JP2512240B2 - Rough rolling method for Z-shaped steel sheet pile - Google Patents
Rough rolling method for Z-shaped steel sheet pileInfo
- Publication number
- JP2512240B2 JP2512240B2 JP5140591A JP5140591A JP2512240B2 JP 2512240 B2 JP2512240 B2 JP 2512240B2 JP 5140591 A JP5140591 A JP 5140591A JP 5140591 A JP5140591 A JP 5140591A JP 2512240 B2 JP2512240 B2 JP 2512240B2
- Authority
- JP
- Japan
- Prior art keywords
- rolling
- flange
- shaped
- slab
- steel sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Metal Rolling (AREA)
- Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は連続鋳造による鋳片から
製造するZ形鋼矢板の圧延方法に係る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for rolling a Z-shaped steel sheet pile manufactured from a slab by continuous casting.
【0002】[0002]
【従来の技術】従来、Z形鋼矢板の圧延製造方法は、均
熱炉などで加熱された鋼塊を図2に示される圧延機列の
分塊圧延機11で10パス程度のブルーミングを施した
矩形断面の造形角形鋼片21(図3参照)を用い、各ロ
ール孔型23〜32(図3(B)〜(K))によって圧
延され、最終のロール孔型33(図3(L))によりZ
形鋼矢板34が得られる。図3(A)の点線は圧延前の
孔型23を示す。造形角鋼片21は図3(A)に点線で
示される孔型23において上下ロールの隙間をパス毎に
小さくする圧延を数回繰り返して所定の厚みとする。こ
の圧延では、圧延材が圧下によって、上下の孔型の間に
咬み出しが生じるため、厚み方向の圧下を2〜3パス行
うと圧延材を90度回転してエッジングパスを行う必要
がある。2. Description of the Related Art Conventionally, in a Z-shaped steel sheet pile rolling manufacturing method, a steel ingot heated in a soaking furnace or the like is bloomed for about 10 passes by a slab mill 11 in a rolling mill train shown in FIG. Using the shaped rectangular steel slab 21 (see FIG. 3) having a rectangular cross-section, rolled by the roll dies 23 to 32 (FIGS. 3B to 3K), the final roll dies 33 (FIG. )) By Z
The shaped steel sheet pile 34 is obtained. The dotted line in FIG. 3 (A) shows the die 23 before rolling. The shaped square steel piece 21 is subjected to rolling for several passes to reduce the gap between the upper and lower rolls in the hole die 23 shown by a dotted line in FIG. In this rolling, since the rolled material is bitten between the upper and lower mold cavities due to the rolling reduction, if the rolling in the thickness direction is performed for 2 to 3 passes, it is necessary to rotate the rolled material by 90 degrees to perform the edging pass.
【0003】このエッジング圧延の後は圧延材を270
度回転してエッジング圧延前の姿勢に戻し、再度圧延を
行う。このようにして孔型23では厚み方向の圧延とエ
ッジング圧延を繰り返し、総計10〜20回のパス回数
によって所定の形状とされる。次いで図3(C)に示さ
れる孔型24による圧延が行われるが、この孔型24に
おいては通常3〜5回のパス回数で所定の形状とされ、
この孔型24によってZ形鋼矢板用の粗形鋼片25が得
られる。粗形鋼片25は分塊圧延機11における最終断
面形状であり、この粗形鋼片25は鋼塊および分塊圧延
中に発生した疵の手入れが必要であり、その後、図2に
示される加熱炉12で再加熱し、形鋼圧延機群に送られ
る。形鋼圧延機群は粗圧延機13、中間圧延機14、お
よび仕上圧延機15から構成されている。上記圧延機群
により各ロール孔型26〜33に圧延材を通過させるこ
とにより、Z形鋼矢板34に形成する。After this edging rolling, the rolled material is 270
Rotate once to return to the posture before edging rolling, and perform rolling again. In this way, in the hole die 23, rolling in the thickness direction and edging rolling are repeated, and a predetermined shape is obtained by a total of 10 to 20 passes. Then, rolling is performed by the hole die 24 shown in FIG. 3 (C). In the hole die 24, a predetermined shape is usually formed by 3 to 5 passes.
