JP2024039313A - electromagnetic fuel injection valve - Google Patents

electromagnetic fuel injection valve Download PDF

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JP2024039313A
JP2024039313A JP2022143769A JP2022143769A JP2024039313A JP 2024039313 A JP2024039313 A JP 2024039313A JP 2022143769 A JP2022143769 A JP 2022143769A JP 2022143769 A JP2022143769 A JP 2022143769A JP 2024039313 A JP2024039313 A JP 2024039313A
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valve
movable core
core
spring
stopper
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純一 福田
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Hitachi Astemo Ltd
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Hitachi Astemo Ltd
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Abstract

【課題】電磁式燃料噴射弁において,可動コアが浮遊状態にあるとき,補助ばねの可動コアに対する押圧力が各部で変動しても,可動コアに生じるモーメントを抑制して可動コアの傾きを防ぐようにする。【解決手段】可動コア41には,その後端面に開口すると共に,底面51aが可動コア41の重心Gよりも可動コア41の前端面側に位置する環状凹部51を設け,この環状凹部51に補助ばね55を収容して,その補助ばね55の前端部を前記底面51aに支承させる。【選択図】 図2[Problem] In an electromagnetic fuel injection valve, when the movable core is in a floating state, even if the pressing force of the auxiliary spring against the movable core fluctuates in various parts, the moment generated in the movable core is suppressed to prevent the movable core from tilting. do it like this. A movable core 41 is provided with an annular recess 51 that is open at the rear end surface and whose bottom surface 51a is located closer to the front end surface of the movable core 41 than the center of gravity G of the movable core 41. A spring 55 is accommodated, and the front end of the auxiliary spring 55 is supported on the bottom surface 51a. [Selection diagram] Figure 2

Description

本発明は,主として内燃機関の燃料供給系に使用される電磁式燃料噴射弁に関し,特に,前端部に弁座を有する弁ハウジングと,該弁ハウジングの後端に連設される中空の固定コアと,該固定コアの外周に配設されるコイルと,前記弁座と協働する弁部にロッドが連設されてなる弁体と,前記固定コアの前端面に対向しながら前記弁ハウジング内に摺動可能に配設され,中心部には前記ロッドに貫通される通孔を有する可動コアと,前記ロッドに固定されると共に前記固定コアの中空部に摺動可能に配設され,前記コイルの通電時,前記固定コアに吸引される前記可動コアにより押動されて前記弁体を開弁作動させる開弁側ストッパと,前記可動コアの前端面に対向して配設される閉弁側ストッパと,前記弁体を閉弁方向に付勢する弁ばねと,前記コイルの非通電時,前記弁体の閉弁を許容すべく,前記可動コアを前記開弁側ストッパから離反させて前記閉弁側ストッパに当接させるように付勢する補助ばねとを備える電磁式燃料噴射弁の改良に関する。 The present invention relates to an electromagnetic fuel injection valve mainly used in a fuel supply system of an internal combustion engine, and in particular, to a valve housing having a valve seat at the front end, and a hollow fixed core connected to the rear end of the valve housing. a coil disposed around the outer periphery of the fixed core; a valve element having a rod connected to a valve portion that cooperates with the valve seat; a movable core that is slidably disposed in the hollow part of the fixed core and has a through hole in the center that is penetrated by the rod; When the coil is energized, the valve-opening side stopper is pushed by the movable core attracted by the fixed core to open the valve body, and the valve-closing stopper is disposed opposite to the front end surface of the movable core. a side stopper, a valve spring that biases the valve body in a valve closing direction, and a valve spring that moves the movable core away from the valve opening side stopper to allow the valve body to close when the coil is not energized. The present invention relates to an improvement in an electromagnetic fuel injection valve including an auxiliary spring that urges the valve-closing stopper to come into contact with the valve-closing stopper.

かかる電磁式燃料噴射弁は,下記特許文献1に開示されるように既に知られている。 Such an electromagnetic fuel injection valve is already known as disclosed in Patent Document 1 below.

特許第6788085号公報Patent No. 6788085

特許文献1記載の電磁式燃料噴射弁では,可動コアを閉弁側ストッパとの当接方向へ付勢する補助ばねを可動コア及び開弁側ストッパ間に縮設するにあたり,補助ばねの主要部を開弁側ストッパの軸部外周に嵌装すると共に,補助ばねの前端部を可動コア後端面の浅い座ぐり部に支承させて,補助ばねの位置決めをしながら,その座屈を防ぐようにしている。 In the electromagnetic fuel injection valve described in Patent Document 1, when the auxiliary spring that biases the movable core in the direction of contact with the valve-closing side stopper is compressed between the movable core and the valve-opening side stopper, the main part of the auxiliary spring is The auxiliary spring is fitted onto the outer periphery of the shaft of the stopper on the opening side, and the front end of the auxiliary spring is supported in a shallow counterbore on the rear end surface of the movable core to position the auxiliary spring and prevent it from buckling. ing.

しかしながら,補助ばねと開弁側ストッパの軸部,補助ばねと座ぐり部の各間には半径方向の遊びが多少とも存在し,これら遊びが可動コアの作動時,補助ばねに横振れを生じさせる。補助ばねが横振れを起こすと,可動コア後端部に対する補助ばねの押圧力が各部で変動し,これが可動コアにモーメントを生じさせる。 However, there is some play in the radial direction between the auxiliary spring and the shaft of the valve opening side stopper, and between the auxiliary spring and the counterbore, and this play causes lateral vibration in the auxiliary spring when the movable core operates. let When the auxiliary spring oscillates laterally, the pressing force of the auxiliary spring against the rear end of the movable core varies at each part, which generates a moment in the movable core.

ところで,特許文献1記載のものでは,図7に示すように,可動コア41の後端面の座ぐり部60は,可動コア41の重心Gから上方へ大きく離れているため,可動コア41が,開弁側ストッパ48及び閉弁側ストッパ49のいずれとも接触しない浮遊状態にあるとき,補助ばね55の横振れにより,例えば,補助ばね55の可動コア41に対する押圧力が左右でF1>F2と差が生じると,可動コア41に重心G周りのモーメントMが発生し,可動コア41を傾ける。しかも,そのモーメントMは,可動コア41の傾きにつれて増加するので,可動コア41の傾きを助長することになる。 Incidentally, in the device described in Patent Document 1, as shown in FIG. When the auxiliary spring 55 is in a floating state where it does not come into contact with either the valve-opening side stopper 48 or the valve-closing side stopper 49, for example, the pressing force of the auxiliary spring 55 against the movable core 41 on the left and right sides is different from F1>F2 due to the lateral vibration of the auxiliary spring 55. When this occurs, a moment M around the center of gravity G is generated in the movable core 41, causing the movable core 41 to tilt. Moreover, since the moment M increases as the movable core 41 tilts, it promotes the tilt of the movable core 41.

