JP2606173B2 - Disconnection inspection repair device and disconnection repair method - Google Patents

Disconnection inspection repair device and disconnection repair method

Info

Publication number
JP2606173B2
JP2606173B2 JP7051111A JP5111195A JP2606173B2 JP 2606173 B2 JP2606173 B2 JP 2606173B2 JP 7051111 A JP7051111 A JP 7051111A JP 5111195 A JP5111195 A JP 5111195A JP 2606173 B2 JP2606173 B2 JP 2606173B2
Authority
JP
Japan
Prior art keywords
repair
wiring board
disconnection
printed wiring
repairing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP7051111A
Other languages
Japanese (ja)
Other versions
JPH08250839A (en
Inventor
光勇 飯塚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NEC Corp
Original Assignee
NEC Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NEC Corp filed Critical NEC Corp
Priority to JP7051111A priority Critical patent/JP2606173B2/en
Publication of JPH08250839A publication Critical patent/JPH08250839A/en
Application granted granted Critical
Publication of JP2606173B2 publication Critical patent/JP2606173B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)
  • Manufacturing Of Printed Wiring (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は断線検査修理装置と断線
修理方法に関し、特に印刷配線板の配線導体の断線検査
修理装置と断線修理方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a disconnection inspection and repair apparatus and a disconnection repair method, and more particularly to a disconnection inspection and repair apparatus and a disconnection repair method for a wiring conductor of a printed wiring board.

【0002】[0002]

【従来の技術】従来技術の自動光学式検査機と欠陥確認
機のブロック図を図6に示す。従来の自動光学検査機6
10は、被検査対象である印刷配線板601より回路情
報を読み取るCCDカメラ611と、読み取った情報を
二値化処理する二値化処理部612と、二値化処理され
た回路情報を回路の仕上がり状態より判定する特徴抽出
法にて判定する特徴抽出法処理部613と、あらかじめ
印刷配線板の検査機内に登録された特異点情報と検出し
たデータとを比較すること事により欠陥を判定して検出
する比較法処理部614と、双方の検出方法によって検
出された欠陥情報を欠陥データとして自動光学式検査機
610より欠陥確認機620に出力する検査機処理部6
15とを有する。
2. Description of the Related Art FIG. 6 shows a block diagram of a conventional automatic optical inspection machine and a defect confirmation machine. Conventional automatic optical inspection machine 6
Reference numeral 10 denotes a CCD camera 611 for reading circuit information from the printed wiring board 601 to be inspected, a binarization processing unit 612 for binarizing the read information, and a circuit for converting the binarized circuit information to a circuit. The defect is determined by comparing the detected data with the characteristic extraction method processing unit 613 that is determined by the characteristic extraction method that determines from the finished state, and the singularity information registered in advance in the inspection machine for the printed wiring board. A comparison method processing unit 614 for detecting, and an inspection device processing unit 6 for outputting defect information detected by both detection methods as defect data from the automatic optical inspection device 610 to the defect confirmation device 620.
15.

【0003】欠陥確認機620は、自動光学式検査機6
10からの欠陥データを受けて確認テーブル622を制
御し、欠陥部の画像をCRT623に出力する欠陥確認
データ処理部621と、欠陥確認データ処理部621か
らの情報によって搭載した印刷配線板601の欠陥部分
を所定の位置に移動させる確認テーブル622と、欠陥
部分の画像を表示する欠陥確認用CRT623とを有
し、CRT623に表示される画像によって欠陥の良否
判定を行い、作業者が欠陥部にマーキング604をす
る。
[0003] The defect checking machine 620 is an automatic optical inspection machine 6
The defect confirmation data processing unit 621 that receives the defect data from the control unit 10 and controls the confirmation table 622 to output the image of the defective part to the CRT 623, and the defect of the printed wiring board 601 mounted based on the information from the defect confirmation data processing unit 621. It has a confirmation table 622 for moving the part to a predetermined position, and a defect confirmation CRT 623 for displaying an image of the defective part. The image displayed on the CRT 623 makes a defect judgment based on the defect, and the operator marks the defective part. 604.

【0004】図7(a)は欠陥修理工程を示す正面図で
あり、(b)は欠陥部分の上面図を、(c)は欠陥部分
の側面図を示す。修理作業は目視検査あるいは自動光学
式検査終了後に、検出された回路欠陥(断線、欠損)部
分603のデータとともに印刷配線板601が修理工程
に送られ、図7に示す様に作業者701が拡大鏡702
を覗きながらマーキング604された断線部分603の
位置を確認する。その後、修理する部分に合った修理用
の線材705を選択し、拡大鏡702を覗きながら、ピ
ンセット706にて線材705を断線部分603に当て
断線修理機703の溶接電極703aにより配線導体6
02の両端末部に溶接し断線部分603を補修する。
FIG. 7A is a front view showing a defect repair process, FIG. 7B is a top view of a defective portion, and FIG. 7C is a side view of the defective portion. In the repair work, after the visual inspection or the automatic optical inspection is completed, the printed wiring board 601 is sent to the repair process together with the data of the detected circuit defect (disconnection, defect) portion 603, and the worker 701 is enlarged as shown in FIG. Mirror 702
The position of the broken portion 603 marked with the mark 604 is confirmed while looking into the screen. Thereafter, a wire 705 for repair suitable for the part to be repaired is selected, and the wire 705 is applied to the disconnected part 603 with tweezers 706 while looking through the magnifying glass 702, and the wire conductor 703 a of the disconnection repair machine 703 is used for the wiring conductor 6.
02 is repaired by welding to both ends.

【0005】[0005]

【発明が解決しようとする課題】従来技術では、欠陥部
分の検査の自動化は行なわれているが、欠陥部分のマー
キングや断線修理は手作業で行うため、行う作業者によ
り修理の仕上がりにばらつきが生じ、後工程において修
理部の剥がれ等が発生するという問題が生じていた。
In the prior art, inspection of a defective portion is automated, but the marking of the defective portion and the repair of the disconnection are performed manually. This causes a problem that peeling of the repaired part occurs in a subsequent process.

【0006】このため、修理作業には習熟した作業者に
よる修理が必要となり、必然的に作業者は限定されるこ
とになる。このため、修理作業を行える作業者が休暇等
により不在の場合は修理作業が行えず、修理を必要とす
る製品の停滞を招くことになる。
[0006] For this reason, the repair work requires repair by a skilled worker, and the number of workers is inevitably limited. For this reason, if the worker who can perform the repair work is absent due to a vacation or the like, the repair work cannot be performed, resulting in stagnation of the product requiring repair.

【0007】また、検査工程と修理工程は別工程であり
製品の移動時の製品取り扱いによって不良が発生する可
能性もある。
In addition, the inspection process and the repair process are separate processes, and there is a possibility that a defect occurs due to product handling when the product is moved.

【0008】本発明の目的は、以上のような欠点を克服
し、印刷配線板の配線導体の断線の検査と修理の工程と
を連続させ、作業者の習熟度に関係なく修理を自動的に
均質に効率よく行える断線検査修理装置および断線修理
方法を提供することにある。
SUMMARY OF THE INVENTION An object of the present invention is to overcome the above-mentioned drawbacks, to make the inspection and repair process of the disconnection of the wiring conductor of the printed wiring board continuous, and to automatically perform the repair regardless of the skill level of the operator. An object of the present invention is to provide a disconnection inspection and repair apparatus and a disconnection repair method that can be performed uniformly and efficiently.

