JP2614107B2 - Ear misalignment prevention device for gasoline cylindrical belt conveyor - Google Patents
Ear misalignment prevention device for gasoline cylindrical belt conveyorInfo
- Publication number
- JP2614107B2 JP2614107B2 JP1066928A JP6692889A JP2614107B2 JP 2614107 B2 JP2614107 B2 JP 2614107B2 JP 1066928 A JP1066928 A JP 1066928A JP 6692889 A JP6692889 A JP 6692889A JP 2614107 B2 JP2614107 B2 JP 2614107B2
- Authority
- JP
- Japan
- Prior art keywords
- ear
- belt conveyor
- cylindrical
- misalignment
- belt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/08—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration the load-carrying surface being formed by a concave or tubular belt, e.g. a belt forming a trough
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/06—Articles and bulk
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structure Of Belt Conveyors (AREA)
- Rollers For Roller Conveyors For Transfer (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、合掌状円筒形ベルトコンベアに用いる耳ズ
レ防止装置に関するものである。Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an ear misalignment prevention device used for a palm-shaped cylindrical belt conveyor.
周知のとおり、運搬物の逆流や飛散などを防いだり、
また運搬物を急傾斜で運搬するために、トラフ形ベルト
コンベアに代り、円筒形ベルトコンベアが使用されてい
る。この円筒形ベルトコンベアには、平ベルトの外周に
設けられた複数個の保形ローラで平ベルトを円形に形成
するラップ状円筒形ベルトコンベアや、このラップ状円
筒形ベルトコンベアのラップ部の代りに両耳部を外方に
突出させて1対のローラで挟持し、その耳部端面を1個
の両耳押えローラで押圧する合掌状円筒形ベルトコンベ
ア等が知られている。As is well known, it prevents backflow and scattering of transported goods,
In addition, a cylindrical belt conveyor is used in place of the trough belt conveyor to convey goods on a steep slope. The cylindrical belt conveyor includes a lap-shaped cylindrical belt conveyor in which a plurality of shape-retaining rollers provided on the outer periphery of the flat belt form a flat belt into a circular shape, or a wrap portion of the wrapped cylindrical belt conveyor. There is known a palm-to-shape cylindrical belt conveyor or the like in which both ears are protruded outward, held between a pair of rollers, and the end surfaces of the ears are pressed by a single binaural pressing roller.
この合掌状円筒形ベルトコンベアを更に説明すれば、
第4図に示すように平ベルト1は複数個の保形ローラ2,
2…によって丸められて円形が形成されるとともに、そ
の両耳部4,4は1対のガイドローラ5,5によって合掌状に
挟持され、この両耳部4の端面は1個の両耳押えローラ
6によって押圧されている。そして、これらのガイドロ
ーラ5や両耳押えローラ6は一体化したローラブラケッ
ト7によって回動自在に支持されている。また、保形ロ
ーラ2はそれぞれのローラブラケット8によって回動自
在に支持されている。これらのローラブラケット7,8は
パネル状スタンド9に位置調節自在に取付けられてい
る。このパネル状スタンド9は円筒形ベルトコンベアが
通るだけの通路10を形成して、ベルト進行方向に多数個
並設されている。To further explain this jointed cylindrical belt conveyor,
As shown in FIG. 4, the flat belt 1 has a plurality of shape-retaining rollers 2,
2 are rounded to form a circle, and the two ears 4, 4 are sandwiched between a pair of guide rollers 5, 5 in a palm-shape manner. It is pressed by the roller 6. The guide roller 5 and the binaural pressing roller 6 are rotatably supported by an integrated roller bracket 7. The shape retaining rollers 2 are rotatably supported by respective roller brackets 8. These roller brackets 7, 8 are mounted on a panel-shaped stand 9 so as to be adjustable in position. The panel-like stands 9 form a passage 10 through which only a cylindrical belt conveyor passes, and are arranged in a large number in the belt traveling direction.
ところで、かかる合掌状円筒形ベルトコンベアは、そ
の円筒の径に対し所定の曲率半径でもって、縦、横にカ
ーブ輸送ができ、したがって障害物を迂回できるレイア
ウトに設計できる特長をもっている。その反面、横カー
ブ輸送の場合、その曲率半径の中心を視座として当該合
掌状円筒形ベルトコンベアの内側と外側とではベルトの
伸張度に相違をきたし、ベルトが平ベルト1で構成され
ているだけにベルトの合掌部で耳ズレ(耳部の端面が上
下方向に齟齬する状態をいう)が発生する。By the way, such a joint-shaped cylindrical belt conveyor has a feature that it can be designed to have a predetermined radius of curvature with respect to the diameter of the cylinder so that it can be vertically and horizontally curvedly transported, and thus can be designed in a layout that can bypass an obstacle. On the other hand, in the case of lateral curve transportation, the degree of belt elongation is different between the inside and the outside of the convoluted cylindrical belt conveyor with the center of the radius of curvature as a point of view, and only the flat belt 1 is used for the belt. Ear misalignment (refers to a state in which the end faces of the ears are inconsistent in the vertical direction) occurs at the joint portion of the belt.
