JP2023126332A - Polycarbonate polyol and production method thereof - Google Patents
Polycarbonate polyol and production method thereof Download PDFInfo
- Publication number
- JP2023126332A JP2023126332A JP2023112741A JP2023112741A JP2023126332A JP 2023126332 A JP2023126332 A JP 2023126332A JP 2023112741 A JP2023112741 A JP 2023112741A JP 2023112741 A JP2023112741 A JP 2023112741A JP 2023126332 A JP2023126332 A JP 2023126332A
- Authority
- JP
- Japan
- Prior art keywords
- polyol
- polycarbonate
- polycarbonate polyol
- hydroxyl functional
- group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920000515 polycarbonate Polymers 0.000 title claims abstract description 82
- 239000004417 polycarbonate Substances 0.000 title claims abstract description 82
- 229920005862 polyol Polymers 0.000 title claims abstract description 76
- 150000003077 polyols Chemical class 0.000 title claims abstract description 76
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000004917 polyol method Methods 0.000 title 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 54
- 229920005906 polyester polyol Polymers 0.000 claims abstract description 23
- 238000006243 chemical reaction Methods 0.000 claims abstract description 19
- 239000000654 additive Substances 0.000 claims abstract description 10
- 230000000996 additive effect Effects 0.000 claims abstract description 10
- 150000002009 diols Chemical class 0.000 claims description 30
- 229910052751 metal Inorganic materials 0.000 claims description 19
- 239000002184 metal Substances 0.000 claims description 19
- 239000000203 mixture Substances 0.000 claims description 18
- 238000005809 transesterification reaction Methods 0.000 claims description 16
- 230000000737 periodic effect Effects 0.000 claims description 15
- 239000005056 polyisocyanate Substances 0.000 claims description 15
- 229920001228 polyisocyanate Polymers 0.000 claims description 15
- 150000002736 metal compounds Chemical class 0.000 claims description 13
- 229920005749 polyurethane resin Polymers 0.000 claims description 12
- 150000002739 metals Chemical class 0.000 claims description 9
- 150000007524 organic acids Chemical class 0.000 claims description 5
- 235000005985 organic acids Nutrition 0.000 claims description 5
- 239000000853 adhesive Substances 0.000 claims description 4
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 150000002148 esters Chemical class 0.000 claims description 4
- 150000002902 organometallic compounds Chemical class 0.000 claims description 4
- 150000001266 acyl halides Chemical class 0.000 claims description 3
- 239000008199 coating composition Substances 0.000 claims description 3
- 150000007522 mineralic acids Chemical class 0.000 claims description 3
- 239000007788 liquid Substances 0.000 abstract description 7
- 239000003054 catalyst Substances 0.000 abstract description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 20
- -1 carbonate ester Chemical class 0.000 description 15
- 229920001610 polycaprolactone Polymers 0.000 description 13
- 239000004632 polycaprolactone Substances 0.000 description 13
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 9
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 9
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 8
- 125000000524 functional group Chemical group 0.000 description 8
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 5
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 5
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 4
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 4
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 4
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- JDBCCUBGERLOBZ-UHFFFAOYSA-N epsilon-palmitolactone Natural products CCCCCCCCCCC1CCCCC(=O)O1 JDBCCUBGERLOBZ-UHFFFAOYSA-N 0.000 description 4
- JBFHTYHTHYHCDJ-UHFFFAOYSA-N gamma-caprolactone Chemical compound CCC1CCC(=O)O1 JBFHTYHTHYHCDJ-UHFFFAOYSA-N 0.000 description 4
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 4
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 4
- 239000003999 initiator Substances 0.000 description 4
- 150000002596 lactones Chemical class 0.000 description 4
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 4
- WLJVNTCWHIRURA-UHFFFAOYSA-N pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 description 4
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 4
- 238000007142 ring opening reaction Methods 0.000 description 4
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 3
- 238000004821 distillation Methods 0.000 description 3
- XIXADJRWDQXREU-UHFFFAOYSA-M lithium acetate Chemical compound [Li+].CC([O-])=O XIXADJRWDQXREU-UHFFFAOYSA-M 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 3
- 235000015497 potassium bicarbonate Nutrition 0.000 description 3
- 239000011736 potassium bicarbonate Substances 0.000 description 3
- 229910000028 potassium bicarbonate Inorganic materials 0.000 description 3
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 description 3
- 229940086066 potassium hydrogencarbonate Drugs 0.000 description 3
- 235000013772 propylene glycol Nutrition 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 150000005846 sugar alcohols Polymers 0.000 description 3
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 2
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 2
- ALVZNPYWJMLXKV-UHFFFAOYSA-N 1,9-Nonanediol Chemical compound OCCCCCCCCCO ALVZNPYWJMLXKV-UHFFFAOYSA-N 0.000 description 2
- IHAYMIVQKCTBBS-UHFFFAOYSA-N 2-[2-(2-hydroxyethyl)phenyl]ethanol Chemical compound OCCC1=CC=CC=C1CCO IHAYMIVQKCTBBS-UHFFFAOYSA-N 0.000 description 2
- DSKYSDCYIODJPC-UHFFFAOYSA-N 2-butyl-2-ethylpropane-1,3-diol Chemical compound CCCCC(CC)(CO)CO DSKYSDCYIODJPC-UHFFFAOYSA-N 0.000 description 2
- IYBOGQYZTIIPNI-UHFFFAOYSA-N 2-methylhexano-6-lactone Chemical compound CC1CCCCOC1=O IYBOGQYZTIIPNI-UHFFFAOYSA-N 0.000 description 2
- FYGFQAJDFJYPLK-UHFFFAOYSA-N 3-butyloxiran-2-one Chemical compound CCCCC1OC1=O FYGFQAJDFJYPLK-UHFFFAOYSA-N 0.000 description 2
- SXFJDZNJHVPHPH-UHFFFAOYSA-N 3-methylpentane-1,5-diol Chemical compound OCCC(C)CCO SXFJDZNJHVPHPH-UHFFFAOYSA-N 0.000 description 2
- QTWLQDVFHKLZRA-UHFFFAOYSA-N 4-ethyloxetan-2-one Chemical compound CCC1CC(=O)O1 QTWLQDVFHKLZRA-UHFFFAOYSA-N 0.000 description 2
- CHXLFXLPKLZALY-UHFFFAOYSA-N 4-methyloxepan-2-one Chemical compound CC1CCCOC(=O)C1 CHXLFXLPKLZALY-UHFFFAOYSA-N 0.000 description 2
- VLGDSNWNOFYURG-UHFFFAOYSA-N 4-propyloxetan-2-one Chemical compound CCCC1CC(=O)O1 VLGDSNWNOFYURG-UHFFFAOYSA-N 0.000 description 2
- VNXMFQWTDCWMDQ-UHFFFAOYSA-N 5-methyloxepan-2-one Chemical compound CC1CCOC(=O)CC1 VNXMFQWTDCWMDQ-UHFFFAOYSA-N 0.000 description 2
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 2
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 2
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 2
- OIFBSDVPJOWBCH-UHFFFAOYSA-N Diethyl carbonate Chemical compound CCOC(=O)OCC OIFBSDVPJOWBCH-UHFFFAOYSA-N 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- ALQSHHUCVQOPAS-UHFFFAOYSA-N Pentane-1,5-diol Chemical compound OCCCCCO ALQSHHUCVQOPAS-UHFFFAOYSA-N 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical class CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 2
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 2
- XMUZQOKACOLCSS-UHFFFAOYSA-N [2-(hydroxymethyl)phenyl]methanol Chemical compound OCC1=CC=CC=C1CO XMUZQOKACOLCSS-UHFFFAOYSA-N 0.000 description 2
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 2
- 238000012644 addition polymerization Methods 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- GSCLMSFRWBPUSK-UHFFFAOYSA-N beta-Butyrolactone Chemical compound CC1CC(=O)O1 GSCLMSFRWBPUSK-UHFFFAOYSA-N 0.000 description 2
- VEZXCJBBBCKRPI-UHFFFAOYSA-N beta-propiolactone Chemical compound O=C1CCO1 VEZXCJBBBCKRPI-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- BMRWNKZVCUKKSR-UHFFFAOYSA-N butane-1,2-diol Chemical compound CCC(O)CO BMRWNKZVCUKKSR-UHFFFAOYSA-N 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- VKONPUDBRVKQLM-UHFFFAOYSA-N cyclohexane-1,4-diol Chemical compound OC1CCC(O)CC1 VKONPUDBRVKQLM-UHFFFAOYSA-N 0.000 description 2
- 150000001991 dicarboxylic acids Chemical class 0.000 description 2
- 125000005442 diisocyanate group Chemical group 0.000 description 2