而して,可動コアが傾いた状態で固定コアに吸着される場合には,固定コアへの適正な吸着状態に遅れが生じて弁体の開弁を遅らせる。また,可動コアが傾いた状態で閉弁側ストッパに当接する場合には,可動コアが閉弁側ストッパに偏当たりしてバウンシングを生じる等の不都合を招く。 Therefore, when the movable core is attracted to the fixed core in a tilted state, there is a delay in proper adsorption to the fixed core, which delays opening of the valve body. Furthermore, if the movable core contacts the valve-closing stopper in an inclined state, the movable core may unevenly contact the valve-closing stopper, causing problems such as bouncing.

本発明はかかる事情に鑑みてなされたもので,可動コアが開弁側ストッパ及び閉弁側ストッパのいずれとも接触しない浮遊状態にあるとき,補助ばねの可動コアに対する押圧力が各部で変動しても,可動コアに生じるモーメントを抑制して可動コアの傾きを防ぐようにして,コイル通電時には可動コアの応答性向上を図り,またコイル通電遮断時には,可動コアのバウンシング抑制を可能にする前記電磁式燃料噴射弁を提供することを目的とする。 The present invention has been made in view of such circumstances, and when the movable core is in a floating state where it does not come into contact with either the valve-opening side stopper or the valve-closing side stopper, the pressing force of the auxiliary spring against the movable core varies at each part. The electromagnetic core also prevents the movable core from tilting by suppressing the moment generated in the movable core, improving the responsiveness of the movable core when the coil is energized, and suppressing the bouncing of the movable core when the coil is energized. The purpose of this invention is to provide a type fuel injection valve.

上記目的を達成するために,本発明は,前端部に弁座を有する弁ハウジングと,該弁ハウジングの後端に連設される中空の固定コアと,該固定コアの外周に配設されるコイルと,前記弁座と協働する弁部にロッドが連設されてなる弁体と,前記固定コアの前端面に対向しながら前記弁ハウジング内に摺動可能に配設され,中心部には前記ロッドに貫通される通孔を有する可動コアと,前記ロッドに固定されると共に前記固定コアの中空部に摺動可能に配設され,前記コイルの通電時,前記固定コアに吸引される前記可動コアにより押動されて前記弁体を開弁作動させる開弁側ストッパと,前記可動コアの前端面に対向しながら前記弁ハウジングの内周面に突設される環状の閉弁側ストッパと,前記弁体を閉弁方向に付勢する弁ばねと,前記コイルの非通電時,前記弁体の閉弁を許容すべく,前記可動コアを前記開弁側ストッパから離反させて前記閉弁側ストッパに当接させるように付勢する補助ばねとを備える電磁式燃料噴射弁であって,前記可動コアには,その後端面に開口すると共に,底面が該可動コアの重心よりも該可動コアの前端面側に位置する環状凹部を設け,該環状凹部に前記補助ばねを収容して,その補助ばねの前端部を前記底面に支承させることを第1の特徴とする。 In order to achieve the above object, the present invention provides a valve housing having a valve seat at the front end, a hollow fixed core connected to the rear end of the valve housing, and a hollow fixed core arranged around the outer periphery of the fixed core. A coil, a valve element having a rod connected to a valve part that cooperates with the valve seat, and a valve body that is slidably disposed within the valve housing while facing the front end surface of the fixed core, and is located in the center of the valve body. is fixed to the rod and is slidably disposed in a hollow part of the fixed core, and is attracted to the fixed core when the coil is energized. a valve-opening stopper that is pushed by the movable core to open the valve body; and an annular valve-closing stopper that protrudes from the inner peripheral surface of the valve housing while facing the front end surface of the movable core. a valve spring that biases the valve body in the valve-closing direction; and a valve spring that moves the movable core away from the valve-opening side stopper to allow the valve body to close when the coil is not energized. The electromagnetic fuel injection valve is provided with an auxiliary spring that urges the movable core to come into contact with a valve-side stopper, and the movable core has an opening at its rear end surface and a bottom surface that is closer to the movable core than the center of gravity of the movable core. The first feature is that an annular recess located on the front end surface side of the core is provided, the auxiliary spring is accommodated in the annular recess, and the front end of the auxiliary spring is supported on the bottom surface.

また,本発明は,第1の特徴に加えて,前記開弁側ストッパを円筒体で構成し,該円筒体の前端面を,前記補助ばねの後端部を支承するばね座面,並びに前記コイルの通電時,前記可動コアに押動される当接面とし,該円筒体の外周に,前記固定コアの内周との間に燃料通路を画成する切欠きを設けることを第2の特徴とする。 In addition to the first feature, the present invention also provides that the valve-opening side stopper is formed of a cylindrical body, and the front end surface of the cylindrical body is connected to the spring seat surface that supports the rear end of the auxiliary spring, and the spring seat surface that supports the rear end of the auxiliary spring. A second aspect of the present invention is to provide a notch on the outer periphery of the cylindrical body that defines a fuel passage between the cylindrical body and the inner periphery of the fixed core, the contact surface being pushed by the movable core when the coil is energized. Features.

