JP2581526Y2 - Swing barrel drive - Google Patents
Swing barrel driveInfo
- Publication number
- JP2581526Y2 JP2581526Y2 JP1575392U JP1575392U JP2581526Y2 JP 2581526 Y2 JP2581526 Y2 JP 2581526Y2 JP 1575392 U JP1575392 U JP 1575392U JP 1575392 U JP1575392 U JP 1575392U JP 2581526 Y2 JP2581526 Y2 JP 2581526Y2
- Authority
- JP
- Japan
- Prior art keywords
- barrel
- swing
- oscillating
- drive
- drive motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Description
【0001】[0001]
【産業上の利用分野】本考案は、バレルを揺動させて内
部に収容した材料を混合攪拌することにより研磨、メッ
キ、洗浄等を行う揺動バレルの駆動装置に関するもので
ある。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an oscillating barrel driving device for performing polishing, plating, washing, etc., by oscillating a barrel and mixing and stirring materials contained therein.
【0002】[0002]
【従来の技術】例えばバレル研磨装置においては、一般
に回転バレルや振動バレルが汎用されているが、本出願
人は先に構成や操作が簡単でかつ効率的に研磨を行える
バレル研磨装置として上面開放容器から成るバレルを揺
動させ、内部に収容した材料を8の字を描くように流動
させて研磨する揺動バレルを提案している。2. Description of the Related Art In a barrel polishing apparatus, for example, a rotary barrel and a vibration barrel are generally used. However, the present applicant has previously disclosed a barrel polishing apparatus which is simple in construction and operation and can be efficiently polished. There has been proposed an oscillating barrel in which a barrel formed of a container is oscillated, and a material contained therein is flown so as to draw an eight-shape and is polished.
【0003】この揺動バレルにおいてバレルを揺動させ
る駆動装置としては、当初駆動モータとクランク機構か
ら成るものを例示していたが、その場合には揺動時の速
度分布が正弦カーブとなり、内部の材料を8の字状に流
動させ得ない場合があった。In the swing barrel, a drive device that swings the barrel is exemplified at first by a drive motor and a crank mechanism. In this case, however, the speed distribution at the time of swing becomes a sine curve, and In some cases could not be made to flow in a figure-eight shape.
【0004】これに対して、バレルをその揺動区間を略
等速で往復揺動させると内部の材料を確実に8の字状に
流動させることができることが判明し、バレルを略等速
で揺動させる駆動装置として、回転運動を等速運動に変
換するハートカムや円筒カムを用いた機構を採用した駆
動装置を先に提案している。[0004] On the other hand, it has been found that when the barrel is reciprocated in the swinging section at a substantially constant speed, the material inside can be surely made to flow in a figure-eight shape. As a drive device for swinging, a drive device employing a mechanism using a heart cam or a cylindrical cam for converting a rotational motion into a constant speed motion has been previously proposed.
【0005】[0005]
【考案が解決しようとする課題】ところが、上記のよう
な等速運動機構を用いた駆動装置は構成が複雑であり、
さらに実際の研磨作業時の要請から揺動範囲や揺動速度
を任意に可変できるようにすると一層構成が複雑になる
ため、コスト高になるとともに耐久性の上でも問題があ
った。However, a drive device using the above-described constant velocity motion mechanism has a complicated structure,
Further, if the swing range and the swing speed can be arbitrarily changed according to the demands during the actual polishing operation, the structure becomes more complicated, so that the cost is increased and there is a problem in durability.
【0006】本考案は、上記従来の問題点に鑑み、バレ
ルを略等速で揺動できるとともにその揺動範囲を任意に
設定でき、しかも構成が簡単・安価でかつ耐久性のある
揺動バレル駆動装置を提供することを目的とする。SUMMARY OF THE INVENTION In view of the above-mentioned conventional problems, the present invention makes it possible to swing a barrel at a substantially constant speed and to set the swing range arbitrarily, and has a simple, inexpensive and durable swing barrel. It is an object to provide a driving device.