- 239000000539 dimer Substances 0.000 description 2
- IPBFYZQJXZJBFQ-UHFFFAOYSA-N gamma-octalactone Chemical compound CCCCC1CCC(=O)O1 IPBFYZQJXZJBFQ-UHFFFAOYSA-N 0.000 description 2
- GAEKPEKOJKCEMS-UHFFFAOYSA-N gamma-valerolactone Chemical compound CC1CCC(=O)O1 GAEKPEKOJKCEMS-UHFFFAOYSA-N 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- OEIJHBUUFURJLI-UHFFFAOYSA-N octane-1,8-diol Chemical compound OCCCCCCCCO OEIJHBUUFURJLI-UHFFFAOYSA-N 0.000 description 2
- 235000006408 oxalic acid Nutrition 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 150000007519 polyprotic acids Polymers 0.000 description 2
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 2
- 229910000027 potassium carbonate Inorganic materials 0.000 description 2
- 235000011181 potassium carbonates Nutrition 0.000 description 2
- 229960000380 propiolactone Drugs 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000600 sorbitol Substances 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 235000002906 tartaric acid Nutrition 0.000 description 2
- 239000011975 tartaric acid Substances 0.000 description 2
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical class CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 150000004072 triols Chemical class 0.000 description 2
- VDXGDFGJIPHYLG-UHFFFAOYSA-N 1,2,3,4-tetrahydronaphthalen-1-yl hydrogen carbonate Chemical compound OC(=O)OC1CCCc2ccccc12 VDXGDFGJIPHYLG-UHFFFAOYSA-N 0.000 description 1
- VGHSXKTVMPXHNG-UHFFFAOYSA-N 1,3-diisocyanatobenzene Chemical compound O=C=NC1=CC=CC(N=C=O)=C1 VGHSXKTVMPXHNG-UHFFFAOYSA-N 0.000 description 1
- ALQLPWJFHRMHIU-UHFFFAOYSA-N 1,4-diisocyanatobenzene Chemical compound O=C=NC1=CC=C(N=C=O)C=C1 ALQLPWJFHRMHIU-UHFFFAOYSA-N 0.000 description 1
- AHBNSOZREBSAMG-UHFFFAOYSA-N 1,5-diisocyanato-2-methylpentane Chemical compound O=C=NCC(C)CCCN=C=O AHBNSOZREBSAMG-UHFFFAOYSA-N 0.000 description 1
- LFSYUSUFCBOHGU-UHFFFAOYSA-N 1-isocyanato-2-[(4-isocyanatophenyl)methyl]benzene Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=CC=C1N=C=O LFSYUSUFCBOHGU-UHFFFAOYSA-N 0.000 description 1
- DTZHXCBUWSTOPO-UHFFFAOYSA-N 1-isocyanato-4-[(4-isocyanato-3-methylphenyl)methyl]-2-methylbenzene Chemical compound C1=C(N=C=O)C(C)=CC(CC=2C=C(C)C(N=C=O)=CC=2)=C1 DTZHXCBUWSTOPO-UHFFFAOYSA-N 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- RZTOWFMDBDPERY-UHFFFAOYSA-N Delta-Hexanolactone Chemical compound CC1CCCC(=O)O1 RZTOWFMDBDPERY-UHFFFAOYSA-N 0.000 description 1
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical compound O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 description 1
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000005058 Isophorone diisocyanate Substances 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- IIGAAOXXRKTFAM-UHFFFAOYSA-N N=C=O.N=C=O.CC1=C(C)C(C)=C(C)C(C)=C1C Chemical class N=C=O.N=C=O.CC1=C(C)C(C)=C(C)C(C)=C1C IIGAAOXXRKTFAM-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- ITHZDDVSAWDQPZ-UHFFFAOYSA-L barium acetate Chemical compound [Ba+2].CC([O-])=O.CC([O-])=O ITHZDDVSAWDQPZ-UHFFFAOYSA-L 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- HIFVAOIJYDXIJG-UHFFFAOYSA-N benzylbenzene;isocyanic acid Chemical class N=C=O.N=C=O.C=1C=CC=CC=1CC1=CC=CC=C1 HIFVAOIJYDXIJG-UHFFFAOYSA-N 0.000 description 1
- JGCWKVKYRNXTMD-UHFFFAOYSA-N bicyclo[2.2.1]heptane;isocyanic acid Chemical compound N=C=O.N=C=O.C1CC2CCC1C2 JGCWKVKYRNXTMD-UHFFFAOYSA-N 0.000 description 1
- FPCJKVGGYOAWIZ-UHFFFAOYSA-N butan-1-ol;titanium Chemical compound [Ti].CCCCO.CCCCO.CCCCO.CCCCO FPCJKVGGYOAWIZ-UHFFFAOYSA-N 0.000 description 1
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 1
- 229910052792 caesium Inorganic materials 0.000 description 1
- TVFDJXOCXUVLDH-UHFFFAOYSA-N caesium atom Chemical compound [Cs] TVFDJXOCXUVLDH-UHFFFAOYSA-N 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 238000011088 calibration curve Methods 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 1
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 description 1
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Natural products C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000032050 esterification Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical class [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- AYLRODJJLADBOB-QMMMGPOBSA-N methyl (2s)-2,6-diisocyanatohexanoate Chemical compound COC(=O)[C@@H](N=C=O)CCCCN=C=O AYLRODJJLADBOB-QMMMGPOBSA-N 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 150000003018 phosphorus compounds Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229960003975 potassium Drugs 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 229910052701 rubidium Inorganic materials 0.000 description 1
- IGLNJRXAVVLDKE-UHFFFAOYSA-N rubidium atom Chemical compound [Rb] IGLNJRXAVVLDKE-UHFFFAOYSA-N 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- IIACRCGMVDHOTQ-UHFFFAOYSA-N sulfamic acid group Chemical group S(N)(O)(=O)=O IIACRCGMVDHOTQ-UHFFFAOYSA-N 0.000 description 1
- 125000000542 sulfonic acid group Chemical group 0.000 description 1
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/42—Polycondensates having carboxylic or carbonic ester groups in the main chain
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/42—Polycondensates having carboxylic or carbonic ester groups in the main chain
- C08G18/44—Polycarbonates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/64—Polyesters containing both carboxylic ester groups and carbonate groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/91—Polymers modified by chemical after-treatment
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/20—General preparatory processes
- C08G64/30—General preparatory processes using carbonates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/42—Chemical after-treatment
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
- C09D175/06—Polyurethanes from polyesters
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
- C09J175/06—Polyurethanes from polyesters
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- General Chemical & Material Sciences (AREA)
- Polyesters Or Polycarbonates (AREA)
- Polyurethanes Or Polyureas (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Paints Or Removers (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
Description
本発明は、ポリカーボネートポリオール及びその製造方法に関する。 The present invention relates to a polycarbonate polyol and a method for producing the same.
ポリカーボネートポリオールは、ポリエステルポリオールやポリエーテルポリオールと同様に、ポリイソシアネート化合物と反応させて、ポリウレタン樹脂を製造する原料や、接着剤、塗料などの原料として有用である。ポリエステルポリオールはエステル結合を有するため、これらから得られるポリウレタン樹脂は耐加水分解性に劣るという欠点があり、ポリエーテルポリオールはエーテル結合を有するため、耐候性、耐熱性に劣るという欠点がある。これらに対しポリカーボネートポリオールからは耐熱性、耐候性、耐加水分解性及び耐薬品性などの耐久性に優れるポリウレタン樹脂が得られる。 Like polyester polyols and polyether polyols, polycarbonate polyols are useful as raw materials for producing polyurethane resins, adhesives, paints, and the like by reacting with polyisocyanate compounds. Since polyester polyols have ester bonds, polyurethane resins obtained from them have the disadvantage of poor hydrolysis resistance, and polyether polyols have ether bonds, so they have the disadvantage of poor weather resistance and heat resistance. On the other hand, polycarbonate polyols yield polyurethane resins with excellent durability such as heat resistance, weather resistance, hydrolysis resistance, and chemical resistance.
このようなポリカーボネートポリオールは、通常、炭酸エステルとジオールとを触媒の存在下でエステル交換反応させることによって製造される。 Such polycarbonate polyols are usually produced by transesterifying a carbonate ester and a diol in the presence of a catalyst.
さらにポリウレタン樹脂の機械強度や耐久性を向上させるために、アリールカーボネートとトリメチロールプロパンなどの第一脂肪族トリオールと脂肪族又は脂環式のジオールとをエステル交換反応させることにより得られるポリカーボネートポリオールが提案されている(特許文献1)。また、ポリカーボネートジオールとトリオール化合物および/またはテトラオール化合物とのエステル交換反応により得られるポリカーボネートポリオールも提案されている(特許文献2、3)。 Furthermore, in order to improve the mechanical strength and durability of polyurethane resins, polycarbonate polyols obtained by transesterifying aryl carbonates, primary aliphatic triols such as trimethylolpropane, and aliphatic or alicyclic diols have been developed. It has been proposed (Patent Document 1). Furthermore, polycarbonate polyols obtained by transesterification of polycarbonate diol and triol compounds and/or tetraol compounds have also been proposed (Patent Documents 2 and 3).
