JP2023162058A - Natto product and production method of the same - Google Patents

Natto product and production method of the same Download PDF

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JP2023162058A
JP2023162058A JP2022072764A JP2022072764A JP2023162058A JP 2023162058 A JP2023162058 A JP 2023162058A JP 2022072764 A JP2022072764 A JP 2022072764A JP 2022072764 A JP2022072764 A JP 2022072764A JP 2023162058 A JP2023162058 A JP 2023162058A
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natto
sauce
viscosity modifier
product
viscosity
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悟 小杉
Satoru Kosugi
龍弘 小杉
Tatsuhiro Kosugi
京子 加賀美
Kyoko Kagami
明正 小杉
Akimasa Kosugi
公二 竹中
Koji Takenaka
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Kosugi Shokuhin Co Ltd
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Abstract

To provide a natto product excellent in handleability and easiness of eating, and to provide a production method of the same.SOLUTION: A natto product 4 includes natto and a semisolid sauce. The natto is a natto processed product which is subjected to surface treatment by a natto viscosity modifier. The natto viscosity modifier contains one kind or two or more kinds of polysaccharides, and the sauce contains a seasoning, water, and a sauce viscosity modifier. The sauce viscosity modifier contains one kind or two or more kinds of polysaccharides. A composition of the natto viscosity modifier is the same as the composition of the sauce viscosity modifier, and the natto viscosity modifier and the sauce viscosity modifier contain carrageenan and locust bean gum.SELECTED DRAWING: Figure 1

Description

新規性喪失の例外適用申請有り There is an application for exception to loss of novelty.

本発明は、取り扱い性と食べやすさに優れる納豆製品およびその製造方法に関する。 The present invention relates to a natto product that is easy to handle and eat, and a method for producing the same.

納豆は、良質の蛋白質を多く含み、消化し易いため、子供から大人まで幅広い年齢層で長年食べられてきた。 Natto has been eaten by people of all ages, from children to adults, for many years because it contains a lot of high-quality protein and is easy to digest.

上述のように国民食ともいえる納豆であるが、納豆の粘質感(粘り)、糸引き性のため手軽に食べにくいことを理由に苦手とする人もいる。特に、糸引き性は、納豆を用いた食品の製造の際や、食事の介助が必要な幼児や老人に食べさせる際にも問題となることが多かった。そのため、納豆の粘質感や糸引き性が除かれた除粘納豆や、除粘剤が従来から知られている。 As mentioned above, natto can be said to be a national food, but some people dislike it because natto's sticky and stringy texture makes it difficult to eat. In particular, stringiness has often been a problem when producing foods using natto and when feeding it to infants and elderly people who require assistance with meals. For this reason, deviscosity-reducing natto and detackifying agents have been known from the past, in which natto's sticky texture and stringiness are removed.

特許文献1には、納豆をカルシウムイオン、バリウムイオン、マグネシウムイオン、エチルアルコールの1種以上によって処理してなる糸ひき性のない納豆が記載されている。 Patent Document 1 describes natto without stringiness, which is obtained by treating natto with one or more of calcium ions, barium ions, magnesium ions, and ethyl alcohol.

特許文献2には、蛋白質分解酵素を含有することで、納豆の粘質感、特に糸切れを容易にし、糸引きを軽減する納豆用除粘剤が記載されている。 Patent Document 2 describes a deviscosity agent for natto that contains a proteolytic enzyme to make the sticky texture of natto easier, particularly to make it easier to break strings, and to reduce stringiness.

特開昭60-19466号公報Japanese Unexamined Patent Publication No. 60-19466 特開2006-211978号公報Japanese Patent Application Publication No. 2006-211978

納豆食品の糸引き性などの低減のため、上述のような種々の手段による除粘納豆が提案されており、除粘納豆とすることで、食べやすく、食事介助時の取り扱い性にも優れる。 In order to reduce the stringiness of natto foods, various methods have been proposed to remove the viscosity of the natto as described above, and the deviscosity natto is easier to eat and easier to handle during meal assistance.

しかしながら、納豆を食べる人が、摂食嚥下機能が低下した人や幼児の場合、糸引き性を低減しただけでは、食事中にむせたり、うまく飲み込むことができなくなったりすることもあり、食べやすさが不十分な場合がある。 However, in the case of natto eaters who have impaired swallowing function or young children, simply reducing the stringiness may cause them to choke during meals or be unable to swallow properly, making it easier to eat. may be insufficient.

本発明はこのような事情に鑑みてなされたものであり、取り扱い性と食べやすさに優れる納豆製品およびその製造方法を提供することを目的とする。 The present invention was made in view of the above circumstances, and an object of the present invention is to provide a natto product that is easy to handle and easy to eat, and a method for producing the same.

本発明の納豆製品は、納豆と、半流動性のたれとを含む納豆製品であって、上記納豆は、納豆用粘度調整剤により表面処理された納豆処理物であり、上記納豆用粘度調整剤は、1種または2種以上の多糖類を含むことを特徴とする。 The natto product of the present invention is a natto product containing natto and a semi-fluid sauce, wherein the natto is a processed natto product whose surface has been treated with a viscosity modifier for natto, and the natto product is a natto product that has been surface-treated with a viscosity modifier for natto. is characterized by containing one or more types of polysaccharides.

上記たれは、調味料と、水と、たれ用粘度調整剤とを含み、上記たれ用粘度調整剤は、1種または2種以上の多糖類を含むことを特徴とする。 The sauce is characterized in that it contains a seasoning, water, and a viscosity modifier for the sauce, and the viscosity modifier for the sauce contains one or more types of polysaccharides.

上記納豆用粘度調整剤の組成は、上記たれ用粘度調整剤の組成と同一であることを特徴とする。 The composition of the viscosity modifier for natto is the same as the composition of the viscosity modifier for sauce.

