JP2023149813A - Molded body with fitting part - Google Patents

Molded body with fitting part Download PDF

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JP2023149813A
JP2023149813A JP2022058578A JP2022058578A JP2023149813A JP 2023149813 A JP2023149813 A JP 2023149813A JP 2022058578 A JP2022058578 A JP 2022058578A JP 2022058578 A JP2022058578 A JP 2022058578A JP 2023149813 A JP2023149813 A JP 2023149813A
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fitting
convex
recess
outer cylinder
mold
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智規 石川
Tomonori Ishikawa
隆行 加藤
Takayuki Kato
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Yoshino Kogyosho Co Ltd
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Yoshino Kogyosho Co Ltd
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Abstract

To create a molded body with a fitting part that reduces variation in a projection part formed protrusively at an outer peripheral surface of an outer cylindrical body and enables precise control of a fitting strength between the projection part and a recessed part that fit into it.SOLUTION: A molded body having a fitting part in which a recessed part 9a formed on an inner peripheral surface of a side wall 9B fits into a projection part 6a formed on an outer peripheral surface of an outer cylinder part 6 is configured such that a recessed part 6b that is depressed toward an outside in a radial direction is formed on the inner peripheral surface of the outer cylinder part 6 that faces the projection part 6a on an inside in the radial direction.SELECTED DRAWING: Figure 1

Description

本発明は、嵌合部を有する成形体に関する。 The present invention relates to a molded article having a fitting portion.

例えば、容器体2の口頸部9の外周に螺合させた装着キャップ10の外周面に、径方向外側に突出する凸部を周方向に一定の間隔を有して複数(例えば3つ)設け、オーバーキャップの内面に設けた環状凹部を複数の凸部に嵌合させることにより、オーバーキャップを容器体2の頭部に装着できるようにした先行技術が知られている(特許文献1の図1参照)。 For example, on the outer peripheral surface of the mounting cap 10 screwed onto the outer periphery of the mouth and neck part 9 of the container body 2, a plurality of (for example, three) protrusions projecting outward in the radial direction are provided at regular intervals in the circumferential direction. There is a known prior art in which the overcap can be attached to the head of the container body 2 by fitting an annular recess provided on the inner surface of the overcap into a plurality of convex parts (see Patent Document 1). (see Figure 1).

実開平6-69162公報Publication No. 6-69162

しかし、上記凸部を有する装着キャップ10のような成形体は、通常射出成形により形成されるが、例えば成形後の収縮によってヒケが生じた場合、凸部の成形精度にばらつきが発生するため、凸部とオーバーキャップ側の環状凹部との間の嵌合強度を精度良く管理することが難しいという問題があった。 However, molded objects such as the mounting cap 10 having the above-mentioned convex portions are usually formed by injection molding, but if sink marks occur due to shrinkage after molding, for example, variations in the molding accuracy of the convex portions occur. There has been a problem in that it is difficult to accurately manage the fitting strength between the convex portion and the annular recess on the overcap side.

本発明は、上記した従来技術における問題点を解消すべく、外筒体の外周面に突出形成される凸部のばらつきを低減し、凸部とこれに嵌合する凹部との嵌合強度を精度良く管理できるようにした嵌合部を有する成形体を創出することを課題とする。 In order to solve the above-mentioned problems in the prior art, the present invention reduces variations in the protrusions formed protrudingly on the outer circumferential surface of the outer cylinder, and increases the strength of the fit between the protrusions and the recesses that fit into the protrusions. The object of the present invention is to create a molded body having a fitting part that can be controlled with high precision.

