JP2024009566A - Bus bar mounting structure for electric connection box - Google Patents

Bus bar mounting structure for electric connection box Download PDF

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Publication number
JP2024009566A
JP2024009566A JP2022111184A JP2022111184A JP2024009566A JP 2024009566 A JP2024009566 A JP 2024009566A JP 2022111184 A JP2022111184 A JP 2022111184A JP 2022111184 A JP2022111184 A JP 2022111184A JP 2024009566 A JP2024009566 A JP 2024009566A
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terminal
bus bar
cover
input
output terminal
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JP7513662B2 (en
Inventor
正人 ▲高▼野倉
Masato Takanokura
龍 妹尾
Ryu Senoo
慎二 山田
Shinji Yamada
博人 鳥山
Hiroto Toriyama
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Yazaki Corp
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Yazaki Corp
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Priority to CN202310726260.6A priority patent/CN117394237A/en
Priority to DE102023116013.3A priority patent/DE102023116013A1/en
Priority to GB2309342.0A priority patent/GB2621682B/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/08Distribution boxes; Connection or junction boxes
    • H02G3/16Distribution boxes; Connection or junction boxes structurally associated with support for line-connecting terminals within the box
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02Details
    • H01H85/20Bases for supporting the fuse; Separate parts thereof
    • H01H85/203Bases for supporting the fuse; Separate parts thereof for fuses with blade type terminals
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G5/00Installations of bus-bars
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02Details
    • H01H85/04Fuses, i.e. expendable parts of the protective device, e.g. cartridges
    • H01H85/05Component parts thereof
    • H01H85/165Casings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02Details
    • H01H85/25Safety arrangements preventing or inhibiting contact with live parts, including operation of isolation on removal of cover
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/08Distribution boxes; Connection or junction boxes
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/08Distribution boxes; Connection or junction boxes
    • H02G3/081Bases, casings or covers
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/08Distribution boxes; Connection or junction boxes
    • H02G3/14Fastening of cover or lid to box
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02Details
    • H01H85/20Bases for supporting the fuse; Separate parts thereof
    • H01H2085/2075Junction box, having holders integrated with several other holders in a particular wiring layout
    • H01H2085/208Junction box, having holders integrated with several other holders in a particular wiring layout specially adapted for vehicles

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Connection Or Junction Boxes (AREA)

Abstract

To provide a bus bar mounting structure for an electric connection box capable of suppressing an increase in size of the electric connection box while surely securing a finger touch prevention function in a bus bar electrically connected to an electric component in the electric connection box.SOLUTION: A bus bar mounting structure for an electric connection box includes: an electric connection box 1 which includes a housing body 5 having an electric component storage part 51 for storing a fuse 2 and a first terminal storage part 53 for storing a first input/output terminal 3 electrically connected to a terminal of the fuse 2, and a protective cover 6 for covering the terminal of the fuse 2 and the first input/output terminal 3; a bus bar 8 in which a conductor exposed part 84 at the terminal of a flat conductor 81 is electrically connected to a conductor connection part 312 of the first input/output terminal 3; and a step part 85 formed on the bus bar 8 so as to prevent a finger from entering the first terminal storage part 53 by narrowing a gap between the bus bar 8 and a cover 7A of the protective cover 6.SELECTED DRAWING: Figure 6

Description

本発明は、電気接続箱のバスバー取付構造に関する。 The present invention relates to a busbar mounting structure for an electrical junction box.

例えば車両に搭載される電気接続箱として、電気部品であるヒューズを格納するヒューズボックスが知られている(特許文献1参照)。この種のヒューズボックスは、樹脂製のボックス本体(ハウジング本体)と、ボックス本体の上側の開放部を覆う樹脂製のカバー(保護カバー)とを備えており、ヒューズを収容可能に構成されている。 For example, a fuse box that stores fuses, which are electrical components, is known as an electrical connection box mounted on a vehicle (see Patent Document 1). This type of fuse box includes a resin box body (housing body) and a resin cover (protective cover) that covers the opening on the upper side of the box body, and is configured to accommodate a fuse. .

ボックス本体には、ヒューズを収容可能なヒューズ収容部(電気部品格納部)と、ヒューズの2つの端子にそれぞれヒューズ取付部が電気的に接続される第1バスバー及び第2バスバー(第1入出力端子及び第2入出力端子)を収容可能なバスバー収容部(端子収容部)とが、設けられている。そして、これら第1バスバー及び第2バスバーの外部部材取付部(導体接続部)には、外部部材(外部導体)が電気的に接続される。
カバー(保護カバー)は、ボックス本体の開放部のうち、中央部から閉鎖側を覆う第1カバー部(カバー本体)と、中央部から挿入側(外部部材の接続端が挿入される側)を覆う第2カバー部と、第1カバー部と第2カバー部とを接続する薄肉状の連結部と、を備えている。
The box body includes a fuse accommodating part (electrical parts storage part) that can accommodate a fuse, and a first bus bar and a second bus bar (first input/output A bus bar accommodating portion (terminal accommodating portion) that can accommodate the terminal and the second input/output terminal is provided. An external member (external conductor) is electrically connected to the external member attachment portion (conductor connection portion) of the first bus bar and the second bus bar.
The cover (protective cover) includes a first cover part (cover body) that covers the closed side from the center of the open part of the box body, and a first cover part (cover body) that covers the open part of the box body from the center to the closed side, and a first cover part (cover body) that covers the open part of the box body from the center to the insertion side (the side where the connecting end of the external member is inserted). It is provided with a second cover part for covering, and a thin connecting part for connecting the first cover part and the second cover part.

そして、外部部材の接続端が第1バスバー及び第2バスバーの外部部材取付部にそれぞれ接続される際には、第2カバー部だけを回動させてボックス本体の挿入側の上部を開放することができる。即ち、外部部材が接続された後、第2カバー部が閉じられることで、手指等が第1バスバー及び第2バスバーの導体接続部や、外部部材の接続端に触れられない構造となっている。 When the connection ends of the external members are respectively connected to the external member attachment parts of the first bus bar and the second bus bar, only the second cover part is rotated to open the upper part of the insertion side of the box body. I can do it. That is, after the external member is connected, the second cover part is closed, so that fingers, etc. cannot touch the conductor connection part of the first bus bar and the second bus bar, or the connection end of the external member. .

特開2018-26251号公報Japanese Patent Application Publication No. 2018-26251

ところで、第1バスバー及び第2バスバーの導体接続部に接続される外部部材としては、車両搭載時のヒューズボックスのレイアウトや仕様に応じて、帯状の平型導体の外周面が絶縁被覆で覆われたバスバー(平型配索材)や、電線端末に接続端子が接続された端子付電線等が用いられる。更に、外部部材の接続端は、第1バスバー及び第2バスバーの導体接続部にネジ締結されるのが一般的であるが、端子付電線の締結方向の高さ(電線径)やネジ締結部の高さは、バスバーの締結方向の高さ(板厚)に比べて高い。 By the way, as an external member connected to the conductor connection part of the first bus bar and the second bus bar, the outer peripheral surface of a band-shaped flat conductor is covered with an insulating coating, depending on the layout and specifications of the fuse box when mounted on a vehicle. Bus bars (flat wiring materials), wires with terminals connected to the ends of the wires, etc. are used. Furthermore, the connecting ends of the external members are generally screwed to the conductor connecting parts of the first bus bar and the second bus bar, but the height (wire diameter) of the terminal-equipped electric wire in the fastening direction and the screw fastening part is higher than the height (plate thickness) of the busbar in the fastening direction.

そこで、第1バスバー及び第2バスバーの導体接続部を覆うカバー(即ち、第2カバー部)は、端子付電線の締結方向の高さ又はネジ締結部の高さに対応して高さが設定されている。
そのため、バスバーの接続端が第1バスバー又は第2バスバーの導体接続部にネジ締結された場合には、バスバーとカバーとの間隙が広くなり、手指等が入り易くなる。そこで、ボックス本体及びカバーには、バスバーの接続端(端末)を覆う範囲を広げる必要が生じ、ヒューズボックスが大型化するという問題があった。
Therefore, the height of the cover that covers the conductor connection parts of the first bus bar and the second bus bar (i.e., the second cover part) is set in accordance with the height of the electric wire with terminal in the fastening direction or the height of the screw fastening part. has been done.
Therefore, when the connecting end of the bus bar is screwed to the conductor connection portion of the first bus bar or the second bus bar, the gap between the bus bar and the cover becomes wider, making it easier for fingers and the like to enter. Therefore, the box body and the cover need to have a wider area to cover the connecting ends (terminals) of the bus bars, resulting in a problem that the fuse box becomes larger.

