JP2023145105A - Fermented milk and method for producing the same - Google Patents

Fermented milk and method for producing the same Download PDF

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JP2023145105A
JP2023145105A JP2022052394A JP2022052394A JP2023145105A JP 2023145105 A JP2023145105 A JP 2023145105A JP 2022052394 A JP2022052394 A JP 2022052394A JP 2022052394 A JP2022052394 A JP 2022052394A JP 2023145105 A JP2023145105 A JP 2023145105A
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fermented milk
protein
weight
milk
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真由美 柴
Mayumi Shiba
祐子 石田
Yuko Ishida
有哉 柳沢
Yuya Yanagisawa
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Snow Brand Milk Products Co Ltd
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Snow Brand Milk Products Co Ltd
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Abstract

To provide new stirring-type fermented milk having less rough texture, and a method for producing the milk, particularly a new stirring-type fermented milk with small particle diameter and less rough texture despite a high protein content. and a method for producing the milk.SOLUTION: A method for producing stirring-type fermented milk is provided, including the steps of: preparing fermented milk base mix which has 3.0 wt.% or more of protein and in which a ratio of casein protein to the total amount of whey protein and casein protein is 78 wt.% or more; fermenting a fermented milk base mix; and performing homogenizing treatment by using a homogenizer, on fermented milk after fermentation twice or more. Further, stirring-type fermented milk is provided which has 3.0 wt.% or more of protein and in which a ratio of casein protein to the total amount of whey protein and casein protein is 78 wt.% or more, and an average particle diameter is 15 μm or less.SELECTED DRAWING: None

Description

本発明は、新規な発酵乳およびその製造方法に関する。 The present invention relates to a novel fermented milk and a method for producing the same.

フルーツヨーグルト等の攪拌型発酵乳は、発酵したカードをフィルターや均質機で崩して製造する。崩したカードの平均粒子径が大きいほど、ざらつきを感じやすいことから、平均粒子径を小さくするためには、カードを崩す際のフィルターの穴のサイズを小さくしたり、均質圧を上げたりする必要があった。しかしながら、これだけでは発酵乳のざらつきを感じなくなるほど発酵乳の平均粒子径を小さくすることはできなかった。
したがって、既存の製造方法では、攪拌型発酵乳として、ざらつきが少ない発酵乳を得ることが難しかった。これらの課題を解決するために、以下に示す様々な方法が開示されている。
Stirred fermented milk such as fruit yogurt is manufactured by breaking fermented curd using a filter or homogenizer. The larger the average particle size of the crushed curd, the more rough it will feel, so in order to reduce the average particle size, it is necessary to reduce the hole size of the filter when crushing the curd or increase the homogenizing pressure. was there. However, this alone did not make it possible to reduce the average particle size of fermented milk to the extent that the graininess of the fermented milk was no longer felt.
Therefore, with existing production methods, it has been difficult to obtain fermented milk with less graininess as stirred fermented milk. In order to solve these problems, various methods shown below have been disclosed.

特許文献1には、乳たんぱく質を5.0%以上、前記乳たんぱく質中に乳清たんぱく質を25%以上含み、発酵乳の平均粒子径が3μm以上30μm以下で、10℃における粘度が1000mPa・s以上である、発酵乳の製造方法が開示されている。 Patent Document 1 states that the fermented milk contains 5.0% or more of milk protein, 25% or more of whey protein in the milk protein, has an average particle size of 3 μm or more and 30 μm or less, and has a viscosity of 1000 mPa·s at 10° C. The above method for producing fermented milk has been disclosed.

特許文献2には、タンパク還元価が2~9の乳と、ホエータンパク質とを含有し、且つ安定剤を含有しないヨーグルトミックスの発酵物であるヨーグルトであって、前記ヨーグルトミックスは、前記ヨーグルトミックス全体中、前記タンパク還元価が2~9の乳を93~98質量%含有し、乳脂肪含有量が3.8~4.5質量%、及び乳タンパク質含有量が4.3~5.8質量%であって、且つ前記乳タンパク質中のホエータンパク質/カゼインタンパク質の比の値が、23/77~30/70(質量比)であり、カードのメジアン径が25~60μmであり、BH型粘度計により測定した粘度が20~45Pa・sである、ヨーグルトが開示されている。 Patent Document 2 discloses a yogurt that is a fermented product of a yogurt mix containing milk with a protein reduction value of 2 to 9 and whey protein and containing no stabilizer, the yogurt mix comprising: The whole contains 93-98% by mass of milk with a protein reduction value of 2-9, milk fat content of 3.8-4.5% by mass, and milk protein content of 4.3-5.8%. % by mass, and the value of the ratio of whey protein/casein protein in the milk protein is 23/77 to 30/70 (mass ratio), the median diameter of the curd is 25 to 60 μm, and the BH type A yogurt is disclosed having a viscosity of 20 to 45 Pa·s as measured by a viscometer.

一方、特許文献3には、脂肪含量が1.5質量%以下の、発酵乳原料を含む調乳液を発酵して得られる発酵物中のカードの破砕工程を、メッシュフィルターを通過させる第1の破砕工程、及び前記第1の破砕工程と異なる破砕条件で行われる第2の破砕工程、の少なくとも2段階に分けて行う方法が開示されている。 On the other hand, Patent Document 3 discloses that a process of crushing curd in a fermented product obtained by fermenting a milk preparation containing a fermented milk raw material with a fat content of 1.5% by mass or less is performed by passing the curd through a mesh filter. A method is disclosed in which the method is divided into at least two stages: a crushing process, and a second crushing process performed under crushing conditions different from the first crushing process.

