JP2023083812A - Steel girder surface preparation device applied to bridge slab replacement method and surface preparation method using the same - Google Patents

Steel girder surface preparation device applied to bridge slab replacement method and surface preparation method using the same Download PDF

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JP2023083812A
JP2023083812A JP2021197730A JP2021197730A JP2023083812A JP 2023083812 A JP2023083812 A JP 2023083812A JP 2021197730 A JP2021197730 A JP 2021197730A JP 2021197730 A JP2021197730 A JP 2021197730A JP 2023083812 A JP2023083812 A JP 2023083812A
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steel girder
purification unit
cleaning device
girder
truck
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JP7158555B1 (en
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隆勝 五十棲
Takakatsu Isozumi
優 中村
Yu Nakamura
輝夫 嶋田
Teruo Shimada
俊一 山岸
Toshikazu Yamagishi
一男 堀池
Kazuo Horiike
裕二 鈴木
Yuji Suzuki
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Kawada Construction Co Ltd
Kawada Technologies Inc
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Kawada Technologies Inc
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

To provide a surface preparation device capable of efficiently preparing an upper surface of a steel girder in floor slab replacement work of a bridge or the like, and a surface preparation method using the device.SOLUTION: A steel girder surface preparation device comprises: a truck having front wheels and rear wheels; a purification unit installed on the truck and configured to remove residue, rust, and a coating film present on an upper surface of a steel girder; and a control unit configured to control the truck and the purification unit. In the steel girder surface preparation device that removes residue, rust, and coating film from the upper surface of the steel girder by operating the purification unit while making the truck travel forward or backward along the upper surface of the steel girder according to a command of the control unit, the purification part is provided with moving means for changing a facing distance of the purification unit to the upper surface of the steel girder by moving the purification unit in a direction approaching or separating from the upper surface of the steel girder.SELECTED DRAWING: Figure 1

Description

本発明は、橋梁等の床版取替工事において、既存の床版が取り外された鋼桁の上面に存在する残滓や錆、塗膜等を除去するのに好適な鋼桁ケレン装置およびその装置を用いたケレン方法に関するものである。 The present invention is a steel girder scraping device suitable for removing residue, rust, paint film, etc. existing on the upper surface of the steel girder from which the existing floor slab has been removed in the floor slab replacement work of a bridge or the like, and the device. It relates to the Keren method using

道路橋等の床版取替工事は、通常、既設床版を鋼桁から撤去する工程と、既設床版が撤去された鋼桁のケレンおよび塗装工程と、新設床版を鋼桁へ設置する工程と、新設床版に設けられた貫通孔を通して鋼桁の上面にスタッドジベルを立設し、さらに、該貫通孔にコンクリートを打設してスタッドジベルを埋設する工程とを経て行われるのが一般的であり、その際、道路の一部は通行止めされる場合が多く、かかる工事は計画期間通りに完了することが重要である。ところで、とくに、既存の床版の撤去後に行う鋼桁のケレン作業では、多くの人手工数を集中的に投入する必要があり、工事全体の工程に大きな影響を及ぼしている。 The floor slab replacement work for road bridges, etc., usually involves removing the existing floor slab from the steel girder, cleaning and painting the steel girder from which the existing floor slab has been removed, and installing the new floor slab on the steel girder. and erecting a stud dowel on the upper surface of the steel girder through a through-hole provided in the new floor slab, and then pouring concrete into the through-hole to bury the stud dowel. It is common, and at that time, part of the road is often closed to traffic, and it is important that such construction is completed within the planned period. By the way, especially in the cleaning work of steel girders after removing the existing floor slabs, it is necessary to intensively invest a lot of man-hours, which has a great influence on the entire construction process.

ケレン作業にかかわる先行技術として、例えば、特許文献1には、研削材や剥離材等を回収する装置として、被研削物の表面に研削材を噴射する射出装置と、該射出装置から噴射された研削材を分散させて被研削物の研削箇所に導く分散装置と、被研削物の表面で反射させた研削材をさらに反射させるとともに、研削材や剥離材等の粉塵等を排出する先端グローブと、該先端グローブの排出口に接続される回収装置とを組み合わせて構成されたブラスト装置が提案されている。 As a prior art related to scraping work, for example, Patent Document 1 discloses an injection device that injects an abrasive to the surface of a ground object as a device for collecting abrasives, peeling materials, etc., and an injection device that injects A dispersing device that disperses the abrasive and guides it to the grinding part of the object to be ground, and a tip glove that further reflects the abrasive reflected on the surface of the object to be ground and discharges dust such as the abrasive and peeling material. , and a recovery device connected to the outlet of the tip glove are proposed.

ところで、特許文献1に開示されたブラスト装置は、一定箇所で研削材や剥離材等を回収するいわゆるバッチ式の装置であり、長さが長い鋼桁の上面におけるケレン作業を効率的に行うのが難しく、未だ改善の余地が残されている。 By the way, the blasting device disclosed in Patent Document 1 is a so-called batch-type device that collects abrasive materials, peeling materials, etc. is difficult and there is still room for improvement.

なお、特許文献2には、コンクリート壁面等の物体面において自走させることにより効率的なハツリ作業を実現した、ハツリ装置が提案されているものの、ここで提案されている装置は、自走部とハツリ部とが並列配置された構造からなるものであって、橋梁の床版取替工事で対象とする比較的幅寸法が狭い鋼桁でのケレン作業に適用するには不向きなものであった。 In addition, although Patent Document 2 proposes a chipping device that achieves efficient chipping work by being self-propelled on an object surface such as a concrete wall surface, the device proposed here is a self-propelled part. and chipped parts are arranged in parallel, and it is not suitable for applying to scraping work on relatively narrow steel girders, which is the target of bridge floor slab replacement work. rice field.

特開2007-160409号公報JP 2007-160409 A 特開2012―11485号公報JP 2012-11485 A

本発明の課題は、既存の床版が撤去された鋼桁の上面に対して、必要最低限の人数でもって効率的にケレン作業を行うことができる鋼桁ケレン装置およびその装置を用いたケレン方法を提案するところにある。 An object of the present invention is to provide a steel girder cleaning device capable of efficiently performing cleaning work on the upper surface of a steel girder from which the existing floor slab has been removed by a minimum number of people, and a cleaning using the device. I'm here to suggest a method.

本発明は、前輪、後輪を有する台車と、該台車に設置され、鋼桁の上面に存在する残滓、錆、塗膜を取り除く浄化部と、該台車、該浄化部を制御する制御部とを備え、該制御部の指令にしたがい該台車を該鋼桁の上面に沿い前進走行または後退走行させるとともに該浄化部を作動させて該鋼桁の上面の残滓、錆、塗膜を除去する鋼桁ケレン装置であって、
前記浄化部は、該浄化部を該鋼桁の上面に近接または離隔する向きに移動させて該浄化部の、該鋼桁の上面に対する対面距離を変更する移動手段を有することを特徴とする鋼桁ケレン装置である。
The present invention comprises a bogie having front wheels and rear wheels, a cleaning unit installed on the bogie for removing residue, rust, and paint film present on the upper surface of the steel girder, and a control unit for controlling the bogie and the cleaning unit. and moves the truck forward or backward along the upper surface of the steel girder according to the command of the control unit, and operates the cleaning unit to remove residue, rust, and paint film on the upper surface of the steel girder. A girder keren device,
The steel, wherein the purification unit has a moving means for moving the purification unit toward or away from the upper surface of the steel girder to change the facing distance of the purification unit with respect to the upper surface of the steel girder. It is a girder keren device.