With this hole die 24, a rough shaped steel piece 25 for a Z-shaped steel sheet pile is obtained. The rough shaped steel piece 25 is the final cross-sectional shape in the slab mill 11, and the rough shaped steel piece 25 requires care of the steel ingot and the flaws generated during the slab rolling, and then shown in FIG. It is reheated in the heating furnace 12 and sent to the shaped steel rolling mill group. The section rolling mill group includes a rough rolling mill 13, an intermediate rolling mill 14, and a finish rolling mill 15. The Z-shaped steel sheet pile 34 is formed by passing the rolled material through each of the roll die 26 to 33 by the rolling mill group.
【0004】上記したように矩形断面の鋼塊を素材とす
る場合と、連続鋳造H形鋳片を素材とする場合がある。
このH形鋳片を素材とする圧延方法は、図4に示すよう
に、まず、一対の平行配置されたフランジ42がウエブ
22で一体的に連結されたH形鋳片41を分塊圧延機1
1の孔形50、50a(図5参照)で、ウエブ43との
間に空所40、40aを形成するとともにフランジ42
先端部のみの薄肉圧延を行うと同時に両フランジ42を
拡開させてフランジ42外側に湾曲面51を形成した圧
延材52とする。As described above, there are cases where a steel ingot having a rectangular cross section is used as a material, and where continuous casting H-shaped slab is used as a material.
As shown in FIG. 4, the rolling method using this H-shaped slab as a raw material is as follows. First, as shown in FIG. 4, an H-shaped slab 41 in which a pair of parallelly arranged flanges 42 are integrally connected by a web 22 is a slab mill. 1
1 has a hole shape 50, 50a (see FIG. 5), a cavity 40, 40a is formed between the hole 43 and the web 43, and a flange 42 is formed.
Simultaneously with thin-wall rolling of only the tip portion, both flanges 42 are expanded to form a rolled material 52 in which a curved surface 51 is formed on the outside of the flange 42.
【0005】その後、図6に示すようにこの圧延材52
を転回して、フランジ42の外側面において突出してい
る部分53を上下平ロール54、54aの軽圧下によっ
て減面させ、湾曲面51を平坦化して、フランジ42の
巾出しが行われ、フランジ42の先端部をΔBだけ増加
するものである。(特公昭59−19765号公報)After that, as shown in FIG.
Is turned around, and the protruding portion 53 on the outer side surface of the flange 42 is reduced by lightly reducing the upper and lower flat rolls 54, 54a to flatten the curved surface 51, and the width of the flange 42 is extended. The leading end of is increased by ΔB. (Japanese Patent Publication No. 59-19765)
【0006】[0006]
【発明が解決しようとする課題】しかしながら、上記の
ようなZ形鋼矢板34の圧延方法のうち分塊圧延によっ
て、鋼塊から粗形鋼片25を得る圧延方法には下記のよ
うな種々の問題がある。 (イ)分塊圧延時の造形角形鋼片21の造形パス、エッ
ジングパスおよび鋼片の回転作業の負荷が大きく、圧延
能率が低い。 (ロ)分塊圧延時、造形角形鋼片21からの圧下が大き
く、変形の程度も大きいので圧延中に材料の捩れ、出曲
がりなどが発生し易く、ミスロールも発生する。 (ハ)分塊圧延時、変形程度が大きいことから疵の発生
が多く、粗形鋼片の手入が必要である。 (ニ)形鋼圧延機群13、14、15で圧延する前に再
度加熱する必要がある。 (ホ)上記の問題点に関連して鋼塊からの歩留りが低
い。However, among the rolling methods for the Z-shaped steel sheet pile 34 as described above, there are various rolling methods for obtaining the rough shaped steel slab 25 from the ingot by slab rolling as follows. There's a problem. (B) Modeling pass during slabbing, the shaping pass of the square billet 21, the edging pass, and the rotating work of the billet are heavy, and the rolling efficiency is low. (B) During the slabbing, since the rolling from the shaped rectangular steel slab 21 is large and the degree of deformation is large, the material is likely to be twisted and bent during rolling, and misrolls are also generated. (C) During slabbing, since the degree of deformation is large, many defects occur, and it is necessary to care for rough steel billets. (D) It is necessary to reheat before rolling by the shaped steel rolling mill groups 13, 14, and 15. (E) The yield from the steel ingot is low in relation to the above problems.
