JP2587253B2 - Small electrical equipment - Google Patents

Description

Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a small-sized electric device integrally provided with an inverter circuit and capable of driving a circuit in addition to charging a secondary battery, and particularly an inverter circuit. Which performs output control.

[Prior Art] Normally, small electric equipment of this kind is configured so that an electronic circuit can be directly driven by an output from an inverter circuit. However, this is required when the capacity of a secondary battery becomes too small. The main purpose is to supply power to the electronic circuit exclusively from the secondary battery, and the output from the inverter circuit is suppressed to the minimum necessary for charging the secondary battery. Therefore, driving the inverter circuit with high power for a long time causes excessive heat generation of the entire device. Therefore, the instruction manual states that such an action is prohibited, and the prohibited action is performed. For ultimate safety in the case, a temperature fuse is often provided.

[Problems to be Solved by the Invention] However, it is clear that it is almost impossible to completely prohibit the above-mentioned actions only by a mere warning, and increasing the output of the inverter circuit is, There are many problems such as the overall size becoming larger.

The present invention has been made in view of such a problem,
An object of the present invention is to provide a small-sized electric device capable of minimizing an output of an inverter circuit, minimizing a usability, and preventing an abnormal rise in device temperature.

[Means for Solving the Problems] FIG. 1A is a block diagram schematically showing a small electric device according to the present invention, comprising: an inverter circuit 15 for converting a commercial AC voltage into a predetermined charging voltage; The inverter circuit 15
Rechargeable battery 6, an electronic circuit to which power is supplied from the inverter circuit 15 and the rechargeable battery 6 via the switch 8, detection means for detecting a use state of the electronic circuit, and a detection state of the detection means And control means for enabling the operation of the inverter circuit 15 to be stopped.

Furthermore, the above detection means inverter circuit 15 detects that the electronic circuit during operation is used continuously for a predetermined time T _1, the feed to the control means a signal from the detecting means, the control means is an inverter circuit 15 Is forcibly stopped.

The [action "above structure, when the commercial AC power supply 14 to the inverter circuit 15 at time t _A of FIG. 1 (b) is connected, the inverter circuit 15 performs a predetermined voltage conversion operation, charging of the secondary battery 6 Is started.

When power to the electronic circuit of the switch 8 is turned on at time t _B in accordance charged, this state is timed been detected is initiated by the detection means. Since the start of counting of the detection means, the time t _C for a predetermined time T ₁ is elapsed, signal to the control means from the detection means is sent therewith force the control means inverter circuit 15 at the same time, for example, T ₂ By stopping continuously for a period of time, electric power is exclusively supplied from the secondary battery 6 to the electronic circuit, and the natural cooling of the inverter circuit 15 is promoted.

[Examples] Hereinafter, the present invention will be described based on an example in which the present invention is applied to an electric razor.

As shown in FIG. 2, an electric shaver 1 embodying the present invention has an outer blade 2 detachably mounted on an upper portion of a main body case 3 and an inner blade 4 slidably disposed inside the outer blade 2. I do. Further, inside the main body case 3, a motor 5 for reciprocatingly driving the inner blade 4, a secondary battery 6 for supplying a rotational driving power to the motor 5, a charge control for the secondary battery 6 or a rotation control of the motor The electronic circuit 7 for performing various controls such as the above is housed. In addition, a knob 9 of a slide switch 8 for regulating the timing of energizing the motor 5 is provided at the center of the front of the main body case 3, and below the switch knob 9 it is displayed whether or not the rotation of the motor can be controlled. A rotation control display 10 composed of two light-emitting diodes and a battery capacity display 11 composed of six light-emitting diodes for performing display corresponding to charging and discharging of the secondary battery 6 are provided. Further, a power cord 13 having a power plug 12 provided at the end thereof is detachably provided at a lower portion of the main body case 3 so that the motor can be directly driven by a commercial AC power supply in addition to charging the secondary battery 6.

FIG. 3 is a block diagram schematically showing the entire electronic circuit 7 built in the main body case 3 described above.
An inverter circuit 15 for converting an AC voltage of 100 to 240 V supplied from 14 to a predetermined charging voltage, a power supply unit 16 for supplying power to the entire electronic circuit, and a rotation control unit 17 for controlling a rotation state of the motor 5; A detection unit 18 for constantly detecting the operating state of the electric shaver 1, and a central control for controlling the output of the inverter circuit 15 and the display of the current capacity of the secondary battery 6 based on various detection signals extracted from the detection unit 18. It comprises a unit 19 and an output control unit 20 forcibly stopping the oscillation of the inverter circuit 15 by a control signal input from the detection unit 18 or the central control unit 19.

The power supply unit 16 includes a main power supply 21 including a secondary battery 6 such as a nickel-cadmium battery that can be charged and discharged a plurality of times, and an auxiliary power supply 22 that rectifies and smoothes an output voltage from the inverter circuit 15.
And supplies power to the motor 5 and the electronic circuit 7.

The motor 5 is supplied with power from the main power supply 21 via the switch 8, and changes in battery voltage or a load applied to the motor 5 by the operation of the rotation control unit 17 including the rotation detection circuit 23 and the rotation control circuit 24. Approximately constant motor rotation speed can be maintained regardless of the weight of the motor.