【0007】[0007]
【課題を解決するための手段】本考案の揺動バレル駆動
装置は、回転自在な揺動軸にてその軸芯回りに揺動自在
に支持されたバレルを揺動駆動する揺動バレル駆動装置
であって、正逆回転可能な高抵抗かご形モータから成る
駆動モータと減速機とから成る駆動手段と、駆動手段と
揺動軸を連結する回転伝達手段と、揺動軸の往復回転範
囲を位置調整可能に設定する設定手段と、設定手段で設
定された揺動軸の揺動範囲の両端位置を検出する検出手
段と、検出手段の検出信号により検出される往復回転範
囲内で揺動軸を略等速で往復回転させるように駆動モー
タを駆動制御する制御手段とを備えたことを特徴とす
る。SUMMARY OF THE INVENTION An oscillating barrel driving device according to the present invention is an oscillating barrel driving device for oscillating a barrel supported on a rotatable oscillating shaft so as to oscillate about its axis. A driving means comprising a drive motor comprising a high resistance squirrel-cage motor capable of forward and reverse rotation and a reduction gear; a rotation transmitting means for connecting the driving means and the oscillating shaft; and a reciprocating rotation range of the oscillating shaft. Setting means for setting the position to be adjustable; detecting means for detecting both end positions of the swing range of the swing axis set by the setting means; and a swing shaft within a reciprocating rotation range detected by a detection signal of the detecting means. And control means for controlling the drive of the drive motor so as to reciprocate at substantially the same speed.
【0008】[0008]
【作用】本考案によれば、駆動モータに高抵抗かご形モ
ータを用いたことにより大きな始動及び加速トルクが得
られ、かつ制御手段にてその駆動モータを設定された往
復回転範囲内で略等速で往復回転するように駆動制御す
るため、駆動モータを減速機と回転伝達手段を介して揺
動軸に連結するだけで揺動軸を正逆回転駆動してバレル
を略等速で揺動駆動することができ、かつその揺動範囲
も設定手段を位置調整することにより簡単に設定・可変
することができ、かくして簡単で耐久性のある安価な構
成にてバレルを略等速にて任意の揺動範囲で揺動駆動す
ることができる。According to the present invention, a large starting and accelerating torque can be obtained by using a high-resistance squirrel-cage motor as a drive motor, and the drive motor can be driven substantially within the reciprocating rotation range set by the control means. To control the drive to reciprocate at high speed, simply connect the drive motor to the oscillating shaft via a speed reducer and rotation transmission means to drive the oscillating shaft forward and reverse to oscillate the barrel at approximately the same speed. It can be driven and its swing range can be easily set and changed by adjusting the position of the setting means. Thus, the barrel can be arbitrarily controlled at a substantially constant speed with a simple, durable and inexpensive configuration. Can be driven in the swing range of.
【0009】[0009]
【実施例】以下本考案の一実施例の揺動式バレル研磨装
置について図1〜図3を参照しながら説明する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An oscillating barrel polishing apparatus according to one embodiment of the present invention will be described below with reference to FIGS.
【0010】図1において、1は上面開放の容器から成
るバレルで、図3に示すように、軸芯方向両端の多角形
状の端板2と、これら端板2の各辺に対応する幅を有し
それぞれの両端が端板2に結合された複数枚の側面板3
と、側面板3、3間の継ぎ目をシールする補強兼シール
板4をボルト締結した組立式容器にて構成されている。
なお、バレル1の上面開口は必要に応じて蓋にて閉鎖す
るようにしてもよいことは言うまでもない。このバレル
1の底部には適当な補強部材付き取付ブラケット6を介
して振動モータ5が取付けられ、バレル1全体を振動さ
せるように構成されている。In FIG. 1, reference numeral 1 denotes a barrel comprising a container having an open top, as shown in FIG. 3, a polygonal end plate 2 at both ends in the axial center direction, and a width corresponding to each side of the end plate 2. A plurality of side plates 3 each having both ends joined to the end plate 2
And a reinforcing and sealing plate 4 for sealing the joint between the side plates 3 and 3 by bolts.
Needless to say, the upper surface opening of the barrel 1 may be closed by a lid if necessary. A vibration motor 5 is attached to the bottom of the barrel 1 via a mounting bracket 6 with a suitable reinforcing member, so that the entire barrel 1 is vibrated.
