JP2500746Y2 - Continuous charging equipment for electric furnace - Google Patents
Continuous charging equipment for electric furnaceInfo
- Publication number
- JP2500746Y2 JP2500746Y2 JP7354691U JP7354691U JP2500746Y2 JP 2500746 Y2 JP2500746 Y2 JP 2500746Y2 JP 7354691 U JP7354691 U JP 7354691U JP 7354691 U JP7354691 U JP 7354691U JP 2500746 Y2 JP2500746 Y2 JP 2500746Y2
- Authority
- JP
- Japan
- Prior art keywords
- furnace
- hopper
- charging
- electric furnace
- turning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Furnace Charging Or Discharging (AREA)
Description
【0001】[0001]
【産業上の利用分野】この考案は、金属材料の溶解、溶
融金属の精錬等の使用される電気炉における材料装入装
置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a material charging device in an electric furnace used for melting metal materials, refining molten metal, and the like.
【0002】[0002]
【従来の技術】金属材料の溶解、溶融金属の精錬等に使
用される電気炉への材料の装入は、通常、以下のように
行われる。すなわち、バケットと呼ばれる容器内に材料
を事前に装入しておき、天井クレーンにて電気炉付近ま
で運搬する。電気炉には旋回可能な炉蓋があり、材料装
入時には、その炉蓋を旋回して開ける。その後、バケッ
トを炉上に移動し、バケットの底部を開いて材料を炉内
に投入する。電気炉への材料投入は、1ヒート当たり2
〜3回のいわゆるバッチ装入である。ところが、この方
法だと材料装入時必ず炉蓋を開けるため、炉内よりの放
散熱が大きくエネルギーロスが増加する。2. Description of the Related Art The charging of materials into an electric furnace used for melting metal materials, refining molten metal, etc. is usually carried out as follows. That is, the material is loaded in advance in a container called a bucket and is transported to the vicinity of the electric furnace by an overhead crane. The electric furnace has a furnace lid that can be swung, and the furnace lid is swung to open when charging materials. After that, the bucket is moved onto the furnace, the bottom of the bucket is opened, and the material is put into the furnace. Material input to electric furnace is 2 per heat
~ 3 so-called batch charging. However, with this method, the furnace lid is always opened when the material is charged, so the heat dissipated from the furnace is large and the energy loss increases.
【0003】そこで、炉蓋を開けることなく材料を装入
する方法として材料の連続装入方法及び装置が種々提案
されている。特開昭61−502899号公報では、排
ガスを吸引するただ1本の煙道を利用して、材料を予熱
しながら炉内に連続装入する方法が提案されている。と
ころが、この方法だと材料は炉内炉壁近傍の1か所に集
中的に装入されて堆積しやすいため、溶解性が悪く溶け
残りが生じやすい。また、それを避けるために装入材料
は常に溶融金属内に沈下するようにし、溶融金属面より
上方には材料が露出しないよう材料装入速度をコントロ
ールしているが、この様な操業では上部電極にて発生す
るアークからの熱が効率良く材料に伝達されず、エネル
ギーロスが増大する。Therefore, various methods and devices for continuously charging the material have been proposed as a method for charging the material without opening the furnace lid. Japanese Patent Application Laid-Open No. 61-502899 proposes a method of continuously charging a material into a furnace while preheating the material by utilizing only one flue for sucking exhaust gas. However, according to this method, the material is intensively charged in one place in the vicinity of the furnace wall in the furnace and easily deposited, so that the solubility is poor and unmelted residue is likely to occur. In order to avoid this, the charging material is always settled in the molten metal, and the material charging speed is controlled so that the material is not exposed above the molten metal surface. Heat from the arc generated at the electrodes is not efficiently transferred to the material, increasing energy loss.
