JP2024038933A - Resin foam-forming composition and foam body - Google Patents
Resin foam-forming composition and foam body Download PDFInfo
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- JP2024038933A JP2024038933A JP2022143310A JP2022143310A JP2024038933A JP 2024038933 A JP2024038933 A JP 2024038933A JP 2022143310 A JP2022143310 A JP 2022143310A JP 2022143310 A JP2022143310 A JP 2022143310A JP 2024038933 A JP2024038933 A JP 2024038933A
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- Prior art keywords
- acid
- composition
- foam
- compound
- forming
- Prior art date
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- 239000000203 mixture Substances 0.000 title claims abstract description 78
- 229920005989 resin Polymers 0.000 title claims abstract description 63
- 239000011347 resin Substances 0.000 title claims abstract description 63
- 239000006260 foam Substances 0.000 title claims description 69
- 150000001875 compounds Chemical class 0.000 claims abstract description 86
- 125000003118 aryl group Chemical group 0.000 claims abstract description 68
- 239000001257 hydrogen Substances 0.000 claims abstract description 63
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 63
- 229920000768 polyamine Polymers 0.000 claims abstract description 62
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 60
- 239000007788 liquid Substances 0.000 claims description 45
- 239000005056 polyisocyanate Substances 0.000 claims description 44
- 229920001228 polyisocyanate Polymers 0.000 claims description 44
- 125000004432 carbon atom Chemical group C* 0.000 claims description 30
- 239000003054 catalyst Substances 0.000 claims description 27
- 238000005187 foaming Methods 0.000 claims description 10
- 125000005842 heteroatom Chemical group 0.000 claims description 10
- 238000005829 trimerization reaction Methods 0.000 claims description 10
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 4
- 238000000034 method Methods 0.000 abstract description 9
- -1 hydrogen compound Chemical class 0.000 description 42
- 239000003063 flame retardant Substances 0.000 description 35
- 150000002430 hydrocarbons Chemical group 0.000 description 31
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 16
- 230000009257 reactivity Effects 0.000 description 16
- 125000003277 amino group Chemical group 0.000 description 14
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 13
- 238000006243 chemical reaction Methods 0.000 description 13
- 229920002396 Polyurea Polymers 0.000 description 12
- 229910052751 metal Inorganic materials 0.000 description 12
- 239000002184 metal Substances 0.000 description 12
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 11
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 11
- 229910019142 PO4 Inorganic materials 0.000 description 11
- 230000001070 adhesive effect Effects 0.000 description 11
- 239000010452 phosphate Substances 0.000 description 11
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 10
- 239000000853 adhesive Substances 0.000 description 10
- 239000012948 isocyanate Substances 0.000 description 10
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 10
- 229920005862 polyol Polymers 0.000 description 10
- 150000003839 salts Chemical class 0.000 description 10
- 239000000654 additive Substances 0.000 description 9
- 239000002879 Lewis base Substances 0.000 description 8
- 150000001412 amines Chemical class 0.000 description 8
- 150000002513 isocyanates Chemical class 0.000 description 8
- 150000003077 polyols Chemical class 0.000 description 8
- 239000003381 stabilizer Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 150000002902 organometallic compounds Chemical class 0.000 description 7
- 239000007921 spray Substances 0.000 description 7
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 7
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- 239000006071 cream Substances 0.000 description 6
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 6
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical class OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 6
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 6
- 238000005507 spraying Methods 0.000 description 6
- 239000004604 Blowing Agent Substances 0.000 description 5
- 229920000388 Polyphosphate Polymers 0.000 description 5
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 5
- 239000002253 acid Substances 0.000 description 5
- 230000000996 additive effect Effects 0.000 description 5
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 5
- 238000010276 construction Methods 0.000 description 5
- 125000005442 diisocyanate group Chemical group 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 150000003014 phosphoric acid esters Chemical class 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 239000001205 polyphosphate Substances 0.000 description 5
- 235000011176 polyphosphates Nutrition 0.000 description 5
- 229910052700 potassium Inorganic materials 0.000 description 5
- 239000011591 potassium Substances 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 150000005846 sugar alcohols Polymers 0.000 description 5
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- 125000004122 cyclic group Chemical group 0.000 description 4
- JKWMSGQKBLHBQQ-UHFFFAOYSA-N diboron trioxide Chemical compound O=BOB=O JKWMSGQKBLHBQQ-UHFFFAOYSA-N 0.000 description 4
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 4
- 125000000524 functional group Chemical group 0.000 description 4
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 239000000178 monomer Substances 0.000 description 4
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 4
- 229920005906 polyester polyol Polymers 0.000 description 4
- LWIHDJKSTIGBAC-UHFFFAOYSA-K potassium phosphate Substances [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 description 4
- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 3
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 239000004641 Diallyl-phthalate Substances 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 239000004721 Polyphenylene oxide Substances 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000007983 Tris buffer Substances 0.000 description 3
- 125000002723 alicyclic group Chemical group 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052787 antimony Inorganic materials 0.000 description 3
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 3
- 229910052796 boron Inorganic materials 0.000 description 3
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 3
- 229910052794 bromium Inorganic materials 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 150000001735 carboxylic acids Chemical class 0.000 description 3
- 239000004088 foaming agent Substances 0.000 description 3
- 238000005755 formation reaction Methods 0.000 description 3
- 125000000623 heterocyclic group Chemical group 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910000000 metal hydroxide Inorganic materials 0.000 description 3
- 150000004692 metal hydroxides Chemical class 0.000 description 3
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 3
- 239000011120 plywood Substances 0.000 description 3
- 239000001488 sodium phosphate Substances 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- 125000003396 thiol group Chemical group [H]S* 0.000 description 3
- XSQUKJJJFZCRTK-UHFFFAOYSA-N urea group Chemical group NC(=O)N XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 3
- 125000001989 1,3-phenylene group Chemical group [H]C1=C([H])C([*:1])=C([H])C([*:2])=C1[H] 0.000 description 2
- XGIKILRODBEJIL-UHFFFAOYSA-N 1-(ethylamino)ethanol Chemical compound CCNC(C)O XGIKILRODBEJIL-UHFFFAOYSA-N 0.000 description 2
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 2
- BJELTSYBAHKXRW-UHFFFAOYSA-N 2,4,6-triallyloxy-1,3,5-triazine Chemical compound C=CCOC1=NC(OCC=C)=NC(OCC=C)=N1 BJELTSYBAHKXRW-UHFFFAOYSA-N 0.000 description 2
- FAXWFCTVSHEODL-UHFFFAOYSA-N 2,4-dibromophenol Chemical compound OC1=CC=C(Br)C=C1Br FAXWFCTVSHEODL-UHFFFAOYSA-N 0.000 description 2
- SSIZLKDLDKIHEV-UHFFFAOYSA-N 2,6-dibromophenol Chemical compound OC1=C(Br)C=CC=C1Br SSIZLKDLDKIHEV-UHFFFAOYSA-N 0.000 description 2
- LJDSTRZHPWMDPG-UHFFFAOYSA-N 2-(butylamino)ethanol Chemical compound CCCCNCCO LJDSTRZHPWMDPG-UHFFFAOYSA-N 0.000 description 2
- WXUAQHNMJWJLTG-UHFFFAOYSA-N 2-methylbutanedioic acid Chemical compound OC(=O)C(C)CC(O)=O WXUAQHNMJWJLTG-UHFFFAOYSA-N 0.000 description 2
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 2
- KRPRVQWGKLEFKN-UHFFFAOYSA-N 3-(3-aminopropoxy)propan-1-amine Chemical compound NCCCOCCCN KRPRVQWGKLEFKN-UHFFFAOYSA-N 0.000 description 2
- WADSJYLPJPTMLN-UHFFFAOYSA-N 3-(cycloundecen-1-yl)-1,2-diazacycloundec-2-ene Chemical compound C1CCCCCCCCC=C1C1=NNCCCCCCCC1 WADSJYLPJPTMLN-UHFFFAOYSA-N 0.000 description 2
- BLFRQYKZFKYQLO-UHFFFAOYSA-N 4-aminobutan-1-ol Chemical compound NCCCCO BLFRQYKZFKYQLO-UHFFFAOYSA-N 0.000 description 2
- ZEYHEAKUIGZSGI-UHFFFAOYSA-N 4-methoxybenzoic acid Chemical compound COC1=CC=C(C(O)=O)C=C1 ZEYHEAKUIGZSGI-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
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- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 2
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical compound OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 description 2
- QCNWZROVPSVEJA-UHFFFAOYSA-N Heptadecanedioic acid Chemical compound OC(=O)CCCCCCCCCCCCCCCC(O)=O QCNWZROVPSVEJA-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- OPKOKAMJFNKNAS-UHFFFAOYSA-N N-methylethanolamine Chemical compound CNCCO OPKOKAMJFNKNAS-UHFFFAOYSA-N 0.000 description 2
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- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
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- 235000011037 adipic acid Nutrition 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 150000001414 amino alcohols Chemical class 0.000 description 2
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 2
- LJCFOYOSGPHIOO-UHFFFAOYSA-N antimony pentoxide Chemical compound O=[Sb](=O)O[Sb](=O)=O LJCFOYOSGPHIOO-UHFFFAOYSA-N 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- UJMDYLWCYJJYMO-UHFFFAOYSA-N benzene-1,2,3-tricarboxylic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1C(O)=O UJMDYLWCYJJYMO-UHFFFAOYSA-N 0.000 description 2
- QMKYBPDZANOJGF-UHFFFAOYSA-N benzene-1,3,5-tricarboxylic acid Chemical compound OC(=O)C1=CC(C(O)=O)=CC(C(O)=O)=C1 QMKYBPDZANOJGF-UHFFFAOYSA-N 0.000 description 2
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- 230000015572 biosynthetic process Effects 0.000 description 2
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- 229910021538 borax Inorganic materials 0.000 description 2
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- 230000008859 change Effects 0.000 description 2
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- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 description 2
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 2
- KORSJDCBLAPZEQ-UHFFFAOYSA-N dicyclohexylmethane-4,4'-diisocyanate Chemical compound C1CC(N=C=O)CCC1CC1CCC(N=C=O)CC1 KORSJDCBLAPZEQ-UHFFFAOYSA-N 0.000 description 2
- MHJAJDCZWVHCPF-UHFFFAOYSA-L dimagnesium phosphate Chemical compound [Mg+2].OP([O-])([O-])=O MHJAJDCZWVHCPF-UHFFFAOYSA-L 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- ASMQGLCHMVWBQR-UHFFFAOYSA-M diphenyl phosphate Chemical compound C=1C=CC=CC=1OP(=O)([O-])OC1=CC=CC=C1 ASMQGLCHMVWBQR-UHFFFAOYSA-M 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
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- 150000002367 halogens Chemical class 0.000 description 2
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- 238000005259 measurement Methods 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
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- 229910052757 nitrogen Inorganic materials 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
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- 125000004430 oxygen atom Chemical group O* 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- WLJVNTCWHIRURA-UHFFFAOYSA-N pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
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- 239000004814 polyurethane Substances 0.000 description 2
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- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 1
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- 229960004889 salicylic acid Drugs 0.000 description 1
- 239000013514 silicone foam Substances 0.000 description 1
- AJPJDKMHJJGVTQ-UHFFFAOYSA-M sodium dihydrogen phosphate Chemical compound [Na+].OP(O)([O-])=O AJPJDKMHJJGVTQ-UHFFFAOYSA-M 0.000 description 1
- QDRKDTQENPPHOJ-UHFFFAOYSA-N sodium ethoxide Chemical compound [Na+].CC[O-] QDRKDTQENPPHOJ-UHFFFAOYSA-N 0.000 description 1
- 229910001379 sodium hypophosphite Inorganic materials 0.000 description 1
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 1
- 229910001948 sodium oxide Inorganic materials 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000004328 sodium tetraborate Substances 0.000 description 1
- SYXYWTXQFUUWLP-UHFFFAOYSA-N sodium;butan-1-olate Chemical compound [Na+].CCCC[O-] SYXYWTXQFUUWLP-UHFFFAOYSA-N 0.000 description 1
- AQMNWCRSESPIJM-UHFFFAOYSA-N sodium;phosphenic acid Chemical compound [Na+].O[P+]([O-])=O AQMNWCRSESPIJM-UHFFFAOYSA-N 0.000 description 1
- RCOSUMRTSQULBK-UHFFFAOYSA-N sodium;propan-1-olate Chemical compound [Na+].CCC[O-] RCOSUMRTSQULBK-UHFFFAOYSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- CNALVHVMBXLLIY-IUCAKERBSA-N tert-butyl n-[(3s,5s)-5-methylpiperidin-3-yl]carbamate Chemical compound C[C@@H]1CNC[C@@H](NC(=O)OC(C)(C)C)C1 CNALVHVMBXLLIY-IUCAKERBSA-N 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
- UFDHBDMSHIXOKF-UHFFFAOYSA-N tetrahydrophthalic acid Natural products OC(=O)C1=C(C(O)=O)CCCC1 UFDHBDMSHIXOKF-UHFFFAOYSA-N 0.000 description 1
- CIWAOCMKRKRDME-UHFFFAOYSA-N tetrasodium dioxido-oxo-stibonatooxy-lambda5-stibane Chemical compound [Na+].[Na+].[Na+].[Na+].[O-][Sb]([O-])(=O)O[Sb]([O-])([O-])=O CIWAOCMKRKRDME-UHFFFAOYSA-N 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- WYXIGTJNYDDFFH-UHFFFAOYSA-Q triazanium;borate Chemical compound [NH4+].[NH4+].[NH4+].[O-]B([O-])[O-] WYXIGTJNYDDFFH-UHFFFAOYSA-Q 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
- 229910000391 tricalcium phosphate Inorganic materials 0.000 description 1
- 235000019731 tricalcium phosphate Nutrition 0.000 description 1
- 229940078499 tricalcium phosphate Drugs 0.000 description 1
- VLCLHFYFMCKBRP-UHFFFAOYSA-N tricalcium;diborate Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]B([O-])[O-].[O-]B([O-])[O-] VLCLHFYFMCKBRP-UHFFFAOYSA-N 0.000 description 1
- JDLDTRXYGQMDRV-UHFFFAOYSA-N tricesium;borate Chemical compound [Cs+].[Cs+].[Cs+].[O-]B([O-])[O-] JDLDTRXYGQMDRV-UHFFFAOYSA-N 0.000 description 1
- RIUWBIIVUYSTCN-UHFFFAOYSA-N trilithium borate Chemical compound [Li+].[Li+].[Li+].[O-]B([O-])[O-] RIUWBIIVUYSTCN-UHFFFAOYSA-N 0.000 description 1
- TWQULNDIKKJZPH-UHFFFAOYSA-K trilithium;phosphate Chemical compound [Li+].[Li+].[Li+].[O-]P([O-])([O-])=O TWQULNDIKKJZPH-UHFFFAOYSA-K 0.000 description 1
- NFMWFGXCDDYTEG-UHFFFAOYSA-N trimagnesium;diborate Chemical compound [Mg+2].[Mg+2].[Mg+2].[O-]B([O-])[O-].[O-]B([O-])[O-] NFMWFGXCDDYTEG-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- WUUHFRRPHJEEKV-UHFFFAOYSA-N tripotassium borate Chemical compound [K+].[K+].[K+].[O-]B([O-])[O-] WUUHFRRPHJEEKV-UHFFFAOYSA-N 0.000 description 1
- 229910000404 tripotassium phosphate Inorganic materials 0.000 description 1
- 235000019798 tripotassium phosphate Nutrition 0.000 description 1
- KVMPUXDNESXNOH-UHFFFAOYSA-N tris(1-chloropropan-2-yl) phosphate Chemical compound ClCC(C)OP(=O)(OC(C)CCl)OC(C)CCl KVMPUXDNESXNOH-UHFFFAOYSA-N 0.000 description 1
- HQUQLFOMPYWACS-UHFFFAOYSA-N tris(2-chloroethyl) phosphate Chemical compound ClCCOP(=O)(OCCCl)OCCCl HQUQLFOMPYWACS-UHFFFAOYSA-N 0.000 description 1
- GTRSAMFYSUBAGN-UHFFFAOYSA-N tris(2-chloropropyl) phosphate Chemical compound CC(Cl)COP(=O)(OCC(C)Cl)OCC(C)Cl GTRSAMFYSUBAGN-UHFFFAOYSA-N 0.000 description 1
- BSVBQGMMJUBVOD-UHFFFAOYSA-N trisodium borate Chemical compound [Na+].[Na+].[Na+].[O-]B([O-])[O-] BSVBQGMMJUBVOD-UHFFFAOYSA-N 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 229910000406 trisodium phosphate Inorganic materials 0.000 description 1
- 235000019801 trisodium phosphate Nutrition 0.000 description 1
- NSBGJRFJIJFMGW-UHFFFAOYSA-N trisodium;stiborate Chemical compound [Na+].[Na+].[Na+].[O-][Sb]([O-])([O-])=O NSBGJRFJIJFMGW-UHFFFAOYSA-N 0.000 description 1
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 1
- AUTOISGCBLBLBA-UHFFFAOYSA-N trizinc;diphosphite Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])[O-].[O-]P([O-])[O-] AUTOISGCBLBLBA-UHFFFAOYSA-N 0.000 description 1
- AVWRKZWQTYIKIY-UHFFFAOYSA-N urea-1-carboxylic acid Chemical class NC(=O)NC(O)=O AVWRKZWQTYIKIY-UHFFFAOYSA-N 0.000 description 1
- 229940005605 valeric acid Drugs 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 1
- 229910000165 zinc phosphate Inorganic materials 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Polyurethanes Or Polyureas (AREA)
Abstract
Description
本発明は、発泡樹脂形成用組成物(例えば、ポリウレア発泡体製造用組成物)、及び発泡体(例えば、ポリウレア発泡体)に関する。 The present invention relates to compositions for forming resin foams (e.g., compositions for producing polyurea foams) and foams (e.g., polyurea foams).
