrooms shown in the schematic diagram of FIG. 1, the plan view of FIG. 2, and the side view of FIG. And inoculate it. FIG. 4 shows a culture bag 1 inoculated with this apparatus. The culture bag 1 in this figure is a plastic culture bag 1 in which a culture medium 2 is filled. The opening of the culture bag 1 is bent so that it can be opened in a square shape, and a pair of opposing surfaces is folded inwardly in the shape of a letter to form a bent surface 1A, and the other opposing surfaces sandwich the bent surface 1A. Parallel surface 1B. This culture bag 1
As shown in FIG. 5, the openings are linearly welded and closed as shown by cross-hatching. The opening to be welded is welded by heating and pressing the parallel surface 1B while the parallel surface 1B sandwiches the bent surface 1A. Although not shown, the culture bag 1 for closing the opening is provided with a ventilation hole in a part thereof, and a permeable filter material is fixed to the ventilation hole. This is because, in the closed state, oxygen necessary for breeding the mushrooms of the culture medium 2 that is being filled is supplied.
【0018】図1〜図3に示す構造の培養袋1に植菌す
る充填装置は、培養袋1の開口部を閉塞する状態で移送
する閉口移送手段3と、閉口移送手段3で移送される培
養袋1を載せて閉口移送手段3と同じ速度で培養袋1を
充填位置Jに移送するベルトコンベア4と、充填位置J
に移送された培養袋1を開口する開口手段5と、開口手
段5で開口された培養袋1に茸菌を充填する充填手段6
と、茸菌の充填された培養袋1の開口部をシールするシ
ール手段7とを備える。The filling device for inoculating the culture bag 1 having the structure shown in FIGS. 1 to 3 is transferred by the closed transfer means 3 for transferring the culture bag 1 while closing the opening of the culture bag 1 and the closed transfer means 3. A belt conveyor 4 for carrying the culture bag 1 and transferring the culture bag 1 to the filling position J at the same speed as the closing transfer means 3;
Opening means 5 for opening the culture bag 1 transferred to the container, and filling means 6 for filling the culture bag 1 opened by the opening means 5 with fungi.
And a sealing means 7 for sealing the opening of the culture bag 1 filled with mushroom fungi.
【0019】閉口移送手段3は、培養袋1の開口部の平
行面1Bを両面から挟着して充填位置Jに移送する移送
部材3Aを備える。移送部材3Aは培養袋1の平行面1
Bを挟着して移送し、培養袋1は閉口状態で充填位置J
に移送される。図に示す移送部材3Aは、プーリー9
と、このプーリー9にかけられて水平面内に張設された
2本のベルト8である。2本のベルト8は、培養袋1を
移送する部分で互いに接近して配設されており、培養袋
1の平行面1Bを両側から押圧して閉塞状態に保持して
移送する。2本のベルト8は、プーリー9で駆動され
る。プーリー9は駆動機構(図示せず)に連結して回転
される。駆動機構は、プーリー9でベルト8を駆動す
る。駆動機構は、ベルト8で培養袋1の平行面1Bを挟
着し、2本のベルト8の対向部分を同じ速度で同じ方向
に駆動する。The closed transfer means 3 includes a transfer member 3A for holding the parallel surface 1B of the opening of the culture bag 1 from both sides and transferring it to the filling position J. The transfer member 3A is a parallel surface 1 of the culture bag 1.
B, and transported, and the culture bag 1 is closed at the filling position J.
Is transferred to The transfer member 3A shown in FIG.
And two belts 8 stretched in a horizontal plane around the pulleys 9. The two belts 8 are disposed close to each other at a portion where the culture bag 1 is transferred, and press the parallel surface 1B of the culture bag 1 from both sides to transfer the culture bag 1 in a closed state. The two belts 8 are driven by pulleys 9. The pulley 9 is connected to a driving mechanism (not shown) and rotated. The drive mechanism drives the belt 8 with the pulley 9. The drive mechanism sandwiches the parallel surface 1B of the culture bag 1 with the belt 8, and drives the opposing portions of the two belts 8 in the same direction at the same speed.
【0020】ベルトコンベア4は、培養袋1を上に載せ
て充填位置Jに移送する。ベルトコンベア4と閉口移送
手段3は、互いに平行に配設されて、同じ速度で培養袋
1を充填位置Jに移送する。プラスチック製の培養袋1
の開口部を変形しない姿勢に保持して移送するためであ
る。The belt conveyor 4 transfers the culture bag 1 to the filling position J with the culture bag 1 placed thereon. The belt conveyor 4 and the closing transfer means 3 are arranged in parallel to each other, and transfer the culture bag 1 to the filling position J at the same speed. Plastic culture bag 1
This is because the opening is held in a posture that does not deform and transported.