上記課題を解決するための手段のうち、本発明の主たる手段は、
外筒部の外周面に形成された凸部に、側壁の内周面に形成された凹部が嵌合する嵌合部を有する成形体であって、
前記凸部と径方向内側にて対向する前記外筒部の内周面に、径方向外側に向かって陥没する凹部が形成されていることを特徴とする、と云うものである。
本発明の主たる手段では、外筒部の径方向外側の面に凸部を形成し、その裏面(径方向内側の面)に凹部を形成することにより、凸部のばらつきを低減し得る。
Among the means for solving the above problems, the main means of the present invention are:
A molded body having a fitting portion in which a concave portion formed on an inner circumferential surface of a side wall fits into a convex portion formed on an outer circumferential surface of an outer cylinder portion,
It is characterized in that a recess that is depressed toward the outside in the radial direction is formed on the inner circumferential surface of the outer cylindrical portion that faces the convex portion on the inside in the radial direction.
According to the main means of the present invention, variations in the protrusions can be reduced by forming protrusions on the radially outer surface of the outer cylindrical portion and forming recesses on the back surface (radially inner surface) thereof.

また本発明の他の手段は、上記本発明の主たる手段に、凸部の突出量と凹部の凹み量とが同等に形成されている、との手段を加えたものである。
上記手段では、凸部と凹部との間の肉厚を均一化することができ、複数の凸部間のばらつきを低減し得る。
Further, another means of the present invention is the above-mentioned main means of the present invention in addition to the above-mentioned main means of the present invention.
With the above means, the thickness between the convex portion and the concave portion can be made uniform, and variations among the plurality of convex portions can be reduced.

また本発明の他の手段は、上記いずれかの手段に、凸部が、外筒部の外周面に周方向に同等の間隔を有して少なくとも3つ以上形成されている、との手段を加えたものである。
上記手段では、周方向における嵌合強度を均等化し得る。特に、周方向に間欠に形成された凸部を精度良く管理できるため、周方向全体における嵌合強度(本実施例では装着キャップとオーバーキャップとの間の嵌合強度)をより適切な値とすることができる。
Further, another means of the present invention is a means in which at least three convex portions are formed on the outer circumferential surface of the outer cylindrical portion at equal intervals in the circumferential direction. It was added.
With the above means, it is possible to equalize the fitting strength in the circumferential direction. In particular, since the protrusions formed intermittently in the circumferential direction can be managed with high precision, the fitting strength in the entire circumferential direction (in this example, the fitting strength between the attached cap and the overcap) can be set to a more appropriate value. can do.

また本発明の他の手段は、上記いずれかの手段に、凸部が形成された外筒部の径方向内側に、容器本体に係合可能な内筒部が一体に形成されており、前記外筒部と前記内筒部との間に隙間が設けられている、との手段を加えたものである。
上記手段では、射出成形時における離型を容易とすることができる。
Further, another means of the present invention is that an inner cylindrical part that can be engaged with the container body is integrally formed in any of the above means on the radially inner side of the outer cylindrical part in which the convex part is formed; A gap is provided between the outer cylindrical part and the inner cylindrical part.
With the above means, mold release during injection molding can be facilitated.

本発明では、径方向外側の面に凸部を形成し、その裏面(径方向内側の面)に凹部を形成することにより、凸部のばらつきを低減し、凸部と凹部の間の嵌合強度を精度良く管理することができる。 In the present invention, by forming a protrusion on the radially outer surface and forming a recess on the back surface (radially inner surface), variations in the protrusion are reduced and the fitting between the protrusion and the recess is improved. Strength can be controlled with high precision.

本発明の嵌合部を有する成形体の一実施例としての吐出容器を示す側面図である。FIG. 2 is a side view showing a discharge container as an example of a molded article having a fitting portion of the present invention. 吐出容器を構成する装着キャップを示し、(a)は装着キャップの半断面図、(b)は装着キャップの底面図である。The mounting cap that constitutes the discharge container is shown, (a) is a half sectional view of the mounting cap, and (b) is a bottom view of the mounting cap. 装着キャップとそれを射出成形する金型とを示す部分断面図である。FIG. 3 is a partial cross-sectional view showing a mounting cap and a mold for injection molding the mounting cap.

