JP2603208B2 - Removal method of wave breaking block and grab bucket for removal - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for removing a wave breaking block and a grab bucket for removing the wave breaking block. In doing so,
A crane having a series winding capacity smaller than the weight of the grab bucket is used, and the gripping force of the grab bucket is maintained.

[0002]

2. Description of the Related Art Various wave-dissipating blocks such as tetrapods installed inside and outside a port or a river need to be removed at the time of harbor maintenance, reclamation, construction of a new structure, or when damaged by wind and flood damage. .

[0003] Conventionally, in the work of removing a wave-dissipating block in the water, a diver lifts and removes the wave-dissipating block with a crane of a work boat while hanging a wire around each of the wave-dissipating blocks. However, the diver's slinging work always involves groping in the waters facing the open sea, and the waves are constantly turbid in the water. There is a danger of crashing into the wave block or being caught between the wave-dissipating blocks, and the slinging work is severely restricted, so that there are many difficulties in construction and safety, and the working efficiency is poor.

[0004] Therefore, there is a strong demand in the art to be able to remove a wave-dissipating block without diving. Therefore, a grab bucket-shaped gripping device specially devised for removing a tetrapod is provided.
As shown in FIG. 7, in view of the peculiarity of the form of the tetrapod 1, three arms 3 for grasping a substantially spherical body 1a projecting its four corners 1b are provided. Is a glove bucket-shaped device 5 in which each of them can be opened and closed by a hydraulic cylinder 4. As shown in FIG. Is lifted and removed.

[0005] However, according to this device, since the operator does not grasp the tetrapod in the water while looking at it, he does not search for the position of the tetrapod in the water and searches for the corner 1b of the tetrapod 1 by searching. The opening and closing operations of the arm 3 for grasping the trunk 1a have to rely on the operator's intuition, and it is difficult to say that the work efficiency is significantly improved after experience and skill are required. further,
Since it is created only for removing the tetrapod, it cannot be used for objects other than the tetrapod, and it is uneconomical.

[0006] For this reason, it is considered that it is an easy and easy method to remove the grab bucket used for the dredging work with a work boat suspended by a crane or the like, but the grab bucket used for the dredging work has a number of grabs. However, since there is no gap between the grabs 3, it is difficult to say that it is suitable for grasping the tetrapod 1, and there is a surface that cannot be used as it is. However, among the grab buckets, there is an orange peel bucket created for the purpose of grasping solids such as rocks instead of grasping earth and sand.

[0007] The conventional orange peel bucket,
As shown in FIG. 9, two support wires 12 are respectively connected to the upper frame 11 of the bucket body 10, suspended from the crane 40, and two opening / closing wires 13 hanging from the crane 40 are provided. It is wound between the upper sheave block 8 and the lower sheave block 9 composed of the sheave 14 and their ends are locked to the lower frame 15.
Have been. The sheave blocks 8 and 9 are divided into two right and left parts. The lower frame 15 rotatably supports six gloves 16 arranged at equal intervals in the circumferential direction thereof, and the glove 16 and the upper frame 11 can rotate through six link rods 17. It is connected to.

Therefore, the bucket body 10 can be raised and lowered by raising and lowering the support wire 12, and the glove 16 can be opened and closed by simultaneously raising and lowering the opening and closing wire 13 at the same length. for that reason,
The bucket body 10 can be lowered into the water where the tetrapod 1 is installed, and the grabs 16 can be opened and grasped one by one. The calculation of the closing force (F) of the grab bucket's own weight (W) in this case is as follows. Tension of one wire rope = W / 2 Number of windings of the upper frame = 8 F = W / 2 × 8 = 4W

[0009]

However, a crane of a work boat that suspends and supports a grab bucket is required to have a self-weight of a support rope plus a straight-wound ability to lift a wave-dissipating block. In addition, the gripping force of the grab bucket becomes the hanging load of the crane.

Therefore, if a grab bucket having a large capacity and a heavy weight is used as its own weight, the series winding capacity of the crane must be increased accordingly. In this case, the size of the crane and the work boat is increased, which makes it impossible to respond quickly and increases the economic burden.

