JP2023146658A - Method for repairing concrete structure - Google Patents

Abstract

To provide a method for repairing a concrete structure capable of improving the adhesion of a repair material to the surface of the concrete structure.SOLUTION: In the method for repairing a concrete structure 100, a composition containing an aqueous silicate solution is coated on the surface of the concrete to be repaired in step S20 (coating step), a repair material 10 in which a laminate 4 is coated or impregnated with a composition containing an aqueous silicate solution and a pozzolan active substance is pasted on the surface of the concrete after step S10 in step S30 (pasting step), and the repair material 10 is hardened after the step S30 in step S40 (hardening step). The molar ratio of the silicate aqueous solution in the step S30 is greater than or equal to the molar ratio of the silicate aqueous solution in the step S20.SELECTED DRAWING: Figure 3

Description

The present disclosure relates to a method of repairing a concrete structure.

Concrete structures have the advantages of high strength, excellent workability, and low cost, so many concrete structures were built in Japan mainly during the period of high economic growth. Concrete structures have excellent durability, but over many years of use, carbon dioxide from the atmosphere permeates with moisture, causing carbonation, and chloride ions contained in sea breezes and antifreeze droplets permeate. This can lead to corrosion, expansion, and cracking.

Methods for repairing such concrete structures are disclosed, for example, in Patent Documents 1 to 3.

FIG. 4 is a cross-sectional view showing the concrete structure repair method disclosed in Patent Documents 1 to 3. FIG. 4 shows a state in which a repair material 1010 in which a laminate of two or more sheet-like members is impregnated with a curable liquid component is adhered to the concrete structure 100. Furthermore, Patent Document 3 discloses a method of repairing a concrete structure by applying an aqueous modifier solution to a repair material in which a laminate is impregnated with a curable liquid component and in close contact with the concrete structure.

Patent No. 6641106 Japanese Patent Application Publication No. 2017-186825 JP2019-206896A

In the conventional methods for repairing concrete structures as described above, there is room for improvement in the adhesion of the sheet to the concrete structure.

The present disclosure has been made to solve such problems, and an object of the present disclosure is to provide a method for repairing a concrete structure that can improve the adhesion of a repair material to the surface of a concrete structure.

In order to achieve the above object, the first disclosed method for repairing a concrete structure includes a coating process, a pasting process, and a curing process. In the application step, a composition containing a first silicate aqueous solution is applied to the surface of the concrete to be repaired. In the pasting process, a repair material in which the laminate is coated or impregnated with a composition containing a second aqueous silicate solution and a pozzolan active substance is pasted on the surface of the concrete after the painting process. In the curing process, the repair material is cured after the pasting process. The molar ratio of the first aqueous silicate solution and the molar ratio of the second aqueous silicate solution are the molar ratio of SiO ₂ to M ₂ O (SiO ₂ /M ₂ O), where M is lithium, sodium, and potassium. At least one selected alkali metal. The molar ratio of the second aqueous silicate solution is greater than or equal to the molar ratio of the first aqueous silicate solution.

Calcium is often eluted from deteriorated concrete, so simply pasting the repair material on the concrete surface may weaken the adhesion of the repair material composition to the concrete surface.

In the method for repairing a concrete structure of the present disclosure, a composition containing a first silicate aqueous solution is applied as a primer before applying a repair material to the surface of concrete.

As a result, the composition containing the first silicate aqueous solution reacts with the deteriorated concrete and gradually hardens, thereby improving the adhesion of the pasted repair material and improving the structure of the deteriorated concrete. The repair material can also be made difficult to peel off from objects.

Further, as the second silicate aqueous solution used in the repair material, a silicate aqueous solution having a molar ratio higher than that of the first silicate aqueous solution used in the coating process is used.

The molar ratio represents the ratio (SiO ₂ /M ₂ O) of SiO ₂ derived from the silicate aqueous solution and M ₂ O (M is an alkali metal, etc.), and is a number related to the reactivity with the pozzolan active substance. The smaller the number, the higher the reactivity.

As the second silicate aqueous solution used in the repair material, use a silicate aqueous solution having a molar ratio greater than or equal to the molar ratio of the first silicate aqueous solution used in the coating process, in other words, the first silicate aqueous solution used in the coating process. By using a silicate aqueous solution with a molar ratio smaller than that of the second silicate aqueous solution used in the repair material, the first silicate aqueous solution is mixed into the second silicate aqueous solution in the pasting process. This can prevent the reactivity of the second silicate aqueous solution from being lowered, and can prevent the curing of the repair material from being hindered.

Furthermore, since the primer (composition containing the first silicate aqueous solution) forming the base to which the repair material is pasted is inorganic, it is nonflammable and does not interfere with the nonflammability of the repair material. Furthermore, since the composition containing the first silicate aqueous solution is inorganic, it does not form a film or the like and does not impede the moisture permeability of the repair material.