上記の構成からなる鋼桁ケレン装置において、
1)前記浄化部は、前記台車の幅方向の軸線を支点に回動させて該浄化部の、鋼桁の上面に対する対面角度を変更するピッチング用の回動手段を有すること、
2)前記浄化部は、前記台車の前後方向の軸線を支点に回動させて該浄化部の、鋼桁の上面に対する対面角度を変更するローリング用の回動手段を有すること、
3)前記前輪および後輪の少なくとも一方は、前記台車の進行する向きを変更する操舵部を有すること、
4)前記前輪および後輪の少なくとも一方は、駆動部を有すること、
5)前記台車は、前記鋼桁の幅方向の端縁への接近を検知する脱輪危険検知センサーを有すること、
6)前記台車は、該台車の前方および後方の少なくとも一方に、鋼桁の上面に存在する障害物を検知する障害物検知センサーを有すること、
7)前記浄化部は、鋼桁の上面へ向けて開放された開口部を有するフードと、該フード内に配置され、該開口部を通して鋼桁の上面に向けて高圧洗浄水を吹き付ける1または2以上のジェットノズルと、該フードにつながり、噴射された高圧洗浄水を、該高圧洗浄水の噴射によって取り除かれた残滓、錆、塗膜とともに回収する吸引ダクトとを備えること、
8)前記ジェットノズルは、前記フード内で回転可能に保持されたスピンジェットノズルであること、が課題解決のための具体的手段として好ましい。
In the steel girder cleaning device having the above configuration,
1) The purification unit has a pitching rotation means that rotates about the axis in the width direction of the bogie as a fulcrum to change the facing angle of the purification unit with respect to the upper surface of the steel girder.
2) The purification unit has rotating means for rolling that rotates about the longitudinal axis of the bogie as a fulcrum to change the facing angle of the purification unit with respect to the upper surface of the steel girder.
3) At least one of the front wheels and the rear wheels has a steering section for changing the traveling direction of the truck;
4) at least one of the front and rear wheels has a drive;
5) The bogie has a wheel derailment risk detection sensor that detects an approach to the edge of the steel girder in the width direction;
6) The bogie has an obstacle detection sensor on at least one of the front and rear of the bogie for detecting an obstacle existing on the upper surface of the steel girder;
7) The purification unit includes a hood having an opening that opens toward the upper surface of the steel girder, and is placed in the hood and sprays high-pressure washing water through the opening toward the upper surface of the steel girder 1 or 2. and a suction duct that is connected to the hood and recovers the jetted high-pressure washing water together with the residue, rust, and paint film removed by the jetting of the high-pressure washing water.
8) It is preferable as a specific means for solving the problem that the jet nozzle is a spin jet nozzle rotatably held within the hood.

また、本発明は、上記の鋼桁ケレン装置を用いて鋼桁の上面に存在する残滓、錆、塗膜を除去する方法において、
前記制御部の指令にしたがい前記台車を鋼桁の上面にて自動制御または制御端末による操作にて自立走行させるとともに前記浄化部の、鋼桁の上面に対する対面距離および対面角度の少なくとも1つを適宜調整しつつ該浄化部にて該鋼桁の上面の残滓、錆、塗膜をその全域にわたって除去することを特徴とする鋼桁のケレン方法である。
In addition, the present invention provides a method for removing residue, rust, and paint film existing on the upper surface of a steel girder using the above steel girder cleaning device,
According to the command of the control unit, the carriage is made to run independently on the upper surface of the steel girder by automatic control or operation by a control terminal, and at least one of the facing distance and the facing angle of the purification unit with respect to the upper surface of the steel girder is appropriately adjusted. A cleaning method for a steel girder, characterized by removing residues, rust, and paint film on the upper surface of the steel girder over the entire area in the cleaning section while adjusting.

本発明によれば、鋼桁の上面に対して必要最低限の人員でもってケレン作業を効率的に実施することが可能であり、道路橋の床版取替工事における経費の節減、工期の短縮を図ることができる。 According to the present invention, it is possible to efficiently perform the cleaning work on the upper surface of the steel girder with the minimum number of personnel, reducing the cost and shortening the construction period in the floor slab replacement work of the road bridge. can be achieved.

本発明にしたがうケレン装置の前面側の外観斜視図である。1 is an external perspective view of the front side of a cleaning device according to the present invention; FIG. 本発明にしたがうケレン装置の後面側の外観斜視図である。1 is an external perspective view of the rear surface side of a cleaning device according to the present invention; FIG. 本発明にしたがうケレン装置を床版が撤去された鋼桁の上面に配置した状態で示した外観斜視図である。1 is an external perspective view showing a state in which a scraping device according to the present invention is arranged on the upper surface of a steel girder from which a floor slab has been removed; FIG. 本発明にしたがうケレン装置の側面図である。1 is a side view of a cleaning device according to the present invention; FIG. 図4に示したケレン装置の平面図である。FIG. 5 is a plan view of the cleaning device shown in FIG. 4; 図4に示したケレン装置の底面図である。5 is a bottom view of the cleaning device shown in FIG. 4. FIG. 図4に示したケレン装置の正面図である。FIG. 5 is a front view of the cleaning device shown in FIG. 4; 本発明にしたがうケレン装置において、構成部材の一部分を取り外して示した外観斜視図である。FIG. 2 is an external perspective view showing the cleaning device according to the present invention with a part of the constituent members removed. 本発明にしたがうケレン装置の作動状況の説明図である。FIG. 4 is an explanatory diagram of the operating situation of the cleaning device according to the present invention; (a)、(b)は、本発明にしたがうケレン装置の作動状況の説明図である。(a), (b) is explanatory drawing of the operating condition of the keren apparatus according to this invention. 脱輪危険検知センサーの説明図である。It is explanatory drawing of a derailing danger detection sensor. (a)、(b)は、脱輪危険検知センサーの説明図である。(a), (b) is explanatory drawing of a derailing danger detection sensor. (a)、(b)は、障害物検知センサーの説明図である。(a), (b) is explanatory drawing of an obstacle detection sensor. (a)、(b)は、障害物検知センサーの説明図である。(a), (b) is explanatory drawing of an obstacle detection sensor. 本発明にしたがうケレン装置の制御系にかかわるブロック図を模式的に示した図である。FIG. 2 is a diagram schematically showing a block diagram relating to the control system of the cleaning device according to the present invention; 本発明にしたがうケレン装置の制御のフローチャートを模式的に示した図である。FIG. 4 is a diagram schematically showing a flow chart of control of the cleaning device according to the present invention;

以下、図面を用いて本発明をより具体的に説明する。
図1は、本発明にしたがうケレン装置の前面側の外観斜視図であり、図2は、本発明にしたがうケレン装置の後面側の外観斜視図であり、図3は、本発明にしたがうケレン装置を床版が撤去された鋼桁の上面に配置した状態で示した外観斜視図である。また、図4は、本発明にしたがうケレン装置の側面図、図5は、図4に示したケレン装置の平面図、図6は、図4に示したケレン装置の底面図、そして、図7は、図4に示したケレン装置の正面図である。
Hereinafter, the present invention will be described more specifically with reference to the drawings.
1 is an external perspective view of the front side of the cleaning device according to the present invention, FIG. 2 is an external perspective view of the rear side of the cleaning device according to the present invention, and FIG. 3 is the cleaning device according to the present invention. is an external perspective view showing a state in which is arranged on the upper surface of the steel girder from which the floor slab has been removed. 4 is a side view of the cleaning device according to the present invention, FIG. 5 is a plan view of the cleaning device shown in FIG. 4, FIG. 6 is a bottom view of the cleaning device shown in FIG. 4, and FIG. [Fig. 5] is a front view of the cleaning device shown in Fig. 4;