【0004】一方、実開昭51−106210号公報で
は、炉体上部より材料を連続的に装入する装置で、炉体
下部を旋回させることにより材料を炉内円周方向に均一
に装入する方法が提案されている。ところが、この方法
だと高重量の下部炉体を旋回させるために、旋回装置が
非常に過大となってしまう。従って、設備費の増大、ラ
ンニングコストの増加、メンテナンス性の悪化という弊
害が生ずる。特に、直流電気炉の場合、下部炉体側の炉
底または炉壁に下部電極が設置されているため、下部電
極への給電方法が複雑化、あるいは困難となる場合が生
ずる。また、炉内の溶融金属を出湯する際、下部炉体を
旋回させる旋回装置が固定側に設置されているため通常
行われている傾動出湯方式の採用がしにくく、出湯方式
が限定されてしまう。On the other hand, in Japanese Utility Model Laid-Open No. 51-106210, a device for continuously charging the material from the upper part of the furnace body is used, and by rotating the lower part of the furnace body, the material is uniformly charged in the circumferential direction of the furnace. The method of doing is proposed. However, according to this method, since the lower furnace body having a high weight is swung, the turning device becomes extremely large. Therefore, there are problems that the equipment cost increases, the running cost increases, and the maintainability deteriorates. In particular, in the case of a DC electric furnace, since the lower electrode is installed on the furnace bottom or the furnace wall on the lower furnace body side, the method of supplying power to the lower electrode may be complicated or difficult. Further, when the molten metal in the furnace is tapped, since the swivel device that swivels the lower furnace body is installed on the fixed side, it is difficult to adopt the tilting tapping method that is usually performed, and the tapping method is limited. .
【0005】[0005]
【考案が解決しようとする課題】そこで本考案では、材
料を炉内に連続的かつ均一に装入でき、しかも構造が簡
単で、直流電気炉、通常行われている傾動出湯方式の炉
にも適用可能な、材料の連続装入装置を提供することを
目的とする。Therefore, in the present invention, the material can be continuously and uniformly charged into the furnace, and the structure is simple, and it can be applied to a DC electric furnace and a tilting hot water type furnace which is usually used. It is an object to provide an applicable continuous charging device for materials.
【0006】[0006]
【課題を解決するための手段】上記問題を解決するため
に、本考案における材料の連続装入装置は、炉蓋外周部
に材料装入用開口部が全周に渡って存在するホッパー
と、該ホッパーを旋回させる旋回手段と、前記ホッパー
を覆うフードを配設し、該ホッパー内に材料を連続的に
供給する投入手段とから構成したことを特徴とするもの
である。In order to solve the above problems, a material continuous charging apparatus according to the present invention comprises a hopper having a material charging opening at the outer peripheral portion of the furnace lid over the entire circumference thereof. It is characterized by comprising a turning means for turning the hopper, and a charging means for disposing a hood covering the hopper and continuously supplying the material into the hopper.
【0007】[0007]
【作用】材料装入用ホッパーを炉蓋外周部に旋回可能に
設置し、材料装入用開口部が全周にわたって存在してい
ることにより、材料は炉内炉壁側全周にわたって均一に
装入される。従って、ほぼ溶解全期にわたって材料は炉
内炉壁側全周にわたって均一に存在し、アークは常に材
料に囲まれた状況になり、熱ロスを最小限に押さえなが
らアークの輻射熱を材料に伝達することができるし、溶
解末期まで高電圧で最大投入電力の操業が可能となる。[Function] Since the material charging hopper is rotatably installed on the outer peripheral portion of the furnace lid and the material charging opening is present all around, the material is uniformly loaded all around the furnace wall side in the furnace. Be entered. Therefore, the material is uniformly present over the entire circumference of the furnace wall side in the entire melting period, the arc is always surrounded by the material, and the radiant heat of the arc is transferred to the material while minimizing the heat loss. It is possible to operate at maximum voltage with high voltage until the end of melting.
【0008】また、直流電気炉の場合、アークジェット
が溶融金属面に衝突する力は交流電気炉よりも大きく、
アークジェットが溶融金属面に衝突する際に発生する溶
融金属の飛沫は、炉壁側に激しく飛散する。従って、本
考案の操業方法のように、炉壁側全周にわたって常に材
料が存在すれば、高温の溶融金属飛沫がこれらの材料に
接触することにより、溶解が促進される。さらに、溶解
中に材料が上部電極側に崩落し、上部電極の折損を引起
こす可能性も激減する。Further, in the case of a DC electric furnace, the force with which the arc jet collides with the molten metal surface is greater than that in the AC electric furnace.