また、特許文献4には、タンパク質が4重量%以上、カゼインタンパク質とホエイタンパク質に対するカゼインタンパク質の比率が83重量%以上であり、10℃で7日間保存した後のpHが4.65以上であることを特徴とする発酵乳について開示され、平均粒子径が6μmの液状型発酵乳が開示されている。 Further, Patent Document 4 states that the protein content is 4% by weight or more, the ratio of casein protein to whey protein is 83% by weight or more, and the pH after storage at 10°C for 7 days is 4.65 or more. A liquid fermented milk having an average particle diameter of 6 μm is disclosed.

特開2019-170274号公報JP 2019-170274 Publication 特開2021-16317号公報JP 2021-16317 Publication 特開2013-94076号公報JP2013-94076A 特開2021-141853号公報JP 2021-141853 Publication

しかし、上記の従来技術によれば、乳清ホエイを多く含むことから、風味が劣るという課題があった(特許文献1,2)。また、2種類の破砕装置を準備する必要があることから、工程が煩雑で管理が複雑になる課題があった(特許文献3)。また、特許文献4の技術は静置型発酵乳及び液状型発酵乳に関するものであり、攪拌型発酵乳についての開示はない。
以上より、本発明は、ざらつきの少ない、従来にない新規な攪拌型発酵乳、及びその製造方法を提供することを課題とする。特に、高タンパク含量であっても、粒子径が小さくざらつきの少ない新規な攪拌型発酵乳及びその製造方法の提供を課題とする。
However, according to the above-mentioned conventional technology, since it contains a large amount of whey whey, there was a problem that the flavor was inferior (Patent Documents 1 and 2). Further, since it is necessary to prepare two types of crushing devices, there is a problem that the process is complicated and management is complicated (Patent Document 3). Moreover, the technique of Patent Document 4 relates to stationary fermented milk and liquid fermented milk, and does not disclose stirring-type fermented milk.
In light of the above, an object of the present invention is to provide a novel stirring-type fermented milk with less roughness and a method for producing the same. In particular, it is an object of the present invention to provide a novel stirring-type fermented milk that has a small particle size and less roughness even though it has a high protein content, and a method for producing the same.

上記課題を解決するために鋭意検討を行ったところ、発酵後の発酵乳を均質機を用いて2回以上均質化処理を行う工程を含む、攪拌型発酵乳の製造方法により、所望の攪拌型発酵乳が得られることを見出し、本発明を完成するに至った。すなわち、本発明は以下の構成を有する。
<1>
タンパク質が3.0重量%以上、ホエイタンパク質及びカゼインタンパク質の合計量に対するカゼインタンパク質の比率が78重量%以上、かつ、平均粒子径が15μm以下の攪拌型発酵乳。
<2>
タンパク質が8.0重量%以上である<1>に記載の攪拌型発酵乳。
<3>
ホエイタンパク質及びカゼインタンパク質の合計量に対するカゼインタンパク質の比率が84重量%以上である<1>又は<2>に記載の攪拌型発酵乳。
<4>
粘度が1Pa・s以上15Pa・s以下である<1>~<3>のいずれかに記載の攪拌型発酵乳。
<5>
タンパク質が3.0重量%以上、かつ、ホエイタンパク質及びカゼインタンパク質の合計量に対するカゼインタンパク質の比率が78重量%以上である発酵乳ベースミックスを調製する工程と、
発酵乳ベースミックスを発酵させる工程と、
発酵後の発酵乳を均質機を用いて2回以上均質化処理を行う工程を含む、攪拌型発酵乳の製造方法。
<6>
発酵乳ベースミックスのタンパク質濃度が8.0重量%以上である<5>に記載の製造方法。
<7>
発酵乳ベースミックスのホエイタンパク質及びカゼインタンパク質の合計量に対するカゼインタンパク質の比率が84重量%以上である<5>又は<6>に記載の製造方法。
<8>
均質圧が0.0MPa以上10MPa以下である<5>~<7>のいずれかに記載の製造方法。
<9>
発酵乳の粘度が1Pa・s以上15Pa・s以下である<5>~<8>のいずれかに記載の製造方法。
<10>
発酵後の発酵乳を均質機を用いて2回以上均質化処理する工程を含む、攪拌型発酵乳の製造方法。
In order to solve the above problems, we conducted intensive studies and found that a method for producing stirred fermented milk, which includes a step of homogenizing the fermented milk after fermentation twice or more using a homogenizer, produced the desired stirred type fermented milk. They discovered that fermented milk can be obtained and completed the present invention. That is, the present invention has the following configuration.
<1>
Stirred fermented milk having a protein content of 3.0% by weight or more, a ratio of casein protein to the total amount of whey protein and casein protein of 78% by weight or more, and an average particle diameter of 15 μm or less.
<2>
The stirred fermented milk according to <1>, wherein the protein content is 8.0% by weight or more.
<3>
The stirred fermented milk according to <1> or <2>, wherein the ratio of casein protein to the total amount of whey protein and casein protein is 84% by weight or more.
<4>
The stirred fermented milk according to any one of <1> to <3>, which has a viscosity of 1 Pa·s or more and 15 Pa·s or less.
<5>
A step of preparing a fermented milk base mix in which the protein content is 3.0% by weight or more and the ratio of casein protein to the total amount of whey protein and casein protein is 78% by weight or more;
A process of fermenting the fermented milk base mix;
A method for producing stirred fermented milk, which includes a step of homogenizing fermented milk after fermentation twice or more using a homogenizer.
<6>
The manufacturing method according to <5>, wherein the fermented milk base mix has a protein concentration of 8.0% by weight or more.
<7>
The production method according to <5> or <6>, wherein the ratio of casein protein to the total amount of whey protein and casein protein in the fermented milk base mix is 84% by weight or more.
<8>
The manufacturing method according to any one of <5> to <7>, wherein the homogeneous pressure is 0.0 MPa or more and 10 MPa or less.
<9>
The production method according to any one of <5> to <8>, wherein the fermented milk has a viscosity of 1 Pa·s or more and 15 Pa·s or less.
<10>
A method for producing stirred fermented milk, which includes a step of homogenizing fermented milk after fermentation twice or more using a homogenizer.