【0021】開口手段5は、充填位置Jの両側に開閉で
きるように配設されている。開口手段5は、培養袋1の
平行面1Bを吸着する吸着開口部材5Aと、この吸着開
口部材5Aを互いに逆方向に往復運動させるシリンダー
10とを備える。吸着開口部材5Aは開閉弁11を介し
て真空源12に連結されている。吸着開口部材5Aは互
いに対向して配設されており、充填位置Jに移送されて
きた培養袋1の平行面1Bを吸着して植菌するときに開
口する。植菌後には平行面1Bを押圧して閉塞する。開
口手段5を図6に示す。この図の吸着開口部材5Aは、
対向する吸着面を平面状として吸着面に吸着孔13を開
口している。吸着孔13は横に並べてふたつ開口されて
いる。茸菌の平行面1Bを広い面積で吸着するためであ
る。吸着孔13は開閉弁11を介して真空源12に連結
している。開閉弁11は、培養袋1の平行面1Bを吸着
するときに開弁されて吸着孔から空気を吸引し、吸着し
ないときに閉弁して空気を吸引しなくなる。開閉弁11
の開閉は制御手段(図示せず)で制御される。The opening means 5 is provided on both sides of the filling position J so that it can be opened and closed. The opening means 5 includes a suction opening member 5A for sucking the parallel surface 1B of the culture bag 1, and a cylinder 10 for reciprocating the suction opening member 5A in opposite directions. The suction opening member 5A is connected to a vacuum source 12 via an on-off valve 11. The suction opening members 5A are arranged to face each other, and open when the parallel surface 1B of the culture bag 1 transferred to the filling position J is sucked and inoculated. After inoculation, the parallel surface 1B is pressed and closed. The opening means 5 is shown in FIG. The suction opening member 5A in FIG.
The opposing suction surfaces are flat, and suction holes 13 are opened in the suction surface. Two suction holes 13 are opened side by side. This is because the parallel surface 1B of the fungi is adsorbed over a wide area. The suction hole 13 is connected to the vacuum source 12 via the on-off valve 11. The on-off valve 11 is opened when sucking the parallel surface 1B of the culture bag 1 to suck air from the suction hole, and closed when no suction is performed to stop sucking air. On-off valve 11
Is controlled by control means (not shown).
【0022】シリンダー10は、茸菌の平行面1Bを吸
着する吸着開口部材5Aを互いに反対方向に移動させて
茸菌の開口部を開閉する。したがって、シリンダー10
は互いに直線状に、水平に、かつ、茸菌の移送方向に対
して直交する方向に配設されている。シリンダー10
は、茸菌の開口部を開くときにロッドを収縮して、吸着
開口部材5Aを互いに離れる方向に移動させ、閉じると
きにはロッドを押し出して吸着開口部材5Aを互いに接
近する方向に移動させる。The cylinder 10 opens and closes the opening of the mushroom by moving the suction opening members 5A for adsorbing the parallel surface 1B of the mushroom in opposite directions. Therefore, the cylinder 10
Are arranged linearly and horizontally with respect to each other and in a direction perpendicular to the transfer direction of the fungi. Cylinder 10
When the opening of the mushroom fungus is opened, the rod is contracted to move the suction opening members 5A away from each other, and when closed, the rod is pushed out to move the suction opening members 5A toward each other.
【0023】シリンダー10が吸着開口部材5Aを往復
運動させて、培養袋1の開口部を開口するストローク
は、直線状に伸長された折曲面1Aの全幅よりも小さく
設計される。それは、図4に示すように、吸着開口部材
5Aでもって、培養袋1の折曲面1Aをく字状として開
口部を開口するためである。The stroke in which the cylinder 10 reciprocates the suction opening member 5A to open the opening of the culture bag 1 is designed to be smaller than the entire width of the linearly extended bent surface 1A. This is because, as shown in FIG. 4, the bent surface 1A of the culture bag 1 is formed in a V shape with the suction opening member 5A to open the opening.
【0024】充填手段6は、充填位置Jに移送された培
養袋1の開口部の上方に位置して、茸菌を一時的に貯溜
するホッパー6Aと、このホッパー6Aの排出口に設け
られた開閉ゲート6Bと、ホッパー6Aに茸菌を供給す
る定量供給手段6Cと、ホッパー6Aと定量供給手段6
Cとに雑菌が侵入するのを防止するカバーとを備える。
定量供給手段6Cは、容器に充填されている茸菌をホッ
パー6Aに供給する。容器に入れられた茸菌は、容器を
反対にしても出てこない。簡単な定量供給手段6Cを図
7に示す。この図に示す定量供給手段6Cは、減速モー
ター14の回転軸に螺旋状のコイルスプリング15を固
定している。コイルスプリング15が、茸菌を充填して
いる容器16に挿入されるように、容器16は下向きに
セットされる。モーター14がコイルスプリング15を
回転させると、コイルスプリング15が茸菌を取り出し
てホッパー6Aに排出する。コイルスプリング15は、
回転すると茸菌を強制的に取り出しできる方向の螺旋状
に巻かれている。この定量供給手段6Cは、コイルスプ
リング15を回転させる時間を長くすると、取り出され
る茸菌の量が多くなる。したがって、モーター14の回
転時間を制御して、茸菌の取り出し量を制御できる。The filling means 6 is located above the opening of the culture bag 1 transferred to the filling position J, and is provided at a hopper 6A for temporarily storing mushroom fungi and at an outlet of the hopper 6A. Opening / closing gate 6B, quantitative supply means 6C for supplying fungi to hopper 6A, hopper 6A and quantitative supply means 6
C and a cover for preventing invasion of various bacteria.