しかしながら、トリオールやテトラオールとのエステル交換反応は、開示された触媒を加えても進行しづらい傾向にある。また、触媒種によっては、着色や濁度が大きくなるものがあり、塗料用途として使用すると満足する物性が得られない恐れがある。 However, transesterification reactions with triols and tetraols tend to be difficult to proceed even when the disclosed catalysts are added. Furthermore, depending on the catalyst species, there may be cases where coloring or turbidity becomes large, and there is a risk that satisfactory physical properties may not be obtained when used as a paint.
本発明は以上のような背景技術に鑑みてなされたものであり、常温において液状であり、色数、濁度が低減された、平均水酸基官能基数が2を超えるポリカーボネートポリオール及びその製造方法を提供することを課題とする。 The present invention has been made in view of the above-mentioned background art, and provides a polycarbonate polyol that is liquid at room temperature, has reduced color number and turbidity, and has an average number of hydroxyl functional groups exceeding 2, and a method for producing the same. The task is to do so.
本発明者らは、上記課題を解決すべく鋭意検討した結果、特定の無機金属化合物又は有機金属化合物を用いることで、常温で液状であり、色数や濁度が低減された平均水酸基官能基数が2を超えるポリカーボネートポリオールが得られることを見出し、本発明を完成するに至った。 As a result of intensive studies to solve the above problems, the present inventors found that by using a specific inorganic metal compound or an organic metal compound, the average number of hydroxyl functional groups is liquid at room temperature and has a reduced number of colors and turbidity. It has been discovered that a polycarbonate polyol having a polycarbonate polyol of more than 2 can be obtained, and the present invention has been completed.
すなわち本発明は、以下に示す実施形態を含むものである。 That is, the present invention includes the embodiments shown below.
[1]ポリカーボネートジオール(A)と、水酸基官能基数が3以上であるポリエステルポリオール(b1)を含むポリオール(B)(以下、単にポリオール(B)とも言う。)と、周期表第1族の金属、および周期表第2族の金属からなる群より選ばれる少なくとも一種の金属を含む無機金属化合物又は有機金属化合物(C)と、濁度低減添加剤(D)とから得られ、平均水酸基官能基数が2を超えることを特徴とする、ポリカーボネートポリオール。 [1] A polycarbonate diol (A), a polyol (B) containing a polyester polyol (b1) having 3 or more hydroxyl functional groups (hereinafter also simply referred to as polyol (B)), and a metal of Group 1 of the periodic table. , an inorganic metal compound or an organic metal compound (C) containing at least one metal selected from the group consisting of metals of Group 2 of the periodic table, and a turbidity reducing additive (D), with an average number of hydroxyl functional groups. A polycarbonate polyol, characterized in that the polycarbonate polyol is more than 2.
[2]ポリオール(B)が、水酸基官能基数が3以上であるポリエステルポリオール(b1)と、水酸基官能基数が2以上3未満であるポリエステルポリオール(b2)とを含むことを特徴とする、上記[1]に記載のポリカーボネートポリオール。 [2] The above-mentioned [2] characterized in that the polyol (B) contains a polyester polyol (b1) having a hydroxyl functional group number of 3 or more and a polyester polyol (b2) having a hydroxyl functional group number of 2 or more and less than 3. 1].
[3]濁度低減添加剤(D)が、無機酸、有機酸、有機酸のエステル類、およびアシルハライド類からなる群より選ばれる少なくとも一種を含むことを特徴とする、上記[1]又は[2]に記載のポリカーボネートポリオール。 [3] The turbidity reducing additive (D) contains at least one selected from the group consisting of inorganic acids, organic acids, esters of organic acids, and acyl halides; The polycarbonate polyol described in [2].
[4]上記[1]乃至[3]のいずれかに記載のポリカーボネートポリオールの製造方法であって、ポリカーボネートジオール(A)とポリオール(B)とを、周期表第1族の金属、および周期表第2族の金属からなる群より選ばれる少なくとも一種を含む無機金属化合物又は有機金属化合物(C)の存在下でエステル交換反応させ、交換反応終了後、濁度低減添加剤(D)を添加することを特徴とする、ポリカーボネートポリオールの製造方法。 [4] A method for producing a polycarbonate polyol according to any one of [1] to [3] above, wherein the polycarbonate diol (A) and the polyol (B) are a metal of Group 1 of the periodic table, and a metal of Group 1 of the periodic table. A transesterification reaction is carried out in the presence of an inorganic metal compound or an organometallic compound (C) containing at least one selected from the group consisting of Group 2 metals, and after completion of the exchange reaction, a turbidity reducing additive (D) is added. A method for producing a polycarbonate polyol, characterized by:
[5]上記[1]乃至[3]のいずれかに記載のポリカーボネートポリオールと、ポリイソシアネートとから得られるポリウレタン樹脂。 [5] A polyurethane resin obtained from the polycarbonate polyol according to any one of [1] to [3] above and a polyisocyanate.
[6]上記[5]に記載のポリウレタン樹脂を含む塗料組成物。 [6] A coating composition containing the polyurethane resin described in [5] above.
[7]上記[5]に記載のポリウレタン樹脂を含む接着剤組成物。 [7] An adhesive composition containing the polyurethane resin according to [5] above.
なお、本発明における常温とは5℃以上35℃以下をいう。また、本発明における液状とは、常温において僅かでも流動性のある状態をいう。 Note that normal temperature in the present invention refers to a temperature range of 5°C or higher and 35°C or lower. Furthermore, the term "liquid" in the present invention refers to a state that has even a slight fluidity at room temperature.
本発明によれば、常温において液状であり、色数、濁度が低減された、平均水酸基官能基数が2を超えるポリカーボネートポリオールを得ることができる。 According to the present invention, it is possible to obtain a polycarbonate polyol that is liquid at room temperature, has reduced color number and turbidity, and has an average number of hydroxyl functional groups exceeding 2.
以下、本発明を詳細に説明する。本発明のポリカーボネートポリオールは、ポリカーボネートジオール(A)と、水酸基官能基数が3以上であるポリエステルポリオール(b1)を含むポリオール(B)と、周期表第1族の金属、および周期表第2族の金属からなる群より選ばれる少なくとも一種を含む無機金属化合物又は有機金属化合物(C)(以下、単に(C)成分とも言う。)、および濁度低減添加剤(D)から得られ、平均水酸基官能基数が2を超えるポリカーボネートポリオールである。 The present invention will be explained in detail below. The polycarbonate polyol of the present invention comprises a polycarbonate diol (A), a polyol (B) containing a polyester polyol (b1) having a functional number of hydroxyl groups of 3 or more, a metal of group 1 of the periodic table, and a metal of group 2 of the periodic table. It is obtained from an inorganic metal compound or an organic metal compound (C) (hereinafter also simply referred to as component (C)) containing at least one selected from the group consisting of metals, and a turbidity reducing additive (D), and has an average hydroxyl group functionality. It is a polycarbonate polyol having more than two bases.
本発明におけるポリカーボネートジオール(A)としては、例えばジメチルカーボネート、ジエチルカーボネート等のジアルキルカーボネート類、エチレンカーボネート、プロピレンカーボネート等のアルキレンカーボネート類、ジフェニルカーボネート、ジナフチルカーボネート、ジアントリルカーボネート、ジフェナントリルカーボネート、ジインダニルカーボネート、テトラヒドロナフチルカーボネート等のジアリールカーボネート類等のカーボネート類と、グリコールとの反応によって得ることができるものが挙げられる。 Examples of the polycarbonate diol (A) in the present invention include dialkyl carbonates such as dimethyl carbonate and diethyl carbonate, alkylene carbonates such as ethylene carbonate and propylene carbonate, diphenyl carbonate, dinaphthyl carbonate, dianthryl carbonate, and diphenanthryl carbonate. , diindanyl carbonate, tetrahydronaphthyl carbonate, and other diaryl carbonates, and glycols.
グリコールとしては、例えばエチレングリコール、1,2-プロパンジオール、1,3-プロパンジオール、1,2-ブタンジオール、1,3-ブタンジオール、1,4-ブタンジオール、1,5-ペンタンジオール、1,6-ヘキサンジオール、1,8-オクタンジオール、1,9-ノナンジオール、3-メチル-1,5-ペンタンジオール、3,3-ジメチロールヘプタン、ジエチレングリコール、ジプロピレングリコール、ネオペンチルグリコール、シクロヘキサン-1,4-ジオール、シクロヘキサン-1,4-ジメタノール、ダイマー酸ジオール、ビスフェノールAのエチレンオキサイドやプロピレンオキサイド付加物、ビス(β-ヒドロキシエチル)ベンゼン、キシリレングリコール、等のジオールを挙げることができる。これらは単独で用いても2種類以上組み合わせて用いても良い。 Examples of the glycol include ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,8-octanediol, 1,9-nonanediol, 3-methyl-1,5-pentanediol, 3,3-dimethylolheptane, diethylene glycol, dipropylene glycol, neopentyl glycol, Diols include cyclohexane-1,4-diol, cyclohexane-1,4-dimethanol, dimer acid diol, ethylene oxide and propylene oxide adducts of bisphenol A, bis(β-hydroxyethyl)benzene, xylylene glycol, etc. be able to. These may be used alone or in combination of two or more.