本発明は、上述した事情に鑑みてなされたものであり、その目的は、電気接続箱内の電気部品に電気的に接続されるバスバーにおける触指防止機能を確実に確保しつつ、電気接続箱が大型化するのを抑制することができる電気接続箱のバスバー取付構造を提供することにある。 The present invention has been made in view of the above-mentioned circumstances, and an object of the present invention is to secure the tactile prevention function of the bus bar electrically connected to the electrical components in the electrical junction box, and to An object of the present invention is to provide a busbar mounting structure for an electrical junction box that can suppress the increase in size of the electrical junction box.

前述した目的を達成するために、本発明に係る電気接続箱のバスバー取付構造は、下記を特徴としている。
電気部品を格納する電気部品格納部と、前記電気部品の端子に電気的に接続される第1入出力端子を収容する第1端子収容部とが形成された電気絶縁性のハウジング本体と、前記電気部品の端子及び前記第1入出力端子を覆って前記ハウジング本体に装着される保護カバーとを有する電気接続箱と、
帯状の平型導体の外周面が絶縁被覆で覆われ、端末における導体表出部が前記第1入出力端子の導体接続部に電気的に接続されるバスバーと、
前記バスバーと前記保護カバーとの間隙を狭めて手指が前記第1端子収容部内に入ることを防止するように前記バスバーに形成された段差部と、
を備える電気接続箱のバスバー取付構造。
In order to achieve the above-mentioned object, the busbar mounting structure of the electrical connection box according to the present invention has the following features.
an electrically insulating housing body formed with an electrical component storage section that stores electrical components; and a first terminal accommodating section that accommodates a first input/output terminal that is electrically connected to the terminal of the electrical component; an electrical connection box having a protective cover attached to the housing body so as to cover terminals of electrical components and the first input/output terminal;
a bus bar in which the outer peripheral surface of a band-shaped flat conductor is covered with an insulating coating, and the conductor exposed portion at the terminal is electrically connected to the conductor connection portion of the first input/output terminal;
a stepped portion formed on the bus bar to narrow the gap between the bus bar and the protective cover to prevent fingers from entering the first terminal accommodating portion;
A busbar mounting structure for an electrical junction box.

本発明に係る電気接続箱のバスバー取付構造によれば、電気接続箱内の電気部品に電気的に接続されるバスバーにおける触指防止機能を確実に確保しつつ、電気接続箱が大型化するのを抑制することができる。 According to the busbar mounting structure of the electrical junction box according to the present invention, the electrical junction box can be increased in size while reliably ensuring the tactile prevention function of the bus bar electrically connected to the electrical components in the electrical junction box. can be suppressed.

以上、本発明について簡潔に説明した。更に、以下に説明される発明を実施するための形態(以下、「実施形態」という。)を添付の図面を参照して通読することにより、本発明の詳細は更に明確化されるであろう。 The present invention has been briefly described above. Furthermore, the details of the present invention will be further clarified by reading the mode for carrying out the invention (hereinafter referred to as "embodiment") described below with reference to the accompanying drawings. .

図1は、本発明の一実施形態に係る電気接続箱のバスバー取付構造を備えた電気接続箱の分解斜視図である。FIG. 1 is an exploded perspective view of an electrical junction box including a busbar mounting structure for an electrical junction box according to an embodiment of the present invention. 図2は、図1に示したバスバーの要部斜視図である。FIG. 2 is a perspective view of essential parts of the bus bar shown in FIG. 1. 図3は、図1に示したハウジング本体に電気部品及び保護カバーが装着された電気接続箱の斜視図である。FIG. 3 is a perspective view of an electrical connection box in which electrical components and a protective cover are attached to the housing body shown in FIG. 1. 図4は、図3に示した電気接続箱の第1端子収容部及び第2端子収容部に、外部導体をそれぞれ電気的に接続する手順を説明する斜視図である。FIG. 4 is a perspective view illustrating a procedure for electrically connecting external conductors to the first terminal accommodating part and the second terminal accommodating part of the electrical connection box shown in FIG. 3, respectively. 図5は、電気接続箱の第1端子収容部及び第2端子収容部に、外部導体がそれぞれ電気的に接続された状態を示す斜視図である。FIG. 5 is a perspective view showing a state in which external conductors are electrically connected to the first terminal accommodating part and the second terminal accommodating part of the electrical connection box. 図6は、図5に示した電気接続箱における第1端子収容部の縦断面図である。FIG. 6 is a longitudinal sectional view of the first terminal accommodating portion in the electrical connection box shown in FIG. 5. FIG. 図7は、図5に示した電気接続箱における第2端子収容部の縦断面図である。7 is a longitudinal sectional view of the second terminal accommodating portion in the electrical connection box shown in FIG. 5. FIG. 図8は、参考例に係るバスバーの要部斜視図である。FIG. 8 is a perspective view of a main part of a bus bar according to a reference example. 図9は、図8に示した参考例に係るバスバーを収容した電気接続箱における第1端子収容部の縦断面図である。FIG. 9 is a longitudinal cross-sectional view of the first terminal accommodating portion in the electrical connection box that accommodates the bus bar according to the reference example shown in FIG. 図10は、変形例に係るバスバーの要部斜視図である。FIG. 10 is a perspective view of a main part of a bus bar according to a modification. 図11は、他の変形例に係るバスバーの要部斜視図である。FIG. 11 is a perspective view of a main part of a bus bar according to another modification.

本発明に関する具体的な実施形態について、各図を参照しながら以下に説明する。
図1は、本発明の一実施形態に係る電気接続箱1の分解斜視図である。図2は、図1に示したバスバー8の要部斜視図である。図3は、図1に示したハウジング本体5にヒューズ2及び保護カバー6が装着された電気接続箱1の斜視図である。
なお、本明細書中、電気接続箱1の前後方向、上下方向および左右方向は、図1に示した矢印の方向に従うものとする。
Specific embodiments of the present invention will be described below with reference to each figure.
FIG. 1 is an exploded perspective view of an electrical connection box 1 according to an embodiment of the present invention. FIG. 2 is a perspective view of main parts of the bus bar 8 shown in FIG. 1. FIG. 3 is a perspective view of the electrical connection box 1 in which the fuse 2 and the protective cover 6 are attached to the housing body 5 shown in FIG.
In addition, in this specification, the front-back direction, the up-down direction, and the left-right direction of the electrical connection box 1 shall follow the direction of the arrow shown in FIG.

図1~図3に示すように、本実施形態に係る電気接続箱1は、例えば車両に搭載されて、電気部品であるヒューズ2を格納するためのヒューズボックスである。ヒューズ2は、バッテリーから電気機器に至る電気配線のうち上流側に配置される。なお、ヒューズ2の端子22,23にそれぞれ電気的に接続される外部導体としては、バスバー(平型配索材)8と、端子付電線9とを用いた場合を例に説明する。 As shown in FIGS. 1 to 3, an electrical connection box 1 according to the present embodiment is a fuse box that is mounted on, for example, a vehicle and stores fuses 2 that are electrical components. The fuse 2 is arranged on the upstream side of the electrical wiring from the battery to the electrical equipment. In addition, as an example, a case will be explained in which a bus bar (flat wiring material) 8 and a terminal-attached electric wire 9 are used as external conductors electrically connected to the terminals 22 and 23 of the fuse 2, respectively.

電気接続箱1は、合成樹脂等の絶縁材料で形成された電気絶縁性のハウジング本体5と、保護カバー6を有する。
ヒューズ2は、左右方向に延びる円筒状のヒューズ本体21と、ヒューズ本体21の両端から突出する端子(ヒューズ端子)22,23とを有する。端子22,23は、それぞれ略正方形の板状を有し、中央にはボルト25が挿通される貫通孔22a,23aが設けられている。
The electrical connection box 1 includes an electrically insulating housing body 5 made of an insulating material such as synthetic resin, and a protective cover 6.
The fuse 2 includes a cylindrical fuse body 21 extending in the left-right direction, and terminals (fuse terminals) 22 and 23 protruding from both ends of the fuse body 21. The terminals 22 and 23 each have a substantially square plate shape, and are provided with through holes 22a and 23a in the center, into which the bolt 25 is inserted.

ハウジング本体5は、図1に示すように、ヒューズ2を格納する電気部品格納部51と、ヒューズ2の一方の端子22に電気的に接続される第1入出力端子3を収容する第1端子収容部53と、ヒューズ2の他方の端子23に電気的に接続される第2入出力端子4を収容する第2端子収容部54と、図示しない支持部材に固定される固定ブラケット52と、を有する。 As shown in FIG. 1, the housing body 5 includes an electrical component storage section 51 that stores the fuse 2, and a first terminal that stores the first input/output terminal 3 that is electrically connected to one terminal 22 of the fuse 2. A housing part 53, a second terminal housing part 54 housing the second input/output terminal 4 electrically connected to the other terminal 23 of the fuse 2, and a fixing bracket 52 fixed to a support member (not shown). have

電気部品格納部51は、ハウジング本体5における長手方向中央部(左右方向中央部)の前方に向けて開口する有底箱型に形成され、ヒューズ2のヒューズ本体21が収容される。第1端子収容部53は、ヒューズ2の一方の端子22に対応して電気部品格納部51の左側に形成され、第2端子収容部54は、ヒューズ2の他方の端子23に対応して電気部品格納部51の右側に形成されている。 The electrical component storage section 51 is formed in the shape of a box with a bottom that opens toward the front of the longitudinal center portion (left-right center portion) of the housing body 5, and accommodates the fuse body 21 of the fuse 2. The first terminal accommodating section 53 is formed on the left side of the electrical component storage section 51 corresponding to one terminal 22 of the fuse 2 , and the second terminal accommodating section 54 is formed on the left side of the electrical component storage section 51 corresponding to the other terminal 22 of the fuse 2 . It is formed on the right side of the component storage section 51.