The quantitative supply means 6C supplies the fungi filled in the container to the hopper 6A. The mushroom fungi in the container do not come out even if the container is reversed. FIG. 7 shows a simple quantitative supply means 6C. In the fixed amount supply means 6C shown in this figure, a spiral coil spring 15 is fixed to the rotation shaft of the reduction motor 14. The container 16 is set downward so that the coil spring 15 is inserted into the container 16 filled with fungi. When the motor 14 rotates the coil spring 15, the coil spring 15 takes out the fungi and discharges them to the hopper 6A. The coil spring 15
It is spirally wound in a direction in which mushrooms can be forcibly taken out when rotated. When the time for rotating the coil spring 15 of the quantitative supply means 6C is increased, the amount of mushrooms taken out increases. Therefore, by controlling the rotation time of the motor 14, the amount of fungi taken out can be controlled.
【0025】図7に示す構造の定量供給手段6Cは、ホ
ッパー6Aに重量センサー(図示せず)を設け、このセ
ンサーでモーターの回転時間を制御することもできる。
重量センサーは、ホッパー全体の重量を測定して、ホッ
パーに供給された茸菌の重量を測定し、ホッパーに設定
量の茸菌が供給されるまでモーターを回転する。ホッパ
ーに設定量の茸菌が供給されると、モーターの回転を停
止させる。この構造の定量供給手段は、より正確な重量
で茸菌をホッパーに供給できる。したがって、培養袋に
正確に計量された茸菌を植菌できる特長がある。In the fixed quantity supply means 6C having the structure shown in FIG. 7, a weight sensor (not shown) is provided in the hopper 6A, and the rotation time of the motor can be controlled by this sensor.
The weight sensor measures the weight of the entire hopper, measures the weight of the fungi supplied to the hopper, and rotates the motor until a predetermined amount of the fungi is supplied to the hopper. When the set amount of fungi is supplied to the hopper, the rotation of the motor is stopped. The quantitative supply means having this structure can supply mushroom fungi to the hopper with a more accurate weight. Therefore, there is a feature that the accurately measured mushroom fungi can be inoculated into the culture bag.
【0026】ただ、本発明の茸菌の充填装置は、定量供
給手段6Cの構造を図7に示すものに特定しない。定量
供給手段には、ホッパーに所定量の茸菌を供給できる全
ての構造のものが使用できる。さらに、培養袋に茸菌を
植菌する装置は、それほど正確に計量して茸菌を植菌す
る必要はない。植菌した茸菌が多くても少なくても、茸
菌は培養基全体に満延するからである。ただ、茸菌の植
菌量が少な過ぎると、培養基全体に茸菌が満延するのは
遅くなる。しかしながら、時間が経過すると、培養基の
全体に茸菌は満延する。このため、定量供給手段は、茸
菌をそれほど正確に計量して植菌する必要はなく、前記
のように、コイルスプリング15の回転時間を制御し
て、茸菌の取り出し量を特定する機構が使用できる。定
量供給手段6Cも制御手段に制御されて、容器16から
ホッパー6Aに茸菌を供給する。However, in the mushroom fungus filling device of the present invention, the structure of the quantitative supply means 6C is not limited to that shown in FIG. As the quantitative supply means, any means capable of supplying a predetermined amount of fungi to the hopper can be used. Further, the device for inoculating mushrooms in the culture bag does not need to be so accurately measured and inoculated with mushrooms. This is because the mushroom fungus spreads over the entire culture medium, regardless of whether the inoculated mushroom is more or less. However, if the amount of the inoculated fungi is too small, the spread of the fungi on the entire culture medium is delayed. However, over time, the fungi spread throughout the culture medium. For this reason, the quantitative supply means does not need to measure and inoculate the mushroom fungus so accurately. As described above, a mechanism for controlling the rotation time of the coil spring 15 and specifying the amount of mushroom fungus taken out is provided. Can be used. The quantitative supply means 6C is also controlled by the control means and supplies mushroom fungi from the container 16 to the hopper 6A.