The droplets of the molten metal generated when the arc jet collides with the surface of the molten metal are intensely scattered on the furnace wall side. Therefore, as in the operating method of the present invention, if the materials are always present over the entire circumference of the furnace wall side, the molten metal droplets at high temperature come into contact with these materials to promote the melting. Furthermore, the possibility that the material will collapse toward the upper electrode during melting and cause breakage of the upper electrode is greatly reduced.
【0009】一方、炉蓋外周部に旋回可能な材料装入用
ホッパーを設けたため、炉体を旋回する必要がなく、装
置構成が簡略化される。また、炉体下部を旋回する必要
がないため、炉底または炉壁に下部電極を有する直流電
気炉、あるいは傾動出湯方式の炉にも適用可能となる。On the other hand, since the rotatable material charging hopper is provided on the outer peripheral portion of the furnace lid, it is not necessary to rotate the furnace body, and the apparatus structure is simplified. Further, since it is not necessary to swirl the lower part of the furnace body, it can be applied to a DC electric furnace having a lower electrode on the furnace bottom or the furnace wall, or a tilting tapping type furnace.
【0010】[0010]
【実施例】本考案による実施例を図面によって説明す
る。図1は、本考案の炉体縦断面図であり、材料を連続
装入している状態を示す。炉蓋1の外周部には円環状の
ホッパー2があり、車輪3によって炉蓋枠4上に載置さ
れている。ホッパー2の外周には全周にわたって歯形5
が切ってあり、減速機6が接続されている。減速機6に
は電動機7が接続されており、減速機6を介してホッパ
ー2は旋回可能な構造となっている。Embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a vertical sectional view of a furnace body of the present invention, showing a state where materials are continuously charged. An annular hopper 2 is provided on the outer peripheral portion of the furnace lid 1, and is placed on the furnace lid frame 4 by wheels 3. The outer circumference of the hopper 2 has a tooth profile 5 over the entire circumference.
Is turned off, and the speed reducer 6 is connected. An electric motor 7 is connected to the speed reducer 6, and the hopper 2 has a structure capable of turning via the speed reducer 6.
【0011】材料9は投入シュート8を介してホッパー
2に連続的に装入され、ホッパー2に装入された材料9
はホッパー2の旋回に合わせて炉内炉壁側に全周にわた
って均一に装入されていき、上部電極10より発生する
アークを取り囲む。アークジェットが溶融金属表面に衝
突した際に発生する飛沫11は炉内に装入された材料に
接触し溶解を促進する。The material 9 is continuously charged into the hopper 2 through the charging chute 8 and the material 9 is charged into the hopper 2.
Is uniformly charged over the entire circumference on the furnace wall side in the furnace in accordance with the turning of the hopper 2, and surrounds the arc generated from the upper electrode 10. The droplets 11 generated when the arc jet collides with the surface of the molten metal are brought into contact with the material charged in the furnace to promote the melting.
【0012】ホッパー2の上部には円環状のフード12
があり、炉蓋枠4上に固定されている。炉内から発生す
るガスはこのフード12を介して投入シュート8より排
出される。通常、炉内から発生するガスは高温であるた
め、材料9は投入シュート8内でこの高温の排ガスによ
って予熱される。An annular hood 12 is provided above the hopper 2.
And is fixed on the furnace lid frame 4. The gas generated from the inside of the furnace is discharged from the charging chute 8 through this hood 12. Normally, the gas generated in the furnace has a high temperature, so that the material 9 is preheated in the charging chute 8 by the high temperature exhaust gas.
【0013】図2は、炉体平面図を示す。ここでは、材
料の投入シュート8は全部で3か所設置した例を示し
た。材料の投入シュート8は設置箇所が多いほどホッパ
ー2への材料供給は円滑となるが、周辺装置との取り合
いを考えた上、設置数は任意に選定しても良い。FIG. 2 shows a plan view of the furnace body. Here, an example is shown in which the material feeding chutes 8 are installed at three places in total. The more material installation chutes 8 are provided, the smoother the material supply to the hopper 2, but the number of installations may be arbitrarily selected in consideration of the compatibility with peripheral devices.
