JP2532999B2 - Highly corrosion resistant surface treated steel sheet - Google Patents

Highly corrosion resistant surface treated steel sheet

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Publication number
JP2532999B2
JP2532999B2 JP3026701A JP2670191A JP2532999B2 JP 2532999 B2 JP2532999 B2 JP 2532999B2 JP 3026701 A JP3026701 A JP 3026701A JP 2670191 A JP2670191 A JP 2670191A JP 2532999 B2 JP2532999 B2 JP 2532999B2
Authority
JP
Japan
Prior art keywords
plating layer
steel sheet
film
chromate
coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP3026701A
Other languages
Japanese (ja)
Other versions
JPH04289191A (en
Inventor
文男 山崎
芳雄 新藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP3026701A priority Critical patent/JP2532999B2/en
Publication of JPH04289191A publication Critical patent/JPH04289191A/en
Application granted granted Critical
Publication of JP2532999B2 publication Critical patent/JP2532999B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Other Surface Treatments For Metallic Materials (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は優れた耐食性,加工性,
溶接性を有し、自動車用防錆鋼板として好適な高耐食性
表面処理鋼板に関する。
The present invention has excellent corrosion resistance, workability,
The present invention relates to a high-corrosion-resistant surface-treated steel sheet which has weldability and is suitable as an anticorrosion steel sheet for automobiles.

【0002】[0002]

【従来の技術】従来、冷延鋼板の耐食性や塗装後耐食性
を向上させ、加工性を損なわずに量産できる表面処理鋼
板として電気亜鉛めっき鋼板が汎用されていることは周
知である。また、近年では寒冷地帯における冬期の道路
凍結防止用の散布岩塩に対する自動車の防錆対策として
亜鉛めっき鋼板の使用が試みられ、苛酷な腐食環境での
高度な耐食性が要求されている。亜鉛めっき鋼板の耐食
性の向上要求に対しては、亜鉛のめっき量(付着量)の
増加という手段があるが、これは溶接性や加工性の点で
問題が多い。そこで亜鉛自身の溶解を抑制し亜鉛めっき
の寿命を延ばす方法として、多くの合金めっきが提案さ
れている。中でもFe,Co,Niといった鉄族金属を
合金成分として含有するZn系合金めっきは、その良好
な裸耐食性や塗装後耐食性が認められ、実用化されてい
る。また、さらに耐食性を向上させる目的で、これら合
金めっきの上に有機皮膜を付与した種々の有機複合型の
めっき鋼板が開発されている。これらは、主として自動
車内面の自動車塗装が付き回りにくく、かつ水や塩分が
たまりやすい部位,すなわちヘム部や合わせ部など、孔
あき錆が問題となる部位に適用されている。一方、自動
車走行中の飛び石による損傷部を起点にしたいわゆる外
面錆の問題に対しても、めっき鋼板の適用による解決が
図られている。車体内外面の防錆性の向上のために、付
着量が多い両面のZnめっきあるいは両面のZn系合金
めっき鋼板に加えて、特開昭60−50181号公報に
開示されているような、片面が有機複合型の合金めっ
き,他面が合金めっきというタイプのものも開示されて
いる。
2. Description of the Related Art Conventionally, it is well known that electrogalvanized steel sheets are widely used as surface-treated steel sheets which improve the corrosion resistance of cold-rolled steel sheets and the corrosion resistance after coating and can be mass-produced without impairing workability. Further, in recent years, the use of galvanized steel sheets has been attempted as a rust preventive measure for automobiles against scattered rock salt for road freezing prevention in winter in cold regions, and high corrosion resistance in a severe corrosive environment is required. In order to meet the demand for improving the corrosion resistance of galvanized steel sheets, there is a means of increasing the zinc coating amount (adhesion amount), but this has many problems in terms of weldability and workability. Therefore, many alloy platings have been proposed as a method of suppressing the dissolution of zinc itself and extending the life of zinc plating. Among them, Zn-based alloy plating containing an iron group metal such as Fe, Co, and Ni as an alloy component has been recognized for its excellent bare corrosion resistance and post-coating corrosion resistance, and has been put to practical use. Further, for the purpose of further improving the corrosion resistance, various organic composite type plated steel sheets in which an organic film is provided on these alloy platings have been developed. These are mainly applied to the part where the automobile coating on the inner surface of the car is difficult to stick to and water and salt are likely to accumulate, that is, to the part where perforated rust is a problem, such as the hem part and the mating part. On the other hand, the problem of so-called outer surface rust originating from a damaged portion caused by flying stones while the automobile is running has been solved by applying a plated steel sheet. In order to improve the anticorrosion property on the inner and outer surfaces of the vehicle body, in addition to Zn-plated or Zn-based alloy-plated steel sheets on both sides, which have a large amount of adhesion, one side as disclosed in JP-A-60-50181 There is also disclosed an organic composite type alloy plating, and another type of alloy plating.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、上記防
錆鋼板では、耐食性のみならず自動車用鋼板で要求され
る加工性や溶接性という観点からはまだ充分なものとは
言えない。特に、両面めつきの場合には加工性や溶接性
が一層深刻な問題になるばかりでなく、外面側のめっき
に対しては飛び石(チッピング)によるめっき層の剥離
という新たな問題を生じ、自動車用鋼板として両面めっ
き鋼板を適用するためには、多くの問題を解決する必要
があった。本発明者らはかかる事情に鑑み、自動車用防
錆鋼板として適用された場合、車体内外面の耐食性に優
れ、加工性,溶接性にも優れた表面処理鋼板を提供する
ことを目的に、鋭意検討した結果、本発明に到った。
However, the above-mentioned rust-proof steel sheet is still not sufficient in view of not only corrosion resistance but also workability and weldability required for steel sheets for automobiles. Especially in the case of double-sided plating, not only the workability and weldability become more serious problems, but also a new problem of peeling of the plating layer due to chipping occurs for plating on the outer surface, In order to apply a double-sided plated steel sheet as a steel sheet, it was necessary to solve many problems. In view of such circumstances, the present inventors have keenly aimed to provide a surface-treated steel sheet having excellent corrosion resistance on the inner and outer surfaces of a vehicle body, excellent workability, and weldability when applied as an anticorrosive steel sheet for automobiles. As a result of examination, the present invention has been achieved.

