JP2024070166A - Electromagnetic fuel injection valve - Google Patents
Electromagnetic fuel injection valve Download PDFInfo
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- 239000000446 fuel Substances 0.000 title claims abstract description 93
- 238000002347 injection Methods 0.000 title claims abstract description 41
- 239000007924 injection Substances 0.000 title claims abstract description 41
- 230000002093 peripheral effect Effects 0.000 claims description 26
- 230000001105 regulatory effect Effects 0.000 claims description 21
- 239000000243 solution Substances 0.000 abstract 1
- 238000002485 combustion reaction Methods 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000004043 responsiveness Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000010349 pulsation Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
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Abstract
Description
本発明は,主として内燃機関の燃料供給系に使用される電磁式燃料噴射弁に関し,特に,前端部に弁座を有する弁ハウジング,該弁ハウジングの後端に連設される中空の固定コア,及び該固定コアの後端に連設される中空の燃料入口筒よりなる燃料噴射弁本体と,前記固定コアの外周に配設されるコイルと,前記弁座と協働する弁部にロッドが連設されてなる弁体と,前記固定コアの前端面に対向しながら前記弁ハウジングの内周及び前記ロッドの外周に摺動可能に嵌装される可動コアと,前記ロッドに固定されて前記可動コアの後端面に対向し,前記コイルの通電時,前記固定コアに吸引される前記可動コアにより押動されて前記弁体を開弁作動させる開弁側ストッパと,前記可動コアの前端面に対向して配設される閉弁側ストッパと,前記燃料入口筒の内周面に固定されるリテーナと,該リテーナ及び前記弁体間に縮設されて該弁体を閉弁方向に付勢する弁ばねと,前記コイルの非通電時,前記可動コアを前記開弁側ストッパから離反させて前記閉弁側ストッパに当接させるように付勢する補助ばねとを備える電磁式燃料噴射弁の改良に関する。 The present invention relates to an electromagnetic fuel injection valve used primarily in the fuel supply system of an internal combustion engine, and in particular to a fuel injection valve body consisting of a valve housing having a valve seat at its front end, a hollow fixed core connected to the rear end of the valve housing, and a hollow fuel inlet tube connected to the rear end of the fixed core, a coil disposed on the outer periphery of the fixed core, a valve body formed by connecting a rod to a valve section that cooperates with the valve seat, a movable core that faces the front end face of the fixed core and is slidably fitted on the inner periphery of the valve housing and the outer periphery of the rod, and a movable core that is fixed to the rod and has a coil disposed on the outer periphery of the fixed core. The invention relates to an improvement to an electromagnetic fuel injection valve that includes a valve-opening stopper that faces the rear end face of the inlet tube and is pushed by the movable core attracted to the fixed core when the coil is energized to open the valve body, a valve-closing stopper that is disposed opposite the front end face of the movable core, a retainer that is fixed to the inner peripheral surface of the fuel inlet tube, a valve spring that is compressed between the retainer and the valve body to urge the valve body in the valve-closing direction, and an auxiliary spring that urges the movable core away from the valve-opening stopper and into contact with the valve-closing stopper when the coil is not energized.
かかる電磁式燃料噴射弁は,下記特許文献1に開示されるように既に知られている。 Such an electromagnetic fuel injection valve is already known, as disclosed in Patent Document 1 below.
かかる電磁式燃料噴射弁では,可動コアを閉弁側ストッパ側に付勢する補助ばねのセット荷重が,弁体を閉弁方向に付勢する弁ばねのセット荷重よりも小さく設定されるので,コイルの通電時,固定コアの,可動コアに対する吸引力の上昇過程で,可動コアは素早く補助ばねのセット荷重に抗して固定コアに近接し,それに伴い急増する固定コアの吸引力により可動コアは,直ちに弁ばねのセット荷重に抗して開弁側ストッパを突き上げながら固定コアに吸着されることで,弁体を素早く開弁させる。これにより弁体の開弁応答性を高めると共に,コイルの消費電力を軽減し得る利点がある。 In such an electromagnetic fuel injection valve, the set load of the auxiliary spring that biases the movable core towards the closing stopper is set smaller than the set load of the valve spring that biases the valve body in the valve closing direction, so that when the coil is energized, as the attractive force of the fixed core against the movable core increases, the movable core quickly approaches the fixed core against the set load of the auxiliary spring, and the rapidly increasing attractive force of the fixed core causes the movable core to be attracted to the fixed core while immediately pushing up the opening stopper against the set load of the valve spring, quickly opening the valve body. This has the advantage of improving the valve opening responsiveness of the valve body and reducing the power consumption of the coil.
しかしながら,従来のかかる電磁式燃料噴射弁では,コイルの通電時,急増する固定コアの吸引力により可動コアが,開弁側ストッパを突き上げながら固定コアに吸着されるので,開弁側ストッパ及び,それと一体化している弁体は,その慣性により,図4に示すように,規定の開弁ストロークvを大きく超えて作動する現象,即ちオーバシュートc~eを生じ,その後,反動によるオーバシュートもあるので,オーバシュート収束時間t1はかなり長いものとなり,燃料噴射特性に狂いを生じさせる虞れがある。 However, in such conventional electromagnetic fuel injection valves, when the coil is energized, the suction force of the fixed core increases rapidly, causing the moving core to be attracted to the fixed core while pushing up the valve-opening stopper. As a result, the valve-opening stopper and the valve body integrated with it experience an overshoot c-e, a phenomenon in which they operate far beyond the specified valve-opening stroke v due to their inertia, as shown in Figure 4. Since there is then an overshoot due to the reaction, the overshoot convergence time t1 becomes quite long, which may cause distortions in the fuel injection characteristics.
本発明はかかる事情に鑑みてなされたもので,コイルの通電時,開弁側ストッパ及び弁体の過度のオーバシュートを抑制して,安定した燃料噴射特性を確保し得る前記電磁式燃料噴射弁を提供することを目的とする。 The present invention was made in consideration of these circumstances, and aims to provide an electromagnetic fuel injection valve that can ensure stable fuel injection characteristics by suppressing excessive overshooting of the valve opening stopper and valve body when the coil is energized.