【0007】本発明はかかる事情に鑑みてなされたもの
で、圧延能率および鋼塊歩留りが向上され、また、鋼片
の手入れが必要なく、粗形鋼片の再加熱が不要であるZ
形鋼矢板の粗圧延方法を提供することを目的とする。The present invention has been made in view of the above circumstances. The rolling efficiency and the ingot yield are improved, and there is no need to care for the slab and reheating of the rough slab is unnecessary.
An object of the present invention is to provide a rough rolling method for shaped steel sheet piles.
【0008】[0008]
【課題を解決するための手段、作用】本発明によるZ形
鋼矢板の粗圧延方法は、連続鋳造H形鋳片を素材とし、
このH形鋳片の一方のフランジの一側先端部内側は急傾
斜をなし、他方のフランジの一側先端部内側は緩傾斜を
なしており、また前記一方のフランジの他側先端部内側
は緩傾斜をなし、他方のフランジの他側先端部内側は急
傾斜をなす孔型によって、巾広げを伴う圧下で孔型を充
満させて成形することを特徴とするものであるから、H
形鋳片の一方のフランジの一側はその先端部内側から巾
方向に押圧がかかるように圧下され、他方のフランジの
内側はその先端部内側に増肉するように圧下される。ま
た一方のフランジの他側はその先端部内側に増肉するよ
うに圧下され、他方のフランジの他側はその先端部内側
から巾方向に押圧がかかるように圧下される。したがっ
て、ウエブの相互に対向する面側で、互いに逆の巾方向
に向かうメタルフローが生じて、Z形に近い非対称鋼片
44への変形がスムースに進行する。A rough rolling method for a Z-shaped steel sheet pile according to the present invention uses a continuously cast H-shaped slab as a raw material,
The inside of one end of one flange of the H-shaped slab is steeply inclined, the inside of one end of the other flange is gently inclined, and the inside of the other end of the one flange is Since the inside of the other end of the other flange has a gentle inclination, the inside of the tip of the other side is steeply inclined, and is characterized in that the hole is filled under pressure with widening.
One side of one of the flanges of the shaped slab is pressed so that pressure is applied from the inside of its tip in the width direction, and the inside of the other flange is pressed so as to increase the thickness of the inside of its tip. Further, the other side of one flange is pressed down so as to increase the thickness inside the tip portion, and the other side of the other flange is pressed down so as to be pressed in the width direction from the inside of the tip portion. Therefore, on the surface sides of the web facing each other, metal flows in the width directions opposite to each other are generated, and the deformation into the asymmetric steel piece 44 close to the Z shape smoothly progresses.
【0009】[0009]
【実施例】添付の図面を参照しながら本発明の実施例に
ついて詳細に説明する。本発明にかかるZ形鋼矢板用粗
形鋼片の粗圧延方法は、図1に示すように連続鋳造され
たH形鋳片を素材とする。図1において41はH形鋳
片、42、43はH形鋳片のフランジ、44はウエブ
で、前記一対のフランジ42、43を連結してH形をな
している。1、1aはそれぞれ上、下のロールに旋削さ
れた孔型である。Embodiments of the present invention will be described in detail with reference to the accompanying drawings. The rough rolling method of the rough-shaped billet for Z-shaped steel sheet piles which concerns on this invention uses the H-shaped billet continuously cast as shown in FIG. In FIG. 1, 41 is an H-shaped slab, 42 and 43 are flanges of the H-shaped slab, and 44 is a web, and the pair of flanges 42 and 43 are connected to form an H-shape. Numerals 1 and 1a are hole-types turned into upper and lower rolls, respectively.