図1~7における符号1は、本発明にしたがう鋼桁ケレン装置の基本骨格をなす台車である。台車1は、長尺材、短尺材を適宜組み合わせて構成されたフレーム1aを備えたものであり、該フレーム1aには、左右で一対になる車輪を組み合わせた前輪1bと、同じく左右で一対になる車輪を組み合わせた後輪1cが設けられている。 Reference numeral 1 in FIGS. 1 to 7 is a carriage forming the basic framework of the steel girder cleaning device according to the present invention. The carriage 1 is provided with a frame 1a constructed by appropriately combining long members and short members. The frame 1a has a pair of left and right front wheels 1b and a pair of left and right wheels. A rear wheel 1c is provided by combining different wheels.

以下、本発明において、台車1の前方とは、前輪1bが装着されている側をいうものとし、台車1の後方とは、後輪1cが装着されている側をいうものとする。また、台車1の幅方向(左右方向)とは、台車1の前方から後方に向かう方向あるいは後方から前方に向かう方向(前後方向)に交差または直交する向きをいうものとする。 Hereinafter, in the present invention, the front side of the truck 1 means the side where the front wheels 1b are mounted, and the rear side of the truck 1 means the side where the rear wheels 1c are mounted. Further, the width direction (horizontal direction) of the truck 1 means a direction that intersects or is perpendicular to the direction from the front to the rear of the truck 1 or the direction from the rear to the front (front-rear direction).

また、図1~7における符号2は、前輪1bおよび後輪1cの相互間に位置するように台車3のフレーム1aに垂下保持され、鋼桁Hの上面に存在する残滓、錆、塗膜を取り除く浄化部である。 In addition, reference numeral 2 in FIGS. 1 to 7 is suspended from the frame 1a of the bogie 3 so as to be positioned between the front wheel 1b and the rear wheel 1c. It is a purification part to remove.

浄化部2は、鋼桁Hの上面へ向けて開放された開口部を有するフード2aと、該フード2a内に配置され、該開口部を通して鋼桁Hの上面に高圧洗浄水を吹き付けるジェットノズル2b(図6参照)と、該フード2aにつながり、噴射された高圧洗浄水を、該高圧洗浄水の噴射によって取り除かれた残滓、錆、塗膜とともに回収する吸引ダクト2cとを備えたものが適用される。 The purification unit 2 includes a hood 2a having an opening that opens toward the upper surface of the steel girder H, and a jet nozzle 2b that is disposed in the hood 2a and sprays high-pressure washing water onto the upper surface of the steel girder H through the opening. (See FIG. 6), and a suction duct 2c that is connected to the hood 2a and collects the jetted high-pressure washing water together with the residue, rust, and paint film removed by the jetting of the high-pressure washing water. be done.

ジェットノズル2bとしては、制御部3につながる回転駆動部2dを有し、該ジェットノズル2bをフード2a内で回転させて鋼桁Hの上面に高圧洗浄水をまんべんなく噴射させるスピンジェットノズルを用いるのが好ましい。ジェットノズル2bは、高圧洗浄水を供給する供給経路2e、圧縮空気を供給する供給経路2fにつながっており、吸引ダクト2cは、その末端部に設けられた真空ポンプ(集塵用ポンプ)につながっている。ジェットノズル2bより噴射された高圧洗浄水は図4中の矢印にしたがい、残滓、錆、塗膜とともに、吸引ダクト2cを通り回収される。 As the jet nozzle 2b, a spin jet nozzle having a rotary drive unit 2d connected to the control unit 3 and rotating the jet nozzle 2b within the hood 2a to evenly spray the upper surface of the steel girder H with high-pressure washing water is used. is preferred. The jet nozzle 2b is connected to a supply path 2e for supplying high-pressure cleaning water and a supply path 2f for supplying compressed air, and the suction duct 2c is connected to a vacuum pump (dust collection pump) provided at its end. ing. The high-pressure washing water jetted from the jet nozzle 2b is collected through the suction duct 2c along with the residue, rust and paint film in accordance with the arrows in FIG.

なお、本発明では、浄化部2としてウォータージェット式のものを例として説明したが、粉体あるいは球体を噴射させてケレン作業を行うブラスト機構を備えたものを用いることも可能であり、本発明は、ウォータージェット式の浄化部には限定されない。 In the present invention, a water jet type cleaning unit 2 has been described as an example, but it is also possible to use a cleaning unit 2 having a blasting mechanism that jets powder or spheres to perform cleaning work. is not limited to water jet purifiers.

また、図1~7における符号3は、台車1のフレーム1aに設けられ、該台車1、該浄化部2、その他の機器全般を総合的に制御する制御部(バッテリーを含む)、符号4は、制御部3の指令にしたがい浄化部2を鋼桁Hの上面に近接、離隔する向きに移動させて該浄化部2の、鋼桁の上面に対する対面距離(基準高さ)L(図9参照)を変更する移動手段である。 In addition, reference numeral 3 in FIGS. 1 to 7 is a control unit (including a battery) provided on the frame 1a of the truck 1 and comprehensively controls the truck 1, the purification unit 2, and other equipment in general. Then, according to the command from the control unit 3, the purification unit 2 is moved toward and away from the upper surface of the steel girder H, and the facing distance (reference height) L (refer to FIG. 9) of the purification unit 2 with respect to the upper surface of the steel girder. ) is a means of transportation that changes

移動手段4は、油圧、空気圧あるいは電動式の直動型のアクチュエータが適用され、その本体部分4a(または作動部分4b)は台車1のフレーム1aに枢軸を介して揺動可能に固定され、作動部分4b(または本体部分4a)は浄化部2のフード2aの天板2a1に枢軸を介して揺動可能に連結されている。移動手段4は、浄化部2を水平姿勢に維持して鋼桁Hの上面に近接離隔する向きに移動させることができるように、例えば、台車1の前後方向の対向位置に2つ設けるのが好ましい。 A hydraulic, pneumatic, or electric direct acting actuator is applied to the moving means 4, and the main body portion 4a (or the operating portion 4b) thereof is fixed to the frame 1a of the carriage 1 via a pivot so as to be capable of swinging. The portion 4b (or the main body portion 4a) is pivotably connected to the top plate 2a1 of the hood 2a of the purifier 2 via a pivot. For example, two moving means 4 are provided at opposite positions in the front-rear direction of the carriage 1 so that the purification unit 2 can be maintained in a horizontal posture and moved toward and away from the upper surface of the steel girder H. preferable.

また、図1~7における符号5は、制御部3の指令にしたがい台車1の幅方向の軸線を支点に浄化部2を回動させて該浄化部2の、鋼桁Hの上面に対する対面角度θ(図10参照)を変更するピッチング用の回動手段である。 Reference numeral 5 in FIGS. 1 to 7 designates a facing angle of the purification unit 2 with respect to the upper surface of the steel girder H by rotating the purification unit 2 about the axis in the width direction of the truck 1 according to the command of the control unit 3. This is a rotation means for pitching that changes θ (see FIG. 10).