上記納豆用粘度調整剤および上記たれ用粘度調整剤は、主成分としてカラギナンを含むことを特徴とする。 The viscosity modifier for natto and the viscosity modifier for sauce are characterized by containing carrageenan as a main component.

上記納豆用粘度調整剤および上記たれ用粘度調整剤は、さらに、デキストリンと、ローカストビーンガムと、キサンタンガムとを含み、上記カラギナンを40質量%以上含むことを特徴とする。 The viscosity modifier for natto and the viscosity modifier for sauce further contain dextrin, locust bean gum, and xanthan gum, and are characterized by containing 40% by mass or more of the carrageenan.

本発明の納豆製品の製造方法は、納豆を納豆用粘度調整剤で表面処理して納豆処理物とする納豆処理工程と、上記納豆処理物と、半流動性のたれとを混合する混合工程と、を有することを特徴とする。 The method for producing natto products of the present invention includes a natto processing step of surface-treating natto with a natto viscosity modifier to obtain a natto-treated product, and a mixing step of mixing the natto-treated product with a semi-fluid sauce. It is characterized by having the following.

上記混合工程の前に、調味料と、水と、たれ用粘度調整剤とを混合し、40℃以上で加熱して上記たれ用粘度調整剤を溶解させて上記たれを製造するたれ製造工程を有することを特徴とする。 Before the mixing step, a sauce manufacturing step is performed in which seasonings, water, and a sauce viscosity modifier are mixed and heated at 40°C or higher to dissolve the sauce viscosity modifier to produce the sauce. It is characterized by having.

上記たれ製造工程は、上記たれ用粘度調整剤を溶解させた後に冷却し、冷却して得られるゲル化物のうちの一部を潰す工程を含むことを特徴とする。 The sauce manufacturing process is characterized by including a step of dissolving the sauce viscosity modifier, cooling it, and crushing a part of the gelled product obtained by cooling.

本発明の納豆製品は、納豆と、半流動性のたれとを含む納豆製品であって、納豆は、納豆用粘度調整剤により表面処理された納豆処理物であり、納豆用粘度調整剤は、1種または2種以上の多糖類を含むので、糸引きしにくく取り扱いやすい。さらに、通常の納豆よりも粘りが少ないため摂食嚥下機能が低下した人や幼児であっても食べやすい。 The natto product of the present invention is a natto product containing natto and a semi-fluid sauce, the natto being a natto product surface-treated with a viscosity modifier for natto, and the viscosity modifier for natto comprising: Since it contains one or more types of polysaccharides, it is difficult to string and is easy to handle. Furthermore, because it is less sticky than regular natto, it is easy to eat even for people with impaired swallowing ability and for young children.

たれは、調味料と、水と、たれ用粘度調整剤とを含み、たれ用粘度調整剤は、1種または2種以上の多糖類を含むので、納豆製品の糸引き性と粘りがより低下するとともに、食塊としてのまとまりやすさにも優れる。これにより、より食べやすく、嚥下性により優れる。 The sauce contains seasonings, water, and a viscosity modifier for the sauce, and the viscosity modifier for the sauce contains one or more types of polysaccharides, which further reduces the stringiness and stickiness of the natto product. At the same time, it also has excellent ease of clumping together as a food mass. This makes it easier to eat and easier to swallow.

納豆用粘度調整剤の組成は、たれ用粘度調整剤の組成と同一であり、主成分としてカラギナンを含むので、納豆製品の糸引き性と粘りがさらに低下するとともに、食塊としてのまとまりやすさにより優れる。 The composition of the viscosity modifier for natto is the same as that of the viscosity modifier for sauce, and since it contains carrageenan as the main component, it further reduces the stringiness and stickiness of the natto product, and also makes it easier to stick together as a bolus. Better.

納豆用粘度調整剤およびたれ用粘度調整剤は、さらに、デキストリンと、ローカストビーンガムと、キサンタンガムとを含み、カラギナンを40質量%以上含むので、納豆製品の糸引き性と粘りが一層低下するとともに、食塊としてのまとまりやすさにさらに優れる。 The viscosity modifier for natto and the viscosity modifier for sauce further contain dextrin, locust bean gum, and xanthan gum, and contain 40% by mass or more of carrageenan, so that the stringiness and stickiness of the natto product are further reduced. , it is even easier to form a food mass.

本発明の納豆製品の製造方法は、納豆を納豆用粘度調整剤で表面処理して納豆処理物とする納豆処理工程と、納豆処理物と、半流動性のたれとを混合する混合工程と、を有するので、本方法で製造された納豆製品は、糸引きしにくく取り扱いやすい。さらに、通常の納豆よりも粘りが少ないため摂食嚥下機能が低下した人であっても食べやすい。 The method for producing natto products of the present invention includes a natto processing step of surface-treating natto with a natto viscosity modifier to obtain a natto-treated product, a mixing step of mixing the natto-treated product and a semi-fluid sauce, Therefore, the natto products produced by this method are less likely to become stringy and easy to handle. Furthermore, because it is less sticky than regular natto, it is easy to eat even for people with impaired swallowing ability.

混合工程の前に、調味料と、水と、たれ用粘度調整剤とを混合し、40℃以上で加熱してたれ用粘度調整剤を溶解させてたれを製造するたれ製造工程を有し、たれ製造工程は、たれ用粘度調整剤を溶解させた後に冷却し、冷却して得られるゲル化物のうちの一部を潰す工程を含むので、混合工程で納豆の表面がゲル状のたれで被覆されやすく、納豆製品の糸引き性と粘りがより低下しやすいと考えられる。 Before the mixing step, there is a sauce manufacturing step in which the seasoning, water, and a sauce viscosity modifier are mixed and heated at 40° C. or higher to dissolve the sauce viscosity modifier to produce a sauce, The sauce manufacturing process includes a step of dissolving the viscosity modifier for the sauce, cooling it, and crushing a portion of the gelled product obtained by cooling, so that the surface of the natto is coated with the gel-like sauce during the mixing process. It is thought that the stringiness and stickiness of natto products are more likely to decrease.