【0004】[0004]

【課題を解決するための手段】本発明の要旨は、以下の
通りである。 (1) 鋼板の片面に鋼板側から順に付着量10g/m2
以上のZn−Ni系合金めっき層,総Cr付着量10〜
150mg/m2のクロメート皮膜,膜厚0.3〜2μ
の有機皮膜が形成され、他面には鋼板側から順に付着量
0.05g/m2以上のNiめっき層,付着量10g/
2以上のZn−Ni系合金めっき層が形成されたこと
を特徴とする高耐食性表面処理鋼板, (2) 鋼板の片面に鋼板側から順に付着量0.01g
/m2以上のNiめっき層,付着量10g/m2以上のZ
n−Ni系合金めっき層,総Cr付着量10〜150m
g/m2のクロメート皮膜,膜厚0.3〜2μの有機皮
膜が形成され、他面には鋼板側から順に付着量0.05
g/m2以上のNiめっき層,付着量10g/m2以上の
Zn−Ni系合金めっき層が形成されたことを特徴とす
る高耐食性表面処理鋼板, (3) クロメート皮膜が水可溶分5%以下の難溶性ク
ロメート皮膜である(1),(2)の高耐食性表面処理
鋼板。 (4)有機皮膜がエポキシ樹脂を30〜70重量%以上
とシリカを5〜50重量%を含有する有機皮膜である
(1),(2)の高耐食性表面処理鋼板にある。
The gist of the present invention is as follows. (1) Adhesion amount 10 g / m 2 on one side of the steel sheet in order from the steel sheet side
The above Zn-Ni alloy plating layer, the total Cr deposition amount 10 to
Chromate film of 150 mg / m 2 , film thickness 0.3-2μ
On the other side, the Ni plating layer with an adhesion amount of 0.05 g / m 2 or more, and the adhesion amount of 10 g / m 2 in order from the steel plate side.
Highly corrosion-resistant surface-treated steel sheet, characterized in that a Zn-Ni-based alloy plating layer of m 2 or more was formed, (2) An adhesion amount of 0.01 g on one side of the steel sheet in order from the steel sheet side.
/ M 2 or more Ni plating layer, adhesion amount 10 g / m 2 or more Z
n-Ni alloy plating layer, total Cr deposit 10-150m
A chromate film of g / m 2 and an organic film with a thickness of 0.3 to 2μ are formed.
g / m 2 or more Ni plating layer, high corrosion resistance surface treated steel sheet, wherein a coating weight 10 g / m 2 or more Zn-Ni alloy plating layer is formed, (3) chromate film is water-soluble content Highly corrosion-resistant surface-treated steel sheet of (1) and (2), which is a poorly soluble chromate film of 5% or less. (4) The high corrosion-resistant surface-treated steel sheet according to (1) or (2), wherein the organic coating is an organic coating containing 30 to 70% by weight or more of epoxy resin and 5 to 50% by weight of silica.

【0005】[0005]

【作用】本発明の高耐食性表面処理鋼板の構成を図1に
示す。鋼板1の片面に、鋼板側から順に付着量10g/
2以上のZn−Ni系合金めっき層2,総Cr付着量
10〜150mg/m2のクロメート皮膜3,膜厚0.
3〜2μの有機皮膜4が形成され、自動車の内面側を構
成する。他面には付着量0.05g/m2以上のNiめ
っき層5,付着量10g/m2以上のZn−Ni系合金
めっき層6が形成され、自動車の外面側を構成する。鋼
板1とZn−Ni系合金めっき層2の間に付着量0.0
1g/m2以上のNiめっき層5′を介在させてもよ
い。
The structure of the highly corrosion-resistant surface-treated steel sheet of the present invention is shown in FIG. Adhesion amount 10 g / on one side of the steel plate 1 in order from the steel plate side
Zn-Ni-based alloy plating layer of 2 or more m 2 , chromate film with total Cr adhesion amount of 10 to 150 mg / m 2 , film thickness of 0.
An organic film 4 having a thickness of 3 to 2 μ is formed and constitutes the inner surface side of the automobile. The other surface coating weight 0.05 g / m 2 or more of the Ni plating layer 5, the adhesion amount 10 g / m 2 or more Zn-Ni alloy plating layer 6 is formed, constitutes an outer surface side of the motor vehicle. Adhesion amount 0.0 between the steel plate 1 and the Zn-Ni alloy plating layer 2
You may interpose the Ni plating layer 5'of 1 g / m < 2 > or more.

【0006】まず、自動車の内面を構成する片面側につ
いて述べる。この片面側は、Zn−Ni系合金めっき層
をベースとし、上層にクロメート皮膜と薄い有機皮膜を
有する薄膜型の有機複合めっき層で構成される。Zn−
Ni系合金めっきはその電気化学的電位が、Znめっき
や他のZn系合金めっきに比べて鋼素地に近いため、め
っきの消耗速度が小さい。これを有機皮膜の下地に適用
すると、有機皮膜のバリヤー効果によってなお一層消耗
速度が低下し、ヘム部や合わせ部など腐食環境の激しい
部位に適用しても優れた耐食性を発揮する。このような
組合せ効果は、Znめっきや他のZn系合金めっきには
認められず、Zn−Ni系合金めっき特有の効果であ
る。このZn−Ni系合金めっき層の付着量は10g/
2以上とする。10g/m2未満では耐食性不足の懸念
がある。上限は特に制約されないが、加工性,溶接性の
観点からは50g/m2以下が好ましい。ここでZn−
Ni系合金めっきとは、主としてNiを含有するZnめ
っきであり、具体的にはZn−Ni,あるいはZn−N
i−Co, Zn−Ni−Fe,Zn−Ni−Cr,Z
n−Ni−Fe−CrなどZn−Niに他の金属成分を
含有するものを指す。Ni含有率は5〜20重量%が好
ましい。 5重量%未満では耐食性が不足し、20重量
%を超えると加工性が劣化するので好ましくない。より
好ましい範囲は7〜15重量%である。Ni以外の金属
成分は、総量で5重量%未満が好ましく、5重量%以上
ではNiの効果が減殺されるので好ましくない。Zn−
Ni系合金めっき層の形成方法は、公知の方法に従えば
よく、例えばZnイオン,Niイオン,及び必要に応じ
て他の金属イオンを含有する硫酸酸性のめっき液を用い
て、電流密度10〜300A/dm2で鋼板を陰極とし
て所定時間電解を施せばよい。
First, one side of the inner surface of the automobile will be described. This one side is composed of a Zn-Ni alloy plating layer as a base, and a thin film type organic composite plating layer having a chromate film and a thin organic film as an upper layer. Zn-
Since the electrochemical potential of Ni-based alloy plating is closer to that of steel base material as compared with Zn plating and other Zn-based alloy plating, the wear rate of plating is low. When this is applied to the underlayer of an organic film, the barrier effect of the organic film further reduces the consumption rate, and even when applied to a severely corrosive environment such as a heme portion or a joint portion, it exhibits excellent corrosion resistance. Such a combination effect is not found in Zn plating or other Zn-based alloy plating, and is an effect unique to Zn-Ni-based alloy plating. The amount of the Zn-Ni alloy plating layer deposited is 10 g /
m 2 or more. If it is less than 10 g / m 2 , there is a risk of insufficient corrosion resistance. The upper limit is not particularly limited, but 50 g / m 2 or less is preferable from the viewpoint of workability and weldability. Where Zn-
Ni-based alloy plating is Zn plating containing mainly Ni, and specifically, Zn-Ni or Zn-N.
i-Co, Zn-Ni-Fe, Zn-Ni-Cr, Z
Zn-Ni such as n-Ni-Fe-Cr containing other metal components. The Ni content is preferably 5 to 20% by weight. If it is less than 5% by weight, corrosion resistance is insufficient, and if it exceeds 20% by weight, workability is deteriorated, which is not preferable. A more preferable range is 7 to 15% by weight. The total amount of metal components other than Ni is preferably less than 5% by weight, and the amount of 5% by weight or more is not preferable because the effect of Ni is diminished. Zn-
The method for forming the Ni-based alloy plating layer may be according to a known method, for example, using a sulfuric acid-acidic plating solution containing Zn ions, Ni ions, and, if necessary, other metal ions, with a current density of 10 to 10. Electrolysis may be performed at 300 A / dm 2 using the steel plate as a cathode for a predetermined time.