以下、本発明の実施の形態について図面を参照しつつ説明する。
図1に示すように、本発明の嵌合部を有する成形体としての吐出容器1は、主として吐出される内容液(図示せず)が収容される容器本体2と、容器本体2の上端に取り付けされる装着キャップ7と、装着キャップ7の上部に設けられる押下ヘッド8と、容器本体2の頭部に被嵌されて装着キャップ7及び押下ヘッド8を内部に収納するオーバーキャップ9とを有して構成されている。
尚、以下の説明において、上下方向とは容器軸Oに沿う方向を、周方向とは容器軸Oの周りに周回する方向を、径方向とは容器軸Oに対して直交する方向を夫々意味する。
Embodiments of the present invention will be described below with reference to the drawings.
As shown in FIG. 1, a dispensing container 1 as a molded body having a fitting portion according to the present invention includes a container body 2 in which a liquid (not shown) to be discharged is mainly stored, and an upper end of the container body 2. It has a mounting cap 7 to be attached, a push-down head 8 provided on the top of the mounting cap 7, and an overcap 9 that is fitted over the head of the container body 2 and stores the mounting cap 7 and the push-down head 8 inside. It is configured as follows.
In the following explanation, the vertical direction means the direction along the container axis O, the circumferential direction means the direction going around the container axis O, and the radial direction means the direction perpendicular to the container axis O. do.

容器本体2は有底筒状の容器体の上部に縮径状の肩部3を介して口筒部(図示せず)が起立設された容器である、尚、口筒部の外周面には装着キャップ7に対して螺着により係合する雄ネジ(図示せず)が形成されている。 The container body 2 is a container having a bottomed cylindrical container body with a spout (not shown) erected at the top of the container through a diameter-reduced shoulder 3. is formed with a male screw (not shown) that screws into the mounting cap 7.

図2に示すように、装着キャップ7は、径方向内側に設けられた内筒部5と径方向外側に設けられた外筒部6とを有して同心軸状に形成された成形品である。外筒部6は、下端に径方向外側に突出するフランジ7Aが周設され、上端は上部に向かうほど径方向内側に湾曲する形状を有して形成されており、直円筒状に形成された内筒部5と一体に連結されている。内筒部5と外筒部6との間には隙間7aが形成されている。内筒部5の内周面側の中間高さ位置には、中央に上下方向に貫通する貫通穴5aを備えたフランジ状の中間壁5Aが形成されている。また内筒部5の内周面で且つ中間壁5Aよりも下方の位置には、容器本体2側の雄ネジに螺着により係合する雌ネジ5bが形成されている。尚、装着キャップ7の表面には、例えば蒸着や塗装などの加飾を行うこともできる。 As shown in FIG. 2, the mounting cap 7 is a molded product that is formed into a concentric shaft shape and has an inner cylinder part 5 provided on the radially inner side and an outer cylinder part 6 provided on the radially outer side. be. The outer cylinder part 6 has a flange 7A projecting outward in the radial direction at the lower end, and the upper end is formed in a shape that curves inward in the radial direction toward the top, and is formed into a right cylindrical shape. It is integrally connected to the inner cylinder part 5. A gap 7a is formed between the inner cylinder part 5 and the outer cylinder part 6. A flange-shaped intermediate wall 5A is formed at an intermediate height position on the inner circumferential surface side of the inner cylinder portion 5. The flange-shaped intermediate wall 5A is provided with a through hole 5a vertically penetrating in the center. Further, a female thread 5b is formed on the inner circumferential surface of the inner cylindrical portion 5 at a position below the intermediate wall 5A, and is threadedly engaged with the male thread on the container body 2 side. Note that the surface of the mounting cap 7 can also be decorated, for example, by vapor deposition or painting.