本発明の納豆製品の製造方法の一例を示す工程図である。FIG. 1 is a process diagram showing an example of the method for producing natto products of the present invention.

本発明の納豆製品は、納豆と、半流動性のたれとを含む納豆製品である。納豆は、納豆用粘度調整剤により表面処理された納豆処理物である。納豆用粘度調整剤は、1種または2種以上の多糖類を含む。ここで、本明細書において、「半流動性」とは、固体と液体の両方の性質を示し、粘性があり、自由に変形する性質を意味する。また、「納豆用粘度調整剤」とは、配合により納豆の糸引き性を低下させる添加剤を意味する。 The natto product of the present invention is a natto product containing natto and a semi-liquid sauce. Natto is a processed natto product whose surface is treated with a viscosity modifier for natto. The viscosity modifier for natto contains one or more polysaccharides. Here, in this specification, "semi-fluid" means a property that exhibits both solid and liquid properties, is viscous, and freely deforms. Furthermore, the term "viscosity modifier for natto" refers to an additive that reduces the stringiness of natto when mixed.

本発明の納豆製品は、上記構成であることにより、糸引きしにくいため取り扱いやすいとともに、さらに、通常の納豆よりも粘りが少ないため摂食嚥下機能が低下した人や幼児であっても食べやすい。 Because the natto product of the present invention has the above-mentioned structure, it is easy to handle because it does not become stringy, and it is also less sticky than regular natto, so it is easy to eat even by people with impaired swallowing ability and infants. .

たれは、調味料と、水と、たれ用粘度調整剤とを含み、たれ用粘度調整剤を溶解状態で含むことが好ましい。調味料は、例えば、醤油、砂糖混合ぶどう糖果糖液糖、魚介エキス、しいたけエキス、アミノ酸、酸味料などを含む。なお、調味料が水分を含む場合、別途の水を含まなくてもよい。ここで、「たれ用粘度調整剤」とは、配合によりたれの粘度を変化させる添加剤を意味する。たれ用粘度調整剤は、1種または2種以上の多糖類を含むことが好ましい。これにより、納豆製品の糸引き性と粘りがより低下するとともに、食塊としてのまとまりやすさが向上するため、より食べやすく、嚥下性により優れる。なお、上記たれは、半流動性であれば、いわゆるゲル化剤や、増粘剤と呼ばれるたれ用粘度調整剤が完全に溶解した状態のたれでも、分散状態のたれでもよい。 The sauce contains a seasoning, water, and a sauce viscosity modifier, and preferably contains the sauce viscosity modifier in a dissolved state. Seasonings include, for example, soy sauce, sugar-mixed glucose-fructose corn syrup, seafood extract, shiitake mushroom extract, amino acids, acidulants, and the like. In addition, when the seasoning contains water, it is not necessary to contain separate water. Here, "viscosity modifier for sauce" means an additive that changes the viscosity of the sauce by blending. The viscosity modifier for the sauce preferably contains one or more polysaccharides. As a result, the stringiness and stickiness of the natto product are further reduced, and the ease with which it comes together as a bolus is improved, making it easier to eat and easier to swallow. The above-mentioned sauce may be a sauce in which a so-called gelling agent or a viscosity modifier for sauces called a thickener is completely dissolved, or a sauce in a dispersed state, as long as it is semi-fluid.

納豆用粘度調整剤の納豆に対する配合比率は、納豆100質量部に対して、納豆用粘度調整剤が0.1~15質量部であることが好ましく、0.3~10質量部であることがより好ましく、0.5~5質量部であることがさらに好ましく、0.7~3質量部であることが一層好ましい。また、たれ用粘度調整剤の、調味料および水に対する配合比率は、調味料および水の合計100質量部に対して、たれ用粘度調整剤が0.1~15質量部であることが好ましく、0.3~10質量部であることがより好ましく、0.5~5質量部であることがさらに好ましく、0.7~3質量部であることが一層好ましい。 The blending ratio of the viscosity modifier for natto to natto is preferably 0.1 to 15 parts by mass, and preferably 0.3 to 10 parts by mass, per 100 parts by mass of natto. The amount is more preferably 0.5 to 5 parts by weight, even more preferably 0.7 to 3 parts by weight. Further, the blending ratio of the viscosity modifier for the sauce to the seasoning and water is preferably 0.1 to 15 parts by mass of the viscosity modifier for the sauce with respect to the total of 100 parts by mass of the seasoning and water, The amount is more preferably 0.3 to 10 parts by weight, even more preferably 0.5 to 5 parts by weight, and even more preferably 0.7 to 3 parts by weight.

納豆用粘度調整剤の組成は、たれ用粘度調整剤の組成と同一であってもよいし、異なってもよい。納豆用粘度調整剤およびたれ用粘度調整剤はそれぞれ、多糖類以外の成分として、ゼラチンなどのたんぱく質系の粘度調整剤を含んでもよい。納豆用粘度調整剤およびたれ用粘度調整剤が含む多糖類としては、例えば、カラギナン、デキストリン、ローカストビーンガム、キサンタンガム、サイリウムシードガム、グアーガム、タマリンドシードガム、グルコマンナン、タラガム、ジェランガム、アガロース、アガロペクチンなどの多糖類が挙げられる。特にカラギナンは、タンパク反応性を有することで、タンパク含有液体などに構造粘性を与えて溶質の沈殿を防止する。また、カラギナンは、カリウム塩やカルシウム塩の添加により熱可逆性のゲルとなったり、ローカストビーンガムとの相乗効果によりユニークなテクスチャーのゲルとなったりする特異的な性質を有する。 The composition of the viscosity modifier for natto may be the same as the composition of the viscosity modifier for sauce, or may be different. The viscosity modifier for natto and the viscosity modifier for sauce may each contain a protein-based viscosity modifier such as gelatin as a component other than polysaccharides. Examples of polysaccharides contained in the viscosity modifier for natto and the viscosity modifier for sauce include carrageenan, dextrin, locust bean gum, xanthan gum, psyllium seed gum, guar gum, tamarind seed gum, glucomannan, tara gum, gellan gum, agarose, and agaropectin. Polysaccharides such as In particular, carrageenan has protein reactivity and thus imparts structural viscosity to protein-containing liquids to prevent solute precipitation. Furthermore, carrageenan has the unique property of forming a thermoreversible gel by adding potassium or calcium salts, or forming a gel with a unique texture due to the synergistic effect with locust bean gum.

