JP2523461Y2 - Manufacturing equipment for intermittently exposed conductor wires - Google Patents
Manufacturing equipment for intermittently exposed conductor wiresInfo
- Publication number
- JP2523461Y2 JP2523461Y2 JP3562790U JP3562790U JP2523461Y2 JP 2523461 Y2 JP2523461 Y2 JP 2523461Y2 JP 3562790 U JP3562790 U JP 3562790U JP 3562790 U JP3562790 U JP 3562790U JP 2523461 Y2 JP2523461 Y2 JP 2523461Y2
- Authority
- JP
- Japan
- Prior art keywords
- conductor wire
- exposed conductor
- intermittently
- conductor
- intermittently exposed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Insulated Conductors (AREA)
- Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)
Description
【考案の詳細な説明】 [産業上の利用分野] 本考案は間欠露出導体電線の製造装置に関し、特にテ
ープ状の間欠露出導体電線の表裏から課電して発生する
スパークにより非絶縁を検出する絶縁試験部を備えた間
欠露出導体電線の製造装置に関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention relates to an apparatus for manufacturing an intermittently exposed conductor wire, and particularly detects non-insulation by a spark generated by applying power from the front and back of a tape-shaped intermittently exposed conductor wire. The present invention relates to an apparatus for manufacturing an intermittently exposed conductor wire having an insulation test section.
[従来の技術及び考案が解決すべき課題] 従来から、電子機器間の接続にテープ状電線を用いる
場合、その端末にコネクタプラグを接続せずにテープ状
電線の導体を露出させ、片面に補強材を取着させ、直接
ソケットへ差込む方法が取られている。このような端末
処理されたテープ状電線を製造するには、第4図に示す
ように、窓2を所望の間隔で設けた窓付絶縁テープ3と
窓2を設けない窓なし絶縁テープ3で表裏から導体1を
挾着して導体露出部4及び絶縁部5を備える連続した間
欠露出導体電線6を作成する。その後、窓2に対応する
位置における窓なし絶縁テープ3に補強材7を貼着して
露出した導体1の補強を行なうと共に、窓2の両端線a
−a′でカットし、その後導体露出部4の中心線b−
b′でカットし、第5図に示すような個々の端末導体1
が露出した端末処理電線8を得るものである。[Problems to be solved by conventional technology and invention] Conventionally, when a tape-like electric wire is used for connection between electronic devices, a conductor of the tape-like electric wire is exposed without connecting a connector plug to a terminal thereof, and reinforced on one side. The method of attaching a material and inserting it directly into a socket has been adopted. In order to manufacture such an end-treated tape-shaped electric wire, as shown in FIG. 4, a window-mounted insulating tape 3 having windows 2 provided at desired intervals and a windowless insulating tape 3 having no windows 2 are provided. A continuous intermittently exposed conductor wire 6 having a conductor exposed portion 4 and an insulating portion 5 is formed by sandwiching the conductor 1 from the front and back. Thereafter, a reinforcing material 7 is adhered to the windowless insulating tape 3 at a position corresponding to the window 2 to reinforce the exposed conductor 1 and to form both end lines a of the window 2.
-A ', and then the center line b-
b 'and cut the individual terminal conductors 1 as shown in FIG.
Is obtained to expose the terminal-treated electric wire 8.
一方、このような間欠露出部を有しない電線の製造中
における通常の絶縁試験においては、例えば数10ボルト
に課電した触子を通過させて非絶縁箇所があれはスパー
クを生じさせて目認したり或いは電流計を挿設し、その
針の振れを読取ったりして絶縁試験を行なっている。し
かしながら、上記のような端末処理電線の製造中の絶縁
試験は導体露出部が間欠的に設けられているため行なえ
ず、個々の製品になった状態の単体テストしか絶縁試験
を行なうことができなかった。このため連続的に試験が
できず、能率が非常に悪いという難点があった。On the other hand, in a normal insulation test during the manufacture of such an electric wire having no intermittent exposed portion, for example, a non-insulated portion is allowed to pass through a stylus impressed to several tens of volts, and a spark is generated. Or by inserting an ammeter and reading the deflection of the needle to perform an insulation test. However, the insulation test during the production of the above-described terminal-treated electric wire cannot be performed because the conductor exposed portion is provided intermittently, and the insulation test can be performed only in a unit test in an individual product state. . For this reason, there was a drawback that the test could not be performed continuously and the efficiency was very poor.