回動手段5は、ケレン装置の構成部材の一部分を取り外して図8に示すように、移動手段4と、台車1の前後方向に伸延し、台車1の幅方向の端縁側でフード2aの天板2a1に固定保持された一対の板状部材5aと、該一対の板状部材5aの後端部、前端部にそれぞれつながる横板部材5bと、後端部に位置する横板部材5bの両端部にそれぞれ設けられた垂下片5cと、一端が該垂下片5cに枢軸S1を介して揺動可能につながり、他端が枢軸S2を介して台車1のフレーム1aに揺動可能につながる一対のシザースアーム5dから構成されている。枢軸S2は、シザースアーム5dの回動中心であり、枢軸S1は、浄化部2の回動中心となる。枢軸S1、2の中心軸線は、いずれも台車1の幅方向の軸線となる。 As shown in FIG. 8 by removing a part of the constituent members of the cleaning device, the rotating means 5 extends in the longitudinal direction of the moving means 4 and the carriage 1, and reaches the top of the hood 2a on the edge side in the width direction of the carriage 1. A pair of plate-like members 5a fixed and held on the plate 2a1, a lateral plate member 5b connected to the rear end portion and the front end portion of the pair of plate-like members 5a, and both ends of the lateral plate member 5b located at the rear end portion and a pair of hanging pieces 5c provided on the respective parts, one end of which is swingably connected to the hanging piece 5c via a pivot S1, and the other end of which is swingably connected to the frame 1a of the truck 1 via a pivot S2. It is composed of a scissor arm 5d. The pivot S2 is the center of rotation of the scissors arm 5d, and the pivot S1 is the center of rotation of the purification unit 2. As shown in FIG. The central axes of the pivots S1 and S2 are both the axes of the truck 1 in the width direction.

天板2a1につながる前後2つの移動手段4を同等量でストロークさせることにより図9に示すように浄化部2は平行姿勢に保たれ、対面距離Lを変更することが可能となり、該移動手段4をそれぞれ適宜作動させ、シザースアーム5dを、図10(a)(b)に示すように、枢軸S1、S2を支点に揺動させることにより浄化部4のピッチング動作が誘導され。これにより、鋼桁の上面の状況に応じた対面角度θに調整される。 By moving the front and rear moving means 4 connected to the top plate 2a1 with the same amount of stroke, the purification unit 2 is maintained in a parallel posture as shown in FIG. are appropriately actuated, and the scissors arm 5d is oscillated around pivots S1 and S2 as shown in FIGS. Thereby, the facing angle θ is adjusted according to the condition of the upper surface of the steel girder.

浄化部2の、対面距離L、対面角度θは、例えば、制御部3を内装するボックス内あるいはフレーム1aに傾きセンサーを設置して該傾きセンサーで浄化部2の傾斜異常を検知し、その検知結果に基づき、制御部3の指令にしたがい移動手段4、回動手段5を作動させて調整する。 The facing distance L and facing angle .theta. Based on the result, the moving means 4 and the rotating means 5 are operated and adjusted according to the command from the control section 3 .

なお、本発明にしたがうケレン装置は、図示はしないが台車1の前後方向の軸線を支点に回動させて該浄化部2の、鋼桁の上面に対する対面角度を変更するローリング用の回動手段を設けることもできる。 Although not shown, the cleaning device according to the present invention is rotating means for rolling that rotates about the longitudinal axis of the truck 1 as a fulcrum to change the facing angle of the purification unit 2 with respect to the upper surface of the steel girder. can also be set.

また、図1~7における符号6は、前輪1b、後輪1cを適宜操舵して台車1の進行する向きを変更する操舵部である。操舵部6は、モーター等の駆動源と、前輪1b、後輪1cの操舵軸1b1、1c1(図8参照)につながる減速機等、あるいはその他のアクチュエータから構成されるものであって、制御部3の指令にしたがい操舵部6にて操舵軸1b1、1c1を回動させることによって前輪1b、後輪1cの操舵が可能になっている。 Reference numeral 6 in FIGS. 1 to 7 denotes a steering section for changing the traveling direction of the truck 1 by appropriately steering the front wheels 1b and the rear wheels 1c. The steering unit 6 includes a drive source such as a motor, a speed reducer or the like connected to the steering shafts 1b1 and 1c1 (see FIG. 8) of the front wheels 1b and the rear wheels 1c, or other actuators. The front wheels 1b and the rear wheels 1c can be steered by rotating the steering shafts 1b1 and 1c1 by the steering section 6 in accordance with the command of No. 3.

また、図1~7における符号7は、前輪1b、後輪1cを適宜駆動する駆動部である(図6参照)。駆動部7は、前輪1b、後輪1cの駆動軸につながる減速機等、あるいはその他のアクチュエータから構成されるものであって、制御部3の指令にしたがい駆動軸を回転させることによって前輪1b、後輪1cの駆動が可能になっている。 Reference numeral 7 in FIGS. 1 to 7 denotes a drive section for appropriately driving the front wheels 1b and the rear wheels 1c (see FIG. 6). The drive unit 7 is composed of a speed reducer or the like connected to the drive shafts of the front wheels 1b and the rear wheels 1c, or other actuators. It is possible to drive the rear wheels 1c.

操舵部6、駆動部7は、前輪1b、後輪1cの両方に設けたものを例として示したが、前輪1b、後輪1cのいずれか一方に設けた構造としてもよい。 Although the steering unit 6 and the driving unit 7 are provided on both the front wheel 1b and the rear wheel 1c, they may be provided on either the front wheel 1b or the rear wheel 1c.

また、図1~7における符号8は、前輪1bの直前かつ外側直近、後輪1cの直後かつ外側直近にそれぞれ設けられ、鋼桁Hの幅方向の端縁への接近を検知してその検知結果を制御部3に入力する脱輪危険検知センサーである。 Reference numeral 8 in FIGS. 1 to 7 is provided immediately before and near the outside of the front wheel 1b, and immediately after and near the outside of the rear wheel 1c, and detects the approach to the edge of the steel girder H in the width direction. It is a derailment danger detection sensor that inputs the result to the control unit 3.

脱輪危険検知センサー8は、前輪1b、後輪1cの車軸にそれぞれ揺動可能につながるアーム8aと、該アーム8aの先端部に回転可能につながり、内向きに先細りとなる円錐状のローラ8bとからなるものが適用される。 The derailment risk detection sensor 8 includes an arm 8a that is pivotably connected to the axle of the front wheel 1b and the rear wheel 1c, and a conical roller 8b that is rotatably connected to the tip of the arm 8a and tapers inward. shall apply.

かかる脱輪危険検知センサー8は、台車1の走行に合わせて鋼桁Hの上面で転動するものであって、台車1の車輪1b、1cが鋼桁H上で余裕をもって回転している場合には、図11に示すように、ローラ8bの大径部分で鋼桁Hに接してアーム8aは一定の角度を維持するが、車輪1b、1cの接地面が鋼桁Hの端部に徐々に近づくと図12(a)、(b)に示すように、何れか一方のローラ8bの径が小さくなりアーム8aの角度が変化し、その角度変化の差分を検知することによって車輪1b、1cが鋼桁Hの端部に近接して脱輪する危険を知らせる。 Such a derailment danger detection sensor 8 rolls on the upper surface of the steel girder H according to the running of the truck 1, and when the wheels 1b and 1c of the truck 1 are rotating on the steel girder H with a margin 11, the large-diameter portion of the roller 8b touches the steel girder H, and the arm 8a maintains a constant angle. As shown in FIGS. 12(a) and 12(b), the diameter of one of the rollers 8b decreases and the angle of the arm 8a changes. informs the danger of derailing near the end of the steel girder H.