【0009】[0009]

【課題を解決するための手段】本発明の断線検査修理装
置は、印刷配線板に生じた断線箇所の位置を示す断線デ
ータを用いて断線修理を行なう断線検査修理装置であっ
て、印刷配線板を搭載し、入力された断線データによっ
て搭載された印刷配線板を断線部分が所定の位置となる
ように移動させる移動手段と、移動手段により所定位置
に移動した印刷配線板の断線部分の配線画像を読み取る
光学的読取手段と、光学的読取手段で読み取った断線部
分の画像情報から断線部分の位置情報を算出する演算処
理手段と、修理用線材の供給および該修理用線材を用い
た溶接により印刷配線板の修理が可能な修理手段と、演
算処理手段の情報に基づいて修理手段に制御情報を出力
する制御手段とを有し、制御手段は、修理手段の所定の
位置に供給された修理用線材の両端部と、演算処理手段
で算出された印刷配線板の配線導体の断線部分の両端末
部とがそれぞれ重合する位置となるように修理手段を移
動させ、修理手段によってそれぞれの重合部分を溶接さ
せて電気的に導通させる。
SUMMARY OF THE INVENTION A disconnection inspection and repair apparatus according to the present invention is a disconnection inspection and repair apparatus for performing disconnection repair using disconnection data indicating a position of a disconnection occurring in a printed wiring board. Moving means for moving the printed wiring board mounted on the basis of the input disconnection data so that the broken portion is at a predetermined position, and a wiring image of the broken portion of the printed wiring board moved to the predetermined position by the moving means Reading means, an arithmetic processing means for calculating the position information of the broken part from the image information of the broken part read by the optical reading means, supply of a wire for repair and printing by welding using the wire for repair Repair means capable of repairing the wiring board; and control means for outputting control information to the repair means based on the information of the arithmetic processing means, wherein the control means is supplied to a predetermined position of the repair means. The repairing means is moved so that both ends of the wire for physical use and both ends of the broken portion of the wiring conductor of the printed wiring board calculated by the arithmetic processing means overlap each other. The parts are welded to make them electrically conductive.

【0010】また、印刷配線板を搭載し、入力された前
記断線データによって搭載された印刷配線板を断線部分
が所定の位置となるように移動させる移動手段と、入力
された前記断線データによって印刷配線板の配線導体の
断線部分に接する両端末部に特殊染料を塗布するマーキ
ング手段と、マーキング手段でマーキングされた印刷配
線板を所定の修理位置まで搬送する搬送手段と、搬送手
段で所定の位置に搬送された印刷配線板の特殊染料を認
識して印刷配線板の断線部分の配線画像を読み取る光学
的読取手段と、光学的読取手段で読み取った断線部分の
画像情報から断線部分の位置情報を算出する演算処理手
段と、修理用線材の供給および該修理用線材を用いた溶
接により印刷配線板の修理が可能な修理手段と、演算処
理手段の情報に基づいて修理手段に制御情報を出力する
制御手段とを有し、制御手段は、修理手段の所定の位置
に供給された修理用線材の両端部と、演算処理手段で算
出された印刷配線板の配線導体の断線部分の両端末部と
がそれぞれ重合する位置となるように修理手段を移動さ
せ、修理手段によってそれぞれの重合部分をに溶接させ
て電気的に導通させてもよい。
A moving means for mounting the printed wiring board and moving the printed wiring board mounted on the basis of the input disconnection data so that the disconnected portion is at a predetermined position; Marking means for applying a special dye to both terminal portions in contact with the broken portions of the wiring conductors of the wiring board; transport means for transporting the printed wiring board marked by the marking means to a predetermined repair position; and a predetermined position by the transport means. Optical reading means for recognizing the special dye of the printed wiring board conveyed to the printed wiring board and reading the wiring image of the broken part of the printed wiring board; and positional information of the broken part from the image information of the broken part read by the optical reading means. An arithmetic processing means for calculating; a repairing means capable of supplying a repair wire and repairing the printed wiring board by welding using the repair wire; and a repair means based on information of the arithmetic processing means. Control means for outputting control information to the repair means, the control means comprising: a wire for the printed wiring board calculated by the arithmetic processing means; The repairing means may be moved so that both ends of the broken portion of the conductor are overlapped with each other, and the repaired means may weld the respective overlapped portions to each other for electrical conduction.

【0011】本発明の断線修理方法は、印刷配線板に生
じた断線箇所の位置を示す断線データを用いて断線修理
を行なう断線修理方法であって、入力された前記断線デ
ータによって移動手段に搭載された印刷配線板を断線部
分が所定の位置となるように移動させる移動工程と、移
動工程により所定位置に移動した印刷配線板の断線部分
の配線画像を読み取る光学的読取工程と、光学的読取工
程で読み取った断線部分の画像情報から断線部分の位置
情報を算出する演算処理工程と、演算処理工程の情報に
基づいて制御情報を出力する制御手段によって修理用線
材を供給し該修理用線材を用いて溶接により印刷配線板
の修理を行なう修理工程とを有し、修理工程では、修理
手段の所定の位置に供給された修理用線材の両端部と、
演算処理手段で算出した印刷配線板の配線導体の断線部
分に接する両端末部とがそれぞれ重合する位置となるよ
うに前記修理手段を移動し、修理手段によってそれぞれ
の重合部分を溶接して電気的に導通させる。
A method for repairing a disconnection according to the present invention is a method for repairing a disconnection using disconnection data indicating the position of a disconnection occurring on a printed wiring board. Moving the printed wiring board so that the broken portion is at a predetermined position, an optical reading step of reading a wiring image of the broken portion of the printed wiring board moved to the predetermined position by the moving process, and an optical reading An arithmetic processing step of calculating position information of the disconnected part from the image information of the disconnected part read in the step, and a control means for outputting control information based on the information of the arithmetic processing step, supply a repairing wire rod and supply the repairing wire rod. Repairing the printed wiring board by welding using welding, in the repairing process, both ends of the wire for repair supplied to a predetermined position of the repair means,
The repair means is moved so that the two end portions in contact with the broken portions of the wiring conductors of the printed wiring board calculated by the arithmetic processing means are at positions where they are overlapped with each other, and the repaired means welds the respective overlapped portions and electrically connects them. Is conducted.

【0012】また、入力された断線データによって移動
手段に搭載された印刷配線板を断線部分が所定の位置と
なるように移動させる移動工程と、入力された断線デー
タによって前記印刷配線板の配線導体の断線部分に接す
る両端末部に特殊染料を塗布するマーキング工程と、マ
ーキング工程でマーキングされた印刷配線板を所定の修
理位置まで搬送する搬送工程と、搬送工程で所定の位置
に搬送された印刷配線板の特殊染料を認識して印刷配線
板の断線部分の配線画像を読み取る光学的読取工程と、
光学的読取工程で読み取った断線部分の画像情報から断
線部分の位置情報を算出する演算処理工程と、演算処理
工程の情報に基づいて制御情報を出力する制御手段によ
って修理用線材を供給し該修理用線材を用いて溶接によ
り印刷配線板の修理を行なう修理工程とを有し、修理工
程では、修理手段の所定の位置に供給された修理用線材
の両端部と、演算処理手段で算出した印刷配線板の配線
導体の断線部分に接する両端末部とがそれぞれ重合する
位置となるように前記修理手段を移動し、修理手段によ
ってそれぞれの重合部分を溶接して電気的に導通させて
もよい。
A moving step of moving the printed wiring board mounted on the moving means in accordance with the input disconnection data so that the disconnected portion is at a predetermined position; and a wiring conductor of the printed wiring board in accordance with the input disconnection data. A marking step of applying a special dye to both ends in contact with the broken portion of the wire, a transporting step of transporting the printed wiring board marked in the marking step to a predetermined repair position, and a printing transported to a predetermined position in the transporting step An optical reading step of recognizing a special dye on the wiring board and reading a wiring image of a broken portion of the printed wiring board;
An operation processing step of calculating position information of the disconnected portion from the image information of the disconnected portion read in the optical reading step, and a control means for outputting control information based on the information of the operation processing step supplies a repair wire and supplies the repaired wire. And repairing the printed wiring board by welding using the wire for repair. In the repairing process, both ends of the wire for repair supplied to a predetermined position of the repair means and printing calculated by the arithmetic processing means The repairing means may be moved so that the two end portions in contact with the disconnected portions of the wiring conductors of the wiring board are respectively overlapped with each other, and the respective overlapping portions are welded by the repairing means to electrically conduct.