【0014】図3は、ホッパー2の内部構造を示したも
のである。ホッパー2の上部および下部はいずれも全周
に渡って開口があり、材料はホッパー2の円周方向のど
こでも炉内に装入できる構造となっている。ホッパー2
の内部に装入された材料9は、仕切り兼スロープ13に
従って順次炉内に装入されるが、ホッパー2が旋回して
いるため材料9は炉内炉壁側全周にわたって均一に装入
される。ただし、ホッパー2内は仕切り兼スロープ13
によって分割されているため、同一速度で旋回した場
合、投入シュート8と仕切り兼スロープ13の上端が合
致した場合は、材料が投入されにくく、装入量は円周方
向で不均一となってしまう。従って、投入シュート8の
下方に、仕切り兼スロープ13の上端がきた場合は、旋
回をいったん停止して材料を一定量装入した後、再び旋
回を開始する等、旋回速度制御を行なえば良い。FIG. 3 shows the internal structure of the hopper 2. Both the upper part and the lower part of the hopper 2 have openings over the entire circumference, and the material can be charged into the furnace anywhere in the circumferential direction of the hopper 2. Hopper 2
The material 9 charged into the inside of the furnace is sequentially charged into the furnace according to the partition and slope 13. However, since the hopper 2 is swirling, the material 9 is uniformly charged all around the furnace wall side of the furnace. It However, inside the hopper 2 is a partition and slope 13
Since it is divided by, when turning at the same speed, when the charging chute 8 and the upper end of the partition / slope 13 match, it is difficult to charge the material, and the charging amount becomes uneven in the circumferential direction. . Therefore, when the upper end of the partition / slope 13 reaches below the charging chute 8, the turning speed control may be performed by once stopping the turning, charging a certain amount of material, and then starting the turning again.
【0015】[0015]
【考案の効果】炉蓋外周部に旋回可能な材料装入用ホッ
パーを設けたために炉体を旋回する必要がなく、装置構
成が簡略化され、設置費の削減が実現できる。同時に旋
回重量も極端に減少するために、電動機容量も小さくな
り消費電力が削減される。また、炉底または炉壁に下部
電極を有する直流電気炉、あるいは傾動出湯方式の炉に
も適用可能となるため、若干の改造を施すだけで通常の
既存電気炉には全て設置可能となる。EFFECT OF THE INVENTION Since the hopper for material charging which can be swung is provided on the outer peripheral portion of the furnace lid, it is not necessary to swivel the furnace body, the apparatus configuration is simplified, and the installation cost can be reduced. At the same time, since the turning weight is extremely reduced, the electric motor capacity is also reduced and the power consumption is reduced. Further, since it can be applied to a direct current electric furnace having a lower electrode on the bottom or wall of the furnace, or a tilting tapping type furnace, it can be installed in a normal existing electric furnace with a slight modification.
【0016】また、ほぼ溶解全期にわたって材料が炉内
炉壁側全周にわたって均一に存在するため、アークは常
に材料に囲まれた状況になり、熱ロスを最小限に押さえ
ながらアークの輻射熱を材料に伝達することができ、熱
効率の高い溶解が実現できる。従って、操業コストの削
減が可能となり、生産性も向上する。Further, since the material is present uniformly over the entire circumference of the furnace wall side in the furnace for almost the entire melting period, the arc is always surrounded by the material, and the radiant heat of the arc is minimized while minimizing heat loss. It can be transferred to the material and a highly heat efficient melting can be realized. Therefore, the operating cost can be reduced and the productivity can be improved.
【図1】本考案の炉体縦断面図であり、材料を連続装入
している状態を示す。FIG. 1 is a vertical sectional view of a furnace body of the present invention, showing a state where materials are continuously charged.
【図2】炉体平面図を示す。FIG. 2 shows a plan view of a furnace body.
【図3】ホッパーの内部構造を示したものである。FIG. 3 shows an internal structure of a hopper.