【0010】前記孔形1はH形鋳片41の一方のフラン
ジ43の一側先端部43a内側に対して急傾斜をなし、
同じくH形鋳片41の他方のフランジ42の一側先端部
42a内側に対して緩傾斜をなした形状の溝2、3を有
している。また、前記孔形1aはH形鋳片41の一方の
フランジ43の他側先端部43b内側に対して緩傾斜を
なし、同じくH形鋳片41の他方のフランジ42の他側
先端部42b内側に対して急傾斜をなした形状の溝2
a、3aを有している。The hole shape 1 has a steep inclination with respect to the inside of the one end 43a of the flange 43 of the H-shaped cast piece 41,
Similarly, the H-shaped slab 41 has grooves 2 and 3 of a shape that is gently inclined with respect to the inner side of the one end portion 42a of the other flange 42. Further, the hole shape 1a is gently inclined with respect to the inner side of the other side tip portion 43b of one flange 43 of the H-shaped cast piece 41, and the other side tip portion 42b of the other flange 42 of the H-shaped cast piece 41 is also inside. Groove 2 with a steep slope
a and 3a.
【0011】このような孔型1、1aによって、H形鋳
片41の一方のフランジ43の一側先端部43aは内側
から巾方向に押がかかるように圧下され,他方のフラン
ジ42の一側先端部42aはその内側に増肉するように
圧下さる。また一方のフランジ43の他側先端部43b
はその内側に増肉するように圧下され、他方のフランジ
42の他側先端部42bはその内側から巾方向に押圧が
かかるようにに圧下される。With such a hole die 1, 1a, one end 43a of one flange 43 of the H-shaped cast piece 41 is pressed down from the inside so as to be pressed in the width direction, and one side of the other flange 42 is pressed. The tip portion 42a is pressed down so as to increase the thickness thereof. In addition, the other side tip portion 43b of one flange 43
Is pressed so as to increase the thickness inside thereof, and the other end portion 42b of the other flange 42 is pressed so as to be pressed in the width direction from the inside thereof.
【0012】したがって、ウエブ44の相互に対向する
面側で、互いに逆の巾方向に向かうメタルフローが生
じ、圧下の進行とともに孔型を充満させる成形圧延を行
うものである(図1(B))。この結果、Z形に近い非
対称鋼片45への変形がスムースに進行し、ラップ疵や
咬出し等の欠陥が発生するようなことはない。Therefore, on the surface sides of the web 44 which face each other, metal flows which are directed in the width directions opposite to each other are generated, and the forming rolling is performed to fill the cavities with the progress of reduction (FIG. 1 (B)). ). As a result, the deformation of the asymmetric steel piece 45 close to the Z shape smoothly progresses, and defects such as lap flaws and biting do not occur.
【0013】上記のようにして、得られた非対称鋼片4
5は次の孔型5、5aで圧延されて図1(C)に示され
るように鋼片46が得られ、さらに圧延されて図1
(D)に示されるようにより成品形状に近い鋼片47が
得られる。ここで、粗圧延が終了し、この後は従来と同
様にして、中間圧延機から仕上げ圧延機を通してZ形鋼
矢板が得られる。The asymmetric steel strip 4 obtained as described above
5 is rolled by the next die 5, 5a to obtain a steel slab 46 as shown in FIG.
As shown in (D), a steel piece 47 having a product shape close to that of the product is obtained. Here, the rough rolling is completed, and thereafter, the Z-shaped steel sheet pile is obtained from the intermediate rolling mill through the finishing rolling mill in the same manner as in the conventional method.
【0014】[0014]
【発明の効果】本発明によれば、圧延初期におけるH形
鋳片のフランジ先端部の薄肉化圧延あるいは圧延材の転
回、エッジング圧延といった予成形が不要となり、圧延
のパス回数が少なく、またZ形への変形がスムースに進
行し、圧延途中の鋼片の手入れから圧延終了までのサイ
クルタイムが短縮できるので、再加熱が必要なく、圧延
能率および鋼塊歩留りが向上される。According to the present invention, the turning of the thin rolled or rolled material of the flange tip portion of the H-shaped cast piece in the rolling initial, preformed becomes unnecessary such edging rolling, less number of passes of rolling, also Z Deformation progresses smoothly, and the cycle time from the maintenance of the billet in the middle of rolling to the end of rolling can be shortened, so reheating is not necessary and rolling efficiency and steel ingot yield are improved.
