JP2023091067A - Battery box structure - Google Patents

Abstract

To provide a durable and compact battery box.SOLUTION: A battery box loaded in a power storage chamber provided in a housing of a device includes a hollow battery box body that has electrode points on the inner upper and lower walls and in which openings for attaching and detaching batteries are provided on both side walls facing each other, and a pair of cover bodies that close the two facing openings, and in the hollow battery box main body, two or more batteries of the same number are loaded in parallel from the two opposing openings and stored so as to face each other, and in the battery box main body, pillars that stand in the center of adjacent batteries that face each other and are in contact with the batteries on all sides to assist in holding the batteries are formed.SELECTED DRAWING: Figure 6

Description

The present invention relates to the structure of a battery box provided in equipment.

Japanese Patent Laid-Open No. 2002-200002 discloses a battery fixing structure in which batteries of different sizes are attachable and detachable as a configuration of a device (specifically, a surveying instrument). As a result, even if different types of surveying instruments have different sizes of dedicated batteries, the batteries can be substituted for each other.

JP 2018-113236 Japanese Patent Application Laid-Open No. 2006-221825 JP-A-9-199097

There is a need to use this fixed structure to power a surveying instrument using standard batteries that are available anywhere in the world and are easily available. It is a battery box that accommodates standard batteries and can be used as a substitute for a dedicated battery. It must have a robust structure that can withstand survey sites in harsh environments around the world, and it must be compact enough to be used with many models. .

On the other hand, as in the battery box disclosed in Patent Document 2, if it is provided with a cover that closes the opening of the housing, and the cover is provided with a conductive part, The joint between the lid and the main body becomes weak both electrically and structurally, so it is easily broken when dropped. There is

In addition, as in the battery box disclosed in Patent Document 3, if the frame for housing the batteries is covered with a cover, the overlapping portion of the cover and the frame (the upper surface and the lower surface in Patent Document 3) is double-layered. There is a problem that it becomes a structure and the size of the whole increases accordingly. In other words, even if the surveying instrument has a fixing structure that can fix batteries of different sizes, it is not possible to install batteries that exceed the maximum allowable size. Therefore, it is desirable that the overall size be as small as possible.

SUMMARY OF THE INVENTION The present invention has been made in view of this problem, and provides a durable and compact battery box that houses a battery and can replace a dedicated battery for equipment.

For this reason, in the battery box of one aspect of the present invention, the battery box is loaded into a power supply storage chamber provided in the housing of the device, and has electrode points on the inner upper and lower walls, A hollow battery box main body in which openings for attaching and detaching are provided on both opposing side walls, and a pair of cover bodies closing the two opposing openings, the hollow battery box The inside of the main body is configured so that two or more batteries of the same number are arranged in parallel and are housed facing each other from the two openings facing each other. It is constructed such that a pillar is erected in the center of the battery and is in contact with the battery on all sides to assist in holding the battery.

Although the cover exists as a separate body from the battery box body, the conductive part is only the battery box body and the cover body has no conductive part, so there is no need to connect the cover body and the battery box body. It has a robust structure in terms of electrical conductivity. If all the batteries are stored side by side from one opening, they become large in the width direction. In this embodiment, the same number of batteries are arranged in parallel from two opposing openings so as to face each other, so that the width is halved. The batteries are arranged in a matrix as a whole, and the overall size can be reduced. Although only a minimum number of pillars are used to support the battery, the batteries are held tightly because they are held in close contact with all of the batteries arranged in four directions. The cover only closes the opening of the battery box main body, and there is no overlapping part as a housing, making the overall size compact.

In one aspect, the inside of the battery box main body is configured such that the batteries accommodated in the battery box main body are accommodated in such a manner that adjacent batteries and facing batteries are in contact with each other. The batteries arranged in parallel in two rows are closely arranged, the overall structure is strong, and the batteries are held stably.

In one aspect, the inside of the battery box main body is formed such that four batteries in total, two from one side and two from the other side of the two openings, are arranged facing each other. configured as follows. There are four batteries, two on the front and back, and one pillar, making the entire system slim.