上記目的を達成するために,本発明は,前端部に弁座を有する弁ハウジング,該弁ハウジングの後端に連設される中空の固定コア,及び該固定コアの後端に連設される中空の燃料入口筒よりなる燃料噴射弁本体と,前記固定コアの外周に配設されるコイルと,前記弁座と協働する弁部にロッドが連設されてなる弁体と,前記固定コアの前端面に対向しながら前記弁ハウジングの内周及び前記ロッドの外周に摺動可能に嵌装される可動コアと,前記ロッドに固定されて前記可動コアの後端面に対向し,前記コイルの通電時,前記固定コアに吸引される前記可動コアにより押動されて前記弁体を開弁作動させる開弁側ストッパと,前記可動コアの前端面に対向して配設される閉弁側ストッパと,前記燃料入口筒の内周面に固定されるリテーナと,該リテーナ及び前記弁体間に縮設されて該弁体を閉弁方向に付勢する弁ばねと,前記コイルの非通電時,前記可動コアを前記開弁側ストッパから離反させて前記閉弁側ストッパに当接させるように付勢する補助ばねとを備える電磁式燃料噴射弁において,前記弁体の閉弁時,前記リテーナ及び前記ロッドの対向面間には規制間隙が設けられ,該規制間隙は,前記コイルの通電時,前記弁体が規定の開弁ストロークを超えてオーバシュートするとき,前記リテーナが前記ロッドを受け止めて前記オーバシュートを一定距離に抑止すべくゼロになるように設定されることを第1の特徴とする。 In order to achieve the above object, the present invention provides a fuel injection valve body comprising a valve housing having a valve seat at the front end, a hollow fixed core connected to the rear end of the valve housing, and a hollow fuel inlet tube connected to the rear end of the fixed core; a coil disposed on the outer periphery of the fixed core; a valve body formed by connecting a rod to a valve section that cooperates with the valve seat; a movable core that faces the front end face of the fixed core and is slidably fitted on the inner periphery of the valve housing and the outer periphery of the rod; a valve opening stopper that is fixed to the rod and faces the rear end face of the movable core, and that is pushed by the movable core attracted to the fixed core when the coil is energized to open the valve body; and a valve opening stopper that is disposed opposite the front end face of the movable core. In an electromagnetic fuel injection valve having a valve-closing stopper that is fixed to the inner peripheral surface of the fuel inlet tube, a valve spring that is compressed between the retainer and the valve body and urges the valve body in the valve-closing direction, and an auxiliary spring that urges the movable core away from the valve-opening stopper and into contact with the valve-closing stopper when the coil is not energized, a regulating gap is provided between the opposing surfaces of the retainer and the rod when the valve body is closed, and the regulating gap is set to zero when the coil is energized and the valve body overshoots beyond a specified valve-opening stroke so that the retainer receives the rod and suppresses the overshoot to a certain distance.
また,本発明は,第1の特徴に加えて,前記燃料入口筒の内周面に固定されるリテーナ本体と,このリテーナ本体の前端に当接配置されるフランジ及び,該フランジの前端面に突設される中空の円筒軸を有するばね受けとで前記リテーナが構成され,前記円筒軸及び前記ロッドの対向面間に前記規制間隙が設定され,前記弁ばねが,前記円筒軸を囲繞しながら前記フランジ及び前記弁体間に縮設されることを第2の特徴とする。 In addition to the first feature, the present invention has a second feature in that the retainer is composed of a retainer body fixed to the inner peripheral surface of the fuel inlet tube, a flange that is arranged to abut against the front end of the retainer body, and a spring receiver having a hollow cylindrical shaft that protrudes from the front end surface of the flange, the regulating gap is set between the opposing surfaces of the cylindrical shaft and the rod, and the valve spring is compressed between the flange and the valve body while surrounding the cylindrical shaft.
さらに,本発明は,第2の特徴に加えて,前記ロッドの後端面が,該ロッドと同心状の凸曲面に形成され,該凸曲面と前記円筒軸の内周縁との間に前記規制間隙が設定されることを第3の特徴とする。尚,前記凸曲面は,後述する本発明の実施形態中の凸状球面43aに対応する。 Furthermore, in addition to the second feature, the third feature of the present invention is that the rear end surface of the rod is formed into a convex curved surface concentric with the rod, and the regulating gap is set between the convex curved surface and the inner peripheral edge of the cylindrical shaft. The convex curved surface corresponds to the convex spherical surface 43a in the embodiment of the present invention described below.
さらにまた,本発明は,第2の特徴に加えて,前記円筒軸の側壁に,その内外を連通する通孔が設けられることを第4の特徴とする。 Furthermore, in addition to the second feature, the fourth feature of the present invention is that a through hole is provided in the side wall of the cylindrical shaft, connecting the inside and outside of the shaft.
本発明の第1の特徴によれば,コイルの通電時,急増する固定コアの吸引力により可動コアが,開弁側ストッパを突き上げながら固定コアに吸着される過程で,弁体のロッドが,リテーナとの間に設定される規制間隙を詰めていき,可動コアが固定コアに吸着された後,弁体のオーバシュートが一定距離に達すると,ロッドがリテーナに当接することにより,弁体の一定距離を超える過度のオーバシュートを抑止する。その結果,反動によるオーバシュートも極小に抑えて,オーバシュートの収束時間を大幅に短縮させ,燃料噴射特性の安定化を図ることができる。 According to the first feature of the present invention, when the coil is energized, the suction force of the fixed core increases rapidly, causing the movable core to push up the valve-opening stopper while being attracted to the fixed core. In the process, the rod of the valve body closes the regulating gap set between it and the retainer, and when the overshoot of the valve body reaches a certain distance after the movable core is attracted to the fixed core, the rod abuts against the retainer, thereby preventing the valve body from overshooting excessively beyond the certain distance. As a result, overshoot due to reaction is also kept to a minimum, the convergence time of the overshoot is significantly shortened, and the fuel injection characteristics can be stabilized.