【0007】次にクロメート皮膜は、下層のZn−Ni
系合金めっき層と上層の有機皮膜を密着させると共に、
耐食性にも寄与する。クロメート皮膜の付着量は、総C
r量として10〜150mg/m2とする。10mg/
2未満では有機皮膜の密着性が不十分であり、 150
mg/m2を超えると加工性, 溶融性低下の懸念があ
る。より好ましい範囲は、総Cr量20〜100mg/
2である。クロメート皮膜の形成方法としては、電解
型,塗布型,反応型が考えられ、何れも適用可能である
が、反対面側のめっき表面へのクロメート付着の防止と
いう観点からは、ロールコーターによる塗布型クロメー
トが最も適する。電解型や反応型,あるいは浸漬やスプ
レーによる塗布型クロメートの場合には、反対面側への
クロメート付着が避けられないため、反対側めっき表面
のクロメート除去を行なう必要がある。塗布型,反応型
クロメート処理としては、Cr6+,Cr3+を主成分とし
て、他にSiO2やTiO2などの無機コロイド類、りん
酸やモリブデン酸などの酸類やその塩類,ふっ化物,水
溶性ないしはエマルジョン型の有機樹脂を含有するもの
が適用できる。また、電解型クロメート処理としては、
Cr6+,Cr3+を主成分として、他に硫酸やハロゲンイ
オンを含有するものや、さらにSiO2やTiO2などの
無機コロイド類,CoやZnなどの金属イオンを含有す
るものが適用できる。通常は鋼板を陰極として電解する
が、陽極電解や交流電解を付加することもできる。これ
らの方法で形成されるクロメート皮膜は、水可溶分が5
%以下の難溶性クロメート皮膜であることが好ましい。
これは自動車製造時に行なわれる化成処理や電着塗装の
際に、これら処理液中へのクロメート皮膜からのクロム
溶出を避けるためである。クロメート皮膜から溶出する
クロムは皮膜中のCr6+に起因するので、難溶性クロメ
ート皮膜を得るにはCr3+主体のクロメート皮膜が形成
されやすい電解型や反応型が有利である。しかし、塗布
型においてもりん酸やコロイド類によってCr6+を固定
するなど処理浴の工夫により難溶性クロメート皮膜を得
ることができる。
Next, a chromate film is formed on the lower layer of Zn--Ni.
While closely adhering the system alloy plating layer and the upper organic film,
It also contributes to corrosion resistance. Chromate coating amount is total C
The amount of r is 10 to 150 mg / m 2 . 10 mg /
If it is less than m 2 , the adhesion of the organic film is insufficient,
If it exceeds mg / m 2 , there is a concern that workability and meltability may decrease. A more preferable range is a total Cr amount of 20 to 100 mg /
m 2 . As the method for forming the chromate film, electrolytic type, coating type, and reactive type are conceivable, and any of them can be applied, but from the viewpoint of preventing chromate adhesion to the plating surface on the opposite side, the coating type using a roll coater is used. Chromate is most suitable. In the case of electrolytic type, reactive type, or coating type chromate by dipping or spraying, it is necessary to remove the chromate on the opposite plating surface because adhesion of chromate to the opposite surface is unavoidable. Coating type, the reactive chromate treatment, Cr6 +, as a main component Cr3 +, inorganic colloids such as SiO 2 or TiO 2 on the other, acids and their salts such as phosphoric acid and molybdate, fluoride, water-soluble or emulsion Those containing a mold type organic resin can be applied. Further, as the electrolytic chromate treatment,
Cr6 +, as a main component Cr3 +, other or those containing sulfate or halide ions can be applied more inorganic colloids such as SiO 2 or TiO 2, those containing metal ions such as Co and Zn. Normally, electrolysis is performed using a steel plate as a cathode, but anodic electrolysis or AC electrolysis can be added. The chromate film formed by these methods has a water-soluble content of 5
% Or less, it is preferably a poorly soluble chromate film.
This is to avoid elution of chromium from the chromate film into these treatment liquids during chemical conversion treatment or electrodeposition coating performed during automobile manufacturing. Chromium which is eluted from the chromate film is caused by Cr6 + in the film. Therefore, in order to obtain a poorly soluble chromate film, the electrolytic type or the reactive type in which a chromate film mainly composed of Cr3 + is easily formed is advantageous. However, even in the coating type, a sparingly soluble chromate film can be obtained by devising the treatment bath such as fixing Cr6 + with phosphoric acid or colloids.

【0008】次に有機皮膜は内面側の耐食性を向上させ
る上で、重要な役割を担う。有機皮膜の厚みは0.3〜
2μとする。0.3μ未満では充分な耐食性が得られ
ず、2μを超えると加工性,溶接性が低下する。より好
ましい範囲は0.5〜1.7μである。有機皮膜の構成
としては、エポキシ樹脂を30重量%以上とシリカを5
〜50重量%を含有するものが好適である。エポキシ樹
脂は、耐水性,耐アルカリ性が優れ、下地との密着性も
良好であり、数有る有機樹脂の中でも本発明用途に最も
適している。有機皮膜中のエポキシ樹脂が30重量%未
満では皮膜が脆く加工性が不十分である。エポキシ樹脂
としては、数平均分子量300〜100,000のビス
フェノール型エポキシ樹脂が最適である。数平均分子量
が300未満,もしくは100,000超では充分な架
橋反応がなされず、したがって充分な耐食性が発揮され
ない。シリカは耐アルカリ性が極めて優れ、エポキシ樹
脂中に分散して含まれることにより、有機皮膜の耐食性
能を一段と高める。有機皮膜中のシリカが5重量%未満
では耐食性への効果が小さく、50重量%超では加工性
が低下する。より好ましい範囲は15〜30重量%であ
る。使用されるシリカとしては、平均一次粒径が1〜1
00mμのドライシリカが好適である。ドライシリカは
耐アルカリ性の他に耐水性にも優れ、またエポキシ塗料
との相溶性も良好である。1mμ未満,もしくは100
mμ超では充分な耐食性が得られない。有機皮膜の構成
成分として、上記のエポキシ樹脂とシリカ以外に、低温
焼付けを可能とするためのポリイソシアネート化合物や
ブロックポリイソシアネート化合物などの硬化剤,加工
性を向上させるためのポリエチレンワックスなどの潤滑
剤を含有してもよい。これら成分が有機溶剤に溶解ない
しは分散されて塗料組成物が得られる。有機溶剤として
はケトン系有機溶剤が好適であり、これを塗料中に40
重量%以上含有せしめ、かつ塗料中の固形分を10〜5
0重量%に調整することにより、容易に均一な薄膜を形
成させることができる。ケトン系有機溶剤としては、メ
チルイソブチルケトン,アセトン,シクロヘキサノン,
イソホロンなどが好適なものとして例示される。有機皮
膜の形成方法については特に限定されないが、均一塗布
の点からはロールコート法が最適であり、熱風炉や誘導
加熱炉で最終到達温度100〜200℃の条件で焼付け
処理を行なえばよい。
Next, the organic film plays an important role in improving the corrosion resistance on the inner surface side. The thickness of the organic film is 0.3-
2μ. If it is less than 0.3 μ, sufficient corrosion resistance cannot be obtained, and if it exceeds 2 μ, workability and weldability are deteriorated. A more preferable range is 0.5 to 1.7μ. The composition of the organic film is 30% by weight or more of epoxy resin and 5% of silica.
Those containing ˜50% by weight are preferred. Epoxy resin is excellent in water resistance and alkali resistance, has good adhesion to the base, and is most suitable for use in the present invention among many organic resins. If the epoxy resin content in the organic film is less than 30% by weight, the film is brittle and the workability is insufficient. As the epoxy resin, a bisphenol type epoxy resin having a number average molecular weight of 300 to 100,000 is optimal. If the number average molecular weight is less than 300 or more than 100,000, a sufficient crosslinking reaction is not carried out, and thus sufficient corrosion resistance cannot be exhibited. Silica has extremely excellent alkali resistance, and when it is contained in the epoxy resin in a dispersed state, it further enhances the corrosion resistance of the organic film. If the silica content in the organic film is less than 5% by weight, the effect on the corrosion resistance is small, and if it exceeds 50% by weight, the workability is deteriorated. A more preferable range is 15 to 30% by weight. The silica used has an average primary particle size of 1 to 1
00 mμ of dry silica is preferred. Dry silica is excellent not only in alkali resistance but also in water resistance, and has good compatibility with epoxy paint. Less than 1mμ, or 100
If it exceeds mμ, sufficient corrosion resistance cannot be obtained. In addition to the above-mentioned epoxy resin and silica, as a component of the organic film, a curing agent such as a polyisocyanate compound or a block polyisocyanate compound for enabling low temperature baking, and a lubricant such as a polyethylene wax for improving processability. May be included. A coating composition is obtained by dissolving or dispersing these components in an organic solvent. As the organic solvent, a ketone type organic solvent is suitable,
The amount of solid content in the paint should be 10-5.
By adjusting to 0% by weight, a uniform thin film can be easily formed. Examples of the ketone-based organic solvent include methyl isobutyl ketone, acetone, cyclohexanone,
Isophorone and the like are exemplified as preferable ones. The method for forming the organic film is not particularly limited, but the roll coating method is most suitable from the viewpoint of uniform coating, and the baking treatment may be performed in a hot air oven or an induction heating oven under conditions of a final temperature of 100 to 200 ° C.