In one aspect, the pair of cover bodies has engaging claws formed at the lower ends of the cover bodies, respectively, and engages with the locking parts formed on the battery box main body, thereby It is configured such that the opening is closed and the battery housed inside the battery box is sandwiched. According to this aspect, the housed battery is sandwiched from the front and rear and held firmly.

As is clear from the above description, the present invention can provide a robust and compact battery box.

1 is a perspective view of a surveying instrument equipped with a battery box according to an embodiment of the present invention; FIG. It is the perspective view which looked at the power supply storage room of the same surveying instrument from the gantry side (inside). It is a back perspective view for showing an outline of a battery box. It is a back perspective view of a battery box main body. It is a cross-sectional view of a battery box. Fig. 3 is an exploded front perspective view of the battery box; Fig. 3 is an exploded rear perspective view of the battery box; Batteries and conductive parts are omitted in this figure.

Hereinafter, specific embodiments of the present invention will be described with reference to the drawings. The embodiments are illustrative rather than limiting the invention, and not all features and combinations thereof described in the embodiments are necessarily essential to the invention. Further, in each drawing, the same constituent elements are denoted by the same reference numerals, and detailed description thereof will be omitted as appropriate.

(surveying instrument)
FIG. 1 shows a surveying instrument 11 equipped with a battery box 1 (described later) according to an embodiment of the present invention.

The surveying instrument 11 is a total station capable of distance measurement and angle measurement, and operates with a power source installed. The power supply is not limited to the battery box 1 according to this embodiment, and a dedicated battery can be loaded. However, the structure of the battery box 1 according to the present invention is not limited to the surveying instrument 11, and may be attached to other equipment that can be used as a power source. In this embodiment, a case where the battery box 1 is mounted on the surveying instrument 11 instead of the dedicated battery will be described as an example.

The surveying instrument 11 includes a base portion 12 and a pedestal portion 13 . The pedestal part 13 is installed, for example, on a tripod (not shown) or the like via the base part 12 . The base unit 12 has a leveling screw, and the base unit 13 is maintained horizontally by leveling with the leveling screw. The gantry part 13 is rotatable about the vertical axis A1. A collimation telescope unit 14 having an optical unit for distance measurement is supported by the pedestal unit 13 and is rotatable about the horizontal axis A2.

A power source storage chamber 15 is provided in a side portion of the gantry portion 13 to mount a power source such as the battery box 1 or a dedicated battery. The power supply compartment 15 has a lid 16 that can be opened and closed. The lid portion 16 is rotatable around the horizontal axis A3 and has a projection portion 161 .

FIG. 2 is a perspective view of the power supply compartment 15 of the surveying instrument 11 viewed from the side of the gantry 13 (inside). The power source storage chamber 15 includes a box-shaped housing portion 17 formed in a casing (housing) of the pedestal portion 13, and an opening 19 formed in the housing portion 17 as a power supply mounting port is a cover portion 16. is occluded by FIG. 2 shows a state in which the opening 19 of the housing 17 is closed by the lid 16. In order to explain the inside of the power source storage chamber 15, one side facing the opening 19 (the surface of the housing 17) is shown in FIG. back) are omitted.

As shown in FIG. 2, the power source storage chamber 15 includes a battery holding portion 18 as a fixing structure for the battery box 1 to be stored. The battery holding portion 18 is provided on the housing portion 17 and is movable in the vertical direction. The battery pressing portion 18 has a stopper portion 181 on the upper side and a contact portion 182 on the lower side.

The projecting portion 161 of the lid portion 16 extends toward the inside of the surveying instrument 11 when the lid portion 16 closes the opening portion 19 of the housing portion 17 . When the lid portion 16 is closed, the abutment portion 182 is engaged with the projection portion 161 to be restrained from moving, thereby restraining the upward movement of the battery box 1 attached to the power supply compartment 15 as well. Further, the stopper portion 181 presses the upper surface of the attached battery box 1 to suppress upward movement of the battery box 1 . This fixing structure is disclosed in detail in JP-A-2018-113236, and the details are omitted.