脱輪危険検知センサー8の検知結果により、台車1が鋼桁Hから脱輪する危険があると判断された場合でも制御部3の指令により鋼桁Hの端部から車輪1b、1cの接地中心までの距離を確保するべく操舵角を変更することにより鋼桁Hの端部から中心部へ緩やかに進行方向が変更され脱輪の危険が回避される。本発明では、装置の構造の簡素化を図るため、脱輪危険検知センサー8としてレーザーセンサー等の他のセンサーを用いることもできる。 Even if it is determined that there is a danger that the bogie 1 will derail from the steel girder H according to the detection result of the derailment danger detection sensor 8, the control unit 3 will command the end of the steel girder H to move the ground contact center of the wheels 1b and 1c. By changing the steering angle to secure the distance to the steel girder H, the direction of movement is gently changed from the end to the center of the steel girder H, and the risk of derailment is avoided. In the present invention, another sensor such as a laser sensor can be used as the derailing risk detection sensor 8 in order to simplify the structure of the device.

また、図1~7における符号9は、浄化部2を前後に挟むように回動手段5の板状部材5a、垂下片5cにそれぞれ設けられた障害物検知センサー、符号10は、台車1の四隅に設けられ、貫通孔にワイヤー等を通して台車1を4点吊りして所定の位置へ設置するための吊り部である。 Reference numeral 9 in FIGS. 1 to 7 denotes an obstacle detection sensor provided on each of the plate member 5a and the hanging piece 5c of the rotating means 5 so as to sandwich the purification unit 2 in the front and rear. Suspension parts are provided at the four corners and are used to suspend the carriage 1 at four points by passing wires or the like through the through-holes and install it at a predetermined position.

障害物検知センサー9は、鋼桁の上面を台車1の走行に合わせて転動するローラ9aと、該ローラ9aを支持するアーム9bと、該アーム9bを揺動可能に片持ち支持するセンサー本体9cにて構成され、ローラ9aが障害物等に接触し、アーム9bの角度が中立位置から変化したことを検知する回転フラップ式センサーを用いることができる。 The obstacle detection sensor 9 includes a roller 9a that rolls on the upper surface of the steel girder according to the running of the truck 1, an arm 9b that supports the roller 9a, and a sensor body that supports the arm 9b in a cantilevered manner. 9c, a rotating flap type sensor that detects when the roller 9a comes into contact with an obstacle or the like and the angle of the arm 9b changes from the neutral position can be used.

障害物検知センサー9において、例えば、浄化部2の対面距離L(基準高さ)が20mmに設定されていたとすると、図13(a)(b)に示すように、当該対面距離Lを超えない突起物mが鋼桁H上に存在していても害物検知センサー9は、障害物mがあるとは検知しないように設定することができる。そして、対面距離Lが20mmを超える突起物mが鋼桁Hの上に存在する場合には、図14(a)(b)に示すように、該突起物mが障害物であるとセンシングし、これ以上台車1が移動すると浄化部2への障害になると判断され、制御部3より警報が発せられるとともに台車1を停止するためのシグナルが駆動部7へ出力される。 In the obstacle detection sensor 9, for example, if the facing distance L (reference height) of the purification unit 2 is set to 20 mm, as shown in FIGS. Even if the projection m exists on the steel girder H, the harmful object detection sensor 9 can be set so as not to detect that there is an obstacle m. When a projection m whose facing distance L exceeds 20 mm exists on the steel girder H, as shown in FIGS. If the cart 1 moves further than this, it is determined that it will cause an obstacle to the purification unit 2 , and an alarm is issued from the control unit 3 and a signal for stopping the cart 1 is output to the driving unit 7 .

かかる障害物検知センサー9のローラ9aは、障害物が取り除かれたのちは中立位置(初期位置)に復帰することとなり、台車1の走行に合わせて常時障害物を検知することができる。なお、障害物検知センサー9としては他のセンサーを用いることも可能であり、本発明は、図示のものに限定されることはない。 After the obstacle is removed, the roller 9a of the obstacle detection sensor 9 returns to the neutral position (initial position), and the obstacle can always be detected as the truck 1 travels. It should be noted that other sensors can be used as the obstacle detection sensor 9, and the present invention is not limited to the illustrated one.

図15は、本発明にしたがうケレン装置の制御系にかかわるブロック図を模式的に示した図であり、図16は、本発明にしたがうケレン装置の制御のフローチャートを模式的に示した図である。 FIG. 15 is a diagram schematically showing a block diagram related to the control system of the cleaning device according to the present invention, and FIG. 16 is a diagram schematically showing a flow chart of control of the cleaning device according to the present invention. .

本発明にしたがうケレン装置は、図15に示すように、制御部3を外部PCに接続させて該外部PCに組み込まれたプログラムにしたがいケレン装置を、図16に示すような要領で自動制御して台車1を前進走行あるいは後退走行させつつケレン作業を行うことができる。なお、有線スイッチボックス(コントローラ)あるいは無線スイッチボックス等の制御末端を使用して作業オペレーターによりケレン装置の全操作を行いながらケレン作業を実施することも可能であり、何れにおいても、鋼桁Hの上面の残滓、錆、塗料を効率的に除去することができる。 In the cleaning device according to the present invention, as shown in FIG. 15, the control unit 3 is connected to an external PC, and the cleaning device is automatically controlled according to the program installed in the external PC in the manner shown in FIG. The cleaning work can be performed while the carriage 1 is moved forward or backward. In addition, it is also possible to perform cleaning work while performing all operations of the cleaning device by the work operator using a control terminal such as a wired switch box (controller) or a wireless switch box. Residue, rust and paint on the top surface can be efficiently removed.

以上説明したように、本発明にしたがうケレン装置は、制御部3の指令にしたがい台車1を鋼桁Hの上面にて自立走行させるとともに浄化部2の、鋼桁Hの上面に対する対面距離L、対面角度θを適宜調整しつつ該浄化部2を作動さて該鋼桁Hの上面の残滓、錆、塗膜、障害物等をその全域にわたって除去することが可能であり、道路橋の床版取替工事において経費の節減、工期の短縮化を図ることができる。 As described above, the cleaning device according to the present invention causes the carriage 1 to run independently on the upper surface of the steel girder H according to the command of the control unit 3, and the cleaning unit 2 faces the upper surface of the steel girder H. It is possible to remove residues, rust, paint film, obstacles, etc. on the upper surface of the steel girder H over the entire area by operating the cleaning unit 2 while appropriately adjusting the facing angle θ, and it is possible to remove floor slabs of road bridges. It is possible to reduce costs and shorten the construction period in replacement work.

本発明によれば、橋梁等の床版取替工事において、鋼桁の上面を効率的にケレン可能なケレン装置およびその装置を用いたケレン方法が提供できる。 According to the present invention, it is possible to provide a scraping device capable of efficiently scraping the upper surface of a steel girder and a scraping method using the scraping device in floor slab replacement work of a bridge or the like.