外筒部6の外周面には、径方向外側に突出する凸部6aが周方向に同等の間隔を有して複数個(本実施例では120度の間隔で3つ)に形成されている。またこれら凸部6aに対応する外筒部6の内周面(凸部6aが形成された外筒部6の裏面)には、径方向外側に向かって陥没する凹部6bが夫々形成されている。 On the outer circumferential surface of the outer cylinder part 6, a plurality of protrusions 6a (in this embodiment, three at intervals of 120 degrees) that protrude outward in the radial direction are formed at equal intervals in the circumferential direction. . Further, on the inner circumferential surface of the outer cylindrical portion 6 corresponding to these convex portions 6a (the back surface of the outer cylindrical portion 6 on which the convex portions 6a are formed), concave portions 6b that are depressed toward the outside in the radial direction are formed, respectively. .

押下ヘッド8は、上部側の正面に吐出孔8aを有すると共に、下端に貫通穴5aに挿通されるステム(図示せず)と、その下端に垂下されたシリンダ(図示せず)を有し、装着キャップ7と共にポンプ機構を構成している。押下ヘッド8を操作して上下動させると、ポンプ機構が作動し、容器本体2内の内容液を吸い上げて吐出孔8aから吐出することが可能となっている。 The push-down head 8 has a discharge hole 8a on the front side of the upper side, a stem (not shown) inserted into the through hole 5a at the lower end, and a cylinder (not shown) suspended from the lower end, Together with the mounting cap 7, it constitutes a pump mechanism. When the push-down head 8 is operated to move up and down, the pump mechanism is activated, and the liquid inside the container body 2 can be sucked up and discharged from the discharge hole 8a.

オーバーキャップ9は、頂壁9Aの外縁部に長筒状の側壁9Bが垂下設されると共に、側壁9Bの下端が開放形成されて成る有頂筒状の部材(成形品)である。側壁9B下端の内周面には環状の凹部9aが周設されており、オーバーキャップ9を容器本体2の上端側の頭部に被嵌すると、環状の凹部9aが装着キャップ7側の凸部6aに嵌合することが可能となっている。装着キャップ7の外筒部6に形成された凸部6aとオーバーキャップ9に形成された凹部9aとは嵌合部を形成している。 The overcap 9 is a capped cylindrical member (molded product) in which a long cylindrical side wall 9B is suspended from the outer edge of the top wall 9A, and the lower end of the side wall 9B is open. An annular recess 9a is provided on the inner circumferential surface of the lower end of the side wall 9B, and when the overcap 9 is fitted onto the head of the upper end of the container body 2, the annular recess 9a becomes a convex part on the mounting cap 7 side. 6a. The convex portion 6a formed in the outer cylindrical portion 6 of the mounting cap 7 and the concave portion 9a formed in the overcap 9 form a fitting portion.

特に、本発明では装着キャップ7側の外筒部6の外周面に形成されている凸部6aの突出量eと外筒部6の内周面に形成されている凹部6bの凹み量dとを同等に形成している。このような構成とすることにより、外筒部6の外周面に形成されている複数の凸部6a間における突出量eのばらつきを低減することができ、結果として凸部6aと環状の凹部9aとの間の嵌合強度を精度良く管理することが可能となっている。 In particular, in the present invention, the protrusion amount e of the convex portion 6a formed on the outer peripheral surface of the outer cylinder portion 6 on the mounting cap 7 side and the recess amount d of the recess portion 6b formed on the inner peripheral surface of the outer cylinder portion 6 are formed equally. With such a configuration, it is possible to reduce variations in the amount of protrusion e between the plurality of convex portions 6a formed on the outer peripheral surface of the outer cylinder portion 6, and as a result, the convex portion 6a and the annular concave portion 9a This makes it possible to precisely control the strength of the fit between the two.