The central control unit 19 uses a so-called "one-chip type microprocessor" in which various peripheral circuits such as a RAM 25 or a ROM 26 are integrally formed, and operates in synchronization with the input of a clock signal. 27 and I / O device 28
Are connected via various buses 29, and the detection information output from the detection unit 18 can be captured via an input port on the I / O device 28, and such information is used as control data and stored in the ROM 26. The control operation according to the stored program is performed, and the inverter circuit 15 and the display 10 are connected from the output port.
・ Output a control signal to 11.

The detection unit 18 is configured by the AC input detection circuit 30 and the inverter circuit 15.
The power supply detection circuit 31 detects whether the commercial AC power supply 14 is connected to the power supply 14 and whether the switch 8 for driving the motor is turned on. Information. Further secondary output detection circuit
32 detects the output voltage V _S from the auxiliary power supply 22 by controlling the inverter circuit 15 so as to maintain the voltage V _S to be constant, the difference between the 100~240V the commercial power source voltage to be used Nevertheless, the output from the inverter circuit 15 can be maintained substantially constant. In addition, the rotation abnormality detection circuit 33 detects a state in which the motor 5 remains locked even though the motor 5 is energized.
Are forcibly stopped to prevent the inverter circuit 15 from being damaged due to a rise in temperature. Further, the load amount detection circuit 34 detects the magnitude of the current consumption of the motor 5 and relatively corrects the battery capacity display when the motor is driven, while the upper limit voltage detection circuit 35 and the lower limit voltage detection circuit 36 detect when the secondary battery is charged or discharged. 6 the terminal voltage V _M of detecting that has reached the upper limit value, and the display value of the battery capacity indicator 11 in accordance detected as absolute correction.

The secondary output detection circuit 32 and the rotation abnormality detection circuit 33
Input the detection signal to the output control unit 20 as the control signals S ₁ and S ₂ to directly control the inverter circuit 15, but as a detection signal to the central control unit 19,
It is also possible to control the output of the inverter circuit 15 indirectly through the inverter.

Hereinafter, based on the electric circuit diagrams shown in FIGS. 4 to 6,
The configuration of FIG. 3 will be described more specifically.

(Inverter Circuit) As shown in FIG. 4, the inverter circuit 15 is provided with a rectifier circuit 39 having a diode bridge 37 and a filter 38 on the input side, and is inputted to the main body case 3 through the detachable power plug 12. After full-wave rectification of the commercial AC power supply 14 by the rectifier circuit 39, the commercial AC power supply 14 is applied to the inverter circuit 15 through the temperature fuse 40.

The inverter circuit 15 includes, on the collector side of the output transistor 41, a primary coil 42 and a shock absorber 43 connected to both ends of the primary coil 42 and absorbing a shock voltage generated when the transistor 41 is turned off. A feedback section 44 is provided between the base and the emitter. Further, a feedback coil 45, an output coil 46, and a tertiary coil 47 are wound on the same iron core as the primary coil 42.

The feedback unit 44 is connected to one end of the feedback coil 45 by an output transistor.
Connect the capacitor 48 between the other end of the feedback coil 45 and the emitter of the output transistor 41, connect the diode 49 in the reverse direction between the emitter and base of the output transistor 41, and connect the emitter end with a resistor. It is connected to the positive side of the secondary battery 6 via 50. Further feedback coil
A voltage obtained by dividing the output voltage from the rectifier circuit 39 by the resistors 51 and 52 can be applied to the connection point between the capacitor 45 and the capacitor 48 via the resistor 53.

With the above configuration, a voltage is generated across the resistor 52 simultaneously with the application of the voltage to the inverter circuit 15, and the charging of the capacitor 48 is started by the voltage. When the voltage between both ends of the capacitor 48 rises and reaches the vicinity of the turn-on voltage of the output transistor 41, a current starts to flow through the primary coil 42 connected to the collector end of the transistor 41, and the increase in the current causes a voltage to flow through the feedback coil 45. Occur. This voltage flows between the base and the emitter of the transistor 41, turning on the transistor 41 and simultaneously charging the capacitor 48 in the opposite direction. Here, when the primary current is stabilized and the voltage across the feedback coil 45 decreases, a current flows in the opposite direction through the diode 49 due to the charging voltage of the capacitor 48, and the voltage across the diode 49 becomes a blocking voltage and is output. The transistor 41 is rapidly turned off. After the output transistor 41 is turned off, the capacitor 48 is rapidly discharged by the voltage output from the feedback coil 45 and the resistor 55 selectively connected to the base end by the diode 54, and then the resistance is again set to the voltage across the resistor 52. Applied to the capacitor 48 through 53,
The capacitor 48 is charged in the positive direction, and the on / off operation is repeated.

During a series of operations in the inverter circuit 15 described above, energy stored in the primary coil 42 when the output transistor 41 is turned on is selectively extracted from the power supply unit 16 during the off period of the output transistor 41.

(Power Supply Unit) The power supply unit 16 includes a main power supply 21 and an auxiliary power supply 22. The main power source 21 has a rectifier diode 56 and a secondary battery 6 connected to the output terminal of an output coil 46, and includes an inverter circuit 15
From the secondary battery 6 during shutdown, while the inverter circuit 15 is in operation the voltage V _M is retrieved by adding the output from the output coil 46 with it, to constantly operating state of the electronic circuit 7.

On the other hand, the auxiliary power supply 22 has a rectifier diode 57 and a large-capacity smoothing capacitor 58 connected to the output side of the tertiary coil 47.
V _S is output exclusively supplies drive power to the circuitry of the inverter circuit control.