本発明の第2の特徴によれば,燃料入口筒の内周面に固定されるリテーナ本体と,リテーナ本体の前端に当接配置されるフランジ及び,フランジの前端面に突設される中空の円筒軸を有するばね受けとでリテーナが構成され,円筒軸及びロッド間に前記規制間隙が設定されるので,リテーナ本体は,その燃料入口筒の内面への固定位置を調節することにより前記規制間隙の設定を容易に行うことができ,またばね受けでは,弁ばねが,円筒軸を囲繞しながらフランジ及び弁体間に縮設されるので,弁ばねの伸縮姿勢の安定化を図り,弁ばねの弁体に対する閉弁荷重を適正に保つことができる。 According to the second feature of the present invention, the retainer is composed of a retainer body fixed to the inner peripheral surface of the fuel inlet tube, a flange arranged to abut against the front end of the retainer body, and a spring bearing having a hollow cylindrical shaft protruding from the front end surface of the flange, and the regulated gap is set between the cylindrical shaft and the rod, so that the retainer body can easily set the regulated gap by adjusting its fixed position on the inner surface of the fuel inlet tube, and in the spring bearing, the valve spring is compressed between the flange and the valve body while surrounding the cylindrical shaft, so that the expansion and contraction posture of the valve spring can be stabilized and the closing load of the valve spring on the valve body can be appropriately maintained.
本発明の第3の特徴によれば,ロッドの後端面が,ロッドと同心状の凸曲面に形成され,この凸曲面と円筒軸の内周縁との間に規制間隙が設定されるので,弁体のオーバシュートを抑止すべく,ロッドの凸曲面が円筒軸の内周縁に当接したとき,その当接部に調心作用が働き,弁体の傾きを防ぐことができる。 According to the third feature of the present invention, the rear end surface of the rod is formed into a convex curved surface concentric with the rod, and a regulating gap is set between this convex curved surface and the inner peripheral edge of the cylindrical shaft. In order to prevent the valve body from overshooting, when the convex curved surface of the rod abuts against the inner peripheral edge of the cylindrical shaft, a centering action is performed at the abutting portion, and the valve body can be prevented from tilting.
本発明の第4の特徴によれば,弁体の開弁時,リテーナ本体内から円筒軸内に流入した燃料の一部が透孔を通して円筒軸の外周側へと分流することになり,円筒軸による噴射弁本体内の流路抵抗の増加を抑え,適正な燃料噴射量を確保することができる。 According to the fourth feature of the present invention, when the valve body opens, a portion of the fuel that flows from inside the retainer body into the cylindrical shaft is diverted to the outer periphery of the cylindrical shaft through the through hole, which prevents an increase in flow resistance inside the injection valve body due to the cylindrical shaft and ensures an appropriate amount of fuel injection.
本発明の実施形態について添付の図1~図3を参照しながら説明する。 An embodiment of the present invention will be described with reference to the attached Figures 1 to 3.
先ず図1及び図2において,内燃機関Eのシリンダヘッド5には,燃焼室6に開口する装着孔7が設けられており,燃焼室6に向かって燃料を噴射し得る本発明の電磁式燃料噴射弁Iが上記装着孔7に装着される。本発明の電磁式燃料噴射弁Iでは,燃料噴射側を前方,その反対側を後方とする。 First, in Figures 1 and 2, a mounting hole 7 that opens into a combustion chamber 6 is provided in a cylinder head 5 of an internal combustion engine E, and an electromagnetic fuel injection valve I of the present invention capable of injecting fuel toward the combustion chamber 6 is mounted in the mounting hole 7. In the electromagnetic fuel injection valve I of the present invention, the fuel injection side is the front, and the opposite side is the rear.
この電磁式燃料噴射弁Iの弁ハウジング9は,中空円筒状のハウジングボディ10と,このハウジングボディ10の前端部内周に嵌合して溶接される弁座部材11と,ハウジングボディ10の後端部外周に前端部を嵌合させてハウジングボディ10に溶接される磁性円筒体12と,この磁性円筒体12の後端部に前端部が同軸に結合される非磁性円筒体13とで構成される。非磁性円筒体13の後端部には,中空部15aを有する円筒状の固定コア14の前端部が同軸に結合され,この固定コア14の後端部には,前記中空部15aよりもやや小径の中空部15bを有する燃料入口筒16が一体に且つ同軸に連設される。而して,上記弁ハウジング9,固定コア14及び燃料入口筒16により燃料噴射弁本体Iaが構成される。 The valve housing 9 of this electromagnetic fuel injection valve I is composed of a hollow cylindrical housing body 10, a valve seat member 11 fitted and welded to the inner circumference of the front end of the housing body 10, a magnetic cylinder 12 whose front end is fitted and welded to the outer circumference of the rear end of the housing body 10, and a non-magnetic cylinder 13 whose front end is coaxially connected to the rear end of the magnetic cylinder 12. The rear end of the non-magnetic cylinder 13 is coaxially connected to the front end of a cylindrical fixed core 14 having a hollow portion 15a, and the rear end of the fixed core 14 is integrally and coaxially connected to a fuel inlet tube 16 having a hollow portion 15b slightly smaller in diameter than the hollow portion 15a. Thus, the valve housing 9, fixed core 14, and fuel inlet tube 16 constitute the fuel injection valve main body Ia.
磁性円筒体12は,その軸方向中間部にフランジ状のヨーク部12aを一体に有しており,装着孔7の外端を囲繞するようにしてシリンダヘッド5に設けられる環状凹溝17に収容されるクッション材18が,シリンダヘッド5及びヨーク部12a間に介装される。 The magnetic cylinder 12 has a flange-shaped yoke portion 12a integral with it at its axial middle, and a cushioning material 18 is placed between the cylinder head 5 and the yoke portion 12a and is housed in an annular groove 17 provided in the cylinder head 5 so as to surround the outer end of the mounting hole 7.
燃料入口筒16の入口には,オリフィス部材24と,その下流側に位置する燃料フィルタ19とが装着される。この燃料入口筒16には,図示しない燃料ポンプの吐出口に連なる燃料分配管20から分岐した燃料供給キャップ21が環状のシール部材22を介して嵌合される。燃料供給キャップ21の頂部にはブラケット23が係止され,このブラケット23は,シリンダヘッド5に立設される不図示の支柱に適当な固定手段(例えばボルト)を以てシリンダヘッド5に着脱可能に締結される。 An orifice member 24 and a fuel filter 19 located downstream of the orifice member 24 are attached to the inlet of the fuel inlet tube 16. A fuel supply cap 21 that branches off from a fuel distribution pipe 20 that is connected to the discharge port of a fuel pump (not shown) is fitted to the fuel inlet tube 16 via an annular seal member 22. A bracket 23 is attached to the top of the fuel supply cap 21, and this bracket 23 is detachably fastened to the cylinder head 5 by an appropriate fixing means (e.g., a bolt) to a support (not shown) that is erected on the cylinder head 5.