第1端子収容部53の前面には、第1入出力端子3と共にヒューズ2を固定するためのインサートナット55が設けられている。
第2端子収容部54の前面には、第2入出力端子4と共にヒューズ2を固定するためのインサートナット55が設けられている。
An insert nut 55 for fixing the fuse 2 together with the first input/output terminal 3 is provided on the front surface of the first terminal accommodating portion 53 .
An insert nut 55 for fixing the fuse 2 together with the second input/output terminal 4 is provided on the front surface of the second terminal accommodating portion 54 .

第1入出力端子3は、電気部品格納部51から左方に突出したヒューズ2の端子22に電気的に接続される端子接続部311と、バスバー8の平型導体81に電気的に接続される導体接続部312と、を有するL字状に屈曲形成された導電性金属板である。端子接続部311には、ボルト25が挿通される長円形の貫通孔33が設けられている。導体接続部312には、上方に突出するスタッドボルト32が設けられている。 The first input/output terminal 3 is electrically connected to a terminal connection portion 311 that is electrically connected to the terminal 22 of the fuse 2 protruding from the electrical component storage portion 51 to the left, and to a flat conductor 81 of the bus bar 8. This is a conductive metal plate bent into an L-shape and having a conductor connection portion 312. The terminal connection portion 311 is provided with an oval through hole 33 into which the bolt 25 is inserted. The conductor connection portion 312 is provided with a stud bolt 32 that projects upward.

第2入出力端子4は、電気部品格納部51から右方に突出したヒューズ2の端子23に電気的に接続される端子接続部411と、端子付電線9の接続端子93に電気的に接続される導体接続部412と、を有するL字状に屈曲形成された導電性金属板である。端子接続部411には、ボルト25が挿通される長円状の貫通孔43が設けられている。導体接続部412には、上方に突出するスタッドボルト42が設けられている。 The second input/output terminal 4 is electrically connected to a terminal connection part 411 that is electrically connected to the terminal 23 of the fuse 2 protruding from the electrical component storage part 51 to the right, and to a connection terminal 93 of the electric wire 9 with a terminal. This is a conductive metal plate bent into an L-shape and having a conductor connection portion 412. The terminal connection portion 411 is provided with an oval through hole 43 into which the bolt 25 is inserted. The conductor connection portion 412 is provided with a stud bolt 42 that projects upward.

固定ブラケット52は、ハウジング本体5の長手方向(左右方向)の両端部から更に長手方向に延伸するように構成された部分である。固定ブラケット52には、ボルト等の固定具を用いて電気接続箱1を固定するための挿入孔が形成され、金属カラーが装着されている。 The fixing bracket 52 is a portion configured to further extend in the longitudinal direction from both ends of the housing body 5 in the longitudinal direction (left and right direction). The fixing bracket 52 has an insertion hole formed therein for fixing the electrical junction box 1 using a fixing tool such as a bolt, and a metal collar is attached thereto.

保護カバー6は、ヒューズ2の端子22,23と、第1入出力端子3及び第2入出力端子4とを覆うようにハウジング本体5に上方から装着される絶縁カバーである。
保護カバー6は、上壁部61及び前壁部63,63が一体成形されたカバー本体60と、カバー本体60に開閉自在に設けられた一対のカバー7A,7Bとを有する。
The protective cover 6 is an insulating cover that is attached to the housing body 5 from above so as to cover the terminals 22 and 23 of the fuse 2, the first input/output terminal 3, and the second input/output terminal 4.
The protective cover 6 includes a cover body 60 in which an upper wall portion 61 and front wall portions 63, 63 are integrally molded, and a pair of covers 7A, 7B provided on the cover body 60 so as to be openable and closable.

カバー本体60は、ハウジング本体5における第1端子収容部53及び第2端子収容部54の上方にそれぞれ開口部66を構成する平面視H形状の上壁部61と、上壁部61の前縁から下方に延びてハウジング本体5の第1端子収容部53及び第2端子収容部54の前方を覆う一対の前壁部63,63とを有する。 The cover main body 60 includes an upper wall part 61 having an H-shape in a plan view and forming openings 66 above the first terminal accommodating part 53 and the second terminal accommodating part 54 in the housing main body 5, and a front edge of the upper wall part 61. It has a pair of front wall parts 63, 63 extending downward from the housing body 5 and covering the front of the first terminal accommodating part 53 and the second terminal accommodating part 54 of the housing body 5.

更に、第1端子収容部53に対応する上壁部61の開口部66には、第1入出力端子3の導体接続部312を覆うように第1カバーとしてのカバー7Aが開閉自在に設けられる。また、第2端子収容部54に対応する上壁部61の開口部66には、第2入出力端子4の導体接続部412を覆うように第2カバーとしてのカバー7Bが開閉自在に設けられる。 Further, a cover 7A as a first cover is provided in the opening 66 of the upper wall 61 corresponding to the first terminal accommodating part 53 so as to be openable and closable so as to cover the conductor connection part 312 of the first input/output terminal 3. . Further, a cover 7B as a second cover is provided in the opening 66 of the upper wall part 61 corresponding to the second terminal accommodating part 54 so as to be openable and closable so as to cover the conductor connection part 412 of the second input/output terminal 4. .

本実施形態において、第2カバーとしてのカバー7Bは、第1カバーとしてのカバー7Aと同形状に形成されている。カバー7A,7Bは、天壁71の長手方向一端部に設けられた一対の回動軸73が、上壁部61の開口部66に設けられた一対の軸受65に軸支されることにより、カバー本体60に回動自在に取付けられる。
天壁71の長手方向に沿う両側面には、被係止部である係止突起75が突設されており、上壁部61の開口部66に設けられた一対の係止部67に係止されることにより、カバー7A,7Bは開口部66を閉状態に保持することができる。
In this embodiment, the cover 7B serving as the second cover is formed in the same shape as the cover 7A serving as the first cover. The covers 7A and 7B are configured such that a pair of rotation shafts 73 provided at one longitudinal end of the top wall 71 are pivotally supported by a pair of bearings 65 provided in an opening 66 of the top wall 61. It is rotatably attached to the cover body 60.
Locking protrusions 75 are provided on both sides along the longitudinal direction of the top wall 71 and are engaged with a pair of locking portions 67 provided in an opening 66 of the top wall 61. By being stopped, the covers 7A and 7B can maintain the opening 66 in a closed state.

そこで、図3に示すように、保護カバー6は、カバー本体60をハウジング本体5に取り付けた状態を維持しつつ、カバー7A,7Bだけを回動させてハウジング本体5における第1端子収容部53及び第2端子収容部54の上方を開放することができる。これにより、ハウジング本体5内に配置されるヒューズ2、第1入出力端子3及び第2入出力端子4を取り付けた後に、保護カバー6を完全に取り外すことなく、外部導体であるバスバー8と端子付電線9とをハウジング本体5に取り付けることができる。 Therefore, as shown in FIG. 3, the protective cover 6 is constructed by rotating only the covers 7A and 7B while maintaining the state in which the cover body 60 is attached to the housing body 5. And the upper part of the second terminal accommodating part 54 can be opened. As a result, after the fuse 2, the first input/output terminal 3, and the second input/output terminal 4 arranged inside the housing body 5 are installed, the bus bar 8, which is an external conductor, and the terminal can be connected without completely removing the protective cover 6. An attached electric wire 9 can be attached to the housing main body 5.

バスバー8は、帯状の平型導体81の外周面が絶縁被覆83で覆われ、端末には絶縁被覆83を除去して平型導体81を表出させた導体表出部84が設けられている。そして、本実施形態に係るバスバー8は、第1端子収容部53から導出された導出部分87がハウジング本体5の後方に延びるように屈曲形成されている。 In the bus bar 8, the outer circumferential surface of a band-shaped flat conductor 81 is covered with an insulating coating 83, and a conductor exposed portion 84 is provided at the terminal where the insulating coating 83 is removed to expose the flat conductor 81. . The bus bar 8 according to the present embodiment is bent so that the lead-out portion 87 led out from the first terminal accommodating portion 53 extends rearward of the housing body 5.