【0013】[0013]

【作用】本発明による断線検査修理装置および断線修理
方法では、印刷配線板の検査機で検出された断線位置を
示す断線データを用いて、移動手段に搭載された印刷配
線板は断線位置が所定の位置となるよう自動的に位置決
めされる。位置決めされた印刷配線板の断線部分がCC
Dカメラなどの光学的読取装置で画像として読み込ま
れ、得られた画像情報から演算処理手段で断線部分の位
置情報が算出される。
In the disconnection inspection and repair apparatus and the disconnection repair method according to the present invention, the disconnection position of the printed wiring board mounted on the moving means is determined by using disconnection data indicating the disconnection position detected by the printed wiring board inspection machine. The position is automatically determined to be the position. The broken part of the positioned printed wiring board is CC
The image is read as an image by an optical reading device such as a D camera, and the position information of the broken portion is calculated by the arithmetic processing means from the obtained image information.

【0014】修理手段は演算処理手段の位置情報に基づ
く制御手段の制御情報によって修理用線材を修理手段の
所定の位置に供給し、修理用線材の両端部と印刷配線板
の配線導体の断線部分に接する両端末部とがそれぞれ重
なる位置まで移動し、修理手段の溶接機によってそれぞ
れの重なった部分を溶接することにより断線部分を電気
的に導通させる。
The repair means supplies the repair wire to a predetermined position of the repair means according to the control information of the control means based on the position information of the arithmetic processing means, and the both ends of the repair wire and the broken portion of the wiring conductor of the printed wiring board. Are moved to a position where they overlap with each other, and the overlapped portions are welded by the welding machine of the repairing means to electrically conduct the disconnected portions.

【0015】マーキングを用いる方法では、印刷配線板
の検査機で検出された断線位置を示す断線データを用い
て、移動手段に搭載された印刷配線板は断線位置が所定
の位置となるよう自動的に位置決めされる。位置決めさ
れた印刷配線板の配線導体の断線部分に接する両端末部
に断線データに基づいてマーキング手段によって自動的
に特殊染料によるマーキングが行なわれる。
In the method using the marking, the printed wiring board mounted on the moving means is automatically adjusted so that the broken position becomes a predetermined position by using the broken data indicating the broken position detected by the inspection machine for the printed wiring board. Is positioned. Based on the disconnection data, marking by a special dye is automatically performed on both ends of the positioned printed wiring board which are in contact with the disconnected portions of the wiring conductors of the printed wiring board.

【0016】マーキングが行なわれた印刷配線板はコン
ベアなどの搬送手段によって断線修理機に送られ、印刷
配線板の断線部分が特殊染料のマーキングを認識したC
CDカメラなどの光学的読取装置で画像として読み込ま
れ、得られた画像情報から演算処理手段で断線部分の位
置情報が算出される。
The printed wiring board on which the marking has been performed is sent to a disconnection repair machine by means of a conveyor or the like, and the broken portion of the printed wiring board recognizes the special dye marking.
The image is read as an image by an optical reading device such as a CD camera, and the position information of the broken portion is calculated by the arithmetic processing means from the obtained image information.

【0017】修理手段は演算処理手段の位置情報に基づ
く制御手段の制御情報によって修理用線材を修理手段の
所定の位置に供給し、修理用線材の両端部と印刷配線板
の配線導体の断線部分に接する両端末部とがそれぞれ重
なる位置まで移動し、修理手段の溶接機によってそれぞ
れの重なった部分を溶接することにより断線部分を電気
的に導通させる。
The repair means supplies the repair wire to a predetermined position of the repair means according to the control information of the control means based on the position information of the arithmetic processing means, and the both ends of the repair wire and the broken portion of the wiring conductor of the printed wiring board. Are moved to a position where they overlap with each other, and the overlapped portions are welded by the welding machine of the repairing means to electrically conduct the disconnected portions.

【0018】[0018]

【実施例】次に、本発明の実施例について図面を参照し
て説明する。
Next, embodiments of the present invention will be described with reference to the drawings.

【0019】図1は、本発明の断線検査修理装置の第1
の実施例を示したブロック図である。図1において、断
線検査修理装置は自動光学式検査機110と欠陥確認修
理機120とから構成される。
FIG. 1 shows a first embodiment of a disconnection inspection and repair apparatus according to the present invention.
FIG. 4 is a block diagram showing an embodiment of the present invention. In FIG. 1, the disconnection inspection and repair device includes an automatic optical inspection device 110 and a defect confirmation and repair device 120.

【0020】自動光学式検査機110は、被検査対象で
ある印刷配線板101より回路情報を読み取るCCDカ
メラ111と、読み取った情報を二値化処理する二値化
処理部112と、二値化処理された回路情報を回路の仕
上がりにより判定する特徴抽出法にて判定する特徴抽出
法処理部113と、あらかじめ印刷配線板101の検査
機内に登録された特異点情報と検出したデータとを比較
することによって欠陥を判定する比較法処理部114
と、双方の検出方法によって検出された欠陥情報を欠陥
確認修理機120に断線データとして出力する検査機処
理部115とより構成される。
The automatic optical inspection machine 110 includes a CCD camera 111 for reading circuit information from a printed wiring board 101 to be inspected, a binarization processing section 112 for binarizing the read information, and a binarization processing section. The feature extraction method processing unit 113, which determines the processed circuit information by the feature extraction method that determines the finished circuit, compares the detected data with the singular point information registered in the inspection machine of the printed wiring board 101 in advance. Comparison processing unit 114 that determines a defect by
And an inspection machine processing unit 115 that outputs defect information detected by both detection methods to the defect confirmation and repair machine 120 as disconnection data.

【0021】欠陥確認処理機120は、検査機処理部1
15からの出力データを受けて確認テーブル122を制
御する欠陥確認データ処理部121と、欠陥確認データ
処理部121の情報により搭載した印刷配線板101の
欠陥部を所定の位置に移動させる移動手段である確認テ
ーブル122と、所定位置に移動した印刷配線板101
の欠陥部の画像を読み取るCCDカメラ123と、CC
Dカメラ123で読み取った断線部の画像を画面に表示
して欠陥の確認を行うための欠陥確認用CRT124
と、CCDカメラ123での認識情報を基に二値化処理
を行う画像処理部125と、二値化された画像情報から
断線部分103の位置情報と修理線材201の選択情報
を算出する演算処理部126と、演算処理部126の情
報に基づいて修理部128を制御する制御部127と、
断線部分の修理を実行する修理部128とから構成され
る。
The defect confirmation processor 120 is an inspection processor 1
And a moving means for moving the defective portion of the printed wiring board 101 mounted on the basis of the information of the defect confirmation data processing unit 121 to a predetermined position. A certain check table 122 and the printed wiring board 101 moved to a predetermined position
A CCD camera 123 for reading an image of a defective portion of
A defect confirmation CRT 124 for displaying an image of a disconnected portion read by the D camera 123 on a screen to confirm a defect.
And an image processing unit 125 that performs a binarization process based on the recognition information of the CCD camera 123, and an arithmetic process that calculates the position information of the disconnected portion 103 and the selection information of the repair wire 201 from the binarized image information. A control unit 127 that controls the repair unit 128 based on information of the arithmetic processing unit 126;
And a repair unit 128 for repairing the broken portion.