【0027】シール手段7は、茸菌を植菌した茸菌の平
行面1Bを加熱、押圧、溶着する溶着部材7Aを備え
る。溶着部材7Aは、茸菌の平行面1Bを挟着して加
熱、溶着するヒータを内蔵する一対るローラーである。
ローラーは、培養袋1の平行面1Bを挟着して排出方向
に移送しながら培養袋1の平行面1Bの上端縁に沿って
溶着する。ローラーの下方には、閉塞された培養袋1の
平行面1Bを挟着して移送する2本のベルト18を配設
している。このベルト18は、閉口移送手段3と同じよ
うに、プーリー19にかけられており、培養袋1の平行
面1Bを両側から押圧して閉塞状態に保持して移送す
る。さらに、ベルト18は、下面に配設されているベル
トコンベア4と同じ速度で培養袋1を移送する。ベルト
18とベルトコンベア4とで移送される培養袋1は、平
行面1Bを溶着部材7Aで挟着し加熱してシールされ
る。The sealing means 7 includes a welding member 7A for heating, pressing and welding the parallel surface 1B of the fungi inoculated with the fungi. The welding member 7A is a pair of rollers including a heater for holding and heating and welding the parallel surface 1B of the fungi.
The roller is welded along the upper edge of the parallel surface 1B of the culture bag 1 while nipping the parallel surface 1B of the culture bag 1 and transferring the roller in the discharge direction. Below the rollers, two belts 18 for nipping and transporting the parallel surface 1B of the closed culture bag 1 are provided. The belt 18 is hung on a pulley 19 like the closed transfer means 3, and presses the parallel surface 1 </ b> B of the culture bag 1 from both sides to transfer the culture bag 1 in a closed state. Further, the belt 18 transfers the culture bag 1 at the same speed as the belt conveyor 4 disposed on the lower surface. The culture bag 1 transported between the belt 18 and the belt conveyor 4 has the parallel surface 1B sandwiched between the welding members 7A and is heated and sealed.
【0028】以上の構造の培養袋1の充填装置は、制御
手段でもって、ベルトコンベア4と、開口手段5と充填
手段6と、シール手段7とを制御して下記のようにし
て、培養袋1に茸菌を植菌する。 ベルトコンベア4に載せられた培養袋1を、ベルト
コンベア4と閉口移送手段3で充填位置Jに移送する。
培養袋1が充填位置Jに移送されるとき、開口手段5の
吸着開口部材5Aは互いに離されて、間に培養袋1を送
り込みできる状態となっている。The apparatus for filling the culture bag 1 having the above structure controls the belt conveyor 4, the opening means 5, the filling means 6, and the sealing means 7 by the control means, as follows. 1. Inoculate mushroom fungi in 1. The culture bag 1 placed on the belt conveyor 4 is transferred to the filling position J by the belt conveyor 4 and the closing transfer means 3.
When the culture bag 1 is transferred to the filling position J, the suction opening members 5A of the opening means 5 are separated from each other, and the culture bag 1 can be fed therebetween.
【0029】 培養袋1が、開口手段5の吸着開口部
材5Aの間に供給されると、ベルトコンベア4の運転が
停止される。その後、開閉弁11が開弁されて、吸着開
口部材5Aが培養袋1の平行面1Bを吸着し、この状態
でシリンダー10のロッドが引き込まれて、吸着開口部
材5Aでもって培養袋1の開口部を開く。開口部が開か
れた培養袋1は、図4に示すように、折曲面1Aを内側
に折曲してく字状に折曲された状態となる。これよりも
大きく開口部は開かれない。When the culture bag 1 is supplied between the suction opening members 5 A of the opening means 5, the operation of the belt conveyor 4 is stopped. Thereafter, the on-off valve 11 is opened, the suction opening member 5A sucks the parallel surface 1B of the culture bag 1, and in this state, the rod of the cylinder 10 is retracted, and the opening of the culture bag 1 is opened by the suction opening member 5A. Open the department. As shown in FIG. 4, the culture bag 1 with the opening opened is in a state where the bent surface 1 </ b> A is bent inward and bent. The opening is not opened larger than this.
【0030】 培養袋1を充填位置Jに移送して開口
部を開くまでの間に、充填手段6は、容器16からホッ
パー6Aに定量の茸菌を取り出す。充填手段6は、モー
ター14の回転時間が制御手段に制御されて、コイルス
プリング15でもって定量の茸菌を容器16からホッパ
ー6Aに取り出す。茸菌が容器16からホッパー6Aに
取り出されるとき、開閉ゲート6Bは閉じられている。
ホッパー6Aに所定量の茸菌が取り出された後、定量供
給手段6Cのモーター14の回転は停止される。The filling means 6 takes out a certain amount of mushrooms from the container 16 to the hopper 6 A before the culture bag 1 is transferred to the filling position J and the opening is opened. The filling means 6 takes out a fixed amount of fungi from the container 16 into the hopper 6A by the coil spring 15 with the rotation time of the motor 14 controlled by the control means. When the fungi are taken out of the container 16 into the hopper 6A, the opening / closing gate 6B is closed.
After a predetermined amount of fungi is taken out to the hopper 6A, the rotation of the motor 14 of the quantitative supply means 6C is stopped.