By setting the number of turns of the tertiary coil 47 to be several times larger than that of the output coil 46, it is possible to output a voltage higher than that of the output coil 46 side. also in the case where the output from the inverter circuit 15 to control the inverter circuit 15 is afflicted with well is decreased, the auxiliary voltage V _S of the drive and control needs enough perform the various circuits So that you can take it out.

(Output Control Unit) The output control unit 20 connects the base end of the output transistor 41 constituting the inverter circuit 15 and the collector end of the switching transistor 59 via the diode 60, and grounds the emitter end. The control signal S ₁ , S ₂ , S _{3 in} the high state is output from one of the secondary output detection circuit 32, the rotation abnormality detection circuit 33, and the central control unit 19 via the OR circuit 61 to the base of the transistor 59. The output transistor of the inverter circuit 15 turns on at the same time as the
By grounding the base end of 41, the oscillation operation of the inverter circuit 15 is forcibly stopped.

(Rotation control unit) The rotation control unit 17 normally stops its operation as shown in FIG. 5, but operates in conjunction with the ON operation of the switch contact 8a. It comprises a rotation detection circuit 23 for detecting a motion, and a rotation control circuit 24 for controlling a motor applied voltage in accordance with the detected rotation speed to make the motor rotation speed substantially constant.

The rotation detection circuit 23 detects the movement of the motor rotation axis by using a photo interrupter 62 including a light emitting diode and a phototransistor, and generates a signal having a frequency corresponding to the rotation speed of the motor 5. This signal is further input to a filter circuit 63, and only an AC signal having a frequency component corresponding to the rotation cycle of the motor is selectively sent to a waveform shaping circuit 64. Waveform shaping circuit 64, while an output signal from the filter circuit 63 to the negative input terminal of the comparator 65, a reference voltage obtained by dividing the secondary battery voltage V _M at the resistor 66, 67 to the positive terminal Further, a diode 69 connected to the secondary battery 6 side via a resistor 68 is connected to the output terminal, and a positive feedback is applied by a resistor 70. From both ends of the diode 69, the diode 69 is connected. The detection signal in the form of a rectangular wave whose peak value is regulated by the forward voltage is output to the rotation control circuit 24.

The rotation control circuit 24 converts the input signal of the frequency corresponding to the rotation speed of the motor 5 into a detection signal of a magnitude corresponding to the frequency by the DA converter 71, and compares it with the reference voltage by the comparator 72. When a shift occurs between the two, a control signal corresponding to the shift value is sent to the motor control circuit 73. The control circuit 73
Is a transistor 74 connected in Darlington, which is interposed in an energizing circuit for the motor 5 and changes a base voltage of the transistor 74 by a control signal.
74 by controlling the voltage drop value between the collector and emitter of increases or decreases the voltage applied to the motor 5, regardless of the level of the terminal voltage V _M of the magnitude or the secondary battery 6 of the load the load applied to the motor 5, a substantially constant Rotation speed control is performed to maintain the rotation speed.

(Detection Unit) As shown in FIG. 4, the AC input detection circuit 30 is a rectifier circuit.
It is connected to the output side of 39 in parallel with the inverter circuit 15 and detects whether or not the electric shaver 1 is in the use mode of the commercial AC power supply 14 by inserting the power plug 12 into the outlet. High voltage is applied from the main power supply 21 via the transistor 121 connected to the output port of the central control unit 19, but when AC power is input, the rectifier circuit 39
The full-wave rectified voltage output from is divided by the resistors 75 and 76, and the voltage is generated across the resistor 76 when AC is input.
By turning on 77 and grounding, the low
It sends a detection signal S _A state.

The secondary output detection circuit 32 is, as shown in FIG.
Be one that is connected to the output side of the 22, by dividing the output voltage V _S of the auxiliary power source 22 by the resistors 78, 79, pulsed charging is output to the inverter circuit 15 to the secondary battery 6 The detection voltage having a value that changes in proportion to the increase or decrease of the average value of the voltage is extracted. Further, the magnitude of the voltage and the reference voltage using the forward voltage of the diode 80 are compared by a comparator 81 using an OP amplifier. When the detected voltage exceeds the reference voltage, the output control unit 20 sends the control signals S ₁ to, by intermittently stopping the oscillation of the inverter circuit 15, if it is within range voltage value of the commercial AC power source 14 is 100 ~ 240V, the inverter circuit 15 the secondary battery 6 side The output of the inverter circuit 15 is controlled so that the amount of power output to the inverter becomes substantially constant.

Note that when the motor 5 is driven while the inverter circuit 15 is operated, the above-described detection voltage decreases, whereas the reference voltage maintains a substantially constant value. Therefore, the switch contact 8a for energizing the motor 5 is turned on to drive the motor 5, and at the same time, the parallel resistor 82 for detecting voltage is turned off at the switch contact 8b to increase the detection voltage and correct the detection voltage value. The output power from the inverter circuit 15 can be maintained substantially constant regardless of the magnitude of the load current in the inverter circuit 15. Further, the capacitor 83 is connected in parallel with the detection voltage generating resistor 79 to suppress the peak voltage, delay the time when the control starts to be applied, and reduce the control error as much as possible. In addition, a thermistor 84 is connected in series with the diode 80 for generating the reference voltage,
The current flowing through the 80 is finely adjusted to stabilize the reference voltage.

