JP2571174B2 - Crusher tooth plate - Google Patents

Crusher tooth plate

Info

Publication number
JP2571174B2
JP2571174B2 JP4157571A JP15757192A JP2571174B2 JP 2571174 B2 JP2571174 B2 JP 2571174B2 JP 4157571 A JP4157571 A JP 4157571A JP 15757192 A JP15757192 A JP 15757192A JP 2571174 B2 JP2571174 B2 JP 2571174B2
Authority
JP
Japan
Prior art keywords
tooth plate
crusher
groove
crushing
wear
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP4157571A
Other languages
Japanese (ja)
Other versions
JPH05317734A (en
Inventor
司 片山
滋人 福村
依三 工藤
西  昌彦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kawasaki Heavy Industries Ltd
Original Assignee
Kawasaki Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kawasaki Heavy Industries Ltd filed Critical Kawasaki Heavy Industries Ltd
Priority to JP4157571A priority Critical patent/JP2571174B2/en
Publication of JPH05317734A publication Critical patent/JPH05317734A/en
Application granted granted Critical
Publication of JP2571174B2 publication Critical patent/JP2571174B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Crushing And Grinding (AREA)
  • Disintegrating Or Milling (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、ジャイレトリークラッ
シャ,コーンクラッシャ,ロールミル,ロールクラッシ
ャ,ジョークラッシャ等の圧縮形の破砕機の歯板に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a tooth plate of a compression-type crusher such as a gyre crusher, a cone crusher, a roll mill, a roll crusher, a jaw crusher or the like.

【0002】[0002]

【従来の技術】従来、この種の破砕機の歯板としては、
運転開始後、速やかに破砕効率を増加させ、その後、耐
用期間が終了するまでの間、高粉砕効率を維持させるた
め、図8に示すように歯体の耐摩耗性の高い金属材料か
らなる歯板本体4の溝部5内に耐摩耗性の低い金属材料
からなる埋設部材8を埋設し、破砕機の運転に伴って、
歯板本体4に先行して摩耗することを呈し、図9に示す
ように、歯板本体4aと埋設部材8aの歯板表面には常
時一定の深さの段差10を形成させ、破砕効率を増進さ
せるようにしたものが知られている(特公平2−399
39号公報参照)。
2. Description of the Related Art Conventionally, as a tooth plate of this type of crusher,
After the operation is started, the crushing efficiency is increased immediately, and thereafter, the high crushing efficiency is maintained until the end of the service life. An embedding member 8 made of a metal material having low wear resistance is embedded in the groove portion 5 of the plate body 4, and with the operation of the crusher,
As shown in FIG. 9, wear occurs prior to the tooth plate main body 4, and as shown in FIG. 9, a step 10 having a constant depth is always formed on the tooth plate surface of the tooth plate main body 4 a and the burying member 8 a to improve the crushing efficiency. It is known to improve it (Japanese Patent Publication No. 2-399)
No. 39).

【0003】[0003]

【発明が解決しようとする課題】しかしながら、上記従
来の破砕機の歯板では、特に高硬度の破砕性の低い被破
砕物や泥分,水分等が多く混入されている被破砕物の破
砕にさいしては、前記段差を一定深さに保つため耐摩耗
性の高い金属材料からなる歯板本体と耐摩耗性の低い金
属材料からなる埋設部材との耐摩耗性の差異による段差
の形成のために多大の運転時間を必要とし、また、図1
0に示すように段差10aのエッジは曲面状を呈して鋭
さを欠くようになり、被破砕物は充分な多位置荷重のも
とでの破砕作用が行われないので、破砕効率を低減させ
たり、製品の粒形も偏平となるので好ましくない。本発
明は、上述した従来技術の問題点を解決するためになさ
れたものであり、破砕機の運転時に歯板表面に鋭さを有
する段差を迅速に形成せしめ、破砕機の破砕効率の向上
と製品の粒形を改善し得る破砕機の歯板を提供すること
を目的とする。
However, the tooth plate of the above-mentioned conventional crushing machine is particularly suitable for crushing a crushed material having a high hardness and a low crushing property, or a crushed material containing a large amount of mud, moisture and the like. First, to maintain the step at a constant depth, a step is formed due to the difference in wear resistance between the tooth plate body made of a metal material having high wear resistance and the embedded member made of a metal material having low wear resistance. Requires a lot of operating time, and
As shown in FIG. 0, the edge of the step 10a has a curved surface and lacks sharpness, and the crushed object does not perform a crushing operation under a sufficient multi-position load, so that the crushing efficiency is reduced. However, the grain shape of the product is also undesirably flat. The present invention has been made in order to solve the above-mentioned problems of the prior art, and a step having sharpness on a tooth plate surface is quickly formed during operation of a crushing machine, thereby improving the crushing efficiency of the crushing machine and improving the product quality. An object of the present invention is to provide a tooth plate of a crusher capable of improving the grain shape of the crusher.

