JP2552604B2 - Method for forming synthetic resin coating on PC steel strand and PC strand formed with synthetic resin coating - Google Patents
Method for forming synthetic resin coating on PC steel strand and PC strand formed with synthetic resin coatingInfo
- Publication number
- JP2552604B2 JP2552604B2 JP4038337A JP3833792A JP2552604B2 JP 2552604 B2 JP2552604 B2 JP 2552604B2 JP 4038337 A JP4038337 A JP 4038337A JP 3833792 A JP3833792 A JP 3833792A JP 2552604 B2 JP2552604 B2 JP 2552604B2
- Authority
- JP
- Japan
- Prior art keywords
- synthetic resin
- coated
- wire
- coating
- steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/16—Auxiliary apparatus
- D07B7/18—Auxiliary apparatus for spreading or untwisting ropes or cables into constituent parts for treatment or splicing purposes
- D07B7/185—Auxiliary apparatus for spreading or untwisting ropes or cables into constituent parts for treatment or splicing purposes for temporarily untwisting ropes or cables into constituent parts for applying a coating
Landscapes
- Reinforcement Elements For Buildings (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、PC鋼より線を永久ア
ンカー等に用いる場合に、弾性体となる自由長部分と耐
荷体となる定着長部分を設けるための合成樹脂被覆形成
加工方法及びその方法を実施することによって得られた
合成樹脂被覆を形成したPC鋼より線に関するものであ
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a synthetic resin coating forming method for providing a free length portion which is an elastic body and a fixing length portion which is a load bearing body when a PC stranded wire is used for a permanent anchor or the like. It relates to a PC steel strand with a synthetic resin coating obtained by carrying out the method.
【0002】[0002]
【従来の技術】一般にPC鋼より線を永久アンカー等に
用いる場合に、弾性体となる自由長部分と耐荷体となる
定着長部分を設けるためには何らかの被覆層形成が必要
となってくる。その理由としては、前記弾性体となる自
由長部分は、コンクリート打設固化後も弾性体としてコ
ンクリートに対しより少ない摩擦抵抗で軸方向に自由に
滑動できるものでなければならないし、前記耐荷体とな
る定着長部分はコンクリートと完全密着により大きな付
着力を有していなければならないからである。しかる
に、今日までは自由長部分と定着長部分を設けるための
被覆層形成加工方法はなく、従って上記の条件を充たす
被覆層形成加工方法も実現されるに至っていない。2. Description of the Related Art Generally, when a PC steel stranded wire is used for a permanent anchor or the like, it is necessary to form some kind of coating layer in order to provide a free length portion serving as an elastic body and a fixing length portion serving as a load bearing body. The reason is that the free length portion that becomes the elastic body must be an elastic body that can slide freely in the axial direction with less frictional resistance against concrete even after being solidified by concrete, and the load bearing body and This is because the fixed length portion has to have a large adhesive force by perfect adhesion to concrete. However, up to now, there is no coating layer forming method for providing the free length portion and the fixing length portion, and therefore a coating layer forming processing method satisfying the above conditions has not been realized yet.
【0003】現実には、本願発明と同一の発明者による
発明「PC鋼より線のアンボンド加工方法」特公平2
−60504号公報に開示されたものを用いるか、或は
その加工方法でPC鋼より線を全く加熱しないで樹脂被
膜層を被覆したものが用いられている。上記開示された
発明の内容は、「PC鋼より線に押出機法樹脂被膜層を
設けるに当たり、その樹脂ペレット溶融温度より少なく
とも50℃以上高くPC鋼より線を加熱して一次樹脂被
膜層を設け、これを冷却した後、次にその表面に油脂系
のものを薄く塗布し、又は塗布なしで、その表面に押出
機法等による二次樹脂被膜層を形成するPC鋼より線の
アンボンド加工方法」である。In reality, the invention by the same inventor as the invention of the present invention, "Unbonding method for PC stranded wire", Japanese Patent Publication No. 2
The one disclosed in JP-A-60504 is used, or the one coated with a resin coating layer without heating the PC steel wire at all by the processing method is used. The content of the above-disclosed invention is that, in providing an extruder resin coating layer on a PC steel wire, the primary wire coating layer is formed by heating the PC steel wire at least 50 ° C. higher than the resin pellet melting temperature. An unbonding method for a PC steel strand in which after cooling it, a thin layer of oil or fat is thinly applied to the surface, or a secondary resin coating layer is formed on the surface by an extruder method or the like without application. It is.
【0004】その他の手段としては、例えば特公昭5
3−47609号公報に開示された「プレストレスコン
クリート用鉄筋およびその製造方法」の発明があり、そ
の内容は「多条一針金より索を、特に作動時の浸透及び
流動性に関してグリース状のコンシステンシーを有する
腐食防止剤によっておおい、該腐食防止剤を、より索の
周りに円形表面を有するおおいを与えるように、平滑化
および成形せしめ、円の直径はより索の直径よりも少な
くとも2ミル大ならしめ、且つ該おおったより策の周り
に継ぎ目なしのプラスチックの管状のジャケットを押出
し且つ収縮せしめてぴったりしたジャケットを与えるよ
うにしたプレストレスコンクリート用鉄筋およびその製
造方法」である。Other means include, for example, Japanese Patent Publication No.
There is an invention of "reinforcing bar for prestressed concrete and a method for manufacturing the same" disclosed in Japanese Patent Laid-Open No. 3-47609, and the content thereof is "a multi-strand-one-wire cord, particularly a grease-like composition regarding permeation and fluidity during operation. Covered with a tensided corrosion inhibitor, the corrosion inhibitor smoothed and shaped to give a canopy with a circular surface around the cord, the diameter of the circle being at least 2 mils greater than the diameter of the cord. Reinforcement and pre-stressed concrete rebar wherein a seamless plastic tubular jacket is extruded and contracted around the sheathed twister to provide a snug jacket. "
【0005】[0005]
【発明が解決しようとする課題】前記のアンボンド加
工方法は、その発明の詳細な説明の欄の記載からも明ら
かなように、PC鋼より線表面に一次樹脂被覆層を融着
させ防錆効果を高めることが目的であり、そのためにP
C鋼より線を樹脂ペレット溶融温度より少なくとも50
℃以上高く加熱して一次樹脂被覆層を設けている。従っ
て、耐荷体となる定着長部分を形成するために、この一
次樹脂被覆層をPC鋼より線の表面から剥離することは
作業的に容易なことではない。As is clear from the description of the detailed description of the invention, the above-mentioned unbonding method has a rust preventive effect by fusing a primary resin coating layer on the surface of a PC steel wire. The purpose is to increase
C steel stranded wire at least 50 from resin pellet melting temperature
The primary resin coating layer is provided by heating at a temperature higher than ℃. Therefore, in order to form the fixed length portion which becomes the load bearing body, it is not easy to work off the primary resin coating layer from the surface of the PC steel wire.