さらに,本発明は,第1又は第2の特徴に加えて,前記可動コアには,その前後両端面間を連通し,且つ前記環状凹部の一部と重なる燃料通孔を設けることを第3の特徴とする。 Furthermore, in addition to the first or second feature, the present invention provides a third feature in which the movable core is provided with a fuel hole that communicates between both front and rear end surfaces thereof and overlaps a part of the annular recess. The characteristics of

本発明の第1の特徴によれば,補助ばねの可動コアに対する押圧力が,可動コアの重心よりも,可動コアの前端部側に作用することになる。したがって可動コアが開弁側ストッパ及び閉弁側ストッパのいずれとも接触しない浮遊状態にあるとき,補助ばねの可動コアに対する押圧力が各部で変動しても,可動コアに生じるモーメントを抑制して,可動コアの傾きを防ぐことができ,これによりコイル通電時には可動コアの応答性向上に,またコイル通電遮断時には,可動コアのバウンシング抑制に寄与し得る。また,コイル通電遮断時には,可動コアの,環状で広面積の外周側前端面が,弁ハウジングに固設される閉弁側ストッパに当接することで,可動コアのバウンシング抑制に効果的に寄与し得る。 According to the first feature of the present invention, the pressing force of the auxiliary spring on the movable core acts on the front end side of the movable core rather than the center of gravity of the movable core. Therefore, when the movable core is in a floating state where it does not come into contact with either the valve-opening side stopper or the valve-closing side stopper, even if the pressing force of the auxiliary spring against the movable core fluctuates in each part, the moment generated in the movable core is suppressed. It is possible to prevent the movable core from tilting, which contributes to improving the responsiveness of the movable core when the coil is energized, and to suppressing bouncing of the movable core when the coil is de-energized. In addition, when the coil current is cut off, the annular, wide-area outer front end surface of the movable core comes into contact with the valve-closing stopper fixed to the valve housing, which effectively contributes to suppressing bouncing of the movable core. obtain.

本発明の第2の特徴によれば,開弁側ストッパを円筒体で構成し,この円筒体の前端面を,補助ばねの後端部を支承する支承面,並びに前記コイルの通電時,可動コアに押動される当接面となし,またこの円筒体の外周に,固定コアの内周面との間に燃料通路を画成する切欠きを設けるので,開弁側ストッパの形状を単純化して,電磁式燃料噴射弁のコスト低減に寄与し得る。 According to the second feature of the present invention, the valve-opening side stopper is formed of a cylindrical body, and the front end surface of this cylindrical body is used as a support surface that supports the rear end of the auxiliary spring, and a movable part when the coil is energized. The shape of the valve-opening side stopper is simple because it has a contact surface that is pushed by the core, and a notch is provided on the outer periphery of this cylindrical body to define a fuel passage between it and the inner circumferential surface of the fixed core. This can contribute to reducing the cost of electromagnetic fuel injection valves.

本発明の第3の特徴によれば,可動コアの燃料通孔及び環状凹部が一部で重なることで,環状凹部に燃料が滞留することを防ぐことができる。 According to the third feature of the present invention, the fuel passage of the movable core and the annular recess partially overlap, so that fuel can be prevented from staying in the annular recess.

本発明に係る内燃機関用電磁式燃料噴射弁の実施形態を示す縦断面図。1 is a longitudinal sectional view showing an embodiment of an electromagnetic fuel injection valve for an internal combustion engine according to the present invention. 上記燃料噴射弁の可動コア周辺部を閉弁状態で示す拡大図。FIG. 3 is an enlarged view showing the vicinity of the movable core of the fuel injection valve in a closed state. 上記燃料噴射弁の開弁状態を示す,図2との対応図。FIG. 3 is a diagram corresponding to FIG. 2 showing the open state of the fuel injection valve. 図2の4-4線断面図。A cross-sectional view taken along line 4-4 in FIG. 2. 図2中の開弁側ストッパの斜視図。FIG. 3 is a perspective view of the valve opening side stopper in FIG. 2; 本発明の作用説明図。FIG. 2 is an explanatory diagram of the operation of the present invention. 従来技術の作用説明図。An explanatory diagram of the operation of the prior art.

本発明の実施形態について添付の図1~図3を参照しながら説明する。 Embodiments of the present invention will be described with reference to the accompanying FIGS. 1 to 3.

先ず図1において,内燃機関Eのシリンダヘッド5には,燃焼室6に開口する装着孔7が設けられており,燃焼室6に向かって燃料を噴射し得る本発明の電磁式燃料噴射弁Iが前記装着孔7に装着される。本発明の電磁式燃料噴射弁Iでは,燃料噴射側を前方,その反対側を後方とする。 First, in FIG. 1, a cylinder head 5 of an internal combustion engine E is provided with a mounting hole 7 that opens into a combustion chamber 6, and an electromagnetic fuel injection valve I of the present invention that can inject fuel toward the combustion chamber 6 is installed. is mounted in the mounting hole 7. In the electromagnetic fuel injection valve I of the present invention, the fuel injection side is the front side, and the opposite side is the rear side.

この電磁式燃料噴射弁Iの弁ハウジング9は,中空円筒状のハウジングボディ10と,このハウジングボディ10の前端部内周に嵌合して溶接される弁座部材11と,ハウジングボディ10の後端部外周に前端部を嵌合させてハウジングボディ10に溶接される磁性円筒体12と,この磁性円筒体12の後端部に前端部が同軸に結合される非磁性円筒体13とで構成される。非磁性円筒体13の後端部には,中空部15を有する円筒状の固定コア14の前端部が同軸に結合され,この固定コア14の後端部に,前記中空部15に通じる燃料供給筒16が一体に且つ同軸に連設される。 The valve housing 9 of this electromagnetic fuel injection valve I includes a hollow cylindrical housing body 10, a valve seat member 11 that fits and is welded to the inner periphery of the front end of the housing body 10, and a rear end of the housing body 10. A magnetic cylindrical body 12 is welded to the housing body 10 with its front end fitted to the outer periphery of the magnetic cylinder 12, and a non-magnetic cylindrical body 13 whose front end is coaxially connected to the rear end of the magnetic cylinder 12. Ru. A front end of a cylindrical fixed core 14 having a hollow part 15 is coaxially connected to the rear end of the non-magnetic cylindrical body 13, and a fuel supply connected to the hollow part 15 is connected to the rear end of the fixed core 14. The tubes 16 are integrally and coaxially connected.

磁性円筒体12は,その軸方向中間部にフランジ状のヨーク部12aを一体に有しており,装着孔7の外端を囲繞するようにしてシリンダヘッド5に設けられる環状凹部17に収容されるクッション材18が,シリンダヘッド5及びヨーク部12a間に介装される。 The magnetic cylindrical body 12 has a flange-shaped yoke part 12a integrally in its axially intermediate part, and is accommodated in an annular recess 17 provided in the cylinder head 5 so as to surround the outer end of the mounting hole 7. A cushioning material 18 is interposed between the cylinder head 5 and the yoke portion 12a.