納豆用粘度調整剤の組成は、たれ用粘度調整剤の組成と同一であることが好ましい。これにより、納豆処理物と半流動性のたれを混合した際に、異種の粘度調整剤同士での相互作用が起こらないため、糸引き性が低いまま維持されやすい。また、納豆用粘度調整剤およびたれ用粘度調整剤が主成分としてカラギナンを含む場合、チキソトロピー性を発現しやすい。これにより、納豆製品の糸引き性と粘りがさらに低下するとともに、食塊としてのまとまりやすさにより優れるため、好ましい。納豆用粘度調整剤およびたれ用粘度調整剤は、さらにローカストビーンガムを含むことが好ましい。カラギナンとローカストビーンガムとの配合比率を変えることにより、他の粘度調整剤では得られないテクスチャーが発現し、嚥下性の向上に寄与する。 The composition of the viscosity modifier for natto is preferably the same as the composition of the viscosity modifier for sauce. As a result, when the processed natto product and the semi-fluid sauce are mixed, interaction between different types of viscosity modifiers does not occur, so stringiness is easily maintained at a low level. Furthermore, when the viscosity modifier for natto and the viscosity modifier for sauce contain carrageenan as a main component, they tend to exhibit thixotropy. This is preferable because it further reduces the stringiness and stickiness of the natto product and makes it easier to form a bolus. It is preferable that the viscosity modifier for natto and the viscosity modifier for sauce further contain locust bean gum. By changing the blending ratio of carrageenan and locust bean gum, a texture that cannot be obtained with other viscosity modifiers is developed, contributing to improved swallowability.

納豆用粘度調整剤およびたれ用粘度調整剤は、カラギナンと、デキストリンと、ローカストビーンガムと、キサンタンガムとを含むことが好ましく、カラギナンを40質量%以上含むことがより好ましい。納豆用粘度調整剤およびたれ用粘度調整剤は、カラギナンを40~80質量%、デキストリンを5~25質量%、ローカストビーンガムを5~25質量%、キサンタンガムを10~30質量%含むことがさらに好ましく、カラギナンを40~65質量%、デキストリンを10~20質量%、ローカストビーンガムを10~20質量%、キサンタンガムを15~25質量%含むことが一層好ましい。上記組成であることにより、納豆製品の糸引き性と粘りが一層低下するとともに、チキソトロピー性がさらに高まるので、食塊としてのまとまりやすさにさらに優れる。また、冷凍保管して解凍した際の離水が起こらず食感が変化しないため、長期保管が可能で、利便性にも優れる。 The viscosity modifier for natto and the viscosity modifier for sauce preferably contain carrageenan, dextrin, locust bean gum, and xanthan gum, and more preferably contain carrageenan in an amount of 40% by mass or more. The viscosity modifier for natto and the viscosity modifier for sauce further include 40 to 80% by mass of carrageenan, 5 to 25% by mass of dextrin, 5 to 25% by mass of locust bean gum, and 10 to 30% by mass of xanthan gum. Preferably, it contains 40 to 65% by weight of carrageenan, 10 to 20% by weight of dextrin, 10 to 20% by weight of locust bean gum, and more preferably 15 to 25% by weight of xanthan gum. By having the above composition, the stringiness and stickiness of the natto product are further reduced, and the thixotropic property is further increased, so that the natto product is more easily put together as a bolus. In addition, when frozen and thawed, syneresis does not occur and the texture does not change, so long-term storage is possible and convenience is excellent.

納豆用粘度調整剤およびたれ用粘度調整剤としては、例えば、森永乳業株式会社製のクックゼラチン、伊那食品工業株式会社製の介護食用ゼラチン寒天や、介護食用ウルトラ寒天、ニュートリー株式会社製のソフティアS、アサヒグループ食品株式会社製のとろみエール、キューピー株式会社製のかんたんゼリーの素、三菱商事ライフサイエンス株式会社製のNEWGELIN LB 866 K2などを用いることができる。 Examples of viscosity modifiers for natto and sauces include Cook Gelatin manufactured by Morinaga Milk Industry Co., Ltd., Gelatin Agar for nursing care food manufactured by Ina Foods Co., Ltd., Ultra Agar for nursing care food manufactured by Nutri Co., Ltd., and Softia manufactured by Nutri Co., Ltd. S, Thick Ale made by Asahi Group Foods Co., Ltd., Easy Jelly Mix made by Kewpie Co., Ltd., NEWGELIN LB 866 K2 made by Mitsubishi Corporation Life Sciences Co., Ltd., etc. can be used.