【0006】また、前記したようにPC鋼より線を全く
加熱せずに一次樹脂被覆層を形成したものが用いられて
いるが、この場合にはPC鋼より線全体の防錆力が著し
く低下し、弾性体となる自由長部分の腐食の問題が起こ
り望ましくない。Further, as described above, the one in which the primary resin coating layer is formed without heating the PC steel wire at all is used, but in this case, the rust preventive power of the entire PC steel wire is remarkably lowered. However, there is a problem of corrosion of the free length portion that becomes the elastic body, which is not desirable.
【0007】更に、前記の製造方法は、その発明の詳
細な説明の欄から明らかなように、PC鋼より線のアン
ボンド加工方法であって、この方法で形成されたPC鋼
より線はその表面にグリースが塗布されており、耐荷体
となる定着長部分の樹脂被覆層を剥離しても、グリース
塗布層が残っており、コンクリートとの密着又は付着力
が大幅に減少するので、定着長部として用いることはで
きない。Further, as is clear from the section of the detailed description of the invention, the above-mentioned manufacturing method is an unbonding method for a PC steel wire, and the PC steel wire formed by this method has its surface. Even if the resin coating layer of the fixing length part that becomes the load bearing body is peeled off, the grease coating layer remains, and the adhesion or adhesion to concrete is greatly reduced. Cannot be used as.
【0008】例えば、前記の製造方法において、定着
長部となる部分のグリース塗布を部分的に中止して被覆
層加工を行い、その対応する部分の被覆層を剥離して定
着長部とすることが考えられるが、この場合には、自由
長部分と定着長部分との長さが決まらないと被覆層加工
ができないばかりでなく、自由長部分と定着長部分のい
ずれかに変更などがあると、折角被覆層加工を施しても
使用不可能になる。For example, in the above-mentioned manufacturing method, the application of grease to the portion which becomes the fixing long portion is partially stopped, the coating layer is processed, and the coating layer at the corresponding portion is peeled off to form the fixing long portion. In this case, if the lengths of the free length portion and the fixing length portion are not determined, not only can the coating layer be processed, but there is also a change in either the free length portion or the fixing length portion. , Even if the coating layer is bent, it cannot be used.
【0009】いずれにしても従来例においては、弾性体
となる自由長部分と耐荷体となる定着長部分とを任意の
長さに、しかも自由長部分は防錆力を充分にし、且つ定
着長部分はコンクリートとの付着力が充分に得られるよ
うに、簡単に形成できるようにする点に解決しなければ
ならない課題を有している。In any case, in the conventional example, the free length portion serving as the elastic body and the fixing length portion serving as the load bearing body have arbitrary lengths, and the free length portion has sufficient rust preventive power and the fixing length. The part has a problem to be solved in that it can be easily formed so as to obtain sufficient adhesion to concrete.
【0010】[0010]
【課題を解決するための手段】前記従来例の課題を解決
する具体的手段として本発明は、芯線の周囲に複数の側
線をより合わせ、所定のブルーイングを施したPC鋼よ
り線を緩解によって塑性加工歪みが生じない温度に加熱
しつつそのより合わせを順次一時的に緩解し、その加熱
温度を利用して、前記芯線及び側線の各外周に合成樹脂
粉末塗料を溶融密着させて合成樹脂粉末被覆内層を形成
し、前記緩解したより合わせを復元させた後、その表面
に合成樹脂押出成形手段によって合成樹脂被覆中層筒を
設け、更にその表面に滑材を塗布してから合成樹脂押出
成形手段によって合成樹脂被覆外層筒を形成し、前記合
成樹脂粉末被覆内層と前記合成樹脂被覆中層筒とは、性
質が異なった剥離し易い合成樹脂を使用して形成したこ
とを特徴とするPC鋼より線の合成樹脂被覆形成加工方
法、並びに芯線の周囲に複数の側線をより合わせたPC
鋼より線に合成樹脂押出成形手段により合成樹脂被覆中
層筒と合成樹脂被覆外層筒都を設けたものであり、これ
ら合成樹脂被覆中層と合成樹脂被覆外層筒との間に滑材
を介在させると共に、前記芯線及び側線の各外周に、前
記合成樹脂被覆中層筒と剥離し易い性質の異なった合成
樹脂粉末塗料を溶融密着させて合成樹脂粉末被覆内層を
夫々形成したことを特徴とする合成樹脂被覆を形成した
PC鋼より線としたものである。As a specific means for solving the above-mentioned problems of the prior art, the present invention is to twist a plurality of side wires around a core wire and loosen a PC steel stranded wire which has been subjected to predetermined bluing. Temporarily loosen the twisting while heating to a temperature at which plastic working strain does not occur, and by utilizing the heating temperature, synthetic resin powder paint is melted and adhered to the outer periphery of each of the core wire and the side wire to make the synthetic resin powder. After forming an inner layer of coating and restoring the loosened twist, a synthetic resin coated middle layer cylinder is provided on the surface by synthetic resin extrusion molding means, and a lubricant is further applied to the surface thereof, and then synthetic resin extrusion molding means. P forming a synthetic resin coating the outer layer tube, wherein the synthetic resin powder coating inner layer and the synthetic resin coating intermediate tube, characterized in that formed using the peeling easily plastic properties is different by Synthetic resin coating forming method of processing lines than steel, and the core wire twisted PC multiple lateral line around the
A steel stranded wire is provided with a synthetic resin-coated middle layer cylinder and a synthetic resin-coated outer layer cylinder by means of synthetic resin extrusion molding, and a lubricant is interposed between the synthetic resin-coated middle layer and the synthetic resin-coated outer layer cylinder. , On each outer circumference of the core wire and the side wire ,
Synthetic resin-coated middle layer cylinders and synthetic resin powder coatings having different properties that are easily peeled off are melt-adhered to form respective synthetic resin powder-coated inner layers, which are PC steel stranded wires formed with synthetic resin coatings. Is.
【0011】[0011]
【作用】本発明は、PC鋼より線の順次一時的に行う緩
解は、塑性加工歪みが生じない温度に加熱して行うの
で、側線間の伸びにバラツキを生じたり、より合わせ復
元が緩解前の状態に戻らないと言うこともない。そし
て、側線及び芯線の各々の前周に形成した合成樹脂粉末
溶融被覆内層と融着することのない性質の異なった合成
樹脂被覆中層筒を形成することによって、耐荷体となる
定着長部分を形成する際に、中層筒を簡単に剥離するこ
とができ、しかも芯線及び側線は合成樹脂粉末溶融被覆
内層によって被覆されているので、防錆性に優れるばか
りでなく、合成樹脂粉末溶融被覆内層とコンクリートと
の付着力は裸のPC鋼より線以上の強度になる。また、
弾性体となる自由長部分は合成樹脂被覆中層筒と合成樹
脂被覆外層筒との間に滑材が介在しているので、容易に
滑動し摩擦係数が非常に小さくなる。According to the present invention, since the PC steel stranded wire is temporarily and gradually loosened by heating it to a temperature at which plastic working strain does not occur, variations occur in the elongation between the side wires, and twisting and restoration is performed before loosening. There is no reason not to return to the state of. Then, by forming a synthetic resin-coated middle-layer cylinder having different properties that does not fuse with the synthetic resin powder melt-coated inner layer formed on the front circumference of each of the side wire and the core wire, a fixing length portion that becomes a load bearing body is formed. In this case, the middle-layer cylinder can be easily peeled off, and the core wire and side wires are covered with the synthetic resin powder melt-coated inner layer, so not only is it excellent in rust resistance, but also the synthetic resin powder melt-coated inner layer and concrete. Adhesive strength with is stronger than that of bare PC steel. Also,
In the free length portion serving as the elastic body, the lubricant is interposed between the synthetic resin-coated middle-layer cylinder and the synthetic resin-coated outer-layer cylinder, so that it easily slides and the friction coefficient becomes extremely small.