【0004】[0004]

【課題を解決するための手段】かかる目的を達成するた
めに、本発明では、耐摩耗性金属材料からなる歯板本体
の表面に複数の溝部を配設し、かつ溝部には耐火物材料
からなる埋設材を埋設したことを特徴とし、また、耐摩
耗性金属材料からなる歯板本体の表面に複数の溝部を配
設し、かつ溝部には補強材を介して非金属材料からなる
埋設材を埋設したことを特徴とするものである。
In order to achieve the above object, according to the present invention, a plurality of grooves are provided on the surface of a tooth plate body made of a wear-resistant metal material, and the grooves are made of a refractory material. A plurality of grooves are disposed on the surface of the tooth plate body made of a wear-resistant metal material, and the grooves are made of a non-metallic material via a reinforcing material. Is characterized by being buried.

【0005】[0005]

【作用】このようにすれば、破砕機の運転時に歯板表面
には歯板本体と補強材により補強された埋設材との耐摩
耗性の差異によって埋設材は急速に摩耗されるので鋭さ
を有する段差の形成は迅速に進展させることができ、破
砕機の破砕効率の向上と製品の粒形が立方状に近似する
ように改善させることができる。
In this way, when the crushing machine is operated, the surface of the tooth plate is rapidly worn due to the difference in wear resistance between the tooth plate body and the embedded material reinforced by the reinforcing material. The formation of the step can be rapidly progressed, so that the crushing efficiency of the crusher can be improved and the grain shape of the product can be improved so as to approximate a cubic shape.

【0006】[0006]

【実施例】以下、図面を参照して本発明の実施例につい
て説明する。図1は本発明の一実施例を示す旋動式破砕
機のマントルの正面図、図2は図1のII−II線における
部分断面図、図3は同歯板の補強材の平面図、図4は同
歯板の使用状態を示す説明図、図5,図6および図7は
本発明の他の実施例を示す部分断面図であり、図8に示
す部材と共通する部材には同一符号を付してある。
Embodiments of the present invention will be described below with reference to the drawings. 1 is a front view of a mantle of a rotary crusher showing one embodiment of the present invention, FIG. 2 is a partial sectional view taken along line II-II of FIG. 1, FIG. 3 is a plan view of a reinforcing material of the tooth plate, FIG. 4 is an explanatory view showing a use state of the tooth plate, and FIGS. 5, 6, and 7 are partial cross-sectional views showing another embodiment of the present invention, and the same members as those shown in FIG. The code is attached.

【0007】図1,2,3において、旋動式破砕機の破
砕室3は歯板であるマントル1およびコーンケーブ2と
の間に形成されており、マントル1の旋動運動のもと
で、被破砕物は破砕室3内を通過する過程において破砕
される。マントル1の歯板本体4の表面には複数の溝部
5が円周方向に離隔して形成されており、また、上記溝
部5は截頭円錐体からなるマントル1の母線に沿って上
部から下部にわたって、もしくは母線に対して傾斜して
形成されている。前記歯板本体4は耐摩耗性金属材料、
例えば高マンガン鋳鋼等により構成されている。そして
前記溝部5には歯体本体4よりも耐摩耗性の少い埋設材
6が埋設されており、また、埋設材6を溝部5に確実に
埋設するために溝部5の中央部には補強材7が配設され
ている。埋設材6は耐火物材料、例えば水硬性耐火モル
タル、可塑性耐火物等により構成される。また、埋設材
6は非金属材料、例えばコンクリート、アスベスト等に
より構成されることも可能である。補強材7はエキスパ
ンデッドメタル、多孔鋼板等により構成されるととも
に、歯体本体4への鋳包み等によって溝部5に固定され
る。
In FIGS. 1, 2 and 3, a crushing chamber 3 of a rotary crusher is formed between a mantle 1 and a cone cave 2 which are tooth plates. The crushed material is crushed in the process of passing through the crushing chamber 3. A plurality of grooves 5 are formed on the surface of the tooth plate main body 4 of the mantle 1 so as to be spaced apart from each other in the circumferential direction. The grooves 5 are formed from the upper part to the lower part along the generatrix of the mantle 1 made of a truncated cone. Or inclined with respect to the generatrix. The tooth plate body 4 is made of a wear-resistant metal material,
For example, it is made of high manganese cast steel. An embedding material 6 having less wear resistance than the tooth body 4 is embedded in the groove 5, and a reinforcement is provided at the center of the groove 5 in order to ensure that the embedding material 6 is embedded in the groove 5. Material 7 is provided. The burying material 6 is made of a refractory material, for example, a hydraulic refractory mortar, a plastic refractory, or the like. Further, the burying material 6 can be made of a nonmetallic material, for example, concrete, asbestos or the like. The reinforcing member 7 is made of expanded metal, a perforated steel plate, or the like, and is fixed to the groove portion 5 by casting the tooth body 4 into place.