燃料供給キャップ21と,燃料入口筒16の中間部に設けられて燃料供給キャップ21側に臨む環状段部25との間には,板ばねからなる弾性部材26が介装される。この弾性部材26が発揮する弾発力で電磁式燃料噴射弁Iがシリンダヘッド5に保持される。 An elastic member 26 made of a leaf spring is interposed between the fuel supply cap 21 and an annular step 25 provided in the middle of the fuel inlet tube 16 and facing the fuel supply cap 21. The electromagnetic fuel injection valve I is held in the cylinder head 5 by the elastic force exerted by this elastic member 26.
弁座部材11は,端壁部11aを前端部に有して有底円筒状に形成されており,前記端壁部11aには,円錐状の弁座27が形成されると共に,その弁座27の中心近傍に開口する複数の燃料噴孔28が設けられる。この弁座部材11は,燃料噴孔28を燃焼室6に向けて開口するようにしてハウジングボディ10の前端部に嵌合,溶接される。即ち弁ハウジング9が,その前端部に弁座27を有するように構成される。 The valve seat member 11 is formed in a cylindrical shape with a bottom, with an end wall portion 11a at its front end, and a conical valve seat 27 is formed on the end wall portion 11a, with a plurality of fuel nozzle holes 28 opening near the center of the valve seat 27. This valve seat member 11 is fitted and welded to the front end portion of the housing body 10 so that the fuel nozzle holes 28 open toward the combustion chamber 6. In other words, the valve housing 9 is configured to have the valve seat 27 at its front end portion.
磁性円筒体12の後端部から固定コア14に至る外周面にはコイル組立体30が嵌装される。このコイル組立体30は,上記外周面に嵌合するボビン31と,このボビン31に巻装されるコイル32とからなり,このコイル組立体30を囲繞する磁性体のコイルハウジング33の前端部が磁性円筒体12と結合される。 A coil assembly 30 is fitted to the outer peripheral surface of the magnetic cylinder 12 from the rear end to the fixed core 14. This coil assembly 30 is composed of a bobbin 31 that fits onto the outer peripheral surface and a coil 32 that is wound around this bobbin 31, and the front end of a magnetic coil housing 33 that surrounds this coil assembly 30 is connected to the magnetic cylinder 12.
固定コア14の後端部外周は,コイルハウジング33の後端部に連なってモールド成形される合成樹脂製の被覆層34で被覆されており,この被覆層34には,コイル32に連なる端子35を保持するカプラ34aが電磁式燃料噴射弁Iの一側方に突出するようにして一体に形成される。 The outer periphery of the rear end of the fixed core 14 is covered with a synthetic resin coating layer 34 that is molded to connect to the rear end of the coil housing 33, and a coupler 34a that holds a terminal 35 connected to the coil 32 is formed integrally with this coating layer 34 so that it protrudes to one side of the electromagnetic fuel injection valve I.
固定コア14の前端小径部に,固定コア14に外周面を連ならせるようにして非磁性円筒体13の後端部が嵌合され,液密に溶接される。 The rear end of the non-magnetic cylinder 13 is fitted into the small diameter front end of the fixed core 14 so that its outer circumferential surface is connected to the fixed core 14, and then welded liquid-tightly.
弁座部材11から非磁性円筒体13に至る弁ハウジング9内には,弁体40の一部と可動コア41とが収容される。弁体40は,弁座27と協働して燃料噴孔28を開閉する弁部42に,固定コア14内まで延びるロッド43が連設されてなる。そして,弁部42は,弁座部材11内で摺動するように,球状に形成され,ロッド43は弁部42よりも小径に形成される。弁座部材11及びロッド43間には環状の燃料通路44が画成され,弁部42の外周面には,弁座部材11との間に燃料通路を画成する複数の平面部45が形成される。したがって弁座部材11は,弁体40の開閉動作を案内しながら燃料の通過を許容する。 A part of the valve body 40 and the movable core 41 are housed in the valve housing 9 extending from the valve seat member 11 to the non-magnetic cylinder 13. The valve body 40 is composed of a valve portion 42 that cooperates with the valve seat 27 to open and close the fuel nozzle hole 28, and a rod 43 that extends into the fixed core 14. The valve portion 42 is formed spherically so as to slide within the valve seat member 11, and the rod 43 is formed with a smaller diameter than the valve portion 42. An annular fuel passage 44 is defined between the valve seat member 11 and the rod 43, and the outer circumferential surface of the valve portion 42 is formed with a plurality of flat portions 45 that define a fuel passage between the valve seat member 11 and the valve portion 42. The valve seat member 11 therefore allows the passage of fuel while guiding the opening and closing operation of the valve body 40.
前記可動コア41は,その後端面(被吸引面)41aを固定コア14の前端面(吸引面)14aに対向させながら,弁ハウジング9の内周面とロッド43の外周面とに摺動及び回転可能に嵌装される。したがって,可動コア41の外周面及び弁ハウジング9の内周面間には摺動間隙56aが,また可動コア41の内周面及びロッド43の外周面間には摺動間隙56bがそれぞれ設けられる。また,可動コア41は,磁性円筒体12及び非磁性円筒体13に跨がって配置される。 The movable core 41 is fitted slidably and rotatably between the inner peripheral surface of the valve housing 9 and the outer peripheral surface of the rod 43, with its rear end surface (attracted surface) 41a facing the front end surface (attracted surface) 14a of the fixed core 14. Therefore, a sliding gap 56a is provided between the outer peripheral surface of the movable core 41 and the inner peripheral surface of the valve housing 9, and a sliding gap 56b is provided between the inner peripheral surface of the movable core 41 and the outer peripheral surface of the rod 43. The movable core 41 is also disposed straddling the magnetic cylinder 12 and the non-magnetic cylinder 13.