【0012】[0012]
【実施例】次に本発明を図1〜図15に示した実施例に
より更に詳しく説明すると、図1は合成樹脂被覆形成加
工方法の各装置の配列を示すブロック図であり、PC鋼
より線10の巻き戻し装置31が一方の端部に位置し、
該巻き戻し装置にはPC鋼より線10を巻き取ったドラ
ム32の軸孔が回転自在に支えられて収納されている。
この場合のPC鋼より線10は、図8に示したように、
芯線10bの周囲に複数本の側線10aをより合わせ、
かつブルーイングが施されたものである。EXAMPLES Next, the present invention will be described in more detail with reference to the examples shown in FIGS. 1 to 15. FIG. 1 is a block diagram showing the arrangement of each device of the synthetic resin coating forming method, and PC steel stranded wire. 10 unwinding devices 31 are located at one end,
A shaft hole of a drum 32 on which the PC steel wire 10 is wound is rotatably supported and housed in the rewinding device.
The PC steel stranded wire 10 in this case is, as shown in FIG.
Twist a plurality of side wires 10a around the core wire 10b,
And it has been bluing.
【0013】33は供給側の送り込み装置であり、一対
の駆動無端ベルト33a,33bを互いに圧接させ、そ
の間に前記巻き戻し装置31から引き出したPC鋼より
線10を挟み込ませ、両駆動無端ベルト33a,33b
の駆動によって強制的に送り込むようにしている。Reference numeral 33 denotes a feeding device on the supply side, which presses a pair of drive endless belts 33a and 33b into pressure contact with each other and sandwiches the PC steel wire 10 drawn out from the rewinding device 31 between them to drive both endless belts 33a. , 33b
I am forced to send it by driving.
【0014】34はPC鋼より線10の付着物除去装置
であり、例えばショットブラスト等が使用でき、PC鋼
より線10の表面に微小鋼球、鋼片等を吹き付けて、
錆、油脂等の付着物を除去させるようにしている。Reference numeral 34 denotes a deposit removing device for the PC stranded wire 10, which can be used, for example, by shot blasting, and sprays fine steel balls, slabs, etc. onto the surface of the PC stranded wire 10,
It is designed to remove deposits such as rust and oil.
【0015】35は加熱装置であり、例えば高周波誘導
加熱装置が使用され、PC鋼より線10におけるより合
わせを緩解しても塑性加工歪みが生じない温度、例えば
300〜350℃に加熱させるものである。36は緩解
装置であり、該緩解装置によってPC鋼より線10のよ
り合わせ部分を緩めて側線10a及び芯線10bの相互
間を拡開させるものである。Reference numeral 35 denotes a heating device, for example, a high frequency induction heating device is used, which is heated to a temperature at which plastic deformation does not occur even if the twisting of the PC steel strand 10 is loosened, for example, 300 to 350 ° C. is there. Reference numeral 36 denotes a loosening device, which loosens the twisted portion of the PC steel strand 10 by the loosening device to widen between the side wires 10a and the core wire 10b.
【0016】この緩解装置36は、図2に示したよう
に、架台37に回転自在に支持させた回転筒体38に緩
解ガイド板39を固定し、その緩解ガイド板39をチェ
ーン40を介してモーター41によって回転させるよう
にしている。緩解ガイド板39には、図3及び図4に示
したように、その中心に芯線ガイド筒42が設けられ、
又その周囲に所要の間隔をもって同一円周上に側線ガイ
ド孔43が設けられると共に外周面にチェーンホイール
44が一体に設けられている。As shown in FIG. 2, in the loosening device 36, a loosening guide plate 39 is fixed to a rotary cylinder 38 rotatably supported by a frame 37, and the loosening guide plate 39 is connected via a chain 40. It is made to rotate by the motor 41. As shown in FIGS. 3 and 4, the loosening guide plate 39 is provided with a core wire guide tube 42 at its center,
Further, side line guide holes 43 are provided on the same circumference with a required space around them, and a chain wheel 44 is integrally provided on the outer peripheral surface.
【0017】45は粉末塗料供給装置であり、図5及び
図6に示したように、スプレーブース46内に略120
°間隔で三方向に放射状にスプレーガン47を配設し、
該スプレーガン47からPC鋼より線10の緩解部分1
0Fに向けてポリエチレン又はエポキシ等の合成樹脂粉
末塗料をエアーと共に吹き付けるものである。吹き付け
られた合成樹脂粉末塗料は、前記加熱温度300〜35
0℃で側線10a及び芯線10bの全周に溶融密着して
合成樹脂粉末溶融被覆内層23を形成する。Reference numeral 45 is a powder coating material supply device, and as shown in FIGS.
Radially arranged spray guns 47 in three directions at intervals.
Relieved part 1 of the PC steel strand 10 from the spray gun 47
It sprays a synthetic resin powder paint such as polyethylene or epoxy together with air toward 0F. The synthetic resin powder paint sprayed has a heating temperature of 300 to 35.
The synthetic resin powder melt coating inner layer 23 is formed by melting and adhering to the entire circumference of the side wire 10a and the core wire 10b at 0 ° C.
【0018】48は後加熱装置であり、溶融密着した合
成樹脂粉末溶融被覆内層23を均一にするために作用す
る。49は冷却装置であり、該冷却装置は水又は冷風を
流通させて合成樹脂粉末溶融被覆内層23を形成した後
のPC鋼より線の被覆加工済み部分10Aを常温まで冷
却させるものである。Reference numeral 48 denotes a post-heating device, which acts to make the melt-adhered synthetic resin powder melt-coated inner layer 23 uniform. Reference numeral 49 denotes a cooling device, which cools the coated portion 10A of the PC steel wire after the synthetic resin powder molten coating inner layer 23 is formed by circulating water or cold air to room temperature.