As described above, in the surveying instrument 11 , the battery holder 18 restrains the vertical movement of the attached battery box 1 and holds the battery box 1 in the power supply compartment 15 . This fixed structure of the power supply storage chamber 15 allows the battery box 1 to be installed even if the size of the battery box 1 is different from that of the dedicated battery. Furthermore, in the case of a surveying instrument having the same fixing mechanism in the power supply compartment, even if the sizes of dedicated batteries are different from each other, the battery box 1 can be used as a power source and can be inserted and removed instead. there is

(battery box)
FIG. 3 is a rear perspective view of the battery box 1 attached to the surveying instrument 11. FIG. FIG. 4 is a rear perspective view showing only the battery box main body 4 with the cover portion and the batteries of FIG. 3 omitted. FIG. 5 is a cross-sectional view of the battery box 1. FIG. FIG. 6 is a front exploded perspective view of the battery box 1. FIG. FIG. 7 is a rear exploded perspective view of the battery box 1. FIG. In FIG. 7, conductive parts and batteries are omitted.

As shown in FIGS. 3 and 4, the battery box 1 has a hollow rectangular parallelepiped shape, has electrode points on the upper wall and the lower wall of the hollow interior, and the batteries are stored in an upright state. The battery is not limited to a primary battery such as an alkaline dry battery, but may be a secondary battery such as a lithium ion rechargeable battery, and any type of battery may be used.

The battery box 1 is housed as an alternative to a dedicated battery, for example, as a power supply for the surveying instrument 11 in this embodiment. The user can selectively use the dedicated battery and the battery box 1 for the surveying instrument 11, such as when the dedicated battery runs out of charge.

Engagement portions 48 that engage with the power source storage chamber 15 are formed on both left and right side surfaces of the battery box 1, and are caught by projections (not shown) provided in the power source storage chamber 15, so that the battery box 1 can be pulled out. prevent it from falling off. A positive electrode output portion 49p and a negative electrode output portion 49n are provided on the bottom surface, and the battery voltage is output to the surveying instrument 11 side from here.

The battery box 1 includes a battery box body 4 which is a housing for housing batteries, and cover bodies 2 and 3 for closing front and rear openings 41 and 42 provided in the battery box body 4 . Since the openings 41 and 42 are formed in substantially the entire area of the front and rear surfaces of the battery box 1, the cover body 2 substantially forms the front surface of the battery box 1 and the cover body 3 substantially forms the rear surface of the battery box. From the front and rear openings 41 and 42 of the battery box main body 4, the same number of batteries (two each in this embodiment) of the same shape are accommodated in parallel in the left-right direction with the longitudinal direction aligned with the up-down direction. and the same number of batteries loaded from different openings are arranged to face each other. A pillar 5 is erected in the center of the internal space S of the hollow battery box 1 .

As shown in FIG. 5, the four batteries D1 to D4 housed in the battery box 1 are held such that adjacent batteries and facing batteries are in contact with each other at least partially.

The pillar 5 is arranged in the center of the four batteries D1 to D4 that are in contact with each other. The cross-sectional shape of the pillar 5 has four arcuate portions so as to abut on all four batteries arranged in four directions, and these arcuate portions are each in contact with the longitudinal direction of the battery as a curved wall, and the battery is stabilized. Hold D1-D4.

The side walls 44 to 47 inside the battery box main body 4 are inner walls of the battery box main body 4 on the sides of the batteries D1 to D4, respectively. Each of these is formed to be curved according to the diameter of the battery so as not to interfere with the attachment and detachment of the battery. Hold D4. Further, ribs 21 and 31 are formed inside the cover bodies 2 and 3 corresponding to the shape of the batteries, so that the batteries D1 to D4 are sandwiched from both front and rear surfaces. Batteries D1-D4 are firmly held in contact with side walls 44-47, column 5, and ribs 21, 31 of cover bodies 2, 3. As shown in FIG.