【0009】次に、自動車の外面を構成する片面側につ
いて述べる。この片面側は、Niめっき層とZn−Ni
系合金めっき層で構成される。Niめっき層は鋼板とZ
n−Ni系合金めっき層との密着力を強固なものとし、
自動車の外面に適用した場合に問題となる耐チッピング
性の向上をもたらす。Zn−Ni系合金めっき層はその
内部応力がZnめっきよりも大きく、めっき密着性はZ
nめっきよりも低い。車体外面においては、かかるZn
−Ni系合金めっき層の上にカチオン電着塗装,中塗り
塗装,上塗り塗装からなる3コート塗装が合計100μ
以上の厚みで塗装されるため、塗装焼付け時に生じる収
縮応力がさらに加わる。また、冬期の寒冷地帯では気温
が氷点以下に低下し、この影響で塗膜の収縮が進行する
ため、めっき層に作用する応力がさらに大きくなり、め
っき密着性は一段と低くなる。このような条件下で、道
路走行中の自動車に路面から跳ね上げられた小石や散布
岩塩が衝突すると、その衝撃力でめっき層が剥離してし
まうという重大な欠点を内在する。Niめっき層はこの
欠点を克服するためのものであり、鋼板面にまず0.0
5g/m2以上のNiめっき層を施し、しかる後にZn
−Ni系合金めっき層を施すと、優れた耐チッピング性
が得られる。また、Niめっき層は耐食性,特に塗装後
耐食性の向上にも有効である。これはZn−Ni系合金
めっき層のめっき密着性向上によるものと推定される。
0.05g/m2未満では、Niめっき層が鋼板面を均
一に被覆できないため、耐チッピング性は不十分なもの
となる。上限は耐チッピング性の観点からは特に制約さ
れないが、5g/m2を超えると耐食性低下の概念を生
じるので好ましくない。塗装後耐食性をも考慮すると、
1〜2g/m2がより好ましい。Niめっき層中にはS
を0.01〜10重量%含有させてもよく、かくするこ
とによってNiめっき層の均一被覆性が向上し、Niめ
っき量が少なくても上層のZn−Ni系合金めっき層の
耐チッピング性を充分に良好ならしめることができる。
この場合、0.01重量%未満では効果的ではなく、1
0重量%を超えると耐食性への悪影響が懸念されるので
好ましくない。Niめっき層の形成方法は特に限定され
ないが、鋼板表面を微量の付着量で均一に被覆する目的
からは、硫酸酸性液を用いて電流密度10〜100A/
dm2で行なうことが最良である。また、Sを含有させ
るためには硫酸酸性液を用いてNiめっきを施した後、
水洗を行なわずにZn−Niめっきを行なえばよく、S
の含有率はNiめっき時の電流密度で制御できる。
Next, one side of the outer surface of the automobile will be described. This one side has a Ni plating layer and a Zn--Ni layer.
It is composed of a system alloy plating layer. Ni plating layer is steel plate and Z
Strengthens the adhesion with the n-Ni alloy plating layer,
When applied to the outer surface of an automobile, it brings about an improvement in chipping resistance, which is a problem. The Zn-Ni alloy plating layer has a larger internal stress than that of Zn plating, and the plating adhesion is Z.
Lower than n-plating. On the outer surface of the vehicle body, such Zn
-A total of 100μ of 3-coat coating consisting of cationic electrodeposition coating, intermediate coating, and top coating on the Ni-based alloy plating layer
Since the coating is performed with the above thickness, shrinkage stress generated during baking of the coating is further applied. Further, in the cold region in winter, the temperature drops below the freezing point, and the shrinkage of the coating film progresses due to this effect, so that the stress acting on the plating layer is further increased and the plating adhesion is further reduced. Under such conditions, when a vehicle running on a road collides with pebbles or sprayed rock salt that has been flipped up from the road surface, there is a serious drawback that the plating layer peels off due to the impact force. The Ni plating layer is for overcoming this drawback, and first of all, 0.0
Apply a Ni plating layer of 5 g / m 2 or more, and then add Zn
When a Ni-based alloy plating layer is applied, excellent chipping resistance can be obtained. The Ni plating layer is also effective in improving the corrosion resistance, especially after coating. It is presumed that this is due to the improvement of the plating adhesion of the Zn-Ni alloy plating layer.
If it is less than 0.05 g / m 2 , the Ni plating layer cannot evenly cover the steel sheet surface, resulting in insufficient chipping resistance. The upper limit is not particularly limited from the viewpoint of chipping resistance, but if it exceeds 5 g / m 2 , it is not preferable because the concept of deterioration of corrosion resistance occurs. Considering the corrosion resistance after painting,
1-2 g / m 2 is more preferable. S in the Ni plating layer
May be contained in an amount of 0.01 to 10% by weight. By doing so, the uniform coating property of the Ni plating layer is improved, and the chipping resistance of the upper Zn-Ni alloy plating layer is improved even if the Ni plating amount is small. If it is good enough, it can be done.
In this case, less than 0.01% by weight is not effective and 1
If it exceeds 0% by weight, there is a fear of adversely affecting the corrosion resistance, which is not preferable. The method for forming the Ni plating layer is not particularly limited, but for the purpose of uniformly coating the surface of the steel sheet with a slight amount of deposition, a sulfuric acid solution is used to obtain a current density of 10 to 100 A /
It is best done at dm 2 . Further, in order to contain S, after performing Ni plating using a sulfuric acid acid solution,
Zn-Ni plating may be performed without washing with water, and S
Can be controlled by the current density during Ni plating.