The rotation abnormality detection circuit 33 is connected to the output side of the circuit detection circuit 23 as shown in FIG. 5, and although the inverter circuit 15 is operating and the motor switch 8 is turned on and the motor 5 is energized. not, for example, when the motor 5 for the capacity shortage of the secondary battery 6 falls into bad start, forcing to stop the inverter circuit 15 sends a control signal S ₂ to the output control unit 20, the inverter circuit 15 An excessive current is prevented from flowing through the motor 5. That is, the output voltage V _M of the main power supply 21
Is connected to the collector of the transistor 85 through the switch contact 8a.
As well as connected between the emitter, by the output signal from the rotation detecting circuit 23 is applied to the base terminal, in response to rotation of the motor 5 intermittently the secondary battery voltage V _M at the transistor 85, a rectangular wave to the collector terminal Take out the signal. While the ON voltage of the transistor 87 the signal further smoothes by the rectifying circuit 86, an output control unit to output voltage V _S from the auxiliary power source 22 20
Output control section when the transistor 87 is turned on.
The input terminal of the transistor 20 can be grounded by the transistor 87. With this configuration, while the inverter circuit 15 does not operate without the output voltage V _S from the auxiliary power supply 22, while in the motor 5 is rotating normally, both transistors 87 is turned on the output control section
Since there is no input of the control signal S ₂ for 20, the inverter circuit 15 continues normal operation. However, the inverter circuit 15
If There rotation of the motor 5 even though during operation is locked, decreases the output voltage V _S from the auxiliary power supply 22, the secondary output detection circuit 32 is controlled in the direction of increasing the output from the inverter circuit 15 work is, although attempts a large current to flow from the inverter circuit 15 to the motor 5, controls the output voltage V _S from the auxiliary power supply 22 the transistor 87 is turned off the output control unit 20 signals S ₂
And the inverter circuit 15 is forcibly stopped to prevent the inverter circuit 15 from being damaged due to overload.

The load amount detection circuit 34 uses the fact that the base voltage of the transistor 74 of the motor control circuit 73 increases or decreases in accordance with the magnitude of the load applied to the motor 5 to reduce the power consumption of the motor 5 by two magnitudes. To detect at the stage,
As shown in FIG. 5 compares the divided value obtained by dividing the value and the secondary battery voltage V _M of the base voltage by the resistors 89, 90 with a resistor 91, 92 in a comparator 88 with OP amplifier, Corresponding to both large and small
The high or low detection signal Sc is sent to the central control unit 19.

As shown in FIG. 6, the upper limit voltage detection circuit 35
In parallel to connect a resistor 93, 94 of the voltage dividing retrieves the detection voltage of the proportional value to the change in the terminal voltage V _M of the secondary battery 6 from both ends of the resistor 94. The output voltage V _S from the auxiliary power supply 22 is connected to the resistor 94.
A transistor 95 that is turned on at the same time is connected in series, and only when the inverter circuit 15 is operating, the transistor 95 is turned on to output a detection voltage to save power, and a detection corresponding to the operation timing of the inverter circuit 15 is performed. It outputs a signal. The detected voltage is further compared with a reference voltage formed by a diode 97 in a comparator 96 using an OP amplifier, and the terminal voltage of the secondary battery 6 exceeds a preset upper limit voltage and a fully charged state approaches. Is detected, the output terminal is inverted from Low to High, a signal is sent to the transistor 98 connected to the input port of the central control unit 19, the transistor 98 is turned on, the input port is grounded, and the detection signal S _H , the central control unit notifies that the secondary battery 6 has reached the upper limit voltage.
Inform 19

Lower limit voltage detection circuit 36, it is those turned on operation and RenShigeru switch contacts 8c operates only during the motor driving period, divided by detecting the terminal voltage V _M of the secondary battery 6 by a resistor 99 - 100 The voltage is taken out and compared with the reference voltage by the diode 101 and the comparator 102, and a detection signal in a high state is normally output.
changes to w, to the central control unit 19 sends a detection signal S _L, indicating that the terminal voltage V _M of the secondary battery 6 is Shitamawa' the lower limit voltage.

When the ambient temperature of the secondary battery 6 rises during discharging, the apparent output voltage from the secondary battery 6 decreases and the detection voltage and the reference voltage also decrease, but the detection voltage decreases in proportion to the output voltage. On the other hand, the reference voltage decreases exponentially.
Therefore, a thermistor 103 is connected in series with the reference voltage generating diode 101, which tends to decrease more than necessary, and the respective divided voltage ratios in the diode 101 and the thermistor 103 at the time of temperature rise have the same tendency as before the temperature rise. While increasing the current flowing through the diode 103,
The value of the reference voltage itself is corrected.

Motor feed detection circuit 31, there is to notify the operation state of the switch knob 9 to the central control unit 19, in this embodiment, as shown in FIG. 6, the lower limit voltage detecting circuit the output voltage V _M from the main power supply 21 By constantly applying the voltage to the input port of the central control unit 19 through the thermistor 103 and the diode 101, and grounding the input port with the switch contact 8c when the switch knob 9 is operated, a change from High to Low is detected at the port. A signal S _S is sent to inform the central control unit 19 of the timing of energizing the motor 5.

(Central Control Unit) FIG. 7 is a flowchart showing an outline of a control procedure by a program stored in the ROM 26 of the central control unit 19 shown in FIG. 3, and FIG. Alternatively, it is an explanatory diagram showing a correspondence relationship of counters configured in a pseudo manner on the RAM 25. Hereinafter, the configuration of the central control unit 19 will be described with reference to both drawings.