近年、発泡体として、原料にポリアミン化合物を用いた発泡体(例えば、ポリウレア発泡体)が提案されている(特許文献1及び2)。 In recent years, foams using polyamine compounds as raw materials (for example, polyurea foams) have been proposed as foams (Patent Documents 1 and 2).
本発明は、例えば、低温条件下であっても発泡性に優れる新規な発泡樹脂形成用組成物を提供可能な技術を提供することを課題とする。 An object of the present invention is, for example, to provide a technique that can provide a novel composition for forming a foamed resin that has excellent foamability even under low temperature conditions.
本発明の第1の態様は、
芳香族ポリアミン(A)と、
下記式[B]で示される活性水素含有化合物(B)と、
を含有する、発泡樹脂形成用組成物である。
The first aspect of the present invention is
aromatic polyamine (A);
An active hydrogen-containing compound (B) represented by the following formula [B],
A composition for forming a foamed resin containing the following.
発泡樹脂形成用組成物は、三量化触媒を含んでいてもよい。 The composition for forming a foamed resin may contain a trimerization catalyst.
本発明の第2の態様は、
第1液として、第1の態様の発泡樹脂形成用組成物と、
第2液として、ポリイソシアネートを含有する組成物と
を含む2液型の発泡樹脂形成用組成物である。
The second aspect of the invention is
As the first liquid, the foamed resin forming composition of the first aspect;
This is a two-component composition for forming a foamed resin, which includes a composition containing a polyisocyanate as a second component.
本発明の第3の態様は、
芳香族ポリアミン(A)と、
下記式[B]で示される活性水素含有化合物(B)と、
ポリイソシアネートと、
を含有する発泡樹脂形成用組成物を発泡させて得られる発泡体である。
The third aspect of the present invention is
aromatic polyamine (A);
An active hydrogen-containing compound (B) represented by the following formula [B],
polyisocyanate and
It is a foam obtained by foaming a composition for forming a foamed resin containing.
本発明によれば、例えば、低温条件下であっても反応性或いは発泡性に優れる新規な発泡樹脂形成用組成物を提供可能な技術が提供される。 According to the present invention, for example, a technique is provided that can provide a novel composition for forming a foamed resin that has excellent reactivity or foamability even under low-temperature conditions.
以下、本発明に係る発泡樹脂形成用組成物及び発泡体について詳述するが、本発明はこれには限定されない。 Hereinafter, the composition for forming a foamed resin and the foam according to the present invention will be described in detail, but the present invention is not limited thereto.
以下において、ある化合物が記載されている場合、その異性体も同時に記載されているものとする。 In the following, when a certain compound is described, its isomers are also described at the same time.
以下において、上限値と下限値とが別々に記載されている場合、任意の上限値と任意の下限値とを組み合わせた数値範囲が実質的に開示されているものとする。 In the following, when an upper limit value and a lower limit value are described separately, a numerical range that is a combination of any upper limit value and any lower limit value is substantially disclosed.
また、発泡樹脂形成用組成物における各成分(固形分)の含有量/含有割合の説明は、特に矛盾がない範囲で、発泡体における各成分の含有量/含有割合の説明として読み替えることができる。 In addition, the explanation of the content/content ratio of each component (solid content) in the composition for forming a foamed resin can be read as the explanation of the content/content ratio of each component in the foam, to the extent that there is no particular contradiction. .
ここで、発泡樹脂形成用組成物は、活性水素化合物(後述する芳香族ポリアミン(A)や後述する活性水素含有化合物(B))(第1反応成分)を含み、後述するポリイソシアネート化合物(第2反応成分)を含まない第1液と、活性水素化合物(第1反応成分)を含まずポリイソシアネート化合物(第2反応成分)を含む第2液と、を含む、2液型のシステム液とすることができる。その他の添加剤は、各成分の反応性を考慮して、第1液又は第2液に振り分ければよい。 Here, the composition for forming a foamed resin contains an active hydrogen compound (an aromatic polyamine (A) described later and an active hydrogen-containing compound (B) described later) (first reaction component), and a polyisocyanate compound (described later) (first reaction component). A two-component system liquid comprising a first liquid containing no active hydrogen compound (first reaction component) and a second liquid containing a polyisocyanate compound (second reaction component); can do. Other additives may be distributed to the first liquid or the second liquid in consideration of the reactivity of each component.
このように、発泡樹脂形成用組成物中の各成分を複数の組成物に分割し、使用時に混合するシステム液とすることで、保存安定性を高めることができる。発泡樹脂形成用組成物を2液型のシステム液とした場合、建築現場等で第1液と第2液とを混合し、発泡/硬化させると同時に吹付を行う、吹付工法に使用することができる。吹付工法に2液型のシステム液である発泡体形成用組成物を用いることで、容易に断熱施工を行うことが可能である。 In this way, storage stability can be improved by dividing each component in the composition for forming a foamed resin into a plurality of compositions and creating a system liquid that is mixed at the time of use. When the foamed resin forming composition is a two-component system solution, it can be used in a spray construction method in which the first and second components are mixed at a construction site, foamed/cured, and sprayed at the same time. can. By using the foam forming composition, which is a two-component system liquid, in the spraying method, it is possible to easily perform insulation construction.
また、本開示に係る第1液(後述する芳香族ポリアミン(A)や後述する活性水素含有化合物(B)を含む組成物)は、任意のポリイソシアネートと組み合わせて使用されることで、低温での反応性或いは発泡性の向上等の効果が期待される。 Further, the first liquid according to the present disclosure (a composition containing an aromatic polyamine (A) described below and an active hydrogen-containing compound (B) described below) can be used in combination with any polyisocyanate, so that it can be used at low temperatures. Effects such as improvement in reactivity or foamability are expected.
以下においては、第1液、第2液、システム液(第1液と第2液とが分離して管理された2液型の組成物)、及び、第1液と第2液を混合して得られた組成物、を特に区別せずに説明する。 In the following, the first liquid, the second liquid, the system liquid (a two-part composition in which the first liquid and the second liquid are managed separately), and the first liquid and the second liquid are mixed. The compositions obtained will be explained without making any particular distinction.
<<<<発泡樹脂形成用組成物の組成>>>>
本開示に係る発泡樹脂形成用組成物は、芳香族ポリアミン(A)と、活性水素含有化合物(B)と、を含むことが好ましい。
また、別の観点では、本開示に係る発泡樹脂形成用組成物は、第1液として、芳香族ポリアミン(A)と、活性水素含有化合物(B)と、を含有する、発泡樹脂形成用組成物を含み、且つ、第2液として、ポリイソシアネートを含有する組成物を含む、2液型の発泡樹脂形成用組成物であることが好ましい。
発泡樹脂形成用組成物は、三量化触媒、及び/又は、樹脂化触媒を含むことが好ましい。
発泡樹脂形成用組成物は、その他の添加剤を含んでいてもよい。
以下、それぞれの成分について説明する。
<<<<Composition of composition for forming resin foam>>>>
The composition for forming a foamed resin according to the present disclosure preferably contains an aromatic polyamine (A) and an active hydrogen-containing compound (B).
In addition, from another perspective, the composition for forming a foamed resin according to the present disclosure includes, as a first liquid, an aromatic polyamine (A) and an active hydrogen-containing compound (B). It is preferable that the composition be a two-component foamed resin-forming composition, which contains a polyisocyanate as a second component.
The composition for forming a foamed resin preferably contains a trimerization catalyst and/or a resinization catalyst.
The composition for forming resin foam may contain other additives.
Each component will be explained below.
<<<芳香族ポリアミン(A)>>>
芳香族ポリアミン(A)は、構造中に芳香環を1つ以上有するポリアミンである限り特に限定されない。芳香族ポリアミン(A)としては、より具体的には、第1級アミノ基及び第2級アミノ基からなる群より選択されるアミノ基(以下、活性アミノ基とする場合がある。)を2つ以上有するものが挙げられる。
<<<Aromatic polyamine (A)>>>
The aromatic polyamine (A) is not particularly limited as long as it is a polyamine having one or more aromatic rings in its structure. More specifically, the aromatic polyamine (A) is an amino group selected from the group consisting of a primary amino group and a secondary amino group (hereinafter sometimes referred to as an active amino group). Examples include those having more than one.
芳香族ポリアミン(A)の1分子に含まれる活性アミノ基の数は、2以上であれば特に限定されず、5以下、3以下、又は、2等とすることが好ましい。芳香族ポリアミン(A)の活性アミノ基の数がこのような範囲であると、低温での反応性或いは発泡性等を向上させることができる。 The number of active amino groups contained in one molecule of the aromatic polyamine (A) is not particularly limited as long as it is 2 or more, and is preferably 5 or less, 3 or less, or 2, etc. When the number of active amino groups in the aromatic polyamine (A) is within this range, the reactivity or foamability at low temperatures can be improved.
芳香族ポリアミン(A)の1分子に含まれる芳香環の数は、1以上であれば特に限定されず、5以下、3以下、2以下、又は、2等とすることが好ましい。芳香族ポリアミン(A)の芳香環の数がこのような範囲であると、低温での反応性或いは発泡性等を向上させることができる。 The number of aromatic rings contained in one molecule of aromatic polyamine (A) is not particularly limited as long as it is 1 or more, and is preferably 5 or less, 3 or less, 2 or less, or 2, etc. When the number of aromatic rings in the aromatic polyamine (A) is within this range, the reactivity or foamability at low temperatures can be improved.
芳香族ポリアミン(A)の分子量は、1500以下、1000以下、750以下、又は、500以下であることが好ましく、また、108以上、150以上、200以上、又は、250以上であることが好ましい。芳香族ポリアミン(A)の分子量がこのような範囲であると、低温での反応性或いは発泡性等を向上させることができる。 The molecular weight of the aromatic polyamine (A) is preferably 1500 or less, 1000 or less, 750 or less, or 500 or less, and preferably 108 or more, 150 or more, 200 or more, or 250 or more. When the molecular weight of the aromatic polyamine (A) is within such a range, the reactivity or foamability at low temperatures can be improved.
芳香族ポリアミン(A)のアミン価は、特に限定されず、50mgKOH/g以上、200mgKOH/g以上、300mgKOH/g以上、450mgKOH/g以上、又は、500mgKOH/g以上であることが好ましく、また、1000mgKOH/g以下、900mgKOH/g以下、800mgKOH/g以下、又は、650mgKOH/g以下であることが好ましい。芳香族ポリアミン(A)のアミン価がこのような範囲であると、優れた接着性を有する発泡体の製造が容易となる。 The amine value of the aromatic polyamine (A) is not particularly limited, and is preferably 50 mgKOH/g or more, 200 mgKOH/g or more, 300 mgKOH/g or more, 450 mgKOH/g or more, or 500 mgKOH/g or more, and It is preferably 1000 mgKOH/g or less, 900 mgKOH/g or less, 800 mgKOH/g or less, or 650 mgKOH/g or less. When the amine value of the aromatic polyamine (A) is within this range, it becomes easy to produce a foam having excellent adhesive properties.
芳香族ポリアミン(A)のアミン価は、JIS K1557-7:2011「プラスチック-ポリウレタン原料ポリオール試験方法-第7部:塩基性度の求め方(窒素含有量及び全アミン価表示)」に記載の全アミン価の測定方法によって測定することができる。 The amine value of the aromatic polyamine (A) is as described in JIS K1557-7:2011 "Plastics - Polyurethane raw material polyol test method - Part 7: How to determine basicity (nitrogen content and total amine value display)" It can be measured by the method of measuring total amine value.
前述したように、芳香族ポリアミン(A)は、少なくとも2つの活性アミノ基を有する。芳香族ポリアミン(A)は、第1の活性アミノ基と第2の活性アミノ基との間の主骨格中に芳香環を有するものであることが好ましい。
このような好ましい芳香族ポリアミン(A)としては、例えば、下記式[A]で示される化合物が挙げられる。
As mentioned above, the aromatic polyamine (A) has at least two active amino groups. The aromatic polyamine (A) preferably has an aromatic ring in the main skeleton between the first active amino group and the second active amino group.