【0011】バレル1の端板2の上部に支持ブラケット
7が取付けられ、防振弾性体8を介して揺動支持枠9上
に支持されている。揺動支持枠9はその両側の揺動軸1
0がフレーム11にて軸受12a、12b、12cを介
して回転自在に支持されている。A support bracket 7 is attached to an upper portion of the end plate 2 of the barrel 1 and is supported on a swing support frame 9 via a vibration-proof elastic body 8. The swing support frame 9 is provided with swing shafts 1 on both sides thereof.
0 is rotatably supported by the frame 11 via bearings 12a, 12b, and 12c.
【0012】一方の揺動軸10の一端と減速機15の出
力軸が回転伝達手段13にて連結されている。回転伝達
手段13は揺動軸10に取付けられた歯付きプーリ14
aと減速機15の出力軸に取付けられた歯付きプーリ1
4bと歯付きベルト14cにて構成されている。又、減
速機15は高始動・高加速トルク特性を持つ高抵抗かご
形モータから成る駆動モータ16に回転伝達手段17を
介して連結されている。回転伝達手段17は歯付きプー
リ18a、18bと歯付きベルト18cにて構成されて
いる。駆動モータ16は大きな制動力が得られる直流発
電制動機能を備えており、起動・逆転・停止を頻繁に行
なってバレル1を揺動させることができる。One end of one swing shaft 10 and an output shaft of a speed reducer 15 are connected by a rotation transmitting means 13. The rotation transmitting means 13 includes a toothed pulley 14 attached to the swing shaft 10.
a and the toothed pulley 1 attached to the output shaft of the speed reducer 15
4b and a toothed belt 14c. Further, the speed reducer 15 is connected via a rotation transmitting means 17 to a drive motor 16 composed of a high-resistance cage motor having high starting and high acceleration torque characteristics. The rotation transmitting means 17 includes toothed pulleys 18a and 18b and a toothed belt 18c. The drive motor 16 has a DC power generation braking function capable of obtaining a large braking force, and can frequently start, reverse, and stop to swing the barrel 1.
【0013】20はバレル1の揺動角を検出する近接ス
イッチ等から成る検出手段であり、揺動軸10に固定さ
れた揺動レバー19の先端に取付けられている。21は
フレーム11に取付けられた円弧板で、その外周が検出
手段20の揺動軌跡に沿うように形成されており、この
円弧板21の外周に検出手段20にて検出可能な揺動端
設定ドッグ22が任意の位置に固定可能に装着されてい
る。Reference numeral 20 denotes a detecting means comprising a proximity switch for detecting the swing angle of the barrel 1 and the like, and is attached to the tip of a swing lever 19 fixed to the swing shaft 10. Reference numeral 21 denotes an arc plate attached to the frame 11, the outer periphery of which is formed so as to follow the swing locus of the detecting means 20. The dog 22 is fixedly mounted at an arbitrary position.
【0014】検出手段20による揺動端設定ドッグ22
の検出信号は駆動モータ16を駆動制御する制御手段2
3に入力されている。制御手段23はインバータ駆動回
路を内蔵するとともにエンコーダからの信号がフィード
バックされており、駆動モータ16を所定の一定速度で
回転させるとともに、駆動モータ16を一方向に回転さ
せて検出手段20からの検出信号にて一方の揺動端を検
出すると制動をかけて直ちに停止させ、その後逆方向に
回転させて検出手段20からの検出信号にて他方の揺動
端を検出すると制動をかけて直ちに停止させ、再び一方
向に回転させるという動作を繰り返すことにより、駆動
モータ16を略一定速度で正逆回転させるように構成さ
れている。又、制御手段23はタイマを内蔵していて、
揺動端を検出した後一定時間は逆方向の駆動電流を流さ
ないようにして駆動モータ16の焼き付きを防止してい
る。The swing end setting dog 22 by the detecting means 20
The control signal 2 for controlling the drive of the drive motor 16
3 has been entered. The control means 23 has a built-in inverter drive circuit and the signal from the encoder is fed back. The control means 23 rotates the drive motor 16 at a predetermined constant speed, and rotates the drive motor 16 in one direction to detect from the detection means 20. When one swing end is detected by a signal, braking is applied and the brake is stopped immediately. After that, when the other swing end is detected by a detection signal from the detection means 20 and the other swing end is detected by the detection signal from the detection means 20, braking is immediately stopped. By repeating the operation of rotating the drive motor 16 in one direction again, the drive motor 16 is configured to rotate forward and backward at a substantially constant speed. The control means 23 has a built-in timer,
The drive motor 16 is prevented from burning in by preventing the drive current from flowing in the reverse direction for a certain period of time after detecting the swing end.