本発明によれば、ざらつきが少ない攪拌型発酵乳、およびその製造方法を提供することができた。特に、高タンパク含量であっても、粒子径が小さくざらつきの少ない新規な攪拌型発酵乳及びその製造方法の提供をすることができた。 According to the present invention, it was possible to provide stirred fermented milk with less graininess and a method for producing the same. In particular, we were able to provide a novel stirred-type fermented milk with small particle size and less rough texture even if it has a high protein content, and a method for producing the same.

(発酵乳)
本発明において、「発酵乳」とは、牛乳等の獣乳またはこれと同等以上の無脂乳固形分を含む乳等を、乳酸菌、ビフィズス菌、酵母のうちいずれか一つまたはこれらの組み合わせにより発酵させたものである。発酵乳を性状と製法により分類すると1)静置型発酵乳、2)攪拌型発酵乳、3)液状型発酵乳に分けられる。
1)静置型発酵乳は、ハードタイプの発酵乳と称され、小売容器に充填して発酵させたプリン状の組織を有するものであり、例えば以下のように製造される。まず、乳、乳製品、ショ糖等の原材料を混合・溶解して調製した発酵ミックスを均質化、殺菌、冷却した後、乳酸菌スターターを接種し、容器に充填して密封してから培養室や発酵トンネル内で発酵させ、適度な酸度になった時点で直ちに10℃以下に冷却して発酵を終了させ、最終製品とする。
2)攪拌型発酵乳は、ソフトタイプの発酵乳とも称され、発酵ミックスに乳酸菌スターターを添加し、タンクで発酵後、カードを破砕して容器に充填して、最終製品とする。
3)液状発酵乳は、発酵ミックスを攪拌型発酵乳と同様の方法で発酵させ、カードを破砕後に均質化して液状にした発酵乳を最終製品とする。
本発明は、上記の3つに分類される発酵乳のうち、2)攪拌型発酵乳に関する。
(fermented milk)
In the present invention, "fermented milk" refers to animal milk such as cow's milk, or milk containing non-fat milk solids equivalent to or higher than that, fermented with lactic acid bacteria, bifidobacteria, yeast, or any combination thereof. It is fermented. Fermented milk can be classified according to its properties and manufacturing method into 1) stationary fermented milk, 2) stirring fermented milk, and 3) liquid fermented milk.
1) Stationary fermented milk is called hard fermented milk and has a pudding-like structure that is filled into a retail container and fermented, and is produced, for example, as follows. First, a fermentation mix prepared by mixing and dissolving raw materials such as milk, dairy products, and sucrose is homogenized, sterilized, and cooled, then inoculated with lactic acid bacteria starter, filled into containers, sealed, and placed in a culture room. Fermentation is carried out in a fermentation tunnel, and as soon as the acidity reaches an appropriate level, the fermentation is terminated by cooling to below 10°C to produce the final product.
2) Stirring type fermented milk is also called soft type fermented milk, and is made by adding lactic acid bacteria starter to the fermentation mix, fermenting in a tank, and then crushing the curd and filling it into a container to obtain the final product.
3) Liquid fermented milk is produced by fermenting a fermentation mix in the same manner as stirring type fermented milk, crushing the curd, and homogenizing it to obtain a liquid fermented milk as the final product.
The present invention relates to 2) stirring type fermented milk among the above three types of fermented milk.

(タンパク質含量)
本発明の攪拌型発酵乳のタンパク質含量に制限はないが、発酵乳中のタンパク質含量を多くすれば粒子径が大きくなる傾向があるところ、本発明のカゼイン比率を高め、かつ、2回均質機処理を行うことで、粒子径を小さくすることが可能となるため、特に高タンパク質の発酵乳において本発明の効果を享受できる。したがって、発酵乳中のタンパク質含量は、3重量%以上が好ましく、5重量%以上がさらに好ましく、8重量%以上がよりいっそう好ましく、8.8重量%以上がさらにいっそう好ましく、9重量%以上がもっとも好ましい。また、タンパク質含量の範囲としては、3重量%以上20重量%以下が好ましく、5重量%以上20重量%以下がさらに好ましく、8重量%以上20重量%以下がよりいっそう好ましく、8.8重量%以上20重量%以下がさらにいっそう好ましく、9重量%以上20重量%以下がもっとも好ましい。
(Protein content)
There is no limit to the protein content of the stirred fermented milk of the present invention, but if the protein content in the fermented milk is increased, the particle size tends to increase. By performing the treatment, it becomes possible to reduce the particle size, so that the effects of the present invention can be particularly enjoyed in high-protein fermented milk. Therefore, the protein content in fermented milk is preferably 3% by weight or more, more preferably 5% by weight or more, even more preferably 8% by weight or more, even more preferably 8.8% by weight or more, and even more preferably 9% by weight or more. most preferred. The protein content range is preferably 3% by weight or more and 20% by weight or less, more preferably 5% by weight or more and 20% by weight or less, even more preferably 8% by weight or more and 20% by weight or less, and 8.8% by weight. The content is even more preferably 20% by weight or less, and most preferably 9% by weight or more and 20% by weight or less.