本発明の納豆製品の製造方法を図1に基づいて説明する。図1は、本発明の納豆製品の製造工程の一例の概略図である。図1に示すように、この製造工程は、納豆処理工程S1と、たれ製造工程S2と、納豆処理物と、半流動性のたれとを混合する混合工程S3と、を有する。なお、たれ製造工程S2は必須工程でなく、混合工程S3では、適宜準備した半流動性のたれを用いるなどしてもよい。納豆製品4の製造工程がたれ製造工程S2を有する場合、納豆処理工程S1と、たれ製造工程S2は、いずれが先であってもよいし、並行して同時に行ってもよい。以下に、各工程を説明する。 The method for producing natto products of the present invention will be explained based on FIG. 1. FIG. 1 is a schematic diagram of an example of the manufacturing process of the natto product of the present invention. As shown in FIG. 1, this manufacturing process includes a natto processing step S1, a sauce manufacturing step S2, and a mixing step S3 of mixing the natto processed product and a semi-fluid sauce. Note that the sauce manufacturing step S2 is not an essential step, and an appropriately prepared semi-fluid sauce may be used in the mixing step S3. When the manufacturing process of the natto product 4 includes the sauce manufacturing process S2, the natto processing process S1 and the sauce manufacturing process S2 may be performed either first or in parallel. Each step will be explained below.

[納豆処理工程]
この工程は、納豆を納豆用粘度調整剤で表面処理して納豆処理物とする工程である。この工程では、例えば、崩した納豆100質量部に対して、納豆用粘度調整剤1質量部を少しずつ加え、混合装置1により所定の時間(例えば、1~30分)混合して納豆の表面を納豆用粘度調整剤で処理する。この際、納豆が潰れないようにしつつ、納豆の表面に納豆用粘度調整剤が満遍なく付着して表面処理されるように混合する。なお、この工程では、納豆は、調味料や、水とともに混合してもよい。納豆処理工程S1では、糸引き性低減の観点から、納豆用粘度調整剤が納豆の表面に直接付着しやすいように、納豆と納豆用粘度調整剤のみを混合することが好ましい。
[Natto processing process]
This step is a step in which natto is surface-treated with a viscosity modifier for natto to obtain a treated natto product. In this step, for example, 1 part by mass of a viscosity modifier for natto is added little by little to 100 parts by mass of broken natto, and the mixture is mixed with the mixing device 1 for a predetermined period of time (for example, 1 to 30 minutes) to form a surface of the natto. is treated with a viscosity modifier for natto. At this time, while preventing the natto from being crushed, the natto is mixed so that the viscosity modifier for natto evenly adheres to the surface of the natto and the natto is surface-treated. Note that in this step, natto may be mixed with seasonings and water. In the natto processing step S1, from the viewpoint of reducing stringiness, it is preferable to mix only the natto and the natto viscosity modifier so that the natto viscosity modifier can easily adhere directly to the surface of the natto.

[たれ製造工程]
この工程は、調味料と、水と、たれ用粘度調整剤とを混合し、40℃以上で加熱してたれ用粘度調整剤を完全に溶解させてたれを製造する工程である。この工程では、例えば、調味料100質量部に対して、まず水50質量部を加える。次に、泡立て器などの撹拌装置2により所定の時間(例えば、1~30分)撹拌しながら、粉末状たれ用粘度調整剤1.5質量部を少しずつ加える。その後、40℃以上に加熱してたれ用粘度調整剤を溶解させる。加熱を行う時間は、例えば、5~30分である。たれ用粘度調整剤は、生産速度を速めるとともに、完全に溶解させる観点から、40~100℃で溶解させることが好ましく、特に70~90℃が好ましい。なお、加熱してたれ用粘度調整剤を溶解させる際は、泡の発生が起こるため、撹拌しないことが好ましい。
[Sauce manufacturing process]
This step is a step in which seasonings, water, and a sauce viscosity modifier are mixed and heated at 40° C. or higher to completely dissolve the sauce viscosity modifier to produce a sauce. In this step, for example, 50 parts by mass of water is first added to 100 parts by mass of seasoning. Next, while stirring for a predetermined period of time (for example, 1 to 30 minutes) using a stirring device 2 such as a whisk, 1.5 parts by mass of a powdered sauce viscosity modifier is added little by little. Thereafter, it is heated to 40° C. or higher to dissolve the viscosity modifier for the sauce. The heating time is, for example, 5 to 30 minutes. The viscosity modifier for the sauce is preferably dissolved at a temperature of 40 to 100°C, particularly preferably 70 to 90°C, from the viewpoint of increasing the production rate and completely dissolving it. Note that when heating to dissolve the viscosity modifier for sauce, it is preferable not to stir since bubbles are generated.

たれ製造工程S2では、たれ用粘度調整剤を溶解させた後に定期的にゆっくりと撹拌しながら、例えば、約50℃以下まで冷却する。なお、冷却は、室温下で行ってもよいし、冷蔵庫などの低温環境下(例えば、0~10℃の低温下)で行ってもよい。冷却した結果、流動性のないたれ(ゲル化物)が得られた場合、このゲル化物をヘラなどの器具を用いて所定の時間(例えば、10秒~10分)かけて潰し、半流動性のたれとする。ゲル化物を潰して半流動性にする場合、ゲル化物の全てを潰してもよいし、一部を潰してもよい。納豆製品の糸引き性と粘りを低下させる観点からは、ゲル化物の一部を潰すことが好ましい。なお、たれ用粘度調整剤の種類と配合量によって、冷却後に流動性を失ってゲル化する場合もあれば、加熱時よりも流動性が低下するもののゲル化せず、半流動性を示す場合もある。 In the sauce production step S2, after dissolving the sauce viscosity modifier, the solution is cooled down to, for example, about 50° C. or lower while periodically and slowly stirring. Note that cooling may be performed at room temperature or in a low-temperature environment such as a refrigerator (for example, at a low temperature of 0 to 10° C.). If a non-fluid sauce (gelled material) is obtained as a result of cooling, crush this gelled material using an instrument such as a spatula over a specified period of time (for example, 10 seconds to 10 minutes) to create a semi-fluid sauce. Serve as sauce. When crushing the gelled product to make it semi-fluid, the gelled product may be crushed entirely or partially. From the viewpoint of reducing the stringiness and stickiness of the natto product, it is preferable to crush a portion of the gelled product. Depending on the type and amount of the sauce viscosity modifier, it may lose its fluidity and become a gel after cooling, or it may become semi-fluid without becoming a gel, although its fluidity decreases compared to when it is heated. There is also.