図2に示したように、バスバー8の導体表出部84には、第1入出力端子3のスタッドボルト32が挿通される貫通孔82が形成されている。貫通孔82は、導体表出部84の延出方向に長い長円形に形成されている。
さらに、バスバー8の端末における導体表出部84の近傍には、バスバー8と保護カバー6との間隙を狭めて手指が第1端子収容部53内に入ることを防止するように段差部85が折り曲げ形成されている。
As shown in FIG. 2, the conductor exposed portion 84 of the bus bar 8 is formed with a through hole 82 through which the stud bolt 32 of the first input/output terminal 3 is inserted. The through hole 82 is formed into an elongated oval shape in the direction in which the conductor exposed portion 84 extends.
Further, near the conductor exposed portion 84 at the terminal of the bus bar 8, a stepped portion 85 is provided to narrow the gap between the bus bar 8 and the protective cover 6 to prevent fingers from entering the first terminal accommodating portion 53. It is formed by bending.

本実施形態の段差部85は、バスバー8の端末における導体表出部84の近傍が導体表出部84より板厚方向の上方(保護カバー6側)に位置するように、断面クランク状に曲げ加工されている。
即ち、導体表出部84の近傍が保護カバー6側に向かって屈曲された段差部85がバスバー8の端末に設けられたことにより、手指自体やスパナ等の工具の入るバスバー8と保護カバー6との間隙が上下方向で分割される。これにより、上下各々の隙間ペースが手指の大きさより小さい隙間となることで、手指が入らない触指防止構造となる。
The stepped portion 85 of this embodiment is bent to have a crank shape in cross section so that the vicinity of the conductor exposed portion 84 at the end of the bus bar 8 is located above the conductor exposed portion 84 in the board thickness direction (on the protective cover 6 side). Processed.
That is, by providing the step portion 85 near the conductor exposed portion 84 bent toward the protective cover 6 side at the end of the bus bar 8, the bus bar 8 and the protective cover 6 into which fingers or tools such as spanners can be inserted are provided. The gap between the two is divided vertically. As a result, each of the upper and lower gaps is smaller than the size of a finger, resulting in a finger-preventing structure that prevents fingers from entering.

端子付電線9は、被覆電線91の端末における絶縁被覆96を剥いで露出させた芯線92に、接続端子93が圧着接続されている。接続端子93には、第2入出力端子4のスタッドボルト42が挿通される貫通孔94が形成されている。接続端子93の圧着部は、絶縁テープ等の絶縁部材95により覆われて電気的に絶縁されている。 In the electric wire 9 with a terminal, a connecting terminal 93 is crimped and connected to a core wire 92 which is exposed by peeling off an insulating coating 96 at the end of a covered electric wire 91 . The connection terminal 93 is formed with a through hole 94 into which the stud bolt 42 of the second input/output terminal 4 is inserted. The crimp portion of the connection terminal 93 is covered with an insulating member 95 such as an insulating tape and is electrically insulated.

次に、電気接続箱1の組み立て手順について説明する。
先ず、ハウジング本体5における第1端子収容部53及び第2端子収容部54には、第1入出力端子3及び第2入出力端子4がそれぞれ配置される。すると、第1入出力端子3は、導体接続部312が第1端子収容部53の上面に載置され、端子接続部311が第1端子収容部53の前面に設けられたインサートナット55に当接する。また、第2入出力端子4は、導体接続部412が第2端子収容部54の上面に載置され、端子接続部411が第2端子収容部54の前面に設けられたインサートナット55に当接する。
Next, a procedure for assembling the electrical connection box 1 will be explained.
First, the first input/output terminal 3 and the second input/output terminal 4 are arranged in the first terminal accommodating part 53 and the second terminal accommodating part 54 in the housing body 5, respectively. Then, in the first input/output terminal 3, the conductor connecting part 312 is placed on the upper surface of the first terminal accommodating part 53, and the terminal connecting part 311 hits the insert nut 55 provided on the front surface of the first terminal accommodating part 53. come into contact with Further, in the second input/output terminal 4, the conductor connecting portion 412 is placed on the upper surface of the second terminal accommodating portion 54, and the terminal connecting portion 411 is placed in contact with an insert nut 55 provided on the front surface of the second terminal accommodating portion 54. come into contact with

次に、ヒューズ2のヒューズ本体21が電気部品格納部51に収容される。すると、電気部品格納部51から左方に突出したヒューズ2の端子22が第1入出力端子3の端子接続部311に重ね合わされ、電気部品格納部51から右方に突出したヒューズ2の端子23が第2入出力端子4の端子接続部411に重ね合わされる。 Next, the fuse body 21 of the fuse 2 is housed in the electrical component storage section 51. Then, the terminal 22 of the fuse 2 protruding leftward from the electrical component storage section 51 is overlapped with the terminal connection section 311 of the first input/output terminal 3, and the terminal 23 of the fuse 2 protruding rightward from the electrical component storage section 51 is overlapped with the terminal connection section 311 of the first input/output terminal 3. is superimposed on the terminal connection portion 411 of the second input/output terminal 4.

さらに、端子22の貫通孔22a及び第1入出力端子3の貫通孔33を挿通したボルト25がインサートナット55に螺合され、端子23の貫通孔23a及び第2入出力端子4の貫通孔43を挿通したボルト25がインサートナット55に螺合される。すると、ヒューズ2と、第1入出力端子3及び第2入出力端子4とが、ハウジング本体5に締結固定される。
そして、図3に示すように、カバー本体60にカバー7A,7Bが開閉自在に取付けられた保護カバー6がハウジング本体5に上方から装着され、電気接続箱1の組み立てが完了する。
Further, the bolt 25 inserted through the through hole 22a of the terminal 22 and the through hole 33 of the first input/output terminal 3 is screwed into the insert nut 55, and the bolt 25 is inserted into the through hole 23a of the terminal 23 and the through hole 43 of the second input/output terminal 4. The bolt 25 inserted therethrough is screwed into the insert nut 55. Then, the fuse 2, the first input/output terminal 3, and the second input/output terminal 4 are fastened and fixed to the housing body 5.
Then, as shown in FIG. 3, the protective cover 6, in which the covers 7A and 7B are attached to the cover body 60 so as to be openable and closable, is attached to the housing body 5 from above, and the assembly of the electrical connection box 1 is completed.

次に、電気接続箱1の第1入出力端子3及び第2入出力端子4にそれぞれ接続されるバスバー8及び端子付電線9の接続手順について図3~図7を参照しながら説明する。
先ず、図3に示すように、電気接続箱1における保護カバー6のカバー7A,7Bをそれぞれ開けた状態として、ハウジング本体5における第1端子収容部53及び第2端子収容部54の上方を開放する。
Next, a procedure for connecting the bus bar 8 and the terminal-attached electric wire 9 to the first input/output terminal 3 and the second input/output terminal 4 of the electrical connection box 1 will be described with reference to FIGS. 3 to 7.
First, as shown in FIG. 3, the covers 7A and 7B of the protective cover 6 in the electrical junction box 1 are opened, and the upper parts of the first terminal accommodating part 53 and the second terminal accommodating part 54 in the housing body 5 are opened. do.

そして、第1端子収容部53にバスバー8の端末を載置し、図4に示すように、第1入出力端子3のスタッドボルト32を導体表出部84の貫通孔82に挿通させる。この際、貫通孔82は、導体表出部84の延出方向に長い長円形に形成されており、スタッドボルト32に対するバスバー8の取付位置の寸法公差を吸収することができ、スタッドボルト32をスムーズに挿通することができる。その後、スタッドボルト32にナット97を螺合し、バスバー8の端末を第1端子収容部53に固定する。この際、段差部85が折り曲げ形成されている導体表出部84の近傍は、導体表出部84より板厚方向の上方(保護カバー6側)に位置することができる。 Then, the end of the bus bar 8 is placed in the first terminal accommodating portion 53, and the stud bolt 32 of the first input/output terminal 3 is inserted into the through hole 82 of the conductor exposed portion 84, as shown in FIG. At this time, the through hole 82 is formed in an oval shape that is elongated in the extending direction of the conductor exposed portion 84, and can absorb the dimensional tolerance of the mounting position of the bus bar 8 with respect to the stud bolt 32. It can be inserted smoothly. Thereafter, a nut 97 is screwed onto the stud bolt 32 to fix the end of the bus bar 8 to the first terminal accommodating portion 53. At this time, the vicinity of the conductor exposed portion 84 where the step portion 85 is bent can be located above the conductor exposed portion 84 in the thickness direction (on the protective cover 6 side).

また、第2端子収容部54に端子付電線9の接続端子93を載置し、図4に示すように、第2入出力端子4のスタッドボルト42を貫通孔94に挿通させる。その後、スタッドボルト42にナット97を螺合し、端子付電線9の接続端子93を第2端子収容部54に固定する。 Further, the connecting terminal 93 of the terminal-equipped electric wire 9 is placed in the second terminal accommodating portion 54, and the stud bolt 42 of the second input/output terminal 4 is inserted into the through hole 94, as shown in FIG. Thereafter, a nut 97 is screwed onto the stud bolt 42 to fix the connecting terminal 93 of the terminal-attached electric wire 9 to the second terminal accommodating portion 54 .

