JP2023058064A - Joint method of steel pipe pile - Google Patents

Joint method of steel pipe pile Download PDF

Info

Publication number
JP2023058064A
JP2023058064A JP2021167801A JP2021167801A JP2023058064A JP 2023058064 A JP2023058064 A JP 2023058064A JP 2021167801 A JP2021167801 A JP 2021167801A JP 2021167801 A JP2021167801 A JP 2021167801A JP 2023058064 A JP2023058064 A JP 2023058064A
Authority
JP
Japan
Prior art keywords
steel pipe
pipe pile
shaped
welding
guide plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2021167801A
Other languages
Japanese (ja)
Inventor
伸浩 米沢
Nobuhiro Yonezawa
充義 坂田
Mitsuyoshi Sakata
範俊 中田
Noritoshi Nakada
重久 加地
Shigehisa Kaji
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yamaha Marine Co Ltd
Sato Kogyo Co Ltd
Original Assignee
Sato Kogyo Co Ltd
Sanshin Kogyo KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sato Kogyo Co Ltd, Sanshin Kogyo KK filed Critical Sato Kogyo Co Ltd
Priority to JP2021167801A priority Critical patent/JP2023058064A/en
Publication of JP2023058064A publication Critical patent/JP2023058064A/en
Pending legal-status Critical Current

Links

Images

Landscapes

  • Piles And Underground Anchors (AREA)
  • Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)

Abstract

PURPOSE: To provide a joint method of steel pipe piles allowing a welding bogie to travel in a stable state and allowing homogeneous weldment quality to be achieved.CONSTITUTION: A joint method for welding a joint line between a first steel pipe pile and a second steel pipe pile using a weldment device to move in a circumferential direction along the outer periphery of the steel pipe piles, comprises steps of: attaching a doughnut-shaped travel guide plate in a horizontal state so as to surround the outer periphery of a part near an upper end of the first steel pipe pile at a position near a lower part of the joint line over the periphery; and making a weldment bogie of a specific structure travel on the outer periphery in the circumferential direction while magnetically attached on the outer periphery surface of the second steel pipe pile at a position higher than the joint line, as well as making the weldment bogie travel for weldment while checking its position by bringing a roller of a guide roller part into contact with an upper surface of the travel guide plate.SELECTED DRAWING: Figure 1

Description

本発明は鋼管杭の接続方法に関し、詳しくは立杭配管の継ぎ足しに際して鋼管杭の外周を円周方向に移動する溶接台車を用いて継ぎ目を溶接する接続方法に関する。 TECHNICAL FIELD The present invention relates to a method for connecting steel pipe piles, and more particularly to a method for welding joints using a welding carriage that moves circumferentially around the outer circumference of a steel pipe pile when adding vertical pile piping.

立杭配管の埋設工事等においては、複数本の鋼管を現場に用意し、順次、溶接により縦継ぎしながら施工を進めている。
鋼管杭の溶接接続は、下杭となる第一の鋼管杭の上端と、上杭となる第二の鋼管杭の下端と、を突き合せた状態で、その突き合わせ部位である継ぎ目を円周溶接する。
この円周溶接の際、鋼管杭の外周に走行レールを取り付けて、この走行レール上を溶接台車を走行させながら継ぎ目の溶接を行うことが行われている(例えば、特許文献1~3等参照)。
In the construction of vertical pile piping, etc., multiple steel pipes are prepared at the site, and the work is progressing while sequentially joining them by welding.
The welded connection of the steel pipe piles is performed by circumferentially welding the joint, which is the butted portion, in a state in which the upper end of the first steel pipe pile, which is the lower pile, and the lower end of the second steel pipe pile, which is the upper pile, are butted against each other. do.
During this circumferential welding, a running rail is attached to the outer periphery of the steel pipe pile, and the joint is welded while a welding carriage is run on this running rail (see, for example, Patent Documents 1 to 3). ).