The central control unit 19 has a single basic circuit configuration as shown in FIG. 8, and changes the count value of the counter every time the use mode of the electric shaver 1 and the detection conditions in the mode change. By performing the setting again and making the circuit configuration substantially changeable for each mode and for each detection condition in each mode, control processing of a plurality of different modes can be performed using the same circuit. , 15msec timer
Triggered by a signal output approximately every 15 ms from 104, a detection signal is read from each port of the I / O device 28 shown in FIG. 3 to the central processing unit 27, and the current use mode is determined from the value of the detection signal. After performing predetermined mode processing such as initial setting of a counter value, a series of processing such as counter integration is performed.

That is, the output terminal of the 15 ms timer 104 is a 1 second counter 1
When connected to 05, the counter 105 sends a signal to the mode counter 106 every one second after the count-over.

The mode counter 106 controls the charging of the secondary battery 6 and the motor 5
The first and second counters 107 and 108 used in each of the AC drive and battery drive modes and the standby mode counter 109 used in the standby mode, and each time the mode is changed, the counter value is reset. At the same time, in each mode, by using the first and second mode counters 107 and 108 in accordance with the detection conditions, it is possible to perform the integral calculation of the battery capacity at an increase or decrease rate corresponding to the use mode. I do. That is, during a series of step processing performed every 15 msec, only one mode counter uniquely determined by the detection condition becomes active, the corresponding counter is counted down, and the mode counter 106 that has performed the count processing further has a predetermined value. When the count reaches zero after finishing counting, a signal is sent to the subsequent main counter 110 and the initial counter value of the corresponding mode is set again.

The main counter 110 is a 128-decimal up / down counter, which stores the count value as it is even when the mode is changed, performs the up-count process in the charge mode, and performs the down-count process in the other modes to continue. The current battery capacity is specified based on the value of the display counter 111 and the count value of the main counter 110, so that the display operation on the battery capacity display 11 has continuity regardless of the mode change. Each time the main counter 110 counts a predetermined number,
An up or down signal is sent to the display counter 111 to change the value of the display counter 111.

The display counter 111 has a configuration substantially equivalent to a 4-bit shift register, and connects green light emitting diodes 11a to 11d for 100 to 40% display corresponding to each bit, and receives a signal from the main counter 110. The number of light emitting diodes to be lit is increased or decreased by shifting the bit every time the power is turned on, so that the battery capacity from 40% to 100% can be displayed stepwise at 20% intervals. In addition, the count value of the display counter 111 becomes zero and 40 to 100% of the light emitting diodes 1
When all of 1a to 11d are turned off, the light emitting diodes 11e and 11f for displaying 20% and 0% of red are blinked.

Next, an outline of the above-described circuit operation will be described according to a program shown in FIG. When the reset signal S _R is applied while the main power supply 21 is connected to the central control unit 19, the reset is applied at the same time, the respective units are initialized in step 1, and the 15 ms timer 104 is instructed (step 2). The timer 104 always keeps the timer operation even during the execution of the program, and generates an interrupt signal every time 15 ms elapses. When such an interrupt occurs, a series of steps described below are executed. Return to step 3 and wait for the next interrupt to occur.

When an interrupt occurs in step 3, the I / O shown in FIG.
The values of the detection signal S _A output from the AC input detection circuit 30 and the detection signal S _S output from the motor power supply detection circuit 31 are read through the corresponding input ports of the O device 28 (Step 4), and Steps 5 to 5 are performed. S _A and S _{S in} step 7
After branching into four modes of charging, AC drive, battery drive, and standby according to the presence or absence of the input, if it is confirmed that the mode is different from the last interrupt, the setting corresponding to each mode Perform

For example, when there is an AC input and the switch 8 is turned off, the charging mode is performed only from the inverter circuit 15 to the secondary battery 6 of the main power supply 21. A common setting, that is, an output request to the inverter circuit 15 is issued, the main counter 110 is set in the up direction, and the rotation control display 1
While issuing a light-off request of 0, a request for causing the battery capacity indicator 11 to perform display corresponding to the value of the display counter 111 is issued.
Further, in step 9, the upper limit voltage detection circuit 35 is output from the I / O device 28.
Reads the detection signal S _H, the terminal voltage V _M of the secondary battery 6 is confirmed that does not reach the upper limit voltage, step 10
To set the first mode counter 107 to an octal counter,
By enabling the main counter 110 to be up-processed every 8 seconds, the number of light-emitting displays on the battery capacity display 11 is increased by one every time 8 × 128 = 1024 seconds elapse.

Conversely, if it is detected in step 9 that the upper limit voltage has been reached, it is determined that the rechargeable battery 6 is almost fully charged. Of the second mode counter 108 as well as requesting that all the light emitting diodes of
Is set in the quaternary counter, and the count value of the main counter 110 is set to zero. As a result, the main counter 110 counts over after performing additional charge for about 8 minutes after reaching the upper limit voltage, and a display of 100% charge is displayed.

It should be noted that once it is detected that the upper limit voltage has been reached, a flag is set, and the above-described upper limit voltage re-reading process is not performed while the battery capacity display on the display counter 111 is 100%. By such a process, for example, when charging is interrupted due to a power failure or the like during charging, the terminal voltage may fall below the upper limit voltage without decreasing the battery capacity, but even in such a case, when charging is restarted. Main counter 11
The count value of the main counter 110 is stored without resetting 0, and the count-up operation is continuously performed starting from the count value at the time of interruption of charging, thereby preventing overcharging.