【0022】図2、3に断線修理方法を示す。図2
(a)は直接修理に関係する部分のブロック図であり、
(b)は修理部128の部分拡大上面図であり、(c)
は修理部128の部分拡大正面図であり、(d)は画像
処理部125の画像認識模式図であり、(e)は演算処
理部126の出力データ模式図であり、(f)は制御部
127の出力データ模式図である。図3は修理工程のス
テップを示す修理部の部分拡大正面図であり、S1〜S
6は自動的に行なわれる修理工程のステップを示す。
2 and 3 show a method for repairing a disconnection. FIG.
(A) is a block diagram of a part directly related to repair,
(B) is a partial enlarged top view of the repair unit 128, (c)
4 is a partially enlarged front view of the repair unit 128, (d) is a schematic diagram of image recognition of the image processing unit 125, (e) is a schematic diagram of output data of the arithmetic processing unit 126, and (f) is a control unit. FIG. 127 is a schematic diagram of output data 127. FIG. 3 is a partially enlarged front view of a repair section showing steps of a repair process, and S1 to S
Reference numeral 6 denotes a step of a repair process which is automatically performed.

【0023】光学的読取手段であるCCDカメラ123
にて認識された断線部分の画像データは、画像処理手段
である画像処理部125にて二値化処理を行う〔図2
(d)〕。また、機械の誤認識を防止するため、確認用
CRT124で作業者が確認後に修理の実施を行えるよ
うにしてある。画像処理部125にて二値化処理された
画像情報を基に配線導体102の断線部分103に接す
る両端末部102a、102bの位置および端末部間の
距離を演算処理手段である演算処理部126にて算出す
る〔図2(e)〕。また、自動光学式検査機110内の
比較法に用いる比較データと相互比較を行い回路に分岐
・回路曲折等が存在するかの比較も同時に行う。
CCD camera 123 as optical reading means
The image data of the broken portion recognized by the image processing unit 125 is subjected to a binarization process by the image processing unit 125 which is an image processing unit [FIG.
(D)]. Further, in order to prevent erroneous recognition of the machine, the operator can perform the repair after checking on the CRT 124 for checking. Based on the image information binarized by the image processing unit 125, the arithmetic processing unit 126, which is an arithmetic processing unit, determines the positions of the two terminal units 102a and 102b and the distance between the terminal units that are in contact with the broken portion 103 of the wiring conductor 102. [FIG. 2 (e)]. Further, the data is compared with the comparison data used for the comparison method in the automatic optical inspection machine 110, and the comparison as to whether or not the circuit has a branch or a circuit bend is also performed at the same time.

【0024】演算処理部126にて算出された欠陥位置
情報〔図2(e)〕等が制御手段である制御部127に
送信される。このデータに基づいて、修理手段である修
理部128内の線材供給装置(図示されず)より修理用
線材201が線材押え部128aに線材201の先端部
が溶接電極128cの下部に配置されるように供給され
て押え腕128bで保持される。制御部127は3軸
(X、Y、θ)のサーボモータを制御し〔図2(f)〕
修理部128を所定の原点位置から溶接電極128cが
断線部分103の一方の配線導体端末部102aの上方
となり、線材201の他端が断線部分103の他方の配
線導体端末部102bの上方となる位置まで移動させる
(S1)。
The defect position information [FIG. 2 (e)] calculated by the arithmetic processing unit 126 is transmitted to the control unit 127 as control means. Based on this data, a wire rod supply device (not shown) in the repair unit 128 serving as a repair means places the repair wire 201 on the wire rod holding unit 128a and arranges the tip of the wire 201 below the welding electrode 128c. And is held by the holding arm 128b. The control unit 127 controls the three-axis (X, Y, θ) servomotor [FIG. 2 (f)].
A position where the welding electrode 128c is located above the one wiring conductor terminal portion 102a of the disconnected portion 103 and the other end of the wire 201 is located above the other wiring conductor terminal portion 102b of the disconnected portion 103 from the predetermined origin position of the repair portion 128. (S1).

【0025】移動後、線材押え部128aが印刷配線板
101上に下降し、線材201の先端部を配線導体端末
部102aに押し付ける(S2)。次に溶接電極128
cが下がり線材201の先端部と配線導体端末部102
aとの溶接を行う(S3)。溶接終了後、線材押え部1
28aの押え腕128bが開いて線材201の保持を解
き、線材押え部128aを僅かに上昇させ、溶接電極1
28cの位置が断線部分103のもう一方の配線導体端
末部102bの上方位置となるまで移動させる。移動後
線材押え部128aを再び下降させ、もう一方の配線導
体端末部102bと線材201の先端部の当接部を再度
押さえ、線材102から補修に必要な長さの線材を切り
離す(S4)。溶接電極128cが下がり溶接を行って
修理作業が終了する(S5)。修理作業終了後線材押え
部128aは上昇し(S6)、修理部128が所定の原
点位置まで戻り自動修理作業を終了する。
After the movement, the wire pressing portion 128a is lowered onto the printed wiring board 101, and the tip of the wire 201 is pressed against the wiring conductor terminal portion 102a (S2). Next, the welding electrode 128
c is lowered, and the tip of the wire 201 and the wiring conductor end 102
The welding with a is performed (S3). After welding, wire holding part 1
The holding arm 128b of 28a is opened to release the holding of the wire 201, the wire holding portion 128a is slightly raised, and the welding electrode 1
It is moved until the position of 28c is located above the other wiring conductor terminal portion 102b of the disconnected portion 103. After the movement, the wire rod holding portion 128a is lowered again, the contact portion between the other wiring conductor terminal portion 102b and the tip of the wire 201 is again pressed, and the wire having a length necessary for repair is cut off from the wire 102 (S4). The welding electrode 128c is lowered to perform welding and the repair work is completed (S5). After the completion of the repair work, the wire rod holding portion 128a moves up (S6), and the repair portion 128 returns to the predetermined origin position to complete the automatic repair work.

【0026】図4は、本発明の第2の実施例を示したブ
ロック図である。図4において、断線検査修理装置は自
動光学式検査機410と欠陥確認機420と断線修理機
430とから構成される。
FIG. 4 is a block diagram showing a second embodiment of the present invention. In FIG. 4, the disconnection inspection and repair device includes an automatic optical inspection device 410, a defect confirmation device 420, and a disconnection repair device 430.

【0027】自動光学式検査機410は、被検査対象で
ある印刷配線板401より回路情報を読み取るCCDカ
メラ411と、読み取った情報を二値化処理する二値化
処理部412と、二値化処理された回路情報を回路の仕
上がりにより判定する特徴抽出法にて判定する特徴抽出
法処理部413と、あらかじめ印刷配線板401の検査
機内に登録された特異点情報と検出したデータとを比較
することによって欠陥を判定する比較法処理部414
と、双方の検出方法によって検出された欠陥情報を欠陥
確認機420に断線データを含む欠陥データとして出力
する検査機処理部415とから構成される。
An automatic optical inspection machine 410 includes a CCD camera 411 for reading circuit information from a printed wiring board 401 to be inspected, a binarization processing section 412 for binarizing the read information, and a binarization processing section 412. The feature extraction method processing unit 413, which determines the processed circuit information by a feature extraction method that determines the circuit finish based on the circuit finish, compares the detected data with the singularity information registered in the inspection machine of the printed wiring board 401 in advance. Comparison processing unit 414 that determines a defect by
And an inspection machine processing unit 415 that outputs defect information detected by both the detection methods to the defect checker 420 as defect data including disconnection data.