(Exploded perspective view)
As shown in FIGS. 6 and 7, the battery box main body 4 is divided into front and rear parts at approximately the center, and a first housing 50 as the front half and a second housing 60 as the rear half are engaged. Become.

Engagement claws 61 facing the first housing 50 are formed in the middle of the left and right side surfaces of the second housing 60 . An engagement receiving portion 51 is formed in the first housing 50 at a position facing the engagement claw 61, thereby engaging and integrating the two.

Since the column 5 is divided into two front and rear portions approximately at the center, a division column 55 is formed on the first housing 50 side, and a division column 65 is formed on the second housing 60 side. A plurality of protrusions 54 formed on the dividing surface of the first housing 50 including the dividing pillar 55 are fitted into a plurality of fitting holes 64 formed on the side of the second housing 60 including the dividing pillar 65. , the first housing 50 and the second housing 60 are integrated with each other, and the divided pillar 55 and the divided pillar 65 form the pillar 5 by fitting.

Since the internal space S for housing the batteries D1 to D4 is also divided into two, both the first housing 50 and the second housing 60 have the internal space S.

An engaging claw 22 is formed at the center of the lower end of the cover body 2 , and slides from above the first housing 50 to engage with a locking portion 52 formed on the upper surface of the bottom portion 53 of the first housing 50 . It engages and closes the opening 41 on the front side. Similarly, an engaging claw 32 is formed on the lower end of the cover body 3 , and slides from above the second housing 60 to engage an engaging portion 62 formed on the upper surface of the bottom portion 63 of the second housing 60 . to close the opening 42 on the rear side.

(conducting part)
A slit 57 extending in the front-rear direction is formed in the bottom portion 53 of the first housing 50 . The slit 57 is formed wide in the left-right direction under the dividing column 55 and straddling the dividing column 55 . A wide conductive piece 73 is inserted here from the dividing surface (second housing 60 side), and is exposed at two locations on the upper surface of the bottom portion 53, ie, the internal space S for housing the battery, with the dividing column 55 interposed therebetween. , and become two electrode points on the lower side of the first housing 50 . The battery D4 and the battery D3 accommodated in the first housing 50 are electrically connected in series by the conductive piece 73 . Since the batteries D3 and D4 are electrically connected in series, the batteries D3 and D4 are stored upside down. A conductive elastic body 80 (a coil spring in this embodiment) is crimped and fixed to the contact portion.

A pair of left and right plate-like engaging tongues 66 , 66 are formed on the ceiling portion 68 of the second housing 60 so as to protrude toward the first housing 50 with a dividing column 65 interposed therebetween. Furthermore, below the engaging tongues 66, 66, engaging grooves 67, 67 extending in the front-rear direction are formed. Plate-shaped conductive pieces 71 and 72 that are long on one side are inserted from the divided surface (first housing 50 side) and arranged below the engaging tongues 66 and 66 . Part of each is exposed to the bottom surface of the ceiling portion 68 of the second housing 60 , that is, to the internal space S for housing the battery, and becomes two electrode points above the second housing 60 .

The length of the conducting pieces 71 and 72 is longer than the depth of the engaging grooves 67 and 67, and one end of the inserted conducting pieces 71 and 72 extends from the second housing 60 to the first housing. Projecting towards 50. The engaging tongues 66 , 66 assist in fixing the conducting pieces 71 , 72 and engage with the engaging grooves 56 , 56 formed in the ceiling portion 58 of the first housing 50 together with the conducting pieces 71 , 72 . The conductive pieces 71 and 72 projecting from the second housing 60 enter the first housing 50 side and are arranged across the first housing 50 and the second housing 60 . The conductive pieces 71 and 72 are exposed to the bottom surface of the ceiling portion 58 of the first housing, ie, the internal space S for housing the battery, and also serve as two upper electrode points in the first housing 50 .

The conductive piece 71 electrically connects in series the battery D2 and the battery D4, which are arranged facing each other in the front-rear direction. Similarly, conductive piece 72 connects battery D1 and battery D3 in series. Since the connected batteries D1 and D3 and the batteries D2 and D4 are stored upside down, the upper end of one battery becomes the negative electrode. In this embodiment, the battery D1 and the battery D4 are arranged such that the upper ends of the batteries D1 and D4 are negative poles.