【0010】外面側に相当するZn−Ni系合金めっき
層の詳細については反対面側と同様であるが、外面側の
特殊性を考慮すると、以下のような最表面の仕上げ処理
を行なうことが好ましい。すなわち、外面側のZn−N
i系合金めっき層表面は、反対面側のクロメート処理や
有機皮膜の焼付けによってクロメート汚れや表面酸化を
生じる恐れがある。これらは化成処理性や電着塗装性を
阻害する懸念があるため、ブラッシング処理や電解剥
離,電解還元などの電解処理を有機皮膜の焼付け後に最
終仕上げとして行なうとよい。ブラッシング処理につい
ては、ナイロン系ブラシロールやスコッチブライトロー
ルなどをモーター負荷電流1〜50Aでめっき面に押し
つける方法が簡便で確実である。ブラッシの中にはアル
ミナや炭化珪素などの砥粒を含ませるとさらに効果的で
ある。電解処理については、りん酸塩を0.05〜2モ
ル/l含有するpH4〜9の電解液中でめっき面を陽極
として電解剥離するか陰極として電解還元すればよい。
ブラッシング処理や電解処理は外面側のZn−Ni系合
金めっき最表面の状態に応じて適宜組合せればよい。例
えば、電解型クロメートの場合にはクロメート汚れが激
しいので電解剥離とブラッシング処理を併用してクロメ
ートを完全に除去する必要がある。また、クロメート汚
れは無いものの有機皮膜の焼付け時間が長く酸化が進行
している場合には電解還元により酸化膜を除去する必要
がある。無論、ロールコート法による塗布型クロメート
により外面側のクロメート汚れを完全に回避し、有機皮
膜の焼付けを30秒以下の短時間で行なうことにより表
面酸化も抑制すれば上記のような最終仕上げを行なう必
要はない。
The details of the Zn-Ni alloy plating layer corresponding to the outer surface side are the same as those on the opposite surface side, but in consideration of the peculiarity of the outer surface side, the following outermost surface finishing treatment may be performed. preferable. That is, Zn-N on the outer surface side
On the surface of the i-based alloy plating layer, chromate stain or surface oxidation may occur due to chromate treatment on the opposite surface side or baking of the organic film. Since these may impair the chemical conversion treatment property and the electrodeposition coating property, it is advisable to perform electrolytic treatment such as brushing treatment, electrolytic stripping, electrolytic reduction, etc. as the final finish after baking the organic film. Regarding the brushing treatment, a method of pressing a nylon brush roll, a Scotch bright roll, or the like on the plated surface with a motor load current of 1 to 50 A is simple and reliable. It is more effective to include abrasive grains such as alumina or silicon carbide in the brush. The electrolytic treatment may be carried out by electrolytic stripping using the plated surface as the anode or electrolytic reduction using the cathode in an electrolytic solution containing phosphate of 0.05 to 2 mol / l and having a pH of 4 to 9.
The brushing treatment and the electrolytic treatment may be appropriately combined depending on the condition of the outermost surface of the Zn—Ni based alloy plating. For example, in the case of electrolytic type chromate, since chromate stain is severe, it is necessary to remove the chromate completely by using electrolytic stripping and brushing. Further, although there is no chromate stain, when the organic film is baked for a long time and oxidation is progressing, it is necessary to remove the oxide film by electrolytic reduction. As a matter of course, the chromate stain on the outer surface side is completely avoided by the coating type chromate by the roll coating method, and if the surface oxidation is suppressed by baking the organic film in a short time of 30 seconds or less, the above-mentioned final finish is performed. No need.

【0011】本発明においては、自動車の外面側を構成
する片面に耐チッピング性の向上を目的としたNiめっ
き層を必須とするが、自動車の内面側を構成する他面に
も鋼板とZn−Ni系合金めっき層の間にNiめっき層
を介在させてもよい。すなわち、自動車用鋼板に対する
加工性や強度などの要求品質の高度化により、鋼中への
添加成分や製造条件の制御により超深絞り鋼板や高強度
鋼板が開発されている。これらはZn−Ni系合金めっ
き層のめっき密着性に必ずしも無関係ではなく、概して
めっき密着性を阻害する。したがって、これらの鋼板を
下地とする場合には、Zn−Ni系合金めっき層のめっ
き密着性の改善が必要である。この改善策として、外面
側と同じく、Niめっき層を鋼板とZn−Ni系合金め
っき層の間に形成させることが有効である。この場合、
Niめっき層の付着量範囲は、0.01g/m2以上が
適当であり、0.01g/m2未満では効果がない。上
限はめっき密着性の観点からは特に制約されないが、5
g/m2を超えると耐食性低下の懸念があるので好まし
くない。耐食性をも考慮すると、より好ましい範囲は1
〜2g/m2である。また、外面側と同様Niめっき層
中にSを0.01〜10重量%含有させるとさらに効果
的である。なお、内面側と外面側のZn−Ni系合金め
っき層の組成と付着量は必ずしも同一である必要はな
く、目的に応じてめっき組成や付着量を内外面で変えて
もよいが、製造上は同一とした方が有利である。上記の
ような構成とすることにより、車体内外面に同時に適用
できる表面処理鋼板が得られる。以下実施例にて本発明
をさらに詳細に説明する。
In the present invention, a Ni plating layer is indispensable for improving the chipping resistance on one surface constituting the outer surface of the automobile, but a steel plate and a Zn-- layer are formed on the other surface constituting the inner surface of the automobile. A Ni plating layer may be interposed between the Ni-based alloy plating layers. That is, due to the sophistication of required qualities such as workability and strength for automobile steel sheets, ultra-deep drawn steel sheets and high-strength steel sheets have been developed by controlling additive components in steel and manufacturing conditions. These are not necessarily irrelevant to the plating adhesion of the Zn-Ni alloy plating layer, and generally hinder the plating adhesion. Therefore, when these steel sheets are used as the base, it is necessary to improve the plating adhesion of the Zn-Ni alloy plating layer. As an improvement measure, it is effective to form a Ni plating layer between the steel plate and the Zn—Ni alloy plating layer, as with the outer surface side. in this case,
The appropriate range of the amount of Ni plating layer deposited is 0.01 g / m 2 or more, and less than 0.01 g / m 2 has no effect. The upper limit is not particularly limited from the viewpoint of plating adhesion, but 5
If it exceeds g / m 2 , there is a concern that the corrosion resistance may decrease, which is not preferable. Considering the corrosion resistance, the more preferable range is 1
~ 2 g / m2. Further, it is more effective to contain 0.01 to 10% by weight of S in the Ni plating layer as in the case of the outer surface side. The composition and the amount of the Zn-Ni alloy plating layers on the inner surface side and the outer surface side do not necessarily have to be the same. It is advantageous to make the same. With the above-described structure, a surface-treated steel sheet that can be applied to the inner and outer surfaces of the vehicle body at the same time can be obtained. Hereinafter, the present invention will be described in more detail with reference to Examples.