【0028】欠陥確認機420は、光学式検査機410
から出力される欠陥データを処理して確認テーブル42
2とCRT423とマーキング部424とに出力す欠陥
確認データ処理部421と、欠陥確認データ処理部42
1からの情報により搭載された印刷配線板401を欠陥
部分が所定の位置となるように移動させる確認テーブル
422と、CCDカメラ411で読み取った欠陥部分の
回路パターンの画像情報を確認するために画像表示する
CRT423と、光学式検査機410より入力した欠陥
データに基づいて印刷配線板401の配線導体の断線部
分に接する両端末部に特殊染料425を塗布するマーキ
ング部424と、マーキングの済んだ印刷配線板401
の断線修理機430への搬送手段であるコンベア426
とから構成される。
The defect checker 420 is an optical checker 410
Process the defect data output from the
2, a defect confirmation data processing unit 421 that outputs to the CRT 423 and the marking unit 424, and a defect confirmation data processing unit 42.
A check table 422 for moving the printed wiring board 401 mounted on the basis of the information from No. 1 so that the defective portion is at a predetermined position, and an image for checking the image information of the circuit pattern of the defective portion read by the CCD camera 411. A CRT 423 to be displayed, a marking part 424 for applying a special dye 425 to both ends of the printed wiring board 401 which are in contact with the broken part of the wiring conductor based on the defect data input from the optical inspection machine 410, and a printed mark. Wiring board 401
Conveyor 426 as a transport means to the wire breakage repair machine 430
It is composed of

【0029】断線修理機430は、マーキング部424
で前記印刷配線板401の配線導体の断線部分に接する
両端末部に塗布された特殊染料425を認識して画像処
理部432に画像情報を出力するCCDカメラ431
と、CCDカメラ431で読み取った欠陥部分の特殊染
料425のマークの画像情報を二値化する画像処理部4
32と、画像処理部432で二値化された画像情報から
断線部分403の位置情報と修理用線材の選択情報を算
出する演算処理部433と、演算処理部433の情報に
基づいて修理部435の制御情報を出力する制御部43
4と、制御部434の制御情報に基づいて演算処理部4
33で選択された修理用線材501を修理部435の所
定の位置に供給して保持し、演算処理部433で算出さ
れた位置情報に基づいて線材501の両端部が印刷配線
板401の配線導体402の断線部分に接する両端末部
とそれぞれ重合する位置となるように移動し、重合部分
をそれぞれ自動的に溶接して電気的に導通させる修理部
435とから構成される。
The disconnection repair machine 430 includes a marking unit 424
The CCD camera 431 which recognizes the special dye 425 applied to both terminal portions of the printed wiring board 401 which are in contact with the broken portions of the wiring conductors and outputs image information to the image processing section 432.
And an image processing unit 4 for binarizing the image information of the mark of the special dye 425 of the defective portion read by the CCD camera 431.
32, an arithmetic processing unit 433 for calculating the position information of the disconnected portion 403 and the selection information of the repair wire from the image information binarized by the image processing unit 432, and a repair unit 435 based on the information of the arithmetic processing unit 433. Control unit 43 that outputs control information of
4 and the arithmetic processing unit 4 based on the control information of the control unit 434.
The wire rod 501 for repair selected at 33 is supplied to and held at a predetermined position of the repair unit 435, and both ends of the wire rod 501 are connected to the wiring conductors of the printed wiring board 401 based on the position information calculated by the arithmetic processing unit 433. A repairing part 435 which moves so as to be in a position where it overlaps with both end portions which are in contact with the disconnection portion of 402, and which automatically welds the respective overlapping portions to electrically conduct each other.

【0030】被検査対象である印刷配線板401よりC
CDカメラ411によって読みとられた回路情報は、二
値化処理装置412によって二値化処理され、二値化処
理された回路情報は特徴抽出法処理部413で特徴抽出
法によって回路の仕上がりによって欠陥が検出されると
ともに、比較法処理部414であらかじめ印刷配線板の
検査機410内に登録された特異点情報と検出したデー
タとを比較することによって欠陥が検出され、双方の検
出方法により、検出された欠陥情報が検査機処理部41
5より断線データを含む欠陥データとして自動光学式検
査機410より欠陥確認機420へ出力される。
From the printed wiring board 401 to be inspected, C
The circuit information read by the CD camera 411 is binarized by a binarization processing device 412, and the binarized circuit information is processed by a feature extraction method processing unit 413 to obtain a defect due to circuit finish by a feature extraction method. Is detected, and the comparison method processing unit 414 compares the detected data with the singular point information registered in the printed wiring board inspection machine 410 in advance, thereby detecting a defect. The obtained defect information is transmitted to the inspection machine processing unit 41.
5 is output from the automatic optical inspection device 410 to the defect confirmation device 420 as defect data including disconnection data.

【0031】欠陥確認機420の欠陥確認データ処理部
421に転送された欠陥データによって、欠陥部が所定
の位置に来るように移動手段である確認用テーブル42
2が制御される。確認用CRT423にて確認された欠
陥位置にマーリング手段であるマーキング部424にて
画像認識可能な特殊染料425が配線導体の断線部分4
03に接する両端末部に自動的に塗布される。
According to the defect data transferred to the defect confirmation data processing section 421 of the defect confirmation device 420, the confirmation table 42 as a moving means is moved so that the defective portion comes to a predetermined position.
2 is controlled. A special dye 425 that can be image-recognized by a marking unit 424 serving as a marling means is placed at the defect position confirmed by the confirmation CRT 423.
03 is automatically applied to both terminals.

【0032】図5に断線修理方法を示す。図5(a)は
直接修理に関係する部分のブロック図であり、(b)は
修理部435の部分拡大上面図であり、(c)は修理部
435の部分拡大正面図であり、(d)は画像処理部4
32の画像認識模式図であり、(e)は演算処理部43
3の出力データ模式図であり、(f)は制御部434の
出力データ模式図である。
FIG. 5 shows a disconnection repair method. 5A is a block diagram of a part directly related to repair, FIG. 5B is a partially enlarged top view of the repair unit 435, FIG. 5C is a partially enlarged front view of the repair unit 435, and FIG. ) Indicates the image processing unit 4
32 is an image recognition schematic diagram of FIG.
3 is a schematic diagram of output data of FIG. 3, and (f) is a schematic diagram of output data of the control unit 434.

【0033】欠陥位置に特殊染料425によるマーキン
グの済んだ印刷配線板401は搬送手段であるコンベア
426で断線修理機430に搬送され、断線修理機内の
光学的読取手段であるCCDカメラ431が、印刷配線
板401の配線導体402に塗布されている特殊染料4
25を認識し、認識データが画像処理手段である画像処
理部432にて二値化処理される〔図5(d)〕。画像
処理部432にて二値化処理された特殊染料425の画
像情報を基に配線導体402の配線導体の断線部分40
3に接する両端末部の位置および端末部間の距離を演算
処理手段である演算処理部433にて算出する〔図5
(e)〕。
The printed wiring board 401, which has been marked at the defect position with the special dye 425, is transported to the disconnection repair machine 430 by a conveyor 426 as transport means, and the CCD camera 431 as optical reading means in the disconnection repair machine prints. Special dye 4 applied to wiring conductor 402 of wiring board 401
25, and the recognition data is binarized by an image processing unit 432, which is an image processing means (FIG. 5D). Based on the image information of the special dye 425 that has been binarized by the image processing unit 432, the broken portion 40 of the wiring conductor of the wiring conductor 402
The position of the two terminals in contact with the terminal 3 and the distance between the terminals are calculated by the arithmetic processing unit 433 as the arithmetic processing means [FIG.
(E)].