1 台車
1a フレーム
1b 前輪
1b1 操舵軸
1c 後輪
1c1 操舵軸
2 浄化部
2a フード
2a1 天板
2b ジェットノズル
2c 吸引ダクト
2d 回転駆動部
2e 高圧洗浄水を供給する供給経路
2f 圧縮空気を供給する供給経路
3 制御部
4 移動手段
4a 本体部分
4b 作動部分
5 回動手段
5a 板状部材
5b 横板部材
5c 垂下片
5d シザースアーム
6 操舵部
7 駆動部
8 脱輪危険検知センサー
8a アーム
8b ローラ
9 障害物検知センサー
9a ローラ
9b アーム
10 吊り部
L 対面距離
θ 対面角度
S1 枢軸
S2 枢軸
m アンカー部材
n 添接板
1 Carriage 1a Frame 1b Front wheel 1b1 Steering shaft 1c Rear wheel 1c1 Steering shaft 2 Cleaning unit 2a Hood 2a1 Top plate 2b Jet nozzle 2c Suction duct 2d Rotary drive unit 2e Supply path 2f for supplying high-pressure washing water Supply path for supplying compressed air 3 Control part 4 Moving means 4a Body part 4b Actuating part 5 Rotating means 5a Plate member 5b Horizontal plate member 5c Drooping piece 5d Scissors arm 6 Steering part 7 Driving part 8 Derailment risk detection sensor 8a Arm 8b Roller 9 Obstacle detection Sensor 9a Roller 9b Arm 10 Hanging portion L Facing distance θ Facing angle S1 Axis S2 Axis m Anchor member n Splice plate

本発明は、前輪、後輪を有する台車と、該台車に設置され、鋼桁の上面に存在する残滓、錆、塗膜を取り除く浄化部と、該台車、該浄化部を制御する制御部とを備え、該制御部の指令にしたがい該台車を該鋼桁の上面に沿い前進走行または後退走行させるとともに該浄化部を作動させて該鋼桁の上面の残滓、錆、塗膜を除去する鋼桁ケレン装置であって、
前記浄化部は、鋼桁の上面へ向けて開放された開口部を有するフードを備え、
該フードは、該フードにつながり、該フードを該鋼桁の上面に近接または離隔する向きに移動させて該浄化部の、該鋼桁の上面に対する対面距離を変更する移動手段を有することを特徴とする鋼桁ケレン装置である。
The present invention comprises a bogie having front wheels and rear wheels, a cleaning unit installed on the bogie for removing residue, rust, and paint film present on the upper surface of the steel girder, and a control unit for controlling the bogie and the cleaning unit. and moves the truck forward or backward along the upper surface of the steel girder according to the command of the control unit, and operates the cleaning unit to remove residue, rust, and paint film on the upper surface of the steel girder. A girder keren device,
The purification unit includes a hood having an opening that opens toward the upper surface of the steel girder,
The hood is connected to the hood and has a moving means for moving the hood toward or away from the upper surface of the steel girder to change the facing distance of the cleaning section to the upper surface of the steel girder. It is a steel girder cleaning device.

上記の構成からなる鋼桁ケレン装置において、
1)前記浄化部は、前記台車の幅方向の軸線を支点に前記フードを回動させて該浄化部の、鋼桁の上面に対する対面角度を変更するピッチング用の回動手段を有すること、
2)前記浄化部は、前記台車の前後方向の軸線を支点に前記フードを回動させて該浄化部の、鋼桁の上面に対する対面角度を変更するローリング用の回動手段を有すること、
3)前記前輪および後輪の少なくとも一方は、前記台車の進行する向きを変更する操舵部を有すること、
4)前記前輪および後輪の少なくとも一方は、駆動部を有すること、
5)前記台車は、前記鋼桁の幅方向の端縁への接近を検知する脱輪危険検知センサーを有すること、
6)前記台車は、該台車の前方および後方の少なくとも一方に、鋼桁の上面に存在する障害物を検知する障害物検知センサーを有すること、
7)前記浄化部は、鋼桁の上面へ向けて開放された開口部を有するフードに加え、該フード内に配置され、該開口部を通して鋼桁の上面に向けて高圧洗浄水を吹き付ける1または2以上のジェットノズルと、該フードにつながり、噴射された高圧洗浄水を、該高圧洗浄水の噴射によって取り除かれた残滓、錆、塗膜とともに回収する吸引ダクトとを備えること、,
8)前記ジェットノズルは、前記フード内で回転可能に保持されたスピンジェットノズルであること、が課題解決のための具体的手段として好ましい。
In the steel girder cleaning device having the above configuration,
1) The purification unit has a pitching rotation means for rotating the hood around the axis in the width direction of the truck as a fulcrum to change the facing angle of the purification unit with respect to the upper surface of the steel girder.
2) The purification unit has rotating means for rolling that rotates the hood around the longitudinal axis of the bogie as a fulcrum to change the facing angle of the purification unit with respect to the upper surface of the steel girder.
3) At least one of the front wheels and the rear wheels has a steering section for changing the traveling direction of the truck;
4) at least one of the front and rear wheels has a drive;
5) The bogie has a wheel derailment risk detection sensor that detects an approach to the edge of the steel girder in the width direction;
6) The bogie has an obstacle detection sensor on at least one of the front and rear of the bogie for detecting an obstacle existing on the upper surface of the steel girder;
7) The purification unit is arranged in a hood having an opening opened toward the upper surface of the steel girder, and is placed in the hood, and sprays high-pressure washing water through the opening toward the upper surface of the steel girder 1 or Equipped with two or more jet nozzles and a suction duct connected to the hood for collecting the jetted high-pressure washing water together with the residue, rust, and paint film removed by the jetting of the high-pressure washing water,
8) It is preferable as a specific means for solving the problem that the jet nozzle is a spin jet nozzle rotatably held within the hood.

また、本発明は、上記の鋼桁ケレン装置を用いて鋼桁の上面に存在する残滓、錆、塗膜を除去する方法において、
前記制御部の指令にしたがい前記台車を鋼桁の上面にて自動制御または制御端末による操作にて自立走行させるとともに前記浄化部に備えられたフードの、鋼桁の上面に対する対面距離を適宜調整しつつ該浄化部にて該鋼桁の上面の残滓、錆、塗膜をその全域にわたって除去することを特徴とする鋼桁のケレン方法である。
In addition, the present invention provides a method for removing residue, rust, and paint film existing on the upper surface of a steel girder using the above steel girder cleaning device,
According to the command of the control unit, the carriage is made to run independently on the upper surface of the steel girder by automatic control or operation by the control terminal, and the facing distance of the hood provided in the purification unit to the upper surface of the steel girder is adjusted as appropriate. A cleaning method for a steel girder characterized by removing residues, rust, and paint film on the upper surface of the steel girder over the entire area in the purification section while cleaning the steel girder.

また、図1~7における符号2は、前輪1bおよび後輪1cの相互間に位置するように台車のフレーム1aに垂下保持され、鋼桁Hの上面に存在する残滓、錆、塗膜を取り除く浄化部である。 In addition, reference numeral 2 in FIGS. 1 to 7 is suspended from the frame 1a of the bogie 1 so as to be positioned between the front wheel 1b and the rear wheel 1c, and removes residue, rust, and paint film existing on the upper surface of the steel girder H. It is a purification part to remove.