[混合工程]
この工程は、納豆処理物と、半流動性のたれとを混合して納豆製品4とする工程である。この工程では、例えば、納豆処理物と半流動性のたれを、撹拌装置3で、塊が無くなり均一になるまで、所定の時間(例えば、1~30分)満遍なく混合する。納豆処理物と、たれとの混合比率は、自由に設定できる。納豆処理物とたれとの混合比率は、例えば、80~20:20~80が好ましく、70~30:30~70がより好ましく、60~40:40~60がさらに好ましく、50:50が一層好ましい。
[Mixing process]
This step is a step in which the processed natto product and the semi-liquid sauce are mixed to form the natto product 4. In this step, for example, the processed natto product and the semi-fluid sauce are evenly mixed using the stirring device 3 for a predetermined period of time (for example, 1 to 30 minutes) until there are no lumps and the mixture is uniform. The mixing ratio of the processed natto and the sauce can be set freely. The mixing ratio of the processed natto and the sauce is, for example, preferably 80-20:20-80, more preferably 70-30:30-70, even more preferably 60-40:40-60, and even more preferably 50:50. preferable.

混合後は、例えば、充填機を用いて、ポリエチレン製の袋などの容器に充填して出荷用の形態にすることができる。袋に充填された納豆製品4は、食事準備の際の取り扱い性に優れるとともに、冷凍保管にも適する。 After mixing, the mixture can be filled into a container such as a polyethylene bag using, for example, a filling machine to make it ready for shipping. The natto product 4 filled in a bag is not only easy to handle during meal preparation, but also suitable for frozen storage.

以下に示す各納豆製品について、取り扱い性と食べやすさの評価を行なった。 Each natto product listed below was evaluated for ease of handling and ease of eating.

[実施例1]
本発明の納豆製品の一例を上述の図1に示す工程で製造した。
[Example 1]
An example of the natto product of the present invention was manufactured by the process shown in FIG. 1 described above.

本評価に用いた原材料を以下に示す。
納豆
粘度調整剤A:カラギナンとローカストビーンガムを含む多糖類
粘度調整剤B:デキストリンを主成分として含む多糖類
調味料:醤油、砂糖混合ぶどう糖果糖液糖などを含む液状調味料

粘度調整剤Aの組成を表1に示す。
The raw materials used in this evaluation are shown below.
Natto Viscosity modifier A: Polysaccharide containing carrageenan and locust bean gum Viscosity modifier B: Polysaccharide containing dextrin as a main component Seasoning: Liquid seasoning containing soy sauce, glucose mixed with sugar, high fructose corn syrup, etc. Water Viscosity modifier A The composition of is shown in Table 1.

Figure 2023162058000002
Figure 2023162058000002

納豆製品の具体的な製造手順は以下のとおりである。
崩した納豆(原料納豆)2000gに対して、納豆用粘度調整剤として10gの粘度調整剤Aを少しずつ加え、混合装置により約5分間混合して納豆の表面を粘度調整剤Aで処理して納豆処理物を得た(納豆処理工程)。これと並行して、調味料1334gに対して、まず水666gを加え、泡立て器により約5分間撹拌しながら、たれ用粘度調整剤として20gの粘度調整剤Aを少しずつ加えた。その後、90℃に到達するまで約10分間加熱して粘度調整剤Aを完全に溶解させてたれを製造した(たれ製造工程)。なお、粘度調整剤Aの溶解時には、撹拌しなかった。粘度調整剤Aを溶解させた後、ゆっくりと撹拌しながら約30分かけて約50℃まで冷却するとゲル化物が得られたため、約1分かけてこのゲル化物の一部をヘラで潰し、ジュレ状となった半流動性のたれを得た。得られた納豆処理物と、半流動性のたれとを、撹拌装置を用いて塊が無くなるまで約5分間満遍なく混合して実施例1の納豆製品を得た(混合工程)。得られた納豆製品は、ポリエチレン製の袋に約300gずつ充填し、その後冷凍庫(-25℃)で保管した。
The specific manufacturing procedure for natto products is as follows.
Add 10g of viscosity modifier A as a viscosity modifier for natto little by little to 2000g of crushed natto (raw natto), mix for about 5 minutes with a mixing device, and treat the surface of natto with viscosity modifier A. A processed natto product was obtained (natto processing step). In parallel, 666 g of water was first added to 1334 g of seasoning, and while stirring for about 5 minutes with a whisk, 20 g of viscosity modifier A was added little by little as a viscosity modifier for the sauce. Thereafter, the mixture was heated for about 10 minutes until it reached 90° C. to completely dissolve the viscosity modifier A, thereby producing a sauce (sauce production process). Note that stirring was not performed when the viscosity modifier A was dissolved. After dissolving viscosity modifier A, a gelled product was obtained by cooling it to about 50°C over about 30 minutes while stirring slowly, and crushed a part of this gelled product with a spatula over about 1 minute to make a jelly. A semi-fluid sauce was obtained. The obtained natto processed product and the semi-fluid sauce were evenly mixed for about 5 minutes using a stirring device until there were no lumps, to obtain the natto product of Example 1 (mixing step). Approximately 300 g of the obtained natto product was filled into polyethylene bags, and then stored in a freezer (-25°C).