【0031】 開口手段5で開口部を開している培養
袋1に、充填手段6から茸菌が供給される。充填手段6
は、開閉ゲート6Bを開いて、ホッパー6Aから培養袋
1に茸菌を供給する。開閉ゲート6Bは、茸菌を排出し
た後、速やかに閉塞される。開閉ゲート6Bの開閉は、
制御手段に制御される。The mushroom fungus is supplied from the filling means 6 to the culture bag 1 whose opening is opened by the opening means 5. Filling means 6
Opens the opening / closing gate 6B and supplies mushroom fungi to the culture bag 1 from the hopper 6A. The opening / closing gate 6B is immediately closed after discharging the fungi. The opening and closing of the opening and closing gate 6B
Controlled by control means.
【0032】 培養袋1にホッパー6Aから茸菌が供
給された後、吸着開口部材5Aは培養袋1の平行面1B
を押圧して開口部を閉じる。吸着開口部材5Aは、制御
手段でシリンダー10を制御して、培養袋1の開口部を
閉塞する。その後、吸着開口部材5Aが培養袋1の平行
面1Bを吸着する状態を解除する。After the fungus is supplied to the culture bag 1 from the hopper 6A, the suction opening member 5A is connected to the parallel surface 1B of the culture bag 1.
To close the opening. The suction opening member 5A closes the opening of the culture bag 1 by controlling the cylinder 10 by the control means. Thereafter, the state in which the suction opening member 5A suctions the parallel surface 1B of the culture bag 1 is released.
【0033】 ベルトコンベア4を駆動して、植菌の
完了した培養袋1を移送する。ベルトコンベア4は培養
袋1を上に載せて移送し、ベルト8は培養袋1の平行面
1Bを吸着して閉塞状態に保持して移送する。[0033] The belt conveyor 4 is driven to transfer the culture bag 1 in which the inoculation is completed. The belt conveyor 4 transports the culture bag 1 placed thereon, and the belt 8 transports the culture bag 1 while adsorbing the parallel surface 1B of the culture bag 1 and keeping it closed.
【0034】 移送される培養袋1の平行面1Bが、
シール手段7に加熱、押圧されて、溶着される。The parallel surface 1 B of the culture bag 1 to be transferred is
The sealing means 7 is heated, pressed and welded.
【0035】[0035]
【発明の効果】本発明の茸菌の充填装置は、培養袋の開
口部を閉塞する状態に保持して充填位置に移送し、さら
に、植菌するときには、折曲面をく字状とする状態で、
必要最小限に小さく開口して茸菌を充填する。このた
め、本発明の茸菌の充填装置は、植菌工程において雑菌
の侵入を極めて効果的に防止できる特長がある。培養袋
の口の開口時間が短く、また、開口面積も小さく、さら
に、植菌後には培養袋の折曲面を内側に折り返して確実
にシールできるからである。現在使用されている装置を
使用して植菌すると、雑菌によって3%の不良品が発生
する。これに対して本発明の茸菌の充填装置は、植菌工
程における雑菌の侵入を極限できる特長がある。The mushroom fungus filling device according to the present invention holds the opening of the culture bag in a closed state and transfers it to the filling position. Further, when inoculating the culture bag, the bent surface has a bent shape. so,
Fill the mushrooms with a small opening as necessary. For this reason, the mushroom filling apparatus of the present invention has a feature that invasion of various bacteria can be extremely effectively prevented in the inoculation step. This is because the opening time of the mouth of the culture bag is short, the opening area is small, and further, after the inoculation, the folded surface of the culture bag can be folded inward to securely seal. When inoculated using a device currently used, 3% of defective products are generated due to various bacteria. On the other hand, the mushroom filling apparatus of the present invention has a feature that invasion of various germs in the inoculation step can be minimized.
【0036】さらに本発明の茸菌の充填装置は、植菌時
間を最小限度に短縮して、培養袋の開口時間を短くして
雑菌の侵入を防止する。それは、植菌される茸菌を、ホ
ッパーに一時的に貯溜して、植菌するときに、ホッパー
の開閉ゲートを開いて一時に茸菌を充填できるからであ
る。ところで、茸菌は瓶等の容器で販売されている。瓶
を反対にしても、茸菌は瓶から簡単には落下しない。瓶
にスクリュウを押し込んで回転させて強制的に取り出す
等の方法が必要である。強制的に瓶から取り出される茸
菌は、瞬時に取り出しできず、所定量の茸菌の取り出し
に時間がかかる。本発明の装置は、茸菌をホッパーに取
り出して蓄え、培養袋の口を開いたときに瞬時に充填す
る。このため、培養袋の口を開く時間を短くして、ほと
んど瞬時に植菌できる。スクリュウ等で強制的にホッパ
ーに取り出された茸菌は、すでにほぐれているので、開
閉ゲートを開いて直ちに培養袋に充填できる。ホッパー
は閉塞できるので、この工程で雑菌が侵入しない構造に
できる。Further, the mushroom filling apparatus of the present invention shortens the inoculation time to a minimum, shortens the opening time of the culture bag, and prevents invasion of various bacteria. This is because the mushrooms to be inoculated are temporarily stored in the hopper, and when inoculated, the opening and closing gate of the hopper can be opened to fill the mushrooms at a time. By the way, fungi are sold in containers such as bottles. Even if the bottle is turned upside down, the fungi do not easily fall out of the bottle. It is necessary to push the screw into the bottle, rotate it and forcibly remove it. The mushrooms that are forcibly taken out of the bottle cannot be taken out instantaneously, and it takes time to take out a predetermined amount of mushrooms. The apparatus of the present invention takes out and stores mushroom fungi in a hopper and fills the culture bag instantly when the mouth of the culture bag is opened. For this reason, the time for opening the mouth of the culture bag is shortened, and inoculation can be performed almost instantaneously. Since the mushroom fungus that has been forcibly taken out of the hopper with a screw or the like has already been loosened, the culture bag can be immediately filled by opening the opening / closing gate. Since the hopper can be closed, a structure can be provided that does not allow bacteria to enter in this step.