Examples of such preferable aromatic polyamines (A) include compounds represented by the following formula [A].
芳香族ポリアミン(A)の好ましい具体例としては、メタフェニレンジアミン、4,4’-ジアミノ-3,3’-ジクロロジフェニルメタン、トリメチレン-ビス(4-アミノベンゾエート)、4,4’-ジアミノ-3,3’-ジエチル-5,5’-ジメチルジフェニルメタン、ポリテトラメチレンオキシド-ジ-p-アミノベンゾエート、2,2’,6,6’-テトラエチル-4,4’-メチレンジアニリン、4,4’-メチレンビス(2-イソプロピル-6-メチルアニリン)、4,4’-メチレンビス(2,6-ジイソプロピルアニリン)、4,4’-メチレンビス(3-クロロ-2,6-ジエチルアニリン)、3,5-ジエチルトルエン-2,4-ジアミン、ジメチルチオトルエンジアミン、N-(3-アミノメチルベンジル)-2-フェニルエタン-1-アミン等が挙げられる。 Preferred specific examples of the aromatic polyamine (A) include metaphenylenediamine, 4,4'-diamino-3,3'-dichlorodiphenylmethane, trimethylene-bis(4-aminobenzoate), 4,4'-diamino-3 , 3'-diethyl-5,5'-dimethyldiphenylmethane, polytetramethylene oxide-di-p-aminobenzoate, 2,2',6,6'-tetraethyl-4,4'-methylene dianiline, 4,4 '-Methylenebis(2-isopropyl-6-methylaniline), 4,4'-methylenebis(2,6-diisopropylaniline), 4,4'-methylenebis(3-chloro-2,6-diethylaniline), 3, Examples include 5-diethyltoluene-2,4-diamine, dimethylthiotoluene diamine, and N-(3-aminomethylbenzyl)-2-phenylethan-1-amine.
芳香族ポリアミン(A)は、一種でも複数種を組み合わせて用いてもよい。 The aromatic polyamine (A) may be used alone or in combination.
<<<活性水素含有化合物(B)>>>
活性水素含有化合物(B)は、下記式[B]で示される化合物である。
<<<Active hydrogen-containing compound (B)>>>
The active hydrogen-containing compound (B) is a compound represented by the following formula [B].
式[B]中、RB2は、ヘテロ原子(例えば、窒素原子、酸素原子、硫黄原子等)を有していてもよい2価の炭化水素基であり、RB1は、-NRB1aH、-SHのいずれかで示される基であり、RB3は、-NRB3aH、-SH、-OHのいずれかで示される基であり、RB1a、RB3aは、各々独立して、水素又は炭素数が8以下の炭化水素基である。 In the formula [B], R B2 is a divalent hydrocarbon group that may have a hetero atom (for example, a nitrogen atom, an oxygen atom, a sulfur atom, etc.), and R B1 is -NR B1a H, -SH, R B3 is a group represented by -NR B3a H, -SH, or -OH, and R B1a and R B3a each independently represent hydrogen or It is a hydrocarbon group having 8 or less carbon atoms.
式[B]中、RB2は、炭素数が8以下、2~7、2~6、又は、2~4であることが好ましい。 In formula [B], R B2 preferably has 8 or less carbon atoms, 2 to 7, 2 to 6, or 2 to 4 carbon atoms.
式[B]中、ヘテロ原子を有するRB2としては、エステル結合、エーテル結合、スルフィド結合、アミド結合、アミノ基等を有する場合が例示される。ヘテロ原子を有するRB2としては、エーテル結合を有するものが好ましい。 In formula [B], examples of R B2 having a hetero atom include those having an ester bond, an ether bond, a sulfide bond, an amide bond, an amino group, and the like. As R B2 having a hetero atom, one having an ether bond is preferable.
式[B]中、RB2は、ヘテロ原子として酸素原子を有する(例えば、RB2がエーテル結合を有する)か、又は、ヘテロ原子を有しないことが好ましく、RB2はヘテロ原子を有しないことがより好ましい。 In formula [B], R B2 preferably has an oxygen atom as a hetero atom (for example, R B2 has an ether bond) or does not have a hetero atom, and R B2 does not have a hetero atom. is more preferable.
式[B]中、RB2は、直鎖状又は分岐鎖状の構造を有する或いは芳香環を含まないことが好ましい。 In formula [B], R B2 preferably has a linear or branched structure or does not contain an aromatic ring.
式[B]中、RB2は、活性水素含有基(第1級アミノ基、第2級アミノ基、水酸基、メルカプト基等)を含まないことが好ましい。 In formula [B], R B2 preferably does not contain an active hydrogen-containing group (a primary amino group, a secondary amino group, a hydroxyl group, a mercapto group, etc.).
式[B]中、(RB1a、RB3a)の組み合わせとしては、(-NRB1aH、-NRB3aH)、(-NRB1aH、-SH)、(-NRB1aH、-OH)、(-SH、-SH)、(-SH、-OH)が存在する。活性水素含有化合物(B)は、これらのうち、どの構造を有していてもよい。なお、本形態においては、(-NRB1aH、-SH)の組み合わせと(-SH、-NRB3aH)の組み合わせとは等しいと見なせる。 In formula [B], combinations of (R B1a , R B3a ) include (-NR B1a H, -NR B3a H), (-NR B1a H, -SH), (-NR B1a H, -OH), (-SH, -SH), (-SH, -OH) exist. The active hydrogen-containing compound (B) may have any of these structures. Note that in this embodiment, the combination of (-NR B1a H, -SH) and the combination of (-SH, -NR B3a H) can be considered to be equivalent.
式[B]中、(RB1a、RB3a)の組み合わせとしては、(-NRB1aH、-NRB3aH)、(-NRB1aH、-SH)、(-NRB1aH、-OH)、又は、(-SH、-OH)であることが好ましい。 In formula [B], combinations of (R B1a , R B3a ) include (-NR B1a H, -NR B3a H), (-NR B1a H, -SH), (-NR B1a H, -OH), Alternatively, (-SH, -OH) is preferable.
式[B]中、(RB1a、RB3a)の組み合わせが(-NRB1aH、-NRB3aH)である場合、RB1a、RB3aは、各々独立して、水素又は炭素数4以下の炭化水素基であることが好ましく、水素又は炭素数2以下の炭化水素基であることがより好ましく、水素又は炭素数1の炭化水素基であることが更に好ましく、水素又は炭素数1の炭化水素基であり、RB1a、RB3aの少なくとも一方が水素であることが特に好ましい。 In formula [B], when the combination of (R B1a , R B3a ) is (-NR B1a H, -NR B3a H), R B1a and R B3a each independently represent hydrogen or a group having 4 or less carbon atoms. It is preferably a hydrocarbon group, more preferably hydrogen or a hydrocarbon group having 2 or less carbon atoms, even more preferably hydrogen or a hydrocarbon group having 1 carbon number, and hydrogen or a hydrocarbon group having 1 carbon number. It is particularly preferable that at least one of R B1a and R B3a is hydrogen.
式[B]中、(RB1a、RB3a)の組み合わせが(-NRB1aH、-SH)である場合、RB1aは、水素又は炭素数4以下の炭化水素基であることが好ましく、水素又は炭素数2以下の炭化水素基であることがより好ましく、水素又は炭素数1の炭化水素基であることが更に好ましく、水素であることが特に好ましい。 In formula [B], when the combination of (R B1a , R B3a ) is (-NR B1a H, -SH), R B1a is preferably hydrogen or a hydrocarbon group having 4 or less carbon atoms, and hydrogen Alternatively, it is more preferably a hydrocarbon group having 2 or less carbon atoms, even more preferably hydrogen or a hydrocarbon group having 1 carbon number, and particularly preferably hydrogen.
式[B]中、(RB1a、RB3a)の組み合わせが(-NRB1aH、-OH)である場合、RB1aは、炭素数が8以下の炭化水素基であることが好ましく、炭素数が7以下の炭化水素基であることがより好ましい。 In formula [B], when the combination of (R B1a , R B3a ) is (-NR B1a H, -OH), R B1a is preferably a hydrocarbon group having 8 or less carbon atoms; is more preferably a hydrocarbon group of 7 or less.
活性水素含有化合物(B)の分子量は、60~1500、60~1000、60~750又は、60~500であることが好ましい。 The active hydrogen-containing compound (B) preferably has a molecular weight of 60 to 1,500, 60 to 1,000, 60 to 750, or 60 to 500.
活性水素含有化合物(B)の活性水素価は、100~3000(mgKOH/g)、150~2500(mgKOH/g)、200~2000(mgKOH/g)、又は、250~1500(mgKOH/g)であることが好ましい。活性水素価は、[(56100×官能基数)/分子量]として求められる。 The active hydrogen value of the active hydrogen-containing compound (B) is 100 to 3000 (mgKOH/g), 150 to 2500 (mgKOH/g), 200 to 2000 (mgKOH/g), or 250 to 1500 (mgKOH/g). It is preferable that The active hydrogen value is determined as [(56100×number of functional groups)/molecular weight].
このような活性水素含有化合物(B)を用いることで、低温での反応性或いは発泡性等を向上させることができる。具体的には、活性水素含有化合物(B)を用いることで、低温下でありながらも、アミン化合物の反応性を低下させず、反応全体を活性化できる。そのため、より高い初期接着強度を有するポリウレア発泡体が提供可能である。 By using such an active hydrogen-containing compound (B), the reactivity or foamability at low temperatures can be improved. Specifically, by using the active hydrogen-containing compound (B), the entire reaction can be activated without reducing the reactivity of the amine compound even at low temperatures. Therefore, polyurea foams with higher initial bond strength can be provided.
発泡樹脂形成用組成物中、芳香族ポリアミン(A)の含有量と活性水素含有化合物(B)の含有量との合計量を100質量部とした場合、活性水素含有化合物(B)の含有量は、1質量部以上、2質量部以上、3質量部以上、又は、5質量部以上であることが好ましく、また、50質量部以下、40質量部以下、30質量部以下、25質量部以下、又は、20質量部以下であることが好ましい。活性水素含有化合物(B)の含有量をこのような範囲とすることで、低温での反応性或いは発泡性等を向上させることができる。また、難燃性等に優れた発泡体を製造し易い。 In the foamed resin forming composition, when the total amount of the aromatic polyamine (A) content and the active hydrogen-containing compound (B) content is 100 parts by mass, the content of the active hydrogen-containing compound (B) is preferably 1 part by mass or more, 2 parts by mass or more, 3 parts by mass or more, or 5 parts by mass or more, and 50 parts by mass or less, 40 parts by mass or less, 30 parts by mass or less, and 25 parts by mass or less. , or preferably 20 parts by mass or less. By setting the content of the active hydrogen-containing compound (B) within such a range, the reactivity or foamability at low temperatures can be improved. In addition, it is easy to produce a foam with excellent flame retardancy.
ここで、芳香族ポリアミン(A)と活性水素含有化合物(B)とは異なる構造を有する化合物である。活性水素含有化合物(B)が、式[B]における(RB1a、RB3a)の組み合わせとして、(-NRB1aH、-SH)、(-NRB1aH、-OH)、(-SH、-NRB3aH)、(-SH、-SH)又は(-SH、-OH)で示される基を有する場合、芳香族ポリアミン(A)は、これら以外の構造を有する化合物である。活性水素含有化合物(B)が、式[B]における(RB1a、RB3a)の組み合わせとして、(-NRB1aH、-NRB3aH)で示される基を有する場合についても、活性水素含有化合物(B)は、芳香族ポリアミン(A)とは異なる構造を有する。具体例として、芳香族ポリアミン(A)が、ある活性アミノ基と別の活性アミノ基との間の主骨格中に芳香環を有する化合物(例えば、前述した式[A]で示された化合物)である場合、活性水素含有化合物(B)は、ある活性アミノ基と別の活性アミノ基との間の主骨格中に芳香環を有しない化合物(例えば、前述した式[B]において、RB2が芳香環を有しない化合物)であることが好ましい。 Here, the aromatic polyamine (A) and the active hydrogen-containing compound (B) are compounds having different structures. The active hydrogen-containing compound (B) is a combination of (R B1a , R B3a ) in formula [B], (-NR B1a H, -SH), (-NR B1a H, -OH), (-SH, - When the aromatic polyamine (A) has a group represented by NR B3a H), (-SH, -SH) or (-SH, -OH), the aromatic polyamine (A) is a compound having a structure other than these. Also when the active hydrogen-containing compound (B) has a group represented by (-NR B1a H, -NR B3a H) as a combination of (R B1a , R B3a ) in formula [B], the active hydrogen-containing compound (B) has a different structure from the aromatic polyamine (A). As a specific example, the aromatic polyamine (A) is a compound having an aromatic ring in the main skeleton between one active amino group and another active amino group (for example, a compound represented by the above-mentioned formula [A]). In this case, the active hydrogen-containing compound (B) is a compound that does not have an aromatic ring in the main skeleton between one active amino group and another active amino group (for example, in the above formula [B], R B2 is preferably a compound having no aromatic ring.
本開示に係る発泡樹脂形成用組成物は、芳香族ポリアミン(A)以外のポリアミンやポリオールを含有していてもよい。発泡樹脂形成用組成物中の芳香族ポリアミン(A)以外のポリアミン及びポリオールの合計の含有量は、発泡樹脂形成用組成物中の活性水素含有化合物(B)の含有量に対し、質量比で、1/2以下、1/5以下、1/10以下、1/20以下、又は、1/50以下であることが好ましく、発泡樹脂形成用組成物が芳香族ポリアミン以外のポリアミン及びポリオールを含有しないことがより好ましい。なお、組成物がある成分を「含有しない」とした場合、組成物がある成分を不可避的成分として含有することは許容される。 The composition for forming a foamed resin according to the present disclosure may contain a polyamine or polyol other than the aromatic polyamine (A). The total content of polyamines and polyols other than the aromatic polyamine (A) in the composition for forming a foamed resin is expressed as a mass ratio with respect to the content of the active hydrogen-containing compound (B) in the composition for forming a foamed resin. , 1/2 or less, 1/5 or less, 1/10 or less, 1/20 or less, or 1/50 or less, and the foamed resin forming composition contains polyamines and polyols other than aromatic polyamines. It is more preferable not to do so. In addition, when it is said that a composition does not contain a certain component, it is permissible for the composition to contain the certain component as an unavoidable component.
<<<ポリイソシアネート>>>
本開示に係るポリイソシアネートは、イソシアネート基を複数有する限り、特に限定されない。
ポリイソシアネートとしては、モノマー型ポリイソシアネートとポリマー型ポリイソシアネートとを挙げることができる。モノマー型ポリイソシアネートとは、モノマー構造の末端に複数のイソシアネート基が存在する化合物である。ポリマー型ポリイソシアネートとは、ポリマー構造の末端に複数のイソシアネート基が存在する化合物である。
<<<Polyisocyanate>>>
The polyisocyanate according to the present disclosure is not particularly limited as long as it has a plurality of isocyanate groups.