本発明の水酸基官能基数が3以上であるポリエステルポリオール(b1)としては、例えば水酸基官能基数が3以上の多価アルコールを含むポリオールとジカルボン酸とから得られるポリエステルポリオールや、水酸基官能基数が3以上の多価アルコールを開始剤としてラクトン類などの環状エステル化合物を開環付加重合することで得られるポリオール等を挙げることができる。 Examples of the polyester polyol (b1) having a hydroxyl functional group of 3 or more of the present invention include a polyester polyol obtained from a polyol containing a polyhydric alcohol having a hydroxyl functional group of 3 or more and a dicarboxylic acid, or a polyester polyol having a hydroxyl functional group of 3 or more. Examples include polyols obtained by ring-opening addition polymerization of cyclic ester compounds such as lactones using a polyhydric alcohol as an initiator.
水酸基官能基数が3以上の多価アルコールとしては、例えばトリメチロールプロパン、グリセリン、ペンタエリスリトール、ソルビトール等が挙げられる。なお、エチレングリコール、ジエチレングリコール、プロピレングリコール、ブタンジオール、ネオペンチルグリコール、ヘキサメチレングリコール、ジプロピレングリコール、トリメチレングリコール等の2官能アルコールを、性能を低下させない範囲で併用しても良い。 Examples of the polyhydric alcohol having three or more hydroxyl functional groups include trimethylolpropane, glycerin, pentaerythritol, and sorbitol. Note that difunctional alcohols such as ethylene glycol, diethylene glycol, propylene glycol, butanediol, neopentyl glycol, hexamethylene glycol, dipropylene glycol, and trimethylene glycol may be used in combination as long as the performance is not deteriorated.
ジカルボン酸としては、シュウ酸、マロン酸、マレイン酸、アジピン酸、酒石酸、ピメリン酸、セバシン酸、フタル酸、テレフタル酸などの多塩基酸等が挙げられ、これらの中から選ばれる1種または2種以上を併用することができる。 Examples of dicarboxylic acids include polybasic acids such as oxalic acid, malonic acid, maleic acid, adipic acid, tartaric acid, pimelic acid, sebacic acid, phthalic acid, and terephthalic acid, and one or two selected from these. More than one species can be used together.
好ましいラクトン類としては、例えばβ-プロピオラクトン、β-ブチロラクトン、γ-ブチロラクトン、β-バレロラクトン、γ-バレロラクトン、δ-バレロラクトン、α-カプロラクトン、β-カプロラクトン、γ-カプロラクトン、δ-カプロラクトン、ε-カプロラクトン、α-メチル-ε-カプロラクトン、β-メチル-ε-カプロラクトン、4-メチルカプロラクトン、γ-カプリロラクトン、ε-カプリロラクトン、ε-パルミトラクトン等が挙げられ、これらの中から選ばれる1種または2種以上を混合して使用することができる。中でもトリメチロールプロパンを開始剤としたε-カプロラクトンの開環付加重合体が重合時の安定性及び経済性の点から好ましい。 Preferred lactones include, for example, β-propiolactone, β-butyrolactone, γ-butyrolactone, β-valerolactone, γ-valerolactone, δ-valerolactone, α-caprolactone, β-caprolactone, γ-caprolactone, δ- These include caprolactone, ε-caprolactone, α-methyl-ε-caprolactone, β-methyl-ε-caprolactone, 4-methylcaprolactone, γ-caprylolactone, ε-capryrolactone, and ε-palmitolactone. One type or a mixture of two or more types selected from these can be used. Among these, ring-opening addition polymers of ε-caprolactone using trimethylolpropane as an initiator are preferred from the standpoint of stability and economy during polymerization.
また、本発明においては、ポリオール(B)の成分として、水酸基官能基数が3以上であるポリエステルポリオール(b1)以外に、水酸基官能基数が2以上3未満のポリエステルポリオール(b2)を併用することができる。特にグリコールとジカルボン酸から得られるポリエステルポリオールや、グリコールを開始剤としてラクトン類などの環状エステル化合物を開環付加重合することで得られるポリオールが好ましい。 Further, in the present invention, as a component of the polyol (B), in addition to the polyester polyol (b1) having a hydroxyl functional group number of 3 or more, a polyester polyol (b2) having a hydroxyl functional group number of 2 or more and less than 3 may be used in combination. can. Particularly preferred are polyester polyols obtained from glycol and dicarboxylic acid, and polyols obtained by ring-opening addition polymerization of cyclic ester compounds such as lactones using glycol as an initiator.
上記グリコールとしては、例えばエチレングリコール、1,2-プロパンジオール、1,3-プロパンジオール、1,2-ブタンジオール、1,3-ブタンジオール、1,4-ブタンジオール、1,5-ペンタンジオール、1,6-ヘキサンジオール、1,8-オクタンジオール、1,9-ノナンジオール、3-メチル-1,5-ペンタンジオール、3,3-ジメチロールヘプタン、ジエチレングリコール、ジプロピレングリコール、ネオペンチルグリコール、シクロヘキサン-1,4-ジオール、シクロヘキサン-1,4-ジメタノール、ダイマー酸ジオール、ビスフェノールAのエチレンオキサイドやプロピレンオキサイド付加物、ビス(β-ヒドロキシエチル)ベンゼン、キシリレングリコール等が挙げられ、トリメチロールプロパン、グリセリン、ペンタエリスリトール、ソルビトール等を併用することができる。 Examples of the glycol include ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol. , 1,6-hexanediol, 1,8-octanediol, 1,9-nonanediol, 3-methyl-1,5-pentanediol, 3,3-dimethylolheptane, diethylene glycol, dipropylene glycol, neopentyl glycol , cyclohexane-1,4-diol, cyclohexane-1,4-dimethanol, dimer acid diol, ethylene oxide and propylene oxide adducts of bisphenol A, bis(β-hydroxyethyl)benzene, xylylene glycol, etc. Trimethylolpropane, glycerin, pentaerythritol, sorbitol, etc. can be used in combination.
また、ジカルボン酸としては、シュウ酸、マロン酸、マレイン酸、アジピン酸、酒石酸、ピメリン酸、セバシン酸、フタル酸、テレフタル酸等の多塩基酸等が挙げられ、これらの中から選ばれる1種または2種以上を併用することができる。 Examples of dicarboxylic acids include polybasic acids such as oxalic acid, malonic acid, maleic acid, adipic acid, tartaric acid, pimelic acid, sebacic acid, phthalic acid, and terephthalic acid, and one type selected from these acids. Or two or more types can be used together.
また、好ましいラクトン類としては、例えばβ-プロピオラクトン、β-ブチロラクトン、γ-ブチロラクトン、β-バレロラクトン、γ-バレロラクトン、δ-バレロラクトン、α-カプロラクトン、β-カプロラクトン、γ-カプロラクトン、δ-カプロラクトン、ε-カプロラクトン、α-メチル-ε-カプロラクトン、β-メチル-ε-カプロラクトン、4-メチルカプロラクトン、γ-カプリロラクトン、ε-カプリロラクトン、ε-パルミトラクトン等が挙げられ、これらの中から選ばれる1種または2種以上を併用することができる。中でもエチレングリコールを開始剤としたε-カプロラクトンの開環付加重合体が重合時の安定性及び経済性の点から好ましい。 Further, preferable lactones include, for example, β-propiolactone, β-butyrolactone, γ-butyrolactone, β-valerolactone, γ-valerolactone, δ-valerolactone, α-caprolactone, β-caprolactone, γ-caprolactone, Examples include δ-caprolactone, ε-caprolactone, α-methyl-ε-caprolactone, β-methyl-ε-caprolactone, 4-methylcaprolactone, γ-caprylolactone, ε-capryrolactone, and ε-palmitolactone. , one kind or two or more kinds selected from these can be used in combination. Among these, ring-opening addition polymers of ε-caprolactone using ethylene glycol as an initiator are preferred from the standpoint of stability and economic efficiency during polymerization.