天板2a1につながる前後2つの移動手段4を同等量でストロークさせることにより図9に示すように浄化部2は平行姿勢に保たれ、対面距離Lを変更することが可能となり、該移動手段4をそれぞれ適宜作動させ、シザースアーム5dを、図10(a)(b)に示すように、枢軸S1、S2を支点に揺動させることにより浄化部のピッチング動作が誘導されこれにより、鋼桁の上面の状況に応じた対面角度θに調整される。 By moving the front and rear moving means 4 connected to the top plate 2a1 with the same amount of stroke, the purification unit 2 is maintained in a parallel posture as shown in FIG. are appropriately actuated, and the scissors arm 5d is oscillated about the pivots S1 and S2 as shown in FIGS . The facing angle θ is adjusted according to the condition of the upper surface of the girder.

本発明は、前輪、後輪を有する台車と、該台車に設置され、鋼桁の上面に存在する残滓、錆、塗膜を取り除く浄化部と、該台車、該浄化部を制御する制御部とを備え、該制御部の指令にしたがい該台車を該鋼桁の上面に沿い前進走行または後退走行させるとともに該浄化部を作動させて該鋼桁の上面の残滓、錆、塗膜を除去する鋼桁ケレン装置であって、
前記浄化部は、鋼桁の上面に向けて開放された開口部を有するフードを備え、かつ、前記前輪、後輪の相互間で台車のフレームに垂下保持されており、
該フードは、該フードにつながり、該フードを該鋼桁の上面に近接または離隔する向きに移動させて該浄化部の、該鋼桁の上面に対する対面距離を変更する移動手段と、前記台車の幅方向の軸線を支点に前記フードを回動させて該浄化部の、鋼桁の上面に対する対面角度を変更するピッチング用の回動手段を有し、
前記移動手段は、該台車のフレームに枢軸を介して揺動可能に固定された本体部分と、該フードの天板に枢軸を介して揺動可能に連結された作動部分からなり、かつ、該台車の前後方向の対向位置にそれぞれ設けられたものであり、
前記回動手段は、該移動手段と、該台車の前後方向に伸延し該台車の幅方向の端縁側でフードの天板に固定保持された一対の板状部材と、該一対の板状部材の後端部、前端部にそれぞれつながる横板部材と、後端部に位置する横板部材の両端部にそれぞれ設けられた垂下片と、一端が該垂下片に枢軸を介して揺動可能につながり、他端が枢軸を介して台車のフレームに揺動可能につながる一対のシザースアームからなり、
前記浄化部は、鋼桁の上面に向けて開放された開口部を有する前記フードに加え、該フード内に配置され、該開口部を通して鋼桁の上面に向けて高圧洗浄水を吹き付ける1または2以上のジェットノズルと、該フードにつながり、噴射された高圧洗浄水を、該高圧洗浄水の噴射によって取り除かれた残滓、錆、塗膜とともに回収する吸引ダクトとを備えることを特徴とする鋼桁ケレン装置である。
The present invention comprises a bogie having front wheels and rear wheels, a cleaning unit installed on the bogie for removing residue, rust, and paint film present on the upper surface of the steel girder, and a control unit for controlling the bogie and the cleaning unit. and moves the truck forward or backward along the upper surface of the steel girder according to the command of the control unit, and operates the cleaning unit to remove residue, rust, and paint film on the upper surface of the steel girder. A girder keren device,
The purification unit includes a hood having an opening that opens toward the upper surface of the steel girder, and is suspended from the frame of the truck between the front and rear wheels,
the hood is connected to the hood and moves the hood toward or away from the upper surface of the steel girder to change the facing distance of the purification unit with respect to the upper surface of the steel girder ; a rotation means for pitching that rotates the hood about the axis in the width direction as a fulcrum to change the facing angle of the purification unit with respect to the upper surface of the steel girder;
The moving means comprises a main body portion pivotably fixed to the frame of the truck via a pivot, and an operating portion pivotally connected to the top plate of the hood via a pivot, and They are provided at opposite positions in the longitudinal direction of the truck,
The rotating means includes the moving means, a pair of plate-like members extending in the front-rear direction of the truck and fixed and held on the top plate of the hood at the edge sides in the width direction of the truck, and the pair of plate-like members. Horizontal plate members respectively connected to the rear end portion and the front end portion, hanging pieces provided at both ends of the horizontal plate member positioned at the rear end portion, and one end swingable to the hanging piece via a pivot. Consists of a pair of scissor arms that are connected and the other end is pivotally connected to the frame of the truck via a pivot,
1 or 2, the purification unit is arranged in the hood having an opening opened toward the upper surface of the steel girder, and is placed in the hood, and sprays high-pressure washing water through the opening toward the upper surface of the steel girder. A steel girder comprising the above jet nozzle and a suction duct connected to the hood for collecting the jetted high-pressure washing water together with the residue, rust, and paint film removed by the jetting of the high-pressure washing water. It is a keren device.

上記の構成からなる鋼桁ケレン装置において、
1)前記浄化部は、前記台車の前後方向の軸線を支点に前記フードを回動させて該浄化部の、鋼桁の上面に対する対面角度を変更するローリング用の回動手段を有すること、
)前記前輪および後輪の少なくとも一方は、前記台車の進行する向きを変更する操舵部を有すること、
3)前記前輪および後輪の少なくとも一方は、駆動部を有すること、
4)前記台車は、前記鋼桁の幅方向の端縁への接近を検知する脱輪危険検知センサーを有すること、
5)前記台車は、該台車の前方および後方の少なくとも一方に、鋼桁の上面に存在する障害物を検知する障害物検知センサーを有すること、
6)前記ジェットノズルは、前記フード内で回転可能に保持されたスピンジェットノズルであること、が課題解決のための具体的手段として好ましい。
In the steel girder cleaning device having the above configuration,
1) The purifying section has rotating means for rolling that rotates the hood about the longitudinal axis of the truck to change the angle of the purifying section facing the top surface of the steel girder.
2 ) At least one of the front wheels and the rear wheels has a steering section for changing the traveling direction of the truck;
3) at least one of the front and rear wheels has a drive;
4) The bogie has a wheel derailment risk detection sensor that detects an approach to the edge in the width direction of the steel girder,
5) The bogie has an obstacle detection sensor on at least one of the front and rear of the bogie for detecting an obstacle existing on the upper surface of the steel girder;
6) It is preferable as a specific means for solving the problem that the jet nozzle is a spin jet nozzle rotatably held within the hood.

請求項1~7のいずれか1項に記載した鋼桁ケレン装置を用いて鋼桁の上面に存在する残滓、錆、塗膜を除去する方法において、
前記制御部の指令にしたがい前記台車を鋼桁の上面にて自動制御または制御端末による操作にて自立走行させるとともに前記浄化部に備えられたフードの、鋼桁の上面に対する対面距離を適宜調整しつつ該浄化部にて該鋼桁の上面の残滓、錆、塗膜をその全域にわたって除去することを特徴とする鋼桁のケレン方法である。
In the method for removing residue, rust, and paint film present on the upper surface of the steel girder using the steel girder cleaning device according to any one of claims 1 to 7 ,
According to the command of the control unit, the carriage is made to run independently on the upper surface of the steel girder by automatic control or operation by the control terminal, and the facing distance of the hood provided in the purification unit to the upper surface of the steel girder is adjusted as appropriate. A cleaning method for a steel girder characterized by removing residues, rust, and paint film on the upper surface of the steel girder over the entire area in the cleaning section.