【0008】前記埋設材6は水硬性耐火モルタルを硬化
材,補助材等とともに用いる場合には、所要の流動性な
らびに気孔率が得られるように充分に調製された後、補
強材7を介した溝部5内に圧力注入して硬化がなされて
歯板本体4の表面と同一面となるように形成され、ま
た、補強材7によって相互係合により補強され、埋設材
6が溝部5内に確実に固着するようにされている。
When the hydraulic refractory mortar is used together with a hardening material, an auxiliary material, and the like, the burying material 6 is sufficiently prepared so as to obtain required fluidity and porosity, and then the reinforcing material 7 is interposed therebetween. Pressure is injected into the groove 5 so that it is hardened and formed to be flush with the surface of the tooth plate body 4, and is reinforced by mutual engagement with the reinforcing material 7, so that the embedding material 6 is securely inserted into the groove 5. It is designed to stick to.

【0009】また、埋設材6として可塑性耐火物を硬化
材,補助材等とともに用いる場合には、所要の塑性が得
られるように充分に調製された後、補強材7を介した溝
部5内に充填して搗き固めや成形等により歯板本体4の
表面と同一面となるように形成され、補強材7による補
強により埋設材6が溝部5内に確実に固着するようにさ
れている。
When a plastic refractory is used together with a hardening material, an auxiliary material or the like as the burying material 6, the refractory material is sufficiently prepared so as to obtain a required plasticity, and then is inserted into the groove 5 via the reinforcing material 7. It is formed so as to be flush with the surface of the tooth plate main body 4 by filling, grinding, shaping, or the like, and the embedded material 6 is securely fixed in the groove 5 by reinforcement by the reinforcing material 7.

【0010】図4(a)において、図2に示したように
マントル1の歯板本体4の表面の溝部5に補強材7を介
して埋設材6が確実に埋設された状態が示され、即ち破
砕機の初期運転開始以前の状態が示されている。
FIG. 4 (a) shows a state in which the embedding material 6 is securely embedded in the groove 5 on the surface of the tooth plate main body 4 of the mantle 1 via the reinforcing material 7 as shown in FIG. That is, the state before the initial operation of the crusher is shown.

【0011】図4(b)において、破砕機の初期運転開
始後、被破砕物との接触により、埋設材6が補強材7と
ともに歯板本体4に先行して摩耗が進行し、歯板本体4
と埋設材6および補強材7の先端表面には一定の深さを
有し、しかも、溝部5の隅部とによって鋭さを有する段
差Eが迅速に形成され、かかる状態のもとでの破砕機の
運転が行われて、被破砕物に平面間圧縮と異なる多位置
荷重の作用のもとでの破砕作用が行われるので破砕効率
を向上するとともに、製品の粒形を改善することができ
る。
In FIG. 4 (b), after the initial operation of the crusher, the buried material 6 and the reinforcing material 7 wear ahead of the tooth plate body 4 due to the contact with the crushed material, and the tooth plate body 4
A step E having a certain depth on the tip surfaces of the buried material 6 and the reinforcing material 7 and having sharpness due to the corners of the groove 5 is rapidly formed. The crushing operation is performed on the object to be crushed under the action of a multi-position load different from the plane-to-plane compression, so that the crushing efficiency can be improved and the grain shape of the product can be improved.