ポリカーボネートジオール(A)と水酸基官能基数が3以上であるポリエステルポリオール(b1)の質量比は(A)/(b1)=75/25~55/45の範囲であり、(A)/(b1)=70/30~60/40の範囲が好ましい。また、水酸基官能基数が2以上3未満のポリエステルポリオール(b2)を併用する場合は、質量比として、(A)/(b1+b2)=75/25~55/45の範囲が好ましく、(A)/(b1+b2)=70/30~60/40の範囲がより好ましい。 The mass ratio of polycarbonate diol (A) and polyester polyol (b1) having a hydroxyl functional group number of 3 or more is in the range of (A)/(b1) = 75/25 to 55/45, and (A)/(b1) = preferably in the range of 70/30 to 60/40. In addition, when a polyester polyol (b2) having a hydroxyl functional group number of 2 or more and less than 3 is used together, the mass ratio is preferably in the range of (A)/(b1+b2)=75/25 to 55/45; More preferably, (b1+b2)=70/30 to 60/40.
本発明のポリカーボネートポリオールの平均水酸基官能基数は2を超えるものであり、2.3~3.5が好ましく、2.5~3.0がより好ましい。 The average number of hydroxyl functional groups in the polycarbonate polyol of the present invention is more than 2, preferably from 2.3 to 3.5, more preferably from 2.5 to 3.0.
また、ポリカーボネートポリオールの平均水酸基価は75~285mgKOH/gであり、90~180mgKOH/gが好ましい。 Further, the average hydroxyl value of the polycarbonate polyol is 75 to 285 mgKOH/g, preferably 90 to 180 mgKOH/g.
なお、本発明における平均水酸基官能基数は、公称の官能基数を基に下記にて算出した。
平均水酸基官能基数=((ポリカーボネートジオール(A)官能基数×mol)+(ポリエステルポリオール(b1)官能基数×mol)+(ポリエステルポリオール(b2)官能基数×mol))/((ポリカーボネートジオール(A)mol)+(ポリエステルポリオール(b1)mol)+(ポリエステルポリオール(b2)mol))
In addition, the average number of hydroxyl functional groups in the present invention was calculated as follows based on the nominal number of functional groups.
Average number of hydroxyl functional groups = ((Polycarbonate diol (A) number of functional groups x mol) + (Polyester polyol (b1) number of functional groups x mol) + (Polyester polyol (b2) number of functional groups x mol)) / ((Polycarbonate diol (A) mol) + (polyester polyol (b1) mol) + (polyester polyol (b2) mol))
本発明において、ポリカーボネートポリオールの数平均分子量は、合成の容易さ、取り扱いやすさを考慮すると、400~5,000が好ましく、500~2,000がより好ましい。なお、数平均分子量は、標準ポリスチレンを検量線とした、GPC(ゲルパーミエーションクロマトグラフィ)測定により求めることができる。 In the present invention, the number average molecular weight of the polycarbonate polyol is preferably 400 to 5,000, more preferably 500 to 2,000, considering ease of synthesis and handling. Note that the number average molecular weight can be determined by GPC (gel permeation chromatography) measurement using standard polystyrene as a calibration curve.
本発明には、周期表第1族の金属、および周期表第2族の金属からなる群より選ばれる少なくとも一種を含む無機金属化合物又は有機金属化合物(C)を用いる。この(C)成分は、エステル交換反応を促進する効果がある。周期表第1族の金属としては、リチウム、ナトリウム、カリウム、ルビジウム、セシウム等が挙げられ、周期表第2族の金属としては、マグネシウム、カルシウム、ストロンチウム、バリウム等が挙げられる。本発明においては、これらの金属の無機金属化合物又は有機金属化合物が挙げられ、これらの中から選ばれる1種、または2種以上を併用することができる。これらの中でも、周期表第1族の金属の無機金属化合物が好ましく、エステル交換反応の進行し易さ、取り扱いやすさを考慮すると、酢酸リチウム、炭酸カリウム、炭酸水素カリウムが特に好ましい。 In the present invention, an inorganic metal compound or an organometallic compound (C) containing at least one selected from the group consisting of a metal in Group 1 of the periodic table and a metal in Group 2 of the periodic table is used. This component (C) has the effect of promoting transesterification. Examples of metals in Group 1 of the periodic table include lithium, sodium, potassium, rubidium, and cesium, and examples of metals in Group 2 of the periodic table include magnesium, calcium, strontium, barium, and the like. In the present invention, inorganic metal compounds or organic metal compounds of these metals may be mentioned, and one type or two or more types selected from these can be used in combination. Among these, inorganic metal compounds of metals in Group 1 of the periodic table are preferred, and lithium acetate, potassium carbonate, and potassium hydrogen carbonate are particularly preferred in view of ease of proceeding with the transesterification reaction and ease of handling.
(C)成分の使用量としては、ポリカーボネートジオール(A)と水酸基官能基数が3以上であるポリエステルポリオール(b1)を含むポリオール(B)の合計質量の0.0001~1質量%、好ましくは0.001~0.1質量%である。(C)成分の量が下限未満の場合は、反応時間が長くなるため、得られるポリカーボネートポリオールが着色しやすくなる。また、上限を超える場合は、濁度が高くなる傾向となる。 The amount of component (C) to be used is 0.0001 to 1% by mass, preferably 0.0001 to 1% by mass of the total mass of polycarbonate diol (A) and polyol (B) containing polyester polyol (b1) having 3 or more hydroxyl functional groups. It is .001 to 0.1% by mass. When the amount of component (C) is less than the lower limit, the reaction time becomes longer and the resulting polycarbonate polyol becomes more likely to be colored. Moreover, when the upper limit is exceeded, turbidity tends to increase.
エステル交換反応の反応温度としては、70~250℃が好ましく、80~220℃がより好ましい。 The reaction temperature for the transesterification reaction is preferably 70 to 250°C, more preferably 80 to 220°C.
エステル交換反応が十分に進行していないポリカーボネートポリオールは、未反応の高結晶性原料由来で常温における性状が固体となる。 A polycarbonate polyol in which the transesterification reaction has not sufficiently progressed is derived from unreacted highly crystalline raw materials and has a solid state at room temperature.
本発明の濁度低減添加剤(D)としては、例えばリン酸、塩酸等の無機酸、スルホン酸基、スルファミン酸基等を有する有機酸、およびこれらのエステル類、アシルハライド等が挙げられ、これらの中から選ばれる1種または2種以上を併用することができる。特に取り扱いやすさなどからリン酸、リン酸エステル、亜リン酸、亜リン酸エステルなどのリン化合物が好ましい。なお、添加時期は、エステル交換反応終了後、140℃以下での添加が好ましい。 Examples of the turbidity reducing additive (D) of the present invention include inorganic acids such as phosphoric acid and hydrochloric acid, organic acids having sulfonic acid groups, sulfamic acid groups, etc., esters thereof, acyl halides, etc. One type or two or more types selected from these can be used in combination. In particular, phosphorus compounds such as phosphoric acid, phosphoric esters, phosphorous acid, and phosphorous esters are preferred from the viewpoint of ease of handling. Note that the addition timing is preferably 140° C. or lower after the end of the transesterification reaction.
濁度低減添加剤(D)の添加量としては、ポリカーボネートジオール(A)とポリオール(B)との合計質量の0.0001~1質量%、好ましくは0.001~0.1質量%である。添加量が下限未満の場合、得られるポリカーボネートポリオールの濁度や色数が高くなりやすく、上限を超えるとポリカーボネートポリオールの反応性が遅くなる恐れがある。 The amount of the turbidity reducing additive (D) added is 0.0001 to 1% by mass, preferably 0.001 to 0.1% by mass of the total mass of polycarbonate diol (A) and polyol (B). . When the amount added is less than the lower limit, the turbidity and color number of the resulting polycarbonate polyol tend to increase, and when it exceeds the upper limit, the reactivity of the polycarbonate polyol may be delayed.
以上説明した本発明のポリカーボネートポリオールは、ポリイソシアネートと公知の方法で反応させることでポリウレタン樹脂を得ることができる。 A polyurethane resin can be obtained by reacting the polycarbonate polyol of the present invention described above with a polyisocyanate by a known method.