[実施例2~実施例8、比較例1~比較例3]
実施例2~実施例8については、原材料の比率、粘度調整剤の種類と量が異なる点以外は、実施例1と同様の方法で納豆製品を得た。また、比較例1では、納豆処理工程と、たれ製造工程を行わず、表面処理されていない納豆と、調味料と、水とを混合して納豆製品を得た。比較例2では、納豆処理工程を行った一方で、たれ製造工程は行わず、納豆処理物と、半流動性でない液状のたれ(調味料と水)とを混合して納豆製品を得た。比較例3では、たれ製造工程を行った一方で、納豆処理工程を行わず、表面処理されていない納豆と、半流動性のたれとを混合して納豆製品を得た。なお、比較例1~比較例3では、納豆とたれの混合は混合装置を用いて行った。各納豆製品(実施例1~実施例8、比較例1~比較例3)に用いた原材料と、評価結果を表2に示す。
[Example 2 to Example 8, Comparative Example 1 to Comparative Example 3]
For Examples 2 to 8, natto products were obtained in the same manner as in Example 1, except that the ratio of raw materials and the type and amount of viscosity modifier were different. In Comparative Example 1, the natto treatment process and the sauce production process were not performed, and natto products were obtained by mixing unsurface-treated natto, seasoning, and water. In Comparative Example 2, the natto treatment step was performed, but the sauce production step was not performed, and the natto product was mixed with a non-fluid liquid sauce (seasoning and water) to obtain a natto product. In Comparative Example 3, while the sauce production process was performed, the natto treatment process was not performed, and a natto product was obtained by mixing unsurface-treated natto and a semi-fluid sauce. In Comparative Examples 1 to 3, the natto and sauce were mixed using a mixing device. Table 2 shows the raw materials used for each natto product (Examples 1 to 8, Comparative Examples 1 to 3) and the evaluation results.

Figure 2023162058000003
Figure 2023162058000003

取り扱い性と食べやすさの評価は、高齢者介護施設にて行った。取り扱い性は、介護施設の職員が納豆製品を容器から食器に出す際の取り出しやすさや、施設入居者へ食べさせる際の食べさせやすさの観点から3段階で評価された。取り扱い性は、粘性、糸引き性ともに特に低い(粘りが特に弱く、特に糸切れしやすい)場合を「◎」、粘性、糸引き性ともに低い場合を「〇」、粘性、糸引き性ともに不十分(粘りが比較的強く、糸切れしにくい)な場合を「×」と判断した。また、食べやすさは、口に入れてから飲み込む際の嚥下性の観点から3段階で評価された。食べやすさは、特に粘性が低いとともに食塊がまとまりやすい場合を「◎」、粘性が低く、食塊がまとまりやすい場合を「〇」、粘性、食塊のまとまりやすさが不十分(粘りが比較的強く、食塊がまとまりにくい)な場合を「×」と判断した。 Evaluations of ease of handling and ease of eating were conducted at an elderly care facility. Handling was evaluated on a three-point scale based on how easy it was for nursing home staff to take the natto products out of the container and onto tableware, and how easy it was for nursing home residents to eat them. Handling property is rated as "◎" when both viscosity and stringiness are particularly low (viscosity is particularly weak and the strings break easily), "〇" when both viscosity and stringiness are low, and "good" when both viscosity and stringiness are poor. A case of sufficient stickiness (relatively strong and difficult to break) was judged as "x". In addition, the ease of eating was evaluated on a three-level scale from the viewpoint of swallowability when swallowing after putting it in the mouth. Ease of eating is evaluated as "◎" when the viscosity is particularly low and the bolus is easy to clump together, "〇" when the viscosity is low and the bolus is easy to clump together, and viscosity and ease of clumping are insufficient (stickiness is low). If the food was relatively strong and the food bolus was difficult to hold together, it was judged as "x".

納豆処理物と半流動性のたれの混合物である実施例1~実施例8は、粘度調整剤を含まない比較例1、少なくともいずれか一方しか粘度調整剤を含まない比較例2および比較例3に対して、良好な取り扱い性と食べやすさを示した。また、粘度調整剤Aを用いた実施例1~実施例5は、粘度調整剤Bを用いた実施例6~実施例8に対して、粘度調整剤の配合量が少ないにもかかわらず優れた取り扱い性と食べやすさを示した(特に、実施例2~実施例5)。このため、粘度調整剤Aを用いることで、粘度調整剤の配合量を低減でき、コストの低減にも寄与することが分かった。なお、実施例1~実施例5は、冷凍保管後に解凍しても離水しにくく、納豆とたれとの分離が起こらなかった。 Examples 1 to 8, which are mixtures of processed natto and semi-fluid sauce, are Comparative Example 1 which does not contain a viscosity modifier, Comparative Example 2 and Comparative Example 3 which contains at least one of the viscosity modifiers. However, it showed good handling and ease of eating. In addition, Examples 1 to 5 using viscosity modifier A were superior to Examples 6 to 8 using viscosity modifier B despite having a smaller amount of viscosity modifier. It demonstrated ease of handling and ease of eating (especially Examples 2 to 5). Therefore, it was found that by using viscosity modifier A, the amount of the viscosity modifier can be reduced, which also contributes to cost reduction. In addition, in Examples 1 to 5, even when thawed after frozen storage, water separation did not occur easily, and separation of natto and sauce did not occur.