Examples of polyisocyanates include monomer type polyisocyanates and polymer type polyisocyanates. A monomeric polyisocyanate is a compound in which a plurality of isocyanate groups are present at the ends of a monomer structure. A polymer type polyisocyanate is a compound in which a plurality of isocyanate groups are present at the ends of a polymer structure.
モノマー型ポリイソシアネートは、例えば、2官能のポリイソシアネートとして、2,4-トルエンジイソシアネート(2,4-TDI)、2,6-トルエンジイソシアネート(2,6-TDI)、m-フェニレンジイソシアネート、p-フェニレンジイソシアネート、4,4’-ジフェニルメタンジイソシアネート(4,4’-MDI)、2,4’-ジフェニルメタンジイソシアネート(2,4’-MDI)、2,2’-ジフェニルメタンジイソシアネート(2,2’-MDI)、水素添加MDI、キシリレンジイソシアネート、3,3’-ジメチル-4,4’-ビフェニレンジイソシアネート、3,3’-ジメトキシ-4,4’-ビフェニレンジイソシアネート、ポリメチレンポリフェニルポリイソシアネート、1,5-ナフタレンジイソシアネート、キシリレンジイソシアネート(XDI)、水素添加XDI、テトラメチルキシレンジイソシアネート(TMXDI)等の芳香族系のもの;シクロヘキサン-1,4-ジイソシアネート、イソホロンジイソシアネート、ジシクロヘキシルメタン-4,4’-ジイソシアネート、メチルシクロヘキサンジイソシアネート等の脂環式のもの;ブタン-1,4-ジイソシアネート、ヘキサメチレンジイソシアネート、イソプロピレンジイソシアネート、メチレンジイソシアネート、リジンジイソシアネート、1,8-ジイソシアナトメチルオクタン等のアルキレン系のものを挙げることができる。 Monomeric polyisocyanates include, for example, 2,4-toluene diisocyanate (2,4-TDI), 2,6-toluene diisocyanate (2,6-TDI), m-phenylene diisocyanate, and p-phenylene diisocyanate as difunctional polyisocyanates. Phenyl diisocyanate, 4,4'-diphenylmethane diisocyanate (4,4'-MDI), 2,4'-diphenylmethane diisocyanate (2,4'-MDI), 2,2'-diphenylmethane diisocyanate (2,2'-MDI) , hydrogenated MDI, xylylene diisocyanate, 3,3'-dimethyl-4,4'-biphenylene diisocyanate, 3,3'-dimethoxy-4,4'-biphenylene diisocyanate, polymethylene polyphenyl polyisocyanate, 1,5- Aromatic ones such as naphthalene diisocyanate, xylylene diisocyanate (XDI), hydrogenated XDI, and tetramethylxylene diisocyanate (TMXDI); cyclohexane-1,4-diisocyanate, isophorone diisocyanate, dicyclohexylmethane-4,4'-diisocyanate, Alicyclic ones such as methylcyclohexane diisocyanate; alkylene-based ones such as butane-1,4-diisocyanate, hexamethylene diisocyanate, isopropylene diisocyanate, methylene diisocyanate, lysine diisocyanate, and 1,8-diisocyanatomethyloctane. be able to.
3官能以上のポリイソシアネートとして、1-メチルベンゾール-2,4,6-トリイソシアネート、1,3,5-トリメチルベンゾール-2,4,6-トリイソシアネート、ビフェニル-2,4,4’-トリイソシアネート、ジフェニルメタン-2,4,4’-トリイソシアネート、メチルジフェニルメタン-4,6,4’-トリイソシアネート、4,4’-ジメチルジフェニルメタン-2,2’,5,5’-テトライソシアネート、トリフェニルメタン-4,4’,4”-トリイソシアネート、ポリメリックMDI、リジンエステルトリイソシアネート、1,3,6-ヘキサメチレントリイソシアネート、1,6,11-ウンデカントリイソシアネート、ビシクロヘプタントリイソシアネート等を挙げることができる。
また、ポリイソシアネートは、これらの変性体や誘導体であってもよい。これらの変性体や誘導体としては、例えば、ジイソシアネートのイソシアヌレート化合物、ジイソシアネートのアダクト化合物、ジイソシアネートのビュレット化合物、ジイソシアネートのアロファネート化合物、ジイソシアネートのカルボジイミド変性化合物を挙げることができる。
Examples of trifunctional or higher functional polyisocyanates include 1-methylbenzole-2,4,6-triisocyanate, 1,3,5-trimethylbenzole-2,4,6-triisocyanate, and biphenyl-2,4,4'-triisocyanate. Isocyanate, diphenylmethane-2,4,4'-triisocyanate, methyldiphenylmethane-4,6,4'-triisocyanate, 4,4'-dimethyldiphenylmethane-2,2',5,5'-tetraisocyanate, triphenyl Methane-4,4',4''-triisocyanate, polymeric MDI, lysine ester triisocyanate, 1,3,6-hexamethylene triisocyanate, 1,6,11-undecane triisocyanate, bicycloheptane triisocyanate, etc. Can be done.
Further, the polyisocyanate may be a modified product or a derivative thereof. Examples of these modified products and derivatives include isocyanurate compounds of diisocyanates, adduct compounds of diisocyanates, biuret compounds of diisocyanates, allophanate compounds of diisocyanates, and carbodiimide-modified compounds of diisocyanates.
モノマー型ポリイソシアネートは、芳香族イソシアネートであることが好ましく、MDI又はMDIの変性体或いは誘導体であることがより好ましく、モノメリックMDI及び/又はクルードMDIであることが更に好ましい。例えば吹付工法で発泡樹脂形成用組成物を用いる場合、芳香族イソシアネートは反応性に優れるため、作業環境の安全性を担保し易い。更に、ポリイソシアネートがモノメリックMDI及び/又はクルードMDIを含むことで、得られる発泡体の難燃性をより向上させることができる。 The monomeric polyisocyanate is preferably an aromatic isocyanate, more preferably MDI or a modified product or derivative of MDI, and even more preferably monomeric MDI and/or crude MDI. For example, when a composition for forming a foamed resin is used in a spraying method, aromatic isocyanate has excellent reactivity, so it is easy to ensure safety in the working environment. Furthermore, when the polyisocyanate contains monomeric MDI and/or crude MDI, the flame retardance of the resulting foam can be further improved.
ポリマー型ポリイソシアネートとしては、活性水素含有基を2以上有する化合物と過剰量のポリイソシアネートとを反応させることにより、プレポリマー化したものが挙げられる。 Examples of the polymer type polyisocyanate include those obtained by making a prepolymer by reacting a compound having two or more active hydrogen-containing groups with an excess amount of polyisocyanate.
ポリマー型ポリイソシアネートを構成するポリイソシアネートとしては、例えば、モノマー型ポリイソシアネートの前述例を挙げることができる。 Examples of the polyisocyanate constituting the polymer type polyisocyanate include the aforementioned examples of the monomer type polyisocyanate.
ポリマー型ポリイソシアネートを構成する活性水素含有基を2以上有する化合物としては、例えば、ポリオール及び/又はポリアミンが挙げられる。 Examples of the compound having two or more active hydrogen-containing groups constituting the polymeric polyisocyanate include polyols and/or polyamines.
ポリアミンとしては、例えば、芳香族ポリアミン(A)や芳香族ポリアミン(A)以外のポリアミン(脂肪族ポリアミンや脂環式ポリアミン等)を挙げることができる。 Examples of the polyamine include aromatic polyamine (A) and polyamines other than aromatic polyamine (A) (aliphatic polyamine, alicyclic polyamine, etc.).
ポリオールとしては、例えば、ポリエステルポリオールやポリエーテルポリオールを挙げることができる。ポリエステルポリオールとしては、多価アルコールと多価カルボン酸との縮合反応により得られるものを挙げることができる。ここで、多価アルコールとしては、例えば、エチレングリコール、プロピレングリコール、ブタンジオール、ブチレングリコール、グリセリン、トリメチロールプロパン等を挙げることができる。また、多価カルボン酸としては、例えば、グルタル酸、アジピン酸、マレイン酸、フタル酸、テレフタル酸、イソフタル酸等を挙げることができる。これらの多価アルコール及び/又は多価カルボン酸としては、それぞれ一種を用いても複数種を用いてもよい。更に、カプロラクトン、メチルバレロラクトン等を開環縮合して得られるポリエステルポリオールであってもよい。他方、ポリエーテルポリオールとしては、例えば、エチレングリコール、プロピレングリコール、ジエチレングリコール、グリセリン、トリメチロールプロパン、ソルビトール等の多価アルコールに、エチレンオキサイド、プロピレンオキサイド、トリメチレンオキサイド、ブチレンオキサイド等のオキサイドを付加重合させたものを挙げることができる。これらの多価アルコール及び/又はオキサイドとしては、それぞれ一種を用いても複数種を用いてもよい。 Examples of polyols include polyester polyols and polyether polyols. Examples of polyester polyols include those obtained by a condensation reaction between a polyhydric alcohol and a polyhydric carboxylic acid. Here, examples of the polyhydric alcohol include ethylene glycol, propylene glycol, butanediol, butylene glycol, glycerin, and trimethylolpropane. Further, examples of the polyhydric carboxylic acid include glutaric acid, adipic acid, maleic acid, phthalic acid, terephthalic acid, and isophthalic acid. These polyhydric alcohols and/or polyhydric carboxylic acids may be used singly or in combination. Furthermore, polyester polyols obtained by ring-opening condensation of caprolactone, methylvalerolactone, etc. may also be used. On the other hand, polyether polyols include, for example, addition polymerization of oxides such as ethylene oxide, propylene oxide, trimethylene oxide, and butylene oxide to polyhydric alcohols such as ethylene glycol, propylene glycol, diethylene glycol, glycerin, trimethylolpropane, and sorbitol. I can list things that I did. These polyhydric alcohols and/or oxides may be used alone or in combination.
ポリイソシアネートは、一種又は複数種を組み合わせて用いてもよい。 The polyisocyanates may be used alone or in combination.
ポリイソシアネートのNCO%は、特に限定されず、例えば、5~40%であり、好ましくは10~35%であり、より好ましくは15~35%である。該範囲内であると、より高い初期接着強度を有する発泡体を提供可能である。ポリイソシアネートのNCO%(イソシアネート含有量)は、JIS K1603-1:2007「プラスチック-ポリウレタン原料芳香族イソシアネート試験方法 第1部:イソシアネート基含有率の求め方」のA法(トルエン/ジブチルアミン、塩酸法)に準拠して測定する。 The NCO% of the polyisocyanate is not particularly limited, and is, for example, 5 to 40%, preferably 10 to 35%, and more preferably 15 to 35%. Within this range, a foam having higher initial adhesive strength can be provided. The NCO% (isocyanate content) of polyisocyanate is determined by method A (toluene/dibutylamine, hydrochloric acid (Act).
発泡樹脂形成用組成物中のポリイソシアネートの含有量は、発泡樹脂形成用組成物におけるイソシアネートインデックスが、150~800、200~600、又は、200~500となる量であることが好ましい。イソシアネートインデックスとは、発泡樹脂形成用組成物中のすべての活性水素のモル数と、ポリイソシアネート中のイソシアネート基のモル数の比に100を乗じた値(NCOのモル数/活性水素のモル数×100)を示す。 The content of polyisocyanate in the composition for forming a foamed resin is preferably such that the isocyanate index in the composition for forming a foamed resin is 150 to 800, 200 to 600, or 200 to 500. The isocyanate index is the value obtained by multiplying the ratio of the number of moles of all active hydrogens in the composition for forming a foamed resin to the number of moles of isocyanate groups in the polyisocyanate by 100 (number of moles of NCO/number of moles of active hydrogen). ×100).
別の観点では、発泡樹脂形成用組成物中、ポリイソシアネートの含有量は、芳香族ポリアミン(A)の含有量と活性水素含有化合物(B)の含有量との合計量を100質量部とした場合、例えば、100~1000質量部、又は、100~500質量部である。 In another aspect, the content of polyisocyanate in the composition for forming a foamed resin is based on the total amount of the content of the aromatic polyamine (A) and the content of the active hydrogen-containing compound (B) of 100 parts by mass. In this case, the amount is, for example, 100 to 1000 parts by mass, or 100 to 500 parts by mass.
<<<三量化触媒>>>
本開示に係る発泡樹脂形成用組成物は、三量化触媒を含むことが好ましい。本開示に係る発泡樹脂形成用組成物が三量化触媒を含むことで、発泡体の難燃性等を向上させることができる。
<<<Trimerization catalyst>>>
The composition for forming a foamed resin according to the present disclosure preferably contains a trimerization catalyst. When the composition for forming a foamed resin according to the present disclosure contains a trimerization catalyst, the flame retardance of the foam can be improved.
三量化触媒としては、特に限定されず、カルボン酸金属塩;酸化リチウム、酸化ナトリウム、酸化カリウム等の金属酸化物類;メトキシナトリウム、エトキシナトリウム、プロポキシナトリウム、ブトキシナトリウム、メトキシカリウム、エトキシカリウム、プロポキシカリウム、ブトキシカリウム等のアルコキシド類;2,4,6-トリス(ジメチルアミノメチル)フェノール、N,N’,N”-トリス(ジメチルアミノプロピル)ヘキサヒドロトリアジン、トリエチレンジアミン、1,3,5-トリス(ジメチルアミノプロピル)ヘキサヒドロ-s-トリアジン等の3級アミン類;エチレンイミンの誘導体;アルカリ金属、アルミニウム、遷移金属類のアセチルアセトンのキレート類;4級アンモニウム塩;ジアザビシクロウンデセン(DBU)等;が挙げられる。 The trimerization catalyst is not particularly limited, and includes carboxylic acid metal salts; metal oxides such as lithium oxide, sodium oxide, and potassium oxide; methoxy sodium, ethoxy sodium, propoxy sodium, butoxy sodium, methoxy potassium, ethoxy potassium, propoxy Alkoxides such as potassium and butoxypotassium; 2,4,6-tris(dimethylaminomethyl)phenol, N,N',N"-tris(dimethylaminopropyl)hexahydrotriazine, triethylenediamine, 1,3,5- Tertiary amines such as tris(dimethylaminopropyl)hexahydro-s-triazine; derivatives of ethyleneimine; chelates of acetylacetone of alkali metals, aluminum, and transition metals; quaternary ammonium salts; diazabicycloundecene (DBU) and so on.
三量化触媒は、カルボン酸金属塩であることが好ましい。カルボン酸金属塩としては、アニオン成分及びカチオン成分としてそれぞれカルボン酸イオン及び金属イオンを含む塩である限り、特に限定されない。 Preferably, the trimerization catalyst is a carboxylic acid metal salt. The carboxylic acid metal salt is not particularly limited as long as it contains a carboxylic acid ion and a metal ion as an anionic component and a cationic component, respectively.