ポリイソシアネートとしては、特に限定されず、従来公知の各種ポリイソシアネートから適宜選択して用いることができる。例えば、ヘキサメチレンジイソシアネート、1,4-テトラメチレンジイソシアネート、2-メチルペンタン-1,5-ジイソシアネート、リジンジイソシアネート等の脂肪族イソシアネート;イソホロンジイソシアネート、ノルボルナンジイソシアネート、水素添化トリレンジイソシアネート、水素添化キシレンジイソシアネート、水素添化ジフェニルメタンジイソシアネート、水素添化テトラメチルキシレンジイソシアネート等の脂環族ジイソシアネート;2,4-トリレンジイソシアネート、2,6-トリレンジイソシアネート、4,4’-ジフェニルメタンジイソシアネート、2,4’-ジフェニルメタンジイソシアネート、2,2’-ジフェニルメタンジイソシアネート、4,4’-ジフェニルエーテルジイソシアネート、2-ニトロジフェニル-4,4’-ジイソシアネート、2,2’-ジフェニルプロパン-4,4’-ジイソシアネート、3,3’-ジメチルジフェニルメタン-4,4’-ジイソシアネート、4,4’-ジフェニルプロパンジイソシアネート、m-フェニレンジイソシアネート、p-フェニレンジイソシアネート、ナフチレン-1,4-ジイソシアネート、ナフチレン-1,5-ジイソシアネート、3,3’-ジメトキシジフェニル-4,4’-ジイソシアネート等の芳香族イソシアネート;キシリレン-1,4-ジイソシアネート、キシリレン-1,3-ジイソシアネート等の芳香脂肪族ジイソシアネート等を用いることができる。また、これら有機ポリイソシアネートと、必要に応じてアルコール等を用い、従来公知の方法で製造できるウレタン変性ポリイソシアネート、ウレア変性ポリイソシアネート、アロファネート変性ポリイソシアネート、ビュレット変性ポリイソシアネート、カルボジイミド変性ポリイソシアネート、ウレトンイミン変性ポリイソシアネート、ウレトジオン変性ポリイソシアネート、イソシアヌレート変性ポリイソシアネートを、単独若しくは2種以上混合して用いることもできる。 The polyisocyanate is not particularly limited, and can be appropriately selected from various conventionally known polyisocyanates. For example, aliphatic isocyanates such as hexamethylene diisocyanate, 1,4-tetramethylene diisocyanate, 2-methylpentane-1,5-diisocyanate, lysine diisocyanate; isophorone diisocyanate, norbornane diisocyanate, hydrogenated tolylene diisocyanate, hydrogenated xylene Alicyclic diisocyanates such as diisocyanate, hydrogenated diphenylmethane diisocyanate, and hydrogenated tetramethylxylene diisocyanate; 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 4,4'-diphenylmethane diisocyanate, 2,4' -diphenylmethane diisocyanate, 2,2'-diphenylmethane diisocyanate, 4,4'-diphenyl ether diisocyanate, 2-nitrodiphenyl-4,4'-diisocyanate, 2,2'-diphenylpropane-4,4'-diisocyanate, 3,3 '-Dimethyldiphenylmethane-4,4'-diisocyanate, 4,4'-diphenylpropane diisocyanate, m-phenylene diisocyanate, p-phenylene diisocyanate, naphthylene-1,4-diisocyanate, naphthylene-1,5-diisocyanate, 3,3 Aromatic isocyanates such as '-dimethoxydiphenyl-4,4'-diisocyanate; aromatic aliphatic diisocyanates such as xylylene-1,4-diisocyanate and xylylene-1,3-diisocyanate, etc. can be used. In addition, urethane-modified polyisocyanates, urea-modified polyisocyanates, allophanate-modified polyisocyanates, burette-modified polyisocyanates, carbodiimide-modified polyisocyanates, and uretonimines can be produced by conventionally known methods using these organic polyisocyanates and alcohol, etc., if necessary. Modified polyisocyanates, uretdione-modified polyisocyanates, and isocyanurate-modified polyisocyanates may be used alone or in combination of two or more.
このようにして得られたポリウレタン樹脂は、塗料組成物、接着剤組成物等に好適に用いることができる。 The polyurethane resin thus obtained can be suitably used in coating compositions, adhesive compositions, and the like.
以下、本発明の実施例を説明するが、本発明はこれらの実施例に限定されるものではない。なお、実施例における%、部表記は、特に断りのない限り質量基準である。 Examples of the present invention will be described below, but the present invention is not limited to these Examples. Note that % and parts in the examples are based on mass unless otherwise specified.
〔ポリカーボネートジオールの製造1〕
攪拌機、温度計、加熱装置、蒸留塔を組んだ反応装置に、1,6-ヘキサンジオール(以下1,6-HGと略す。)とジエチルカーボネート(以下DECと略す。)のモル比が1.08:1になるように、1,6-HGを830g、DECを771g仕込むとともに、さらに反応触媒としてテトラブチルチタネート(以下、TBTと略す。)を0.05g仕込み、窒素気流下にて徐々に190℃まで温度を上昇させた。エタノールの留出が緩慢となり蒸留塔の塔頂温度が50℃以下となった時点で、反応温度は190℃のまま、1.3kPaまで徐々に減圧を行ない、1.3kPaの圧力でさらに7時間反応させた。さらに190℃の反応温度で1.3kPa以下の減圧下、反応物の水酸基価が54~58(mgKOH/g)になるまで反応を続行し、ポリカーボネートジオールを得た(Polyol-1)。Polyol-1の平均水酸基官能基数は2.0であり、水酸基価は55.6(mgKOH/g)であった。
[Production of polycarbonate diol 1]
A reaction apparatus comprising a stirrer, a thermometer, a heating device, and a distillation column was prepared with a molar ratio of 1,6-hexanediol (hereinafter abbreviated as 1,6-HG) and diethyl carbonate (hereinafter abbreviated as DEC) of 1. 830 g of 1,6-HG and 771 g of DEC were charged so that the ratio of The temperature was increased to 190°C. When the distillation of ethanol became slow and the temperature at the top of the distillation column fell below 50°C, the pressure was gradually reduced to 1.3 kPa while the reaction temperature remained at 190°C, and the reaction was continued at a pressure of 1.3 kPa for another 7 hours. Made it react. Further, the reaction was continued at a reaction temperature of 190° C. under a reduced pressure of 1.3 kPa or less until the hydroxyl value of the reactant reached 54 to 58 (mgKOH/g) to obtain polycarbonate diol (Polyol-1). The average number of hydroxyl functional groups of Polyol-1 was 2.0, and the hydroxyl value was 55.6 (mgKOH/g).
〔ポリカーボネートジオールの製造2〕
ポリカーボネートジオールの製造1と同様の装置にて、1,6-HGとDECのモル比が1.05:1になるように、1,6-HGを826g、DECを787g仕込む以外はポリカーボネートジオールの製造1と同様の方法で合成し、ポリカーボネートジオールを得た(Polyol-2)。得られたPolyol-2の平均水酸基官能基数は2.0であり、水酸基価は37.2(mgKOH/g)であった。
[Production of polycarbonate diol 2]
Production of polycarbonate diol was performed using the same equipment as in 1, except that 826 g of 1,6-HG and 787 g of DEC were charged so that the molar ratio of 1,6-HG and DEC was 1.05:1. Synthesis was performed in the same manner as in Production 1 to obtain polycarbonate diol (Polyol-2). The average number of hydroxyl functional groups of the obtained Polyol-2 was 2.0, and the hydroxyl value was 37.2 (mgKOH/g).
(実施例1:ポリカーボネートポリオールの製造1)
攪拌機、温度計、加熱装置を組んだ反応装置に、ポリカーボネートジオールの製造1で得られたPolyol-1を600g、ポリカプロラクトントリオール(プラクセル303)を400g、酢酸リチウムを0.1g仕込み、190℃でエステル交換反応を5時間行った。その後120℃まで冷却し、JP-508(城北化学社製)を0.5添加し、30分攪拌混合し、ポリカーボネートポリオール(PCP-1)を得た。得られたPCP-1の平均水酸基官能基数は2.81であり、水酸基価は250.4(mgKOH/g)であった。
(Example 1: Production of polycarbonate polyol 1)
A reaction apparatus equipped with a stirrer, a thermometer, and a heating device was charged with 600 g of Polyol-1 obtained in polycarbonate diol production 1, 400 g of polycaprolactone triol (Plaxel 303), and 0.1 g of lithium acetate, and heated at 190°C. The transesterification reaction was carried out for 5 hours. Thereafter, the mixture was cooled to 120° C., 0.5 of JP-508 (manufactured by Johoku Kagaku Co., Ltd.) was added, and the mixture was stirred and mixed for 30 minutes to obtain polycarbonate polyol (PCP-1). The average number of hydroxyl functional groups of the obtained PCP-1 was 2.81, and the hydroxyl value was 250.4 (mgKOH/g).
(実施例2:ポリカーボネートポリオールの製造2)
攪拌機、温度計、加熱装置を組んだ反応装置に、ポリカーボネートジオールの製造2で得られたPolyol-2を500g、ポリカプロラクトントリオール(プラクセル305)を500g、炭酸カリウムを0.1g仕込み、190℃でエステル交換反応を5時間行った。その後120℃まで冷却し、JP-508を0.5g添加し、30分攪拌混合し、ポリカーボネートポリオール(PCP-2)を得た。得られたPCP-2の平均水酸基官能基数は2.85であり、水酸基価は171.7(mgKOH/g)であった。
(Example 2: Production of polycarbonate polyol 2)
A reaction apparatus equipped with a stirrer, a thermometer, and a heating device was charged with 500 g of Polyol-2 obtained in polycarbonate diol production 2, 500 g of polycaprolactone triol (Plaxel 305), and 0.1 g of potassium carbonate, and heated at 190°C. The transesterification reaction was carried out for 5 hours. Thereafter, the mixture was cooled to 120° C., 0.5 g of JP-508 was added, and the mixture was stirred and mixed for 30 minutes to obtain polycarbonate polyol (PCP-2). The average number of hydroxyl functional groups of the obtained PCP-2 was 2.85, and the hydroxyl value was 171.7 (mgKOH/g).