本考案はこのような難点を解消するためなされたもの
で、間欠露出導体電線を連続的に絶縁試験可能な絶縁試
験部を備えた間欠露出導体電線の製造装置を提供するこ
とを目的とする。The present invention has been made to solve such a problem, and an object of the present invention is to provide a manufacturing apparatus for an intermittently exposed conductor wire having an insulation test section capable of continuously performing an insulation test on the intermittently exposed conductor wire.
[課題を解決するための手段] この目的を達成するため、本考案の間欠露出導体電線
の製造装置は、複数本の導体を並列に供給する導体供給
体と、前記導体を挾着する絶縁体を供給する絶縁体供給
体と、前記絶縁体に導体露出部を形成する矩形状の窓を
設ける開窓装置と、前記導体及び前記絶縁体を一体化し
て間欠露出導体電線を形成する加熱ロールと、前記間欠
露出導体電線の巻取機とを備えた間欠露出導体電線の製
造装置において、前記加熱ロールと前記巻取機との間
に、前記間欠露出導体電線の上下に対向配置され,それ
自身に当該間欠露出導体電線に向けて電極触子が植設さ
れた電極と、前記間欠露出導体電線の前記導体露出部の
始端と終端とを検出するセンサとからなり、該センサが
前記始端を検出すると前記間欠露出導体電線への通電を
回避し、前記センサが前記終端を検出すると前記間欠露
出導体電線に通電する絶縁試験部とを設けものである。[Means for Solving the Problems] In order to achieve this object, an apparatus for manufacturing an intermittently exposed conductor wire according to the present invention includes a conductor supplier for supplying a plurality of conductors in parallel, and an insulator for clamping the conductors. An insulator supply body that supplies a, a window opening device that provides a rectangular window that forms a conductor exposed portion in the insulator, and a heating roll that integrates the conductor and the insulator to form an intermittently exposed conductor wire. A manufacturing apparatus for an intermittent exposed conductor wire, comprising a winding machine for the intermittent exposed conductor wire, wherein the intermittently exposed conductor wire is disposed above and below the intermittently exposed conductor wire between the heating roll and the winding machine. An electrode in which an electrode contactor is implanted toward the intermittently exposed conductor wire, and a sensor for detecting a start end and an end of the conductor exposed portion of the intermittently exposed conductor wire, and the sensor detects the start end. Then to the intermittently exposed conductor wire And an insulation test section for supplying current to the intermittently exposed conductor wire when the sensor detects the termination.
[作用] 間欠的に導体が露出されたテープ状の電線の絶縁試験
を連続的に行なうのに、テープ状電線の表裏に設けた投
受光センサ等により、導体露出部を検知し、絶縁部では
課電電極に植設されたブラシ状の触子を当接して課電
し、導体露出部では触子を機械的に移動させ、当接を解
除するかあるいは電気的に通電を中止するかして絶縁試
験を行なうものである。このようにすることで端末処理
電線の単体に切断する前の間欠露出導体電線が製造中に
連続して絶縁試験を行なうことができる。[Operation] In order to continuously perform an insulation test on a tape-shaped electric wire having a conductor exposed intermittently, a conductor-exposed portion is detected by a light emitting / receiving sensor or the like provided on the front and back of the tape-shaped electric wire. A brush-like contact placed on the power-applying electrode is applied to apply electricity, and at the exposed conductor, the contact is moved mechanically to release the contact or to stop applying electricity. To perform an insulation test. In this manner, the insulation test can be performed continuously during the manufacture of the intermittently exposed conductor wire before cutting into the single terminal-treated wire.
[実施例] 以下、本考案の間欠露出導体電線の製造装置を適用し
た一実施例を図面を参照して説明する。[Embodiment] An embodiment to which the manufacturing apparatus for intermittently exposed conductor wires of the present invention is applied will be described below with reference to the drawings.
第1図に示すように、間欠露出導体電線の製造装置
は、製造ライン上流側に、導体1を供給する導体供給部
11と、この供給された導体1を挟持する熱融着性の絶縁
体である絶縁テープ31−1及び32−1を供給する絶縁体
供給体である絶縁テープ供給体31及び32とを有してい
る。絶縁テープ供給体31の近傍には、そこから供給され
る絶縁テープ31−1に第4図に示す窓2を形成する開窓
装置9が備えられている。窓2が形成された窓付絶縁テ
ープ31−1及び窓2が設けられない窓なし絶縁テープ32
−1が導体1を挾持して互に熱融着されるように加熱を
行なう加熱ロール10が絶縁テープと導体の接合箇所に設
けられている。窓2が開けられたため導体露出部4及び
絶縁部5を有するように形成された間欠露出導体電線の
導体露出部4を補強する補強材7(第5図)を供給する
補強材供給体71が加熱ロール10の製造ライン下流側に備
えられている。補強材供給体71からの補強材7は図示の
ように導体露出部4の裏面側に供給され、補強材7は間
欠露出導体電線の幅長さにカッター72で切断され、加熱
ロール12に導かれるようになっている。加熱ロール12に
は絶縁試験部13が連結装備されており、これによって後
述するように間欠露出導体電線を連続的に絶縁試験を行
なうようになっている。As shown in FIG. 1, an apparatus for manufacturing an intermittently exposed conductor wire includes a conductor supply unit for supplying a conductor 1 upstream of a production line.