【0034】演算処理部433にて算出された欠陥位置
情報〔図5(e)〕等が制御手段である制御部434内
に送信される。このデータに基づいて、修理手段である
修理部435内の線材供給装置(図示されず)より修理
用線材501が線材押え部435aに線材501の先端
部が溶接電極435cの下部に配置されるように供給さ
れて押え腕435bで保持される。制御部434は3軸
(X、Y、θ)のサーボモータを制御し〔図5(f)〕
修理部435を所定の原点位置から溶接電極435cが
断線部分403の一方の配線導体402の端末部上方と
なり、線材501の他端が断線部分403の他方の配線
導体端末部の上方となる位置まで移動させる。
The defect position information [FIG. 5 (e)] calculated by the arithmetic processing unit 433 is transmitted to the control unit 434 as control means. Based on this data, a wire rod supply device (not shown) in the repair section 435 serving as a repair means places the repair wire 501 on the wire rod holding section 435a so that the tip of the wire 501 is arranged below the welding electrode 435c. And is held by the presser arm 435b. The control unit 434 controls the three-axis (X, Y, θ) servomotors (FIG. 5F).
The repair portion 435 is moved from a predetermined origin position to a position where the welding electrode 435c is above the terminal portion of one of the wiring conductors 402 of the disconnected portion 403 and the other end of the wire 501 is above the other terminal of the wiring conductor of the disconnected portion 403. Move.

【0035】移動後、線材押え部435aが印刷配線板
401上に下降し、線材501の先端部を配線導体端末
部に押し付ける。次に溶接電極435cが降下し線材5
01の先端部と配線導体端末部との溶接を行う。
After the movement, the wire pressing portion 435a descends onto the printed wiring board 401, and presses the tip of the wire 501 against the wiring conductor terminal. Next, the welding electrode 435c descends and the wire 5
Welding is performed between the distal end of the wiring conductor 01 and the terminal portion of the wiring conductor.

【0036】溶接終了後、線材押え部435aの押え腕
435bが開いて線材501の保持を解き、修理部43
5を僅かに上昇させ溶接電極435cの位置が断線部分
403のもう一方の配線導体端末部の上方位置となるま
で移動させる。移動後線材押え部435aを再び下降さ
せ、もう一方の配線導体端末部と線材501の先端部の
当接部を再度押さえ、線材502から補修に必要な長さ
の線材を切り離す。溶接電極435cが下がり溶接を行
い修理作業が終了する。修理作業終了後線材押え部43
5aは上昇し、修理部435は所定の原点位置まで戻り
自動修理作業を終了する。
After the welding is completed, the holding arm 435b of the wire holding portion 435a is opened to release the holding of the wire 501, and the repair portion 43 is opened.
5 is slightly raised and moved until the position of the welding electrode 435c is positioned above the other end of the wiring conductor of the disconnected portion 403. After the movement, the wire rod holding portion 435a is lowered again, and the contact portion between the other wiring conductor terminal and the tip of the wire rod 501 is pressed again, and the wire rod of a length necessary for repair is cut off from the wire rod 502. The welding electrode 435c is lowered to perform welding and the repair work is completed. After the repair work, the wire rod holding part 43
5a rises, and the repair unit 435 returns to the predetermined origin position to complete the automatic repair work.

【0037】本実施例の印刷配線板401の欠陥確認機
420から断線修理機430への搬送はコンベア426
により自動的に移動させているが、ロボットその他の手
段でもよい。
The transfer of the printed wiring board 401 from the defect checker 420 to the disconnection repairing machine 430 in this embodiment is performed by the conveyor 426.
, The robot is automatically moved, but a robot or other means may be used.

【0038】また、本実施例ではマーキング部424の
マーキングは断線部分に行なわれることになっている
が、勿論その他の欠陥に対しても行なうことができ、そ
の部分の欠陥修理の工程に利用できる。
Further, in this embodiment, the marking of the marking section 424 is performed on the broken portion. However, it is needless to say that the marking can be performed on other defects, and can be used in the process of repairing the defect. .

【0039】さらに、作業者や他の欠陥確認手段で断線
部分をマーキングした印刷配線板であっても断線修理機
430で自動的に修理することは当然可能である。
Further, it is naturally possible to automatically repair the printed wiring board on which the broken portion has been marked by the operator or other defect checking means by the broken wire repairing machine 430.

【0040】本発明の2つの実施例において、配線導体
の欠陥の判定は特徴抽出法と比較法の2つの判定法を併
せて行っているがいずれか1つの方法で行っても構わな
いことは勿論である。
In the two embodiments of the present invention, the judgment of the defect of the wiring conductor is performed by using both the feature extraction method and the comparison method. However, it is not limited that any one method is used. Of course.

【0041】画像処理部と演算処理部は独立したブロッ
クとなっているが、機能を統合した1つのブロックとす
ることもできる。
Although the image processing unit and the arithmetic processing unit are independent blocks, they may be integrated into a single block.

【0042】また、補修用の線材は連続供給されるもの
を切断して使用しているが、あらかじめ準備された複数
の切断された線材を、演算処理部の演算した選択情報に
基づいて選択して供給する方法でもよい。
Further, the wire for repair is used by cutting a continuously supplied wire, and a plurality of cut wires prepared in advance are selected based on the selection information calculated by the arithmetic processing unit. May be supplied.

【0043】さらにこの補修方法は線材を利用して補修
できる欠陥であれば、完全な断線のみならず当然細りや
欠けなどの欠損部の補修にも応用できる。
Further, this repair method can be applied not only to complete disconnection but also to repair of a defective portion such as thinning or chipping as long as the defect can be repaired by using a wire.

【0044】[0044]

【発明の効果】以上説明したように、本発明は自動光学
式検査機にて検出した断線の修理を、自動光学式検査機
と連動させて自動化することにより、作業者の習熟度に
関係なく断線修理が行える様になったので修理の生産性
が向上し、修理待ちによる製品の停滞を防止することが
できる。
As described above, the present invention automates the repair of a disconnection detected by an automatic optical inspection machine in conjunction with the automatic optical inspection machine, irrespective of the skill level of the worker. Since the disconnection repair can be performed, the productivity of the repair is improved, and the stagnation of the product due to the waiting for the repair can be prevented.

【0045】また、機械で修理を行うことによって作業
者の習熟度に関係なく修理の仕上がりが一定となるとい
う品質管理面の効果がある。
In addition, there is an effect in terms of quality control that by performing the repair with a machine, the finish of the repair becomes constant regardless of the skill level of the operator.

【0046】さらに、検査工程と修理工程は連続した工
程で行われるので製品の移動時の製品取り扱いによる不
良の発生を生じない。
Further, since the inspection process and the repair process are performed in a continuous process, no defect occurs due to the handling of the product when the product is moved.

【0047】請求項2および4のマーキング手段を用い
る断線検査修理装置および断線修理方法では、作業者や
他の欠陥確認手段で断線部分をマーキングした印刷配線
板であっても断線修理機で自動的に修理することが可能
なので、既存の設備の後工程としても経済的に省力化と
品質管理の向上を図ることができる。
In the disconnection inspection and repair apparatus and the disconnection repair method using the marking means according to the second and fourth aspects, even if the printed wiring board is marked by an operator or other defect confirmation means, the disconnection repair machine automatically performs the operation. Since it can be repaired quickly, it is possible to economically save labor and improve quality control even as a post process of existing equipment.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の第1の実施例のブロック図である。FIG. 1 is a block diagram of a first embodiment of the present invention.

【図2】本発明の第1の実施例の断線修理作業の説明図
である。(a)は直接修理に関係する部分のブロック図
である。(b)は修理部の部分拡大上面図である。
(c)は修理部の部分拡大正面図である。(d)は二値
化処理部の画像認識模式図である。(e)は演算処理部
の出力データ模式図である。(f)は制御部の出力デー
タ模式図である。
FIG. 2 is an explanatory view of a disconnection repair operation according to the first embodiment of the present invention. (A) is a block diagram of a part directly related to repair. (B) is a partial enlarged top view of a repair part.
(C) is a partial enlarged front view of a repair part. (D) is an image recognition schematic diagram of the binarization processing unit. (E) is a schematic diagram of output data of the arithmetic processing unit. (F) is a schematic diagram of output data of the control unit.