その理由は次の通りである。すなわち、図3に示すように装着キャップ7は溶融樹脂を上部側に設けたゲート(図示せず)から金型10内に射出することにより形成されるが、外筒部6において、凸部6aを形成するための金型凹部11aが外周面に形成されたキャビティ金型11と、凹部6bを形成するための金型凸部12aが内周面に形成されたコア金型12とを用いて形成される。この際、金型凹部11aと金型凸部12aとを径方向に対向配置すると共に金型凹部11aの凹み量と金型凸部12aの突出量とを同等に形成しておく。すると、溶融樹脂はコア金型12とキャビティ金型11との間を上方から下方に向かって流れるが、金型凸部12aを形成しておくことにより、樹脂の流れは、金型凹部11aの方向に押し付けられるようになり、径方向外側に圧力が加わり、確実に凸部6aを形成することが可能になる。
更に、金型凸部12aの突出量と金型凹部11aの凹み量とを同等とすることで、厚肉部分の形成を抑え、ヒケなどの発生をより確実に抑制可能になる。
The reason is as follows. That is, as shown in FIG. 3, the mounting cap 7 is formed by injecting molten resin into the mold 10 from a gate (not shown) provided on the upper side. A cavity mold 11 having a mold recess 11a formed on the outer peripheral surface for forming the recess 6b, and a core mold 12 having a mold protrusion 12a formed on the inner peripheral surface for forming the recess 6b are used. It is formed. At this time, the mold recess 11a and the mold protrusion 12a are arranged to face each other in the radial direction, and the recess amount of the mold recess 11a and the protrusion amount of the mold protrusion 12a are made equal. Then, the molten resin flows from the top to the bottom between the core mold 12 and the cavity mold 11, but by forming the mold convex part 12a, the flow of the resin is controlled by the mold concave part 11a. As a result, pressure is applied to the outside in the radial direction, making it possible to reliably form the convex portion 6a.
Furthermore, by making the amount of protrusion of the mold protrusion 12a and the amount of depression of the mold recess 11a equal, it is possible to suppress the formation of thick portions and more reliably suppress the occurrence of sink marks.

また離型時にはキャビティ金型11に対してコア金型12を相対的に下方に移動させて離脱させる必要があるが、内筒部5と外筒部6との間に隙間7aを配置したことにより、凹部6b内からの金型凸部12aの抜けが容易となることから成形性を向上させることができる。 Furthermore, when releasing the mold, it is necessary to move the core mold 12 downward relative to the cavity mold 11 to separate it, but a gap 7a is provided between the inner cylinder part 5 and the outer cylinder part 6. This facilitates the removal of the mold protrusion 12a from the recess 6b, thereby improving moldability.

以上、実施例に沿って本発明の構成とその作用効果について説明したが、本発明の実施の形態は上記実施例に限定されるものではない。
例えば、上記実施例では凸部6aを外筒部6の外周面に3つ形成した場合を示して説明したが、凸部6aの個数は特に限定されるものではなく、例えば凸部6aを周方向に連続して延びる1つの環状凸部としても良い。
Although the structure of the present invention and its effects have been described above with reference to Examples, the embodiments of the present invention are not limited to the above-mentioned Examples.
For example, in the above embodiment, three protrusions 6a are formed on the outer peripheral surface of the outer cylindrical part 6. However, the number of protrusions 6a is not particularly limited. It may be one annular convex portion that extends continuously in the direction.

また上記実施例では、複数の凸部6aを配置する周方向の間隔についても120度の場合を示して説明したが、それ以外の間隔でも良い。 Further, in the above embodiment, the circumferential spacing between the plurality of convex portions 6a is 120 degrees, but other spacings may be used.

また上記実施例では、容器本体2と装着キャップ7とがネジによって係合する場合を示して説明したが、その他アンダーカット状の係合部同士が係合する構成であっても良い。 Further, in the above embodiment, the case where the container main body 2 and the mounting cap 7 are engaged with each other by screws is shown and explained, but other configurations in which undercut-shaped engagement portions are engaged with each other may be used.

また上記実施例では、嵌合部を有する成形体の一実施例として吐出容器1を示して説明したが、その他の成形体であっても良い。 Further, in the above embodiment, the discharge container 1 was shown and explained as an example of a molded body having a fitting portion, but other molded bodies may be used.