特に、平ベルト1がフラットの状態から円筒形に形成
された直後から横カーブするよう設置されると、未だ円
筒形でないトラフ状の各耳部端面の軌跡は、ベルト中心
線に対し平面視で非対称となり、かかる状態で円筒形に
形成されると耳ズレが大きく発生する。In particular, when the flat belt 1 is installed so as to be curved laterally immediately after being formed into a cylindrical shape from a flat state, the trajectory of each of the trough-shaped ear portions that are not yet cylindrical is in plan view with respect to the belt center line. It becomes asymmetric, and if it is formed in a cylindrical shape in such a state, ear misalignment greatly occurs.
そこで本発明は、かかる問題点を解決するために創作
されたもので、その要旨とするところは、テールプーリ
とヘッドプーリとに懸回された平ベルトを複数個の保形
ローラで円筒形に形成し、その両耳部を1対のガイドロ
ーラで合掌状に合せるとともに、その耳部端面を1個の
両耳押えローラで押圧した合掌状円筒形ベルトコンベア
において、前記平ベルトが前記テールプーリによって展
開された状態から徐々に円筒形に形成されるトラフ状の
該平ベルトの両耳部端面を、1対の耳ズレ防止用第2の
耳押えローラで別々に押圧し、これら耳ズレ防止用第2
の耳押えローラをローラブラケットを介してスタンドに
各別に上下調整自在に取付けることにより、カーブ輸送
時の耳ズレ防止を可能としたことを特徴とする合掌状円
筒形ベルトコンベア用耳ズレ防止装置にある。Therefore, the present invention was created to solve such a problem, and the gist of the present invention is that a flat belt suspended around a tail pulley and a head pulley is formed into a cylindrical shape by a plurality of shape retaining rollers. Then, the flat belt is developed by the tail pulley on a palm-shaped cylindrical belt conveyor in which the both ears are joined together by a pair of guide rollers and the end faces of the ears are pressed by a single both-ear pressing roller. The end faces of both ears of the trough-shaped flat belt gradually formed into a cylindrical shape from the pressed state are separately pressed by a pair of second ear holding rollers for preventing ear misalignment. 2
The ear-holding rollers for the two-wheeled cylindrical belt conveyor are characterized in that the ear-holding rollers are mounted on the stand via roller brackets so that they can be adjusted up and down separately to prevent the ears from shifting during curve transport. is there.
本発明の構成を作用とともに、添付図面に示す実施例
により詳細に述べる。The structure of the present invention together with the operation will be described in detail with reference to an embodiment shown in the accompanying drawings.
第1図は本発明の実施例の平面図、第2図は第1図の
X〜X断面図、第3図は第1図のP部詳細図である。な
お、第4図に示す従来例と共通する部分は同一符号で示
している。なお、第4図で示す両耳押えローラ6は第1
の耳押えローラともいう。FIG. 1 is a plan view of an embodiment of the present invention, FIG. 2 is a sectional view taken along line X--X of FIG. 1, and FIG. 3 is a detailed view of a portion P in FIG. Parts common to those in the conventional example shown in FIG. 4 are denoted by the same reference numerals. Note that the binaural pressing roller 6 shown in FIG.
Also referred to as the ear press roller.
本実施例が適用される合掌状円筒形ベルトコンベアA
は、輸送能力がベルト巾400mmから2600mm(したがっ
て、円筒内径100mmから700mm)、搬送速度40m/minから2
50m/minといった大型に属するものが好ましい。This embodiment is applied to a palm-shaped cylindrical belt conveyor A.
Has a transport capacity of 400 mm to 2600 mm belt width (thus, a cylindrical inner diameter of 100 mm to 700 mm) and a transport speed of 40 m / min
Those belonging to a large size such as 50 m / min are preferred.