【0037】培養袋の開口時間を短くできることと、大
きく開口しないことと、確実にシールできることとが相
乗して、本発明の茸菌の充填装置は、雑菌の侵入を極め
て有効に防止できる特長がある。雑菌の侵入をいかに少
なくできるかはこの種の装置にとって極めて大切なこと
である。3%の培養基に雑菌が繁殖してこれを捨てるの
と、茸を有効に繁殖させて、茸を栽培して販売できるの
とでは、経済的に極めて大きな違いである。The fact that the opening time of the culture bag can be shortened, that the opening time is not large, and that the culture bag can be reliably sealed are synergistic. Therefore, the filling device for mushroom fungi of the present invention has a feature that invasion of various bacteria can be prevented very effectively. is there. The ability to reduce the invasion of germs is extremely important for this type of device. There is an extremely large difference in economics between the fact that various bacteria grow on 3% of the culture medium and are discarded, and the fact that the mushrooms can be effectively propagated to grow and sell the mushrooms.
【0038】さらに、本発明の茸菌の充填装置は、植菌
工程において作業者が水分に吸着されて開き難い培養袋
を開閉する手間を省略して能率よく植菌でき、しかもこ
の工程における雑菌の侵入を有効に阻止できる特長があ
る。Furthermore, the mushroom fungus filling device of the present invention can efficiently inoculate by eliminating the labor of opening and closing the culture bag, which is hardly opened due to adsorption of moisture in the inoculation process, Has the feature that it can effectively prevent the intrusion of
【0039】さらにまた、本発明の茸菌の充填装置は、
植菌した培養袋を棚に一定の間隔で並べて茸栽培できる
特長もある。それは、培養袋の開口部を小さく開いて植
菌した後、折曲面を内側に折り返す状態として開口部を
シールできるからである。培養袋の開口部を大きくひら
いて植菌し、その後に平行面を互いに接近してシールす
ると、図1の断面図に示すように、折曲面が外側に折曲
してシールされることがある。この図に示すように、一
方の折曲面は内側に、他方の折曲面は外側に折曲してシ
ールされると、外側に折曲される部分は2層に、内側に
折曲される部分は4層に積層されて左右の部分で厚さが
代わってしまう。このため、開口部の全体を確実にシー
ルするのが難しくなることがある。また、外側に折曲さ
れた折曲面は、培養袋の片方に突出するので、培養袋を
棚に並べるときに邪魔になる欠点がある。さらに、一部
が突出した培養袋は、突出部が破損しやすい。培養袋の
位置が破損するとこの部分から雑菌が侵入する弊害があ
る。Furthermore, the filling device for mushroom fungi of the present invention comprises:
There is also a feature that mushrooms can be grown by arranging inoculated culture bags on a shelf at regular intervals. This is because the opening of the culture bag can be sealed in such a manner that after opening the opening of the culture bag small and inoculating the culture bag, the bent surface is turned inward. When the opening of the culture bag is widely opened and inoculated, and then the parallel surfaces are sealed close to each other, the bent surface may be bent outward and sealed as shown in the cross-sectional view of FIG. . As shown in this figure, when one bent surface is sealed inward by bending the other bent surface outward, the outward bent portion is formed into two layers, and the inner bent portion is formed. Are laminated in four layers, and the thickness of the left and right portions is changed. For this reason, it may be difficult to reliably seal the entire opening. Further, since the outwardly bent surface protrudes to one side of the culture bag, there is a drawback that it becomes an obstacle when the culture bags are arranged on a shelf. Further, the culture bag partially protruding is liable to break the protruding portion. If the position of the culture bag is damaged, there is an adverse effect that various bacteria enter from this portion.
【図1】本発明の実施例にかかる茸菌の充填装置を示す
概略斜視図FIG. 1 is a schematic perspective view showing an apparatus for filling mushroom fungi according to an embodiment of the present invention.