The method for repairing a concrete structure according to the second disclosure is the method for repairing a concrete structure according to the first disclosure, in which the molar ratio of the first silicate aqueous solution is 0.5 or more and 1.8 or less, The molar ratio of the second silicate aqueous solution is 0.8 or more and 2.2 or less.

This allows the silicate aqueous solution to be used as a primer and a curing agent.

The third disclosed concrete structure repair method is the first or second disclosed concrete structure repair method, in which the laminate includes a first layer and a second layer. The first layer is a sheet formed by combining multifilaments into a multiaxial mesh. The second layer is in the form of a sheet formed from polypropylene spunbond nonwoven fabric. The first layer and second layer are arranged in this order from the surface side of the concrete.

Thereby, repair can be performed by coating and impregnating the laminate with a composition containing an aqueous silicate solution and a pozzolan active substance and pasting it on a concrete structure.

The fourth disclosed method for repairing a concrete structure is the third disclosed method for repairing a concrete structure, in which the laminate further includes a third layer. The third layer is in the form of a sheet made of glass nonwoven fabric placed on the surface side of the first layer of concrete.

This makes it possible to achieve both strength of the repair material and adhesion to concrete.

A fifth disclosed method for repairing a concrete structure is the method for repairing a concrete structure disclosed in any one of the first to fourth disclosures, further comprising a cleaning step. In the smearing process, the surface of the concrete is smeared before the first application process.

Thereby, the adhesion of the repair material can be further improved.

According to the present disclosure, it is possible to provide a method for repairing a concrete structure that can improve the adhesion of a repair material to the surface of the concrete structure.

FIG. 1 is a diagram showing a state in which a concrete structure is repaired using a repair material (three-layer structure) in an embodiment of the present disclosure. FIG. 1 is a diagram showing a state in which a concrete structure is repaired using a repair material (two-layer structure) in an embodiment of the present disclosure. 1 is a flow diagram showing a method for repairing a concrete structure according to an embodiment of the present disclosure. The figure which shows the state which repaired the concrete structure using the conventional repair method of a concrete structure.

Below, a method for repairing a concrete structure according to the present disclosure will be explained.
(Repair material 10, 10')
As shown in FIG. 1, repair material 10 of the present disclosure is used to repair a concrete structure 100. The repair material 10 includes a liquid curable composition and a laminate 4 in which at least two layers of sheet-like members are laminated. Although the laminate 4 and the curable composition may exist separately, the laminate 4 is impregnated with the curable composition during repair as described below.

As shown in FIG. 1, an impregnating material layer 5 is formed on the surface 100s of the concrete structure 100 to which the repair material 10 is pasted. The impregnating material layer 5 is formed by impregnating the concrete structure 100 with a primer to be described later. By providing the impregnating material layer 5, the adhesion strength of the repair material 10 can be improved.

As shown in FIG. 1, by pasting the repair material 10 on a portion of the surface 100s of the concrete structure 100 on which the impregnating material layer 5 is formed, the curable composition of the repair material 10 is applied to the surface of the concrete structure 100. It is applied and impregnated. Then, the concrete structure 100 can be repaired with the repair material 10 by the curable composition curing or bonding with the concrete structure.

(Laminated body 4, 4')
The laminate 4 of the repair material 10 is constructed by laminating two or more layers of sheet-like members.

For example, the laminate 4 of the repair material 10 shown in FIG. 1 and a second layer 2 disposed on the first layer 1. The third layer 3, the first layer 1, and the second layer 2 are stacked in this order from the concrete structure 100 side.

Moreover, the structure is not limited to the repair material 10 shown in FIG. 1, but may be a structure like the repair material 10' shown in FIG. 2. The laminate 4' of the repair material 10' comprises a first layer 1 placed on the impregnating material layer 5 of the concrete structure 100 and a second layer 2 placed on the first layer 1. The first layer 1 and the second layer 2 are arranged in this order from the concrete structure 100 side.

(First layer 1)
The first layer 1 is preferably a sheet-like member in which multifilaments are combined into a multiaxial mesh. The multifilament is preferably constructed using long fibers, and preferably has a tensile strength of 150N or more. The value X expressed by formula (1) of a sheet-like member in which multifilaments are combined in a multiaxial mesh shape is preferably 2.0 or more, preferably 2.5 or more, 2.8 or more, or 3.0 or more. It is more preferable that there be.

X=A×B...(1)
Here, A represents the tensile strength in one direction of the sheet-like member, kN/50 mm, and B represents the number of axes of the sheet-like member. A can take any value by changing the number of multifilaments per 50 mm. Examples of B include those having a range of 2 or more and 4 or less. Among these, A is preferably 0.75 kN or more, and B is preferably 2 or more and 3 or less.

With this configuration, the first layer 1 can fulfill the function of a load-bearing layer that catches concrete pieces falling from a concrete structure.