燃料供給筒16の入口には,オリフィス部材24と,その下流側に隣接する燃料フィルタ19とが装着される。この燃料供給筒16には,図示しない燃料ポンプの吐出口に連なる燃料分配管20から分岐した燃料供給キャップ21が環状のシール部材22を介して嵌合される。燃料供給キャップ21の頂部にはブラケット23が係止され,このブラケット23は,シリンダヘッド5に立設される不図示の支柱にボルト等によりシリンダヘッド5に着脱可能に締結される。 At the entrance of the fuel supply cylinder 16, an orifice member 24 and a fuel filter 19 adjacent to the orifice member 24 on the downstream side are installed. A fuel supply cap 21 branched from a fuel distribution pipe 20 connected to a discharge port of a fuel pump (not shown) is fitted into the fuel supply tube 16 via an annular seal member 22 . A bracket 23 is secured to the top of the fuel supply cap 21, and this bracket 23 is removably fastened to the cylinder head 5 by bolts or the like to a support (not shown) that is erected on the cylinder head 5.

燃料供給キャップ21と,燃料供給筒16の中間部に設けられて燃料供給キャップ21側に臨む環状段部25との間には,板ばねからなる弾性部材26が介装される。この弾性部材26が発揮する弾発力で電磁式燃料噴射弁Iがシリンダヘッド5に保持される。 An elastic member 26 made of a leaf spring is interposed between the fuel supply cap 21 and an annular stepped portion 25 provided in the middle of the fuel supply cylinder 16 and facing the fuel supply cap 21 side. The electromagnetic fuel injection valve I is held in the cylinder head 5 by the elastic force exerted by the elastic member 26.

弁座部材11は,端壁部11aを前端部に有して有底円筒状に形成されており,前記端壁部11aには,円錐状の弁座27が形成されると共に,その弁座27の中心近傍に開口する複数の燃料噴孔28が設けられる。この弁座部材11は,燃料噴孔28を燃焼室6に向けて開口するようにしてハウジングボディ10の前端部に嵌合,溶接される。即ち弁ハウジング9が,その前端部に弁座27を有するように構成される。 The valve seat member 11 has a bottomed cylindrical shape with an end wall portion 11a at the front end, and a conical valve seat 27 is formed on the end wall portion 11a. A plurality of fuel nozzle holes 28 are provided that open near the center of the fuel injection hole 27 . The valve seat member 11 is fitted and welded to the front end of the housing body 10 so that the fuel injection hole 28 opens toward the combustion chamber 6. That is, the valve housing 9 is configured to have a valve seat 27 at its front end.

磁性円筒体12の後端部から固定コア14に至る外周面にはコイル組立体30が嵌装される。このコイル組立体30は,上記外周面に嵌合するボビン31と,このボビン31に巻装されるコイル32とからなり,このコイル組立体30を囲繞する磁性体のコイルハウジング33の前端部が磁性円筒体12と結合される。 A coil assembly 30 is fitted onto the outer peripheral surface of the magnetic cylindrical body 12 from the rear end to the fixed core 14 . This coil assembly 30 consists of a bobbin 31 that fits on the outer peripheral surface, and a coil 32 that is wound around the bobbin 31. The front end of a magnetic coil housing 33 that surrounds this coil assembly 30 is It is combined with the magnetic cylinder 12.

固定コア14の後端部外周は,コイルハウジング33の後端部に連なってモールド成形される合成樹脂製の被覆層34で被覆されており,この被覆層34には,コイル32に連なる端子35を保持するカプラ34aが電磁式燃料噴射弁Iの一側方に突出するように一体に形成される。 The outer periphery of the rear end of the fixed core 14 is covered with a synthetic resin coating layer 34 that is molded so as to be continuous with the rear end of the coil housing 33 . A coupler 34a holding the electromagnetic fuel injection valve I is integrally formed so as to protrude from one side thereof.

固定コア14の前端部に,固定コア14に外周面を連ねるようにして非磁性円筒体13の後端部が嵌合され,液密に溶接される。 The rear end of the non-magnetic cylindrical body 13 is fitted to the front end of the fixed core 14 so that its outer peripheral surface is connected to the fixed core 14, and welded in a liquid-tight manner.

弁座部材11から非磁性円筒体13に至る弁ハウジング9内には,弁体40と可動コア41とが収容される。弁体40は,弁座27と協働して燃料噴孔28を開閉する弁部42に,固定コア14内まで延びるロッド43が連設されてなる。 A valve body 40 and a movable core 41 are accommodated in the valve housing 9 extending from the valve seat member 11 to the non-magnetic cylindrical body 13. The valve body 40 includes a valve portion 42 that opens and closes the fuel injection hole 28 in cooperation with the valve seat 27, and a rod 43 that extends into the fixed core 14.

弁部42は,弁座部材11内で摺動するよう球状に形成され,ロッド43は弁部42よりも小径に形成される。弁座部材11及びロッド43間には環状の燃料通路44が画成され,弁部42の外周面には,弁座部材11との間に燃料通路を画成する複数の平面部45が形成される。 The valve portion 42 is formed into a spherical shape so as to slide within the valve seat member 11, and the rod 43 is formed to have a smaller diameter than the valve portion 42. An annular fuel passage 44 is defined between the valve seat member 11 and the rod 43, and a plurality of flat parts 45 are formed on the outer circumferential surface of the valve portion 42 to define fuel passages between the valve seat member 11 and the rod 43. be done.

図2及び図3に示すように,前記ロッド43の上端部には,固定コア14の中空部15に摺動可能に配設される開弁側ストッパ48が固着される。その際,ロッド43は,開弁側ストッパ48が有する中心孔48aに挿通され,その挿通部で開弁側ストッパ48はロッド43に溶接により固着される。 As shown in FIGS. 2 and 3, a valve-opening stopper 48 is fixed to the upper end of the rod 43 and is slidably disposed in the hollow portion 15 of the fixed core 14. As shown in FIGS. At this time, the rod 43 is inserted into the center hole 48a of the valve opening side stopper 48, and the valve opening side stopper 48 is fixed to the rod 43 by welding at the insertion portion.