さて本実施例では、合掌状円筒形ベルトコンベアAは
フラット状態から円筒形に形成された直後より、その円
筒の径に対する所定の曲率半径で横カーブするように配
置されている。すなわち、平ベルト1はテールプーリ11
とヘッドプーリ(図示せず)とに懸回されて走行する。
そのため、テールプーリ11でフラット状に展開され、供
給シュート12より運搬物が供給され、次いで底部保形ロ
ーラ2aおよび側部保形ローラ2b,2bによって徐々にトラ
フ状に丸められ、更に肩部ローラ2cによって円筒形に丸
められる。そして、かかる円筒形ベルトコンベアAは円
筒形に形成された直後から横カーブする。In the present embodiment, the jointed cylindrical belt conveyor A is arranged so as to curve laterally with a predetermined radius of curvature with respect to the diameter of the cylinder immediately after being formed into a cylindrical shape from a flat state. That is, the flat belt 1 is
The vehicle runs while being suspended by a head pulley (not shown).
For this reason, it is unfolded flat by the tail pulley 11, the conveyed material is supplied from the supply chute 12, and then gradually rounded into a trough shape by the bottom-shape roller 2a and the side-shape rollers 2b, 2b, and further the shoulder roller 2c Rounded into a cylinder. Then, the cylindrical belt conveyor A curves laterally immediately after being formed into a cylindrical shape.
ここにおいて、本実施例では第1図に示すように供給
シュート12から円筒入口部13迄のゾーンEにおいて、次
のような耳ズレ防止装置Bを設置している。Here, in the present embodiment, as shown in FIG. 1, in the zone E from the supply chute 12 to the cylindrical entrance portion 13, the following ear misalignment prevention device B is installed.
すなわち、第2図に示すように門型スタンド14を尾部
フレーム15,15上にボルトで固設して、円筒形ベルトコ
ンベアAを跨ぐように設置する。このスタンド14のけた
14aに左右1対の横長孔16,16を穿設し、これらの横長孔
16に1対の耳ズレ防止ローラブラケット17をボルト(図
示せず)にてそれぞれ固着する。このローラブラケット
17にも2条の縦長孔19,19を穿設し、これらの横長孔16
および縦長孔19にボルト(図示せず)を挿通してローラ
ブラケット17をけた14aに固着する。そして、このロー
ラブラケット17には耳ズレ防止用第2の耳押えローラ18
を回動自在に取付ける。この1対の耳ズレ防止用第2の
耳押えローラ18,18はトラフ状に形成された両耳部4,4の
端面4a,4bを各別に押圧する。この押圧に際し、これら
の横長孔16および縦長孔19の開口の範囲で耳ズレ防止用
第2の耳押えローラ18,18を左右x方向および上下y方
向に調整する。That is, as shown in FIG. 2, the portal stand 14 is fixedly mounted on the tail frames 15, 15 with bolts, and is installed so as to straddle the cylindrical belt conveyor A. This stand 14
A pair of left and right long holes 16 and 16 are formed in 14a, and these long holes
A pair of ear deviation preventing roller brackets 17 are fixed to the respective 16 with bolts (not shown). This roller bracket
17 are also provided with two vertically long holes 19, 19,
Then, a bolt (not shown) is inserted into the vertically long hole 19 to fix the roller bracket 17 to the beam 14a. The roller bracket 17 has a second ear holding roller 18 for preventing ear misalignment.
Is mounted to be rotatable. The pair of second ear holding rollers 18 for preventing ear misalignment respectively press the end faces 4a, 4b of the two ear portions 4, 4 formed in a trough shape. At the time of this pressing, the second ear holding rollers 18, 18 for preventing ear misalignment are adjusted in the left-right x direction and the up-down y direction in the range of the opening of the horizontally long hole 16 and the vertically long hole 19.
また、けた14aとローラブラケット17との合せ部に
は、第3図に示すように耳ズレ防止用第2の耳押えロー
ラ18が耳部の各端面4a,4bに平面視で直角に接するよう
に座金20を介在する。In addition, as shown in FIG. 3, a second ear holding roller 18 for preventing ear misalignment comes into contact with each end face 4a, 4b of the ear at a right angle in plan view at a joint portion between the beam 14a and the roller bracket 17. A washer 20 is interposed between the two.