【0015】バレル1内には研磨用のメディア24と被
研磨物25が収容されている。The barrel 1 accommodates a polishing medium 24 and an object 25 to be polished.
【0016】次に、以上の構成によるバレル研磨動作を
説明する。バレル1内にメディア24と被研磨物25を
収容し、振動モータ5にてバレル1の全体を振動させる
とともに駆動モータ16をその高始動・高加速トルク特
性を生かして正逆反転駆動してバレル1を略等速で揺動
させると、メディア24と被研磨物25がバレル1内で
振動しながら確実に8の字を描いて攪拌流動し、メディ
ア24が振動しながら大きく流動して被研磨物25の表
面に効率的にかつ均一に接触するため、メディア24の
研磨作用によって被研磨物25の表面が効率的に研磨さ
れる。さらに、メディア24の上記のような挙動により
被研磨物25が凹部を有するような形状であっても、そ
の凹部内も均一に研磨することができる。Next, the barrel polishing operation with the above configuration will be described. The medium 24 and the object to be polished 25 are accommodated in the barrel 1, and the entire barrel 1 is vibrated by the vibration motor 5, and the drive motor 16 is driven in the reverse direction by taking advantage of its high starting and high acceleration torque characteristics. When the medium 1 is oscillated at a substantially constant speed, the medium 24 and the object to be polished 25 stir and flow in the shape of a figure 8 while vibrating in the barrel 1, and the medium 24 flows greatly while vibrating and polished. Since the surface of the object 25 is efficiently and uniformly contacted, the surface of the object 25 is efficiently polished by the polishing action of the medium 24. Further, even if the object 25 has a concave shape due to the above-described behavior of the medium 24, the inside of the concave portion can be uniformly polished.
【0017】また、バレル1の揺動範囲は揺動端設定ド
ッグ22の位置を円弧板21の外周に沿って調整するこ
とにより簡単に設定・可変することができ、被研磨物2
5の質量や形状や数量に応じて最適な揺動範囲に容易に
可変することができる。さらに、バレル1の揺動速度も
制御手段23の調整により容易に可変することができ
る。The swing range of the barrel 1 can be easily set and changed by adjusting the position of the swing end setting dog 22 along the outer periphery of the arc plate 21.
The swing range can be easily changed to an optimum swing range according to the mass, shape, and quantity of the five. Further, the swing speed of the barrel 1 can be easily changed by adjusting the control means 23.
【0018】以上のように、本実施例の揺動バレル駆動
装置によれば、複雑な等速機構のない簡単で耐久性のあ
る安価な構成にてバレル1を略等速にて任意の揺動範囲
で揺動駆動することができる。As described above, according to the oscillating barrel drive device of the present embodiment, the barrel 1 can be arbitrarily oscillated at a substantially constant speed with a simple, durable and inexpensive structure without a complicated constant speed mechanism. Swing drive can be performed in the movement range.
【0019】なお、上記実施例では本考案の駆動装置を
揺動バレル研磨装置に適用した例を示したが、メッキ装
置や洗浄装置の揺動バレルの駆動装置にも適用できるこ
とは言うまでもない。In the above embodiment, an example is shown in which the driving device of the present invention is applied to an oscillating barrel polishing device. However, it is needless to say that the present invention can also be applied to an oscillating barrel driving device of a plating device or a cleaning device.