【図3】本発明の第1の実施例の修理工程のステップを
示す修理部の部分拡大正面図である。S1は線材を供給
し修理位置の一方の配線導体端部の上方に修理部が移動
した状態を示す。S2は修理位置に修理部が下降した状
態を示す。S3は溶接電極が降下し溶接を実施中の状態
を示す。S4はもう一方の配線導体端部に移動後修理位
置に修理部が下降した状態を示す。S5は溶接電極が降
下し溶接を実施中の状態を示す。S6は修理が完了し修
理部が上昇した状態を示す。
FIG. 3 is a partially enlarged front view of a repair unit showing steps of a repair process according to the first embodiment of the present invention. S1 shows a state in which the wire is supplied and the repaired part is moved above one end of the wiring conductor at the repair position. S2 indicates a state where the repair unit has been lowered to the repair position. S3 shows a state in which the welding electrode is lowered and welding is being performed. S4 shows a state in which the repair part has been lowered to the repair position after moving to the other wiring conductor end. S5 shows a state in which the welding electrode is lowered and welding is being performed. S6 indicates a state in which the repair has been completed and the repair unit has been raised.

【図4】本発明の第2の実施例のブロック図である。FIG. 4 is a block diagram of a second embodiment of the present invention.

【図5】本発明の第2の実施例の断線修理作業の説明図
である。(a)は直接修理に関係する部分のブロック図
である。(b)は修理部の部分拡大上面図である。
(c)は修理部の部分拡大正面図である。(d)は画像
処理部の画像認識模式図である。(e)は演算処理部の
出力データ模式図である。(f)は制御部の出力データ
模式図である。
FIG. 5 is an explanatory diagram of a disconnection repair operation according to a second embodiment of the present invention. (A) is a block diagram of a part directly related to repair. (B) is a partial enlarged top view of a repair part.
(C) is a partial enlarged front view of a repair part. (D) is an image recognition schematic diagram of the image processing unit. (E) is a schematic diagram of output data of the arithmetic processing unit. (F) is a schematic diagram of output data of the control unit.

【図6】従来技術の自動光学式検査機と欠陥確認機のブ
ロック図である。
FIG. 6 is a block diagram of a conventional automatic optical inspection machine and a defect confirmation machine.

【図7】従来技術の断線修理作業の説明図である。
(a)は欠陥修理工程を示す正面図である。(b)は欠
陥部分の上面図である。(c)は欠陥部分の側面図であ
る。
FIG. 7 is an explanatory diagram of a disconnection repair operation according to the related art.
(A) is a front view which shows a defect repair process. (B) is a top view of a defective portion. (C) is a side view of the defective portion.

【符号の説明】[Explanation of symbols]

101、401、601 印刷配線板 102、402、602 配線導体 102a 配線導体端部 102b 配線導体端部 103、403、603 断線部分 110、410、610 自動光学式検査機 111、411、611 CCDカメラ 112、412、612 二値化処理部 113、413、613 特徴抽出法処理部 114、414、614 比較法処理部 115、415、615 検査機処理部 120 欠陥確認修理機 121、421、621 欠陥確認データ処理部 122、422、622 確認テーブル 123、431 CCDカメラ 124、423、623 CRT 125 画像処理部 126、433 演算処理部 127、434 制御部 128、435 修理部 128a、435a 線材押え部 128b、435b 押え腕 128c、435c 溶接電極 201、501 線材 420、620 欠陥確認機 424 マーキング部 425 特殊塗料 426 コンベア 430 断線修理機 432 画像処理部 604 マーキング 701 作業者 702 拡大鏡 703 断線修理機 703a 溶接電極 705 線材 706 ピンセット 101, 401, 601 Printed wiring board 102, 402, 602 Wiring conductor 102a Wiring conductor end 102b Wiring conductor end 103, 403, 603 Breaking part 110, 410, 610 Automatic optical inspection machine 111, 411, 611 CCD camera 112 , 412, 612 Binarization processing unit 113, 413, 613 Feature extraction method processing unit 114, 414, 614 Comparison method processing unit 115, 415, 615 Inspection machine processing unit 120 Defect check and repair machine 121, 421, 621 Defect check data Processing unit 122, 422, 622 Confirmation table 123, 431 CCD camera 124, 423, 623 CRT 125 Image processing unit 126, 433 Operation processing unit 127, 434 Control unit 128, 435 Repair unit 128a, 435a Wire rod holding unit 128b, 435b Pressing Arm 128c, 35c welding electrodes 201,501 wire rod 420,620 defects validator 424 marking unit 425 special paint 426 conveyor 430 break repair machine 432 image processing unit 604 marks 701 the operator 702 magnifier 703 break repair machine 703a welding electrode 705 wire rod 706 Tweezers