次に本実施例の作用を述べれば、走行する円筒形ベル
トコンベアAに耳ズレが発生すれば、一端ベルトコンベ
アを停止させて耳ズレ防止用第2の耳押えローラ18の上
下y方向の位置を調整して運転再開する。その結果、こ
の耳ズレ防止用第2の耳押えローラ18の押圧力によって
耳部の端面4aまたは4bは適切な上下の位置で走行するの
で、耳ズレなく円筒形に形成されていく。勿論、運転開
始前に耳ズレ防止用第2の耳押えローラ18を横カーブの
曲率半径から予測して上下y方向の適切な位置にセット
すれば、始めから耳ズレは発生しない。Next, the operation of the present embodiment will be described. If an ear misalignment occurs in the traveling cylindrical belt conveyor A, the belt conveyor is stopped once and the vertical position of the second ear pressing roller 18 for preventing the ear misalignment in the vertical y direction. Adjust and restart operation. As a result, the end face 4a or 4b of the ear portion travels at an appropriate vertical position by the pressing force of the second ear pressing roller 18 for preventing ear misalignment, so that the end face 4a or 4b is formed in a cylindrical shape without any ear misalignment. Of course, if the second ear holding roller 18 for preventing ear misalignment is set at an appropriate position in the vertical and y directions by predicting the radius of curvature of the lateral curve before the start of operation, ear misalignment does not occur from the beginning.
なお、本実施例は、平ベルト1がフラット状態から円
筒形に形成された直後より、横カーブするときに発生す
る耳ズレ防止について説明したが、円筒形ベルトコンベ
アAが横カーブすることなく直線状に配置されていて
も、平ベルト1がテールプーリ11の箇所で蛇行すれば、
トラフ状になった両耳部4の各端面4a,4bの軌跡は、ベ
ルト中心線に対し平面視で非対称となるから、かかる状
態でも耳ズレは発生する。したがって、本発明はかかる
耳ズレも防止することができる。Although the present embodiment has described the prevention of ear misalignment that occurs when the flat belt 1 is laterally curved immediately after the flat belt 1 is formed into a cylindrical shape from the flat state, the cylindrical belt conveyer A has a straight line without a lateral curve. Even if they are arranged in a shape, if the flat belt 1 meanders at the tail pulley 11,
Since the trajectories of the end surfaces 4a and 4b of the trough-shaped both ears 4 are asymmetric in plan view with respect to the center line of the belt, ear misalignment occurs even in such a state. Therefore, the present invention can also prevent such ear misalignment.
また、本実施例の耳ズレ防止用第2の耳押えローラ18
は各端面4a,4bに対し各1個当接させているが、本発明
はこれに限らず、ベルト走行方向に並設された複数のロ
ーラを1セットとして、これらのセットローラを1対設
けてもよい。In addition, the second ear holding roller 18 for preventing ear misalignment of the present embodiment.
Is in contact with each of the end faces 4a and 4b, but the present invention is not limited to this, and a plurality of rollers arranged side by side in the belt running direction are set as one set, and a pair of these set rollers is provided. You may.
また本発明では、横長孔をブラケットに、縦長孔をは
りにそれぞれ穿設してもよい。In the present invention, a horizontally long hole may be formed in the bracket, and a vertically long hole may be formed in the beam.
本発明によれば、平ベルトがテールプーリによって展
開された状態から円筒形に形成される迄のトラフ状にお
いて、すなわち合掌状に合されていない状態でベルト耳
部の端面を各別に押圧する耳ズレ防止用第2の耳押えロ
ーラを設けたので、耳ズレの発生を予防することができ
る。すなわち、合掌状円筒形ベルトコンベアで一旦耳ズ
レが発生すれば、その解消に多大な労力と手間がかかる
が、これを円筒形に形成する前に予防するので、簡素な
構成でありながら予想外の便益が得られる。According to the present invention, in the trough shape from when the flat belt is expanded by the tail pulley to when it is formed into a cylindrical shape, that is, when the flat belts are not fitted in a palm-shape manner, the ear gaps that individually press the end faces of the belt ears. Since the second ear pressing roller for prevention is provided, occurrence of ear misalignment can be prevented. In other words, once the ear misalignment occurs in the jointed cylindrical belt conveyor, it takes a great deal of labor and time to resolve it, but since it is prevented before it is formed into a cylindrical shape, it has an unexpectedly simple structure. Benefits are obtained.
殊に、ベルト耳部の両端面を各別に押圧する用第2の
耳押えローラであるから、合掌状態のベルト相互の摩擦
力もなく、その押圧力は僅少ですみ、ひいては耳ズレ防
止用第2の耳押えローラの調整が容易にできる。In particular, since it is the second ear pressing roller for separately pressing both end faces of the belt ears, there is no frictional force between the belts in the closed state, the pressing force is very small, and thus the second ear-preventing roller is used. The adjustment of the ear pressing roller can be easily performed.