[0011] Furthermore, the leasing fee for leasing a crane must be greatly increased. For example, the lease fee per day for a crane with a series winding capacity of 20 t is approximately 5 days.
Assuming that the cost is 100,000 yen, the cost is about 1,000,000 yen for a series winding capacity of 40t.

Therefore, the present invention is based on the premise that the removal of various wave-dissipating blocks installed inside and outside a port or a river is performed using a grab bucket suspended from a crane such as a work boat or the like. Provided are a wave breaking block removing method and a removing grab bucket which use a crane having a direct winding capacity and which hold the grab bucket with a gripping force.

[0013]

In order to achieve this object, a method for removing a wave-breaking block according to the present invention comprises removing various wave-breaking blocks installed inside and outside of a port or river by suspending the block with a crane such as a work boat. When using a grab bucket,
It is characterized in that a crane having a series winding capacity smaller than the weight of the grab bucket is used, and the gripping force of the grab bucket is maintained.

Further, the grab bucket for removing a wave-breaking block according to the present invention has a plurality of suspension sheaves arranged on the upper surface of an upper frame of the glove bucket, and a plurality of sheaves provided at the tip of the suspension sheave and the crane. The support wire and the opening / closing wire are respectively routed between the upper frame and the end of the support wire connected to the upper frame, and the lower surface of the upper frame and the upper surface of the lower frame connected to the upper frame by a link rod and a grab. To each,
And, by arranging the same number of sheaves, sequentially winding the open / close wire between the plurality and the same number of sheaves, and connecting the end of the open / close wire to an upper frame or a lower frame, the weight of the grab bucket is increased. The grab bucket can be suspended and supported by a crane having a smaller series winding capacity.

[0015]

According to the present invention, the support wire and the opening / closing wire suspended from the crane are lifted and lowered, and the grab bucket is raised and lowered to be immersed in the water. Then, the glove is opened and closed to grasp the wave-dissipating block, the support wire is again wound up, and the grab bucket holding the wave-dissipating block is taken out of the water and removed. This allows the use of a crane with a series winding capacity less than the weight of the grab bucket,
In addition, it can be performed while holding the gripping force of the grab bucket.

[0016]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings.
As shown in FIG. 1, the bucket body 10 includes an upper frame 11, a link rod 17, a lower frame 15, and a glove 16, and is made by improving a known orange peel bucket. The orange grab buckets 16 are usually six in number, but in the present invention, three are provided so that a gap can be formed between the grabs 16, and the grab 16 is rotatably arranged at equal intervals in the circumferential direction of the lower frame 15. ing.

A pair of suspension sheaves 18 and 19 are rotatably supported on the upper surface of the upper frame 11, respectively, and a plurality of sheaves 20 are rotatably supported on the lower surface of the upper frame 11. A sheave block 21 is provided. As shown in FIG. 2, the suspension sheaves 18 and 19 are rotatably supported by brackets 22 fixed to the upper frame 11 above the upper sheave block 21. Reference numeral 23 denotes a socket for fixing an end of the support wire 12.

As shown in FIG. 4, the lower sheave block 26 is composed of two blocks 25, 25 rotatably supporting the four sheaves 20 coaxially. It is arranged in the shape of a letter. By adopting such an arrangement, twisting and tangling of the opening / closing wire 13 can be eliminated. These two blocks 25, 2
5 may be arranged linearly. That is, any arrangement may be used as long as the arrangement does not cause twisting or entanglement of the opening / closing wire 13.

As shown in FIG. 3, an upper sheave block 2 composed of two blocks 24, 24 on which four sheaves 20 are coaxially and rotatably supported, is provided on the upper frame 11.
1 is provided. The support shafts of these two blocks 24, 24 are arranged in a straight line. The two blocks 24, 24 may be arranged in a substantially V-shaped plane.
That is, any arrangement may be used as long as the arrangement does not cause twisting or entanglement of the opening / closing wire 13.