Examples of the material for the first layer 1 include polyester, polyolefin, vinylon, aramid, carbon fiber, and glass fiber. Among these, vinylon mesh sheets or glass mesh sheets are preferred. It is preferable to use glass yarn or roving as the long glass fiber. Glass yarn is made by twisting glass fibers into a twisted yarn, and roving is made by bundling glass fibers. Examples of weaving methods for the multiaxial mesh include plain weave, twill weave, twine weave, and braided fabric. Further, the direction of weaving of the multiaxial mesh may be two axes perpendicular to each other, or a multiaxial fabric with more than two axes intersecting each other.

The thickness of the first layer 1 is preferably 0.1 mm or more and 1.5 mm or less, more preferably 0.3 mm or more and 1 mm or less.

The first layer 1 preferably has a basis weight of 50 g/mm ² or more, more preferably 60 g/mm ² or more, and still more preferably 75 g/mm ² or more.

By setting the area weight within such a range, it is possible to improve the tensile strength and ensure sufficient yield strength of the repair material 10, 10' without causing breakage when concrete pieces come off.

The first layer 1 is preferably a biaxial fabric with a mesh size of 5 mm or more and 25 mm or less. By setting the opening in this range, the adhesive force between the second layer 2 and the concrete structure 100 or between the second layer 2 and the third layer 3, which will be described later, is improved, and the repair material 10, 10' sufficient strength can be ensured. In addition, by setting the number of long fibers per unit area of the first layer 1 to an appropriate number, the resistance force when the first layer 1 breaks through the second layer 2 is increased, and the repair material 10, 10' is Strength can be ensured.

The first layer 1 is preferably a biaxial fabric with a mesh size of 5 mm or more and 25 mm or less and a basis weight of 50 g/mm ² or more. Moreover, a multi-axial fabric having an opening ratio equivalent to that of a bi-axial fabric may be used. In particular, the first layer 1 is preferably a biaxial or triaxial mesh sheet-like member in which multifilaments having a tensile strength of 150 N or more are combined with an opening of 5 mm or more and 25 mm or less.

(Second layer 2)
The second layer 2 is preferably a liquid-permeable sheet-like member. The tear strength of the liquid-permeable sheet-like member is preferably 2.0N or more. By setting the tear strength to 2.0 N or more, the second layer 2 can serve as a reinforcing layer that increases resistance when the first layer 1 tears through the second layer 2.

Examples of the shape of the second layer 2 include woven fabric, nonwoven fabric, and the like. Examples of the material for the second layer 2 include polyester, polyolefin, vinylon, aramid, carbon fiber, and glass fiber. Among these, it is preferably composed of a polypropylene nonwoven fabric or a glass nonwoven fabric, and particularly preferably a long fiber nonwoven fabric. Since the glass nonwoven fabric has excellent compatibility with the curable composition, the curable composition easily penetrates the glass nonwoven fabric, and when the curable composition is cured, the repair materials 10 and 10' are firmly fixed to the concrete structure 100. can be done. Suitable glass nonwoven fabrics include chopped strand mats, glass paper, felt, and the like.

When using a polypropylene nonwoven fabric, the fibers can also be subjected to hydrophilic treatment in order to improve compatibility with the curable composition. For the hydrophilic treatment, any method known in the art may be used.

The thickness of the second layer 2 is preferably 0.1 mm or more and 1.0 mm or less, more preferably 0.15 mm or more and 0.5 mm or less. By setting the thickness within such a range, the function as a reinforcing layer that increases resistance when the first layer 1 breaks through the second layer 2 is fulfilled, and the laminates 4, 4 of the curable composition are It is possible to suppress the amount of impregnation into '', which is economically advantageous.

The second layer 2 preferably has a basis weight of 30 g/mm ² or more, more preferably 50 g/mm ² or more, and even more preferably 60 g/mm ² or more. By setting the area weight within such a range, it is possible to improve the tensile strength and ensure sufficient yield strength of the repair material 10, 10' without causing breakage when concrete pieces come off.

The second layer 2 is preferably a biaxial fabric with a mesh size of 3 mm or more and 30 mm or less. By setting the opening within this range, it is possible to improve the adhesive force with the third layer 3 described later and to ensure sufficient strength of the repair material 10, 10'. In addition, by setting the number of long fibers per unit area of the first layer 1 to an appropriate number, the resistance force when the first layer 1 breaks through the second layer 2 is increased, and the repair material 10, 10' is Strength can be ensured.

The second layer 2 is preferably a multifilament with a tensile strength of 10 N or more, and more preferably a biaxial or triaxial mesh sheet-like member. Further, it is preferable that the sheet-like member has a tear strength of 2.0N or more.

When the repair material 10, 10' has a two-layer structure of a first layer 1 and a second layer 2 or a laminated structure of more than one layer, the first layer 1 is a sheet-like member in which multifilaments are combined in a multiaxial mesh shape. It is preferable that the second layer 2 is a sheet-like member having a tear strength of 2.0N or more. Furthermore, in the repair materials 10 and 10', the first layer 1 is a sheet-like member in which multifilaments with a tensile strength of 150 N or more are combined in a multiaxial mesh shape with an opening of 5 mm or more and 25 mm or less, and the second layer 2 has a tear strength Preferably, it is a sheet-like member with a strength of 2.0N or more.