そして、保護カバー6のカバー7A,7Bをそれぞれ閉じ方向へ回動させ、係止突起75を係止部67に係止させることにより、図5に示すように、ハウジング本体5における第1端子収容部53及び第2端子収容部54の上方を閉状態とする。
これにより、電気接続箱1の第1入出力端子3及び第2入出力端子4に対するバスバー8及び端子付電線9の接続作業が完了する。
Then, by rotating the covers 7A and 7B of the protective cover 6 in the closing direction and locking the locking protrusion 75 in the locking portion 67, the first terminal is accommodated in the housing body 5, as shown in FIG. The upper portions of the portion 53 and the second terminal accommodating portion 54 are closed.
Thereby, the work of connecting the bus bar 8 and the electric wire 9 with terminals to the first input/output terminal 3 and the second input/output terminal 4 of the electrical junction box 1 is completed.

次に、上記実施形態に係る電気接続箱のバスバー取付構造の作用について説明する。
本実施形態に係る電気接続箱1では、図6に示すように、ハウジング本体5の第1端子収容部53に収容された第1入出力端子3(導体接続部312及びスタッドボルト32)並びにナット97は、保護カバー6のカバー7Aに覆われて手指等の接触が防止される。
Next, the operation of the busbar mounting structure of the electrical connection box according to the above embodiment will be explained.
In the electrical junction box 1 according to the present embodiment, as shown in FIG. 97 is covered by the cover 7A of the protective cover 6 to prevent contact with fingers or the like.

ここで、スタッドボルト32とナット97によるネジ締結部の高さは、バスバー8の締結方向の高さ(板厚)に比べて高い。そこで、第1入出力端子3を覆う保護カバー6のカバー7Aは、ネジ締結部の高さに対応して高さが設定されている。そのため、第1入出力端子3の導体接続部312にネジ締結されたバスバー8の導体表出部84と保護カバー6のカバー7Aとの間隙が広くなり、手指自体や手に持ったスパナ等の工具が入り易くなっている。 Here, the height of the screw fastening portion formed by the stud bolt 32 and the nut 97 is higher than the height (plate thickness) of the bus bar 8 in the fastening direction. Therefore, the height of the cover 7A of the protective cover 6 that covers the first input/output terminal 3 is set in accordance with the height of the screw fastening portion. Therefore, the gap between the conductor exposed portion 84 of the bus bar 8 screwed to the conductor connection portion 312 of the first input/output terminal 3 and the cover 7A of the protective cover 6 is widened, and the gap between the finger itself and a spanner held in the hand becomes Easy access to tools.

しかしながら、本実施形態に係る電気接続箱のバスバー取付構造では、バスバー8の端末に設けられた段差部85が、バスバー8と保護カバー6との間隙を上下方向で分割するので、上下各々の隙間ペースが手指の大きさより小さい隙間となる。
そこで、バスバー8と保護カバー6のカバー7Aとの間隙が段差部85により狭められるので、図6に示すように、手指を想定したテストフィンガ100を第1端子収容部53の外側からバスバー8と保護カバー6のカバー7Aとの間隙に挿し込んでも、第1入出力端子3(導体接続部312及びスタッドボルト32)、並びにナット97やバスバー8の導体表出部84にテストフィンガ100が達することはない。
However, in the busbar mounting structure of the electrical junction box according to the present embodiment, the stepped portion 85 provided at the terminal of the busbar 8 divides the gap between the busbar 8 and the protective cover 6 in the vertical direction, so the gap between the upper and lower sides is The pace becomes a gap smaller than the size of a finger.
Therefore, since the gap between the bus bar 8 and the cover 7A of the protective cover 6 is narrowed by the step part 85, a test finger 100, which is assumed to be a finger, is inserted into the bus bar 8 from the outside of the first terminal accommodating part 53, as shown in FIG. Even when inserted into the gap between the protective cover 6 and the cover 7A, the test finger 100 does not reach the first input/output terminal 3 (conductor connection portion 312 and stud bolt 32), the nut 97, and the conductor exposed portion 84 of the bus bar 8. There isn't.

また、本実施形態に係る電気接続箱1では、図7に示すように、ハウジング本体5の第2端子収容部54に収容された第2入出力端子4(導体接続部412及びスタッドボルト42)並びにナット97は、保護カバー6のカバー7Bに覆われて手指等の接触が防止される。 Further, in the electrical junction box 1 according to the present embodiment, as shown in FIG. Further, the nut 97 is covered by the cover 7B of the protective cover 6 to prevent contact with fingers or the like.

ここで、スタッドボルト32とナット97によるネジ締結部の高さは、端子付電線9の接続端子93における圧着部の高さと略同じである。そのため、第2入出力端子4の導体接続部412にネジ締結された接続端子93の圧着部と保護カバー6のカバー7Bとの間隙が狭くなり、手指自体や手に持ったスパナ等の工具が入り難くなっている。 Here, the height of the screw fastened portion formed by the stud bolt 32 and the nut 97 is approximately the same as the height of the crimped portion of the connection terminal 93 of the electric wire 9 with a terminal. Therefore, the gap between the crimp part of the connection terminal 93 screwed to the conductor connection part 412 of the second input/output terminal 4 and the cover 7B of the protective cover 6 becomes narrow, and the fingers themselves or tools such as a spanner held in the hand become narrower. It's getting harder to get into.

そこで、図7に示すように、手指を想定したテストフィンガ100を第2端子収容部54の外側から端子付電線9と保護カバー6との間隙に挿し込んでも、第2入出力端子4(導体接続部412及びスタッドボルト42)、並びにナット97や接続端子93にテストフィンガ100が達することはない。 Therefore, as shown in FIG. 7, even if a test finger 100, which is assumed to be a finger, is inserted into the gap between the terminal-attached electric wire 9 and the protective cover 6 from the outside of the second terminal accommodating portion 54, the second input/output terminal 4 (conductor The test finger 100 does not reach the connecting portion 412 and the stud bolt 42), the nut 97, or the connecting terminal 93.

図8は、参考例に係るバスバー508の要部斜視図である。図9は、図8に示した参考例に係るバスバー508を収容した電気接続箱501における第1端子収容部553の縦断面図である。なお、上記実施形態の電気接続箱1と同様の構成部材については、同符号を付して詳細な説明を省略する。 FIG. 8 is a perspective view of a main part of a bus bar 508 according to a reference example. FIG. 9 is a longitudinal cross-sectional view of the first terminal accommodating portion 553 in the electrical connection box 501 that accommodates the bus bar 508 according to the reference example shown in FIG. Note that the same components as those of the electrical connection box 1 of the above embodiment are given the same reference numerals and detailed explanations will be omitted.

図8に示すように、参考例に係るバスバー508は、段差部85が折り曲げ形成されておらず、バスバー8の端末における導体表出部84の近傍が導体表出部84と同一の平面上に位置している。
そこで、参考例に係る電気接続箱501では、図9に示すように、第1入出力端子3の導体接続部312にネジ締結されたバスバー508の端末と保護カバー6のカバー7Aとの間隙が広くなっており、上記実施形態で説明したような段差部85により間隙が狭められていない。そのため、手指を想定したテストフィンガ100を第1端子収容部553の外側からバスバー508と保護カバー6のカバー7Aとの間隙に挿し込むと、第1入出力端子3(導体接続部312及びスタッドボルト32)、並びにナット97やバスバー508の導体表出部84にテストフィンガ100が達することがある。
As shown in FIG. 8, in the bus bar 508 according to the reference example, the step portion 85 is not bent and the vicinity of the conductor exposed portion 84 at the terminal of the bus bar 8 is on the same plane as the conductor exposed portion 84. positioned.
Therefore, in the electrical junction box 501 according to the reference example, as shown in FIG. The gap is wide, and the gap is not narrowed by the stepped portion 85 as described in the above embodiment. Therefore, when the test finger 100, which is assumed to be a finger, is inserted into the gap between the bus bar 508 and the cover 7A of the protective cover 6 from the outside of the first terminal accommodating part 553, the first input/output terminal 3 (the conductor connection part 312 and the stud bolt 32), as well as the nut 97 and the conductor exposed portion 84 of the bus bar 508.

したがって、本実施形態に係る電気接続箱1のバスバー取付構造によれば、電気接続箱1内のヒューズ2に電気的に接続されるバスバー8における触指防止機能を確実に確保することができる。
また、ハウジング本体5及び保護カバー6は、バスバー8の導体表出部84(端末)を覆う範囲を広げる必要がなくなり、電気接続箱1が大型化するのを抑制することができる。
Therefore, according to the busbar mounting structure of the electrical connection box 1 according to the present embodiment, the tactile prevention function of the busbar 8 electrically connected to the fuse 2 in the electrical connection box 1 can be ensured.
Further, the housing body 5 and the protective cover 6 do not need to extend the range of covering the conductor exposed portion 84 (terminal) of the bus bar 8, and it is possible to suppress the electrical connection box 1 from increasing in size.