【0019】55は押出成形機であり、前記PC鋼より
線の被覆加工済み部分10Aの表面に合成樹脂被覆中層
筒24を形成するものである。56は冷却装置であり、
水又は冷風を流通させて合成樹脂被覆中層筒24が形成
された被覆加工済み部分10Bを常温まで冷却させるも
のである。Reference numeral 55 denotes an extruder for forming a synthetic resin-coated middle layer cylinder 24 on the surface of the coated portion 10A of the PC stranded wire. 56 is a cooling device,
Water or cold air is circulated to cool the coated portion 10B on which the synthetic resin-coated middle-layer cylinder 24 is formed to room temperature.
【0020】57は滑材塗布装置であり、例えばグリー
ス等の滑材26を前記被覆加工済み部分10Bの表面に
塗布するものである。58は押出成形機であり、前記滑
材26を塗布した被覆加工済み部分10Bの表面に更に
合成樹脂被覆外層筒25を嵌合被覆するものである。Reference numeral 57 denotes a lubricant applying device, which applies a lubricant 26 such as grease to the surface of the coated portion 10B. Reference numeral 58 denotes an extrusion molding machine for fitting and coating the synthetic resin-coated outer layer cylinder 25 on the surface of the coated portion 10B coated with the lubricant 26.
【0021】59は冷却装置であり、水又は冷風を流通
させて合成樹脂被覆外層筒25が形成された被覆加工済
み部分10Cを常温まで冷却させるものである。50は
引き出し装置であり、互いに圧接して駆動される一対の
無端ベルト50a,50bを有し、合成樹脂被覆外層筒
25形成済みのPC鋼より線10を挟み込んで強制的に
引き出すものである。Reference numeral 59 denotes a cooling device for circulating water or cold air to cool the coated portion 10C on which the synthetic resin coated outer layer cylinder 25 is formed to room temperature. Reference numeral 50 denotes a pulling device, which has a pair of endless belts 50a and 50b that are driven in pressure contact with each other, and forcibly pulls out the wire 10 by sandwiching the wire 10 from the PC steel having the synthetic resin-coated outer cylinder 25 formed thereon.
【0022】51は他方の端部に設けられた巻き取り装
置であり、該巻き取り装置は木製ドラム52を回転自在
に収納し、前記引き出し装置50で引き出された加工済
みのPC鋼より線10を順次巻き取るものである。尚、
53は準備作業用の先導ワイヤー54の巻き取り装置で
ある。Reference numeral 51 is a winding device provided at the other end of the winding device. The winding device houses a wooden drum 52 rotatably, and the processed PC steel strand 10 drawn by the drawing device 50. It is to wind up sequentially. still,
Reference numeral 53 is a winding device for the leading wire 54 for preparatory work.
【0023】次に、前記した構成の装置を使用して本発
明に係るPC鋼より線の被覆形成加工方法を説明する。
この装置は連続運転に先立ち準備作業を行う。先ず、巻
き戻し装置31からPC鋼より線10の先端を引き出
し、送り込み装置33の無端ベルト33a,33b間に
挟み込み、付着物除去装置34内を通して緩解装置36
まで送り込む。Next, a method for forming a coating of PC steel strand according to the present invention using the apparatus having the above-mentioned structure will be described.
This device performs preparatory work prior to continuous operation. First, the tip end of the PC steel wire 10 is pulled out from the rewinding device 31, sandwiched between the endless belts 33 a and 33 b of the feeding device 33, and passed through the inside of the deposit removing device 34 to release the loosening device 36.
Send up to.
【0024】緩解装置36においては、PC鋼より線1
0の先端部から手作業により、図6に示したように、一
定長さLに亘ってより合わせをほぐし各側線10aを緩
解ガイド板39の側線ガイド孔43に、芯線10bを芯
線ガイド筒42に夫々挿通させ、図7に示したように、
一定長さLだけの緩解部分10Fを作り、先端側を手作
業により再びより合わせる。この再度のより合わせは各
側線10aが、より状態に永久変形しているため特に大
きな労力を必要としない。そして、そのより合わせ先端
部に先導ワイヤー54を固定する。In the loosening device 36, the PC steel strand 1
As shown in FIG. 6, the side wires 10a are loosened in the side wire guide holes 43 of the loosening guide plate 39, and the core wires 10b are connected to the core wire guide tube 42 as shown in FIG. Insert each into, and as shown in FIG.
The loosened portion 10F having a certain length L is formed, and the tip side is manually twisted again. This re-twisting does not require much labor because each side wire 10a is permanently deformed to a more state. Then, the leading wire 54 is fixed to the twisted tip portion.
【0025】先導ワイヤー54は粉末塗料供給装置4
5、後加熱装置48、冷却装置49、押出成形機55、
冷却装置56、滑材塗布装置57、押出成形機58、冷
却装置59及び引き出し装置50を通して先導ワイヤー
巻き取り装置53に巻き付けておく。The lead wire 54 is the powder coating supply device 4
5, post-heating device 48, cooling device 49, extruder 55,
It is wound around the lead wire winding device 53 through the cooling device 56, the lubricant applying device 57, the extrusion molding machine 58, the cooling device 59, and the drawing device 50.
【0026】この状態で各装置を駆動して連続運転を開
始させると、PC鋼より線10は連続して巻き戻し装置
31から送り込み装置33に引き出され、各装置内を通
って所定の合成樹脂被覆形成加工処理がなされ、引き出
し装置50により順次引き出される。そして、完全に合
成樹脂被覆形成加工処理が施された部分が引き出し装置
50の外に引き出されたときに、先端側の不完全部分を
切断し、順次連続して引き出される完全に合成樹脂が被
覆されたPC鋼より線を巻き取り装置51の木製ドラム
52に巻き取って行く。When each device is driven in this state to start continuous operation, the PC steel strand 10 is continuously drawn out from the rewinding device 31 to the feeding device 33, and passes through each device to obtain a predetermined synthetic resin. The coating forming process is performed, and the drawing device 50 sequentially draws. Then, when the portion that has been subjected to the synthetic resin coating forming process is pulled out of the drawer device 50, the incomplete portion on the tip side is cut, and the synthetic resin that is successively drawn out is completely covered. The wound PC steel wire is wound on the wooden drum 52 of the winding device 51.
【0027】前記合成樹脂被覆形成加工方法の内、特に
PC鋼より線10の内部(側線・芯線)までの被覆層形
成処理工程及び定着長部分の被覆層形成について説明す
る。PC鋼より線10は送り込み装置33と引き出し装
置50の間は、比例制御によって一定のテンションを掛
けながら周方向の回転を阻止し、軸方向にのみ移動する
ようにしている。Among the synthetic resin coating forming methods described above, the coating layer forming treatment step up to the inside (side wire / core wire) of the PC steel stranded wire 10 and the coating layer formation of the fixing length portion will be described. Between the feeding device 33 and the drawing device 50, the PC steel stranded wire 10 is prevented from rotating in the circumferential direction while applying a constant tension by proportional control, and is moved only in the axial direction.