図2,図3及び図5に示すように,前記開弁側ストッパ48は円筒体で構成され,その外周には,その周方向に沿って等間隔に並ぶ複数の平面状の切欠き48bが設けられ,これら切欠き48bは,固定コア14の内周面との間に,開弁側ストッパ48の前後両端面間を連通する燃料通路52を画成する。 As shown in FIGS. 2, 3, and 5, the valve opening side stopper 48 is formed of a cylindrical body, and the outer periphery thereof has a plurality of planar notches 48b arranged at equal intervals along the circumferential direction. These notches 48b define a fuel passage 52 between the inner peripheral surface of the fixed core 14 and the front and rear end surfaces of the valve-opening stopper 48, which communicate with each other.

再び図1及び図2において,固定コア14の中空部15にはパイプ状のリテーナ53が嵌挿されてかしめ固定される。このリテーナ53と前記開弁側ストッパ48の後端面との間には弁体40を弁座27への着座方向,即ち閉弁方向へ付勢する,コイルばねよりなる弁ばね54が縮設される。その際,前記ロッド43の後端部は,開弁側ストッパ48の後端面より突出して弁ばね54の前端部内周に嵌合し,弁ばね54の位置決めの役目を果たす。 Referring again to FIGS. 1 and 2, a pipe-shaped retainer 53 is fitted into the hollow portion 15 of the fixed core 14 and fixed by caulking. A valve spring 54 made of a coil spring is compressed between the retainer 53 and the rear end surface of the valve opening side stopper 48 and biases the valve body 40 in the seating direction on the valve seat 27, that is, in the valve closing direction. Ru. At this time, the rear end of the rod 43 protrudes from the rear end surface of the valve-opening stopper 48 and fits into the inner periphery of the front end of the valve spring 54, thereby serving to position the valve spring 54.

前記可動コア41は,その後端面(被吸引面41a)を固定コア14の前端面(吸引面14a)に対向させながら,弁ハウジング9の内周面に摺動自在に嵌合される。この可動コア41は,その中心部に前記ロッド43に摺動可能に挿通される通孔41bが設けられている。 The movable core 41 is slidably fitted into the inner peripheral surface of the valve housing 9, with its rear end surface (suction surface 41a) facing the front end surface (suction surface 14a) of the fixed core 14. The movable core 41 is provided with a through hole 41b at its center, through which the rod 43 is slidably inserted.

磁性円筒体12の内周面には,可動コア41の外周側の前端面に対向する環状の閉弁側ストッパ49が圧入して固定される。この閉弁側ストッパ49の位置決めのため,閉弁側ストッパ49の外周部前端面を支承する環状の位置決め段部47が磁性円筒体12の内周に形成される。 An annular valve-closing stopper 49 facing the outer peripheral front end surface of the movable core 41 is press-fitted and fixed to the inner peripheral surface of the magnetic cylindrical body 12 . To position the valve-closing stopper 49, an annular positioning step 47 is formed on the inner periphery of the magnetic cylinder 12 to support the front end surface of the outer peripheral portion of the valve-closing stopper 49.

可動コア41と前記開弁側ストッパ48との間には,可動コア41を閉弁側ストッパ49に向かって付勢する,コイルばねよりなる補助ばね55が縮設される。この補助ばね55のセット荷重は,前記弁ばね54のそれより小さく設定される。 An auxiliary spring 55 made of a coil spring is provided between the movable core 41 and the valve-opening stopper 48 to bias the movable core 41 toward the valve-closing stopper 49 . The set load of this auxiliary spring 55 is set smaller than that of the valve spring 54.

再び図2~図4において,前記可動コア41には,可動コア41と同心の環状凹部51が設けられる。この環状凹部51は,可動コア41の後端面に開口すると共に,その底面51aが可動コア41の重心Gよりも可動コアの前端面側に位置するように形成される。この環状凹部51に前記補助ばね55が収容され,この補助ばね55の前端部が環状凹部51の底面51aに支承される。したがって,環状凹部51の底面51aは,可動コア41の重心Gから可動コアの前端面側に離れて補助ばね55の前端部を支承するばね座面になっている。 Referring again to FIGS. 2 to 4, the movable core 41 is provided with an annular recess 51 concentric with the movable core 41. As shown in FIGS. This annular recess 51 opens at the rear end surface of the movable core 41 and is formed such that its bottom surface 51 a is located closer to the front end surface of the movable core than the center of gravity G of the movable core 41 . The auxiliary spring 55 is housed in the annular recess 51, and the front end of the auxiliary spring 55 is supported by the bottom surface 51a of the annular recess 51. Therefore, the bottom surface 51a of the annular recess 51 serves as a spring seat that supports the front end of the auxiliary spring 55, away from the center of gravity G of the movable core 41 toward the front end surface of the movable core.

一方,前記開弁側ストッパ48の平坦な前端面は,前記補助ばね55の後端部を支承するばね座面と,コイルの通電時,可動コア41に押圧される当接面になっている。 On the other hand, the flat front end surface of the valve opening side stopper 48 serves as a spring seat surface that supports the rear end portion of the auxiliary spring 55 and a contact surface that is pressed against the movable core 41 when the coil is energized. .

また可動コア41には,その前後両端面間を連通する環状配列の複数の燃料通孔58が,前記環状凹部51の一部と重なるように設けられる。 Further, the movable core 41 is provided with a plurality of annularly arranged fuel holes 58 that communicate between the front and rear end surfaces of the movable core 41 and overlap with a portion of the annular recess 51 .

而して,弁体40が閉弁位置あり,且つ可動コア41が閉弁側ストッパ49との当接位置にあるとき,固定コア14の前端面(吸引面14a)と可動コア41の後端面(被吸引面41a)との間には,弁体40の開閉ストロークに対応する間隔が確保され,そして開弁側ストッパ48の前端面は,前記間隔の中間位置を占めるようになっている。したがって,コイル32の通電に伴い固定コア14が可動コア41を吸引したときは,可動コア41は,先ず開弁側ストッパ48に当接し,押動しながら固定コア14に吸着されるタイミングとなる。 Therefore, when the valve body 40 is in the valve closing position and the movable core 41 is in the abutting position with the valve closing side stopper 49, the front end surface (suction surface 14a) of the fixed core 14 and the rear end surface of the movable core 41 (The suction surface 41a), a gap corresponding to the opening/closing stroke of the valve body 40 is ensured, and the front end surface of the valve-opening side stopper 48 occupies an intermediate position of the gap. Therefore, when the fixed core 14 attracts the movable core 41 as the coil 32 is energized, the movable core 41 first comes into contact with the valve-opening side stopper 48 and is attracted to the fixed core 14 while being pushed. .