Claims (10)

前輪、後輪を有する台車と、該台車に設置され、鋼桁の上面に存在する残滓、錆、塗膜を取り除く浄化部と、該台車、該浄化部を制御する制御部とを備え、該制御部の指令にしたがい該台車を該鋼桁の上面に沿い前進走行または後退走行させるとともに該浄化部を作動させて該鋼桁の上面の残滓、錆、塗膜を除去する鋼桁ケレン装置であって、
前記浄化部は、該浄化部を該鋼桁の上面に近接または離隔する向きに移動させて該浄化部の、該鋼桁の上面に対する対面距離を変更する移動手段を有することを特徴とする鋼桁ケレン装置。
A truck having front wheels and rear wheels, a purification unit installed on the truck for removing residue, rust, and paint film present on the upper surface of the steel girder, and a control unit for controlling the truck and the purification unit, A steel girder scraping device that moves the bogie forward or backward along the upper surface of the steel girder according to a command from the control unit and operates the cleaning unit to remove residue, rust, and paint film on the upper surface of the steel girder. There is
The steel, wherein the purification unit has a moving means for moving the purification unit toward or away from the upper surface of the steel girder to change the facing distance of the purification unit with respect to the upper surface of the steel girder. Girder keren device.
前記浄化部は、前記台車の幅方向の軸線を支点に回動させて該浄化部の、鋼桁の上面に対する対面角度を変更するピッチング用の回動手段を有することを特徴とする請求項1に記載した鋼桁ケレン装置。 2. A pitching rotation means for changing the facing angle of said purification unit with respect to the upper surface of the steel girder by rotating said purification unit about the axis in the width direction of said bogie as a fulcrum. The steel girder cleaning device described in . 前記浄化部は、前記台車の前後方向の軸線を支点に回動させて該浄化部の、鋼桁の上面に対する対面角度を変更するローリング用の回動手段を有することを特徴とする請求項1または2に記載した鋼桁ケレン装置。 2. The purification unit has a rotating means for rolling that rotates about the longitudinal axis of the bogie as a fulcrum to change the facing angle of the purification unit with respect to the upper surface of the steel girder. Or the steel girder cleaning device described in 2. 前記前輪および後輪の少なくとも一方は、前記台車の進行する向きを変更する操舵部を有することを特徴とする請求項1~3のいずれか1項に記載した鋼桁ケレン装置。 The steel girder cleaning device according to any one of claims 1 to 3, characterized in that at least one of the front wheels and the rear wheels has a steering section for changing the traveling direction of the bogie. 前記前輪および後輪の少なくとも一方は、駆動部を有することを特徴とする請求項1~4のいずれ1項に記載した鋼桁ケレン装置。 The steel girder cleaning device according to any one of claims 1 to 4, wherein at least one of the front wheels and the rear wheels has a driving portion. 前記台車は、前記鋼桁の幅方向の端縁への接近を検知する脱輪危険検知センサーを有することを特徴とすることを特徴とする請求項1~5のいずれか1項に記載した鋼桁ケレン装置。 The steel according to any one of claims 1 to 5, characterized in that the truck has a derailment risk detection sensor that detects an approach to an edge in the width direction of the steel girder. Girder keren device. 前記台車は、該台車の前方および後方の少なくとも一方に、鋼桁の上面に存在する障害物を検知する障害物検知センサーを有することを特徴とする請求項1~6のいずれか1項に記載した鋼桁ケレン装置。 7. The bogie according to any one of claims 1 to 6, wherein the bogie has an obstacle detection sensor on at least one of the front and rear of the bogie for detecting an obstacle existing on the upper surface of the steel girder. Steel girder cleaning device. 前記浄化部は、鋼桁の上面へ向けて開放された開口部を有するフードと、該フード内に配置され、該開口部を通して鋼桁の上面に向けて高圧洗浄水を吹き付ける1または2以上のジェットノズルと、該フードにつながり、噴射された高圧洗浄水を、該高圧洗浄水の噴射によって取り除かれた残滓、錆、塗膜とともに回収する吸引ダクトとを備えることを特徴とする請求項1~7のいずれか1項に記載した鋼桁ケレン装置。 The purification unit includes a hood having an opening that opens toward the upper surface of the steel girder, and one or more elements that are arranged in the hood and spray high-pressure washing water through the opening toward the upper surface of the steel girder. Claims 1 to 1, characterized by comprising a jet nozzle and a suction duct connected to the hood and collecting the jetted high-pressure washing water together with the residue, rust, and paint film removed by the jetting of the high-pressure washing water. 8. The steel girder cleaning device according to any one of 7. 前記ジェットノズルは、前記フード内で回転可能に保持されたスピンジェットノズルであることを特徴とする請求項8に記載した鋼桁ケレン装置。 9. The steel girder cleaning device according to claim 8, wherein said jet nozzle is a spin jet nozzle rotatably held within said hood. 請求項1~9のいずれか1項に記載した鋼桁ケレン装置を用いて鋼桁の上面に存在する残滓、錆、塗膜を除去する方法において、
前記制御部の指令にしたがい前記台車を鋼桁の上面にて自動制御または制御端末による操作にて自立走行させるとともに前記浄化部の、鋼桁の上面に対する対面距離および対面角度の少なくとも1つを適宜調整しつつ該浄化部にて該鋼桁の上面の残滓、錆、塗膜をその全域にわたって除去することを特徴とする鋼桁のケレン方法。
In the method for removing residue, rust, and paint film present on the upper surface of the steel girder using the steel girder cleaning device according to any one of claims 1 to 9,
According to the command of the control unit, the carriage is made to run independently on the upper surface of the steel girder by automatic control or operation by a control terminal, and at least one of the facing distance and the facing angle of the purification unit with respect to the upper surface of the steel girder is appropriately adjusted. A cleaning method for a steel girder, characterized by removing residues, rust, and paint film on the upper surface of the steel girder over the entire area in the cleaning section while adjusting.
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JPH0813421A (en) * 1994-06-22 1996-01-16 Railway Technical Res Inst Bridge operation car
JPH09170336A (en) * 1995-12-21 1997-06-30 Teruo Yahiro Method and device for repair and reinforcement of concrete structure and the like utilizing water jet
JP2002028868A (en) * 2000-07-13 2002-01-29 Meiko Construction Co Ltd Grinding/polishing/cleaning device and method therefor
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JPH0624008U (en) * 1992-08-27 1994-03-29 三菱重工業株式会社 Mobile scaffolding for steel bridges
JPH0813421A (en) * 1994-06-22 1996-01-16 Railway Technical Res Inst Bridge operation car
JPH09170336A (en) * 1995-12-21 1997-06-30 Teruo Yahiro Method and device for repair and reinforcement of concrete structure and the like utilizing water jet
JP2002028868A (en) * 2000-07-13 2002-01-29 Meiko Construction Co Ltd Grinding/polishing/cleaning device and method therefor
JP2016221561A (en) * 2015-06-03 2016-12-28 株式会社Ihi Surface processing device
JP2021024003A (en) * 2019-07-31 2021-02-22 株式会社大林組 Surface treatment device, auxiliary floor formation device and protective wall formation device used in using surface treatment device

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