【図1】本発明の一実施例の圧延方法を示した説明図で
ある。FIG. 1 is an explanatory diagram showing a rolling method according to an embodiment of the present invention.
【図2】圧延機の配列を示した説明図である。FIG. 2 is an explanatory diagram showing an arrangement of rolling mills.
【図3】従来の圧延方法による孔型および鋼片を示す説
明図である。FIG. 3 is an explanatory diagram showing a hole die and a steel slab by a conventional rolling method.
【図4】圧延素材となるH形鋳片を示す端面図である。FIG. 4 is an end view showing an H-shaped slab as a rolling material.
【図5】従来のH形鋳片の粗圧延状態を示す断面図であ
る。FIG. 5 is a cross-sectional view showing a state of rough rolling of a conventional H-shaped slab.
【図6】従来の軽圧下によるフランジ巾出し圧延状態を
示す断面図である。FIG. 6 is a cross-sectional view showing a conventional flange width-rolling rolling by light reduction.
1、1a 孔型 2、3、2a、3a 孔型の溝部 35、35a H形鋳片と孔型の間の隙間 41 H形鋳片 42、43 フランジ 42a、43a、42b、43b H形鋳片の先端部 44 ウエブ 45 H形鋳片のウエブ 1, 1a Hole type 2, 3, 2a, 3a Hole type groove 35, 35a Gap between H type cast piece and hole type 41 H type cast piece 42, 43 Flange 42a, 43a, 42b, 43b H type cast piece Tip part 44 Web 45 H type slab web
Claims (1)
鋳片の一方のフランジの一側先端部内側は急傾斜をな
し、他方のフランジの一側先端部内側は緩傾斜をなして
おり、また前記一方のフランジの他側先端部内側は緩傾
斜をなし、他方のフランジの他側先端部内側は急傾斜を
なす孔型によって、巾広げを伴う圧下で孔型を充満させ
て成形することを特徴とするZ形鋼矢板の粗圧延方法。1. A continuously cast H-shaped slab is used as a raw material, and the inside of one end of one flange of the H-shaped slab is steeply inclined and the inside of one end of the other flange is gently inclined. In addition, the inside of the tip of the other side of the one flange has a gentle inclination, and the inside of the tip of the other side of the other flange has a steep inclination, so that the hole type is filled under pressure with widening. A rough rolling method for a Z-shaped steel sheet pile, which is characterized by forming.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5140591A JP2512240B2 (en) | 1991-03-15 | 1991-03-15 | Rough rolling method for Z-shaped steel sheet pile |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5140591A JP2512240B2 (en) | 1991-03-15 | 1991-03-15 | Rough rolling method for Z-shaped steel sheet pile |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH04288903A JPH04288903A (en) | 1992-10-14 |
JP2512240B2 true JP2512240B2 (en) | 1996-07-03 |
Family
ID=12886029
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5140591A Expired - Lifetime JP2512240B2 (en) | 1991-03-15 | 1991-03-15 | Rough rolling method for Z-shaped steel sheet pile |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2512240B2 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
LU88566A1 (en) * | 1994-12-07 | 1996-07-15 | Profilarbed Sa | Z-section sheet pile rolling process |
DE19729991A1 (en) * | 1997-07-12 | 1999-01-14 | Schloemann Siemag Ag | Process for casting and rolling and a rolling stand arrangement for rolling finished profiles (sheet piling profiles) from a preliminary profile close to the final dimension coming from a continuous casting device |
PL2753410T3 (en) | 2011-09-07 | 2017-01-31 | Kompoferm Gmbh | Method for improving flame resistance in filter systems |
CN103759128A (en) * | 2014-01-23 | 2014-04-30 | 李本道 | Z-type steel and production method thereof |
-
1991
- 1991-03-15 JP JP5140591A patent/JP2512240B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH04288903A (en) | 1992-10-14 |
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