【0028】加熱装置35では、次工程の緩解装置36
においてPC鋼より線10のより合わせが緩解される
が、その緩解によって塑性加工歪みが生じない温度、例
えば300〜350℃程度にに緩解直前のPC鋼より線
10を加熱する。そして、PC鋼より線10は加熱され
た状態のまま緩解装置36に送られる。In the heating device 35, the relaxation device 36 in the next step is used.
In the above, the twisting of the PC steel wire 10 is loosened, but the PC steel wire 10 immediately before the softening is heated to a temperature at which plastic working strain does not occur due to the loosening, for example, about 300 to 350 ° C. Then, the PC steel strand 10 is sent to the loosening device 36 while being heated.
【0029】緩解装置36においては、PC鋼より線1
0のより合わせピッチに合わせて、そのより方向に緩解
ガイド板39がモーター41により回転し、それによっ
てPC鋼より線10は、先の準備作業においてほぐされ
た一定長さL分だけ常にほぐされた状態が維持され、そ
の一定長さL分を過ぎて移動した後には自動的に再度よ
り合わされる。In the relieving device 36, the PC steel stranded wire 1
In accordance with the twisting pitch of 0, the loosening guide plate 39 is rotated by the motor 41 in the twisting direction, whereby the PC steel strand 10 is always unraveled by the constant length L unraveled in the previous preparation work. The state is maintained, and after moving for a certain length L, the lines are automatically twisted again.
【0030】前記ほぐされた一定長さLは、後述する合
成樹脂粉末塗料が吹き付けられ、前記緩解による塑性加
工歪み防止のための加熱温度によって溶融密着した後に
硬化が始まるもので、その硬化する一定時間ほぐされた
ままの状態を維持する長さに予め設定する。The unfixed constant length L is one in which the synthetic resin powder coating material, which will be described later, is sprayed and begins to cure after being melted and adhered by the heating temperature for preventing plastic deformation strain due to the above-mentioned loosening. The length is set in advance to maintain the loosened state.
【0031】加熱装置35で行う加熱は、PC鋼より線
10の緩解を所定温度のもとでの温間状態で行うための
ものであり、従来の冷間で緩解を行う場合と異なり、側
線10aに加工歪みが生ずることなく、又ブルーイング
効果も維持されるので再度より合わせを戻したときに、
各側線10aは完全に元の状態に復元する。同時に、前
記の加熱は、その後の合成樹脂粉末塗料を側線10a及
び芯線10bの全周に溶融密着させて合成樹脂粉末溶融
被覆内層23を形成する作用をも行うものである。The heating performed by the heating device 35 is for performing the loosening of the PC steel stranded wire 10 in a warm state at a predetermined temperature, and unlike the conventional case of performing the cold loosening, the side wire No processing strain occurs in 10a and the bluing effect is maintained, so when twisting is returned again,
Each lateral line 10a is completely restored to its original state. At the same time, the heating also serves to form a synthetic resin powder melt coating inner layer 23 by melting and closely adhering the synthetic resin powder coating material to the entire circumferences of the side wire 10a and the core wire 10b.
【0032】前記した状態にほぐされたPC鋼より線1
0は粉末塗料供給装置45のスプレーブース46内に入
り、スプレーガン47によりマイナスの電荷が与えられ
た合成樹脂粉末塗料が吹き付けられ、これが前記緩解装
置36にてプラスの電荷が与えられている各側線10a
及び芯線10bの表面に付着して溶融密着し、所謂靜電
塗装によって図9で示したように、各側線10a及び芯
線10bの外周に略均一な厚さの合成樹脂粉末溶融被覆
内層23が形成される。PC steel stranded wire 1 loosened in the above-mentioned state
0 enters the spray booth 46 of the powder coating supply device 45, and the synthetic resin powder coating applied with a negative charge is sprayed by the spray gun 47, which is given a positive charge by the relieving device 36. Lateral line 10a
9 and adheres to the surface of the core wire 10b and melts and adheres to the surface of the core wire 10b. As shown in FIG. 9, a synthetic resin powder melt-coated inner layer 23 having a substantially uniform thickness is formed on the outer periphery of each side wire 10a and the core wire 10b by so-called electrostatic coating. It
【0033】このように合成樹脂粉末溶融被覆内層23
が形成され、一定長さL分を通過し再度より合わせられ
ることにより、図10に示したように、芯線10bを中
心にしてその周側面に各側線10aがより合わされた状
態になり、完全防錆処理されたPC鋼より線10Aとな
る。そして、後加熱装置48で再度加熱されて合成樹脂
粉末溶融被覆内層23の表面の均一化が図られ、後続の
冷却装置49にて冷却されて溶融密着した合成樹脂粉末
溶融被覆内層23は完全に硬化される。Thus, the synthetic resin powder melt-coated inner layer 23
As a result of being formed and passing through the fixed length L and being twisted again, as shown in FIG. 10, each side wire 10a is twisted around the core wire 10b around the core wire 10b, and complete protection is achieved. Rust treated PC steel wire 10A is obtained. Then, the surface of the synthetic resin powder melt-coated inner layer 23 is re-heated by the post-heating device 48 to be uniform, and the synthetic resin powder melt-coated inner layer 23 that is cooled and melt-adhered by the subsequent cooling device 49 is completely formed. Hardened.
【0034】尚、前記した後加熱装置48は、合成樹脂
粉末塗料の種類によっては、必ずしも必要としないし、
又前記PC鋼より線にプラス、粉末塗料にマイナスの電
荷を与えて付着させる、所謂靜電塗装法による粉体塗装
手段について述べたが、これに限定されることなく、例
えばPC鋼より線を予め加熱しておき、これを流動浸漬
槽内を通過させる、所謂流動浸漬粉体塗装法を採用する
こと、又は前記静電塗装法と流動浸漬粉体塗装法との併
用も可能である。The above-mentioned post-heating device 48 is not always necessary depending on the kind of the synthetic resin powder paint,
Further, the powder coating means by the so-called electrostatic coating method, in which a positive charge is applied to the PC steel wire and a negative charge is applied to the powder coating material, the powder coating means has been described. It is also possible to employ a so-called fluidized-bed powder coating method in which the material is heated and passed through a fluidized-bed tank, or the electrostatic coating method and the fluidized-bed powder coating method are used in combination.
【0035】前述したように各側線10a及び芯線10
bの表面全体に合成樹脂粉末溶融被覆内層23が形成さ
れた、所謂防錆処理PC鋼より線10Aとなる。この防
錆処理PC鋼より線10Aに、更に自由長60部分と定
着長61部分を簡単に設けることができるようにするた
めに、押出成形機55によって前記合成樹脂粉末溶融被
覆内層23と溶着しない異なった性質の合成樹脂被覆中
層筒24を形成し、その合成樹脂被覆中層筒24の表面
に自由長60部分の摩擦抵抗減少のための滑材26を滑
材塗布装置57によって塗布する。As described above, each side wire 10a and core wire 10
This is a so-called rustproof PC steel strand 10A in which the synthetic resin powder melt coating inner layer 23 is formed on the entire surface of b. In order to easily provide the free length 60 portion and the fixing length 61 portion on the rustproof PC steel strand 10A, the extruder 55 does not weld the synthetic resin powder melt coating inner layer 23. The synthetic resin-coated middle-layer cylinder 24 having different properties is formed, and the lubricant 26 for reducing the frictional resistance of the free length 60 portion is applied to the surface of the synthetic resin-coated middle-layer cylinder 24 by the lubricant applying device 57.