この可動コア41のロッド43上での摺動ストロークを一定に規制するために,可動コア41を挟むように並ぶ開弁側ストッパ48及び閉弁側ストッパ49がロッド43に溶接により固着される。その際,開弁側ストッパ48は,可動コア41の,固定コア14に対向する後端面41aに当接可能に対向し,閉弁側ストッパ49は,可動コア41の前端面に当接可能に対向するように配置される。 In order to regulate the sliding stroke of the movable core 41 on the rod 43 at a constant value, an opening valve side stopper 48 and a closing valve side stopper 49, which are arranged on either side of the movable core 41, are fixed to the rod 43 by welding. At this time, the opening valve side stopper 48 faces the rear end face 41a of the movable core 41 that faces the fixed core 14 so as to be able to abut against it, and the closing valve side stopper 49 is positioned so as to face the front end face of the movable core 41 so as to be able to abut against it.
而して,弁体40の閉弁状態では(図2参照),可動コア41は,閉弁側ストッパ49に当接していて,開弁側ストッパ48との間に前記摺動ストロークに対応する間隙gを挟んで対向し,この間隙g即ち摺動ストロークgは,閉弁側ストッパ49に当接状態の可動コア41と固定コア14との間に設けられる間隙m,即ち可動コア41の可動ストロークmよりも小さく設定される。したがって,コイル32の通電に伴い固定コア14が可動コア41を吸引したときは,可動コア41は,先ず開弁側ストッパ48に当接し,次いで固定コア14に吸着されるタイミングとなる。 When the valve body 40 is in the closed state (see FIG. 2), the movable core 41 abuts against the closing side stopper 49 and faces the opening side stopper 48 with a gap g corresponding to the sliding stroke between them, and this gap g, i.e., the sliding stroke g, is set smaller than the gap m between the movable core 41 in abutment against the closing side stopper 49 and the fixed core 14, i.e., the movable stroke m of the movable core 41. Therefore, when the fixed core 14 attracts the movable core 41 as the coil 32 is energized, the movable core 41 first abuts against the opening side stopper 48 and is then attracted to the fixed core 14.
開弁側ストッパ48は,固定コア14の内周面に摺動自在に嵌合するフランジ部48aと,このフランジ部48aから可動コア41側に突出する円筒状の軸部48bとで構成される。そして,フランジ部48aが溶接によりロッド43に固着され,弁体40の閉弁位置では軸部48bの一部が吸引面14aよりも可動コア41側に突出するように配置される。 The opening stopper 48 is composed of a flange portion 48a that slidably fits onto the inner peripheral surface of the fixed core 14, and a cylindrical shaft portion 48b that protrudes from the flange portion 48a toward the movable core 41. The flange portion 48a is fixed to the rod 43 by welding, and is positioned so that a part of the shaft portion 48b protrudes toward the movable core 41 beyond the suction surface 14a when the valve body 40 is in the closed position.
再び図1及び図2において,燃料入口筒16の中空部15bにはリテーナ50が配置される。このリテーナ50は,リテーナ本体51及びばね受け52の2部材より構成される。リテーナ本体51は,すり割り51a付きで拡径方向に弾性を有する円筒体よりなっていて,燃料入口筒16の内周面に圧入され,さらにかしめて固定される。ばね受け52は,リテーナ本体51の前端に当接配置されるフランジ52a及び,このフランジ52aの前端面に突設される中空の円筒軸52bよりなっている。そして,弁ばね54が,上記ばね受け52の円筒軸52bを囲繞しながらフランジ52a及び開弁側ストッパ48間に縮設されて,弁体40を閉弁方向へ付勢する。円筒軸52bの側壁には,その内外を連通する透孔53が,1個,望ましく複数個(図示例では2個)設けられる。 1 and 2, a retainer 50 is disposed in the hollow portion 15b of the fuel inlet tube 16. This retainer 50 is composed of two members, a retainer body 51 and a spring bearing 52. The retainer body 51 is a cylindrical body with a slit 51a and elasticity in the radial direction, and is press-fitted into the inner peripheral surface of the fuel inlet tube 16 and then crimped to fix it. The spring bearing 52 is composed of a flange 52a that is disposed in contact with the front end of the retainer body 51 and a hollow cylindrical shaft 52b that protrudes from the front end surface of the flange 52a. The valve spring 54 is compressed between the flange 52a and the valve-opening stopper 48 while surrounding the cylindrical shaft 52b of the spring bearing 52, and biases the valve body 40 in the valve-closing direction. The side wall of the cylindrical shaft 52b is provided with one, or preferably multiple (two in the illustrated example) through holes 53 that communicate between the inside and outside of the cylindrical shaft 52b.
上記円筒軸52b及びロッド43の対向面間には規制間隙Sが設定される。この規制間隙Sは,コイル32の通電により,コイル32の通電時,可動コア41が開弁側ストッパ48を押し上げながら固定コア14に吸着されるまでの弁体40の開弁ストロークvに僅かな一定距離αを加えた距離に設定される。したがって,この規制間隙Sは,コイル32の通電により可動コア41が固定コア14に吸着された後,弁体40が開弁ストロークvを超えてオーバシュートするときには,そのオーバシュートを一定距離αに抑止するように円筒軸52bがロッド43を受け止めてゼロとなる。 A regulating gap S is set between the opposing surfaces of the cylindrical shaft 52b and the rod 43. This regulating gap S is set to a distance that is equal to a small fixed distance α plus the valve opening stroke v of the valve body 40 until the movable core 41 is attracted to the fixed core 14 while pushing up the valve opening stopper 48 when the coil 32 is energized. Therefore, when the valve body 40 overshoots beyond the valve opening stroke v after the movable core 41 is attracted to the fixed core 14 by energizing the coil 32, the cylindrical shaft 52b receives the rod 43 so as to suppress the overshoot to the fixed distance α, and this regulating gap S becomes zero.
上記ロッド43の後端面は,ロッド43と同心状の凸状球面43aに形成され,この凸状球面43aと前記円筒軸52bの内周縁との間に上記規制間隙Sが設定される。 The rear end surface of the rod 43 is formed into a convex spherical surface 43a that is concentric with the rod 43, and the above-mentioned restriction gap S is set between this convex spherical surface 43a and the inner peripheral edge of the cylindrical shaft 52b.