(タンパク質組成)
本発明の発酵乳に含まれるカゼインタンパク質とホエイタンパク質の合計量(重量%)に対するカゼインタンパク質の含量(重量%)の比率は、78重量%以上が好ましい。さらに好ましくは、79重量%以上であり、84重量%以上がより好ましく、87%以上がよりいっそう好ましい。また好ましい範囲としては78~99重量%であり、79~95重量%とすることがさらに好ましく、84~93%や87~90%とすることがよりいっそう好ましい。カゼインタンパク質の含量(重量%)の比率が78%未満では、発酵乳の粒子径が大きくなり、また、ホエイタンパク質の含量が多くなるため、風味に影響を与えるからである。
(Protein composition)
The ratio of the casein protein content (weight %) to the total amount (weight %) of casein protein and whey protein contained in the fermented milk of the present invention is preferably 78 weight % or more. More preferably, it is 79% by weight or more, more preferably 84% by weight or more, and even more preferably 87% or more. Further, the preferable range is 78 to 99% by weight, more preferably 79 to 95% by weight, even more preferably 84 to 93% and 87 to 90%. If the ratio of casein protein content (weight %) is less than 78%, the particle size of the fermented milk will become large and the whey protein content will increase, which will affect the flavor.

(平均粒子径)
本発明の発酵乳の平均粒子径は、15μm以下が好ましい。15μmより大きいとざらつきが感じられるからである。平均粒子径はさらに好ましくは13μm以下であり、よりいっそう好ましくは、12μm以下である。
平均粒子径は、レーザー回折式粒度分布測定装置、レーザー回折・散乱式粒子径分布測定装置、画像解析式粒子径分布測定装置、精密粒度分布測定装置、リアルタイムゼータ電位・ナノ粒子径測定装置、動的光散乱式(DLS)粒子径分布測定装置、分析用超遠心システムなど、粒度分布を測定する装置で測定することができる。
得られた体積平均径を平均粒子径(μm)とし、測定60秒後の値を用いる。
(Average particle size)
The average particle diameter of the fermented milk of the present invention is preferably 15 μm or less. This is because if it is larger than 15 μm, roughness will be felt. The average particle diameter is more preferably 13 μm or less, even more preferably 12 μm or less.
The average particle size can be measured using a laser diffraction particle size distribution measuring device, a laser diffraction/scattering particle size distribution measuring device, an image analysis type particle size distribution measuring device, a precision particle size distribution measuring device, a real-time zeta potential/nanoparticle size measuring device, and a dynamic particle size distribution measuring device. It can be measured with a device that measures particle size distribution, such as a targeted light scattering (DLS) particle size distribution measuring device or an analytical ultracentrifugation system.
The obtained volume average diameter is defined as the average particle diameter (μm), and the value after 60 seconds of measurement is used.

(粘度)
本発明の発酵乳の粘度に制限はないが、1Pa・s以上15Pa・s以下とするのが好ましい。1Pa・s未満だと、粘度が低すぎて食べ応えがなく、液状型に近い性状を示す。一方、15Pa・sより大きいと、もったりとした組織となり口どけが悪いからである。下限としては、より好ましくは2Pa・s以上であり、5Pa・s以上がよりいっそう好ましい。また、上限としては14Pa・s以下がより好ましく、13Pa・s以下がよりいっそう好ましい。
粘度は、東機産業株式会社製等の一般的なB型粘度計を用い、100mlの試料を測定容器に分注し、測定プローブ(ローターM4)を挿入し、30rpmで30秒間回転したときの粘度(Pa・s)を測定する方法を例示できる。
(viscosity)
Although there is no limit to the viscosity of the fermented milk of the present invention, it is preferably 1 Pa·s or more and 15 Pa·s or less. If it is less than 1 Pa·s, the viscosity is too low to be edible, and it exhibits properties similar to liquid type. On the other hand, if it is larger than 15 Pa·s, the structure becomes sloppy and does not melt in the mouth. The lower limit is more preferably 2 Pa·s or more, and even more preferably 5 Pa·s or more. Further, the upper limit is more preferably 14 Pa·s or less, and even more preferably 13 Pa·s or less.
The viscosity is measured using a general B-type viscometer manufactured by Toki Sangyo Co., Ltd., etc., by dispensing 100 ml of sample into a measuring container, inserting a measuring probe (rotor M4), and rotating at 30 rpm for 30 seconds. A method for measuring viscosity (Pa·s) can be exemplified.