【0036】続いて、次段の押出成形機58によって滑
材26の塗布面に、合成樹脂被覆外層筒25が嵌合被覆
され、冷却装置59により常温まで冷やされてから引き
出し装置50によって連続的に引き出され、巻き取り装
置51によって順次巻き取られる。このようにして加工
されたPC鋼より線は、図12に示したような断面構成
を有することになる。Then, the synthetic resin-coated outer layer cylinder 25 is fitted and coated on the coated surface of the lubricant 26 by the extrusion molding machine 58 of the next stage, cooled to room temperature by the cooling device 59, and continuously drawn by the drawing device 50. And is sequentially wound by the winding device 51. The PC stranded wire processed in this way has a cross-sectional structure as shown in FIG.
【0037】このように合成樹脂被覆形成加工が施され
た本発明のPC鋼より線は、その使用部所に対応して、
所定の長さに切断し弾性体となる自由長60部分と体荷
体となる定着長61部分とを寸法的に割り出し、定着長
61となる部分は合成樹脂被覆外層筒25及び合成樹脂
被覆中層24を剥離することで寸法精度良く簡単に得る
ことができるのである。特に、合成樹脂粉末溶融被覆内
層23に対し合成樹脂被覆中層筒24は剥離し易い材料
で形成されているため、剥離作業は極めて容易に行うこ
とができる。The PC steel stranded wire of the present invention, which has been subjected to the synthetic resin coating forming process as described above, corresponds to the use part thereof.
The free length 60 part which becomes an elastic body by cutting into a predetermined length and the fixing length 61 part which becomes a body are dimensionally indexed, and the part which becomes the fixing length 61 is a synthetic resin-coated outer layer cylinder 25 and a synthetic resin-coated middle layer. By peeling off 24, it can be easily obtained with high dimensional accuracy. In particular, since the synthetic resin-coated middle layer cylinder 24 is formed of a material that is easily peeled from the synthetic resin powder melt-coated inner layer 23, the peeling work can be performed very easily.
【0038】そして、定着長61部分は合成樹脂粉末溶
融被覆内層23によって略完全防錆処理されているた
め、例えばJISz2371塩水噴霧試験結果におい
て、2000時間を経過しても、全く錆の発生が認めら
れず、耐錆性に優れた特性を示した。又、定着長61部
分とコンクリートとの付着に関し、例えばプレストレス
トコンクリート工法におけるプレテンショニング方式に
用いても、コンクリート付着力は定着長試験結果から従
来用いている裸のPC鋼より線以上の強度数値を示し
た。Since the fixed length 61 portion is almost completely rustproofed by the synthetic resin powder melt coating inner layer 23, for example, in the JISz2371 salt spray test result, even after 2000 hours, no rust is found. However, it showed excellent rust resistance. Regarding the adhesion between the fixed length 61 part and the concrete, for example, even when used in the pretensioning method in the prestressed concrete construction method, the concrete adhesion force is based on the fixing length test result, and the strength numerical value is equal to or more than the bare PC steel wire which is conventionally used. Indicated.
【0039】[0039]
【発明の効果】以上説明したように本発明に係るPC鋼
より線の合成樹脂被覆形成加工方法は、芯線の周囲に複
数の側線をより合わせ、所定のブルーイングを施したP
C鋼より線を緩解によって塑性加工歪みが生じない温度
に加熱しつつそのより合わせを順次一時的に緩解し、そ
の加熱温度を利用して、前記芯線及び側線の各外周に合
成樹脂粉末塗料を溶融密着させて合成樹脂粉末被覆内層
を形成し、前記緩解したより合わせを復元させた後、そ
の表面に合成樹脂押出成形手段によって合成樹脂被覆中
層筒を設け、更にその表面に滑材を塗布してから合成樹
脂押出成形手段によって合成樹脂被覆外層筒を形成し、
前記合成樹脂粉末被覆内層と前記合成樹脂被覆中層筒と
は、性質が異なった剥離し易い合成樹脂を使用して形成
したものであり、PC鋼より線を塑性加工歪みが生じな
い温度で加熱しながら緩解させることにより、その後の
復元が容易に行えると共に、その加熱温度を利用して緩
解状態にある側線及び芯線に略均一な合成樹脂粉末溶融
被覆内層が簡単に形成できると言う優れた効果を奏す
る。As described above, according to the method for forming a synthetic resin coating of a PC steel wire according to the present invention, a plurality of side wires are twisted around the core wire and a predetermined blueing is applied to the P wire.
While heating the C steel stranded wire to a temperature at which plastic deformation strain does not occur due to the loosening, the twisting is gradually loosened sequentially, and the heating temperature is used to apply the synthetic resin powder paint to the outer circumferences of the core wire and the side wires. After forming a synthetic resin powder-coated inner layer by melt-adhesion and restoring the loosened twist, a synthetic resin coated intermediate layer cylinder is provided on the surface by synthetic resin extrusion molding means, and a lubricant is further applied to the surface. Then, the synthetic resin coated outer layer cylinder is formed by the synthetic resin extrusion molding means,
The synthetic resin powder-coated inner layer and the synthetic resin-coated middle layer cylinder are formed by using a synthetic resin having different properties and easily peeled off , and the PC steel wire is heated at a temperature at which plastic deformation strain does not occur. While relieving, the subsequent restoration can be easily performed, and the heating temperature is utilized to provide an excellent effect that a substantially uniform synthetic resin powder melt-coated inner layer can be easily formed on the side wires and core wires in the relieved state. Play.
【0040】又、合成樹脂粉末溶融被覆内層とその表面
に形成される合成被覆中層筒とは一体的に溶着しないよ
うな性質の異なる剥離し易い合成樹脂を使用しているの
で、両者間を簡単に剥離でき自由長部分と定着長部分と
を寸法精度良く簡単に形成できると言う優れた効果を奏
する。Further, since the synthetic resin powder melt-coated inner layer and the synthetic-coated middle-layer cylinder formed on the surface of the synthetic resin powder are made of a synthetic resin which has different properties so as not to be welded integrally and which is easily peeled off , the space between the two is simple. This has the excellent effect that the free length portion and the fixed length portion can be easily formed with high dimensional accuracy.
