JP2023165575A - New method for decomposing polytetrafluoroethylene - Google Patents

New method for decomposing polytetrafluoroethylene Download PDF

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JP2023165575A
JP2023165575A JP2022084842A JP2022084842A JP2023165575A JP 2023165575 A JP2023165575 A JP 2023165575A JP 2022084842 A JP2022084842 A JP 2022084842A JP 2022084842 A JP2022084842 A JP 2022084842A JP 2023165575 A JP2023165575 A JP 2023165575A
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polytetrafluoroethylene
tin
powder
melting point
difficult
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JP7372610B1 (en
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幸司 福田
Koji Fukuda
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  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)

Abstract

To solve the problem in which: some plastic materials are difficult to be physically/chemically decomposed and generate substances harmful to the human body such as dioxins during incineration; and these materials include ones which are difficult to be recycled, and it is an urgent matter to establish a safe disposal method.SOLUTION: Shavings from polytetrafluoroethylene after cutting are powdered and then mixed with tin powder, forming a pellet, which is heated at 380°C for 30 minutes, resulting in complete decomposition. The method can be applied for other plastic materials having a melting point lower than the polytetrafluoroethylene, using a tin alloy or the like having a lower melting point. This method enables a material generating a harmful substance in incineration to be safely decomposed.SELECTED DRAWING: None

Description

本発明は、物理的/化学的に安定し、極めて分解の難しいポリテトラフルオロエチレンの新しく、簡単な分解方法に関する。 The present invention relates to a new and simple method for decomposing polytetrafluoroethylene, which is physically/chemically stable and extremely difficult to decompose.

ポリテトラフルオロエチレンは粘度が高く、溶融時の流動性がほとんどないため、成型加工方法としては、ほとんど切削加工のみが採用される。この切削加工時に大量の削りかすが発生するが、この削りかすから生成される粉末は、ポリテトラフルオロエチレンのモールディングパウダーと物性が大きく異なるため、再利用は難しい。 Polytetrafluoroethylene has a high viscosity and almost no fluidity when melted, so cutting is the only method used for molding it. A large amount of shavings are generated during this cutting process, but the powder produced from these shavings has very different physical properties from polytetrafluoroethylene molding powder, so it is difficult to reuse it.

ポリテトラフルオロエチレンは、摂氏400度以上に加熱することにより、極めて少量の熱分解を示すことが知られているが、耐薬品性・対候性に優れており、安定的に簡便な方法で分解/再重合することは難しい。 Polytetrafluoroethylene is known to show a very small amount of thermal decomposition when heated to over 400 degrees Celsius, but it has excellent chemical resistance and weather resistance, and can be produced stably and easily. Difficult to degrade/repolymerize.

ポリテトラフルオロエチレンの切削加工で発生した削りかすを粉末状にし、錫の粉末とよく混ぜる。混ぜた粉末を錠剤成型器で平たい円筒状のペレットに成型する。このペレットをホットプレート上で、摂氏380度で30分ほど加熱する。すると、錫と、ポリテトラフルオロエチレンに含まれるフッ素が反応し、フッ素化合物の気体となり、後には炭化したペレットが残される。 The shavings generated during the cutting process of polytetrafluoroethylene are ground into powder and mixed well with tin powder. The mixed powder is formed into flat cylindrical pellets using a tablet press. The pellets are heated on a hot plate at 380 degrees Celsius for about 30 minutes. Then, the tin and the fluorine contained in polytetrafluoroethylene react to form a fluorine compound gas, leaving behind carbonized pellets.

本発明により、物理的、化学的に安定した物質であるポリテトラフルオロエチレンを一瞬で、簡単な方法で分解し、再度重合してモールディングパウダーを生成することができる。 According to the present invention, polytetrafluoroethylene, which is a physically and chemically stable substance, can be decomposed in an instant and in a simple manner, and then polymerized again to produce a molding powder.

本発明により、ポリテトラフルオロエチレンの切削加工時に大量に発生する削りかすを有効に再利用する道が開ける。また、他のプラスチック材料に適用することにより、例えばポリエチレンテレフタレートなどの燃焼時にダイオキシンを発生させる塩素を含有した高分子素材を安全に分解することができる。 The present invention makes it possible to effectively reuse the shavings generated in large quantities during the cutting process of polytetrafluoroethylene. Furthermore, by applying it to other plastic materials, it is possible to safely decompose chlorine-containing polymer materials that generate dioxins when burned, such as polyethylene terephthalate.

Claims (2)

ポリテトラフルオロエチレンの切削加工で発生した削りかすを粉末状にし、これに錫の粉末をまぶしたペレットを整形し、380℃で30分間加熱することにより炭素の固体とフッ素化合物の気体に分解する方法。 The shavings generated during the cutting process of polytetrafluoroethylene are turned into powder, which is then sprinkled with tin powder, shaped into pellets, and heated at 380°C for 30 minutes to decompose it into solid carbon and gaseous fluorine compounds. Method. 粉末状にした任意のプラスチック材料に錫または錫を含む合金の粉末をまぶしたペレットを整形し、任意のプラスチック材料の融点以上で30分間加熱することにより、炭素の固体と錫の化合物の気体に分解する方法。 A powdered arbitrary plastic material is sprinkled with tin or tin-containing alloy powder, shaped into pellets, and heated above the melting point of the arbitrary plastic material for 30 minutes to form a solid carbon and a gaseous tin compound. How to take it apart.
JP2022084842A 2022-05-06 2022-05-06 New method for decomposing polytetrafluoroethylene Active JP7372610B1 (en)

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JP2022084842A JP7372610B1 (en) 2022-05-06 2022-05-06 New method for decomposing polytetrafluoroethylene

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JP2022084842A JP7372610B1 (en) 2022-05-06 2022-05-06 New method for decomposing polytetrafluoroethylene

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JP4273387B2 (en) 2002-10-11 2009-06-03 榮松 神崎 Detoxification treatment method for halogen-containing resin

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