【0012】[0012]

【実施例】冷延鋼板を、アルカリ脱脂し、 5%硫酸水
溶液で酸洗した後、片面もしくは両面にNiめっき,両
面にZn系分散めっきを施し、次いで片面のみにクロメ
ート,及び有機皮膜を施し、さらに有機皮膜を施さない
外面側の一部については、最表面の仕上げ処理を行な
い、表1に示す両面の表面処理鋼板を得た。これらにつ
いて、以下の性能評価を行ない、その結果を表2にまと
めた。表1における注釈は以下の通りである。 1)内面クロメート皮膜 ・塗布型:Cr6+,Cr3+を主成分として、他にSiO
2とりん酸を含む処理液を用いて、ロールコート方式で
塗布し、板温80℃で焼き付けた。水可溶分はCr6+,
Cr3+及びりん酸の比率で制御した。外面側のめっき表
面はクロメート汚染無し。 ・電解型:Cr6+,Cr3+を主成分として、他に硫酸を
含む処理液を用いて、電流密度10A/dm2で陰極電
解し、水洗乾燥した。外面側のめっき表面はクロメート
汚染有り。 ・水可溶分:50℃の蒸留水に30分浸漬し、前後のク
ロム量の差と初期クロム量の比率を算出した。 2)内面側有機皮膜 ・種類A:樹脂は数平均分子量2900のビスフェノー
ル型エポキシ樹脂,シリカは平均1次粒径8mμのドラ
イシリカ,他に硬化剤としてヘキサメチレンジイソシア
ネートのアセト酢酸エチルブロック体,及び潤滑剤とし
てポリエチレンワックスを含有するもの。 ・種類B:樹脂は数平均分子量900のビスフェノール
型エポキシ樹脂,シリカは平均1次粒径40mμのドラ
イシリカ,他に硬化剤としてヘキサメチレンジイソシア
ネート,及び潤滑剤としてポリエチレンワックスを含有
するもの。 ・種類C:樹脂は数平均分子量15000のビスフェノ
ール型エポキシ樹脂,シリカは平均1次粒径20mμの
ドライシリカ,他に硬化剤としてヘキサメチレンジイソ
シアネートを含有するもの。 3)外面側最表面の処理 ・処理A:pH7,液温40℃のりん酸ナトリウム1モ
ル/l水溶液中で通電量5C/dm2の電解剥離処理 ・処理B:スコッチブライトでめっき面を軽く研削処理 ・処理C:上記の電解剥離処理+研削処理
[Example] A cold-rolled steel sheet was degreased with alkali, pickled with a 5% aqueous solution of sulfuric acid, Ni-plated on one side or both sides, Zn-based dispersion plating on both sides, and then chromate and an organic coating were applied on only one side. Further, a part of the outer surface side on which the organic film was not applied was subjected to a finishing treatment on the outermost surface to obtain surface-treated steel sheets on both surfaces shown in Table 1. The following performance evaluations were performed on these, and the results are summarized in Table 2. The notes in Table 1 are as follows. 1) Inner chromate film ・ Coating type: Cr6 +, Cr3 + as the main component, other than SiO
A treatment solution containing 2 and phosphoric acid was applied by a roll coating method and baked at a plate temperature of 80 ° C. Water soluble content is Cr6 +,
It was controlled by the ratio of Cr3 + and phosphoric acid. Chromate contamination on the outer plating surface. Electrolytic type: Cathodic electrolysis was performed at a current density of 10 A / dm 2 using a treatment liquid containing Cr6 + and Cr3 + as main components and sulfuric acid, and then washed with water and dried. Chromate contamination on the outer plating surface. -Water-soluble content: It was immersed in distilled water at 50 ° C for 30 minutes, and the ratio of the amount of chromium before and after and the ratio of the amount of initial chromium were calculated. 2) Organic film on the inner surface-Type A: Resin is a bisphenol type epoxy resin having a number average molecular weight of 2900, silica is dry silica having an average primary particle size of 8 mμ, and ethyl acetoacetate block of hexamethylene diisocyanate as a curing agent, and Those containing polyethylene wax as a lubricant. Type B: a resin containing a bisphenol type epoxy resin having a number average molecular weight of 900, silica containing dry silica having an average primary particle size of 40 mμ, hexamethylene diisocyanate as a curing agent, and polyethylene wax as a lubricant. -Type C: A resin containing a bisphenol type epoxy resin having a number average molecular weight of 15,000, silica containing dry silica having an average primary particle size of 20 mμ, and hexamethylene diisocyanate as a curing agent. 3) Treatment of the outermost surface ・ Treatment A: Electrolytic stripping treatment at an electric current of 5 C / dm 2 in an aqueous solution of 1 mol / l sodium phosphate at pH 7 and liquid temperature 40 ° C ・ Treatment B: Lightly plated surface with Scotch bright Grinding process-Process C: Electrolytic peeling process + grinding process described above

【0013】表2における評価方法は以下の通りであ
る。 (1)内面側ヘム部耐食性 試料2枚を用いて有機皮膜を塗布した面を内面側として
ヘムモデルを作成し、浸漬型りん酸塩処理,及びカチオ
ン電着塗装を行なって、下記のサイクル腐食試験に供し
た。 4000サイクル後にヘムモデルを解体し、ヘム部の板
厚減少量を調査し、評価した。 ◎:0.1mm以下 ○:0.2mm以下 △:0.3mm以下 ×:0.3mm超 (2)内面側加工性 エリクセン9mm押出し後テーピング試験を行ない、評
価した。 ◎:剥離無し ○:極軽度の剥離 △:軽度の剥離 ×:剥離大 (3)内面側クロム溶出性 浸漬型りん酸塩処理工程で露出した総Cr量で評価し
た。 ◎:5mg/m2以下 ○:10mg/m2以下 △:20mg/m2以下 ×:20mg/m2超 (4)外面側耐チッピング性 浸漬型りん酸塩処理,カチオン電着塗装,及び中塗り,
上塗りを行なって、合計膜厚100μとし、試験片温度
−30℃でJIS7号砕石250gを150km/hr
の速度で衝突させ、テーピング試験後めっき剥離面積を
評価した。 ◎:3%以下 ○:5%以下 △:10%以下 ×:10%超 (5)外面側塗装後耐食性 浸漬型りん酸塩処理,カチオン電着塗装,及び中塗り,
上塗りを行なって、合計膜厚100μとし、地鉄に達す
るクロスカット疵を入れ、下記のサイクル腐食試験に供
した。 100サイクル後、クロスカット部のふくれ巾で評価し
た。 ◎:3mm以下 ○:5mm以下 △:8mm以下 ×:8mm超 (6)溶接性 先端径6mmφのCF型電極を用いて、加圧力200k
g,電流10kA,通電時間10サイクルで連続スポッ
ト溶接を行ない、連続打点数で評価した。 ◎:3000点以上 ○:2000点以上 △:1000点以上 ×:1000点未満
The evaluation methods in Table 2 are as follows. (1) Corrosion resistance of hem part on the inner surface side A heme model was prepared by using two samples with the surface coated with an organic film as the inner surface, and the immersion phosphate treatment and cationic electrodeposition coating were performed, and the following cycle corrosion test was performed. I went to After 4000 cycles, the hem model was disassembled, and the amount of reduction in plate thickness at the hem portion was investigated and evaluated. ⊚: 0.1 mm or less O: 0.2 mm or less Δ: 0.3 mm or less x: 0.3 mm or more (2) Inner surface side workability Eriksen 9 mm After extrusion, a taping test was performed and evaluated. ⊚: No exfoliation ○: Very slight exfoliation Δ: Mild exfoliation ×: Large exfoliation (3) Chromium elution property on the inner surface side The total amount of Cr exposed in the immersion type phosphate treatment step was evaluated. ◎: 5 mg / m 2 or less ○: 10 mg / m 2 or less △: 20 mg / m 2 or less ×: more than 20 mg / m 2 (4) External surface chipping resistance Immersion-type phosphate treatment, cationic electrodeposition coating, and medium Paint,
Top coat is applied to make the total film thickness 100μ, and 250g of JIS No. 7 crushed stone is 150km / hr at a test piece temperature of -30 ° C.
After the taping test, the area of plating peeling was evaluated. ◎: 3% or less ○: 5% or less △: 10% or less ×: more than 10% (5) Corrosion resistance after external surface coating Immersion-type phosphate treatment, cationic electrodeposition coating, and intermediate coating,
A top coat was applied to give a total film thickness of 100 μm, and a cross-cut flaw reaching the base steel was put in, and it was subjected to the following cycle corrosion test. After 100 cycles, the blister width of the cross cut portion was evaluated. ◎: 3 mm or less ○: 5 mm or less △: 8 mm or less ×: Over 8 mm (6) Weldability Using a CF type electrode with a tip diameter of 6 mmφ, a pressing force of 200 k
Continuous spot welding was performed at 10 g of current, 10 kA of current, and 10 cycles of energizing time, and the number of continuous dots was evaluated. ◎: 3000 points or more ○: 2000 points or more △: 1000 points or more ×: Less than 1000 points