尚,図2~図4中,符号36は,弁ハウジング9及び可動コア41間の摺動間隙,符号37は可動コア41及びロッド43間の摺動間隙,符号38は固定コア14及び開弁側ストッパ48間の摺動間隙を示す。 2 to 4, reference numeral 36 indicates a sliding gap between the valve housing 9 and the movable core 41, reference numeral 37 indicates a sliding gap between the movable core 41 and the rod 43, and reference numeral 38 indicates a sliding gap between the fixed core 14 and the valve opening. The sliding gap between the side stoppers 48 is shown.

次に,この実施形態の作用について説明する。 Next, the operation of this embodiment will be explained.

電磁式燃料噴射弁Iにおいて,コイル32の非通電状態では,弁体40は,弁ばね54のセット荷重によって押圧されることで,弁座27に着座して燃料噴孔28を閉鎖する閉弁状態となる。この閉弁状態では,図示しない燃料ポンプから燃料分配管20に吐出される高圧燃料が燃料供給キャップ21を通して燃料供給筒16に供給され,燃料噴射弁Iの内部,即ち燃料供給筒16,パイプ状のリテーナ53,固定コア14内の燃料通路52,可動コア41の燃料通孔58及び環状凹部51,弁ハウジング9内を満たして待機する。 In the electromagnetic fuel injection valve I, when the coil 32 is not energized, the valve body 40 is pressed by the set load of the valve spring 54 to close the fuel injection hole 28 by seating on the valve seat 27. state. In this valve-closed state, high-pressure fuel discharged from a fuel pump (not shown) into the fuel distribution pipe 20 is supplied to the fuel supply cylinder 16 through the fuel supply cap 21, and the inside of the fuel injection valve I, that is, the fuel supply pipe 16, is The retainer 53, the fuel passage 52 in the fixed core 14, the fuel passage 58 and annular recess 51 of the movable core 41, and the inside of the valve housing 9 are filled and on standby.

その際,燃料ポンプの吐出圧変動等に起因して燃料分配管20内に発生する燃料圧力の脈動は,燃料供給筒16の入口のオリフィス部材24のオリフィスにより減衰され,燃料噴射弁I内部への影響を解消,もしくは軽減する。 At this time, the pulsations in the fuel pressure that occur in the fuel distribution pipe 20 due to variations in the discharge pressure of the fuel pump, etc., are attenuated by the orifice of the orifice member 24 at the inlet of the fuel supply cylinder 16, and the pulsations are transferred to the inside of the fuel injection valve I. Eliminate or reduce the impact of

一方,図2に示すように,可動コア41は,このような閉弁状態では,補助ばね55のセット荷重によって閉弁側ストッパ49との当接状態に保持され,固定コア14との間に所定の前記間隔を保っている。 On the other hand, as shown in FIG. 2, in such a valve-closing state, the movable core 41 is held in contact with the valve-closing stopper 49 by the set load of the auxiliary spring 55, and there is no space between the movable core 41 and the fixed core 14. The predetermined distance is maintained.

このような閉弁状態でコイル32に通電すると,固定コア14及び可動コア41間に生じる磁力により,可動コア41は,固定コア14に吸引されるので,先ず,補助ばね55を圧縮しながら,ロッド43上を後方へ摺動して開弁側ストッパ48に当接する。即ち可動コア41は,その初動時,弁ばね54よりセット荷重が小さい補助ばね55を素早く圧縮しながら固定コア14に近接して,固定コア14からの吸引力を急増させるので,加速的に移動して,図3に示すように,開弁側ストッパ48を押圧する。 When the coil 32 is energized in such a valve closed state, the movable core 41 is attracted to the fixed core 14 by the magnetic force generated between the fixed core 14 and the movable core 41, so first, while compressing the auxiliary spring 55, It slides backward on the rod 43 and comes into contact with the valve opening side stopper 48. That is, when the movable core 41 initially moves, it approaches the fixed core 14 while quickly compressing the auxiliary spring 55, which has a smaller set load than the valve spring 54, and rapidly increases the suction force from the fixed core 14, so that it moves at an accelerated pace. Then, as shown in FIG. 3, the valve opening side stopper 48 is pressed.

したがって,可動コア41は,開弁側ストッパ48を伴いながら,弁ばね54の大なるセット荷重に抗して速やかに更に後方へ移動して可動コア41の吸引面14aに吸着される。 Therefore, the movable core 41 quickly moves further rearward against the large set load of the valve spring 54 while being accompanied by the valve opening side stopper 48, and is attracted to the suction surface 14a of the movable core 41.

こうして可動コア41により後方へ押動される開弁側ストッパ48は,弁体40のロッド43に固定されているので,弁部42を弁座27から離座させ,開弁状態とすることになる。 The valve-opening stopper 48, which is thus pushed rearward by the movable core 41, is fixed to the rod 43 of the valve body 40, so that it displaces the valve portion 42 from the valve seat 27 and opens the valve. Become.

弁体40が開弁すると,弁ハウジング9等の内部で待機する高圧燃料が燃料噴孔28から内燃機関Eの燃焼室6に直接噴射される。このようにして,弁体40の開弁応答性が高められると共に,コイル32の消費電力の軽減を図ることができる。 When the valve body 40 opens, high-pressure fuel waiting inside the valve housing 9 or the like is directly injected from the fuel injection hole 28 into the combustion chamber 6 of the internal combustion engine E. In this way, the valve-opening response of the valve body 40 can be improved, and the power consumption of the coil 32 can be reduced.

次に,コイル32への通電を遮断すると,弁ばね54の付勢力により開弁側ストッパ48が押動されるので,開弁側ストッパ48は弁体40を伴なって弁座27側に即座に移動し,弁部42を弁座27に着座させ,閉弁状態となって燃料噴孔28からの燃料噴射を停止する。この弁体40の閉弁状態は,弁ばね54の大なるセット荷重により確実に保持される。 Next, when the coil 32 is de-energized, the valve opening side stopper 48 is pushed by the biasing force of the valve spring 54, so the valve opening side stopper 48, together with the valve body 40, immediately moves toward the valve seat 27 side. , the valve portion 42 is seated on the valve seat 27, the valve is closed, and fuel injection from the fuel injection hole 28 is stopped. This closed state of the valve body 40 is reliably maintained by a large set load of the valve spring 54.