(Third layer 3)
The third layer 3 is preferably a liquid-permeable sheet-like member with a porosity of 90% or more. Thereby, the impregnability of the curable composition can be ensured, so that the function as an adhesive layer that improves the adhesive strength between the repair material 10 and the concrete structure 100 can be fulfilled.

Examples of the shape of the third layer 3 include nonwoven fabric. Examples of the material include polyester, polyolefin, vinylon, aramid, carbon fiber, glass fiber, etc., and it is preferably composed of polypropylene nonwoven fabric or glass nonwoven fabric. Since the glass nonwoven fabric has excellent compatibility with the curable composition, the curable composition easily penetrates into the glass nonwoven fabric, and when the curable composition is cured, the repair material 10 can be firmly fixed to the concrete structure. . Suitable glass nonwoven fabrics include chopped strand mats, glass paper, felt, and the like.

When using a polypropylene nonwoven fabric, it is preferable to perform a surface treatment on the fiber surface in order to improve compatibility with the curable composition.

The thickness of the third layer 3 is preferably 0.1 mm or more and 1.5 mm or less, more preferably 0.2 mm or more and 0.8 mm or less. When the thickness of the third layer 3 is 0.1 mm or more, the adhesive strength between the repair material 10 and the concrete structure is ensured, and when the thickness is 1.5 mm or less, the laminate 4, 4' of the curable composition is It is economically advantageous because the amount of impregnation in the liquid can be suppressed.

As the laminate 4, for example, the third layer 3 can be made of glass nonwoven fabric, the first layer 1 can be made of triaxial vinylon mesh, and the second layer 2 can be made of polypropylene spunbond nonwoven fabric.

(Lamination integration)
The repair materials 10, 10' formed by laminating at least two layers of sheet-like members may be integrated by impregnating them with a curable composition, but it is preferable to integrate them in advance. By integrating the sheet members, it is possible to prevent each sheet member from shifting during coating and impregnation.

Mechanical fiber entanglement, chemical adhesion, and the like can be used as the integration method, and examples thereof include fulling, needle punching, chemical bonding, thermal bonding, hydroentangling, and the like.

Although FIG. 1 shows a case where the repair material 10 has a three-layer structure, the repair material may have four or more layers. Even in the case of four or more layers, it is preferable that the second layer 2 is placed on the outer side of the first layer 1 when counted from the side in contact with the concrete structure 100. Such a laminated structure allows the repair material 10 to have both strength and adhesion to the concrete structure. Note that the maximum number of layers in the laminate 4 is not particularly limited.

(Curable composition)
The curable composition (an example of a composition) is applied to and/or impregnated into the laminates 4, 4'. The concrete structure 100 and the repair materials 10, 10' can be bonded by applying and/or impregnating the curable composition onto the laminates 4, 4' and then curing the curable composition. . For example, the curable composition may be liquid. By adhering the repair materials 10 and 10', it is possible to prevent concrete pieces from falling off from deteriorated parts of the concrete structure 100.

The curable composition includes an aqueous silicate solution (an example of a second aqueous silicate solution) and a fozolan active material. The silicate aqueous solution is, for example, an aqueous solution of sodium silicate, potassium silicate, lithium silicate, or a mixture thereof. Thus, a composition containing an aqueous silicate solution and a fozolan active substance may be hereinafter referred to as a "geopolymer". The curable composition is usually prepared as a liquid composition.

In this way, by using an inorganic material in the curable composition, the fire resistance performance of the concrete structure 100 can be ensured without impairing it.

In geopolymers, the difference in specific gravity between the liquid component consisting of an aqueous silicate solution and the solid component consisting of a pozzolan active substance is smaller than the difference in specific gravity between water and cement contained in cement slurry, so it is difficult to separate the components in a curable composition. Can be suppressed.

Furthermore, when sodium silicate and potassium silicate are applied and/or impregnated onto the surface 100s of the concrete structure 100, they can generate calcium hydroxide and C-S-H gel in the concrete, so they can be used as repair materials. The adhesive strength between 10, 10' and the concrete structure 100 can be further strengthened.

Such a curable composition preferably has a viscosity at 25° C. of 400 mPa·s or more and 3000 mPa·s or less. By setting it as such a viscosity, the impregnation property to the laminated bodies 4 and 4' can be ensured. Further, dripping of the curable composition when attached to the concrete structure 100 can be prevented.

In particular, when using a geopolymer, the pozzolan active substance preferably has an electrical conductivity difference of 0.4 mS/cm or more, 0.5 mS/cm or more, 0.6, 0 mS/cm or more, or 7 mS/cm or more. A certain value is more preferable, and a value of 0.8 mS/cm or more, 1.0 mS/cm or more, or 1.2 mS/cm or more is even more preferable.