(本発明発酵乳の原材料)
(タンパク質原料)
本発明発酵乳は、上記したとおり、発酵乳に含まれるカゼインタンパク質とホエイタンパク質の合計量(重量%)に対するカゼインタンパク質の含量(重量%)の比率は、上述のとおり78重量%以上が好ましい。さらに好ましくは、79重量%以上であり、84重量%以上がより好ましく、87%以上がよりいっそう好ましい。また好ましい範囲としては78~99重量%であり、79~95重量%とすることがさらに好ましく、84~93%や87~90%とすることがよりいっそう好ましい。カゼインタンパク質の含量(重量%)の比率が78%未満では、発酵乳の粒子径が大きくなり、また、ホエイタンパク質の含量が多くなるため、風味に影響を与えるからである。
このために用いるカゼインタンパク質が豊富な原材料としては、カゼインタンパク質とホエイタンパク質の合計量(重量%)に対するカゼインタンパク質の含量(重量%)の比率が83%程度以上であるものがよく、脱脂乳を精密ろ過膜等で処理することで得られる濃縮乳、ミセラーカゼイン等を例示できる。
また、ホエイタンパク質が豊富な原材料としては、カゼインタンパク質とホエイタンパク質の合計量(重量%)に対するカゼインタンパク質の含量(重量%)の比率が83%未満であればよく、ホエイタンパク質分離物(Whey Protein Isolate:WPI)、ホエイタンパク質濃縮物(Whey Protein Concentrate:WPC)、乳清パウダー、ミルクタンパク質濃縮物(Milk Protein Concentrate:MPC)、生乳、脱脂乳、脱脂粉乳等を例示できる。
上記のカゼインタンパク質が豊富な原材料及びホエイタンパク質が豊富な原材料を組み合わせて、カゼインタンパク質とホエイタンパク質の合計量(重量%)に対するカゼインタンパク質の含量(重量%)の比率を所望の範囲に調整することができる。
(Raw materials for fermented milk of the present invention)
(Protein raw material)
In the fermented milk of the present invention, as described above, the ratio of the casein protein content (weight %) to the total amount (weight %) of casein protein and whey protein contained in the fermented milk is preferably 78 weight % or more. More preferably, it is 79% by weight or more, more preferably 84% by weight or more, and even more preferably 87% or more. Further, the preferable range is 78 to 99% by weight, more preferably 79 to 95% by weight, even more preferably 84 to 93% and 87 to 90%. If the ratio of casein protein content (weight %) is less than 78%, the particle size of the fermented milk will become large and the whey protein content will increase, which will affect the flavor.
The casein protein-rich raw materials used for this purpose should preferably have a ratio of casein protein content (wt%) to the total amount (wt%) of casein protein and whey protein of about 83% or more, and skim milk. Examples include concentrated milk obtained by processing with a microfiltration membrane, micellar casein, and the like.
In addition, as a raw material rich in whey protein, it is sufficient that the ratio of casein protein content (weight %) to the total amount (weight %) of casein protein and whey protein is less than 83%, and whey protein isolate (Whey Protein Isolate: WPI), whey protein concentrate (WPC), whey powder, milk protein concentrate (MPC), raw milk, skim milk, skim milk powder, etc.
By combining the above casein protein-rich raw materials and whey protein-rich raw materials, the ratio of casein protein content (wt%) to the total amount (wt%) of casein protein and whey protein is adjusted to a desired range. I can do it.

(その他原材料)
本発明発酵乳は、本発明の効果を妨げない範囲で、食品に使用可能な原材料を使用することができる。
(Other raw materials)
The fermented milk of the present invention can use raw materials that can be used in foods as long as the effects of the present invention are not impaired.

(攪拌型発酵乳の製造方法)
攪拌型発酵乳の製造方法の典型的な工程は次のとおりである。
(1)発酵乳ベースミックスを調製する工程と、(2)発酵乳ベースミックスを均質化する工程と、(3)発酵乳ベースミックスを殺菌する工程と、(4)発酵乳ベースミックスに乳酸菌を添加して発酵する工程と、(5)均質機により2回以上均質化する工程を含む方法である。
以下、攪拌型発酵乳の製造方法の具体的一態様を記載する。
(1)は、タンパク質およびカゼインタンパク質とホエイタンパク質の合計量(重量%)に対するカゼインタンパク質の含量(重量%)の比率を調整した発酵乳ベースミックスを調製する工程である。低脂肪や無脂肪タイプとしたい場合は、そのような発酵乳ベースミックスを調製する。
次に、調製した発酵乳ベースミックスを、(2)均質化、及び(3)殺菌処理に供する。均質化処理と殺菌処理の順序に制限はなく、殺菌温度、均質化圧は定法を参考に本発明の効果を妨げない範囲で適宜設定する。なお、本発明において(2)の均質化工程は必須の工程ではなく、所望の発酵乳が得られるように適宜行えばよい。
(Method for producing stirred fermented milk)
Typical steps in the method for producing stirred fermented milk are as follows.
(1) A step of preparing a fermented milk base mix, (2) A step of homogenizing the fermented milk base mix, (3) A step of sterilizing the fermented milk base mix, and (4) Adding lactic acid bacteria to the fermented milk base mix. This method includes a step of adding and fermenting, and (5) a step of homogenizing two or more times using a homogenizer.
A specific embodiment of the method for producing stirred fermented milk will be described below.
(1) is a step of preparing a fermented milk base mix in which the ratio of casein protein content (weight %) to the total amount (weight %) of protein, casein protein, and whey protein is adjusted. If you want a low-fat or fat-free type, prepare such a fermented milk base mix.
Next, the prepared fermented milk base mix is subjected to (2) homogenization and (3) sterilization treatment. There is no restriction on the order of the homogenization treatment and the sterilization treatment, and the sterilization temperature and homogenization pressure are set as appropriate within a range that does not impede the effects of the present invention, with reference to conventional methods. In the present invention, the homogenization step (2) is not an essential step, and may be performed as appropriate to obtain the desired fermented milk.