(実施例3:ポリカーボネートポリオールの製造3)
攪拌機、温度計、加熱装置を組んだ反応装置に、ポリカーボネートジオールの製造2で得られたPolyol-2を550g、ポリカプロラクトントリオール(プラクセル305)を400g、ポリカプロラクトンジオール(プラクセル210)を50g仕込み、炭酸水素カリウムを0.1g仕込み、190℃でエステル交換反応を5時間行った。その後120℃まで冷却し、JP-508を0.5g添加し、30分攪拌混合し、ポリカーボネートポリオール(PCP-3)を得た。得られたPCP-3の平均水酸基官能基数は2.76であり、水酸基価は148.6(mgKOH/g)であった。
(Example 3: Production of polycarbonate polyol 3)
Into a reaction apparatus equipped with a stirrer, a thermometer, and a heating device, 550 g of Polyol-2 obtained in polycarbonate diol production 2, 400 g of polycaprolactone triol (Plaxel 305), and 50 g of polycaprolactone diol (Plaxel 210) were charged. 0.1 g of potassium hydrogen carbonate was charged, and the transesterification reaction was carried out at 190°C for 5 hours. Thereafter, the mixture was cooled to 120° C., 0.5 g of JP-508 was added, and the mixture was stirred and mixed for 30 minutes to obtain polycarbonate polyol (PCP-3). The average number of hydroxyl functional groups of the obtained PCP-3 was 2.76, and the hydroxyl value was 148.6 (mgKOH/g).
(実施例4:ポリカーボネートポリオールの製造4)
攪拌機、温度計、加熱装置を組んだ反応装置に、ポリカーボネートジオールの製造2で得られたPolyol-2を600g、ポリカプロラクトンテトラオール(プラクセル410)を400g、炭酸水素カリウムを0.1g仕込み、190℃でエステル交換反応を5時間行った。その後120℃まで冷却し、JP-508を0.5g添加し、30分攪拌混合し、ポリカーボネートポリオール(PCP-4)を得た。得られたPCP-4の平均水酸基官能基数は3.32であり、水酸基価は108.6(mgKOH/g)であった。
(Example 4: Production of polycarbonate polyol 4)
Into a reaction apparatus equipped with a stirrer, a thermometer, and a heating device, 600 g of Polyol-2 obtained in polycarbonate diol production 2, 400 g of polycaprolactone tetraol (Plaxel 410), and 0.1 g of potassium hydrogen carbonate were charged. The transesterification reaction was carried out at °C for 5 hours. Thereafter, the mixture was cooled to 120° C., 0.5 g of JP-508 was added, and the mixture was stirred and mixed for 30 minutes to obtain polycarbonate polyol (PCP-4). The average number of hydroxyl functional groups of the obtained PCP-4 was 3.32, and the hydroxyl value was 108.6 (mgKOH/g).
(実施例5:ポリカーボネートポリオールの製造5)
攪拌機、温度計、加熱装置を組んだ反応装置に、ポリカーボネートジオールの製造2で得られたPolyol-2を600g、ポリカプロラクトントリオール(プラクセル305)を400g、酢酸バリウムを0.1g仕込み、190℃でエステル交換反応を5時間行った。その後120℃まで冷却し、JP-508を0.5g添加し、30分攪拌混合し、ポリカーボネートポリオール(PCP-5)を得た。得られたPCP-5の平均水酸基官能基数は2.78であり、水酸基価は144.9(mgKOH/g)であった。
(Example 5: Production of polycarbonate polyol 5)
A reaction apparatus equipped with a stirrer, a thermometer, and a heating device was charged with 600 g of Polyol-2 obtained in polycarbonate diol production 2, 400 g of polycaprolactone triol (Plaxel 305), and 0.1 g of barium acetate, and heated at 190°C. The transesterification reaction was carried out for 5 hours. Thereafter, the mixture was cooled to 120° C., 0.5 g of JP-508 was added, and the mixture was stirred and mixed for 30 minutes to obtain polycarbonate polyol (PCP-5). The average number of hydroxyl functional groups of the obtained PCP-5 was 2.78, and the hydroxyl value was 144.9 (mgKOH/g).
(比較例1:ポリカーボネートポリオールの製造6)
攪拌機、温度計、加熱装置を組んだ反応装置に、ポリカーボネートジオールの製造2で得られたPolyol-2を500g、ポリカプロラクトントリオール(プラクセル305)を500g仕込み、190℃でエステル交換反応を5時間行った。その後120℃まで冷却し、JP-508を0.5g添加し、30分攪拌混合し、ポリカーボネートポリオール(PCP-6)を得た。得られたPCP-6の平均水酸基官能基数は2.85であり、水酸基価は171.5(mgKOH/g)であった。
(Comparative Example 1: Production of polycarbonate polyol 6)
A reaction apparatus equipped with a stirrer, a thermometer, and a heating device was charged with 500 g of Polyol-2 obtained in polycarbonate diol production 2 and 500 g of polycaprolactone triol (Plaxel 305), and a transesterification reaction was performed at 190 ° C. for 5 hours. Ta. Thereafter, the mixture was cooled to 120° C., 0.5 g of JP-508 was added, and the mixture was stirred and mixed for 30 minutes to obtain polycarbonate polyol (PCP-6). The average number of hydroxyl functional groups of the obtained PCP-6 was 2.85, and the hydroxyl value was 171.5 (mgKOH/g).
(比較例2:ポリカーボネートポリオールの製造7)
攪拌機、温度計、加熱装置を組んだ反応装置に、ポリカーボネートジオールの製造2で得られたPolyol-2を500g、ポリカプロラクトントリオール(プラクセル305)を500g、テトラブトキシチタンを0.1g仕込み、190℃でエステル交換反応を5時間行った。その後120℃まで冷却し、JP-508を0.5g添加し、30分攪拌混合し、ポリカーボネートポリオール(PCP-7)を得た。得られたPCP-7の平均水酸基官能基数は2.85であり、水酸基価は171.6(mgKOH/g)であった。
(Comparative Example 2: Production of polycarbonate polyol 7)
A reaction apparatus equipped with a stirrer, a thermometer, and a heating device was charged with 500 g of Polyol-2 obtained in polycarbonate diol production 2, 500 g of polycaprolactone triol (Plaxel 305), and 0.1 g of tetrabutoxytitanium, and heated at 190°C. The transesterification reaction was carried out for 5 hours. Thereafter, the mixture was cooled to 120° C., 0.5 g of JP-508 was added, and the mixture was stirred and mixed for 30 minutes to obtain polycarbonate polyol (PCP-7). The average number of hydroxyl functional groups of the obtained PCP-7 was 2.85, and the hydroxyl value was 171.6 (mgKOH/g).
(比較例3:ポリカーボネートポリオールの製造8)
攪拌機、温度計、加熱装置を組んだ反応装置に、ポリオールの製造2で得られたPolyol-2を500g、ポリカプロラクトントリオール(プラクセル305)を500g、酢酸リチウムを0.1g仕込み、190℃でエステル交換反応を5時間行い、ポリカーボネートポリオール(PCP-8)を得た。得られたPCP-8の平均水酸基官能基数は2.85であり、水酸基価は171.7(mg-KOH/g)であった。
(Comparative Example 3: Production of polycarbonate polyol 8)
Into a reaction apparatus equipped with a stirrer, a thermometer, and a heating device, 500 g of Polyol-2 obtained in polyol production 2, 500 g of polycaprolactone triol (Plaxel 305), and 0.1 g of lithium acetate were charged, and esterification was carried out at 190°C. The exchange reaction was carried out for 5 hours to obtain polycarbonate polyol (PCP-8). The average number of hydroxyl functional groups of the obtained PCP-8 was 2.85, and the hydroxyl value was 171.7 (mg-KOH/g).
使用した原料を下記に示す。
・プラクセル303 ポリカプロラクトントリオール(分子量=310、水酸基価=542、官能基数=3) ダイセル社製(商品名)
・プラクセル305 ポリカプロラクトントリオール(分子量=550、水酸基価=305、官能基数=3) ダイセル社製(商品名)
・プラクセル410 ポリカプロラクトンテトラオール(分子量=1000、水酸基価=216、官能基数=4) ダイセル社製(商品名)
・プラクセル210 ポリカプロラクトンジオール(分子量=1000、水酸基価=112、官能基数=2) ダイセル社製(商品名)
・JP-508 酸性リン酸エステル 城北化学社製(商品名)。
The raw materials used are shown below.