【図2】本発明の実施例にかかる茸菌の充填装置の平面
図FIG. 2 is a plan view of an apparatus for filling mushroom fungi according to an embodiment of the present invention.
【図3】本発明の実施例にかかる茸菌の充填装置の側面
図FIG. 3 is a side view of an apparatus for filling mushroom fungi according to an embodiment of the present invention.
【図4】本発明の茸菌の充填装置で植菌される培養袋の
口を開いた状態を示す斜視図FIG. 4 is a perspective view showing an opened state of a culture bag inoculated with the mushroom fungus filling device of the present invention.
【図5】本発明の茸菌の充填装置で植菌して開口部を閉
塞した培養袋を示す斜視図FIG. 5 is a perspective view showing a culture bag in which an opening is closed by inoculating a fungus with the filling device of the present invention.
【図6】本発明の茸菌の充填装置の開口手段を示す平面
図FIG. 6 is a plan view showing opening means of the mushroom fungus filling device of the present invention.
【図7】充填手段の定量供給手段を示す概略側面図FIG. 7 is a schematic side view showing a fixed amount supply unit of the filling unit.
1…培養袋 1A…折曲面 1B
…平行面 2…培養基 3…閉口移送手段 3A…移送部材 4…ベルトコンベア 5…開口手段 5A…吸着開口部材 6…充填手段 6A…ホッパー 6B
…開閉ゲート 6C…定量供給手段 7…シール手段 7A…溶着部材 8…ベルト 9…プーリー 10…シリンダー 11…開閉弁 12…真空源 13…吸着孔 14…モーター 15…コイルスプリング 16…容器 18…ベルト 19…プーリー J…充填位置1: Culture bag 1A: Bent surface 1B
... Parallel plane 2 ... Culture medium 3 ... Closed transfer means 3A ... Transfer member 4 ... Belt conveyor 5 ... Opening means 5A ... Suction opening member 6 ... Filling means 6A ... Hopper 6B
... open / close gate 6C ... fixed amount supply means 7 ... sealing means 7A ... welding member 8 ... belt 9 ... pulley 10 ... cylinder 11 ... open / close valve 12 ... vacuum source 13 ... suction hole 14 ... motor 15 ... coil spring 16 ... container 18 ... belt 19: Pulley J: Filling position
Claims (1)
開口部が方形状に折曲され、方形状に折曲された一対の
対向面はく字状に内側に折り返しされた折曲面(1A)で、
他の対向面は折曲面(1A)を挟着する平行面(1B)で、平行
面(1B)が折曲面(1A)を挟着して開口部が閉塞される培養
袋(1)を充填位置に移送する閉口移送手段(3)と、 この閉口移送手段(3)で移送される培養袋(1)を載せて閉
口移送手段(3)と同じ速度で培養袋(1)を充填位置(J)に
移送するベルトコンベア(4)と、 充填位置(J)に移送された培養袋(1)を開口する開口手段
(5)と、 開口手段(5)で開口された培養袋(1)に茸菌を充填する充
填手段(6)と、 茸菌が充填された培養袋(1)の開口部をシールするシー
ル手段(7)とを備え、 閉口移送手段(3)と、ベルトコンベア(4)と、開口手段
(5)と、シール手段(7)とが下記の構成を備えてなること
を特徴とする茸菌の充填装置。 (a) 閉口移送手段(3)は、培養袋(1)の開口部の平行
面(1B)を両面から挟着して充填位置(J)に移送する移送
部材(3A)を備え、移送部材(3A)が培養袋(1)の平行面(1
B)を挟着して移送することにより、培養袋(1)は閉口状
態で充填位置(J)に移送される。 (b) 開口手段(5)は、培養袋(1)の平行面(1B)を吸着
して培養袋(1)の開口部を強制的に開き、茸菌を充填し
た後に平行面(1B)を接近させて閉口する吸着開口部材(5
A)を備える。 (c) 吸着開口部材(5A)が培養袋(1)の平行面(1B)を
吸着して開口するストロークは、直線状に伸長された折
曲面(1A)の全幅よりも小さく、吸着開口部材(5A)は培養
袋(1)の折曲面(1A)をく字状として培養袋(1)の開口部を
開口するように構成されている。 (d) 充填手段(6)は、充填位置(J)に移送された培養
袋(1)の開口部の上方に位置して、茸菌を一時的に貯溜
するホッパー(6A)と、このホッパー(6A)の排出口に設け
られた開閉ゲート(6B)と、ホッパー(6A)に茸菌を供給す
る定量供給手段(6C)とを備える。 (e) シール手段(7)は、培養袋(1)の平行面(1B)を加
熱、押圧して溶着する溶着部材(7A)を備える。 (f) 培養基(2)が充填された培養袋(1)が、ベルトコ
ンベア(4)と閉口移送手段(3)とで開口部を閉塞する状態
で充填位置(J)に移送され、充填位置(J)において培養袋
(1)の開口部が吸着開口部材(5A)で折曲面をく字状とし
て開口され、開口された培養袋(1)に、開閉ゲート(6B)
が開いてホッパー(6A)から茸菌が充填され、茸菌の充填
された培養袋(1)の開口部が吸着開口部材(5A)で閉塞さ
れてシール手段(7)でシールされるように構成されてい
る。1. A culture medium (2) is filled therein,
The opening is bent in a square shape, and a pair of opposing surfaces bent in a square shape are bent surfaces (1A) folded inward in a U shape.