均質化、及び殺菌処理に供した発酵乳ベースミックスを35~45℃程度とし、(4)乳酸菌を添加し、35~45℃程度で発酵し、通常pHが5.2以下になるまで、好ましくは、pHが4.0~4.8程度になったところで発酵を終了する。次に(5)発酵後の発酵乳を複数回均質機による均質化処理に供することで本発明の攪拌型発酵乳が得られる。複数回であるから、所望の粒子径となるように2回、3回、4回、5回など行うことができる。また、連続して行ってもよく、時間をおいて2回目を行ってもよいが、連続して行う方が効率的であるため好ましい。
また、複数回の均質化処理は1台の均質機で行っても良く複数台の均質機で行っても良い。例えば、均質機2台に連続して発酵乳を通過させることにより2回の均質化処理を行っても良い。1回の均質化では、粒子径の微細化に限界があるところ、2回以上の均質化処理により15μm以下という非常に小さい平均粒子径の発酵乳を製造することができる。特に発酵乳中のタンパク質含量を多くすれば粒子径が大きくなる傾向があるところ、本発明によればカゼイン比率を高め、かつ、2回均質処理を行うことで、粒子径を小さくすることが実現できる。
均質化処理に用いる均質機は、圧力式の均質機であればよく、圧力式ホモジナイザーとも呼ばれる。均質化処理の均質化圧、均質化温度、均質化流量は定法を参考に本発明の効果を妨げない範囲で適宜設定することができる。
The fermented milk base mix subjected to homogenization and sterilization treatment is heated to about 35 to 45°C, (4) lactic acid bacteria are added, and fermentation is carried out at about 35 to 45°C, preferably until the pH becomes 5.2 or less. Fermentation ends when the pH reaches about 4.0 to 4.8. Next, (5) the fermented milk after fermentation is subjected to homogenization treatment using a homogenizer multiple times to obtain the stirred fermented milk of the present invention. Since it is performed multiple times, it can be performed twice, three times, four times, five times, etc. to obtain the desired particle size. Further, although it may be performed continuously or a second time may be performed after a certain period of time, it is preferable to perform it continuously because it is more efficient.
Further, the homogenization process may be performed multiple times using a single homogenizer or multiple homogenizers. For example, the homogenization process may be performed twice by passing the fermented milk through two homogenizers in succession. Although there is a limit to the miniaturization of particle size in one homogenization process, fermented milk with a very small average particle size of 15 μm or less can be produced by homogenizing process twice or more. In particular, increasing the protein content in fermented milk tends to increase the particle size, but according to the present invention, the particle size can be reduced by increasing the casein ratio and performing homogenization twice. can.
The homogenizer used for the homogenization process may be a pressure-type homogenizer, and is also called a pressure-type homogenizer. The homogenization pressure, homogenization temperature, and homogenization flow rate of the homogenization treatment can be appropriately set within a range that does not impede the effects of the present invention with reference to conventional methods.

本発明において均質機を使って行う均質化の圧力は無圧(0MPa)~10.0MPaが好ましい。10MPaより高いと液状型(ドリンク型)の発酵乳に近づくからであり、また、下限を0MPaとしたのは、加圧しない場合であっても、均質機に発酵乳を複数回通すことにより、粒子径が小さくなるからである。均質化の圧力の下限はさらに好ましくは、0.5MPa以上であり、1.0MPa以上がさらに好ましく、1.3MPa以上がよりいっそう好ましい。均質化の圧力の上限はさらに好ましくは、9.0MPa以下であり、8.0MPa以下がさらに好ましく、7.0MPa以下がよりいっそう好ましい。均質化の圧力の範囲は、上記下限と上限の組み合わせが挙げられる。 In the present invention, the pressure for homogenization using a homogenizer is preferably from zero pressure (0 MPa) to 10.0 MPa. This is because if it is higher than 10 MPa, it approaches liquid type (drink type) fermented milk, and the lower limit was set to 0 MPa. This is because the particle size becomes smaller. The lower limit of the homogenization pressure is more preferably 0.5 MPa or more, even more preferably 1.0 MPa or more, and even more preferably 1.3 MPa or more. The upper limit of the homogenization pressure is more preferably 9.0 MPa or less, even more preferably 8.0 MPa or less, and even more preferably 7.0 MPa or less. The pressure range for homogenization includes a combination of the above lower limit and upper limit.

本発明において均質化の温度は10~45℃の範囲が好ましい。均質化流量は均質機の仕様範囲内であれば問題ない。
また、発酵乳に糖液やソースを加えてから複数回の均質化処理を行うこともでき、また、当該均質化処理を行った後に、糖液やソースを加えることもできる。また、均質化処理の後、容器に充填して、最終製品とすることができる。
In the present invention, the homogenization temperature is preferably in the range of 10 to 45°C. There is no problem if the homogenization flow rate is within the specification range of the homogenizer.
Furthermore, the homogenization process can be performed multiple times after adding the sugar solution or sauce to the fermented milk, or the sugar solution or sauce can be added after the homogenization process. Moreover, after the homogenization process, it can be filled into a container to obtain a final product.