Claims (4)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 印刷配線板に生じた断線箇所の位置を示
す断線データを用いて断線修理を行なう断線検査修理装
置であって、 前記印刷配線板を搭載し、入力された前記断線データに
よって搭載された前記印刷配線板を断線部分が所定の位
置となるように移動させる移動手段と、 前記移動手段により所定位置に移動した印刷配線板の断
線部分の配線画像を読み取る光学的読取手段と、 前記光学的読取手段で読み取った断線部分の画像情報か
ら断線部分の位置情報を算出する演算処理手段と、 修理用線材の供給および該修理用線材を用いた溶接によ
り印刷配線板の修理が可能な修理手段と、 前記演算処理手段の情報に基づいて前記修理手段に制御
情報を出力する制御手段と、を有し、 前記制御手段は、前記修理手段の所定の位置に供給され
た前記修理用線材の両端部と、前記演算処理手段で算出
された前記印刷配線板の配線導体の断線部分に接する両
端末部とがそれぞれ重合する位置となるように前記修理
手段を移動させ、前記修理手段によってそれぞれの重合
部分を溶接させて電気的に導通させることを特徴とする
断線検査修理装置。
1. A disconnection inspection / repair device for performing a disconnection repair using disconnection data indicating a position of a disconnection occurring in a printed wiring board, wherein the printed wiring board is mounted and mounted based on the input disconnection data. Moving means for moving the printed wiring board so that the broken portion is at a predetermined position; optical reading means for reading a wiring image of the broken portion of the printed wiring board moved to a predetermined position by the moving means; An arithmetic processing means for calculating the position information of the broken part from the image information of the broken part read by the optical reading means; and a repair capable of supplying the repairing wire and repairing the printed wiring board by welding using the repairing wire. Means, and control means for outputting control information to the repair means based on information of the arithmetic processing means, wherein the control means is provided at a predetermined position of the repair means. The repair means is moved so that both ends of the wire for repair and the two end portions which are in contact with the broken portions of the wiring conductors of the printed wiring board calculated by the arithmetic processing means are at positions where they respectively overlap, A disconnection inspection / repair device, characterized in that the respective overlapping portions are welded by a repair means to make them electrically conductive.
【請求項2】 印刷配線板に生じた断線箇所の位置を示
す断線データを用いて断線修理を行なう断線検査修理装
置であって、 前記印刷配線板を搭載し、入力された前記断線データに
よって搭載された前記印刷配線板を断線部分が所定の位
置となるように移動させる移動手段と、 入力された前記断線データによって前記印刷配線板の配
線導体の断線部分に接する両端末部に特殊染料を塗布す
るマーキング手段と、 前記マーキング手段でマーキングされた前記印刷配線板
を所定の修理位置まで搬送する搬送手段と、 前記搬送手段で所定の位置に搬送された前記印刷配線板
の前記特殊染料を認識して印刷配線板の断線部分の配線
画像を読み取る光学的読取手段と、 前記光学的読取手段で読み取った断線部分の画像情報か
ら断線部分の位置情報を算出する演算処理手段と、 修理用線材の供給および該修理用線材を用いた溶接によ
り印刷配線板の修理が可能な修理手段と、 前記演算処理手段の情報に基づいて前記修理手段に制御
情報を出力する制御手段と、を有し、 前記制御手段は、前記修理手段の所定の位置に供給され
た前記修理用線材の両端部と、前記演算処理手段で算出
された前記印刷配線板の配線導体の断線部分に接する両
端末部とがそれぞれ重合する位置となるように前記修理
手段を移動させ、前記修理手段によってそれぞれの重合
部分を溶接させて電気的に導通させることを特徴とする
断線検査修理装置。
2. A disconnection inspection / repair device for performing a disconnection repair using disconnection data indicating a position of a disconnection occurring on a printed wiring board, wherein the printed wiring board is mounted and mounted based on the input disconnection data. A moving means for moving the printed wiring board so that the broken portion is at a predetermined position; and applying a special dye to both terminal portions in contact with the broken portion of the wiring conductor of the printed wiring board according to the input breaking data. Marking means, conveying means for conveying the printed wiring board marked by the marking means to a predetermined repair position, and recognizing the special dye of the printed wiring board conveyed to a predetermined position by the conveying means. An optical reading means for reading a wiring image of a broken portion of the printed wiring board by using the optical reading means, and calculating position information of the broken portion from the image information of the broken portion read by the optical reading means. Processing means for supplying repair wire material and repair means capable of repairing the printed wiring board by welding using the repair wire material; outputting control information to the repair means based on the information of the arithmetic processing means Control means, the control means, both ends of the repair wire supplied to a predetermined position of the repair means, the wiring conductor of the printed wiring board calculated by the arithmetic processing means A disconnection inspection / repair device, wherein the repair unit is moved so that both terminal portions in contact with the disconnection portion overlap with each other, and the respective overlapped portions are welded and electrically connected by the repair unit. .
【請求項3】 印刷配線板に生じた断線箇所の位置を示
す断線データを用いて断線修理を行なう断線修理方法で
あって、 入力された前記断線データによって移動手段に搭載され
た前記印刷配線板を断線部分が所定の位置となるように
移動させる移動工程と、 前記移動工程により所定位置に移動した印刷配線板の断
線部分の配線画像を読み取る光学的読取工程と、 前記光学的読取工程で読み取った断線部分の画像情報か
ら断線部分の位置情報を算出する演算処理工程と、 前記演算処理工程の情報に基づいて制御情報を出力する
制御手段によって修理用線材を供給し該修理用線材を用
いて溶接により印刷配線板の修理を行なう修理工程と、
を有し、 前記修理工程では、修理手段の所定の位置に供給された
前記修理用線材の両端部と、前記演算処理手段で算出し
た前記印刷配線板の配線導体の断線部分に接する両端末
部とがそれぞれ重合する位置となるように前記修理手段
を移動し、前記修理手段によってそれぞれの重合部分を
溶接して電気的に導通させることを特徴とする断線修理
方法。
3. A disconnection repairing method for performing disconnection repair using disconnection data indicating a position of a disconnection occurring on a printed wiring board, wherein the printed wiring board mounted on a moving means based on the input disconnection data. Moving the wire so that the broken portion is at a predetermined position, an optical reading step of reading a wiring image of the broken portion of the printed wiring board moved to the predetermined position by the moving step, and reading in the optical reading step. An arithmetic processing step of calculating position information of the disconnected part from the image information of the disconnected part, and a control wire that outputs control information based on the information of the arithmetic processing step supplies a repair wire and uses the repair wire. A repair process to repair the printed wiring board by welding;
In the repairing step, both ends of the repairing wire supplied to a predetermined position of the repairing means, and both end portions which come into contact with a broken portion of the wiring conductor of the printed wiring board calculated by the arithmetic processing means The repairing means is moved so that each of the overlapping portions is at a position where the overlapping occurs, and the overlapping portion is welded by the repairing means so as to be electrically connected.
【請求項4】 印刷配線板に生じた断線箇所の位置を示
す断線データを用いて断線修理を行なう断線修理方法で
あって、 入力された前記断線データによって移動手段に搭載され
た前記印刷配線板を断線部分が所定の位置となるように
移動させる移動工程と、 入力された前記断線データによって前記印刷配線板の配
線導体の断線部分に接する両端末部に特殊染料を塗布す
るマーキング工程と、 前記マーキング工程でマーキングされた前記印刷配線板
を所定の修理位置まで搬送する搬送工程と、 前記搬送工程で所定の位置に搬送された前記印刷配線板
の前記特殊染料を認識して印刷配線板の断線部分の配線
画像を読み取る光学的読取工程と、 前記光学的読取工程で読み取った断線部分の画像情報か
ら断線部分の位置情報を算出する演算処理工程と、 前記演算処理工程の情報に基づいて制御情報を出力する
制御手段によって修理用線材を供給し該修理用線材を用
いて溶接により印刷配線板の修理を行なう修理工程と、
を有し、 前記修理工程では、修理手段の所定の位置に供給された
前記修理用線材の両端部と、前記演算処理手段で算出し
た前記印刷配線板の配線導体の断線部分に接する両端末
部とがそれぞれ重合する位置となるように前記修理手段
を移動し、前記修理手段によってそれぞれの重合部分を
溶接して電気的に導通させることを特徴とする断線修理
方法。
4. A disconnection repairing method for performing disconnection repair using disconnection data indicating a position of a disconnection occurring on a printed wiring board, wherein the printed wiring board mounted on a moving means based on the input disconnection data. A moving step of moving the disconnection portion to a predetermined position, and a marking step of applying a special dye to both terminal portions in contact with the disconnection portion of the wiring conductor of the printed wiring board by the input disconnection data, A transporting step of transporting the printed wiring board marked in the marking step to a predetermined repair position, and disconnection of the printed wiring board by recognizing the special dye of the printed wiring board transported to the predetermined position in the transporting step An optical reading step of reading a wiring image of the portion; and an arithmetic processing step of calculating positional information of the disconnected portion from the image information of the disconnected portion read in the optical reading step , A repair step of performing repairs of the arithmetic processing on the basis of the information of the process to supply the repair wire by the control means for outputting control information printed wiring board by welding using the repair wire,
In the repairing step, both ends of the repairing wire supplied to a predetermined position of the repairing means, and both end portions which come into contact with a broken portion of the wiring conductor of the printed wiring board calculated by the arithmetic processing means The repairing means is moved so that each of the overlapping portions is at a position where the overlapping occurs, and the overlapping portion is welded by the repairing means so as to be electrically connected.
JP7051111A 1995-03-10 1995-03-10 Disconnection inspection repair device and disconnection repair method Expired - Lifetime JP2606173B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7051111A JP2606173B2 (en) 1995-03-10 1995-03-10 Disconnection inspection repair device and disconnection repair method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7051111A JP2606173B2 (en) 1995-03-10 1995-03-10 Disconnection inspection repair device and disconnection repair method

Publications (2)

Publication Number Publication Date
JPH08250839A JPH08250839A (en) 1996-09-27
JP2606173B2 true JP2606173B2 (en) 1997-04-30

Family

ID=12877703

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7051111A Expired - Lifetime JP2606173B2 (en) 1995-03-10 1995-03-10 Disconnection inspection repair device and disconnection repair method

Country Status (1)

Country Link
JP (1) JP2606173B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110286290A (en) * 2019-07-09 2019-09-27 江苏安方电力科技有限公司 A kind of transformer automatic connection device

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