【0014】表1−(3),表1−(4)の比較例につ
いて説明すると、比較例1はZn−Ni系合金めっき層
の付着量が少ないため、内外面とも耐食性が不良であ
る。比較例2はクロメート皮膜量が少ないため、有機皮
膜の密着性が不足し、結果的に内面側の耐食性と加工性
が不良であり、比較例3はクロメート皮膜量が多すぎる
ため、内面側加工性と溶接性が不良である。比較例4は
クロメート皮膜の水可溶分が多すぎるため、クロム溶出
性が不良である。比較例5は有機皮膜厚が少ないため、
内面側の耐食性と加工性が不良であり、比較例6は有機
皮膜厚が多すぎるため、内面側加工性と溶接性が不良で
ある。比較例7は有機皮膜中の樹脂分が少なくシリカが
多すぎるため内面側加工性が不良であり、比較例8は有
機皮膜中のシリカが少ないため内面側耐食性が不良であ
る。また比較例2〜5は外面側のNiめっき層の付着量
が少ないため、比較例6〜10は外面側のNiめっき層
がないため、何れも外面側の耐チッピング性が不良であ
る。比較例9,10はそれぞれ鋼板が超深絞り鋼板と高
張力鋼板であり、内面側にNiめっき層がないため、め
っき密着性が不足し、結果的に内面側加工性が不良であ
る。比較例11,12はそれぞれZnめっき,Zn−F
e合金めっきをベースとするものであるが、内面側耐食
性その他が不良である。これらに比較すると、本発明例
は内面側,外面側の性能において何れも良好な結果を示
した。具体的に説明すると、本発明例22〜25と26
〜29はそれぞれ超深絞り鋼板と高強度鋼板を素地鋼板
とするものであるが、内面側にNiめっき層を有するた
め、めっき密着性が良好であり、 結果的に内面側加工
性が優れる。内外面のNiめっき層にSを含有するもの
はNiめっき量が少なくても加工性ないしは耐チッピン
グ性がさらに優れる。本発明例15〜21と26〜29
はクロメート皮膜が電解型であるため、外面側Zn−N
i系合金めっき層最表面がクロメートで汚染されるが、
最表面の仕上げ処理(本発明例15,17,20,2
6,27)を行なったものは、無処理のもの(本発明例
16,18,19,21,28,29)に比べて塗装後
耐食性がさらに良好である。
The comparative examples of Table 1- (3) and Table 1- (4) will be described. In Comparative Example 1, the amount of Zn-Ni alloy plating layer deposited is small, and therefore the corrosion resistance is poor on both the inner and outer surfaces. In Comparative Example 2, since the amount of chromate film is small, the adhesion of the organic film is insufficient, resulting in poor corrosion resistance and workability on the inner surface. In Comparative Example 3, since the amount of chromate film is too large, the inner surface is processed. And weldability are poor. In Comparative Example 4, since the water-soluble content of the chromate film is too large, the chromium elution property is poor. Since Comparative Example 5 has a small organic film thickness,
The corrosion resistance and workability on the inner surface side are poor, and in Comparative Example 6, the organic film thickness is too large, and thus the inner surface side workability and weldability are poor. In Comparative Example 7, the resin content of the organic coating is small and the amount of silica is too large, so that the inner surface side processability is poor, and in Comparative Example 8, the organic coating has a small amount of silica, and thus the inner surface side corrosion resistance is poor. Further, Comparative Examples 2 to 5 have a small amount of the Ni plating layer on the outer surface side, and Comparative Examples 6 to 10 have no Ni plating layer on the outer surface side, and thus all have poor chipping resistance on the outer surface side. In Comparative Examples 9 and 10, the steel sheets are an ultra-deep drawn steel sheet and a high-tensile steel sheet, respectively, and since there is no Ni plating layer on the inner surface side, the plating adhesion is insufficient, and as a result, the inner surface side workability is poor. Comparative Examples 11 and 12 are Zn plating and Zn-F, respectively.
Although it is based on e-alloy plating, its inner surface corrosion resistance and other properties are poor. In comparison with these, the examples of the present invention showed good results in both the inner surface side and the outer surface side. More specifically, the present invention examples 22 to 25 and 26
Nos. 29 to 29 respectively use ultra-deep drawn steel sheets and high-strength steel sheets as base steel sheets, but since they have a Ni plating layer on the inner surface side, the plating adhesion is good, and as a result, the inner surface side workability is excellent. Those containing S in the Ni plating layers on the inner and outer surfaces are more excellent in workability or chipping resistance even if the Ni plating amount is small. Invention Examples 15 to 21 and 26 to 29
Since the chromate film is electrolytic, Zn-N on the outer surface side
The outermost surface of the i-based alloy plating layer is contaminated with chromate,
Finishing treatment of the outermost surface (Invention examples 15, 17, 20, 2)
6,27) has better corrosion resistance after coating than the untreated one (Invention Examples 16, 18, 19, 21, 28, 29).