ここで,前記一定距離αをゼロにして,弁体40のオーバシュートを完全に抑止することが理想的ではあるが,そのようにすると,各部の加工誤差等により弁体40の開弁ストロークvを規定値に保持することが困難となる。したがって,前記一定距離αは,加工誤差等を考慮しながら,弁体40の規定の開弁ストロークvを確保し得る範囲で,極力小さく設定されるものである。 Ideally, the constant distance α would be set to zero to completely prevent overshooting of the valve body 40, but doing so would make it difficult to maintain the opening stroke v of the valve body 40 at the specified value due to machining errors in each part. Therefore, the constant distance α is set as small as possible while taking machining errors and other factors into account, within the range in which the specified opening stroke v of the valve body 40 can be ensured.
また開弁側ストッパ48のフランジ部48aと可動コア41との間には,開弁側ストッパ48の軸部48bを囲繞する補助ばね55が縮設される。この補助ばね55は,弁ばね54のセット荷重よりも小さいセット荷重を付与されており,可動コア41を開弁側ストッパ48から離反させて閉弁側ストッパ49に当接させる側に付勢する。 Auxiliary spring 55 is compressed and disposed between flange portion 48a of opening side stopper 48 and movable core 41, surrounding shaft portion 48b of opening side stopper 48. A set load smaller than the set load of valve spring 54 is applied to this auxiliary spring 55, and biases movable core 41 away from opening side stopper 48 and toward closing side stopper 49.
ロッド43の後端部は,開弁側ストッパ48のフランジ部48aよりも突出し,弁ばね54の可動端部の内周面に嵌合して,その位置決めの役割を果たしている。また開弁側ストッパ48の軸部48bは,補助ばね55の内周面に嵌合して,その位置決めの役割を果たしている。 The rear end of the rod 43 protrudes beyond the flange portion 48a of the valve-opening stopper 48 and fits into the inner peripheral surface of the movable end of the valve spring 54, thus fulfilling its positioning function. The shaft portion 48b of the valve-opening stopper 48 also fits into the inner peripheral surface of the auxiliary spring 55, thus fulfilling its positioning function.
開弁側ストッパ48のフランジ部48aの外周の複数箇所には,固定コア14の内周面との間に燃料通路を画成する平面部57が設けられ,また可動コア41には,環状配列の複数の燃料通孔58が設けられる。 The flange portion 48a of the opening stopper 48 has flat portions 57 at multiple locations on its outer periphery that define a fuel passage between the flange portion 48a and the inner periphery of the fixed core 14, and the movable core 41 has multiple fuel holes 58 arranged in an annular pattern.
次に,この実施形態の作用について説明する。 Next, we will explain the operation of this embodiment.
電磁式燃料噴射弁Iにおいて,コイル32の非通電状態では,弁体40は,弁ばね54のセット荷重によって押圧されることで,弁座27に着座して燃料噴孔28を閉鎖する閉弁状態となる。一方,可動コア41は,補助ばね55のセット荷重により閉弁側ストッパ49との当接位置に保持され,固定コア14に対して間隙mを挟んで対向する。また,弁体40のロッド43は,規制間隙Sを挟んでリテーナ50の円筒軸52bに対して対向する。 In the electromagnetic fuel injection valve I, when the coil 32 is not energized, the valve body 40 is pressed by the set load of the valve spring 54, and is seated on the valve seat 27 to close the fuel nozzle hole 28, resulting in a closed valve state. Meanwhile, the movable core 41 is held in an abutting position against the valve-closing stopper 49 by the set load of the auxiliary spring 55, and faces the fixed core 14 with a gap m between them. In addition, the rod 43 of the valve body 40 faces the cylindrical axis 52b of the retainer 50 with a regulating gap S between them.
この閉弁状態では,図示しない燃料ポンプから燃料分配管20に吐出される高圧燃料が燃料供給キャップ21を通して燃料入口筒16に供給され,燃料噴射弁本体Iaの内部,即ち燃料入口筒16,パイプ状のリテーナ50,固定コア14,可動コア41,弁ハウジング9等の内部を満たして待機する。 In this closed valve state, high-pressure fuel discharged from a fuel pump (not shown) to a fuel distribution pipe 20 is supplied to the fuel inlet tube 16 through the fuel supply cap 21, filling the inside of the fuel injection valve body Ia, i.e., the inside of the fuel inlet tube 16, the pipe-shaped retainer 50, the fixed core 14, the movable core 41, the valve housing 9, etc., and waiting.
その際,燃料ポンプの吐出圧変動等に起因して燃料分配管20内に発生する燃料圧力の脈動は,燃料入口筒16の入口のオリフィス部材24のオリフィスにより減衰され,燃料噴射弁I内部への影響を解消,もしくは軽減している。 At that time, the pulsation of the fuel pressure that occurs in the fuel distribution pipe 20 due to fluctuations in the discharge pressure of the fuel pump, etc., is damped by the orifice of the orifice member 24 at the inlet of the fuel inlet tube 16, eliminating or reducing the effect on the inside of the fuel injection valve I.
このような閉弁状態でコイル32に通電すると,固定コア14及び可動コア41間に生じる磁力により,可動コア41は,固定コア14に吸引されるので,先ず,補助ばね55を圧縮しながら,ロッド43上を図2で上方へ摺動して開弁側ストッパ48に当接させる(図4のa~b参照)。即ち可動コア41は,その初動時,弁ばね54よりセット荷重が小さい補助ばね55を素早く圧縮しながら固定コア14に近接し,固定コア14からの吸引力の急増を得て,開弁側ストッパ48を勢いよく突き上げる。 When current is applied to the coil 32 in this valve-closed state, the magnetic force generated between the fixed core 14 and the movable core 41 causes the movable core 41 to be attracted to the fixed core 14, so that it first compresses the auxiliary spring 55 and slides upward on the rod 43 in FIG. 2 until it comes into contact with the valve-opening stopper 48 (see FIG. 4, a to b). That is, when the movable core 41 first moves, it approaches the fixed core 14 while quickly compressing the auxiliary spring 55, which has a smaller set load than the valve spring 54, and receives a sudden increase in the attractive force from the fixed core 14, thrusting the valve-opening stopper 48 up with force.