11 and insulating tape supply units 31 and 32 which are insulation supply units for supplying insulation tapes 31-1 and 32-1 which are heat-fusible insulations sandwiching the supplied conductor 1. ing. In the vicinity of the insulating tape supply body 31, there is provided a window opening device 9 for forming the window 2 shown in FIG. 4 in the insulating tape 31-1 supplied therefrom. Insulating tape 31-1 with window on which window 2 is formed and insulating tape 32 without window without window 2
A heating roll 10 is provided at the joint between the insulating tape and the conductor so as to heat the conductor 1 so as to be heat-fused together with the conductor 1 held therebetween. Since the window 2 is opened, the reinforcing member supply body 71 that supplies the reinforcing member 7 (FIG. 5) for reinforcing the conductor exposed portion 4 of the intermittently exposed conductor wire formed to have the conductor exposed portion 4 and the insulating portion 5 is provided. The heating roll 10 is provided downstream of the production line. The reinforcing material 7 from the reinforcing material supply body 71 is supplied to the back side of the conductor exposed portion 4 as shown in the figure, and the reinforcing material 7 is cut by the cutter 72 to the width of the intermittently exposed conductor wire and guided to the heating roll 12. It is supposed to be. The heating roll 12 is provided with an insulation test section 13 so as to continuously perform an insulation test on the intermittently exposed conductor wire as described later.
カッター14は窓2の両側を第4図に示すようにa−
a′線で切断する機能を有し、巻取機15は絶縁試験済み
の製品を巻取るものである。The cutter 14 is provided on both sides of the window 2 as shown in FIG.
It has a function of cutting along the line a ', and the winding machine 15 is for winding the product which has been subjected to the insulation test.
絶縁試験部13は第2図に示すように対向配置され、そ
れぞれブラシ状の触子17を植設した一方及び他方の電極
16−1、16−2と、各電極16−1、16−2を必要に応じ
て上下動させるエアシリンダで構成された垂直方向駆動
機構22、22と、前記各電極16−1、16−2の両側に設け
られ前記各触子17、17間に導かれる間欠露出導体電線6
の露出部始端と終端とを検出し、その検出信号を出力す
る光電ランプ18とセンサ19とからなる露出部検知手段50
と、この露出部検知手段50に連結装備され前記露出部検
知手段50からの検出信号に基づいて検出信号が「始端」
検知情報の場合エアシリンダ22を作動させ触子17、17を
間欠露出導体電線6の表裏に接触させ、「終端」検知情
報の場合エアシリンダ22を初期状態に戻し触子17を間欠
露出導体電線6に非接触とする機能をもつマイクロコン
ピュータ等で構成された制御手段CPUとにより構成され
ている。As shown in FIG. 2, the insulation test sections 13 are arranged to face each other, and each of the one and the other electrodes on which a brush-like touch element 17 is implanted.
16-1, 16-2, a vertical driving mechanism 22, 22 composed of an air cylinder for moving the electrodes 16-1, 16-2 up and down as necessary, and the electrodes 16-1, 16- The intermittently exposed conductor wires 6 provided on both sides of the wire 2 and guided between the contactors 17, 17
An exposed portion detecting means 50 comprising a photoelectric lamp 18 and a sensor 19 for detecting a starting end and an ending end of the exposed portion and outputting a detection signal.
A detection signal based on the detection signal from the exposed portion detecting means 50 connected to the exposed portion detecting means 50,
In the case of detection information, the air cylinder 22 is actuated to bring the tentacles 17, 17 into contact with the front and back of the intermittently exposed conductor wire 6, and in the case of "end" detection information, the air cylinder 22 is returned to the initial state and the tentacle 17 is intermittently exposed conductor wire. 6 and a control means CPU constituted by a microcomputer or the like having a function of making it non-contact.