本発明は、凸部と凹部とが嵌合する嵌合部を有する成形体の分野における用途展開をさらに広い領域で図ることができる。 The present invention can be applied to a wider range of applications in the field of molded bodies having a fitting portion where a convex portion and a concave portion fit together.

1 :吐出容器
2 :容器本体
3 :肩部
5 :内筒部
5A :中間壁
5a :貫通穴
5b :雌ネジ
6 :外筒部
6a :凸部(嵌合部)
6b :凹部
7 :装着キャップ(成形体)
7A :フランジ
7a :隙間
8 :押下ヘッド
8a :吐出孔
9 :オーバーキャップ(成形体)
9A :頂壁
9B :側壁
9a :環状の凹部(嵌合部)
10 :金型
11 :キャビティ金型
11a:金型凹部
12 :コア金型
12a:金型凸部
O :容器軸
d :凹み量
e :突出量
1 : Discharge container 2 : Container body 3 : Shoulder part 5 : Inner cylinder part 5A : Intermediate wall 5a : Through hole 5b : Female thread 6 : Outer cylinder part 6a : Convex part (fitting part)
6b: Recess 7: Mounting cap (molded body)
7A: Flange 7a: Gap 8: Push-down head 8a: Discharge hole 9: Overcap (molded body)
9A: Top wall 9B: Side wall 9a: Annular recess (fitting part)
10: Mold 11: Cavity mold 11a: Mold recess 12: Core mold 12a: Mold protrusion O: Container axis d: Recess amount e: Projection amount

Claims (4)

外筒部(6)の外周面に形成された凸部(6a)に、側壁(9B)の内周面に形成された凹部(9a)が嵌合する嵌合部を備えた成形体であって、
前記凸部(6a)と径方向内側にて対向する前記外筒部(6)の内周面に、径方向外側に向かって陥没する凹部(6b)が形成されていることを特徴とする嵌合部を有する成形体。
The molded body has a fitting portion in which a concave portion (9a) formed on the inner circumferential surface of the side wall (9B) fits into a convex portion (6a) formed on the outer circumferential surface of the outer cylinder portion (6). hand,
A fitting characterized in that a recess (6b) that is depressed toward the outside in the radial direction is formed on the inner circumferential surface of the outer cylinder part (6) that faces the convex part (6a) on the inside in the radial direction. A molded body with a joint.
凸部(6a)の突出量(e)と凹部(6b)の凹み量(d)とが同等に形成されている請求項1記載の嵌合部を有する成形体。 The molded article having a fitting portion according to claim 1, wherein the protrusion amount (e) of the convex portion (6a) and the concave amount (d) of the recess portion (6b) are formed to be equal. 凸部(6a)が、外筒部(6)の外周面に周方向に同等の間隔を有して少なくとも3つ以上形成されている請求項1又は2に記載の嵌合部を有する成形体。 The molded article having a fitting portion according to claim 1 or 2, wherein at least three or more convex portions (6a) are formed on the outer circumferential surface of the outer cylinder portion (6) at equal intervals in the circumferential direction. . 凸部(6a)が形成された外筒部(6)の径方向内側に、容器本体(2)に係合可能な内筒部(5)が一体に形成されており、前記外筒部(6)と前記内筒部(5)との間に隙間(7a)が設けられている請求項1乃至3のいずれか一項に記載の嵌合部を有する成形体。 An inner cylinder part (5) that can be engaged with the container body (2) is integrally formed on the radially inner side of the outer cylinder part (6) in which the convex part (6a) is formed. The molded article having a fitting part according to any one of claims 1 to 3, wherein a gap (7a) is provided between the inner cylinder part (5) and the inner cylinder part (5).
JP2022058578A 2022-03-31 2022-03-31 Molded body with fitting part Pending JP2023149813A (en)

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