更に、本実施形態に係る保護カバー6のカバー7Bは、第2入出力端子4の導体接続部412に接続される外部導体として端子付電線9を用いた場合でも、バスバー8が接続される第1入出力端子3の導体接続部312を覆うカバー7Aと同形状に形成することができる。そこで、部品を共用化して製造コストの低減を図ることができる。 Furthermore, the cover 7B of the protective cover 6 according to the present embodiment is designed to cover the first terminal to which the bus bar 8 is connected even when the terminal-attached electric wire 9 is used as the external conductor to be connected to the conductor connection portion 412 of the second input/output terminal 4. It can be formed in the same shape as the cover 7A that covers the conductor connection portion 312 of the input/output terminal 3. Therefore, manufacturing costs can be reduced by sharing parts.

図10及び図11は、変形例に係るバスバー8A及び他の変形例に係るバスバー8Bの要部斜視図である。なお、上記実施形態のバスバー8と同様の構成部材については、同符号を付して詳細な説明を省略する。
図10に示すように、変形例に係るバスバー8Aの端末における導体表出部84の近傍には、バスバー8Aと保護カバー6との間隙を狭めて手指が第1端子収容部53内に入ることを防止するように段差部85Aが折り曲げ形成されている。
10 and 11 are perspective views of main parts of a bus bar 8A according to a modification and a bus bar 8B according to another modification. Note that components similar to those of the bus bar 8 of the above embodiment are given the same reference numerals and detailed explanations will be omitted.
As shown in FIG. 10, near the conductor exposed portion 84 at the terminal of the bus bar 8A according to the modification, the gap between the bus bar 8A and the protective cover 6 is narrowed so that fingers can enter the first terminal accommodating portion 53. The stepped portion 85A is bent to prevent this.

変形例の段差部85Aは、バスバー8Aの端末における導体表出部84の近傍が導体表出部84より板厚方向の上方(保護カバー6側)に位置するように、断面階段状に曲げ加工されている。
即ち、導体表出部84の近傍が保護カバー6側に向かって屈曲された段差部85Aがバスバー8Aの端末に設けられたことにより、手指自体やスパナ等の工具が入るバスバー8Aと保護カバー6のカバー7Aとの間隙が上下方向で分割される。これにより、上下各々の隙間ペースが手指の大きさより小さい隙間となることで、手指が入らない触指防止構造となる。
The stepped portion 85A of the modified example is bent to have a stepped cross section so that the vicinity of the conductor exposed portion 84 at the end of the bus bar 8A is located above the conductor exposed portion 84 in the thickness direction (on the protective cover 6 side). has been done.
That is, by providing a step portion 85A in which the vicinity of the conductor exposed portion 84 is bent toward the protective cover 6 side at the terminal of the bus bar 8A, the bus bar 8A and the protective cover 6 into which fingers and tools such as spanners can be inserted are provided. The gap between the cover 7A and the cover 7A is divided in the vertical direction. As a result, each of the upper and lower gaps is smaller than the size of a finger, resulting in a finger-preventing structure that prevents fingers from entering.

図11に示すように、他の変形例に係るバスバー8Bの端末における導体表出部84の近傍には、バスバー8Bと保護カバー6との間隙を狭めて手指が第1端子収容部53内に入ることを防止するように段差部85Bが折り曲げ形成されている。
他の変形例の段差部85Bは、折り曲げ部が保護カバー6側に向かうように断面Ω字状に屈曲されて、バスバー8Bと保護カバー6のカバー7Aとの間隙に突出する。
As shown in FIG. 11, in the vicinity of the conductor exposed portion 84 at the terminal of the bus bar 8B according to another modification, the gap between the bus bar 8B and the protective cover 6 is narrowed so that the fingers can be placed inside the first terminal accommodating portion 53. The stepped portion 85B is formed by bending to prevent it from entering.
The stepped portion 85B of another modification is bent into an Ω-shaped cross section so that the bent portion faces the protective cover 6 side, and protrudes into the gap between the bus bar 8B and the cover 7A of the protective cover 6.

即ち、導体表出部84の近傍が保護カバー6側に向かって屈曲された段差部85Bがバスバー8Bの端末に設けられたことにより、バスバー8Bと保護カバー6のカバー7Aとの間隙が段差部85Bにより閉塞される。これにより、段差部85Bが手指自体やスパナ等の工具の挿入を阻止することで、手指が入らない触指防止構造となる。 That is, since the stepped portion 85B in which the vicinity of the conductor exposed portion 84 is bent toward the protective cover 6 side is provided at the end of the bus bar 8B, the gap between the bus bar 8B and the cover 7A of the protective cover 6 is reduced to a stepped portion. 85B. As a result, the stepped portion 85B prevents the insertion of fingers or tools such as spanners, resulting in a structure that prevents fingers from entering.

したがって、これらバスバー8A又はバスバー8Bを備えた電気接続箱1のバスバー取付構造によれば、電気接続箱1内のヒューズ2に電気的に接続されるバスバー8A又はバスバー8Bにおける触指防止機能を確実に確保することができる。
また、ハウジング本体5及び保護カバー6は、バスバー8A又はバスバー8Bの導体表出部84(端末)を覆う範囲を広げる必要がなくなり、電気接続箱1が大型化するのを抑制することができる。
Therefore, according to the busbar mounting structure of the electrical junction box 1 equipped with these busbars 8A or 8B, the tactile prevention function of the busbar 8A or the busbar 8B electrically connected to the fuse 2 in the electrical junction box 1 is ensured. can be secured.
Further, the housing body 5 and the protective cover 6 do not need to extend the range to cover the conductor exposed portion 84 (terminal) of the bus bar 8A or the bus bar 8B, and it is possible to suppress the electrical connection box 1 from increasing in size.

尚、本発明は、上述した実施形態に限定されるものではなく、適宜、変形、改良、等が可能である。その他、上述した実施形態における各構成要素の材質、形状、寸法、数、配置箇所、等は本発明を達成できるものであれば任意であり、限定されない。
上記実施形態では、電気接続箱1に収容された第1入出力端子3にバスバー8(8A,8B)が電気的に接続され、第2入出力端子4に端子付電線9が電気的に接続された例について説明したが、本発明に係る電気接続箱のバスバー取付構造は、第1入出力端子3及び第2入出力端子4にそれぞれバスバー8(8A,8B)を電気的に接続する場合に適用することもできる。
また、本発明のバスバーにおける段差部の折り曲げ形状は、上記実施形態の段差部85,85A,85Bの形状に限るものではなく、本発明の趣旨に基づいて保護カバー側に突出する種々の折り曲げ形状を採りうることは云うまでもない。
Note that the present invention is not limited to the embodiments described above, and can be modified, improved, etc. as appropriate. In addition, the material, shape, size, number, arrangement location, etc. of each component in the above-described embodiments are arbitrary as long as the present invention can be achieved, and are not limited.
In the above embodiment, the bus bar 8 (8A, 8B) is electrically connected to the first input/output terminal 3 housed in the electrical junction box 1, and the electric wire 9 with a terminal is electrically connected to the second input/output terminal 4. However, the busbar mounting structure of the electrical junction box according to the present invention is applicable to the case where the busbars 8 (8A, 8B) are electrically connected to the first input/output terminal 3 and the second input/output terminal 4, respectively. It can also be applied to
Furthermore, the bent shape of the stepped portion in the bus bar of the present invention is not limited to the shape of the stepped portions 85, 85A, and 85B of the above embodiments, but may be various bent shapes that protrude toward the protective cover side based on the spirit of the present invention. Needless to say, it is possible to take

ここで、上述した本発明に係る電気接続箱のバスバー取付構造の実施形態の特徴をそれぞれ以下[1]~[6]に簡潔に纏めて列記する。
[1] 電気部品(ヒューズ2)を格納する電気部品格納部(51)と、前記電気部品(ヒューズ2)の端子(22)に電気的に接続される第1入出力端子(3)を収容する第1端子収容部(53)とが形成された電気絶縁性のハウジング本体(5)と、前記電気部品(ヒューズ2)の端子(22)及び前記第1入出力端子(3)を覆って前記ハウジング本体(5)に装着される保護カバー(6)とを有する電気接続箱(1)と、
帯状の平型導体(81)の外周面が絶縁被覆(83)で覆われ、端末における導体表出部(84)が前記第1入出力端子(3)の導体接続部(312)に電気的に接続されるバスバー(8,8A,8B)と、
前記バスバー(8,8A,8B)と前記保護カバー(6)との間隙を狭めて手指が前記第1端子収容部(53)内に入ることを防止するように前記バスバー(8,8A,8B)に形成された段差部(85,85A,85B)と、
を備える電気接続箱のバスバー取付構造。
Here, the features of the embodiments of the busbar mounting structure for an electrical junction box according to the present invention described above are briefly summarized and listed below in [1] to [6].
[1] Accommodates an electrical component storage section (51) that stores an electrical component (fuse 2) and a first input/output terminal (3) that is electrically connected to the terminal (22) of the electrical component (fuse 2). an electrically insulating housing body (5) in which a first terminal accommodating portion (53) is formed, and a housing that covers the terminal (22) of the electrical component (fuse 2) and the first input/output terminal (3). an electrical junction box (1) having a protective cover (6) attached to the housing body (5);
The outer peripheral surface of the strip-shaped flat conductor (81) is covered with an insulating coating (83), and the conductor exposed portion (84) at the terminal is electrically connected to the conductor connection portion (312) of the first input/output terminal (3). bus bars (8, 8A, 8B) connected to the
The bus bars (8, 8A, 8B) are designed to narrow the gap between the bus bars (8, 8A, 8B) and the protective cover (6) to prevent fingers from entering the first terminal accommodating portion (53). ) formed in the step portions (85, 85A, 85B);
A busbar mounting structure for an electrical junction box.