一方,可動コア41は,補助ばね55の付勢力により前方へ押動されて閉弁側ストッパ49に受け止められる。 Meanwhile, the movable core 41 is pushed forward by the biasing force of the auxiliary spring 55 and is received by the closing side stopper 49.

ところで,補助ばね55は,その略全体が,可動コア41の環状凹部51に収容されるので,その伸縮動作が環状凹部51の内外周面により案内され,補助ばね55の座屈を防ぐことができる。 By the way, since almost the entirety of the auxiliary spring 55 is accommodated in the annular recess 51 of the movable core 41, its expansion and contraction movements are guided by the inner and outer circumferential surfaces of the annular recess 51, thereby preventing buckling of the auxiliary spring 55. can.

しかしながら,補助ばね55と,環状凹部51の内外周面との間には,補助ばね55の伸縮動作を許容する微小間隙が存在する。このため,エンジンの振動等により補助ばね55に横振れが生じたときと,可動コア41の後方又は前方への移動過程で,可動コア41が開弁側ストッパ48及び閉弁側ストッパ49の何れとも接触しない浮遊状態のときとが重なると,図6に示すように,例えば,補助ばね55の,可動コア41における環状凹部51の底面51aに対する押圧力が,その底面51aの直径方向両端位置でF1>F2のように差が生じることがある。このような押圧力の差によれば,可動コア41に,その重心G周りの傾きモーメントMが作用するが,F1,F2の作用点は重心Gの下方にあるため,上記モーメントMにより可動コア41が傾くと,ヤジロベー効果により復元モーメントM′が直ぐに発生する。 However, a minute gap exists between the auxiliary spring 55 and the inner and outer circumferential surfaces of the annular recess 51 to allow the auxiliary spring 55 to expand and contract. Therefore, when lateral vibration occurs in the auxiliary spring 55 due to engine vibrations, etc., and when the movable core 41 moves backward or forward, the movable core 41 moves toward either the valve-opening side stopper 48 or the valve-closing side stopper 49. For example, as shown in FIG. 6, the pressing force of the auxiliary spring 55 against the bottom surface 51a of the annular recess 51 in the movable core 41 increases at both ends of the bottom surface 51a in the diametrical direction. A difference such as F1>F2 may occur. According to such a difference in pressing force, a tilting moment M around the center of gravity G acts on the movable core 41, but since the points of action of F1 and F2 are below the center of gravity G, the moment M causes the movable core to When 41 is tilted, a restoring moment M' is immediately generated due to the Yajirobe effect.

その結果,可動コア41は,傾きのない,もしくは少ない適正姿勢をもって閉弁側ストッパ49や固定コア14に接触することができる。これにより,上記接触部の摩耗を防止できるのみならず,コイル32の通電時には,可動コア41の応答性が向上して弁体40の開弁特性の安定化を図り,またコイル32の通電遮断時には,可動コア41の閉弁側ストッパ49への偏当たりを防いで,バウンシングの抑制を図ることができる。 As a result, the movable core 41 can contact the valve-closing side stopper 49 and the fixed core 14 with no or a proper posture with little inclination. This not only prevents abrasion of the contact portion, but also improves the responsiveness of the movable core 41 when the coil 32 is energized, thereby stabilizing the valve opening characteristics of the valve body 40, and also cuts off the energization of the coil 32. In some cases, bouncing can be suppressed by preventing the movable core 41 from abutting unevenly on the valve-closing side stopper 49.

しかも,コイル32の通電遮断時には,可動コア41の,環状で広面積の外周側前端面が,弁ハウジング9に固設される閉弁側ストッパ49に当接することで,可動コア41のバウンシングの抑制をより効果的に図ることができる。 Moreover, when the coil 32 is de-energized, the annular, wide-area outer peripheral front end surface of the movable core 41 comes into contact with the valve-closing stopper 49 fixed to the valve housing 9, thereby preventing the movable core 41 from bouncing. Suppression can be achieved more effectively.

また,開弁側ストッパ48は円筒体で構成され,この円筒体の前端面は,補助ばねの後端部を支承するばね座面と,コイル32の通電時,可動コア41に押動される当接面とに利用され,またこの円筒体の外周面には,固定コア14の内周との間に燃料通路52を画成する切欠き48bが設けられるので,開弁側ストッパ48の形状を単純化して,電磁式燃料噴射弁Iのコスト低減を図ることができる。 Further, the valve opening side stopper 48 is composed of a cylindrical body, and the front end surface of this cylindrical body is pushed by the spring seat surface that supports the rear end of the auxiliary spring and the movable core 41 when the coil 32 is energized. Since a notch 48b is provided on the outer peripheral surface of this cylindrical body and defines a fuel passage 52 between it and the inner periphery of the fixed core 14, the shape of the valve-opening side stopper 48 is changed. By simplifying the above, it is possible to reduce the cost of the electromagnetic fuel injection valve I.

さらに,可動コア41には,その前後両端面間を連通し,且つ前記環状凹部51の一部と重なる複数の燃料通孔58が設けられるので,燃料が可動コア41の燃料通孔58を通過する際,環状凹部51内でも燃料の流れが生じることになり,環状凹部51に燃料が滞留することを防ぐことができる。 Furthermore, the movable core 41 is provided with a plurality of fuel holes 58 that communicate between its front and rear end surfaces and overlap a part of the annular recess 51, so that fuel passes through the fuel holes 58 of the movable core 41. At this time, a flow of fuel also occurs within the annular recess 51, and it is possible to prevent fuel from staying in the annular recess 51.

以上,本発明の実施の形態について説明したが,本発明は上記実施形態に限定されるものではなく,特許請求の範囲に記載された本発明を逸脱することなく種々の設計変更を行うことが可能である。例えば,開弁側ストッパ48の外周面の切欠き48bは,溝状に形成することもできる。また,前記閉弁側ストッパ49は,弁ハウジング9の内周に一体に形成することもできる。 Although the embodiments of the present invention have been described above, the present invention is not limited to the above embodiments, and various design changes can be made without departing from the scope of the present invention as set forth in the claims. It is possible. For example, the notch 48b on the outer peripheral surface of the valve-opening side stopper 48 may be formed in the shape of a groove. Further, the valve closing side stopper 49 can also be formed integrally with the inner periphery of the valve housing 9.