1 炉蓋 2 ホッパー 3 車輪 4 炉蓋枠 5 歯形 6 減速機 7 電動機 8 投入シュート 9 材料 10 上部電極 11 飛沫 12 フード 13 仕切り兼スロープ 14 開口 1 Furnace Lid 2 Hopper 3 Wheel 4 Furnace Lid Frame 5 Tooth Profile 6 Reducer 7 Electric Motor 8 Input Chute 9 Material 10 Upper Electrode 11 Splash 12 Hood 13 Partition / Slope 14 Opening
Claims (1)
蓋外周部に、材料装入用開口部が全周にわたって存在す
るホッパーと、該ホッパーを旋回させる旋回手段と、前
記ホッパーを覆うフードを配設し、該ホッパー内に材料
を連続的に供給する投入手段とから構成したことを特徴
とする電気炉の材料連続装入装置。1. A continuous material charging device for an electric furnace, comprising: a hopper having a material charging opening around the entire circumference of a furnace lid; a turning means for turning the hopper; and a hood covering the hopper. And a charging means for continuously supplying a material into the hopper, and a material continuous charging device for an electric furnace.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7354691U JP2500746Y2 (en) | 1991-09-12 | 1991-09-12 | Continuous charging equipment for electric furnace |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7354691U JP2500746Y2 (en) | 1991-09-12 | 1991-09-12 | Continuous charging equipment for electric furnace |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0527591U JPH0527591U (en) | 1993-04-09 |
JP2500746Y2 true JP2500746Y2 (en) | 1996-06-12 |
Family
ID=13521345
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7354691U Expired - Lifetime JP2500746Y2 (en) | 1991-09-12 | 1991-09-12 | Continuous charging equipment for electric furnace |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2500746Y2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5400553B2 (en) * | 2009-10-08 | 2014-01-29 | 株式会社神戸製鋼所 | Molten metal production equipment |
ITUD20130052A1 (en) * | 2013-04-23 | 2014-10-24 | Danieli Off Mecc | PROCEDURE FOR THE FUSION OF METAL MATERIAL IN A MERGER PLANT AND ITS RELATION MERGER PLANT |
-
1991
- 1991-09-12 JP JP7354691U patent/JP2500746Y2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH0527591U (en) | 1993-04-09 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN1028115C (en) | Electric furnace arrangement for producing steel | |
US4736383A (en) | Method for melting scrap or other materials and apparatus for implementing the method | |
US5606925A (en) | Process for the incineration and vitrification of waste in a crucible | |
JP2500746Y2 (en) | Continuous charging equipment for electric furnace | |
KR20010024634A (en) | Electric arc low-shaft smelting furnace with a central tube with telescopic electrodes and a sliding upper receptacle lid | |
EP1181492B1 (en) | Electric arc furnace and method for continuous charging | |
EP0970339B1 (en) | Method to load scrap for electric arc furnace and relative system | |
JPH07504029A (en) | Tilting device for a DC arc furnace and method for emptying this furnace | |
US4451925A (en) | Charging system for electric arc furnaces | |
KR20020016821A (en) | Method and device for emptying metallurgic melting vessels by tipping | |
JPS6247356B2 (en) | ||
JPS63128131A (en) | Method and furnace for melting granular substance | |
JPH05179337A (en) | Method and device for charging heat insulating material into molten steel ladle | |
CN218410765U (en) | Charging system of metallurgical furnace | |
JPS62211312A (en) | Method for charging slag forming material into electric furnace | |
JPS631189Y2 (en) | ||
JPS5947833B2 (en) | Scrap pre-processing equipment for electric furnaces | |
JPS6038666Y2 (en) | Heat retention device for converter for nonferrous smelting | |
JPH07151470A (en) | Scrap continuously charging device | |
JPH0618221Y2 (en) | Arc furnace with preheating means | |
SU1451170A1 (en) | Tap for discharging molten lead | |
JP3814768B2 (en) | Arc furnace operation method | |
JPH0241454Y2 (en) | ||
JPH0410549Y2 (en) | ||
JPH11248368A (en) | Facilities for drying/charging iron scrap |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 19960123 |
|
EXPY | Cancellation because of completion of term |