上記[1]の構成の電気接続箱のバスバー取付構造によれば、ハウジング本体(5)の第1端子収容部(53)に収容された第1入出力端子(3)は、保護カバー(6)に覆われて手指等の接触が防止される。
ここで、帯状の平型導体(81)により形成されたバスバー(8)の端末は、第1入出力端子(3)の導体接続部(312)にネジ締結されるのが一般的であるが、ネジ締結部の高さはバスバー(8)の締結方向の高さ(板厚)に比べて高い。そこで、第1入出力端子(3)を覆う保護カバー(6)は、ネジ締結部の高さに対応して高さが設定されている。そのため、バスバー(8)の端末が第1入出力端子(3)の導体接続部(312)にネジ締結された場合には、バスバー(8)と保護カバー(6)との間隙が広くなり、手指自体や手に持ったスパナ等の工具が入り易くなる。
しかしながら、上記[1]の構成の電気接続箱のバスバー取付構造によれば、バスバー(8,8A,8B)に形成された段差部(85,85A,85B)が、バスバー(8,8A,8B)と保護カバー(6)との間隙を狭める。そこで、手指自体やスパナ等の工具は第1入出力端子(3)やバスバー(8,8A,8B)の導体表出部(84)に触れることが出来なくなる。
したがって、電気接続箱(1)内の電気部品(ヒューズ2)に電気的に接続されるバスバー(8,8A,8B)における触指防止機能を確実に確保することができる。また、ハウジング本体(5)及び保護カバー(6)は、バスバー(8,8A,8B)の導体表出部(84)(端末)を覆う範囲を広げる必要がなくなり、電気接続箱(1)が大型化するのを抑制することができる。
According to the busbar mounting structure of the electrical junction box configured in [1] above, the first input/output terminal (3) accommodated in the first terminal accommodating portion (53) of the housing body (5) is connected to the protective cover (6). ) to prevent contact with fingers, etc.
Here, the terminal of the bus bar (8) formed by the strip-shaped flat conductor (81) is generally screwed to the conductor connection part (312) of the first input/output terminal (3). The height of the screw fastening portion is higher than the height (plate thickness) of the bus bar (8) in the fastening direction. Therefore, the height of the protective cover (6) that covers the first input/output terminal (3) is set to correspond to the height of the screw fastening portion. Therefore, when the terminal of the bus bar (8) is screwed to the conductor connection part (312) of the first input/output terminal (3), the gap between the bus bar (8) and the protective cover (6) becomes wider. This makes it easier to insert your fingers or tools such as a spanner in your hand.
However, according to the busbar mounting structure of the electrical junction box having the configuration [1] above, the step portions (85, 85A, 85B) formed on the busbars (8, 8A, 8B) ) and the protective cover (6). Therefore, fingers or tools such as spanners cannot touch the first input/output terminal (3) or the conductor exposed portion (84) of the bus bar (8, 8A, 8B).
Therefore, the tactile prevention function of the bus bars (8, 8A, 8B) electrically connected to the electrical component (fuse 2) in the electrical connection box (1) can be ensured. In addition, the housing body (5) and the protective cover (6) do not need to extend the range to cover the conductor exposed portions (84) (terminals) of the bus bars (8, 8A, 8B), and the electrical connection box (1) It is possible to suppress the increase in size.

[2] 前記保護カバー(6)は、前記ハウジング本体(5)に装着されるカバー本体(60)と、前記第1入出力端子(3)の導体接続部(312)を覆うように前記カバー本体(60)に開閉自在に設けられた第1カバー(カバー7A)とを有する、
上記[1]に記載の電気接続箱のバスバー取付構造。
[2] The protective cover (6) covers the cover body (60) attached to the housing body (5) and the conductor connection portion (312) of the first input/output terminal (3). a first cover (cover 7A) provided on the main body (60) so as to be freely openable and closable;
The busbar mounting structure of the electrical connection box described in [1] above.

上記[2]の構成の電気接続箱のバスバー取付構造によれば、保護カバー(6)は、カバー本体(60)をハウジング本体(5)に取り付けた状態を維持しつつ、第1カバー(カバー7A)だけを回動させてハウジング本体(5)における第1端子収容部(53)の上方を開放することができる。これにより、ハウジング本体(5)内に配置される電気部品(ヒューズ2)及び第1入出力端子(3)を取り付けた後に、保護カバー(6)を完全に取り外すことなく、外部導体であるバスバー(8,8A,8B)をハウジング本体(5)に取り付けることができる。 According to the busbar mounting structure for an electrical junction box having the configuration [2] above, the protective cover (6) maintains the state in which the cover body (60) is attached to the housing body (5), and the first cover (cover 7A), the upper part of the first terminal accommodating part (53) in the housing body (5) can be opened. As a result, after installing the electrical components (fuse 2) and the first input/output terminal (3) arranged inside the housing body (5), the bus bar, which is an external conductor, can be installed without completely removing the protective cover (6). (8, 8A, 8B) can be attached to the housing body (5).

[3] 前記ハウジング本体(5)は、前記電気部品(ヒューズ2)の端子(23)に電気的に接続される第2入出力端子(4)を収容する第2端子収容部(54)を有し、
前記第2入出力端子(4)の導体接続部(412)には、端子付電線(9)の接続端子(93)が電気的に接続され、
前記保護カバー(6)は、前記第1カバー(カバー7A)と同形状に形成され、且つ、前記第2入出力端子(4)の導体接続部(412)を覆うように前記カバー本体(60)に開閉自在に設けられた第2カバー(カバー7B)を有する、
上記[2]に記載の電気接続箱のバスバー取付構造。
[3] The housing body (5) includes a second terminal accommodating portion (54) that accommodates a second input/output terminal (4) electrically connected to the terminal (23) of the electrical component (fuse 2). have,
A connecting terminal (93) of a terminal-equipped electric wire (9) is electrically connected to the conductor connecting portion (412) of the second input/output terminal (4),
The protective cover (6) is formed in the same shape as the first cover (cover 7A), and extends over the cover body (60) so as to cover the conductor connection portion (412) of the second input/output terminal (4). ) has a second cover (cover 7B) that can be opened and closed freely,
The busbar mounting structure of the electrical connection box described in [2] above.

上記[3]の構成の電気接続箱のバスバー取付構造によれば、保護カバー(6)は、カバー本体(60)をハウジング本体(5)に取り付けた状態を維持しつつ、第2カバー(カバー7B)だけを回動させてハウジング本体(5)における第2端子収容部(54)の上方を開放することができる。これにより、ハウジング本体(5)内に配置される第2入出力端子(4)を取り付けた後に、保護カバー(6)を完全に取り外すことなく、外部導体である端子付電線(9)の接続端子(93)をハウジング本体(5)に取り付けることができる。
さらに、第2カバー(カバー7B)は、第2入出力端子(4)の導体接続部(412)に接続される外部導体として端子付電線(9)を用いた場合でも、バスバー(8)が接続される第1入出力端子(3)の導体接続部(312)を覆う第1カバー(カバー7A)と同形状に形成することができる。そこで、部品を共用化して製造コストの低減を図ることができる。
According to the busbar mounting structure for an electrical junction box having the configuration [3] above, the protective cover (6) maintains the state in which the cover body (60) is attached to the housing body (5), and the second cover (cover 7B), the upper part of the second terminal accommodating part (54) in the housing body (5) can be opened. As a result, after installing the second input/output terminal (4) located inside the housing body (5), the terminal-equipped electric wire (9), which is an external conductor, can be connected without completely removing the protective cover (6). A terminal (93) can be attached to the housing body (5).
Furthermore, the second cover (cover 7B) allows the bus bar (8) to It can be formed in the same shape as the first cover (cover 7A) that covers the conductor connection portion (312) of the first input/output terminal (3) to be connected. Therefore, manufacturing costs can be reduced by sharing parts.