【0020】[0020]
【考案の効果】本考案の揺動バレル駆動装置によれば、
駆動モータに高抵抗籠形モータを用いたことにより大き
な始動及び加速トルクが得られ、かつ制御手段にてその
駆動モータを設定された往復回転範囲内で略等速で往復
回転するように駆動制御するため、駆動モータを減速機
と回転伝達手段を介して揺動軸に連結するだけでバレル
を略等速で揺動駆動することができ、かつその揺動範囲
も設定手段を位置調整することにより簡単に設定・可変
することができ、かくして簡単で耐久性のある安価な構
成にてバレルを略等速にて任意の揺動範囲で揺動駆動す
ることができるという大なる効果を発揮する。[Effect of the Invention] According to the swinging barrel drive device of the present invention,
A large starting and acceleration torque is obtained by using a high-resistance cage motor as the drive motor, and drive control is performed so that the drive motor reciprocates at a substantially constant speed within the set reciprocal rotation range by the control means. Therefore, the barrel can be driven to oscillate at substantially constant speed simply by connecting the drive motor to the oscillating shaft via the speed reducer and the rotation transmitting means, and the setting range of the oscillating range is adjusted by the setting means. Can be set and changed more easily, thus exerting a great effect that the barrel can be swingably driven at a substantially constant speed in an arbitrary swing range with a simple, durable and inexpensive configuration. .
【図1】本考案の一実施例の揺動式バレル研磨装置の概
略構成を示す部分断面正面図である。FIG. 1 is a partial cross-sectional front view showing a schematic configuration of an oscillating barrel polishing apparatus according to an embodiment of the present invention.
【図2】図1の側面図である。FIG. 2 is a side view of FIG.
【図3】同実施例の容器の側面図である。FIG. 3 is a side view of the container of the embodiment.
1 バレル 10 揺動軸 13 回転伝達手段 15 減速機 16 駆動モータ 22 検出手段 22 揺動端設定ドッグ 23 制御手段 DESCRIPTION OF SYMBOLS 1 Barrel 10 Oscillating shaft 13 Rotation transmitting means 15 Reduction gear 16 Drive motor 22 Detecting means 22 Oscillating end setting dog 23 Control means
Claims (1)
動自在に支持されたバレルを揺動駆動する揺動バレル駆
動装置であって、正逆回転可能な高抵抗かご形モータか
ら成る駆動モータと減速機とから成る駆動手段と、駆動
手段と揺動軸を連結する回転伝達手段と、揺動軸の往復
回転範囲を位置調整可能に設定する設定手段と、設定手
段で設定された揺動軸の往復回転範囲の両端位置を検出
する検出手段と、検出手段の検出信号により検出される
往復回転範囲内で揺動軸を略等速で往復回転させるよう
に駆動モータを駆動制御する制御手段とを備えたことを
特徴とする揺動バレル駆動装置。An oscillating barrel driving device for oscillatingly driving a barrel supported by a rotatable oscillating shaft so as to be oscillatable about its axis, comprising a high-resistance squirrel-cage motor capable of forward and reverse rotation. Drive means comprising a drive motor and a speed reducer, a rotation transmitting means for connecting the drive means and the oscillating shaft, setting means for setting the reciprocating rotation range of the oscillating shaft to be position adjustable, and setting by the setting means. Detecting means for detecting the positions of both ends of the reciprocating rotation range of the oscillating shaft, and driving the drive motor to reciprocate the oscillating shaft at substantially constant speed within the reciprocating rotation range detected by the detection signal of the detecting means. A swing barrel driving device comprising: a control unit for controlling the swing barrel driving device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1575392U JP2581526Y2 (en) | 1992-03-25 | 1992-03-25 | Swing barrel drive |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1575392U JP2581526Y2 (en) | 1992-03-25 | 1992-03-25 | Swing barrel drive |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0574754U JPH0574754U (en) | 1993-10-12 |
JP2581526Y2 true JP2581526Y2 (en) | 1998-09-21 |
Family
ID=11897540
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1575392U Expired - Lifetime JP2581526Y2 (en) | 1992-03-25 | 1992-03-25 | Swing barrel drive |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2581526Y2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20030042770A (en) * | 2001-11-23 | 2003-06-02 | 송오성 | Fabrication Method of Curved Surface of Gem with Self-milling |
CN114434311B (en) * | 2022-01-19 | 2022-12-30 | 揭阳市恒成粉末冶金有限公司 | Bearing ring polishing system for bearing production and using method thereof |
-
1992
- 1992-03-25 JP JP1575392U patent/JP2581526Y2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH0574754U (en) | 1993-10-12 |
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