カルボン酸金属塩を構成するカルボン酸の例としては、ギ酸、酢酸、プロピオン酸、酪酸、吉草酸、オクチル酸、カプロン酸(ヘキサン酸)、カプリル酸(オクタン酸)、カプリン酸(デカン酸)、ウンデカン酸、ラウリン酸、トリデカン酸、ミリスチン酸、パルミチン酸、ヘプタデカン酸、ステアリン酸、トリフルオロ酢酸、フェニル酢酸、クロロ酢酸、グリコール酸、乳酸等の炭素数1~18の脂肪族モノカルボン酸;シクロペンタンカルボン酸、シクロヘキサンカルボン酸等の脂環式モノカルボン酸;安息香酸、メチル安息香酸、エチル安息香酸、プロピル安息香酸、イソプロピル安息香酸、ブチル安息香酸、イソブチル安息香酸、tert-ブチル安息香酸、サリチル酸、アニス酸、エトキシ安息香酸、プロポキシ安息香酸、イソプロポキシ安息香酸、ブトキシ安息香酸、ニトロ安息香酸、フルオロ安息香酸、レゾルシン酸、ナフタレンカルボン酸、ビフェニルカルボン酸等の炭素数7~14の芳香族モノカルボン酸;フタル酸、イソフタル酸、テレフタル酸、ニトロフタル酸、トリメリット酸、ヘミメリット酸、トリメシン酸、ピロメリット酸、ナフタレンジカルボン酸等の炭素数7~14の芳香族多価カルボン酸;シュウ酸、マロン酸、コハク酸、グルタル酸、アジピン酸、ピメリン酸、スベリン酸、アゼライン酸、セバシン酸、ウンデカン二酸、ドデカン二酸、ヘキサデカン二酸、ヘプタデカン二酸、オクタデカン二酸、メチルマロン酸、エチルチリマロン酸、プロピルマロン酸、ブチルマロン酸、ジメチルマロン酸、ジエチルマロン酸、メチルエチルマロン酸、メチルコハク酸、エチルコハク酸、メチルエチルコハク酸、マレイン酸、シトラコン酸、イタコン酸等の炭素数1~18の脂肪族多価カルボン酸;シクロペンタンジカルボン酸、ヘキサヒドロフタル酸、テトラヒドロフタル酸、メチルヘキサヒドロフタル酸、メチルテトラヒドロフタル酸等の炭素数6~18の脂環式多価カルボン酸、が挙げられる。中でも、より高い初期接着強度を実現できる等の理由から、炭素数6~16のカルボン酸が好ましく、炭素数6~16の脂肪族モノカルボン酸がより好適である。 Examples of carboxylic acids constituting carboxylic acid metal salts include formic acid, acetic acid, propionic acid, butyric acid, valeric acid, octylic acid, caproic acid (hexanoic acid), caprylic acid (octanoic acid), capric acid (decanoic acid), Aliphatic monocarboxylic acids having 1 to 18 carbon atoms such as undecanoic acid, lauric acid, tridecanoic acid, myristic acid, palmitic acid, heptadecanoic acid, stearic acid, trifluoroacetic acid, phenylacetic acid, chloroacetic acid, glycolic acid, lactic acid; cyclo Alicyclic monocarboxylic acids such as pentanecarboxylic acid and cyclohexanecarboxylic acid; benzoic acid, methylbenzoic acid, ethylbenzoic acid, propylbenzoic acid, isopropylbenzoic acid, butylbenzoic acid, isobutylbenzoic acid, tert-butylbenzoic acid, salicylic acid , anisic acid, ethoxybenzoic acid, propoxybenzoic acid, isopropoxybenzoic acid, butoxybenzoic acid, nitrobenzoic acid, fluorobenzoic acid, resorcinic acid, naphthalenecarboxylic acid, biphenylcarboxylic acid, and other aromatic monomers having 7 to 14 carbon atoms. Carboxylic acid; aromatic polycarboxylic acid having 7 to 14 carbon atoms such as phthalic acid, isophthalic acid, terephthalic acid, nitrophthalic acid, trimellitic acid, hemimellitic acid, trimesic acid, pyromellitic acid, naphthalene dicarboxylic acid; oxalic acid , malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, undecanedioic acid, dodecanedioic acid, hexadecanedioic acid, heptadecanedioic acid, octadecanedioic acid, methylmalonic acid, ethyl Chilimalonic acid, propylmalonic acid, butylmalonic acid, dimethylmalonic acid, diethylmalonic acid, methylethylmalonic acid, methylsuccinic acid, ethylsuccinic acid, methylethylsuccinic acid, maleic acid, citraconic acid, itaconic acid, etc. with 1 or more carbon atoms 18 aliphatic polycarboxylic acids; alicyclic polycarboxylic acids having 6 to 18 carbon atoms, such as cyclopentanedicarboxylic acid, hexahydrophthalic acid, tetrahydrophthalic acid, methylhexahydrophthalic acid, and methyltetrahydrophthalic acid; Can be mentioned. Among these, carboxylic acids having 6 to 16 carbon atoms are preferred, and aliphatic monocarboxylic acids having 6 to 16 carbon atoms are more preferred, since higher initial adhesive strength can be achieved.
また、カルボン酸金属塩を構成する金属としては、特に限定されず、好適には、アルカリ金属、例えば、リチウム、ナトリウム、カリウム;アルカリ土類金属、例えば、マグネシウム、カルシウム、を挙げることができる。これらの内、カリウムが最も好適である。好適金属を採用した場合、より高い接着強度を有するポリウレア発泡体を提供可能である。 Further, the metal constituting the carboxylic acid metal salt is not particularly limited, and suitable examples include alkali metals such as lithium, sodium, and potassium; and alkaline earth metals such as magnesium and calcium. Among these, potassium is the most preferred. Employing suitable metals can provide polyurea foams with higher bond strength.
発泡樹脂形成用組成物中、三量化触媒(例えば、カルボン酸金属塩)の含有量は、芳香族ポリアミン(A)の含有量と活性水素含有化合物(B)の含有量との合計量を100質量部とした場合、例えば、0.1~30質量部であり、好ましくは1~20質量部であり、より好ましくは5~20質量部であり、更に好ましくは10~20質量部である。該範囲内の場合、初期接着強度に特に優れた発泡体が提供される。加えて、低温下であっても、イソシアヌレート構造の形成において高い反応性を有する。 In the composition for forming a foamed resin, the content of the trimerization catalyst (for example, carboxylic acid metal salt) is such that the total amount of the aromatic polyamine (A) and the active hydrogen-containing compound (B) is 100% In terms of parts by weight, it is, for example, 0.1 to 30 parts by weight, preferably 1 to 20 parts by weight, more preferably 5 to 20 parts by weight, and even more preferably 10 to 20 parts by weight. Within this range, a foam with particularly excellent initial adhesive strength is provided. In addition, it has high reactivity in forming isocyanurate structures even at low temperatures.
<<<樹脂化触媒>>>
本開示に係る発泡樹脂形成用組成物は、樹脂化触媒を含むことが好ましい。
<<<Resinization catalyst>>>
It is preferable that the composition for forming a foamed resin according to the present disclosure includes a resinization catalyst.
樹脂化触媒としては、ルイス塩基化合物、又は、有機金属化合物(例えば、有機スズ化合物、有機鉛化合物、有機ビスマス化合物、有機亜鉛化合物)であることが好ましい。 The resinification catalyst is preferably a Lewis base compound or an organometallic compound (e.g., an organotin compound, an organolead compound, an organobismuth compound, or an organozinc compound).
<<ルイス塩基化合物>>
本開示に係るルイス塩基化合物は、共有結合に使われず且つ供与できる電子対を、少なくとも一つ有する化合物であれば特に限定されない。
<<Lewis base compound>>
The Lewis base compound according to the present disclosure is not particularly limited as long as it is a compound that has at least one electron pair that is not used for covalent bonding and can donate.
好適なルイス塩基化合物は、活性アミノ基を1つ有する又は活性アミノ基を有しないアミン化合物、例えば、環状アミン化合物、含芳香族又は脂環式アミンである(例えば、イミダゾール類や第3級アミン)。 Suitable Lewis base compounds are amine compounds with one active amino group or without active amino groups, such as cyclic amine compounds, aromatic or cycloaliphatic amines (e.g. imidazoles and tertiary amines). ).
好適なルイス塩基化合物の具体例としては、イミダゾール、1,2-ジメチルイミダゾール、1-メチル-4-イソプロピルイミダゾール、TEDA等の環状アミン化合物;トリエチレンジアミン、ジメチルベンジルアミン、ジシクロヘキシルメチルアミン等の含芳香族、脂環式アミンを挙げることができる。 Specific examples of suitable Lewis base compounds include cyclic amine compounds such as imidazole, 1,2-dimethylimidazole, 1-methyl-4-isopropylimidazole, and TEDA; aromatic compounds such as triethylenediamine, dimethylbenzylamine, and dicyclohexylmethylamine; and alicyclic amines.
このルイス酸塩基化合物は、ポリウレア発泡体における樹脂化触媒(ウレア化触媒)として機能し得る。尚、樹脂化触媒及び泡化触媒の両方の作用を有する化合物は、樹脂化触媒とする。 This Lewis acid-base compound can function as a resinization catalyst (ureation catalyst) in polyurea foams. Note that a compound having the functions of both a resin-forming catalyst and a foaming catalyst is referred to as a resin-forming catalyst.
ここで、前述のカルボン酸金属塩とルイス塩基化合物とを組み合わせることで、低温での反応性或いは発泡性等を向上させることができる。具体的には、低温下でありながらも、アミン化合物の反応性を低下させず、反応全体を活性化できる。加えて、前述のカルボン酸金属塩とルイス塩基化合物とを組み合わせることで、より高い初期接着強度を有するポリウレア発泡体が提供可能である。 Here, by combining the above-mentioned carboxylic acid metal salt and Lewis base compound, the reactivity or foamability at low temperature can be improved. Specifically, even at low temperatures, the entire reaction can be activated without reducing the reactivity of the amine compound. In addition, by combining the aforementioned carboxylic acid metal salt and Lewis base compound, a polyurea foam having higher initial adhesive strength can be provided.
<構造例>
表1は、好適なアミン化合物の構造例を示したものである。尚、下記表中、R11、R12は、各々独立して、水素、又は、炭素数1~18(好ましくは炭素数1~4)の炭化水素基(例えば、メチル基やイソプロピル基)である。
<Structure example>
Table 1 shows structural examples of suitable amine compounds. In the table below, R 11 and R 12 are each independently hydrogen or a hydrocarbon group having 1 to 18 carbon atoms (preferably 1 to 4 carbon atoms) (for example, a methyl group or an isopropyl group). be.
<<有機金属化合物>>
本開示に係る有機金属化合物は、例えば、有機スズ化合物、有機鉛化合物、有機ビスマス化合物、有機亜鉛化合物等(例えば、非イオン性の化合物)である。
<<Organometallic compound>>
The organometallic compound according to the present disclosure is, for example, an organotin compound, an organolead compound, an organobismuth compound, an organozinc compound, etc. (eg, a nonionic compound).
ここで、前述のカルボン酸金属塩と有機金属化合物とを組み合わせることで、低温での樹脂化反応の活性を向上できる。具体的には、低温下でもアミン化合物の反応性を低下させ難く、反応全体を活性化できる。加えて、前述のカルボン酸金属塩と有機金属化合物とを組み合わせることで、より高い初期接着強度を有するポリウレア発泡体が提供可能である。 Here, by combining the above-mentioned carboxylic acid metal salt and organometallic compound, the activity of the resin formation reaction at low temperature can be improved. Specifically, the reactivity of the amine compound is not easily reduced even at low temperatures, and the entire reaction can be activated. In addition, by combining the aforementioned carboxylic acid metal salt and organometallic compound, a polyurea foam having higher initial adhesive strength can be provided.
<構造例>
表2は、好適な有機金属化合物の構造例を示したものである。
例えば、好適な有機スズ化合物は、下記式において、(1)R1~R4のうち、1つが水素であり、残り3つは相互に独立して炭化水素基(例えば、炭素数1~18の炭化水素基、例えば、メチル基やブチル基)又は含硫黄炭化水素基(例えば、炭素数1~18の炭化水素基で置換されたメルカプト基、例えば、-S-C8H17、-S-C12H25)である化合物、(2)R1~R4の4つが相互に独立して炭化水素基(例えば、炭素数1~18の炭化水素基、例えば、メチル基やブチル基)又は含硫黄炭化水素基(例えば、炭素数1~18の炭化水素基で置換されたメルカプト基、例えば、-S-C8H17、-S-C12H25)である化合物、が挙げられる。
また、好適な有機鉛化合物は、下記式において、R1~R4が、相互に独立して炭化水素基(例えば、炭素数1~18の炭化水素基、例えば、メチル基、エチル基、ブチル基)である化合物である。
また、好適な有機ビスマス化合物は、下記式において、R1~R3は、相互に独立して炭化水素基(例えば、炭素数1~18の炭化水素基、例えば、メチル基、エチル基、ブチル基)である化合物である。
また、好適な有機亜鉛化合物は、下記式において、R1~R2は、相互に独立して炭化水素基(例えば、炭素数1~18の炭化水素基、例えば、メチル基、エチル基、ブチル基)である化合物である。
<Structure example>
Table 2 shows structural examples of suitable organometallic compounds.
For example, a suitable organotin compound is represented by the following formula, in which (1) one of R 1 to R 4 is hydrogen, and the remaining three are independently hydrocarbon groups (for example, carbon atoms 1 to 18 (e.g., a methyl group or a butyl group) or a sulfur-containing hydrocarbon group (e.g., a mercapto group substituted with a hydrocarbon group having 1 to 18 carbon atoms, such as -S-C 8 H 17 , -S -C 12 H 25 ), (2) R 1 to R 4 are each independently a hydrocarbon group (for example, a hydrocarbon group having 1 to 18 carbon atoms, such as a methyl group or a butyl group) or a compound that is a sulfur-containing hydrocarbon group (for example, a mercapto group substituted with a hydrocarbon group having 1 to 18 carbon atoms, such as -S-C 8 H 17 , -S-C 12 H 25 ). .
In addition, a suitable organic lead compound is such that in the following formula, R 1 to R 4 are each independently a hydrocarbon group (for example, a hydrocarbon group having 1 to 18 carbon atoms, such as a methyl group, an ethyl group, a butyl group, etc.). It is a compound that is a group).
In addition, in the following formula, R 1 to R 3 are each independently a hydrocarbon group (for example, a hydrocarbon group having 1 to 18 carbon atoms, such as a methyl group, an ethyl group, a butyl group, etc.). It is a compound that is a group).
Furthermore, in the following formula, R 1 to R 2 are each independently a hydrocarbon group (for example, a hydrocarbon group having 1 to 18 carbon atoms, such as a methyl group, an ethyl group, a butyl group, etc.). It is a compound that is a group).