【0041】更に、本発明に係る合成樹脂被覆を形成し
たPC鋼より線は、芯線の周囲に複数の側線をより合わ
せたPC鋼より線に合成樹脂押出成形手段により合成樹
脂被覆中層筒と合成樹脂被覆外層筒都を設けたものであ
り、これら合成樹脂被覆中層と合成樹脂被覆外層筒との
間に滑材を介在させると共に、前記芯線及び側線の各外
周に、前記合成樹脂被覆中層筒と剥離し易い性質の異な
った合成樹脂粉末塗料を溶融密着させて合成樹脂粉末被
覆内層を夫々形成したことを特徴とする合成樹脂被覆を
形成した構成とすることにより、所定長さに切断して合
成樹脂被覆中層筒と合成樹脂被覆外層筒とを部分的に剥
離して、自由長部分と定着長部分とを簡単に形成できる
ばかりでなく、自由長部分の摩擦抵抗は滑材の存在によ
り軸方向に自由に滑動が出来るので従来のものに比べて
著しく小さくなり、定着長部分は合成樹脂粉末溶融被覆
内層によって防錆処理されているので、錆の発生が皆無
となることは勿論であり、特に合成樹脂粉末溶融被覆内
層とコンクリートとの付着力に関しても、従来用いてい
る裸のPC鋼より線よりも著しく強固であると言う種々
の優れた効果を奏する。Further, the PC steel stranded wire formed with the synthetic resin coating according to the present invention is synthesized with the synthetic resin coated middle layer cylinder by the synthetic resin extrusion molding means on the PC steel stranded wire in which a plurality of side wires are twisted around the core wire. A resin-coated outer layer cylinder is provided, a lubricant is interposed between the synthetic resin-coated middle layer and the synthetic resin-coated outer layer cylinder, and the synthetic resin-coated middle-layer cylinder is provided on each outer periphery of the core wire and the side wire. Different in easy peeling property
The synthetic resin powder coating material is melted and adhered to form the synthetic resin powder coating inner layer, and the synthetic resin coating inner layer is formed. Not only can the free length part and the fixed length part be easily formed by partially peeling off the synthetic resin-coated outer layer cylinder, but the friction resistance of the free length part can freely slide in the axial direction due to the presence of the lubricant. Since it can be done, it is significantly smaller than the conventional one, and the fixing length part is rustproofed by the synthetic resin powder melt coating inner layer, so of course no rust is generated, especially synthetic resin powder melt coating With respect to the adhesion between the inner layer and concrete, various excellent effects such as being significantly stronger than the conventionally used bare PC steel wire are exhibited.
【0042】更に又、自由長部分と定着長部分とを形成
する際に、合成樹脂粉末溶融被覆内層から合成樹脂被覆
中層筒と合成樹脂被覆外装筒とを剥離する作業は、芯線
及び側線の各外周には合成樹脂被覆中層筒と剥離し易い
性質の異なった合成樹脂粉末塗料を溶融密着させて合成
樹脂粉末被覆内層を夫々形成してあるので、その中層筒
と外層筒とを滑材塗布層を一緒に包む状態で同時に剥離
でき、滑材が定着長部に付着する恐れが全く生じないと
言う優れた効果を奏する。Furthermore, when forming the free length portion and the fixed length portion, the work of peeling the synthetic resin-coated middle layer cylinder and the synthetic resin-coated outer cylinder from the synthetic resin powder melt-coated inner layer is performed by the core wire.
And it is easy to peel off from the synthetic resin coated middle layer cylinder on each outer circumference of the side line
Synthesized by melting and adhering synthetic resin powder coatings with different properties
Since the inner layers coated with resin powder are formed separately , the middle layer cylinder and outer layer cylinder are peeled off at the same time with the lubricant coating layer wrapped around them.
It is possible to obtain the excellent effect that there is no possibility that the lubricant adheres to the fixing long portion.
図1 本発明に係るPC鋼より線の合成樹脂被覆形成加工方法
を実施する工程を略示的に示したブロック図である。 図2 同方法の工程中に含まれる緩解装置の略示的断面図であ
る。 図3 同緩解装置の緩解ガイド板を示す正面図である。 図4 同緩解ガイド板の側断面図である。 図5 同方法の工程中に含まれる粉末塗料供給装置の要部を略
示的に示した正面図である。 図6 同方法の実施においてPC鋼より線の先端をほぐして示
した側面図である。 図7 同方法の実施においてPC鋼より線の先端をほぐし、緩
解ガイド板に挿通させた状態を示す側面図である。 図8 本発明の方法の実施前におけるPC鋼より線の拡大断面
図である。 図9 本発明の実施において、緩解状態で合成樹脂粉末溶融被
覆内層を形成した状態の拡大断面図である。 図10 本発明の実施において、合成樹脂粉末溶融被覆内層を形
成した後により合わせを元に戻した状態の拡大断面図で
ある。 図11 本発明の実施において、合成樹脂被覆中筒を形成した状
態の拡大断面図である。 図12 本発明の実施において、滑材を塗布した後に合成樹脂粉
被覆外層筒を形成して完成したPC鋼より線の拡大断面
図である。 図13 本発明の実施によって完成したPC鋼より線を用い自由
長部と定着長部とを形成した状態の一部を示す側面図で
ある。 図14 図13のA−A線に沿う断面図である。 図15 図13のB−B線に沿う断面図である。1 is a block diagram schematically showing the steps of carrying out the method for forming a synthetic resin coating of a PC steel strand according to the present invention. 2 is a schematic cross-sectional view of the relaxation device included in the steps of the method. 3 is a front view showing a loosening guide plate of the same loosening device. 4 is a side sectional view of the loosening guide plate. 5 is a front view schematically showing the main part of the powder coating material supply device included in the steps of the method. <Figure 6> In the execution of the method, it is the side view which unravels and shows the tip of the PC stranded wire. 7 is a side view showing a state in which the tip of the PC stranded wire is unraveled and inserted into the loosening guide plate in carrying out the method. 8 is an enlarged cross-sectional view of a PC steel strand before carrying out the method of the present invention. 9 is an enlarged cross-sectional view of a state in which the synthetic resin powder melt coating inner layer is formed in a loosened state in the practice of the present invention. FIG. 10 is an enlarged cross-sectional view of a state in which the alignment is restored after forming the synthetic resin powder melt-coated inner layer in the practice of the invention. 11 is an enlarged cross-sectional view of a state in which a synthetic resin coated middle cylinder is formed in the practice of the present invention. 12 is an enlarged cross-sectional view of a PC steel strand completed by forming a synthetic resin powder-coated outer layer cylinder after applying a lubricant in the practice of the present invention. FIG. 13 is a side view showing a part of a state in which a free length portion and a fixing length portion are formed using a PC steel strand completed by carrying out the present invention. 14 is a cross-sectional view taken along the line AA of FIG. 15 is a cross-sectional view taken along the line BB of FIG.