このような絶縁試験部13において、間欠露出導体電線
6の導体露出部4の終端21を光電ランプ18からの透過光
で光電センサ19が検知し、検知信号を制御手段CPUに送
出する。制御手段CPUはこの検知信号を駆動機構22に出
力し、触子17が絶縁テープ31−1、32−1の表面に当接
するよう電極16を移動させる。電極16は常時通電させて
おり、絶縁部5に亀裂等があればスパークが生じるよう
な電圧を荷電する。スパークは目認あるいは電流計(図
示せず)で確認できる。そして、間欠露出導体電極6が
移動され、光電センサ19が導体露出部4の始端20を検知
し、検知信号が制御手段CPUに送出されると制御手段CPU
は駆動機構22を作動させ触子17を間欠露出導体電線6か
ら離し、触子17からスパークが生じない距離に移動させ
る。このようにすることで間欠露出導体電線を連続的に
移動させながら絶縁試験を行なうことができる。In such an insulation test section 13, the photoelectric sensor 19 detects the end 21 of the conductor exposed portion 4 of the intermittently exposed conductor wire 6 by the transmitted light from the photoelectric lamp 18, and sends a detection signal to the control means CPU. The control means CPU outputs this detection signal to the drive mechanism 22, and moves the electrode 16 so that the stylus 17 contacts the surface of the insulating tapes 31-1, 32-1. The electrode 16 is always energized, and is charged with a voltage that causes sparking if the insulating portion 5 has a crack or the like. The spark can be confirmed visually or by an ammeter (not shown). Then, the intermittently exposed conductor electrode 6 is moved, the photoelectric sensor 19 detects the start end 20 of the conductor exposed portion 4, and when the detection signal is sent to the control means CPU, the control means CPU
Actuates the drive mechanism 22 to separate the tentacle 17 from the intermittently exposed conductor wire 6 and to move it from the tentacle 17 to a distance at which spark does not occur. By doing so, the insulation test can be performed while continuously moving the intermittently exposed conductor wire.
また他の絶縁試験装置として、第3図に示すように、
間欠露出導体電線6の導体露出部4の始端20を光電ラン
プ18からの光を受光して光電センサ19が検出すると、光
電センサ19は検知信号を制御手段CPUに送出し、制御手
段CPUの出力信号により電極16に課電を停止するスイッ
チ23を設けてもよい。スイッチ23は光電センサ19が導体
露出部4の終端21を検出すると制御手段CPUに送出され
る信号によりオンするようになっている。このような電
極16の絶縁部では通電をオン、導体露出部では通電をオ
フすることにより触子17は定位置に設置して絶縁試験を
連続的に行なうことができる。As another insulation test apparatus, as shown in FIG.
When the photoelectric sensor 19 detects the start end 20 of the conductor exposed portion 4 of the intermittently exposed conductor wire 6 by receiving light from the photoelectric lamp 18, the photoelectric sensor 19 sends a detection signal to the control means CPU, and outputs the detection signal to the control means CPU. A switch 23 for stopping power application to the electrode 16 by a signal may be provided. The switch 23 is turned on by a signal sent to the control means CPU when the photoelectric sensor 19 detects the end 21 of the conductor exposed portion 4. The energization is turned on in the insulating portion of the electrode 16 and the energization is turned off in the exposed portion of the conductor, so that the probe 17 can be installed at a fixed position and the insulation test can be continuously performed.
以上に説明した例は本考案の一実施例であって本考案
はこれに限定されるものではなく、導体露出部を検出す
るセンサも他の公知のものであってもよく、また触子を
移動させる駆動機構もエアシリンダに限定されるもので
はなく、触子を電気的あるいは機械的に露出導体から回
避するものならば何れの形式も採用できる。The above-described example is an embodiment of the present invention, and the present invention is not limited to this. The sensor for detecting the conductor exposed portion may be another known sensor. The driving mechanism for moving is not limited to the air cylinder, and any type can be adopted as long as the contact is electrically or mechanically avoided from the exposed conductor.
[考案の効果] 以上の説明からも明らかなように、本考案の間欠露出
導体電線の製造装置によれば、絶縁体の触子を電気的あ
るいは機械的に導体露出部から回避する絶縁試験部を設
けたため、間欠露出導体電線においても製造中に連続的
に絶縁試験を行なうことができ、個々の単体に切断した
後に絶縁試験を行なう必要がなく、検査に必要な時間も
短時間で済み製造効率を大幅に向上させることができ
る。[Effects of the Invention] As is clear from the above description, according to the apparatus for manufacturing an intermittently exposed conductor wire of the present invention, an insulation test section that electrically or mechanically avoids a contactor of an insulator from an exposed conductor section. Insulation test can be performed continuously during manufacturing even for intermittently exposed conductor wires, eliminating the need to perform an insulation test after cutting into individual pieces, and shortening the time required for inspection. Efficiency can be greatly improved.