With such a difference in electrical conductivity, sufficient reactivity with the silicate aqueous solution can be ensured, and the adhesive strength between the repair material 10, 10' and the concrete structure 100 can be increased. The electrical conductivity difference here is an index related to the reactivity of the pozzolan active material induced by an alkaline substance, and means the difference in electrical conductivity before and after adding the pozzolan active material to the saturated calcium hydroxide aqueous solution. The electrical conductivity difference is determined as follows. Regarding pozzolan active substances, “Cement Concrete Research, Vol. 19, pp. 63-68, 1989, the electrical conductivity of 200 ml of a saturated Ca(OH)2 aqueous solution is measured at 40±1°C. Subsequently, 5 g of metakaolin was added, stirred, and the electrical conductivity was measured after 2 minutes, and the difference from the electrical conductivity before the addition was defined as the electrical conductivity difference.

A pozzolan active substance is a substance that hardens when water reacts with calcium oxide, calcium hydroxide, aluminum hydroxide, or the like. Pozzolanic active substances include, for example, silica dust, diatomaceous earth, talc, aerosil, white carbon, kaolin, metakaolin, activated clay, acid clay, and the like. Among them, metakaolin is preferred.

The pozzolan active material is usually one in which the silica component content in the pozzolan active material is 40% by weight or more when converted to SiO ₂ or the alumina component content when the alumina component is converted into Al ₂ O ₃ . The content is preferably 30% by weight or more.

The pozzolan active substance is usually in the form of a lump or powder, but the pozzolan active substance may be used as it is in the form of a lump or powder. In addition, in order to activate it, the state may be changed using methods such as thermal spraying, pulverization and classification, and the action of mechanical energy.

As a method for thermal spraying, a thermal spraying technique applied to ceramic coatings is applied. Examples of thermal spraying techniques include plasma spraying, high-energy gas spraying, arc spraying, and the like. Preferably, the material powder is melted at a temperature of 2000° C. or higher and 16000° C. or lower, and sprayed at a speed of 30 m/sec or higher and 800 m/sec or lower, and the specific surface area is 0.1 m ² /g or higher and 100 m ² /g or lower. It is preferable to make it into a powder.

Any known method can be used for pulverization and classification. Examples of the pulverization include a method using a jet mill, a roll mill, a ball mill, and the like. Further, for classification, methods using a sieve, specific gravity, wind force, wet sedimentation, etc. can be mentioned. These means can be used in combination as desired.

Examples of methods for applying mechanical energy include methods using a ball media mill, a media stirring type mill, a roller mill, and the like. The applied mechanical energy is preferably 0.5 kwh/kg or more and 30 kwh/kg or less in order to minimize the load while appropriately activating.

The curable composition, for example sodium, potassium, lithium or a mixture thereof derived from an aqueous silicate solution in the geopolymer, has a total content of M It is preferably 5% by weight or more and 30% by weight or less, more preferably 10% by weight or more and 30% by weight or less, in terms of ₂ O (M is sodium, potassium, and lithium). Further, the content of aluminum derived from the pozzolan active substance is preferably 20% by weight or more and 40% by weight or less, and 25% by weight in terms of Al ₂ O ₃ based on the dry solid content of the cured product. More preferably, the content is 35% by weight or less.

Further, the curable composition preferably has a molar ratio of an aqueous solution of sodium silicate, potassium silicate, lithium silicate, or a mixture thereof expressed by the following formula (2) of 0.8 or more and 2.2 or less, It is more preferably 1.0 or more and 2.2 or less, and even more preferably 1.0 or more and 2.0 or less.

Molar ratio = SiO ₂ /M ₂ O (2)
The molar ratio represents the ratio of SiO ₂ to M ₂ O (M is an alkali metal containing at least one selected from sodium, potassium, and lithium) derived from the silicate aqueous solution (SiO ₂ /M ₂ O), This is a number related to the reactivity with pozzolan active substances. The molar ratio of the silicate aqueous solution used in the curable composition is greater than or equal to the molar ratio of the silicate aqueous solution used as a primer, which will be described later.

(Other components of the curable composition)
In addition to the above components, the curable composition may contain additives known in the art. Examples include fillers, modifiers, dispersants, curing time regulators, pigments, antioxidants, polymer emulsions, and the like. These are not particularly limited, and known ones can be used. The filler may be any of those commonly used as fillers.

Examples include carbon, cellulose, fine mineral powder, and synthesized inorganic crystal powder. Examples of the modifier include various metal salts that can react with the silicate aqueous solution, such as lightly calcined magnesium oxide, zinc white, and the like. Examples of the polymer emulsion include acrylic rubber, styrene-butadiene rubber, and mixtures thereof.

These additives can be used in any content within a range that does not impair the intended effect of the curable composition. In particular, the polymer emulsion is preferably blended such that the solid content of the polymer is 3% by weight or more and 10% by weight or less based on the total weight of dry solids of the curable composition. Thereby, the fluidity of the curable composition can be improved, the adhesive strength of the cured product can be improved, and drying shrinkage of the cured product can be suppressed.