次に、実施例を示して本発明を具体的に説明する。しかし、本発明は、実施例に限定して解釈されるものではない。
[実施例および比較例]
1.発酵乳の調整方法
表1に示す配合に従い、次の調製方法によって配合例A~Dの発酵乳を調製した。発酵乳の調製においては、発酵乳ベースの原材料をホモミキサーで混合溶解し、発酵乳ベースミックスを調製した。発酵乳ベースミックスを65℃まで加温し、15MPaの均質圧で均質処理した後、95℃で5分間加熱殺菌した。その後、40℃まで冷却し、ラクトバチルス・ブルガリクスを1.5重量%、ストレプトコッカス・サーモフィラスを0.15重量%添加し、41℃で発酵させ、pH4.7になったところで発酵を終了させた。
Next, the present invention will be specifically explained with reference to Examples. However, the present invention is not to be interpreted as being limited to the examples.
[Examples and comparative examples]
1. Method for Preparing Fermented Milk According to the formulations shown in Table 1, fermented milks of formulation examples A to D were prepared by the following preparation method. In the preparation of fermented milk, fermented milk-based raw materials were mixed and dissolved using a homomixer to prepare a fermented milk base mix. The fermented milk base mix was heated to 65°C, homogenized under a homogeneous pressure of 15 MPa, and then heat sterilized at 95°C for 5 minutes. Thereafter, the mixture was cooled to 40°C, 1.5% by weight of Lactobacillus bulgaricus and 0.15% by weight of Streptococcus thermophilus were added, fermented at 41°C, and the fermentation was terminated when the pH reached 4.7. .

2.均質化処理
発酵後のカードをへらで攪拌して崩した後、41℃で200L/hの流量で均質機(SPX Flow Technology社製G5-5.8B)を用いて、表2に示す均質圧及び回数で均質化処理を行い、その後、チューブラ型冷却器で10℃まで冷却した(実施例1~7,比較例1~7)。なお、均質圧0MPaは、均質機に発酵乳を導入し無圧状態で均質化処理したことを示す。
2. Homogenization treatment After stirring the fermented curd with a spatula to break it up, the curd was homogenized using a homogenizer (G5-5.8B manufactured by SPX Flow Technology) at 41°C and a flow rate of 200 L/h to the homogenization pressure shown in Table 2. Homogenization treatment was performed for several times and then cooled to 10° C. using a tubular cooler (Examples 1 to 7, Comparative Examples 1 to 7). Note that the homogenization pressure of 0 MPa indicates that the fermented milk was introduced into the homogenizer and homogenized in a non-pressure state.

3.発酵乳の評価方法及び評価結果
表2に実施例1~7および比較例1~7の発酵乳の特性を示す。
平均粒子径は調製直後の、粘度およびざらつきは調製から1日後の品温10℃の発酵乳の値である。平均粒子径は、日機装株式会社製のレーザー回折・散乱式粒子径分布測定装置(マイクロトラックMT3000II)を用いて測定し、試料注入後から60秒後の平均粒子径を測定した。
粘度は、東機産業株式会社製のB型粘度計(TVB-10)を用い、100mlの試料を測定容器に分注し、測定プローブ(ローターM4)を挿入し、30rpmで30秒間回転したときの粘度(Pa・s)を測定した。
ざらつきの評価は担当者3名で行い、ざらつきの有無を評価した。ざらつきの有無は有、やや有、無の3段階で評価し、2名以上の評価が一致した結果を示した。
3. Evaluation method and evaluation results of fermented milk Table 2 shows the characteristics of the fermented milk of Examples 1 to 7 and Comparative Examples 1 to 7.
The average particle diameter is the value of fermented milk immediately after preparation, and the viscosity and roughness are the values of fermented milk one day after preparation at a product temperature of 10°C. The average particle size was measured using a laser diffraction/scattering particle size distribution analyzer (Microtrac MT3000II) manufactured by Nikkiso Co., Ltd., and the average particle size was measured 60 seconds after sample injection.
The viscosity was measured using a B-type viscometer (TVB-10) manufactured by Toki Sangyo Co., Ltd., when 100 ml of the sample was dispensed into a measurement container, a measurement probe (rotor M4) was inserted, and the measurement probe was rotated at 30 rpm for 30 seconds. The viscosity (Pa·s) was measured.
Roughness was evaluated by three persons in charge, and the presence or absence of roughness was evaluated. The presence or absence of roughness was evaluated in three stages: present, slightly present, and absent, and the results showed that two or more people's evaluations were in agreement.

4.考察
本結果によれば、均質化処理を2回行った実施例1~7では、平均粒子径が15μm以下となり、ざらつきがなく、適度な粘度を有していた。いずれも攪拌型発酵乳として優れた特性である。一方、発酵乳の組成は同じで均質化処理を1回しか行なわなかった比較例1~3,5~7では、それぞれ実施例1~3,5~7と同じ組成でありながら、ざらつきが「やや有り」または「有」で平均粒子径も大きかった。例えば、実施例1と比較例1を比べると、1.3MPaで2回行うことで平均粒子径を6.0μmまで小さくできたが、1回の場合は22.4μmと大きかった。また、比較例2は、実施例1の1.3MPaに対して2.0MPaという高圧であっても1回の均質化処理では16.0μmまでしか小さくならなかった。また、実施例4,5,比較例4,5より、無圧の均質化処理であっても2回行うことで十分に粒子径を小さくすることができることがわかった。さらに配合例A~Cの発酵乳は高タンパク含量であるから粒子径が大きくなりやすいところ、本発明の2回の均質化処理により粒子径を小さくすることができた。特に配合例A,Bはタンパク質9.6%という高タンパクでありながら1.3MPaという低い均質圧でも2回の処理を行うことで平均粒子径15.0μm以下を実現できた意義は大きい。また、実施例4と比較例4の比較により、同じ2回の均質化処理であってもホエイタンパク質及びカゼインタンパク質の合計量に対するカゼインタンパク質の比率が78%未満の場合は、平均粒子径を15μm以下とすることができないこともわかった。
4. Discussion According to the present results, in Examples 1 to 7 in which the homogenization treatment was performed twice, the average particle diameter was 15 μm or less, there was no roughness, and the particles had appropriate viscosity. Both have excellent characteristics as stirred fermented milk. On the other hand, in Comparative Examples 1 to 3 and 5 to 7, in which the composition of the fermented milk was the same and the homogenization treatment was performed only once, although the composition was the same as that of Examples 1 to 3 and 5 to 7, the roughness was The average particle diameter was also large. For example, when comparing Example 1 and Comparative Example 1, the average particle diameter could be reduced to 6.0 μm by performing the test twice at 1.3 MPa, but it was as large as 22.4 μm by performing the test once. Further, in Comparative Example 2, even at a high pressure of 2.0 MPa compared to 1.3 MPa in Example 1, the size was reduced to only 16.0 μm in one homogenization treatment. Further, from Examples 4 and 5 and Comparative Examples 4 and 5, it was found that even if the pressureless homogenization treatment was performed twice, the particle size could be sufficiently reduced. Furthermore, since the fermented milks of Formulation Examples A to C have a high protein content, the particle size tends to be large, but the two-time homogenization treatment of the present invention made it possible to reduce the particle size. In particular, formulation examples A and B have a high protein content of 9.6% protein, but are significant in that they were able to achieve an average particle diameter of 15.0 μm or less by performing two treatments even under a low homogeneous pressure of 1.3 MPa. Furthermore, by comparing Example 4 and Comparative Example 4, even if the same two homogenization treatments were performed, if the ratio of casein protein to the total amount of whey protein and casein protein was less than 78%, the average particle diameter was reduced to 15 μm. It was also found that the following cannot be done.