第1図は本考案による間欠露出導体電線の製造装置にお
ける一実施例の構成図、第2図は第1図に示す製造装置
の要部を示す説明図、第3図は本考案による間欠露出導
体電線の製造装置における他の実施例の要部を示す説明
図、第4図は従来例及び本考案に係わる間欠露出導体電
線の正面図、第5図は従来例及び本考案に係わる間欠露
出導体電線の側面図である。 2……窓 31、32……絶縁テープ供給体(絶縁体供給体) 31−1、32−1……絶縁テープ(絶縁体) 4……導体露出部 6……間欠露出導体電線 9……開窓装置 10……加熱ロール 13……絶縁試験部 15……巻取機 17……触子 19……光電センサ(センサ) 20……始端 21……終端FIG. 1 is a block diagram of one embodiment of an apparatus for manufacturing an intermittently exposed conductor wire according to the present invention, FIG. 2 is an explanatory view showing a main part of the manufacturing apparatus shown in FIG. 1, and FIG. 3 is an intermittent exposure according to the present invention. FIG. 4 is an explanatory view showing a main part of another embodiment of a conductor wire manufacturing apparatus, FIG. 4 is a front view of a conventional example and an intermittently exposed conductor wire according to the present invention, and FIG. 5 is an intermittent exposure according to a conventional example and the present invention. It is a side view of a conductor electric wire. 2 Windows 31 and 32 Insulation tape supply (insulator supply) 31-1, 32-1 Insulation tape (insulator) 4 Conductor exposed portion 6 Intermittent exposed conductor wire 9 Window opening device 10 Heating roll 13 Insulation test section 15 Winding machine 17 Contact element 19 Photoelectric sensor (sensor) 20 Start end 21 End
Claims (1)
と、前記導体を挾着する絶縁体を供給する絶縁体供給体
と、前記絶縁体に導体露出部を形成する矩形状の窓を設
ける開窓装置と、前記導体及び前記絶縁体を一体化して
間欠露出導体電線を形成する加熱ロールと、前記間欠露
出導体電線の巻取機とを備えた間欠露出導体電線の製造
装置において、前記加熱ロールと前記巻取機との間に、
前記間欠露出導体電線の上下に対向配置され,それ自身
に当該間欠露出導体電線に向けて電極触子が植設された
電極と、前記間欠露出導体電線の前記導体露出部の始端
と終端とを検出するセンサとからなり、該センサが前記
始端を検出すると前記間欠露出導体電線への通電を回避
し、前記センサが前記終端を検出すると前記間欠露出導
体電線に通電する絶縁試験部とを設けたことを特徴とす
る間欠露出導体電線の製造装置。1. A conductor supplier for supplying a plurality of conductors in parallel, an insulator supplier for supplying an insulator sandwiching said conductors, and a rectangular window forming a conductor exposed portion in said insulator. A window opening device, a heating roll that integrates the conductor and the insulator to form an intermittently exposed conductor wire, and an intermittently exposed conductor wire manufacturing apparatus including a winding machine for the intermittently exposed conductor wire, Between the heating roll and the winding machine,
An electrode in which an electrode contactor is implanted on the intermittently exposed conductor wire so as to face the intermittently exposed conductor wire, and a start end and an end of the conductor exposed portion of the intermittently exposed conductor wire. And a sensor for detecting the start end of the intermittent exposed conductor wire to avoid energization when the sensor detects the start end, and an insulation test unit for energizing the intermittent exposed conductor wire when the sensor detects the end end. An apparatus for manufacturing an intermittently exposed conductor wire, characterized in that:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3562790U JP2523461Y2 (en) | 1990-04-02 | 1990-04-02 | Manufacturing equipment for intermittently exposed conductor wires |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3562790U JP2523461Y2 (en) | 1990-04-02 | 1990-04-02 | Manufacturing equipment for intermittently exposed conductor wires |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH03126314U JPH03126314U (en) | 1991-12-19 |
JP2523461Y2 true JP2523461Y2 (en) | 1997-01-22 |
Family
ID=31541147
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3562790U Expired - Lifetime JP2523461Y2 (en) | 1990-04-02 | 1990-04-02 | Manufacturing equipment for intermittently exposed conductor wires |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2523461Y2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR200472670Y1 (en) * | 2012-12-05 | 2014-05-19 | 김효은 | Sauce Bottle |
-
1990
- 1990-04-02 JP JP3562790U patent/JP2523461Y2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH03126314U (en) | 1991-12-19 |
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