[4] 前記段差部(85)は、前記バスバー(8)の端末における前記導体表出部(84)の近傍が前記導体表出部(84)より板厚方向の上方に位置するように、断面クランク状に曲げ加工されている、
上記[1]~[3]の何れか1つに記載の電気接続箱のバスバー取付構造。
[4] The stepped portion (85) is arranged such that the vicinity of the conductor exposed portion (84) at the terminal of the bus bar (8) is located above the conductor exposed portion (84) in the thickness direction. The cross section is bent into a crank shape.
The busbar mounting structure of the electrical connection box according to any one of [1] to [3] above.

上記[4]の構成の電気接続箱のバスバー取付構造によれば、バスバー(8)の端末を断面クランク状に曲げ加工することで、段差部(85)を容易に形成することができる。 According to the busbar mounting structure for an electrical connection box having the configuration [4] above, the stepped portion (85) can be easily formed by bending the end of the busbar (8) into a crank-shaped cross section.

[5] 前記段差部(85A)は、前記バスバー(8A)の端末における前記導体表出部(84)の近傍が前記導体表出部(84)より板厚方向の上方に位置するように、断面階段状に曲げ加工されている、
上記[1]~[3]の何れか1つに記載の電気接続箱のバスバー取付構造。
[5] The stepped portion (85A) is arranged such that the vicinity of the conductor exposed portion (84) at the terminal of the bus bar (8A) is located above the conductor exposed portion (84) in the plate thickness direction. The cross section is bent into a stepped shape.
The busbar mounting structure of the electrical connection box according to any one of [1] to [3] above.

上記[5]の構成の電気接続箱のバスバー取付構造によれば、バスバー(8A)の端末を断面階段状に曲げ加工することで、段差部(85A)を容易に形成することができる。 According to the busbar mounting structure for an electrical connection box having the configuration [5] above, the stepped portion (85A) can be easily formed by bending the end of the busbar (8A) into a stepped cross section.

[6]前記段差部(85B)は、前記バスバー(8B)の端末における前記導体表出部(84)の近傍において、折り曲げ部が保護カバー(6)側に向かうように断面Ω字状に曲げ加工されている、
上記[1]~[3]の何れか1つに記載の電気接続箱のバスバー取付構造。
[6] The stepped portion (85B) is bent into an Ω-shaped cross section in the vicinity of the conductor exposed portion (84) at the end of the bus bar (8B) so that the bent portion faces the protective cover (6) side. processed,
The busbar mounting structure of the electrical connection box according to any one of [1] to [3] above.

上記[6]の構成の電気接続箱のバスバー取付構造によれば、折り曲げ部が保護カバー(6)側に向かうようにバスバー(8B)の端末を断面Ω字状に曲げ加工することで、段差部(85B)を容易に形成することができる。 According to the busbar mounting structure of the electrical junction box configured as described in [6] above, the end of the busbar (8B) is bent into an Ω-shaped cross section so that the bent portion faces the protective cover (6) side. The portion (85B) can be easily formed.

1…電気接続箱
2…ヒューズ(電気部品)
3…第1入出力端子
5…ハウジング本体
6…保護カバー
7A…カバー(第1カバー)
8…バスバー
51…電気部品格納部
22…端子
53…第1端子収容部
81…平型導体
83…絶縁被覆
85…段差部
312…導体接続部
1...Electrical connection box 2...Fuse (electrical parts)
3...First input/output terminal 5...Housing body 6...Protective cover 7A...Cover (first cover)
8...Bus bar 51...Electrical component storage part 22...Terminal 53...First terminal accommodating part 81...Flat conductor 83...Insulation coating 85...Step part 312...Conductor connection part

Claims (6)

電気部品に電気的に接続される第1入出力端子を収容する第1端子収容部が形成された電気絶縁性のハウジング本体と、前記電気部品及び前記第1入出力端子を覆って前記ハウジング本体に装着される保護カバーとを有する電気接続箱と、
帯状の平型導体の外周面が絶縁被覆で覆われ、端末における導体表出部が前記第1入出力端子の導体接続部に電気的に接続されるバスバーと、
前記バスバーと前記保護カバーとの間隙を狭めて手指が前記第1端子収容部内に入ることを防止するように前記バスバーに形成された段差部と、
を備える電気接続箱のバスバー取付構造。
an electrically insulative housing body formed with a first terminal accommodating portion that accommodates a first input/output terminal electrically connected to an electrical component; and a housing body that covers the electrical component and the first input/output terminal. an electrical junction box having a protective cover attached to the
a bus bar in which the outer peripheral surface of a band-shaped flat conductor is covered with an insulating coating, and the conductor exposed portion at the terminal is electrically connected to the conductor connection portion of the first input/output terminal;
a stepped portion formed on the bus bar to narrow the gap between the bus bar and the protective cover to prevent fingers from entering the first terminal accommodating portion;
A busbar mounting structure for an electrical junction box.
前記保護カバーは、前記ハウジング本体に装着されるカバー本体と、前記第1入出力端子の導体接続部を覆うように前記カバー本体に開閉自在に設けられた第1カバーとを有する、
請求項1に記載の電気接続箱のバスバー取付構造。
The protective cover has a cover main body attached to the housing main body, and a first cover provided on the cover main body so as to be openable and closable so as to cover the conductor connection portion of the first input/output terminal.
A busbar mounting structure for an electrical connection box according to claim 1.
前記ハウジング本体は、前記電気部品の端子に電気的に接続される第2入出力端子を収容する第2端子収容部を有し、
前記第2入出力端子の導体接続部には、端子付電線の接続端子が電気的に接続され、
前記保護カバーは、前記第1カバーと同形状に形成され、且つ、前記第2入出力端子の導体接続部を覆うように前記カバー本体に開閉自在に設けられた第2カバーを有する、
請求項2に記載の電気接続箱のバスバー取付構造。
The housing body has a second terminal accommodating portion that accommodates a second input/output terminal electrically connected to the terminal of the electrical component,
A connecting terminal of an electric wire with a terminal is electrically connected to the conductor connecting portion of the second input/output terminal,
The protective cover has a second cover formed in the same shape as the first cover and provided on the cover body so as to be openable and closable so as to cover the conductor connection portion of the second input/output terminal.
A busbar mounting structure for an electrical connection box according to claim 2.
前記段差部は、前記バスバーの端末における前記導体表出部の近傍が前記導体表出部より板厚方向の上方に位置するように、断面クランク状に曲げ加工される、
請求項1~請求項3の何れか1項に記載の電気接続箱のバスバー取付構造。
The stepped portion is bent into a crank shape in cross section so that the vicinity of the conductor exposed portion at the end of the bus bar is located above the conductor exposed portion in the thickness direction.
A busbar mounting structure for an electrical connection box according to any one of claims 1 to 3.
前記段差部は、前記バスバーの端末における前記導体表出部の近傍が前記導体表出部より板厚方向の上方に位置するように、断面階段状に曲げ加工される、
請求項1~請求項3の何れか1項に記載の電気接続箱のバスバー取付構造。
The stepped portion is bent to have a stepped cross section so that the vicinity of the conductor exposed portion at the end of the bus bar is located above the conductor exposed portion in the plate thickness direction.
A busbar mounting structure for an electrical connection box according to any one of claims 1 to 3.
前記段差部は、前記バスバーの端末における前記導体表出部の近傍において、折り曲げ部が前記保護カバー側に向かうように断面Ω字状に曲げ加工される、
請求項1~請求項3の何れか1項に記載の電気接続箱のバスバー取付構造。
The stepped portion is bent into an Ω-shaped cross section in the vicinity of the conductor exposed portion at the end of the bus bar so that the bent portion faces the protective cover side.
A busbar mounting structure for an electrical connection box according to any one of claims 1 to 3.
JP2022111184A 2022-07-11 2022-07-11 Busbar mounting structure for electrical junction box Active JP7513662B2 (en)

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JP2022111184A JP7513662B2 (en) 2022-07-11 2022-07-11 Busbar mounting structure for electrical junction box
CN202310726260.6A CN117394237A (en) 2022-07-11 2023-06-19 Bus bar mounting structure for electric junction box
DE102023116013.3A DE102023116013A1 (en) 2022-07-11 2023-06-20 POWER RAIL MOUNTING STRUCTURE FOR ELECTRICAL CONNECTION BOX
GB2309342.0A GB2621682B (en) 2022-07-11 2023-06-21 Busbar mounting structure for electric junction box

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JP5707182B2 (en) 2011-03-09 2015-04-22 住友電装株式会社 Electrical junction box
JP6581950B2 (en) 2016-08-09 2019-09-25 古河電気工業株式会社 Fuse box
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CN117394237A (en) 2024-01-12
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GB2621682A (en) 2024-02-21
DE102023116013A1 (en) 2024-01-11

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