Note that the amount of the curable composition impregnated into the laminates 4, 4' is not particularly limited, and the curable composition is held uniformly throughout the laminates 4, 4', and the curable composition is hardened. It is preferable to make adjustments so that the entire laminate 4, 4' can be firmly integrated. For example, the weight ratio of the laminate to the curable composition is preferably about 1:4 to 1:12, more preferably 1:4 to 1:10.

Furthermore, for example, a geopolymer containing a silicate aqueous solution, latex, methakarion, and blast furnace slag can be used as the curable composition. In this case, when the laminate 4 uses a glass nonwoven fabric as the third layer 3, triaxial vinylon mesh as the first layer 1, and polypropylene spunbond nonwoven fabric as the second layer 2, the curing time is as follows: For example, it can be set at 23° C. and 50% RH for 7 days or more.

(Impregnated material layer 5)
The impregnating material layer 5 is formed by applying and impregnating the concrete structure 100 with the following primer.

The impregnating material layer 5 is impregnated with a composition containing a silicate aqueous solution (an example of a first silicate aqueous solution) as a primer, and then dried as necessary. When drying a composition containing an aqueous silicate solution, it may be dry to the touch, for example. Dry to the touch refers to a dry state in which the solution or composition does not stick to the fingers even when lightly touched with the fingers.

Examples of the silicate aqueous solution used as the primer include an aqueous solution of sodium silicate, potassium silicate, lithium silicate, or a mixture thereof. Sodium silicate and potassium silicate can generate C-S-H gel with calcium in the solution applied to the surface of the concrete structure 100, so they can increase the adhesive strength between the repair materials 10, 10' and the concrete structure 100. It can be made stronger.

The silicate aqueous solution used as a primer preferably has a molar ratio of an aqueous solution of sodium silicate, potassium silicate, lithium silicate, or a mixture thereof of 0.5 or more and 1.8 or less, and preferably 1.6 or less. is even more preferable. The molar ratio of the silicate aqueous solution used as the primer is expressed by the above formula (2) similarly to the silicate aqueous solution used in the curable composition. The molar ratio of the aqueous silicate solution used as the primer is smaller than the molar ratio of the aqueous silicate solution used in the curable composition.

Further, the solid content ratio of the silicate aqueous solution is preferably 20% by weight or more and 50% by weight or less as the total weight of SiO ₂ and M ₂ O derived from Si and M contained in the silicate aqueous solution. When the aqueous salt solution is sodium silicate, it is more preferably 20% by weight or more and 30% by weight or less from the viewpoint of storage stability of the aqueous solution.

By setting such a solid content ratio, gaps occurring in the deteriorated concrete can be efficiently filled, and the strength of the deteriorated concrete can be increased.

For example, a silicate aqueous solution (SiO ₂ /Na ₂ O: molar ratio 1.6, solid content 27% by weight) can be applied in a coating amount of 100 g/m ² or more and 200 g/m ² or less. In this case, it will be dry to the touch in about 180 minutes, although it depends on the outside temperature and humidity.

Note that before applying the composition containing the silicate aqueous solution to the surface 100s of the concrete structure 100, it is preferable that the surface 100s be subjected to a cleaning treatment.

<Repair method for concrete structures>
The concrete structure repair method of the present disclosure can be performed using the above-described concrete structure repair materials 10 and 10'.

FIG. 3 is a flow diagram illustrating the concrete structure repair method of the present disclosure.

As shown in FIG. 3, the concrete structure repair method of the present disclosure includes step S10 (cleaning process), step S20 (coating process), step S30 (pasting process), and step S40 (curing process). , is provided.

(Step S10 (cleaning process))
In step S10, the surface 100s of the concrete structure 100 to be repaired is polished using a grinder equipped with a concrete polishing blade.

(Step S20 (coating process))
In step S10, a composition containing a silicate aqueous solution is applied to the surface 100s of the concrete structure 100 that has been subjected to the stain treatment, and is impregnated into the surface 100s of the concrete structure 100.

As a method for applying and impregnating the concrete structure 100 with a composition containing an aqueous silicate solution, for example, a hand lay-up method in which application and impregnation are performed manually using a roller, or a method in which application and impregnation are performed by spraying may be used. I can do it.

(Step S30 (pasting process))
In step S30, repair materials 10 and 10' are applied to the surface 100s of the concrete structure 100 coated with a composition containing an aqueous silicate solution.

In the pasting step, a curable composition is applied to the laminates 4, 4' to impregnate the laminates 4, 4' with the curable composition. For example, after applying a curable composition to the surface 100s of a concrete structure 100 coated with a composition containing a silicate aqueous solution, the laminates 4, 4' are pasted, and the laminates 4, 4' are The repair material 10, 10' may be applied by applying a curable composition from above.

Note that the laminates 4 and 4' may be impregnated with the curable composition after forming the laminates 4 and 4', or the laminates 4 and 4' may be formed after being impregnated with the curable composition. The curable composition may be impregnated while forming 4, 4'. Further, the curable composition may be impregnated with the curable composition either before or after the laminates 4, 4' are attached to the target concrete structure.