発泡樹脂形成用組成物中、樹脂化触媒の含有量(例えば、ルイス塩基化合物及び有機金属化合物(例えば、有機スズ化合物、有機鉛化合物、有機ビスマス化合物、有機亜鉛化合物)の合計の含有量)は、芳香族ポリアミン(A)の含有量と活性水素含有化合物(B)の含有量との合計量を100質量部とした場合、例えば、1~50質量部であり、好ましくは5~40質量部であり、より好ましくは10~40質量部である。該範囲内の場合、初期接着強度に特に優れた発泡体を提供できる。加えて、低温下であっても、ポリウレアの樹脂化において、特に高い反応性を有する。 In the composition for forming a foamed resin, the content of the resinization catalyst (for example, the total content of Lewis base compounds and organometallic compounds (for example, organotin compounds, organolead compounds, organobismuth compounds, organozinc compounds)) is , when the total content of the aromatic polyamine (A) and the content of the active hydrogen-containing compound (B) is 100 parts by mass, it is, for example, 1 to 50 parts by mass, preferably 5 to 40 parts by mass. and more preferably 10 to 40 parts by mass. Within this range, a foam with particularly excellent initial adhesive strength can be provided. In addition, it has particularly high reactivity in converting polyurea into a resin even at low temperatures.
<<<その他の添加成分>>>
本開示に係る発泡樹脂形成用組成物は、その他の添加成分を含有してもよい。その他の添加成分としては、例えば、発泡剤、整泡剤、難燃剤、泡化触媒、バランス触媒、酸化防止剤、紫外線吸収剤、抗菌剤、分散剤等、添加剤として公知のものを挙げることができる。難燃性の発泡体(例えば、ポリウレア発泡体)を製造する際には、難燃剤を用いることが好ましい。
<<<Other additive ingredients>>>
The composition for forming a foamed resin according to the present disclosure may contain other additive components. Examples of other additive components include those known as additives, such as foaming agents, foam stabilizers, flame retardants, foaming catalysts, balance catalysts, antioxidants, ultraviolet absorbers, antibacterial agents, and dispersants. Can be done. When producing flame retardant foams (eg polyurea foams) it is preferred to use flame retardants.
<<発泡剤>>
本開示に係る発泡剤は、特に限定されない。発泡剤としては、例えば、水、炭化水素(好適には炭素数4~6)、ハイドロフルオロオレフィン、炭酸ガスを挙げることができる。具体的には、シクロペンタン、HFO(1336mzz)、HFO(1233zd)を挙げることができる。これらは、単独で又は複数を組み合わせて用いてもよい。
<<Foaming agent>>
The blowing agent according to the present disclosure is not particularly limited. Examples of the blowing agent include water, hydrocarbons (preferably having 4 to 6 carbon atoms), hydrofluoroolefins, and carbon dioxide gas. Specifically, cyclopentane, HFO (1336mzz), and HFO (1233zd) can be mentioned. These may be used alone or in combination.
発泡樹脂形成用組成物中、発泡剤の含有量は、芳香族ポリアミン(A)の含有量と活性水素含有化合物(B)の含有量との合計量を100質量部とした場合、例えば、1~80質量部であり、好適には50~80質量部である。 In the composition for forming a foamed resin, the content of the blowing agent is, for example, 1 when the total amount of the aromatic polyamine (A) content and the active hydrogen-containing compound (B) content is 100 parts by mass. ~80 parts by weight, preferably 50 to 80 parts by weight.
<<整泡剤>>
本開示に係る整泡剤は、特に限定されない。整泡剤としては、例えば、シリコーン系化合物、非イオン系界面活性剤等を挙げることができる。これらは、単独で又は複数を組み合わせて用いることができる。
<<Foam stabilizer>>
The foam stabilizer according to the present disclosure is not particularly limited. Examples of the foam stabilizer include silicone compounds and nonionic surfactants. These can be used alone or in combination.
発泡樹脂形成用組成物中、整泡剤の含有量は、芳香族ポリアミン(A)の含有量と活性水素含有化合物(B)の含有量との合計量を100質量部とした場合、例えば、0.1~20質量部である。 In the composition for forming a foamed resin, the content of the foam stabilizer is, for example, when the total amount of the aromatic polyamine (A) content and the active hydrogen-containing compound (B) content is 100 parts by mass. The amount is 0.1 to 20 parts by mass.
<<難燃剤>>
本開示に係る難燃剤は、特に限定されない。難燃剤としては、例えば、赤燐;リン酸エステル;リン酸塩含有難燃剤;臭素含有難燃剤;ホウ素含有難燃剤;アンチモン含有難燃剤;金属水酸化物;及び、複素環又は芳香環を含む環式構造とエチレン性又はアセチレン性の不飽和炭素結合を含む官能基とを有する化合物;等を挙げることができる。別の表現によれば、難燃剤は、赤燐、リン酸エステル、リン酸塩含有難燃剤、臭素含有難燃剤、ホウ素含有難燃剤、アンチモン含有難燃剤、金属水酸化物、複素環又は芳香環を含む環式構造とエチレン性又はアセチレン性の不飽和炭素結合を含む官能基とを有する化合物からなる群より選択される1つ以上の成分を含むことが好ましい(2つ以上の成分を含むことがより好ましい)。また、難燃剤は、これらの難燃剤以外のその他の難燃剤を含んでいてもよい。これらは単独で又は複数を組み合わせて用いてもよい。
<<Flame retardant>>
The flame retardant according to the present disclosure is not particularly limited. Flame retardants include, for example, red phosphorus; phosphoric acid esters; phosphate-containing flame retardants; bromine-containing flame retardants; boron-containing flame retardants; antimony-containing flame retardants; metal hydroxides; and heterocycles or aromatic rings. Compounds having a cyclic structure and a functional group containing an ethylenically or acetylenically unsaturated carbon bond; etc. can be mentioned. In other words, flame retardants include red phosphorus, phosphate esters, phosphate-containing flame retardants, bromine-containing flame retardants, boron-containing flame retardants, antimony-containing flame retardants, metal hydroxides, heterocycles or aromatic rings. It is preferable that the compound contains one or more components selected from the group consisting of compounds having a cyclic structure containing a cyclic structure and a functional group containing an ethylenically or acetylenically unsaturated carbon bond (including two or more components). is more preferable). Moreover, the flame retardant may contain other flame retardants other than these flame retardants. These may be used alone or in combination.
また、難燃剤は、赤燐を含むことが好ましく、赤燐と赤燐以外の難燃剤とを含むことがより好ましい。 Further, the flame retardant preferably contains red phosphorus, and more preferably contains red phosphorus and a flame retardant other than red phosphorus.
リン酸エステルとしては、例えば、トリフェニルホスフェート、クレジルジフェニルホスフェート、トリクレジルホスフェート、トリキシレニルホスフェート、トリス(t-ブチル化フェニル)ホスフェート、トリス(i-プロピル化フェニル)ホスフェート、2-エチルヘキシルジフェニルホスフェート等の芳香族リン酸エステル;1,3-フェニレンビス(ジフェニルホスフェート)、1,3-フェニレンビス(ジキシレニル)ホスフェート、レゾルシノールビス(ジフェニル)ホスフェート、ビスフェノールAビス(ジフェニルホスフェート)等の芳香族縮合リン酸エステル;トリス(ジクロロプロピル)ホスフェート、トリス(β-クロロプロピル)ホスフェート、トリス(クロロエチル)ホスフェート等の含ハロゲンリン酸エステル類;2,2-ビス(クロロメチル)トリメチレンビス(ビス(2-クロロエチル)ホスフェート)、ポリオキシアルキレンビスジクロロアルキルホスフェート等の含ハロゲン縮合リン酸エステル類;等が挙げられる。 Examples of the phosphoric acid ester include triphenyl phosphate, cresyl diphenyl phosphate, tricresyl phosphate, tricylenyl phosphate, tris (t-butylated phenyl) phosphate, tris (i-propylated phenyl) phosphate, 2-ethylhexyl Aromatic phosphate esters such as diphenyl phosphate; aromatic esters such as 1,3-phenylene bis(diphenyl phosphate), 1,3-phenylene bis(dixylenyl) phosphate, resorcinol bis(diphenyl) phosphate, and bisphenol A bis(diphenyl phosphate) Condensed phosphate ester; halogen-containing phosphate esters such as tris(dichloropropyl) phosphate, tris(β-chloropropyl) phosphate, tris(chloroethyl) phosphate; 2,2-bis(chloromethyl)trimethylenebis(bis( 2-chloroethyl) phosphate), halogen-containing condensed phosphoric acid esters such as polyoxyalkylene bisdichloroalkyl phosphate; and the like.
リン酸塩含有難燃剤としては、例えば、モノリン酸塩としては、リン酸アンモニウム、リン酸二水素アンモニウム、リン酸水素二アンモニウム等のアンモニウム塩;リン酸一ナトリウム、リン酸二ナトリウム、リン酸三ナトリウム、亜リン酸一ナトリウム、亜リン酸二ナトリウム、次亜リン酸ナトリウム等のナトリウム塩;リン酸一カリウム、リン酸二カリウム、リン酸三カリウム、亜リン酸一カリウム、亜リン酸二カリウム、次亜リン酸カリウム等のカリウム塩;リン酸一リチウム、リン酸二リチウム、リン酸三リチウム、亜リン酸一リチウム、亜リン酸二リチウム、次亜リン酸リチウム等のリチウム塩;リン酸二水素バリウム、リン酸水素バリウム、リン酸三バリウム、次亜リン酸バリウム等のバリウム塩;リン酸一水素マグネシウム、リン酸水素マグネシウム、リン酸三マグネシウム、次亜リン酸マグネシウム等のマグネシウム塩;リン酸二水素カルシウム、リン酸水素カルシウム、リン酸三カルシウム、次亜リン酸カルシウム等のカルシウム塩;リン酸亜鉛、亜リン酸亜鉛、次亜リン酸亜鉛等の亜鉛塩;第一リン酸アルミニウム、第二リン酸アルミニウム、第三リン酸アルミニウム、亜リン酸アルミニウム、次亜リン酸アルミニウム等のアルミニウム塩;等を挙げることができる。ポリリン酸塩としては、例えば、ポリリン酸アンモニウム、ポリリン酸ピペラジン、ポリリン酸メラミン、ポリリン酸アンモニウムアミド、ポリリン酸アルミニウム等が挙げられる。 Phosphate-containing flame retardants include, for example, monophosphates such as ammonium salts such as ammonium phosphate, ammonium dihydrogen phosphate, and diammonium hydrogen phosphate; monosodium phosphate, disodium phosphate, and trisodium phosphate. Sodium salts such as sodium, monosodium phosphite, disodium phosphite, sodium hypophosphite; monopotassium phosphate, dipotassium phosphate, tripotassium phosphate, monopotassium phosphite, dipotassium phosphite , potassium salts such as potassium hypophosphite; lithium salts such as monolithium phosphate, dilithium phosphate, trilithium phosphate, monolithium phosphite, dilithium phosphite, lithium hypophosphite; phosphoric acid Barium salts such as barium dihydrogen, barium hydrogen phosphate, tribarium phosphate, barium hypophosphite; Magnesium salts such as magnesium monohydrogen phosphate, magnesium hydrogen phosphate, trimagnesium phosphate, magnesium hypophosphite; Calcium salts such as dihydrogen phosphate, calcium hydrogen phosphate, tricalcium phosphate, and calcium hypophosphite; Zinc salts such as zinc phosphate, zinc phosphite, and zinc hypophosphite; Aluminum salts such as dialuminum phosphate, tertiary aluminum phosphate, aluminum phosphite, and aluminum hypophosphite; etc. can be mentioned. Examples of the polyphosphate include ammonium polyphosphate, piperazine polyphosphate, melamine polyphosphate, ammonium amide polyphosphate, and aluminum polyphosphate.
臭素含有難燃剤としては、例えば、ペンタブロモジフェニルエーテル;オクタブロモジフェニルエーテル;デカブロモジフェニルエーテル;テトラブロモビスフェノールA(TBBA)、TBBA-エポキシオリゴマー、TBBA-ポリカーボネートオリゴマー、TBBA-ビス(ジブロモプロピルエーテル)、TBBA-ビス(アリールエーテル)等のTBBA化合物;ビスフェニルペンタメタン、1,2-ビス(2,4,6-トリブロモフェノキシ)エタン、2,4,6-トリス(2,4,6-トリブロモフェノキシ)-1,3,5-トリアジン、2,6-ジブロモフェノール、2,4-ジブロモフェノール等の多ベンゼン環化合物;臭素化ポリスチレン、ポリ臭素化スチレン等の臭素化スチレン化合物;エチレンビステトラブロモフタルイミド等のフタル酸化合物;ヘキサブロモシクロドデカン等の環状脂肪族化合物;ポリ(ペンタブロモフェニルアクリレート)等のポリアクリル酸臭素化芳香族エステル化合物;等が挙げられる。 Bromine-containing flame retardants include, for example, pentabromodiphenyl ether; octabromodiphenyl ether; decabromodiphenyl ether; tetrabromobisphenol A (TBBA), TBBA-epoxy oligomer, TBBA-polycarbonate oligomer, TBBA-bis(dibromopropyl ether), TBBA- TBBA compounds such as bis(aryl ether); bisphenylpentamethane, 1,2-bis(2,4,6-tribromophenoxy)ethane, 2,4,6-tris(2,4,6-tribromophenoxy) )-Multi-benzene ring compounds such as 1,3,5-triazine, 2,6-dibromophenol, and 2,4-dibromophenol; Brominated styrene compounds such as brominated polystyrene and polybrominated styrene; ethylene bistetrabromophthalimide Phthalic acid compounds such as; cycloaliphatic compounds such as hexabromocyclododecane; polyacrylic acid brominated aromatic ester compounds such as poly(pentabromophenyl acrylate); and the like.
ホウ素含有難燃剤としては、例えば、ホウ砂;三酸化二ホウ素、三酸化ホウ素、二酸化二ホウ素、三酸化四ホウ素、五酸化四ホウ素等の酸化ホウ素;ホウ酸、ホウ酸リチウム、ホウ酸ナトリウム、ホウ酸カリウム、ホウ酸セシウム、ホウ酸マグネシウム、ホウ酸カルシウム、ホウ酸バリウム、ホウ酸ジルコニウム、ホウ酸亜鉛、ホウ酸アルミニウム、ホウ酸アンモニウム等のホウ酸化合物;等が挙げられる。 Boron-containing flame retardants include, for example, borax; boron oxides such as diboron trioxide, boron trioxide, diboron dioxide, tetraboron trioxide, and tetraboron pentoxide; boric acid, lithium borate, sodium borate, Examples include boric acid compounds such as potassium borate, cesium borate, magnesium borate, calcium borate, barium borate, zirconium borate, zinc borate, aluminum borate, and ammonium borate.