・Plaxel 303 Polycaprolactone triol (molecular weight = 310, hydroxyl value = 542, number of functional groups = 3) Manufactured by Daicel (product name)
・Plaxel 305 Polycaprolactone triol (molecular weight = 550, hydroxyl value = 305, number of functional groups = 3) Manufactured by Daicel (product name)
・Plaxel 410 polycaprolactone tetraol (molecular weight = 1000, hydroxyl value = 216, number of functional groups = 4) Manufactured by Daicel (product name)
・Plaxel 210 Polycaprolactone diol (molecular weight = 1000, hydroxyl value = 112, number of functional groups = 2) Manufactured by Daicel (product name)
・JP-508 Acidic phosphate ester Manufactured by Johoku Kagaku Co., Ltd. (product name).
得られたポリカーボネートポリオールの性状について確認した。結果を表1に示す。
[常温における性状]
得られたポリカーボネートポリオールを、25℃と5℃の各温度でそれぞれ24時間保
The properties of the obtained polycarbonate polyol were confirmed. The results are shown in Table 1.
[Properties at room temperature]
The obtained polycarbonate polyol was kept at each temperature of 25°C and 5°C for 24 hours.
持した。各温度において液状であるものを「A」、固体であるものを「C」とした。評価Aであれば良好と言える。 I held it. Those that were liquid at each temperature were designated as "A," and those that were solid were designated as "C." If the rating is A, it can be said to be good.
[色数]
得られたポリカーボネートポリオールの色数を、JIS-K1557に基づき測定し、色数が60以下であれば良好と言える。
[Number of colors]
The color number of the obtained polycarbonate polyol is measured based on JIS-K1557, and if the color number is 60 or less, it is said to be good.
[濁度]
得られたポリカーボネートポリオールの濁度を、JIS-K0101に基づきカオリン濁度(視覚法)を測定し、濁度が2以下であれば良好と言える。
[Turbidity]
The turbidity of the obtained polycarbonate polyol is measured by measuring kaolin turbidity (visual method) based on JIS-K0101, and if the turbidity is 2 or less, it is considered to be good.
Claims (7)
ポリカーボネートジオール(A)とポリオール(B)とを、周期表第1族の金属、および周期表第2族の金属からなる群より選ばれる少なくとも一種を含む無機金属化合物又は有機金属化合物(C)の存在下でエステル交換反応させ、交換反応終了後、濁度低減添加剤(D)を添加することを特徴とするポリカーボネートポリオールの製造方法。 A method for producing a polycarbonate polyol according to any one of claims 1 to 3, comprising:
The polycarbonate diol (A) and the polyol (B) are combined into an inorganic metal compound or an organometallic compound (C) containing at least one selected from the group consisting of metals in group 1 of the periodic table and metals in group 2 of the periodic table. A method for producing a polycarbonate polyol, which comprises carrying out a transesterification reaction in the presence of a polycarbonate polyol, and adding a turbidity reducing additive (D) after the completion of the exchange reaction.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2023112741A JP2023126332A (en) | 2019-01-11 | 2023-07-10 | Polycarbonate polyol and production method thereof |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2019003189A JP7326743B2 (en) | 2019-01-11 | 2019-01-11 | Polycarbonate polyol and method for producing the same |
JP2023112741A JP2023126332A (en) | 2019-01-11 | 2023-07-10 | Polycarbonate polyol and production method thereof |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2019003189A Division JP7326743B2 (en) | 2019-01-11 | 2019-01-11 | Polycarbonate polyol and method for producing the same |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2023126332A true JP2023126332A (en) | 2023-09-07 |
JP2023126332A5 JP2023126332A5 (en) | 2023-09-15 |
Family
ID=71521021
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2019003189A Active JP7326743B2 (en) | 2019-01-11 | 2019-01-11 | Polycarbonate polyol and method for producing the same |
JP2023112741A Pending JP2023126332A (en) | 2019-01-11 | 2023-07-10 | Polycarbonate polyol and production method thereof |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2019003189A Active JP7326743B2 (en) | 2019-01-11 | 2019-01-11 | Polycarbonate polyol and method for producing the same |
Country Status (2)
Country | Link |
---|---|
JP (2) | JP7326743B2 (en) |
WO (1) | WO2020145352A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP7167446B2 (en) * | 2018-02-02 | 2022-11-09 | 東ソー株式会社 | Aqueous polyurethane resin composition, artificial leather using said composition, surface treatment agent for leather |
CN112063352B (en) * | 2020-09-08 | 2023-04-11 | 湖北回天新材料(宜城)有限公司 | Low-odor solvent-free bi-component polyurethane adhesive and preparation method and application thereof |
JP7452770B2 (en) | 2022-04-15 | 2024-03-19 | 東ソー株式会社 | Compounds and their production methods, compositions, urethane resins, aqueous urethane resin dispersions, and coating agents |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007277507A (en) * | 2006-03-15 | 2007-10-25 | Nippon Polyurethane Ind Co Ltd | Polycarbonate polyol and its manufacturing process |
US20110123473A1 (en) * | 2009-11-26 | 2011-05-26 | Basf Se | Use of highly-branched polycarbonates in cosmetic and dermatological formulations |
JP6135264B2 (en) * | 2013-04-10 | 2017-05-31 | 三菱化学株式会社 | Method for producing polycarbonate diol having excellent thermal stability |
KR101446443B1 (en) | 2013-08-13 | 2014-10-07 | 아주대학교산학협력단 | Macro-polyols composed of aliphatic polycarbonate and its aromatic polyester copolymers |
JP6848381B2 (en) | 2016-11-16 | 2021-03-24 | 東ソー株式会社 | Active energy ray-curable resin composition |
EP3560981B1 (en) * | 2016-12-22 | 2024-01-31 | Mitsubishi Chemical Corporation | Polycarbonate polyol and polyurethane |
JP7459453B2 (en) * | 2017-08-10 | 2024-04-02 | 三菱ケミカル株式会社 | Method for producing polycarbonate polyol |
-
2019
- 2019-01-11 JP JP2019003189A patent/JP7326743B2/en active Active
-
2020
- 2020-01-09 WO PCT/JP2020/000487 patent/WO2020145352A1/en active Application Filing
-
2023
- 2023-07-10 JP JP2023112741A patent/JP2023126332A/en active Pending
Also Published As
Publication number | Publication date |
---|---|
JP2020111666A (en) | 2020-07-27 |
JP7326743B2 (en) | 2023-08-16 |
WO2020145352A1 (en) | 2020-07-16 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP2023126332A (en) | Polycarbonate polyol and production method thereof | |
US4978691A (en) | Polycarbonatediol composition and polyurethane resin | |
US10941240B2 (en) | Biorenewable high performance polyester polyols | |
US5100999A (en) | Polycarbonatediol composition and polyurethane resin | |
JP5540093B2 (en) | Method for producing polyurethane polymer having secondary hydroxyl end groups containing polyester polyol | |
US9181391B2 (en) | Single-pot process for the production of polyester-co-carbonate polyols | |
JP3128275B2 (en) | Reactive stabilized polyol | |
EP3127934B1 (en) | Polyester polyol having superior durability | |
JP2000191766A (en) | Production of terephthalic acid-based polyester polyol | |
US4525574A (en) | Polyesters polyols prepared from glutaric acid, succinic acid and adipic acid, and polyurethanes prepared therefrom | |
JP3113725B2 (en) | Method for preparing polyester polyol composition | |
JPH10251369A (en) | Production of polyurethane resin | |
JP3395383B2 (en) | Polyester polyol and method for producing the same | |
JP5137355B2 (en) | Sealing material | |
US20180230346A1 (en) | Polyol Compositions for Hot Melt Adhesives | |
US4716213A (en) | Polyesters polyols prepared from glutaric acid, succinic acid and adipic acid, and polyurethanes prepared therefrom | |
JP2020045414A (en) | Solventless reaction curable polyurethane resin composition, and molding and coating agent using the resin composition | |
JP7340364B2 (en) | Polycarbonate polyol derivative | |
WO2023199756A1 (en) | Compound, method for producing same, composition, urethane resin, aqueous urethane resin dispersion, and coating agent | |
JP4529676B2 (en) | Process for producing reactive stabilized polycarbonate polyol and polyurethane resin using reactive stabilized polycarbonate polyol | |
WO2022244850A1 (en) | Polyurethane resin composition, cured product, artificial leather, synthetic leather, and surface treatment agent for leather | |
KR20240032014A (en) | Polyester polyol and method for producing the same | |
JP3632967B2 (en) | Method for producing polyol for producing polyurethaneurea | |
WO2023157807A1 (en) | Polyurethane resin composition, artificial leather, synthetic leather, and leather surface treatment agent | |
JP2023153044A (en) | Polyurethane resin composition, artificial leather, synthetic leather, and surface treatment agent for leather |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20230808 |
|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20230808 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20230905 |