Examples of methods for impregnating the laminates 4 and 4' with the curable composition include (1) a hand lay-up method in which coating and impregnation are performed manually using a roller, (2) a method in which coating and impregnation are carried out by spraying, ( 3) A method in which the thickness of the laminates 4, 4' is defined by a mold, and then the curable composition is applied and impregnated into the laminates 4, 4' by press-fitting, (4) The thickness of the laminates 4, 4' is determined by reduced pressure. (5) immersing the laminates 4, 4' in the curable composition and curing the laminates 4, 4'; Examples include a method in which the thickness of the laminates 4, 4' is defined by a roll after being continuously impregnated with a sexual composition, and (6) a method in which coating and impregnation are continuously performed by roll transfer. These may be used in combination.

In order to improve the workability during impregnation and to prevent dust from adhering to the impregnated sheets and impregnated sheets from adhering to each other, the front and back surfaces of the laminates 4 and 4' may be covered with resin protective films. This protective film is removed when pasting onto a concrete structure.

The obtained repair materials 10, 10' are pasted onto the surface 100s of a concrete structure 100 on which a composition containing an aqueous silicate solution has been applied and dried. At this time, removing air bubbles that have entered between the repair materials 10, 10' and the surface of the concrete structure 100 is particularly important in order to improve the adhesion between the repair materials 10, 10' and the surface 100s of the concrete structure 100. is important. A suitable method for removing air bubbles is to use a roll, a metal spatula, or the like to expel air bubbles to the outside of the repair material 10, 10'.

(Step S40 (curing process))
The curable composition impregnated into the laminates 4, 4' is cured by placing the repair materials 10, 10' in close contact with the concrete structure 100. From the viewpoint of ensuring time for impregnating the surface 100 seconds of the concrete structure 100 with the curable composition, the curing time of the curable composition is preferably 30 minutes or more and 300 minutes or less, more preferably 45 minutes or more. , 240 minutes or less.

Since the curable composition of the present disclosure is an inorganic material, the curing time can be adjusted depending on the amount of water contained. When the curable composition is a geopolymer, the content of sodium, potassium, lithium, or a mixture thereof derived from the silicate aqueous solution, or SiO ₂ and M ₂ O derived from the silicate aqueous solution (M is sodium, potassium, and lithium). It can be adjusted by the ratio (SiO ₂ /M ₂ O), the difference in electrical conductivity of the pozzolan active material, the content of aluminum, etc.

When the curing of the curable composition is completed, the repair materials 10, 10' are fixed to the concrete structure 100, and the repair of the concrete structure 100 can be completed.

The concrete structure repair method of the present disclosure will be described below using Examples.

(Example 1)
The concrete base material was an upper lid type U-shaped gutter cover (class 1, nominal size 150) specified in JIS A 5372.

In step S10, the surface of this concrete was polished using a grinder equipped with a concrete polishing blade.

Next, a silicate aqueous solution prepared by adding 100 g of a No. 3 sodium silicate aqueous solution specified in JIS K 1408, 25 g of a 48% by weight aqueous sodium hydroxide solution, and 53 g of water was stirred for 24 hours to obtain a molar ratio of 1.6 and solid content. A 27% by weight silicate aqueous solution was obtained.

Next, in the above step S20, this silicate aqueous solution was applied to the concrete surface using a roller at a coating amount of 150 g/m ² for impregnation. Thereafter, the concrete was left at room temperature for 180 minutes to dry the concrete surface and perform surface treatment. The base treatment portion corresponds to the impregnating material layer 5.

Subsequently, 56 g of a No. 3 sodium silicate aqueous solution specified in JIS K 1408, 14 g of a 48% by weight aqueous sodium hydroxide solution, 30 g of water, and 10 g of latex (trade name: SR-151, manufactured by Nippon A&L Co., Ltd.) were stirred for 24 hours, and the molar An aqueous silicate solution with a ratio of 1.6 and a solid content of 27% by weight was obtained. To the above aqueous solution, 77 g of metakaolin (manufactured by BASF, product name: SP-33, electrical conductivity difference 0.8 mS/cm) as a pozzolan active substance, and 44 g of ground blast furnace slag powder specified in JIS A 6206 (manufactured by Nippon Steel & Sumikin Cement Co., Ltd.) were added to the above aqueous solution. A curable composition was prepared by mixing (trade name: Esment).

Next, a triaxial mesh sheet made of vinylon multifilament (fabric weight 90 g/m ² , opening 8 mm, ^thickness 0.35 mm, A laminate was produced by laminating a hydrophilized polypropylene spunbond nonwoven fabric (area weight: 30 g/m ² , thickness: 0.2 mm, tear strength: 16 N).

The glass nonwoven fabric corresponds to the "third layer," the triaxial mesh sheet corresponds to the "first layer," and the spunbond nonwoven fabric with a basis weight of 30 g/m ² corresponds to the "first layer."