特開平8-281483号JP-A-8-281483 特開2005-334916号Japanese Patent Application Laid-Open No. 2005-334916 特許第4040076号Patent No. 4040076

特許文献1~3の技術は、鋼管の外周に外周面から離した状態で円環状の走行レールを取り付けて、この走行レール上を溶接台車を走行させながら該溶接台車に配設された溶接トーチにより継ぎ目の溶接が行われる構成である。 In the techniques of Patent Documents 1 to 3, an annular traveling rail is attached to the outer circumference of the steel pipe in a state separated from the outer peripheral surface, and the welding torch is mounted on the welding carriage while traveling on the traveling rail. It is a configuration in which the seams are welded by.

しかし、特許文献1~3の技術では、溶接台車の重量及び走行時の荷重が全て掛かってしまうため、走行状態の溶接台車の重量及び荷重に耐え得るだけの高強度の走行レール構成が必要であるだけでなく、鋼管杭への走行レールの取付強度も必要である。これら強度条件の内、一つでも不充分であった場合には溶接台車の走行軌跡が安定せずブレが生じて、継ぎ目に対する溶接トーチによる溶接が不安定になってしまうため、溶接品質が不安定と成るだけでなく溶接不良が生じる場合もあるという問題点を有している。 However, in the techniques of Patent Documents 1 to 3, the weight of the welding carriage and the load during running are all applied, so it is necessary to have a high-strength running rail configuration that can withstand the weight and load of the welding carriage in the running state. In addition, the mounting strength of the running rail to the steel pipe pile is also required. If even one of these strength conditions is inadequate, the trajectory of the welding carriage will not be stable, causing fluctuations, and the welding torch to the seams will become unstable, resulting in poor welding quality. Not only is it stable, but there is also the problem of poor welding.

そこで本発明の課題は、溶接台車の安定した状態での走行が可能であり、均質な溶接品質を得ることができる鋼管杭の接続方法を提供することにある。 SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a method for connecting steel pipe piles that allows a welding carriage to travel in a stable state and to obtain uniform welding quality.

上記課題を解決する本発明は下記構成を有する。 The present invention for solving the above problems has the following configuration.

1.第一の鋼管杭と、該第一の鋼管杭の上に接続する第二の鋼管杭と、の継ぎ目を、鋼管杭の外周を円周方向に移動する溶接装置を用いて溶接する鋼管杭の接続方法において、
前記継ぎ目の下方の近傍位置である前記第一の鋼管杭の上端近傍部分の外周を囲むように全周に亘ってドーナツ状の走行ガイド板を水平状態で取付け、
下記構成を有する溶接台車を、前記継ぎ目より上方の前記第二の鋼管杭の外周面に磁力吸着しながら該外周面を円周方向に走行させると共に、前記走行ガイド板の上面にガイドローラ部のローラを当接させて位置確認を行いながら前記溶接台車を走行させて溶接を行うこと、
を特徴とする鋼管杭の接続方法。
「溶接台車の構成」
主として磁石体から形成されており該磁石体によって第二の鋼管杭の外周面に磁力吸着しながら走行回転する複数の車輪部と、該車輪部を走行回転させる駆動機構と、溶接個所である継ぎ目を溶接する溶接トーチ部と、前記走行ガイド板に遊動走行するローラを当接させて溶接線倣いを行うガイドローラ部と、を有して成る構成。
1. A steel pipe pile that welds a joint between a first steel pipe pile and a second steel pipe pile that is connected to the top of the first steel pipe pile using a welding device that moves circumferentially around the outer circumference of the steel pipe pile. In connection method,
A donut-shaped travel guide plate is horizontally attached over the entire circumference so as to surround the outer periphery of the portion near the upper end of the first steel pipe pile that is near the bottom of the joint,
A welding carriage having the following configuration is caused to travel in the circumferential direction on the outer peripheral surface of the second steel pipe pile above the joint while being magnetically attracted to the outer peripheral surface, and a guide roller portion is provided on the upper surface of the travel guide plate. Welding by running the welding carriage while checking the position by contacting the roller,
A method for connecting steel pipe piles.
"Construction of Welding Cart"
A plurality of wheel portions which are mainly formed of magnets and which run and rotate while being magnetically attracted to the outer peripheral surface of the second steel pipe pile by the magnets, a driving mechanism for running and rotating the wheel portions, and a joint which is a welding point. and a guide roller portion for following the weld line by contacting a roller that freely travels against the travel guide plate.

