JP2525545B2 - Ceramic fiber-module - Google Patents

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a ceramic fiber module used as a lining material for various heating furnaces.

[0002]

2. Description of the Related Art As a lining material for various atmosphere furnaces, heating furnaces, etc., from the viewpoint of energy saving and low inertia (low heat storage), a module using ceramic fiber with high heat insulation and small heat capacity is widely used. It is supposed to be done.

This type of module is, for example, as shown in FIG. 4, 300 × 300 (mm), and has a thickness of 25 or 50.
A plurality of brackets of the same quality having a size of about (mm) are laminated to form a block-shaped ceramic fiber module 1, 1 ... Inside the iron shell 2 of the furnace. The inner surface of the furnace is configured by sequentially arranging and welding and fixing them with a welding gun.

When the module 1 is arranged, it is desirable to use the surface of the blanket where the end surface of the fiber appears as the operating surface 1a in order to prevent the generation of gaps due to the effect of suppressing the shrinkage of the fiber, and to operate the fiber end of the fiber. The surface is more wind resistant to the gas flow in the furnace,
It is tough.

The conventional ceramic fiber module is generally made of an amorphous alumina / silica fiber blanket because the cost is high if a crystalline ceramic fiber blanket is used as a material.

[0006]

However, in a module in which amorphous alumina / silica fiber blankets are laminated, when applied to a heating furnace at 1200 to 1250 ° C., the module is made of the above-mentioned fiber for 1500 ° C. as a material. , The shrinkage 4 due to recrystallization sintering occurs from about 900 ° C., the volume stability is poor in long-term use, and further the transition from amorphous to crystalline occurs mainly in the central part of the module (the position indicated by the dotted line in FIG. 4). ), The blanket was cut, and there was a problem that peeling was likely to occur.

In view of the above, an object of the present invention is to provide a ceramic fiber module in which a blanket does not cause a gap due to shrinkage even when used for a long period of time and the blanket is not cut off.

[0008]

As a means for solving the problems of the above-mentioned conventional techniques, the present invention is to mount a plurality of ceramic fiber blankets with built-in mounting metal fittings inside to form a block shape of a predetermined shape. In the ceramic fiber module used as the lining material of the furnace, the ceramic fiber blanket has a crystalline ceramic fiber blanket and an amorphous ceramic fiber blanket, and these blankets are laminated in combination. .

[0009]

With the above structure, when the amorphous fiber blanket is sintered and shrinks, the shrinkage is compensated by the expansion and restoring force of the crystalline fiber blanket, and the volume stability of the entire module is secured. As a result, the crystalline fiber blanket prevents the cut-off from occurring in the central portion of the module due to the transition from amorphous to crystalline, and enables long-term use.

[0010]

DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below with reference to the embodiments shown in the drawings.

FIG. 1 shows an embodiment of a ceramic fiber module 5 according to the present invention, which has an outer shell of 300 ×.
Approximately 300 (mm) and a thickness of about 25 mm, a crystalline fiber blanket 6, 6 ... and an amorphous fiber blanket 7, 7 ... The mounting metal fittings 3 similar to the above are built in and alternately laminated to form a block shape.

Alumina fibers are used as the material of the crystalline fiber blanket 6, and alumina is used as the material of the amorphous fiber blanket 7.
Silica fibers are used.

The relationship between the heating temperature and the tensile strength of the crystalline ceramic fiber blanket 6 and the amorphous ceramic fiber blanket 7 is as shown in the graph of FIG. 7, the tensile strength of amorphous is further decreased when the temperature exceeds 1000 ° C.
When it reaches 1400 ° C., it drops to 0.2 kg / cm ² or less.

FIG. 2 shows another modified example, in which the amorphous fiber blanket 7 is laminated on both sides of the crystalline fiber blanket 6 to form a unit 8 and a plurality of the units 8 are laminated. It is formed in a block shape. Module 5 thus formed
Is welded and fixed to the iron shell 5 of the furnace by the mounting bracket 3 as in the conventional case, and the adjacent module 5 has its blanket 6,
7 are sequentially arranged and constructed in a compressed state in the stacking direction of 7.

When the operating surface of the module 5 is heated, the amorphous fiber blankets 7, 7 ... Sinter and shrink as shown in an enlarged view in FIG. The quality fiber blankets 6, 6 ...
It adheres so as to compensate for the shrinkage of 7 ..., and no gap is formed between the fiber blankets.

When the conventional module is used, the above-mentioned FIG.
As shown by the dotted line in Fig. 3, there are cases where the amorphous part (A) cuts off at the transitional part to the crystalline part (B), and it may peel off. It is possible to secure durability over the entire range.

An actual use test showed that when a module for which a fiber blanket made of amorphous 1400 ° C. alumina / silica was laminated was applied to the ceiling of a heating furnace for forging, it was not The fiber was cut at a position (dotted line position in FIG. 4) inside about 100 mm from the heating surface (iron side), and the surface layer portion dropped.

On the other hand, the module 5 according to the present invention is applied to an amorphous fiber blanket 7,7.
...... The fiber of the crystalline fiber blanket 6, 6 ... is strongly pulled even when the fiber embrittlement of ... occurs, and the load is not applied to the amorphous fiber blanket 7, 7 ..., as shown in Fig. 3. The crystalline fiber blankets 6, 6 ... Hold the amorphous fiber blankets 7, 7 ,.

[0019]

As described above, according to the present invention, the amorphous fiber blanket and the crystalline fiber blanket are combined and laminated to form a module. Shrinkage due to sintering is supplemented by the expansion and restoring force of the crystalline fiber blanket. Even if a relatively inexpensive amorphous fiber blanket is used, the volume stability is excellent and the amorphous fiber blanket is separated and dropped. As a result, it is possible to prevent stable use and enable stable use over a long period of time.

[Brief description of drawings]

FIG. 1 is a perspective view showing an embodiment of a module according to the present invention.

FIG. 2 is a perspective view showing another embodiment of the present invention.

FIG. 3 is an explanatory view showing an operation according to the present invention.

FIG. 4 is an explanatory diagram showing a structure of a conventional ceramic fiber module and problems caused by the structure.

FIG. 5 is a graph showing the relationship between the heating temperature and tensile strength of crystalline and amorphous fiber blankets.

[Explanation of symbols]

 1,5 Ceramic fiber module 3 Mounting bracket 6 Crystalline fiber blanket 7 Amorphous fiber blanket 8 Unit

Claims (4)

(57) [Claims] 1. A ceramic fiber module in which a plurality of ceramic fiber blankets having a mounting metal fitting built therein are laminated to form a block of a predetermined shape as a lining material for a furnace, wherein the ceramic fiber blanket is a crystalline ceramic. A ceramic fiber module comprising a fiber blanket and an amorphous ceramic fiber blanket, wherein these blankets are combined and laminated. 2. The ceramic fiber module according to claim 1, wherein the crystalline blanket is an alumina fiber blanket and the amorphous blanket is an alumina / silica fiber blanket. 3. The ceramic fiber module according to claim 1, wherein the crystalline blanket and the amorphous blanket are alternately laminated. 4. The ceramic fiber module according to claim 1, wherein a unit in which a crystalline blanket is sandwiched and an amorphous blanket is laminated on both sides thereof is provided, and a plurality of these units are laminated.