【0015】[0015]

【表1−1】 [Table 1-1]

【0016】[0016]

【表2】 [Table 2]

【0017】[0017]

【表1−3】 [Table 1-3]

【0018】[0018]

【表1−4】 [Table 1-4]

【0019】[0019]

【表2−1】 [Table 2-1]

【0020】[0020]

【表2−2】 [Table 2-2]

【0021】[0021]

【発明の効果】以上述べた如く、本発明は、Zn−Ni
系合金めっきをベースとし、片側にクロメート皮膜,有
機皮膜を有する両面タイプの高耐食性表面処理鋼板であ
り、耐食性のみならず耐チッピング性,加工性,溶接性
に優れる。特に、自動車ボディーの内外面の要求特性を
同時に満足しうるものであることから、自動車材料とし
て好適である。
As described above, according to the present invention, the Zn--Ni
This is a double-sided, highly corrosion-resistant surface-treated steel sheet that has a chromate film and an organic film on one side, based on a system-based alloy plating, and is excellent not only in corrosion resistance, but also in chipping resistance, workability, and weldability. In particular, it is suitable as an automobile material because it can simultaneously satisfy the required characteristics of the inner and outer surfaces of the automobile body.

【0022】[0022]

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の高耐食性表面処理鋼板の構成を示す。FIG. 1 shows the structure of a highly corrosion-resistant surface-treated steel sheet according to the present invention.

【符号の説明】[Explanation of symbols]

1 鋼板 2 付着量10g/m2以上のZn−Ni系合金めっき
層 3 総Cr付着量10〜150mg/m2のクロメート
皮膜 4 膜厚0.3〜2μの有機皮膜 5 付着量0.05g/m2以上のNiめっき層 5′付着量0.01g/m2以上のNiめっき層 6 付着量10g/m2以上のZn−Ni系合金めっき
層である。
1 Steel plate 2 Zn-Ni-based alloy plating layer with an adhesion amount of 10 g / m 2 or more 3 Chromate film with a total Cr adhesion amount of 10 to 150 mg / m 2 4 Organic film with a film thickness of 0.3 to 2 μ 5 Adhesion amount of 0.05 g / Ni plating layer with m 2 or more 5 ′ Ni plating layer with adhesion amount of 0.01 g / m 2 or more 6 Zn-Ni alloy plating layer with adhesion amount of 10 g / m 2 or more.

Claims (4)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 自動車用鋼板において、自動車の内面を
構成する片面側に鋼板側から順に付着量10g/m
上のZn−Ni系合金めっき層、総Cr付着量10〜1
50mg/mのクロメート皮膜、膜厚0.3〜2μの
有機皮膜が形成され、自動車の外面を構成する反対面側
には鋼板側から順に付着量0.05g/m以上のNi
めっき層、付着量10g/m以上のZn−Ni系合金
めっき層が形成されたことを特徴とする高耐食性表面処
理鋼板。
1. A steel sheet for an automobile, wherein the inner surface of the automobile is
A Zn-Ni alloy plating layer having an adhesion amount of 10 g / m 2 or more, and a total Cr adhesion amount of 10 to 1 on the one surface side, which is formed, in order from the steel plate side.
A chromate film of 50 mg / m 2 and an organic film having a film thickness of 0.3 to 2 μ are formed, and the amount of adhesion is 0.05 g / m 2 or more in order from the steel plate side on the side opposite to the outer surface of the automobile. Ni
A highly corrosion-resistant surface-treated steel sheet having a plated layer and a Zn-Ni based alloy plated layer having an adhesion amount of 10 g / m 2 or more.
【請求項2】 自動車用鋼板において、自動車の内面を
構成する片面側に鋼板側から順に付着量0.01g/m
以上のNiめっき層、付着量10g/m2以上のZn
−Ni系合金めっき層、総Cr付着量10〜150mg
/mのクロメート皮膜、膜厚0.3〜2μの有機皮膜
が形成され、自動車の外面を構成する反対面側には鋼板
側から順に付着量0.05g/m以上のNiめっき
層、付着量10g/m以上のZn−Ni系合金めっき
層が形成されたことを特徴とする高耐食性表面処理鋼
板。
2. A steel sheet for an automobile, wherein the inner surface of the automobile is
Adhesion amount 0.01g / m in order from the steel plate side to the one side that constitutes
2 or more Ni plating layer, Zn with an adhesion amount of 10 g / m 2 or more
-Ni-based alloy plating layer, total Cr deposit 10-150 mg
/ M 2 chromate film, an organic film having a film thickness of 0.3 to 2μ is formed, the Ni plating layer having an adhesion amount of 0.05 g / m 2 or more in order from the steel plate side on the opposite surface side that constitutes the outer surface of the automobile , A highly corrosion-resistant surface-treated steel sheet having a Zn-Ni alloy plating layer having an adhesion amount of 10 g / m 2 or more.
【請求項3】 クロメート皮膜が水可溶分5%以下の難
溶性クロメート皮膜である請求項1及び2記載の高耐食
性表面処理鋼板。
3. The highly corrosion-resistant surface-treated steel sheet according to claim 1, wherein the chromate film is a poorly soluble chromate film having a water-soluble content of 5% or less.
【請求項4】 有機皮膜がエポキシ樹脂を30重量%
以上とシリカを5〜50重量%を含有する有機皮膜であ
る請求項1及び2記載の高耐食性表面処理鋼板。
4. The organic film contains 30% by weight of epoxy resin.
The high-corrosion-resistant surface-treated steel sheet according to claim 1 or 2, which is an organic coating containing the above and 5 to 50% by weight of silica.
JP3026701A 1991-01-29 1991-01-29 Highly corrosion resistant surface treated steel sheet Expired - Lifetime JP2532999B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3026701A JP2532999B2 (en) 1991-01-29 1991-01-29 Highly corrosion resistant surface treated steel sheet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3026701A JP2532999B2 (en) 1991-01-29 1991-01-29 Highly corrosion resistant surface treated steel sheet

Publications (2)

Publication Number Publication Date
JPH04289191A JPH04289191A (en) 1992-10-14
JP2532999B2 true JP2532999B2 (en) 1996-09-11

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Country Link
JP (1) JP2532999B2 (en)

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Publication number Priority date Publication date Assignee Title
JP2010270353A (en) * 2009-05-19 2010-12-02 Nippon Steel Corp Plated steel material excellent in glossy appearance and corrosion resistance, and method of manufacturing the same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5845396A (en) * 1981-09-11 1983-03-16 Nippon Steel Corp Ni-zn alloy plated steel plate for fuel vessel
JPS59116397A (en) * 1982-12-21 1984-07-05 Sumitomo Metal Ind Ltd Corrosion preventive steel sheet having high corrosion resistance
JPS60128286A (en) * 1983-12-14 1985-07-09 Sumitomo Metal Ind Ltd Double plated steel sheet
JPS616295A (en) * 1984-06-21 1986-01-11 Sumitomo Metal Ind Ltd Lamination-plated steel sheet
JPS62294197A (en) * 1986-06-12 1987-12-21 Sumitomo Metal Ind Ltd Rustproof steel sheet for automobile and its production
JPS6335798A (en) * 1986-07-31 1988-02-16 Nippon Steel Corp Organic composite steel sheet having excellent cation electrodeposition paintability
JPS63143270A (en) * 1986-12-04 1988-06-15 Kawasaki Steel Corp Highly corrosion resistant organic coated steel sheet having excellent baking hardenability
JPS642670A (en) * 1987-06-26 1989-01-06 Ikuyo Kiyoshima Passing assisting tool letting water flowing inside
JPH01209133A (en) * 1988-02-18 1989-08-22 Nippon Steel Corp Highly corrosion-resistant double-layer composite plated steel pate

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