したがって,図3に示すように,可動コア41は,開弁側ストッパ48を伴いながら,弁ばね54の大なるセット荷重に抗して速やかに更に後方へ移動して可動コア41に吸着される(図4のb~c参照)。 As a result, as shown in FIG. 3, the movable core 41, accompanied by the valve-opening stopper 48, quickly moves further backward against the large set load of the valve spring 54 and is attracted to the movable core 41 (see b-c in FIG. 4).
こうして可動コア41と共に後方へ移動する開弁側ストッパ48は,弁体40のロッド43と一体化されているので,弁体40は,規定の開弁ストロークvを移動して弁部42を弁座27から離座させ,開弁状態とすることができる(図4のb~c参照)。弁体40が開弁すると,弁ハウジング9等の内部で待機する高圧燃料が燃料噴孔28から内燃機関Eの燃焼室6に直接噴射される。このようにして,弁体40の開弁応答性が高められると共に,コイル32の消費電力の軽減を図ることができる。 The valve-opening stopper 48, which moves rearward together with the movable core 41, is integrated with the rod 43 of the valve body 40, so that the valve body 40 can move a specified valve-opening stroke v to lift the valve portion 42 off the valve seat 27 and open the valve (see b-c in FIG. 4). When the valve body 40 opens, high-pressure fuel waiting inside the valve housing 9 etc. is directly injected from the fuel nozzle 28 into the combustion chamber 6 of the internal combustion engine E. In this way, the valve-opening responsiveness of the valve body 40 is improved and the power consumption of the coil 32 can be reduced.
ところで,可動コア41が開弁側ストッパ48を突き上げたときに,開弁側ストッパ48がロッド43即ち弁体40を伴って,慣性により弁体40の規定の開弁ストロークvを超えて作動すること,即ちオーバシュートを生じることがある。 However, when the movable core 41 pushes up the opening stopper 48, the opening stopper 48, together with the rod 43, i.e., the valve body 40, may move beyond the specified opening stroke v of the valve body 40 due to inertia, i.e., an overshoot may occur.
そのようなオーバシュートが一定距離αに達すると,ロッド43が,図3の鎖線示のように,また図4のc~dのように前記規制間隙Sをゼロにして円筒軸52bに受け止められることになる。これにより,弁体40のオーバシュートを,図4のc~eで示すように従来のオーバシュートよりも遥かに小さい一定距離αに抑止することができる。その結果,反動によるオーバシュートも極小に抑えて,オーバシュートの収束時間を,図4に示すように,従来のt1より遥かに短いt2に抑えることが可能となり,燃料噴射特性の安定化に寄与し得る。 When such overshoot reaches a certain distance α, the rod 43 is received by the cylindrical shaft 52b with the regulating gap S reduced to zero, as shown by the dotted line in Figure 3, and as shown in c to d in Figure 4. This makes it possible to suppress the overshoot of the valve body 40 to a certain distance α, which is much smaller than the conventional overshoot, as shown in c to e in Figure 4. As a result, it is possible to minimize the overshoot caused by the reaction, and to suppress the convergence time of the overshoot to t2, which is much shorter than the conventional t1, as shown in Figure 4, which can contribute to stabilizing the fuel injection characteristics.
しかも,上記リテーナ50は,燃料入口筒16の内周面に圧入して,かしめ固定されるリテーナ本体51と,リテーナ本体51の前端に当接配置されるフランジ52a及び,フランジ52aの前端面に突設される中空の円筒軸52bを有するばね受け52とで構成され,円筒軸52b及びロッド43間に前記規制間隙Sが設定されるので,リテーナ本体51は,その燃料入口筒16の内周面への圧入位置を調節することにより前記規制間隙Sの設定を容易に行うことができ,また,ばね受け52では,弁ばね54が,円筒軸52bを囲繞しながらフランジ52a及び,弁体40と一体の開弁側ストッパ48間に縮設されるので,弁ばね54の伸縮姿勢の安定化を図り,弁ばね54の弁体40に対する閉弁荷重を適正に発揮させることができる。 The retainer 50 is composed of a retainer body 51 that is press-fitted and crimped to the inner circumferential surface of the fuel inlet tube 16, a flange 52a that is placed in contact with the front end of the retainer body 51, and a spring receiver 52 that has a hollow cylindrical shaft 52b that protrudes from the front end surface of the flange 52a. Since the regulated gap S is set between the cylindrical shaft 52b and the rod 43, the retainer body 51 can easily set the regulated gap S by adjusting the press-fit position of the retainer body 51 to the inner circumferential surface of the fuel inlet tube 16. In addition, in the spring receiver 52, the valve spring 54 is compressed between the flange 52a and the valve-opening side stopper 48 that is integral with the valve body 40 while surrounding the cylindrical shaft 52b, so that the expansion and contraction posture of the valve spring 54 can be stabilized and the valve closing load of the valve spring 54 on the valve body 40 can be properly exerted.
さらに,ロッド43の後端面が,ロッド43と同心状の凸状球面43aに形成され,この凸状球面43aと円筒軸52bの内周縁との間に規制間隙Sが設定されるので,弁体40のオーバシュートを抑制すべく,ロッド43の凸状球面43aが円筒軸52bの内周縁に当接したとき,その当接部に調心作用が働き,弁体40の傾きを防ぎ,適正な開弁姿勢を確保することができる。 Furthermore, the rear end surface of the rod 43 is formed into a convex spherical surface 43a that is concentric with the rod 43, and a regulating gap S is set between this convex spherical surface 43a and the inner peripheral edge of the cylindrical shaft 52b. Therefore, when the convex spherical surface 43a of the rod 43 abuts against the inner peripheral edge of the cylindrical shaft 52b, a centering action is performed at the abutting portion to prevent the valve body 40 from tilting and ensure the proper valve opening position in order to suppress overshooting of the valve body 40.