アンチモン含有難燃剤としては、例えば、三酸化アンチモン、五酸化アンチモン等の酸化アンチモン;アンチモン酸ナトリウム、アンチモン酸カリウム等のアンチモン酸塩;ピロアンチモン酸ナトリウム、ピロアンチモン酸カリウム等のピロアンチモン酸塩;等が挙げられる。 Examples of antimony-containing flame retardants include antimony oxides such as antimony trioxide and antimony pentoxide; antimonates such as sodium antimonate and potassium antimonate; pyroantimonates such as sodium pyroantimonate and potassium pyroantimonate; etc.
金属水酸化物としては、例えば、水酸化アルミニウム、水酸化マグネシウム等が挙げられる。 Examples of the metal hydroxide include aluminum hydroxide, magnesium hydroxide, and the like.
複素環又は芳香環を含む環式構造と、エチレン性又はアセチレン性の不飽和炭素結合を含む官能基と、を有する化合物としては、トリアリルイソシアヌレート(TAIC)、トリメタイルイソシアヌレート(TMAIC)、トリアリルシアヌレート(TAC)、エトキシ化イソシアヌル酸トリアクリレート(TEAIC)、テトラアリルグリコルウリレート(TA-G)、アルキルジアリルイソシアヌレート(LCAIC)、フェニレンビスマレイミド(PBMI)、ビスアリルナジイミド(BANI)、ジアリルフタレート(DAP)、ジアリフイソフタレート(iso-DAP)、メタクリロイル基末端ポリフェニレンエーテルオリゴマー(DA-PPE)等が挙げられる。 Examples of compounds having a cyclic structure containing a heterocycle or an aromatic ring and a functional group containing an ethylenically or acetylenically unsaturated carbon bond include triallyl isocyanurate (TAIC), trimetyyl isocyanurate (TMAIC), Triallyl cyanurate (TAC), ethoxylated isocyanuric acid triacrylate (TEAIC), tetraallyl glycol urylate (TA-G), alkyl diallyl isocyanurate (LCAIC), phenylene bismaleimide (PBMI), bisallylnadimide ( BANI), diallyl phthalate (DAP), diallyl isophthalate (iso-DAP), and methacryloyl group-terminated polyphenylene ether oligomer (DA-PPE).
その他の難燃剤としては、例えば、塩素化パラフィン等の塩素化合物;ヒンダードアミン、メラミンシアヌレート等の窒素化合物;セルロース;等が挙げられる。 Other flame retardants include, for example, chlorine compounds such as chlorinated paraffin; nitrogen compounds such as hindered amine and melamine cyanurate; and cellulose.
発泡樹脂形成用組成物中、難燃剤の含有量は、芳香族ポリアミン(A)の含有量と活性水素含有化合物(B)の含有量との合計量を100質量部とした場合、例えば、5~200質量部が好ましく、25~150質量部がより好ましい。 In the composition for forming a foamed resin, the content of the flame retardant is, for example, 5 parts when the total amount of the aromatic polyamine (A) content and the active hydrogen-containing compound (B) content is 100 parts by mass. -200 parts by weight is preferred, and 25-150 parts by weight is more preferred.
発泡樹脂形成用組成物が難燃剤として赤燐を含む場合、発泡樹脂形成用組成物中、赤燐の含有量は、芳香族ポリアミン(A)の含有量と活性水素含有化合物(B)の含有量との合計量を100質量部とした場合、例えば、50質量部以下が好ましく、1~50質量部がより好ましく、5~40質量部が更に好ましい。 When the composition for forming a foamed resin contains red phosphorus as a flame retardant, the content of red phosphorus in the composition for forming a foamed resin is determined by the content of the aromatic polyamine (A) and the content of the active hydrogen-containing compound (B). When the total amount is 100 parts by weight, for example, it is preferably 50 parts by weight or less, more preferably 1 to 50 parts by weight, and even more preferably 5 to 40 parts by weight.
発泡樹脂形成用組成物が難燃剤として赤燐以外の難燃剤を含む場合、発泡樹脂形成用組成物中、赤燐以外の難燃剤の含有量は、芳香族ポリアミン(A)の含有量と活性水素含有化合物(B)の含有量との合計量を100質量部とした場合、例えば、5~150質量部が好ましく、20~100質量部がより好ましい。 When the composition for forming a foamed resin contains a flame retardant other than red phosphorus as a flame retardant, the content of the flame retardant other than red phosphorus in the composition for forming a foamed resin is determined by the content and activity of the aromatic polyamine (A). When the total amount including the content of the hydrogen-containing compound (B) is 100 parts by mass, for example, it is preferably 5 to 150 parts by mass, more preferably 20 to 100 parts by mass.
発泡樹脂形成用組成物中の難燃剤の含有量がこのような範囲であると、製造される発泡体の難燃性と低温での反応性或いは発泡性等とがバランスよく高められた発泡樹脂形成用組成物を得やすい。 When the content of the flame retardant in the composition for forming a foamed resin is within this range, the foamed resin produced has an improved flame retardancy, low-temperature reactivity or foamability, etc. in a well-balanced manner. Forming compositions are easy to obtain.
<<<<発泡樹脂形成用組成物の物性/性質>>>>
<<<クリームタイム>>>
本開示に係る発泡樹脂形成用組成物の5℃におけるクリームタイムは、例えば、1~120秒であり、好ましくは2~70秒である。発泡樹脂形成用組成物の5℃におけるクリームタイムが該範囲にある場合には、液の流れ性や躯体への濡れ性・接着性を十分に得る点でより優れた効果を奏する。ここで、クリームタイムとは、芳香族ポリアミン(A)及び活性水素含有化合物(B)(第1反応成分)を含みポリイソシアネート化合物(第2反応成分)を含まない第1液と、芳香族ポリアミン(A)及び活性水素含有化合物(B)(第1反応成分)を含まずポリイソシアネート化合物(第2反応成分)を含む第2液とを混合した時点から、これらの混合物が発泡を開始しクリーム状の液体となり膨張を開始する直前までの時間を指す。肉眼で、混合物の溶液の色が変色を始めた時間として測定する。なお、5℃とは、第1液と第2液とを、それぞれ5℃に保ち混合したことを示す。
なお、発泡樹脂形成用組成物がその他の成分を含む場合、予め第1液に混合するものとする。
<<<<Physical properties/properties of foamed resin forming composition>>>>
<<<Cream Time>>>
The cream time at 5° C. of the composition for forming a foamed resin according to the present disclosure is, for example, 1 to 120 seconds, preferably 2 to 70 seconds. When the cream time at 5° C. of the composition for forming a foamed resin is within this range, more excellent effects can be achieved in terms of obtaining sufficient liquid flowability and wettability and adhesion to the building body. Here, cream time refers to a first liquid containing an aromatic polyamine (A) and an active hydrogen-containing compound (B) (first reaction component) but not containing a polyisocyanate compound (second reaction component), and an aromatic polyamine (A) and the second liquid that does not contain the active hydrogen-containing compound (B) (first reaction component) but contains a polyisocyanate compound (second reaction component), the mixture starts foaming and forms a cream. This refers to the time just before it becomes a liquid and begins to expand. Visually, it is determined as the time when the solution color of the mixture begins to change color. Note that 5° C. indicates that the first liquid and the second liquid were mixed while being maintained at 5° C., respectively.
In addition, when the composition for forming resin foam contains other components, they shall be mixed in advance with the first liquid.
<<<ライズタイム>>>
本形態に係る発泡樹脂形成用組成物の5℃におけるライズタイムは、例えば、1~100秒であり、好ましくは1~50秒である。ここで、5℃におけるライズタイムとは、第1液と第2液とを5℃で混合攪拌し、発泡を開始させてから、発泡体の発泡高さの変化が完全に停止するまでの時間を表す。
なお、発泡樹脂形成用組成物がその他の成分を含む場合、予め第1液に混合するものとする。
<<<Rise Time>>>
The rise time at 5° C. of the composition for forming a foamed resin according to the present embodiment is, for example, 1 to 100 seconds, preferably 1 to 50 seconds. Here, the rise time at 5°C is the time from when the first liquid and the second liquid are mixed and stirred at 5°C to start foaming until the foaming height of the foam completely stops changing. represents.
In addition, when the composition for forming resin foam contains other components, they shall be mixed in advance with the first liquid.
<<<<発泡体の製造方法>>>>
本開示に係る発泡樹脂形成用組成物は、公知の方法により製造することができる。
例えば、先ず、二剤型(2液型)の場合、芳香族ポリアミン(A)と、活性水素含有化合物(B)と、触媒と、発泡剤と、整泡剤と、難燃剤と、必要に応じその他添加成分とを含有する第1液と、ポリイソシアネートである第2液と、を調製する。
第1液は、例えば、容器内で、ポリイソシアネート以外の原料を混合機で混合して調製する。攪拌条件は、例えば、プロペラ式攪拌翼を取り付けた攪拌機を用いた、2000rpmで5分間の攪拌である。
続いて、第1液と第2液とを、それぞれ所定の温度(例えば、10±1℃)に冷却する。その後、第1液と第2液とを混合し、発泡及び硬化させることで、ポリウレア発泡体を得ることができる。撹拌条件は、例えば、前記攪拌機を用いた、2000rpmで5秒間の攪拌である。
<<<<Method for manufacturing foam>>>>
The composition for forming a foamed resin according to the present disclosure can be produced by a known method.
For example, in the case of a two-component type (two-component type), first, an aromatic polyamine (A), an active hydrogen-containing compound (B), a catalyst, a blowing agent, a foam stabilizer, and a flame retardant, as necessary. A first liquid containing the additives and other additive components, and a second liquid containing polyisocyanate are prepared.
The first liquid is prepared, for example, by mixing raw materials other than the polyisocyanate with a mixer in a container. The stirring conditions are, for example, stirring at 2000 rpm for 5 minutes using a stirrer equipped with a propeller type stirring blade.
Subsequently, the first liquid and the second liquid are each cooled to a predetermined temperature (for example, 10±1° C.). Thereafter, a polyurea foam can be obtained by mixing the first liquid and the second liquid, foaming and curing the mixture. The stirring condition is, for example, stirring using the above-mentioned stirrer at 2000 rpm for 5 seconds.
尚、本開示に係る発泡樹脂形成用組成物を吹付工法に用いる場合には、予めポリイソシアネート以外の原料を混合した第1液と、ポリイソシアネートを含有する第2液とを、スプレーガンにポンプ等を用いてそれぞれ供給する。この際スプレーガンのノズルを開放する。そして、スプレーガン内のチャンバーにおいて第1液とポリイソシアネートとを混合し、躯体へ吹付を行うことで、発泡体(例えば、ポリウレア発泡体)、を得ることができる。 In addition, when using the composition for forming a foamed resin according to the present disclosure in a spraying method, a first liquid in which raw materials other than polyisocyanate are mixed in advance and a second liquid containing polyisocyanate are pumped into a spray gun. etc. are used to supply each. At this time, open the spray gun nozzle. Then, by mixing the first liquid and polyisocyanate in a chamber within a spray gun and spraying the mixture onto the building frame, a foam (for example, polyurea foam) can be obtained.
<<<<発泡体>>>>
本開示に係る発泡体が含有する成分等は、前述のとおりである。
<<<<Foam>>>>
The components contained in the foam according to the present disclosure are as described above.
<<<発泡体の物性/性質>>>
<<密度>>
発泡体の密度は、特に限定されず、例えば、10~200kg/m3であり、好ましくは10~100kg/m3であり、より好ましくは25~75kg/m3である。発泡体の密度がかかる範囲にある場合には、熱伝導率に優れ、難燃性に優れた発泡体となり易い。発泡体の密度は、JIS K7222:2005「発泡プラスチック及びゴム-見掛け密度の求め方」に従って測定される。
<<<Physical properties/properties of foam>>>
<<Density>>
The density of the foam is not particularly limited, and is, for example, 10 to 200 kg/m 3 , preferably 10 to 100 kg/m 3 , and more preferably 25 to 75 kg/m 3 . When the density of the foam is within this range, the foam tends to have excellent thermal conductivity and flame retardancy. The density of the foam is measured according to JIS K7222:2005 "Foamed plastics and rubber - How to determine apparent density."
<<<用途>>>
本開示に係る発泡体の用途は、例えば、建築用途{壁、天井、屋根、床、パイプカバー(住宅配管用発泡断熱材)等};建具(窓、障子、扉戸、ふすま、欄間等);石油及びガス運搬用船舶・貯蔵用タンク;車輛(エンジン、バッテリー、天井、フロア、ドアパネル等);航空機;輸送機;薬剤運搬用保冷バッグ;冷凍・冷蔵室;プラント施設;冷蔵庫等の電化製品;土留壁の、保温材、断熱材、冷熱抵抗緩和材;地盤沈下防止工事や道路建設時の地下充填補強材;トンネルや橋梁、浮桟橋等土木用途注入補修材;不要地下室等の構造部充填材;エネルギー吸収材;防水材;止水材;浮力材;等である。また、木造や鉄筋コンクリート造の建築等では、断熱施工が容易であるため、吹付工法用の発泡体として用いることができる。
<<<Applications>>>
Applications of the foam according to the present disclosure include, for example, architectural applications {walls, ceilings, roofs, floors, pipe covers (foam insulation materials for residential piping), etc.}; fittings (windows, shoji screens, doors, sliding doors, transoms, etc.) ; Ships and storage tanks for transporting oil and gas; Vehicles (engines, batteries, ceilings, floors, door panels, etc.); Aircraft; ; Heat retaining material, heat insulating material, cold/heat resistance mitigation material for earth retaining walls; Underground filling reinforcing material during ground subsidence prevention work and road construction; Injection repair material for civil engineering such as tunnels, bridges, floating piers, etc.; Filling of structures such as unnecessary basements materials; energy absorbing materials; waterproof materials; water-stop materials; buoyancy materials; etc. In addition, since it is easy to insulate buildings made of wood or reinforced concrete, it can be used as a foam for spraying construction methods.
以下、実施例及び参考例により、ウレタンフォームを具体的に説明するが、本発明は以下には限定されない。 Hereinafter, urethane foam will be specifically explained with reference to Examples and Reference Examples, but the present invention is not limited thereto.
<<芳香族ポリアミン>>
(A-1)
エタキュア420(アルベマール社製)
4,4’-メチレンビス[N-(1-メチルプロピル)アニリン]
アミン価:529mgKOH/g
<<Aromatic polyamine>>
(A-1)
Ettacure 420 (manufactured by Albemarle)
4,4'-methylenebis[N-(1-methylpropyl)aniline]
Amine value: 529mgKOH/g
<<芳香族ポリオール(芳香族ポリアミンの代替成分)>>
(A-2)
ファントールSV-208(日立化成社製)
芳香族系ポリエステルポリオール
<<Aromatic polyol (substitute component for aromatic polyamine)>>
(A-2)
Fantor SV-208 (manufactured by Hitachi Chemical)
Aromatic polyester polyol
<<活性水素含有化合物>>
(B-1)
アミノアルコールMMA(日本乳化剤社製)
N-メチルアミノエタノール
(B-2)
アミノアルコールMEM(日本乳化剤社製)
N-エチルアミノエタノール
(B-3)
アミノアルコールMBM(日本乳化剤社製)
N-ブチルアミノエタノール
(B-4)
N-ベンジルアミノエタノール(Alkyl Amines Chemicals社製)
(B-5)
A2010(広栄化学社製)
4-アミノブタノール
(B-6)
B3070(広栄化学社製)
3-メチルアミノプロピルアミン
(B-7)
1,6-ジアミノヘキサン(東京化成工業社製)
(B-8)
B1010(広栄化学社製)
ビス(3-アミノプロピル)エーテル
(B-9)
B1050(広栄化学社製)
α,ω-ビス(3-メチルアミノプロピル)ポリエチレングリコールエーテル
(B-10)
アミノエチルメルカプタン(東京化成工業社製)
(B-11)
2-メルカプトエタノール(東洋紡社製)
(B-12)
エチレングリコール(和光純薬社製)
<<Active hydrogen-containing compound>>
(B-1)
Amino alcohol MMA (manufactured by Nippon Nyukazai Co., Ltd.)