Next, when there is an AC power input and power is being supplied to the motor 5, the motor 5 is driven using the commercial AC power supply 14 in the "AC drive mode". Setting, that is, the inverter circuit 15
, The main counter 110 is set in the down direction, and a turn-on request for the rotation control display 10 and the battery capacity display 11 is issued. Further, in step 13, it is determined whether or not 15 minutes have elapsed continuously after entering the AC drive mode. If YES, the process proceeds to the battery drive mode described later, and the inverter circuit 15 is stopped for 30 minutes. To prevent overheating. However, if NO, at step 14, I / O device 2
8 reads the detection signal S _C of the load detecting circuit 34 from, if smaller than the reference value the current consumption in the motor 5, and sets the step 15 first mode counter 107 to hexadecimal, if large step 16 Then, the second mode counter 108 is set to decimal, and the decreasing rate of the main counter 110 is corrected so as to be proportional to the current consumption.

Next, when there is no AC input and the motor switch 8 is turned on, the motor 5 is driven by the secondary battery 6 in the “battery drive mode”. I.e. the main counter 110
Is set in the down direction, and a request to turn on the rotation control display 10 and the battery capacity display 11 is issued.

Further in step 19, it reads the detection signal S _C of the AC drive mode as well as the load detection circuit 34, when the current consumption of the motor 5 is small, sets the first mode counter 107 to 4-ary Step 20 4 seconds A signal is output from the mode counter 106 once. If the signal is large, the signal is set to ternary in step 21 to increase the reduction rate of the main counter 110, and the setting corresponding to the battery driving mode is performed.

Next, in the "standby mode" in which no AC input is performed and the motor is not driven, the display lighting request is stopped in step 22, the main counter 110 is set to the down side, and the standby mode is set in step 23. The count value of the count 109 is set to 16000.

After the predetermined mode setting operation is performed as described above, the lower limit voltage detection process is performed in step 24. By this processing, when the lower limit voltage is detected in the battery driving mode, the values of the main counter 110 and the display counter 111 are set to predetermined values, and the battery capacity display value is absolutely corrected with the lower limit value as described later.

Next, at step 25, the one-second counter 105 is counted down. When the one-second counter 105 counts over, at step 26, the mode counter 106 designated by the above-mentioned mode detection is counted down.

If it is determined in step 27 that the mode counter 106 has counted over, the main counter 110 is counted up or down, and the count value of the main counter 110 becomes 0.
Or, in response to reaching 128, the display counter 111 is counted up or down in step 30.

Thereafter, in step 31, a display corresponding to the presence / absence of a display request to the display devices 10 and 11 and the value of the display counter 111 are performed, and in step 32, output processing to the inverter circuit 15 is performed, and a series of processing ends. .

Next, the lighting states of the indicators 10 and 11 and the changes in the inverter control signal _S0 and the count value of the main counter 110 in each mode will be described in detail with reference to FIGS.

First, in the charging mode, the duty ratio for stopping the rechargeable battery 6 for about 60 ms and stopping for 15 ms as shown in FIG.
1C charging is performed by the control signal S _{O of} 4/5. That is, as shown in FIG. 4, during the period when the control signal S _{O in the} high state is output from the central control unit 19, the transistor 121 is turned on, and the transistor 77 of the AC input detection circuit 30 is also turned on. control signal S ₃ keeps the Low state, the inverter circuit 15 performs the normal oscillation operation, but during the period when the control signal S _O is Low, the transistor 121 is the output voltage V _M from the main power supply 16 is turned off sent to the output control section 20 as the control signal S _3, stops between inverter circuit 15 of the 15 ms, 80% of the output when the inverter circuit 15 is activated whole period, the secondary battery 6
Charge 1C.

Such 1C charging corresponds to a charge increase of 20% in about 16 minutes. As a result, as shown by a solid line in FIG. 9 (a), the number of light-emitting diodes is increased by one every about 16 minutes. You.

The current capacity of the secondary battery 6 is specified by the lighting position of the light emitting diode, that is, the count value of the display counter 111 and the count value of the main counter 110. The battery capacity itself is integrated based on the charging time. As long as the relative calculation is performed, an error due to repeated charging and discharging for a long time cannot be avoided. Therefore there during charging, if it exceeds the upper limit voltage value the terminal voltage V _M of the secondary battery 6 is preset is detected, an absolute correction charge amount with such time. That is, when the detection of the upper limit voltage at time t ₁ the display of continued charging, for example, 60% charge is made is made with all lights the display of 40% to 80% immediately as indicated by the solid line, the main counter 110 The count value is set to 0, and the mode counter 106 is set to the first mode counter 1
By changing from 07 to the second mode counter 108 side, the advance rate of the main counter 110 is doubled, and the count value of the main counter 110 is set to count 128 in about half of 8 minutes up to that time. Charge for additional minutes. With this configuration, 10% after the light emitting diode of 80% display is turned on
The maximum count of the main counter 110 until the 0% display is turned on is also 128, and the interval between each 20% display corresponds to 128 counts of the main counter 110, and the battery capacity calculation at the time of charging and discharging is performed via the main counter 110. It is set so that 80% display is always performed for a predetermined time before 100% display.