Next, in step S30, the 300 mm x 300 mm sheet-like laminate produced above was impregnated with 100 g of the curable composition, and the repair material was pasted on the surface of the impregnated material layer 5, which is the base treatment part. .

Next, in step S40, a repair material for the concrete structure was prepared by curing the curable composition impregnated into the laminate attached to the surface 100s of the concrete structure 100.

All of the series of operations were performed in an environment of 23° C. and 50% RH.

(Example 2)
Adjust by adding 100 g of potassium silicate aqueous solution (manufactured by Fuji Film Wako Pure Chemical Industries, Ltd., product name: Potassium silicate solution (approximately 50%), molar ratio: 2.0, solid content: 50 wt%) and 25 g of 48 wt% potassium hydroxide aqueous solution. The resulting silicate aqueous solution was stirred for 24 hours to obtain a silicate aqueous solution with a molar ratio of 1.4 and a solid content of 48% by weight.

Next, in Example 2, unlike Example 1, this silicate aqueous solution was used in step S20. Except for this, a repair material for a concrete structure was produced in the same manner as in Example 1.

(Comparative example 1)
A concrete structure was prepared in the same manner as in Example 1, except that in step S20, a No. 3 sodium silicate aqueous solution (molar ratio: 3.0, solid content: 39% by weight) specified in JIS K 1408 was used as the silicate aqueous solution. We created repair materials for objects.

(Comparative example 2)
In step S20, a potassium silicate aqueous solution (manufactured by Fuji Film Wako Pure Chemical Industries, Ltd., product name: Potassium silicate solution (approx. 50%), molar ratio: 2.0, solid content: 50% by weight) is diluted with water to serve as the silicate aqueous solution. A repair material for a concrete structure was produced in the same manner as in Example 1, except that a diluted material was used.

(Comparative example 3)
Concrete was concreted in the same manner as in Example 1, except that in step S20, a colloidal silica aqueous solution (manufactured by Nissan Chemical, product name: ST-40, molar ratio: ∞, solid content: 40% by weight) was used instead of the silicate aqueous solution. We created repair materials for structures.

(Adhesive strength evaluation)
The adhesion of the concrete structure repair materials of each Example and Comparative Example to concrete was evaluated using a Kenken type simple tensile tester (Techno Tester R-10000ND). Specifically, the concrete to which the repair materials prepared in each Example and Comparative Example were applied was cured for 7 days, and then immersed in tap water for 3 days. After pulling it up, it was dried for 7 days, and the adhesive strength was measured based on the standard usage method of the above-mentioned simple tensile tester. All of the series of operations were performed in an environment of 23° C. and 50% RH.
A simple tensile test was conducted on three samples for each example and comparative example, and the average was taken as the adhesive strength. The results are shown in Table 1. Note that the row of step S20 in Table 1 shows the types and molar ratios of the silicate aqueous solutions in Examples 1 and 2 and Comparative Examples 1 to 3 described above.

For example, if the adhesive force is 1.0 N/mm ² or more, it is considered good, and if it is less than 1.0 N/mm ² , it is judged bad.

As described above, from the results of the adhesive force evaluation of the repair materials of Examples, it was confirmed that the concrete repair materials of the present disclosure can significantly improve the reinforcing performance and adhesion performance for deteriorated concrete.

1 First layer 2 Second layer 3 Third layer 4, 4' Laminate 10, 10' Repair material 100 Concrete structure 100s Surface

Claims (5)

an application step of applying a composition containing a first silicate aqueous solution to the surface of the concrete to be repaired;
a pasting step of pasting a repair material in which the laminate is coated or impregnated with a composition containing a second silicate aqueous solution and a pozzolan active substance on the surface of the concrete after the applying step;
After the pasting step, a hardening step of hardening the repair material,
The molar ratio of the first silicate aqueous solution and the second silicate aqueous solution are _the molar ratio of SiO 2 to M ₂ O (SiO ₂ /M ₂ O), where M is lithium, sodium and at least one or more alkali metals selected from potassium;
The molar ratio of the second silicate aqueous solution is greater than or equal to the molar ratio of the first silicate aqueous solution,
How to repair concrete structures. The molar ratio of the first silicate aqueous solution is 0.5 or more and 1.8 or less,
The molar ratio of the second silicate aqueous solution is 0.8 or more and 2.2 or less,
The method of repairing a concrete structure according to claim 1. The laminate includes:
A sheet-like first layer that combines multifilaments into a multiaxial mesh,
a sheet-like second layer formed from polypropylene spunbond nonwoven fabric;
The first layer and the second layer are arranged in this order from the surface side of the concrete,
The method for repairing a concrete structure according to claim 1 or 2. The laminate further includes a sheet-like third layer formed of a glass nonwoven fabric disposed on the surface side of the concrete of the first layer.
The method for repairing a concrete structure according to claim 3. Before the application step, further comprising a smearing step of smearing the surface of the concrete.
The method for repairing a concrete structure according to any one of claims 1 to 4.

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