本発明によれば、攪拌型発酵乳の製造において、均質機を用いて2回以上の均質化処理を行うことで、平均粒子径を小さくすることが可能となった。特に、高タンパク含量の発酵乳の製造に本発明を適用することにより、ざらつきが少ない粒子径の小さな攪拌型発酵乳を提供することができる。 According to the present invention, in the production of stirred fermented milk, it has become possible to reduce the average particle size by performing homogenization treatment two or more times using a homogenizer. In particular, by applying the present invention to the production of fermented milk with a high protein content, it is possible to provide stirred fermented milk with less roughness and small particle size.

Claims (10)

タンパク質が3.0重量%以上、ホエイタンパク質及びカゼインタンパク質の合計量に対するカゼインタンパク質の比率が78重量%以上、かつ、平均粒子径が15μm以下の攪拌型発酵乳。 Stirred fermented milk having a protein content of 3.0% by weight or more, a ratio of casein protein to the total amount of whey protein and casein protein of 78% by weight or more, and an average particle diameter of 15 μm or less. タンパク質が8.0重量%以上である請求項1に記載の攪拌型発酵乳。 The stirred fermented milk according to claim 1, wherein the protein content is 8.0% by weight or more. ホエイタンパク質及びカゼインタンパク質の合計量に対するカゼインタンパク質の比率が84重量%以上である請求項1又は2に記載の攪拌型発酵乳。 The stirred fermented milk according to claim 1 or 2, wherein the ratio of casein protein to the total amount of whey protein and casein protein is 84% by weight or more. 粘度が1Pa・s以上15Pa・s以下である請求項1~3のいずれかに記載の攪拌型発酵乳。 The stirred fermented milk according to any one of claims 1 to 3, which has a viscosity of 1 Pa·s or more and 15 Pa·s or less. タンパク質が3.0重量%以上、かつ、ホエイタンパク質及びカゼインタンパク質の合計量に対するカゼインタンパク質の比率が78重量%以上である発酵乳ベースミックスを調製する工程と、
発酵乳ベースミックスを発酵させる工程と、
発酵後の発酵乳を均質機を用いて2回以上均質化処理を行う工程を含む、攪拌型発酵乳の製造方法。
A step of preparing a fermented milk base mix in which the protein content is 3.0% by weight or more and the ratio of casein protein to the total amount of whey protein and casein protein is 78% by weight or more;
A process of fermenting the fermented milk base mix;
A method for producing stirred fermented milk, which includes a step of homogenizing fermented milk after fermentation twice or more using a homogenizer.
発酵乳ベースミックスのタンパク質濃度が8.0重量%以上である請求項5に記載の製造方法。 The manufacturing method according to claim 5, wherein the fermented milk base mix has a protein concentration of 8.0% by weight or more. 発酵乳ベースミックスのホエイタンパク質及びカゼインタンパク質の合計量に対するカゼインタンパク質の比率が84重量%以上である請求項5又は6に記載の製造方法。 The production method according to claim 5 or 6, wherein the ratio of casein protein to the total amount of whey protein and casein protein in the fermented milk base mix is 84% by weight or more. 均質圧が0.0MPa以上10MPa以下である請求項5~7のいずれかに記載の製造方法。 The manufacturing method according to any one of claims 5 to 7, wherein the homogeneous pressure is 0.0 MPa or more and 10 MPa or less. 発酵乳の粘度が1Pa・s以上15Pa・s以下である請求項5~8のいずれかに記載の製造方法。 The production method according to any one of claims 5 to 8, wherein the fermented milk has a viscosity of 1 Pa·s or more and 15 Pa·s or less. 発酵後の発酵乳を均質機を用いて2回以上均質化処理する工程を含む、攪拌型発酵乳の製造方法。 A method for producing stirred fermented milk, which includes a step of homogenizing fermented milk after fermentation twice or more using a homogenizer.
JP2022052394A 2022-03-28 2022-03-28 Fermented milk and method for producing the same Pending JP2023145105A (en)

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