納豆の表面処理に用いる粘度調整剤Aの配合量のみを変化させた実施例1~実施例3では、0.5質量部(実施例1)とした場合は、取り扱い性、食べやすさともに良好であり、0.8質量部以上(実施例2、実施例3)とした場合は、それぞれ特に優れる結果であった。実施例2、実施例3は、特に糸引き性が低く、取り扱いやすさに優れた。また、たれの製造に用いる粘度調整剤Aの配合量が0.8質量部(実施例4)の場合、1質量部(実施例2)の場合よりも半流動性のたれが柔らかく、混合工程において、納豆処理物と混合しやすく生産性も良好であった。さらに、納豆の表面処理およびたれの製造に用いる粘度調整剤Aの配合量をそれぞれ0.8質量部とし、たれの製造に調味料1000g、水1000gを用いた場合(実施例5)、実施例4と同等の取り扱い性、食べやすさを維持しつつ、塩分を低減することができた。塩分の低減された納豆製品は、塩分制限を受けている人や薄味好きの人を含め、より多くの人が摂取しやすいため特に好ましい。 In Examples 1 to 3, in which only the amount of viscosity modifier A used for surface treatment of natto was changed, when it was 0.5 parts by mass (Example 1), both ease of handling and ease of eating were achieved. When the amount was 0.8 parts by mass or more (Example 2, Example 3), particularly excellent results were obtained. Examples 2 and 3 had particularly low stringiness and excellent ease of handling. In addition, when the amount of viscosity modifier A used in the production of the sauce was 0.8 parts by mass (Example 4), the semi-fluid sauce was softer than when it was 1 part by mass (Example 2), and the mixing process It was easy to mix with the natto processed product and the productivity was good. Further, when the amount of viscosity modifier A used for natto surface treatment and sauce production was 0.8 parts by mass, and 1000 g of seasoning and 1000 g of water were used for sauce production (Example 5), Example We were able to reduce the salt content while maintaining the same ease of handling and ease of eating as 4. Natto products with reduced salt content are particularly preferred because they can be easily consumed by more people, including people on salt restrictions and people who like bland flavors.

納豆の表面処理と、たれの半流動化に用いる粘度調整剤Bの配合量をそれぞれ変化させた実施例6~実施例8では、実施例6および実施例7は、取り扱い性、食べやすさ共に良好で、実施例8は粘りが抑制されるとともにまとまりもよく、食べやすさに特に優れる結果であった。 In Examples 6 to 8, in which the surface treatment of natto and the amount of viscosity modifier B used to make the sauce semi-fluid were changed, Examples 6 and 7 were easy to handle and eat. In Example 8, the stickiness was suppressed, the consistency was good, and the result was particularly excellent in ease of eating.

以上、本発明の納豆製品およびその製造方法について説明したが、本発明の構成はこれに限定されるものではない。 Although the natto product of the present invention and its manufacturing method have been described above, the configuration of the present invention is not limited thereto.

本発明の納豆製品は、取り扱い性と食べやすさに優れるので、子供から大人まで幅広く受け入れられやすく、特に摂食嚥下機能が低下した人や幼児などに好適である。 Since the natto product of the present invention is easy to handle and eat, it is easily accepted by a wide range of people from children to adults, and is particularly suitable for people with impaired eating and swallowing functions and infants.

1 混合装置
2、3 撹拌装置
4 納豆製品
1 Mixing device 2, 3 Stirring device 4 Natto products

Claims (8)

納豆と、半流動性のたれとを含む納豆製品であって、
前記納豆は、納豆用粘度調整剤により表面処理された納豆処理物であり、
前記納豆用粘度調整剤は、1種または2種以上の多糖類を含むことを特徴とする納豆製品。
A natto product comprising natto and a semi-liquid sauce,
The natto is a processed natto product whose surface has been treated with a viscosity modifier for natto,
A natto product characterized in that the viscosity modifier for natto contains one or more polysaccharides.
前記たれは、調味料と、水と、たれ用粘度調整剤とを含み、
前記たれ用粘度調整剤は、1種または2種以上の多糖類を含むことを特徴とする請求項1記載の納豆製品。
The sauce includes a seasoning, water, and a sauce viscosity modifier,
2. The natto product according to claim 1, wherein the viscosity modifier for the sauce contains one or more polysaccharides.
前記納豆用粘度調整剤の組成は、前記たれ用粘度調整剤の組成と同一であることを特徴とする請求項2記載の納豆製品。 3. The natto product according to claim 2, wherein the composition of the viscosity modifier for natto is the same as the composition of the viscosity modifier for sauce. 前記納豆用粘度調整剤および前記たれ用粘度調整剤は、主成分としてカラギナンを含むことを特徴とする請求項2または請求項3記載の納豆製品。 4. The natto product according to claim 2, wherein the viscosity modifier for natto and the viscosity modifier for sauce contain carrageenan as a main component. 前記納豆用粘度調整剤および前記たれ用粘度調整剤は、さらに、デキストリンと、ローカストビーンガムと、キサンタンガムとを含み、前記カラギナンを40質量%以上含むことを特徴とする請求項4記載の納豆製品。 The natto product according to claim 4, wherein the natto viscosity modifier and the sauce viscosity modifier further contain dextrin, locust bean gum, and xanthan gum, and contain the carrageenan in an amount of 40% by mass or more. . 納豆を納豆用粘度調整剤で表面処理して納豆処理物とする納豆処理工程と、
前記納豆処理物と、半流動性のたれとを混合する混合工程と、
を有することを特徴とする納豆製品の製造方法。
a natto processing step of surface-treating natto with a natto viscosity modifier to obtain a natto-treated product;
a mixing step of mixing the natto processed product and a semi-fluid sauce;
A method for producing a natto product characterized by having the following.
前記混合工程の前に、調味料と、水と、たれ用粘度調整剤とを混合し、40℃以上で加熱して前記たれ用粘度調整剤を溶解させて前記たれを製造するたれ製造工程を有することを特徴とする請求項6記載の納豆製品の製造方法。 Before the mixing step, a sauce manufacturing step of mixing seasonings, water, and a sauce viscosity modifier, and heating the mixture at 40° C. or higher to dissolve the sauce viscosity modifier to produce the sauce. 7. The method for producing a natto product according to claim 6, comprising: 前記たれ製造工程は、前記たれ用粘度調整剤を溶解させた後に冷却し、冷却して得られるゲル化物のうちの一部を潰す工程を含むことを特徴とする請求項7記載の納豆製品の製造方法。 The natto product according to claim 7, wherein the sauce manufacturing step includes a step of dissolving the sauce viscosity modifier, cooling it, and crushing a part of the gelled product obtained by cooling. Production method.
JP2022072764A 2022-04-26 2022-04-26 Natto product and production method of the same Pending JP2023162058A (en)

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