10 PC鋼より線 10a 側線 10b 芯線 10A 防錆処理済み部分 10B,10C 被覆加工済み部分 10F 緩解部分 23 合成樹脂粉末溶融被覆内層 24 合成樹脂被覆中層筒 25 合成樹脂被覆外層筒 26 滑材 31 巻き戻し装置 32 ドラム 33 送り込み装置 33a,33b 駆動無端ベルト 34 付着物除去装置 35 加熱装置 36 緩解装置 37 架台 38 回転筒体 39 緩解ガイド板 40 チェーン 41 モーター 42 芯線ガイド筒 43 側線ガイド孔 44 チェーンホイール 45 粉末塗料供給装置 46 スプレーブース 47 スプレーガン 48 後加熱装置 49 冷却装置 50 引き出し装置 50a,50b 無端ベルト 51 巻き取り装置 52 木製ドラム 53 巻き取り装置 54 先導ワイヤー 55 押出成形機 56 冷却装置 57 滑材塗布装置 58 押出成形機 59 冷却装置 10 PC Steel stranded wire 10a Side wire 10b Core wire 10A Corrosion-proof treated portion 10B, 10C Coated processed portion 10F Relieved portion 23 Synthetic resin powder melt coating inner layer 24 Synthetic resin coated middle layer cylinder 25 Synthetic resin coated outer layer cylinder 26 Lubricant 31 Rewinding Device 32 Drum 33 Feeding device 33a, 33b Drive endless belt 34 Adhesion removing device 35 Heating device 36 Releasing device 37 Frame 38 Rotating cylinder 39 Releasing guide plate 40 Chain 41 Motor 42 Core wire guide cylinder 43 Side wire guide hole 44 Chain wheel 45 Powder Paint supply device 46 Spray booth 47 Spray gun 48 Post-heating device 49 Cooling device 50 Drawer device 50a, 50b Endless belt 51 Winding device 52 Wooden drum 53 Winding device 54 Lead wire 55 Extrusion molding machine 56 Cooling device 5 7 Lubricant coating device 58 Extrusion machine 59 Cooling device
Claims (3)
所定のブルーイングを施したPC鋼より線を緩解によっ
て塑性加工歪みが生じない温度に加熱しつつそのより合
わせを順次一時的に緩解し、その加熱温度を利用して、
前記芯線及び側線の各外周に合成樹脂粉末塗料を溶融密
着させて合成樹脂粉末被覆内層を形成し、前記緩解した
より合わせを復元させた後、その表面に合成樹脂押出成
形手段によって合成樹脂被覆中層筒を設け、更にその表
面に滑材を塗布してから合成樹脂押出成形手段によって
合成樹脂被覆外層筒を形成し、前記合成樹脂粉末被覆内
層と前記合成樹脂被覆中層筒とは、性質が異なった剥離
し易い合成樹脂を使用して形成したことを特徴とするP
C鋼より線の合成樹脂被覆形成加工方法。1. A plurality of side lines are twisted around a core wire,
While heating the PC steel wire that has been subjected to the prescribed bluing to a temperature at which plastic deformation does not occur due to relaxation, the twisting is gradually relieved sequentially, and the heating temperature is used to
A synthetic resin powder coating is melt-adhered to each outer circumference of the core wire and the side wire to form a synthetic resin powder coating inner layer, and after the loosened twist is restored, a synthetic resin coating middle layer is formed on the surface thereof by a synthetic resin extrusion molding means. A cylinder is provided, and then a lubricant is applied to the surface thereof to form a synthetic resin-coated outer layer cylinder by a synthetic resin extrusion molding means. The synthetic resin powder-coated inner layer and the synthetic resin-coated middle layer cylinder have different properties. Peeling
P made of a synthetic resin that is easy to process
A method for forming a synthetic resin coating on a C steel stranded wire.
又は流動浸漬粉体塗装手段もしくはこれらの併用により
形成させる請求項1に記載のPC鋼より線の合成樹脂被
覆形成加工方法。2. The synthetic resin powder coating inner layer is electrostatic coating means,
2. The method for forming a synthetic resin coating on a PC steel strand according to claim 1, which is formed by fluidized dipping powder coating means or a combination thereof.
PC鋼より線に合成樹脂押出成形手段により合成樹脂被
覆中層筒と合成樹脂被覆外層筒都を設けたものであり、
これら合成樹脂被覆中層と合成樹脂被覆外層筒との間に
滑材を介在させると共に、前記芯線及び側線の各外周
に、前記合成樹脂被覆中層筒と剥離し易い性質の異なっ
た合成樹脂粉末塗料を溶融密着させて合成樹脂粉末被覆
内層を夫々形成したことを特徴とする合成樹脂被覆を形
成したPC鋼より線。3. A PC steel stranded wire in which a plurality of side wires are twisted around a core wire is provided with a synthetic resin coated middle layer cylinder and a synthetic resin coated outer layer cylinder by synthetic resin extrusion molding means,
A lubricant is interposed between the synthetic resin-coated middle layer and the synthetic resin-coated outer layer cylinder, and the property of easily peeling from the synthetic resin-coated middle layer cylinder is different on each outer circumference of the core wire and the side wire.
Synthetic resin powder coating melt adhesion is caused by the synthetic resin powder coating inner layer respectively formed PC strand forming a synthetic resin coating, characterized in that the.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4038337A JP2552604B2 (en) | 1992-01-30 | 1992-01-30 | Method for forming synthetic resin coating on PC steel strand and PC strand formed with synthetic resin coating |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4038337A JP2552604B2 (en) | 1992-01-30 | 1992-01-30 | Method for forming synthetic resin coating on PC steel strand and PC strand formed with synthetic resin coating |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH05200825A JPH05200825A (en) | 1993-08-10 |
JP2552604B2 true JP2552604B2 (en) | 1996-11-13 |
Family
ID=12522472
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP4038337A Expired - Lifetime JP2552604B2 (en) | 1992-01-30 | 1992-01-30 | Method for forming synthetic resin coating on PC steel strand and PC strand formed with synthetic resin coating |
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JP (1) | JP2552604B2 (en) |
Families Citing this family (4)
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---|---|---|---|---|
JP2852218B2 (en) * | 1995-11-21 | 1999-01-27 | 黒沢建設株式会社 | Tension material |
US10081943B2 (en) | 2012-07-31 | 2018-09-25 | Sumitomo (Sei) Steel Wire Corp. | Pregrouted PC steel material and method for hardening pregrout layer thereof |
JP6480719B2 (en) | 2013-12-25 | 2019-03-13 | 住友電工スチールワイヤー株式会社 | PREGROUT PC STEEL AND METHOD OF CURING THE PREGROUT LAYER |
JP7357889B1 (en) * | 2023-07-13 | 2023-10-10 | オリエンタル白石株式会社 | Removal device and tension material connection method |
Family Cites Families (2)
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JPH0260504A (en) * | 1988-08-26 | 1990-03-01 | Kobashi Kogyo Co Ltd | Rotary tiller |
JPH07103643B2 (en) * | 1989-03-08 | 1995-11-08 | 黒沢建設株式会社 | Rust prevention method for PC stranded wire for prestressed concrete |
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1992
- 1992-01-30 JP JP4038337A patent/JP2552604B2/en not_active Expired - Lifetime
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