The number of sheaves 20, 20 is set in accordance with the gripping force of the bucket to be set. In addition to the above eight, the number of sheaves 20, 20 may be set to four, six, or the like. And the number is not limited. When there are six or more sheaves 20, the upper sheave block 2
1 and the lower sheave block 26 are divided into two blocks 24 and 25, respectively.
Opening / closing wire 1 in which 4, 25 are arranged in a substantially V-shaped plane
3 is suitable for preventing twisting and entanglement. On the other hand, when the number of sheaves 20,
It is appropriate to arrange the wires 4 and 25 as one each on a straight line so as not to cause twisting or tangling of the opening / closing wire 13.

As shown in FIG. 5, a support wire 12 is wound around the suspension sheave 19, and one end of the support wire 12 is connected to the upper frame 11, whereby the bucket body 10 can be raised and lowered. It is suspended. The support wire 12 is wound around the suspension sheave 19 from one of the outsides of a pair of sheaves 29 rotatably supported at the tip of the crane 27, and is moved from the suspension sheave 18 to the crane 2.
The sheaves 29 are connected to the upper frame 11 via a sheave 29 inside the lock 7 and are locked there.

An opening / closing wire 13 is wound around the suspension sheave 18, and the opening / closing wire 13 passes through another pair of sheaves 28 rotatably supported at the tip of a crane 27 and an upper sheave block 21 and a lower sheave block 26. Are sequentially wound, and the ends thereof are locked on the upper surface of the lower frame 15.
The glove 16 is opened and closed freely. The end of the opening / closing wire 13 may be locked to the upper frame 11 (see FIG. 6). In other words, the end of the opening / closing wire 13 can be locked by selecting either the upper frame 11 or the lower frame 15.

As shown in FIG. 6, the opening and closing wire 13 is wound between the lower sheave block 26 and one of the blocks 24 and 25 of the upper sheave block 21 in sequence from the lock 31 to form the upper sheave block 21. Blocks 24, 2
The lower sheave block 26 extends from the block 25 of the lower sheave block 26 to the crane 27 by being bridged between the blocks 4 and 4 and sequentially wound between the other blocks 24 and 25. In addition, FIG.
3 shows a case where the end of the third member 3 is locked to the upper frame 11.

Next, the operation of the above embodiment will be described. The raising and lowering operation of the bucket body 10 is performed by raising and lowering the support wire 12 via the sheave 29 of the crane 27. In this case, a pair of sheaves 29 of the crane 27
And the lifting gravity of the bucket body 10 via the sheave 19 for suspension is only required to be 1/3.

The opening and closing operation of the grab 16 is performed by the crane 2.
7 through the sheave 28 of the opening and closing wire 13. In this case, since the sheaves 20 of the upper and lower sheave blocks 21 and 26 are plural and have the same number, the gripping force of the glove 16 is improved.

Therefore, the bucket body 10 suspended by the crane 27 is lowered into the water having the wave-breaking block to be removed, and the grab 16 is opened to search for the wave-breaking block.
If the glove 16 is inserted between the corners of the wave-dissipating block, closed and gripped by the wave-dissipating block, and the bucket body 10 is lifted, the wave-dissipating block can be removed without the diving operation of the diver.

The calculation of the closing force (F) by the weight (W) of the bucket body is as follows. The tension of one wire rope = W / 3 The number of windings of the upper frame = 16 (increase by taking into account the efficiency of the sheave and the mechanism) F = W / 3 × 16 = 5.3 W The calculation of the cycle time is as follows. Hoisting speed = 57m / min Unwinding speed = 80m
/ Min Rotation speed = 1.0 rpm Conditions for calculation 10m up, 90 degree turn, 20m down, fully closed,
20m hoisting, 90 degree turning, 10m lowering, fully open Rope length for open / close stroke = 0.902 x 17 =
15.3 m cycle time = (10 × 3/57 × 60 + 15 + 20)
× 3/80 × 60 + 15.3 / 57 × 60 + 20 × 3 /
57 × 60 + 15 + 10 × 3/80 × 60 + 15.3 /
80 × 60) /60=3.7/4 (min)

[0028]

According to the present invention described above, the sheave is arranged on the upper frame of the bucket body, a plurality of sheaves are arranged between the sheave at the end of the sheave of the crane, and the support wire and the opening / closing wire are arranged. By grooving, the grab bucket can be suspended and supported by a crane having a series winding capacity smaller than the weight of the grab bucket. That is, it is possible to use a grab bucket having a weight exceeding the series winding capacity of the crane.