A pair of slits 69 , 69 are formed in the bottom portion 63 of the second housing 60 with the dividing column 65 interposed therebetween. Here, conductive pieces 74 and 75, which are metal flat plates having a substantially square shape and which are approximately half the size of the conductive pieces 71 to 73, are inserted. A part of the conductive pieces 74 and 75 are exposed to the internal space S in which the battery is housed, and become two electrode points below the second housing 60. Contact with the electrode on the bottom side. A conductive elastic body 80 is crimped and fixed to the upper surface of the conductive piece 75, which is in contact with one of the batteries D2, the lower end of which is the negative pole.

The conductive pieces 71-75 serve as electrode points of the battery box 1, the batteries D1-D4 are electrically connected in series, and the biasing of the conductive elastic body 80 holds the batteries D1-D4 in an upright state.

Further, a pair of engaging holes 91, 91 into which tubular female terminals 90p, 90n are inserted are formed in the bottom surface of the second housing 60. As shown in FIG. The female terminals 90p and 90n inserted here are fixed so as to prevent them from falling off by bending a part of the body, and are connected in series with the conductive pieces 74 and 75 by contacting the conductive pieces 74 and 75, respectively. It becomes the output part of the batteries D1 to D4.

The terminals 90p, 90n and the conductive pieces 74, 75 may be connected by electric wires, or may be integrally molded. Also, the conductive pieces 71 to 75 and the terminals 90p, 90n may be a plurality of integrated products.

In the battery box 1, the engagement and conduction of the respective parts are achieved only by engagement and fitting, and the parts are integrated to form a simple and sturdy structure.

The battery box 1 configured as described above is mounted in the power supply compartment 15 of the surveying instrument 11 . The surveying instrument 11 can be mounted with batteries of different sizes, and the battery box 1 can be mounted without problems in place of the dedicated battery. The battery box 1 firmly holds the batteries with the minimum required holding capacity, and has a small outer shape as a battery box for storing four batteries. It can be attached to many other surveying instruments that have a power supply compartment with a similar structure.

Although preferred embodiments of the present invention have been described above, the above embodiments are examples of the present invention, and modifications and combinations can be made based on the knowledge of those skilled in the art, and such forms are also within the scope of the present invention. include.

1 battery box 2, 3 cover body 4 battery box main body 5 pillar 11 surveying instrument
15 power supply storage room 41, 42 opening D1 to D4 battery

Claims (4)

A battery box loaded in a power source storage room provided in a device housing,
a hollow battery box main body having electrode points on the upper and lower walls of the interior, and openings for inserting and removing batteries provided on both opposing side walls;
a pair of cover bodies that close the two opposing openings;
The inside of the hollow battery box main body is configured so that two or more batteries of the same number are loaded in parallel from the two opposing openings and are stored facing each other,
Inside the battery box main body, a pillar is formed upright in the center of the facing and adjacent batteries and contacts the batteries on all sides to assist in holding the batteries,
The battery box main body is configured as a divided body that is divided into front and rear portions substantially at the center, and slits are formed in the divided surfaces of the upper wall and the lower wall. A part of the conductive piece is exposed inside the battery box body and becomes the electrode point.
A battery box characterized by: The inside of the battery box main body is configured so that the batteries accommodated in the battery box main body are accommodated in such a manner that adjacent batteries and facing batteries are in contact with each other.
The battery box according to claim 1, characterized by: Inside the battery box main body, four batteries in total, two from one of the two openings and two from the other opening, are arranged facing each other. there is
The battery box according to claim 1 or 2, characterized by: The pair of cover bodies has engaging claws formed at the lower ends of the cover bodies, respectively, and engages with locking parts formed on the battery box main body to close the two openings. It is configured to sandwich the battery stored inside the battery box body ,
The battery box according to any one of claims 1 to 3, characterized in that:

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