I・・・・電磁式燃料噴射弁
G・・・・可動コアの重心
9・・・・弁ハウジング
12・・・磁性円筒体
13・・・非磁性円筒体
14・・・固定コア
14a・・吸引面
15・・・中空部
27・・・弁座
32・・・コイル
40・・・弁体
41・・・可動コア
41a・・被吸引面
41b・・可動コアの通孔
42・・・弁部
43・・・ロッド
48・・・開弁側ストッパ
48a・・中心孔
48b・・切欠き
49・・・閉弁側ストッパ
51・・・環状凹部
51a・・環状凹部の底面
52・・・燃料通路
54・・・弁ばね
55・・・補助ばね
58・・・燃料通孔
I...Electromagnetic fuel injection valve G...Center of gravity 9 of movable core...Valve housing 12...Magnetic cylindrical body 13...Non-magnetic cylindrical body 14...Fixed core 14a... Suction surface 15...hollow part 27...valve seat 32...coil 40...valve body 41...movable core 41a...suction surface 41b...movable core through hole 42...valve Part 43... Rod 48... Valve opening side stopper 48a... Center hole 48b... Notch 49... Valve closing side stopper 51... Annular recess 51a... Bottom surface 52 of the annular recess... Fuel Passage 54...Valve spring 55...Auxiliary spring 58...Fuel hole

Claims (3)

前端部に弁座(27)を有する弁ハウジング(9)と,該弁ハウジング(9)の後端に連設される中空の固定コア(14)と,該固定コア(14)の外周に配設されるコイル(32)と,前記弁座(27)と協働する弁部(42)にロッド(43)が連設されてなる弁体(40)と,前記固定コア(14)の前端面に対向しながら前記弁ハウジング(9)内に摺動可能に配設され,中心部には前記ロッド(43)に貫通される通孔(41b)を有する可動コア(41)と,前記ロッド(43)に固定されると共に前記固定コア(14)の中空部(15)に摺動可能に配設され,前記コイル(32)の通電時,前記固定コア(14)に吸引される前記可動コア(41)により押動されて前記弁体(40)を開弁作動させる開弁側ストッパ(48)と,前記可動コア(41)の前端面に対向しながら前記弁ハウジング(9)の内周面に突設される環状の閉弁側ストッパ(49)と,前記弁体(40)を閉弁方向に付勢する弁ばね(54)と,前記コイル(32)の非通電時,前記弁体(40)の閉弁を許容すべく,前記可動コア(41)を前記開弁側ストッパ(48)から離反させて前記閉弁側ストッパ(49)に当接させるように付勢する補助ばね(55)とを備える電磁式燃料噴射弁であって,
前記可動コア(41)には,その後端面に開口すると共に,底面(51a)が該可動コア(41)の重心(G)よりも該可動コア(41)の前端面側に位置する環状凹部(51)を設け,該環状凹部(51)に前記補助ばね(55)を収容して,その補助ばね(55)の前端部を前記底面(51a)に支承させることを特徴とする,電磁式燃料噴射弁。
A valve housing (9) having a valve seat (27) at the front end, a hollow fixed core (14) connected to the rear end of the valve housing (9), and arranged around the outer periphery of the fixed core (14). a coil (32) provided therein, a valve body (40) in which a rod (43) is connected to a valve portion (42) that cooperates with the valve seat (27), and a front end of the fixed core (14). A movable core (41) is slidably disposed in the valve housing (9) while facing the surface thereof, and has a through hole (41b) in the center that is penetrated by the rod (43); (43) and is slidably disposed in the hollow part (15) of the fixed core (14), and is attracted to the fixed core (14) when the coil (32) is energized. A valve-opening stopper (48) that is pushed by the core (41) to open the valve body (40), and a stopper (48) on the inside of the valve housing (9) facing the front end surface of the movable core (41). An annular valve-closing side stopper (49) protruding from the peripheral surface, a valve spring (54) that biases the valve body (40) in the valve-closing direction, and a valve spring (54) that biases the valve body (40) in the valve-closing direction; Assist for urging the movable core (41) away from the valve-opening stopper (48) and into contact with the valve-closing stopper (49) to allow the valve body (40) to close. An electromagnetic fuel injection valve comprising a spring (55),
The movable core (41) has an annular recess (51a) which is open at the rear end surface and whose bottom surface (51a) is located closer to the front end surface of the movable core (41) than the center of gravity (G) of the movable core (41). 51), the auxiliary spring (55) is accommodated in the annular recess (51), and the front end of the auxiliary spring (55) is supported on the bottom surface (51a). injection valve.
前記開弁側ストッパ(48)を円筒体で構成し,該円筒体の前端面を,前記補助ばね(55)の後端部を支承するばね座面,並びに前記コイル(32)の通電時,前記可動コア(41)に押動される当接面とし,該円筒体の外周に,前記固定コア(14)の内周との間に燃料通路(52)を画成する切欠き(48b)を設けることを特徴とする,請求項1に記載の電磁式燃料噴射弁。 The valve-opening side stopper (48) is formed of a cylindrical body, and the front end surface of the cylindrical body serves as a spring bearing surface that supports the rear end of the auxiliary spring (55) and when the coil (32) is energized. A notch (48b) serving as an abutment surface that is pushed by the movable core (41) and defining a fuel passage (52) between the outer periphery of the cylindrical body and the inner periphery of the fixed core (14). The electromagnetic fuel injection valve according to claim 1, further comprising: an electromagnetic fuel injection valve. 前記可動コア(41)には,その前後両端面間を連通し,且つ前記環状凹部(51)の一部と重なる燃料通孔(58)を設けることを特徴とする,請求項1又は2に記載の電磁式燃料噴射弁。 According to claim 1 or 2, the movable core (41) is provided with a fuel hole (58) that communicates between its front and rear end surfaces and overlaps a part of the annular recess (51). The electromagnetic fuel injection valve described.
JP2022143769A 2022-09-09 2022-09-09 electromagnetic fuel injection valve Pending JP2024039313A (en)

Priority Applications (1)

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