【0012】図4(c)において、破砕機の運転が長期
にわたり継続されるに伴い、歯板本体4,埋設材6およ
び補強材7の摩耗が発生するにいたるが、被破砕物9が
前記溝部5において破砕されても、上述したように前記
段差Eは歯板の耐用期間が終了するまでの間、常時形成
されているので、破砕効率を低減させたり、製品の粒形
が偏平となることを回避することができるとともに、被
破砕物9の先端が前記溝部5内に突差されて破砕性能が
低下することを回避することができる。
In FIG. 4 (c), as the operation of the crusher continues for a long period of time, wear of the tooth plate body 4, the buried material 6 and the reinforcing material 7 occurs. Even if crushed in the groove 5, the step E is always formed until the end of the useful life of the tooth plate as described above, so that the crushing efficiency is reduced or the grain shape of the product becomes flat. In addition to this, it is possible to prevent the tip of the object 9 to be crushed from projecting into the groove 5 and to reduce the crushing performance.

【0013】図5において、補強材7aとして多孔炭素
鋼板を用いる場合を示したものであり、孔としては角,
丸等のものを用いることができる。この補強材7aを用
いることにより、孔部を利用して、上述したような段差
Eの形成を確実に行わせることが可能となる。
FIG. 5 shows a case where a porous carbon steel sheet is used as the reinforcing member 7a.
A circle or the like can be used. By using the reinforcing member 7a, it is possible to reliably form the step E as described above using the hole.

【0014】図6において、溝5内には補強材7が複列
に並設されている場合を示したものであり、溝5内にお
ける埋設材6との相互係合による補強が、図2に示した
場合に比して、さらに確実に行うことができる。
FIG. 6 shows a case in which reinforcing members 7 are provided in the groove 5 in a double row, and reinforcement by mutual engagement with the burying material 6 in the groove 5 is shown in FIG. Can be performed more reliably than the case shown in FIG.

【0015】図7において、溝5内には補強材7が複列
に並設されている場合を示したものであり、溝5内にお
ける埋設材6との相互係合による補強が図5に示した場
合に比して、さらに確実に行うことができる。
FIG. 7 shows a case in which reinforcing members 7 are arranged in multiple rows in the groove 5, and reinforcement by mutual engagement with the burying material 6 in the groove 5 is shown in FIG. This can be performed more reliably than in the case shown.

【0016】なお、上記各実施例においては、耐摩耗性
金属材料からなる歯板本体をマントルベースと一体形成
し、歯板本体に補強材を鋳包みにて構成する場合につい
て説明したが、これに限らず歯板本体にこれと別個に形
成した補強材を取り付けるようにしてもよい。
In each of the above embodiments, the case where the tooth plate main body made of a wear-resistant metal material is integrally formed with the mantle base and the tooth plate main body is formed of the reinforcing member by casting is described. However, the present invention is not limited to this, and a reinforcing member separately formed may be attached to the tooth plate body.

【0017】また、埋設材16の種類や溝部5の形状,
寸法ならびに破砕機の使用条件等によっては、前記補強
材7の使用を省略することができる。さらに上述した破
砕機の歯板の構成は、旋動式破砕機のマントルに限ら
ず、そのコーンケーブまたはロールミル,ロールクラッ
シャ,ジョークラッシャその他の圧縮形の破砕機にも適
用できるのは勿論である。
The type of the buried material 16, the shape of the groove 5,
The use of the reinforcing member 7 can be omitted depending on the size, the use condition of the crusher, and the like. Further, the configuration of the tooth plate of the crushing machine described above is not limited to the mantle of the rotary crushing machine, but can be applied to a cone-type cave, a roll mill, a roll crusher, a jaw crusher and other compression-type crushers.

【0018】[0018]

【発明の効果】以上説明したように、本発明の破砕機の
歯板によれば、隣接する耐摩耗性金属材料からなる歯板
本体と耐火物材料または非金属材料からなる埋設材との
耐摩性の差異が拡大され、破砕機の初期運転開始後には
歯板本体に先行して埋設材が摩耗されて歯板本体と埋設
材の先端表面には段差が迅速に形成され、上記段差は、
所要の幅寸法を有する歯板本体の溝部によって被破砕物
との接触による埋設材の摩耗が抑制され、一定の深さに
形成されて、歯板の耐用期間が終了するまでの間、鋭さ
を有しているので、被破砕物に平面間圧縮と異なる多位
置荷重のもとでの破砕作用が行われることとなり破砕効
率を向上させるとともに、製品の粒形も改善でき、ま
た、補強材を介して溝部内における埋設材との相互係合
による補強を確実に行うことができる等、多大な効果を
奏する。
As described above, according to the tooth plate of the crusher of the present invention, the friction between the adjacent tooth plate body made of a wear-resistant metal material and the embedded material made of a refractory material or a non-metal material. After the initial operation of the crusher, the embedded material is worn ahead of the tooth plate body, and a step is rapidly formed on the tip surface of the tooth plate body and the embedded material.
The wear of the buried material due to the contact with the material to be crushed is suppressed by the groove of the tooth plate main body having a required width dimension, the sharpness is formed until the life of the tooth plate is completed after the embedded material is formed at a certain depth. As a result, the material to be crushed is subjected to crushing action under a multi-position load different from plane-to-plane compression, which improves crushing efficiency, improves the grain shape of the product, and improves the reinforcing material. There is a great effect that reinforcement by mutual engagement with the buried material in the groove can be reliably performed through the groove.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の一実施例を示す旋動式破砕機のマント
ルの正面図。
FIG. 1 is a front view of a mantle of a rotary crusher showing an embodiment of the present invention.