Also, by using three hooks via the hanging sheave, it is possible to lift three times the weight (grab bucket + wave breaking block) of a crane directly wound, but the grab gripping force is reduced by 1 /. Since the number is 3, the number of upper sheave blocks and lower sheave blocks is increased, so that the gripping force can be prevented from being reduced to 1/3.

Further, since one open / close wire is wound between the upper sheave block and the lower sheave block, the wire is not twisted or damaged. Further, by using the orange peel bucket having three grabs, it is possible to easily obtain a wave-eliminating block such as a tetrapod.

[Brief description of the drawings]

FIG. 1 is a partially omitted front view showing an embodiment of the present invention.

FIG. 2 is a cross-sectional front view of a sheave for suspension support.

FIG. 3 is a bottom view (A) and a front view (B) of the upper frame.

FIG. 4 is a plan view (A) and a front view (B) of a lower frame.

FIG. 5 is a wiring diagram of FIG. 1;

FIG. 6 is a detailed wiring diagram of an upper sheave block and a lower sheave block.

FIG. 7 is a front view (A) and a partially omitted plan view (B) of a conventional wave-dissipating block gripping device.

FIG. 8 is an explanatory diagram of a wave elimination block removal state.

FIG. 9 is an explanatory diagram of an orange peel bucket.

[Description of Signs] 10 ... Bucket body 11 ... Upper frame 12 ... Support wire 13 ... Opening / closing wire 15 ... Lower frame 16 ... Grab 17 ... Link rod 18, 19 ... Suspension sheave 21 ... Upper sheave block 24, 25 ... Block 26 Lower sheave block 27 Crane

Claims (7)

(57) [Claims] 1. When removing a wave-dissipating block installed inside or outside a port or river using a grab bucket suspended from a crane such as a work boat, a crane having a series winding capacity smaller than the weight of the grab bucket is used. A method for removing a wave-dissipating block, wherein the method is performed while maintaining the gripping force of a grab bucket. 2. A grab bucket is suspended from a crane so that it can be raised and lowered by a single rope for a suspension, and a plurality of grab buckets are respectively mounted on an upper frame and a lower frame of the grab bucket.
A glove bucket for removing a wave-dissipating block, wherein the same number of sheaves are provided, and a single wire for opening and closing suspended from a crane is wound between the sheaves so that the glove can be opened and closed. 3. A plurality of suspension sheaves are disposed on the upper surface of the upper frame of the grab bucket, and a support wire and an opening / closing wire are respectively disposed between the suspension sheave and the plurality of sheaves provided at the tip of the crane. Cable, connecting the end of the support wire to the upper frame, while arranging a plurality of sheaves on the lower surface of the upper frame and the upper surface of the lower frame connected to the upper frame by the link rod, and the same number of sheaves; By sequentially winding the open / close wire between the plurality and the same number of sheaves and connecting the end of the open / close wire to an upper frame or a lower frame, the crane having a series winding capacity smaller than the weight of the grab bucket can be used for grab. A grab bucket for removing a wave-dissipating block, wherein the bucket can be suspended. 4. The grab bucket according to claim 2, wherein three grabs of an orange peel bucket are provided on the upper frame so as to be openable and closable at equal intervals in a circumferential direction, and a wave-dissipating block is gripped between the grabs. Grab bucket for removing wave-dissipating blocks that can form a gap to be held. 5. The sheave block according to claim 2, 3 or 4, wherein the plurality of sheaves rotatably supported by the upper frame and the lower frame are the same as the number of sheaves rotatably supported by the lower portion of the upper frame. And a sheave block pivotally supported on the upper part of the lower frame. 6. In claim 5, when the number of sheaves is six or more, the upper sheave block and the lower sheave block are each divided into two blocks, and the two divided blocks are arranged in a substantially V-shaped plane. Grab bucket for removing wave-dissipating blocks. 7. The grab bucket according to claim 5, wherein when the number of sheaves is five or less, the upper sheave block and the lower sheave block are each arranged as one block on a straight line.