また,前記円筒軸52bの側壁には,その内外を連通する透孔53が設けられるので,リテーナ本体51内から円筒軸52b内に流入した燃料の一部が透孔53を通して円筒軸52bの外周側へと分流することになり,円筒軸52bによる燃料噴射弁本体Ia内の流路抵抗の増加を抑え,適正な燃料噴射量を確保することができる。 In addition, a through hole 53 that connects the inside and outside of the cylindrical shaft 52b is provided in the side wall of the cylindrical shaft 52b, so that a portion of the fuel that flows from inside the retainer body 51 into the cylindrical shaft 52b is diverted to the outer periphery of the cylindrical shaft 52b through the through hole 53, which prevents the cylindrical shaft 52b from increasing the flow resistance in the fuel injection valve body Ia and ensures an appropriate amount of fuel injection.
次に,コイル32への通電を遮断すると,弁ばね54の大なるセット荷重により開弁側ストッパ48が押動されるので,開弁側ストッパ48は可動コア41及び弁体40を伴なって弁座27側に直ちに移動し,弁部42を弁座27に着座させ,閉弁状態となって燃料噴孔28からの燃料噴射を停止する。この弁体40の閉弁状態は,弁ばね54の大なるセット荷重により確実に保持される。 Next, when the current to the coil 32 is cut off, the valve opening stopper 48 is pushed by the large set load of the valve spring 54, so that the valve opening stopper 48 immediately moves toward the valve seat 27 together with the movable core 41 and the valve body 40, seating the valve portion 42 on the valve seat 27, closing the valve and stopping fuel injection from the fuel nozzle 28. The valve body 40 is reliably maintained in the closed state by the large set load of the valve spring 54.
一方,可動コア41は,補助ばね55のセット荷重により押圧され,閉弁側ストッパ49に支承される。 Meanwhile, the movable core 41 is pressed by the set load of the auxiliary spring 55 and supported by the closing side stopper 49.
以上,本発明の実施の形態について説明したが,本発明は上記実施形態に限定されるものではなく,特許請求の範囲に記載された本発明を逸脱することなく種々の設計変更を行うことが可能である。例えば,前記閉弁側ストッパ49は,ロッド43に固定することに代えて,弁ハウジング9の内周面に嵌合,固定することもできる。 Although the embodiment of the present invention has been described above, the present invention is not limited to the above embodiment, and various design changes can be made without departing from the present invention described in the claims. For example, the valve-closing stopper 49 can be fitted and fixed to the inner peripheral surface of the valve housing 9 instead of being fixed to the rod 43.
I・・・・電磁式燃料噴射弁
Ia・・・燃料噴射弁本体
g・・・・閉弁側ストッパ及び開弁側ストッパ間での可動コアの移動ストローク
m・・・・可動コアの全移動ストローク
v・・・・弁体の開弁ストローク
S・・・・規制間隙
α・・・・一定距離
9・・・・弁ハウジング
14・・・固定コア
16・・・燃料入口筒
27・・・弁座
32・・・コイル
40・・・弁体
41・・・可動コア
42・・・弁部
43・・・ロッド
43a・・凸曲面(凸状球面)
48・・・開弁側ストッパ
49・・・閉弁側ストッパ
50・・・リテーナ
51・・・リテーナ本体
52・・・ばね受け
52a・・フランジ
52b・・円筒軸
53・・・透孔
54・・・弁ばね
55・・・補助ばね
I. . . Electromagnetic fuel injection valve Ia. . . Fuel injection valve body g. . . Moving stroke of the movable core between the closing side stopper and the opening side stopper m. . . Total moving stroke of the movable core v. . . Opening stroke S of the valve body. . . Regulating gap α. . . Fixed distance 9. . . Valve housing 14. . . Fixed core 16. . . Fuel inlet tube 27. . . Valve seat 32. . . Coil 40. . . Valve body 41. . . Moving core 42. . . Valve portion 43. . . Rod 43a. . . Convex curved surface (convex spherical surface)
48: valve opening stopper 49: valve closing stopper 50: retainer 51: retainer body 52: spring receiver 52a: flange 52b: cylindrical shaft 53: through hole 54: valve spring 55: auxiliary spring
Claims (4)
前記弁体(40)の閉弁時,前記リテーナ(50)及び前記ロッド(43)の対向面間には規制間隙(S)が設けられ,該規制間隙(S)は,前記コイル(32)の通電時,前記弁体(40)が規定の開弁ストローク(v)を超えてオーバシュートするとき,前記リテーナ(50)が前記ロッド(43)を受け止めて前記オーバシュートを一定距離(α)に抑止すべくゼロになるように設定されることを特徴とする,電磁式燃料噴射弁。 The fuel injection valve body (Ia) is composed of a valve housing (9) having a valve seat (27) at a front end, a hollow fixed core (14) connected to the rear end of the valve housing (9), and a hollow fuel inlet tube (16) connected to the rear end of the fixed core (14); a coil (32) disposed on the outer periphery of the fixed core (14); a valve body (40) formed by connecting a rod (43) to a valve portion (42) cooperating with the valve seat (27); a movable core (41) facing the front end face of the fixed core (14) and slidably fitted on the inner periphery of the valve housing (9) and the outer periphery of the rod (43); a valve-opening side stopper (48) that is pushed by the movable core (41) attracted to the fixed core (14) to open the valve body (40) when the coil (32) is energized, a valve-closing side stopper (49) that is disposed opposite to a front end face of the movable core (41), a retainer (50) that is fixed to an inner peripheral surface of the fuel inlet tube (16), a valve spring (54) that is compressed between the retainer (50) and the valve body (40) to urge the valve body (40) in a valve-closing direction, and an auxiliary spring (55) that urges the movable core (41) away from the valve-opening side stopper (48) and into contact with the valve-closing side stopper (49) when the coil (32) is not energized,
an electromagnetic fuel injection valve, characterized in that when the valve body (40) is closed, a regulating gap (S) is provided between opposing surfaces of the retainer (50) and the rod (43), and the regulating gap (S) is set so that when the valve body (40) overshoots beyond a specified valve opening stroke (v) when the coil (32) is energized, the retainer (50) receives the rod (43) and restricts the overshoot to a constant distance (α).
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JP2022180612A JP2024070166A (en) | 2022-11-10 | 2022-11-10 | Electromagnetic fuel injection valve |
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JP2022180612A JP2024070166A (en) | 2022-11-10 | 2022-11-10 | Electromagnetic fuel injection valve |
Publications (1)
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JP2024070166A true JP2024070166A (en) | 2024-05-22 |
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