After additionally charged as described above has been completed, performs lighting display by 100 percent of the light emitting diode 10a in time t _2, the returned again to 0 the count value of the main counter 110, the duty ratio and further inverts the inverter control signal S ₀ Is reduced to 1/5, and trickle charging with 0.25C is started. At this time, the main counter 110 stops counting up at the count value of 64, which is half of 128, and waits for a change of the use mode while maintaining this value, thereby shifting from the 100% charge display state to the drive mode of the motor 5. At this time, the 100% display is reduced to about half of the display time of 40 to 80%, so that the 100% display is prevented from continuing more than necessary, so that the user does not feel uncomfortable.

Incidentally, repeated over the charging and discharging of the secondary battery 6 to a large number of times, the terminal voltage V _M of the secondary battery 6 may not be reached the maximum voltage at the time of full charge. In such a case, without performing the absolute correction by the upper limit voltage, as indicated by one-dot chain line in FIG. 9 (a), until time t ₃ when 100% of the light emitting diode 10a is turned on, 1C charging relative to the only time After that, it shifts to trickle charging.

Next, when the motor switch 8 is turned on in the above-described charged state, the AC drive mode is subsequently entered. In the such a mode, requires a larger power than the charging mode described above, the duty ratio of the control signal S _O is operated at all times an inverter circuit 15 as a 1, the supply to the load side of a large current than during charging Make it possible. However, if such a large power consumption state is continued for a long time, there is a possibility that the device temperature may rise abnormally.

The present invention is characterized in a method of protection processing when the output from the inverter circuit 15 is large. In other words, the timer is started immediately upon entering the AC drive mode, and if it is detected that the motor has been continuously driven for 15 minutes or more, the inverter circuit 15 is forcibly stopped for 30 minutes for safety of the inverter circuit 15. To prevent overheating.

If the switch 8 is turned off while the inverter circuit 15 is stopped, the mode shifts to a charging mode in which the output from the inverter circuit 15 has a margin, so that the inverter circuit 15 resumes its operation and performs charging. The timer regulating the operation of the circuit 15 is reset.

Further, each time during the above control is controlled by the inverter circuit 15.
Alternatively, the stop time of the inverter circuit 15 can be changed as appropriate in accordance with the configuration of the device, and the stop time of the inverter circuit 15 can be set to a constant value using a timer. May be canceled.

On the other hand, in such a mode, the display is performed about every 32 minutes as shown by the solid line in FIG. The lighting position is lowered by 20% every 20 minutes, and when it is lowered to the 20% position, the 0% and 20% indications blink.

However, in practice, the charging mode is entered immediately after the motor 5 is stopped, and charging is performed. In the AC driving mode, most of the consumed current is supplied from the inverter circuit 15 and the secondary battery 6 itself is used. Since the amount of consumed current is extremely small, the rate of decrease of the battery capacity is smaller than the above-described graph, and the absolute value correction is not performed because the battery capacity does not decrease until the lower limit voltage is detected.

Next, in the battery driving mode, all the consumed current is supplied from the secondary battery 6, so that even in the case of a light load, the reduction by 20% takes about 8 minutes as shown by the solid line in FIG. 11 (a). In the case of a heavy load, it is set as short as 6 minutes as indicated by a chain line. Further, in this mode, 40 percent capacity at time t ₄ stops counting of the main counter 110 at the same time turned, the count value 0
The detection of the lower limit voltage is waited while maintaining the state, and when the lower limit voltage is detected, the lower limit of the charge amount is corrected at that time.

Incidentally, upon entering the detection state of the limit value at time t _5, instead of immediately correcting process is performed, first, confirmation processing of the lower limit voltage is started. That is, the fluctuation of the secondary battery terminal voltage at the time of driving the motor is relatively large, and the malfunction of detecting the lower limit voltage easily occurs even when the battery capacity is sufficient. Therefore, in the present embodiment, the 10-second counter 112 shown in FIG. 8 is started simultaneously with the detection of the lower limit voltage, and the counter 112 counts 10 seconds, and the lower limit voltage is detected continuously for 10 seconds. Is confirmed, the process proceeds to the next lower limit voltage correction process.

For example, when the detection of the lower limit voltage at time t ₆ is determined, to set the count value of 20 seconds in the main counter 110, the value is counted down, the first time when the value at time t ₇ and it was confirmed that becomes zero 40 The% display is turned off, the 20% display blinks, and the display of the rotation control display 10 is stopped as shown in FIG. 11 (c) to indicate that the rotation control of the motor 5 is not performed. The countdown is continued by setting 128 to the counter 110, and when the count value becomes zero, the counting is stopped and this value is stored.

On the other hand, even if the lower limit voltage is detected during doing the 60% display time t _8, rather than immediately moves to 20% display, after waiting the minimum voltage confirmation of 10 seconds, from the time t ₉ 40 %
The display is maintained for about 20 seconds and then switches to 20% display. This is always 40%
By setting to shift to the warning by 20% display after the display, it is possible to minimize the embarrassment of the user due to suddenly shifting from the display state with sufficient battery capacity to the warning display. It is.

Once the lower limit voltage is detected, a flag is set,
Unless the charging mode is passed, the lower limit voltage is not read again. Even when the battery capacity by detecting the lower limit voltage is extremely small, once stopping the motor 5, because the terminal voltage V _M is increased by self-resetting, it can exceed the lower limit voltage.