N-methylaminoethanol (B-2)
Amino alcohol MEM (manufactured by Nippon Nyukazai Co., Ltd.)
N-ethylaminoethanol (B-3)
Amino alcohol MBM (manufactured by Nippon Nyukazai Co., Ltd.)
N-butylaminoethanol (B-4)
N-benzylaminoethanol (manufactured by Alkyl Amines Chemicals)
(B-5)
A2010 (manufactured by Koei Chemical Co., Ltd.)
4-Aminobutanol (B-6)
B3070 (manufactured by Koei Chemical Co., Ltd.)
3-methylaminopropylamine (B-7)
1,6-diaminohexane (manufactured by Tokyo Chemical Industry Co., Ltd.)
(B-8)
B1010 (manufactured by Koei Chemical Co., Ltd.)
Bis(3-aminopropyl)ether (B-9)
B1050 (manufactured by Koei Chemical Co., Ltd.)
α,ω-bis(3-methylaminopropyl) polyethylene glycol ether (B-10)
Aminoethyl mercaptan (manufactured by Tokyo Chemical Industry Co., Ltd.)
(B-11)
2-Mercaptoethanol (manufactured by Toyobo Co., Ltd.)
(B-12)
Ethylene glycol (manufactured by Wako Pure Chemical Industries)
(B-1)~(B-12)に係る化合物の具体的な構造等を表3に示す。 Table 3 shows the specific structures of the compounds (B-1) to (B-12).
<<ポリイソシアネート>>
(C-1)
MR-200(東ソー社製)
クルードMDI
NCO%:30.9%
(C-2)
ルプラネートMI(BASFイノアックポリウレタン社製)
モノメリックMDI
<<Polyisocyanate>>
(C-1)
MR-200 (manufactured by Tosoh Corporation)
Crude MDI
NCO%: 30.9%
(C-2)
Luplanate MI (manufactured by BASF INOAC Polyurethane)
Monomeric MDI
<<触媒>>
(D-1)
KL-No. 110(花王社製)
1-メチルイミダゾール
樹脂化触媒
(D-2)
DABCO T-120(エボニック社製)
ジブチルビス(ドデシルチオ)スタンナン
樹脂化触媒
(D-3)
K-Zero G(モメンティブ・パフォーマンス・マテリアルズ社製)
オクチル酸カリウム
三量化触媒
<<Catalyst>>
(D-1)
KL-No. 110 (manufactured by Kao Corporation)
1-Methylimidazole resin formation catalyst (D-2)
DABCO T-120 (manufactured by Evonik)
Dibutylbis(dodecylthio)stannane resin formation catalyst (D-3)
K-Zero G (manufactured by Momentive Performance Materials)
Potassium octylate trimerization catalyst
<<その他の添加成分>>
<発泡剤>
(E-1)
HFO(ハイドロフルオロオレフィン)
<整泡剤>
(F-1)
シリコーン系整泡剤
ポリアルキレンエーテルシリコーンコポリマー
<難燃剤>
(G-1)
TCPP(トリス(1-クロロ-2-プロピル)ホスフェート)
(G-2)
TAIC(トリアリルイソシアヌレート)
(G-3)
赤燐
<<Other additive ingredients>>
<Foaming agent>
(E-1)
HFO (hydrofluoroolefin)
<Foam stabilizer>
(F-1)
Silicone foam stabilizer Polyalkylene ether silicone copolymer <Flame retardant>
(G-1)
TCPP (tris(1-chloro-2-propyl)phosphate)
(G-2)
TAIC (trialyl isocyanurate)
(G-3)
red phosphorus
<<<発泡体の作製>>>
表4及び表5に示す配合に従い、500mLディスポカップに、第1反応成分(芳香族ポリアミン、ポリオール化合物、活性水素化合物)、各種触媒、発泡剤、整泡剤、難燃剤を測り取った。これらを混合し、ハンドミキサーを使用して、室温下で回転数1000rpm、5分間攪拌混合を行い、第1液を作製した。
そして、第1液、及び、第2反応成分であるポリイソシアネートからなる第2液を、5℃に設定した冷却庫に保管して、それぞれの温度を5±2℃とした。
次に、第1液と第2液とを混合し、ハンドミキサーを使用して、回転数3000rpmで3秒間攪拌し、発泡用木箱(170mm×170mm×170mm)に注入して発泡硬化させ、発泡体を得た。
<<<Preparation of foam>>>
According to the formulations shown in Tables 4 and 5, the first reaction component (aromatic polyamine, polyol compound, active hydrogen compound), various catalysts, blowing agent, foam stabilizer, and flame retardant were measured into a 500 mL disposable cup. These were mixed and stirred and mixed for 5 minutes at room temperature at a rotation speed of 1000 rpm using a hand mixer to prepare a first liquid.
Then, the first liquid and the second liquid consisting of polyisocyanate, which is the second reaction component, were stored in a refrigerator set at 5°C, so that the respective temperatures were 5±2°C.
Next, the first liquid and the second liquid are mixed, stirred for 3 seconds at a rotation speed of 3000 rpm using a hand mixer, and poured into a foaming wooden box (170 mm x 170 mm x 170 mm) to foam and harden. A foam was obtained.
<<<評価>>>
以下の評価を各実施例及び参考例について、発泡時の発泡性と、発泡体の特性と、について評価を実施した。尚、クリームタイム及びライズタイムの評価法については上述したので、他の評価項目における評価法を説明する。
<<<Evaluation>>>
The following evaluations were carried out for each Example and Reference Example regarding the foamability during foaming and the characteristics of the foam. The evaluation methods for cream time and rise time have been described above, so the evaluation methods for other evaluation items will be explained.
<<密度>>
上記の製造方法で作製した発泡体の表層部を除去し、100mm×100mm×100mmの大きさでコア部を取り出した。
コア部の体積を求めるため、縦、横、厚みをノギスで測定した。
コア部の重量を電子天秤を使用して、小数点以下第2位まで測定した。
得られた体積、重量から密度を算出した。
<<Density>>
The surface layer part of the foam produced by the above manufacturing method was removed, and a core part having a size of 100 mm x 100 mm x 100 mm was taken out.
To determine the volume of the core, the length, width, and thickness were measured using calipers.
The weight of the core portion was measured to the second decimal place using an electronic balance.
The density was calculated from the obtained volume and weight.
<<難燃性>>
上記の製造方法で作製した発泡体から、表層部から2cmを切り落として100mm×100mm×100mmの大きさでコア部を取り出した。
フォームを23℃、RH50%の環境下で体積変化が無くなるまで静置した。
ISO5660-1の試験方法に準拠して、輻射熱量50kW、試験時間20分間で、フォームの総発熱量を測定した。
A:総発熱量10MJ/m2未満
B:総発熱量10MJ/m2以上11.9MJ/m2未満
C:総発熱量12MJ/m2以上
<<Flame retardant>>
From the foam produced by the above manufacturing method, 2 cm was cut off from the surface layer to take out a core with a size of 100 mm x 100 mm x 100 mm.
The foam was left standing in an environment of 23° C. and RH 50% until there was no change in volume.
The total calorific value of the foam was measured in accordance with the ISO5660-1 test method using a radiant heat amount of 50 kW and a test time of 20 minutes.
A: Total calorific value 10 MJ/m 2 or less B: Total calorific value 10 MJ/m 2 or more and 11.9 MJ/m 2 or more C: Total calorific value 12 MJ/m 2 or more
<<吹付後の表面タックフリータイム、発泡体中の残存イソシアネート含有量>>
スプレー機(Graco、H-RV)に、スプレーガン(Graco、ガスマーガン)を備え付け、原料温度40℃、ホースヒーターを40℃に設定した条件で、環境温度及び表面温度を5℃に設定したアルミ板(1m×1m×厚さ10mm)に粒状で薄く吹付し、発泡体を形成した。
アルミ板上に形成した発泡体の表面のタックが完全に消失するまでの時間を測定し、これを表面タックフリータイムとした。
発泡体の一部(10cm角程度)を切り取り、フーリエ変換赤外分光光度計を用いて、ダイヤモンドプリズムを使用したATR法で測定を行い、積算回数を50回、N=3で測定し、平均値とした。
得られた赤外吸収スペクトルに基づき、下記式1及び検出された各ピークの面積から、発泡体中の残存イソシアネート含有量を算出した。
<<Surface tack-free time after spraying, residual isocyanate content in foam>>
A spray machine (Graco, H-RV) was equipped with a spray gun (Graco, Gasmar gun), the raw material temperature was set to 40°C, the hose heater was set to 40°C, and the environmental temperature and surface temperature were set to 5°C. (1 m x 1 m x 10 mm thickness) was sprayed in a thin granular form to form a foam.
The time required for the surface tack of the foam formed on the aluminum plate to completely disappear was measured, and this time was defined as the surface tack free time.
A part of the foam (approximately 10 cm square) was cut out and measured using a Fourier transform infrared spectrophotometer using the ATR method using a diamond prism. value.
Based on the obtained infrared absorption spectrum, the residual isocyanate content in the foam was calculated from the following formula 1 and the area of each detected peak.
(式1)
残存イソシアネート含有量(%)=P5/(P1+P2+P3+P4)×100
(Formula 1)
Residual isocyanate content (%) = P5/(P1+P2+P3+P4) x 100
P1:イソシアヌレート構造に由来するピーク面積(波数1410cm-1近傍のヌレート環に由来するピークに係る面積であり、波数が1380~1430cm-1の範囲の面積)
P2:ウレア構造のC=Oに由来するピーク面積(波数が1595cm-1近傍のウレア結合のC=Oに由来するピークに係る面積であり、波数が1550~1640cm-1の範囲の面積)
P3:イソシアヌレート構造のC=Oに由来するピーク面積(波数1710cm-1近傍のC=O結合のピークの面積、波数が1680~1730cm-1の範囲)
P4:ウレア構造に含まれるN-Hに由来するピーク面積(波数1510cm-1近傍のN-Hに由来するピークの面積に係る面積であり、波数が1470~1550cm-1の範囲のピーク面積の面積)
P5:イソシアネート基に由来するピーク面積(波数2270cm-1近傍のイソシアネート基に由来するピークに係る面積であり、波数が2160~2380cm-1の範囲の面積)
P1: Peak area derived from the isocyanurate structure (area related to the peak derived from the nurate ring near the wave number 1410 cm -1 , area in the wave number range of 1380 to 1430 cm -1 )
P2: Peak area derived from C=O of the urea structure (area related to the peak derived from C=O of the urea bond near the wave number 1595 cm -1 , area in the wave number range of 1550 to 1640 cm -1 )
P3: Peak area derived from C=O in the isocyanurate structure (area of peak of C=O bond near wave number 1710 cm -1 , wave number range from 1680 to 1730 cm -1 )
P4: Peak area derived from N-H contained in the urea structure (area related to the area of the peak derived from N-H near the wave number 1510 cm -1 , and the peak area in the wave number range of 1470 to 1550 cm -1 area)
P5: Peak area derived from isocyanate groups (area related to peaks derived from isocyanate groups near wave number 2270 cm -1 , area in wave number range of 2160 to 2380 cm -1 )
表面タックフリータイムは、400秒未満が好ましく、300秒未満がより好ましく、250秒未満が更に好ましい。 The surface tack free time is preferably less than 400 seconds, more preferably less than 300 seconds, and even more preferably less than 250 seconds.
残存イソシアネート含有量は、3.0%以下が好ましく、2.0%以下がより好ましく、1.0%以下が更に好ましい。 The residual isocyanate content is preferably 3.0% or less, more preferably 2.0% or less, and even more preferably 1.0% or less.
<<低温接着強度>>
各実施例、参考例における第1液及び第2液について、簡易ハンドスプレーを用いた下記の手順で、低温接着強度の評価を行った。
スタティックミキサー付き2液混合用カートリッジに、ポリアミン混合物とポリイソシアネート化合物を、充填した。
冷凍庫内で、表面温度が5℃となるように合板を冷却し、スプレーガンで吹付した。合板上で吹付け後に発泡硬化した発泡体が幅10mm×長さ60mmの範囲で残るように切り出し、測定サンプルとした。この測定サンプルをフォースゲージ(アマノ社製、500N)の治具に取り付け、合板に対する発泡体の接着強度を測定した。
<<Low temperature adhesive strength>>
The low-temperature adhesive strength of the first and second liquids in each Example and Reference Example was evaluated using a simple hand sprayer according to the following procedure.
A two-liquid mixing cartridge equipped with a static mixer was filled with a polyamine mixture and a polyisocyanate compound.
The plywood was cooled in a freezer to a surface temperature of 5°C and sprayed with a spray gun. A measurement sample was cut out so that the foam that had been foamed and hardened after being sprayed on plywood remained in an area of 10 mm in width x 60 mm in length. This measurement sample was attached to a force gauge (manufactured by Amano, 500N) jig, and the adhesive strength of the foam to the plywood was measured.
低温接着強度は、0.020N/mm2以上が好ましく、0.025N/mm2以上がより好ましく、0.030N/mm2以上が更に好ましい。 The low-temperature adhesive strength is preferably 0.020 N/mm 2 or more, more preferably 0.025 N/mm 2 or more, and even more preferably 0.030 N/mm 2 or more.
Claims (4)
下記式[B]で示される活性水素含有化合物(B)と、
を含有する、発泡樹脂形成用組成物。
An active hydrogen-containing compound (B) represented by the following formula [B],
A foamed resin forming composition containing.
第2液として、ポリイソシアネートを含有する組成物と
を含む2液型の発泡樹脂形成用組成物。 As the first liquid, the composition for forming a foamed resin according to claim 1 or 2;
A two-component foamed resin forming composition comprising, as a second component, a composition containing polyisocyanate.
下記式[B]で示される活性水素含有化合物(B)と、
ポリイソシアネートと、
を含有する発泡樹脂形成用組成物を発泡させて得られる発泡体。
aromatic polyamine (A);
An active hydrogen-containing compound (B) represented by the following formula [B],
polyisocyanate and
A foam obtained by foaming a composition for forming a foamed resin containing.
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