【図2】図1のII−II線における部分断面図。FIG. 2 is a partial cross-sectional view taken along line II-II of FIG.

【図3】同歯板の補強材の平面図。FIG. 3 is a plan view of a reinforcing material of the tooth plate.

【図4】同歯板の使用状態を示す説明図。FIG. 4 is an explanatory view showing a use state of the tooth plate.

【図5】本発明の他の実施例を示す部分断面図。FIG. 5 is a partial sectional view showing another embodiment of the present invention.

【図6】同部分断面図。FIG. 6 is a partial sectional view of the same.

【図7】同部分断面図。FIG. 7 is a partial sectional view of the same.

【図8】従来の旋動式破砕機のマントルの部分断面図。FIG. 8 is a partial cross-sectional view of a mantle of a conventional rotary crusher.

【図9】同部分断面図。FIG. 9 is a partial sectional view of the same.

【図10】同使用状態を示す説明図。FIG. 10 is an explanatory diagram showing the same use state.

【符号の説明】[Explanation of symbols]

4 歯板本体 5 溝部 6 埋設材 7 補強材 4 Tooth plate body 5 Groove 6 Buried material 7 Reinforcement material

───────────────────────────────────────────────────── フロントページの続き (72)発明者 西 昌彦 千葉県八千代市上高野1780番地 川崎重 工業株式会社 八千代工場内 (56)参考文献 特開 昭55−30425(JP,A) 特公 昭47−16244(JP,B1) ────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Masahiko Nishi 1780 Kamikono, Yachiyo-shi, Chiba Pref. Kawasaki Heavy Industries, Ltd. Yachiyo Plant (56) References JP-A-55-30425 (JP, A) -16244 (JP, B1)

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 耐摩耗性金属材料からなる歯板本体の表
面に複数の溝部を配設し、かつ溝部には耐火物材料から
なる埋設材を埋設したことを特徴とする破砕機の歯板。
1. A tooth plate for a crusher, wherein a plurality of grooves are provided on a surface of a tooth plate main body made of a wear-resistant metal material, and an embedding material made of a refractory material is embedded in the grooves. .
【請求項2】 耐摩耗性金属材料からなる歯板本体の表
面に複数の溝部を配設し、かつ溝部には補強材を介して
非金属材料からなる埋設材を埋設したことを特徴とする
破砕機の歯板。
2. A table of a tooth plate main body made of a wear-resistant metal material.
A plurality of grooves are disposed on the surface, and a burying material made of a nonmetallic material is buried in the grooves via a reinforcing material.
Crusher tooth plate.
JP4157571A 1992-05-25 1992-05-25 Crusher tooth plate Expired - Fee Related JP2571174B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4157571A JP2571174B2 (en) 1992-05-25 1992-05-25 Crusher tooth plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4157571A JP2571174B2 (en) 1992-05-25 1992-05-25 Crusher tooth plate

Publications (2)

Publication Number Publication Date
JPH05317734A JPH05317734A (en) 1993-12-03
JP2571174B2 true JP2571174B2 (en) 1997-01-16

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP4157571A Expired - Fee Related JP2571174B2 (en) 1992-05-25 1992-05-25 Crusher tooth plate

Country Status (1)

Country Link
JP (1) JP2571174B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100443185C (en) * 2006-09-19 2008-12-17 西安建筑科技大学 Production technology for composite breaking wall and composite rolling mortar wall

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5530425A (en) * 1978-08-22 1980-03-04 Oji Paper Co Refiner element

Also Published As

Publication number Publication date
JPH05317734A (en) 1993-12-03

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