Next, even when the electric shaver 1 is left without being used, the secondary battery 6 itself self-discharges and continuously supplies power to the internal electronic circuit 7, so that
The capacity of the secondary battery 6 is constantly decreasing. Therefore, the displays on the display units 10 and 11 are turned off for power saving, but the countdown processing of the main counter 110 is continued inside the central control unit 19 as shown in FIGS. 12 (a) and 12 (b). The current capacity of the secondary battery 6 is always stored.

However, the terminal voltage V _M of the secondary battery 6 Shitamawari the lower limit voltage, the further Shitamawaru also a voltage value operation of the central control unit 19 is ensured, the circuit operation is stopped completely, even stored value above Disappear. When charging is started in such a state, the circuit itself resumes its operation, but the display value is in an indefinite state because the initial setting to be performed in step 1 of FIG. 7 is not performed.

Reset circuit 113 shown in FIG. 6 sends a reset signal S _R to the central control unit 19 in such a case, 0% and 20
An oscillating circuit 114 which flashes the light emitting diodes 11e and 11f for displaying% and resets the counter value of the main counter 110 to an initial state of 0, and self-oscillates by applying a voltage from the secondary battery 6; When the terminal voltage V _M of the secondary battery 6 exceeds a predetermined value, a switching circuit 115. which stops the oscillation operation of the oscillation circuit 114.

Oscillator circuit 114 is a multivibrator with two transistors 116, 117, by applying a voltage V _M from the main power supply 21, the transistors 116, 117 repeatedly alternately turned on and off, the central control unit 19 the rectangular wave reset signal S _R in succession and can be applied to the reset terminal.

The switching circuit 115 divides the output voltage V _M of the main power source 21 by the resistors 118 · 119, the transistor 120 causes on-off by the divided voltage, bypassing the voltage applied to the transistor 117 of the oscillation circuit 114 between the collector and emitter Like that.

With this configuration, when the secondary battery 6 transistors 120 follow the terminal voltage V _M lower completely discharged begins to charge when in the off state, first, the oscillation circuit 114 starts an oscillation operation, a rectangular wave reset signal continue the reset operation by sending the S _R to the central control unit 19.

Here charging proceeds, the output voltage V _M of the main power supply 21 approaches the turn-on voltage of the transistor 120 rises, and decreases the voltage applied to the oscillator circuit 114 gradually, as a result,
Oscillation circuit 114 central control unit 19 of the reset signal S _R to stop
Is stopped, and the central control unit 19 starts the above operation from step 1 shown in FIG.

If the test signal _ST is input at the time of reset,
Enter test mode. This mode enables the charge amount display operation by the above-described counter to be checked in a short time. Specifically, the 1 second counter 105 shown in FIG. The counter operation of the counter is directly performed by the output signal. For example, if the charge mode is selected during the test mode, 15ms x 8 x
128 = 16 seconds, and a charge check for 20% is performed in about 16 seconds.

[Effects of the Invention] As described above, the present invention forcibly stops the inverter circuit 15 when it is detected that a large amount of power is supplied from the inverter circuit 15 to the electronic circuit for a long time to perform natural cooling. In the meantime, the electronic circuit is driven by the secondary battery 6 during that time, without reducing the usability of the device,
There is an advantage that abnormal rise of the device temperature is prevented.

[Brief description of the drawings]

FIG. 1 (a) is a schematic diagram showing a basic configuration of the present invention.
FIG. 2B is an explanatory diagram showing an operation state. 2 and 3 show an example in which the present invention is applied to an electric shaver, FIG. 2 is a front view showing an external shape, and FIG. 3 is a block diagram showing a schematic configuration of an electronic circuit. 4 to 6 are electric circuit diagrams specifically showing the configuration of FIG. 3, wherein FIG. 4 shows a power supply section, FIG. 5 shows a motor control section, and FIG. 6 shows a central control section. Each is shown. FIG. 7 is a flowchart for explaining a procedure of treatment by a program in the central control unit, and FIG. 8 is a block diagram showing a configuration corresponding to the procedure of FIG. 9 to 12 are explanatory views showing the operation corresponding to the configuration of FIG. 8. FIGS. 9 (a) to 9 (c) show the charging mode, and FIGS. 10 (a) and 10 (b). ) Indicates the AC drive mode, FIGS. 11 (a) to 11 (c) indicate the battery drive mode, and FIG.
12 (a) and (b) show the standby mode respectively. 6 secondary battery, 8 switch, 15 inverter circuit, 16 power supply unit, 17 rotation control unit, 18 detection unit, 19 central control unit, 20 output control unit .

Claims (2)

(57) [Claims] An inverter circuit for converting a commercial AC voltage into a predetermined charging voltage; a secondary battery charged by the inverter circuit; and power from the inverter circuit and the secondary battery via a switch. An electronic circuit to which the electronic circuit is supplied, a detecting means for detecting an energized state of the electronic circuit, and a regulating means capable of regulating the operation of the inverter circuit 15 in accordance with the detected state of the detecting means. , A control means forcibly stops the inverter circuit 15 when it is detected that power has been continuously supplied to the electronic circuit for a predetermined time while the inverter circuit 15 is being driven. 2. An inverter circuit 15 according to the above control means.
Forcibly stop the power supply unless the power to the electronic circuit is stopped.
2. The small electric device according to claim 1, wherein the operation is performed continuously for a predetermined time.