The other opposing surface is a parallel surface (1B) sandwiching the bent surface (1A), and the parallel surface (1B) is filled with a culture bag (1) that sandwiches the bent surface (1A) and the opening is closed. And the culture bag (1) transported by the closed transfer means (3) is loaded on the culture bag (1) at the same speed as the closed transfer means (3). Belt conveyor (4) to be transferred to (J), and opening means for opening the culture bag (1) transferred to the filling position (J)
(5), filling means (6) for filling mushrooms in the culture bag (1) opened by the opening means (5), and a seal for sealing the opening of the culture bag (1) filled with mushrooms Means (7), a closing transfer means (3), a belt conveyor (4), and an opening means
(5) An apparatus for filling mushroom fungi, wherein the sealing means (7) has the following configuration. (A) The closed transfer means (3) includes a transfer member (3A) for sandwiching the parallel surface (1B) of the opening of the culture bag (1) from both sides and transferring it to the filling position (J). (3A) is the parallel surface (1
The culture bag (1) is transferred to the filling position (J) in the closed state by sandwiching and transferring B). (B) The opening means (5) adsorbs the parallel surface (1B) of the culture bag (1) to forcibly open the opening of the culture bag (1), and after filling with the fungi, the parallel surface (1B) Close the suction opening member (5
A). (C) The stroke at which the suction opening member (5A) adsorbs and opens the parallel surface (1B) of the culture bag (1) is smaller than the entire width of the linearly extended bent surface (1A). (5A) is configured such that the bent surface (1A) of the culture bag (1) is shaped like a letter and the opening of the culture bag (1) is opened. (D) The filling means (6) is located above the opening of the culture bag (1) transferred to the filling position (J), and is a hopper (6A) for temporarily storing mushrooms; An opening / closing gate (6B) provided at the outlet of (6A) and a quantitative supply means (6C) for supplying mushrooms to the hopper (6A) are provided. (E) The sealing means (7) is provided with a welding member (7A) for heating and pressing the parallel surface (1B) of the culture bag (1) for welding. (F) The culture bag (1) filled with the culture medium (2) is transferred to the filling position (J) in a state where the opening is closed by the belt conveyor (4) and the closing transfer means (3). Culture bag in (J)
The opening of (1) is opened in a bent shape with the suction opening member (5A), and the opened culture bag (1) has an opening / closing gate (6B).
Is opened and mushrooms are filled from the hopper (6A), and the opening of the culture bag (1) filled with mushrooms is closed by the adsorption opening member (5A) and sealed by the sealing means (7). It is configured.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7078114A JP2618842B2 (en) | 1995-03-08 | 1995-03-08 | Mushroom filling equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7078114A JP2618842B2 (en) | 1995-03-08 | 1995-03-08 | Mushroom filling equipment |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH08242688A JPH08242688A (en) | 1996-09-24 |
JP2618842B2 true JP2618842B2 (en) | 1997-06-11 |
Family
ID=13652868
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7078114A Expired - Fee Related JP2618842B2 (en) | 1995-03-08 | 1995-03-08 | Mushroom filling equipment |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2618842B2 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5058762B2 (en) * | 2007-12-05 | 2012-10-24 | 上田産業株式会社 | Inoculation feed line device for retort medium in artificial straw cultivation |
KR101064253B1 (en) * | 2008-12-03 | 2011-09-14 | 세계정밀 주식회사 | Apparatus for inoculating and sealing mushroom spawn |
CN107567960A (en) * | 2017-09-21 | 2018-01-12 | 郑州大学 | A kind of new type auto compacting champignon compost sack filling machine and automatic bagging method |
CN109089739A (en) * | 2018-11-10 | 2018-12-28 | 连云港国鑫食用菌成套设备有限公司 | A kind of edible fungus stick automatic bag sheathing machine and bagging method |
CN109911569B (en) * | 2019-04-29 | 2023-10-03 | 大连富森智能科技有限公司 | Intelligent positioning and conveying system for liquid strain fungus bags |
CN112298629B (en) * | 2020-11-12 | 2022-09-13 | 湖南楚原食品有限责任公司 | Bagging apparatus is in bags to agricultural mushroom fungus |
-
1995
- 1995-03-08 JP JP7078114A patent/JP2618842B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH08242688A (en) | 1996-09-24 |
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