その結果、円筒形に形成された両耳部の端面を同時に
押える第1の耳押えローラの押圧力を少なくし、ひいて
は、円筒形の形成やその解除を頻繁に行う平ベルトの両
耳の損傷を防ぐことができる。As a result, the pressing force of the first ear pressing roller, which simultaneously presses the end faces of the both ear portions formed in the cylindrical shape, is reduced, and as a result, the two ears of the flat belt which frequently form and release the cylindrical shape are damaged. Can be prevented.
第1図は本発明の実施例の平面図、第2図は第1図のX
〜X断面図、第3図は第1図のP部詳細図、第4図は従
来例の縦断面図である。 1……平ベルト、2……保形ローラ、4……耳部、4a,4
b……端面、5……ガイドローラ、6……両耳押えロー
ラ、11……テールプーリ、14……門型スタンド、18……
耳ズレ防止用第2の耳押えローラ。FIG. 1 is a plan view of an embodiment of the present invention, and FIG.
3 is a detailed view of a portion P in FIG. 1, and FIG. 4 is a longitudinal sectional view of a conventional example. 1 ... flat belt, 2 ... shape retaining roller, 4 ... ear, 4a, 4
b ... End face, 5 ... Guide roller, 6 ... Both ear pressing roller, 11 ... Tail pulley, 14 ... Gate stand, 18 ...
A second ear holding roller for preventing ear misalignment.
Claims (1)
た平ベルトを複数個の保形ローラで円筒形に形成し、そ
の両耳部を1対のガイドローラで合掌状に合せるととも
に、その耳部端面を1個の両耳押えローラで押圧した合
掌状円筒形ベルトコンベアにおいて、 前記平ベルトが前記テールプーリによって展開された状
態から徐々に円筒形に形成される途中におけるトラフ状
の該平ベルトの両耳部端面を、1対の耳ズレ防止用第2
の耳押えローラで別々に押圧し、これら耳ズレ防止用第
2の耳押えローラをローラブラケットを介してスタンド
に各別に上下調整自在に取付けることにより、カーブ輸
送時の耳ズレ防止を可能としたことを特徴とする合掌状
円筒形ベルトコンベア用耳ズレ防止装置。1. A flat belt suspended by a tail pulley and a head pulley is formed into a cylindrical shape by a plurality of shape-retaining rollers, and both ears thereof are fitted to each other by a pair of guide rollers to form a palm. In a conical cylindrical belt conveyor in which the end surface is pressed by one binaural pressing roller, the trough-shaped flat belt is formed while the flat belt is gradually formed into a cylindrical shape from a state where the flat belt is expanded by the tail pulley. A pair of ear misalignment preventing second faces
By separately pressing with the ear holding rollers, and by attaching these second ear holding rollers for preventing ear misalignment to the stand via roller brackets so as to be individually adjustable up and down, it is possible to prevent ear misalignment during curve transportation. An ear misalignment prevention device for a gasket-shaped cylindrical belt conveyor.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1066928A JP2614107B2 (en) | 1989-03-18 | 1989-03-18 | Ear misalignment prevention device for gasoline cylindrical belt conveyor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1066928A JP2614107B2 (en) | 1989-03-18 | 1989-03-18 | Ear misalignment prevention device for gasoline cylindrical belt conveyor |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH02249808A JPH02249808A (en) | 1990-10-05 |
JP2614107B2 true JP2614107B2 (en) | 1997-05-28 |
Family
ID=13330135
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1066928A Expired - Fee Related JP2614107B2 (en) | 1989-03-18 | 1989-03-18 | Ear misalignment prevention device for gasoline cylindrical belt conveyor |
Country Status (1)
Country | Link |
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JP (1) | JP2614107B2 (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0522409U (en) * | 1991-09-03 | 1993-03-23 | 株式会社三井三池製作所 | Rounding device for pipe type belt conveyor |
JP2603182Y2 (en) * | 1992-11-30 | 2000-02-28 | 株式会社三井三池製作所 | Belt conveyor belt support device |
CN115557160A (en) * | 2022-11-10 | 2023-01-03 | 广东新兴铸管有限公司 | Adjustable lug mounting structure for conveyer |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5437394A (en) * | 1977-08-29 | 1979-03-19 | Stanley Electric Co Ltd | Lamp with shield entirely made of glass |
JPH0245212Y2 (en) * | 1985-08-01 | 1990-11-30 |
-
1989
- 1989-03-18 JP JP1066928A patent/JP2614107B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH02249808A (en) | 1990-10-05 |
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