2.ローラが2つ設けられ、この2つのローラが円周方向に間隔を設けた2箇所において走行ガイド板に当接する構成であると共に、ローラが当接する2箇所の間の位置において溶接トーチ部による溶接が行われる構成であることを特徴とする上記1に記載の鋼管杭の接続方法。 2. Two rollers are provided, and these two rollers are configured to contact the travel guide plate at two locations spaced apart in the circumferential direction, and welding is performed by the welding torch portion at the position between the two locations where the rollers contact. 2. The method for connecting steel pipe piles according to the above 1, characterized in that the configuration is performed.

3.ローラの走行ガイド板への当接位置が、該走行ガイド板のドーナツ状の内周近傍位置である鋼管杭の外周面に近接した位置であることを特徴とする上記1又は2に記載の鋼管杭の接続方法。 3. 3. The steel pipe according to 1 or 2 above, wherein the contact position of the roller with the travel guide plate is a position close to the outer peripheral surface of the steel pipe pile, which is a position near the inner periphery of the donut shape of the travel guide plate. How to connect piles.

4.溶接台車が前記ガイドローラ部とは別なる外周ガイドローラ部を有し、該外周ガイドローラ部の外周ローラが走行ガイド板のドーナツ状の外周方向位置に当接して遊動走行する構成であることを特徴とする上記1~3のいずれかに記載の鋼管杭の接続方法。 4. The welding carriage has an outer peripheral guide roller portion separate from the guide roller portion, and the outer peripheral roller of the outer peripheral guide roller portion contacts the donut-shaped outer peripheral position of the traveling guide plate to freely travel. The method for connecting steel pipe piles according to any one of the above 1 to 3.

5.走行ガイド板が、一対の半割ドーナツ状の2枚構成であることを特徴とする上記1~4のいずれかに記載の鋼管杭の接続方法。 5. 5. The method for connecting steel pipe piles according to any one of 1 to 4 above, wherein the travel guide plate is a pair of half doughnut-shaped pieces.

6.ドーナツ状の走行ガイド板の取付構成が、
複数個の上下逆L字状部材の各々のL字縦線部を、彎曲可能な長尺帯状プレートに任意の間隔で取付け固定し、複数個の上下逆L字状部材の各々のL字横線部が外向きに且つ水平性を維持するように前記長尺帯状プレートを前記第一の鋼管杭の外周面に巻き付けて固定した後、複数個の上下逆L字状部材の各L字横線部の上にドーナツ状の走行ガイド板を載置し固定する構成であること、
を特徴とする上記1~5のいずれかに記載の鋼管杭の接続方法。
6. The installation configuration of the doughnut-shaped travel guide plate is
The L-shaped vertical line portions of each of the plurality of upside-down L-shaped members are attached and fixed to a bendable long strip plate at arbitrary intervals, and the L-shaped horizontal lines of each of the plurality of upside-down L-shaped members are fixed. After winding and fixing the long belt-shaped plate around the outer peripheral surface of the first steel pipe pile so that the part faces outward and maintains horizontality, each L-shaped horizontal line part of a plurality of upside-down L-shaped members A donut-shaped travel guide plate is placed and fixed on the
The method for connecting steel pipe piles according to any one of 1 to 5 above, characterized by:

7.第一の鋼管杭の外周面に長尺帯状プレートを巻き付け、更にその長尺帯状プレートの外周面、又は、複数個の上下逆L字状部材のL字縦線部の外側、に緊締部材を巻き付けて緊締固定することを特徴とする上記6に記載の鋼管杭の接続方法。 7. A long strip-shaped plate is wound around the outer peripheral surface of the first steel pipe pile, and a tightening member is further attached to the outer peripheral surface of the long strip-shaped plate or the outer side of the L-shaped vertical line part of the plurality of upside-down L-shaped members. 7. The method for connecting steel pipe piles according to 6 above, wherein the steel pipe pile is wound and fixed by tightening.

8.ドーナツ状の走行ガイド板の取付構成が、
複数個のL型鋼材を各々のL字横線部が外向きに且つ水平性を維持するように第一の鋼管杭の外周面に固定し、L字横線部の上にドーナツ状の走行ガイド板を載置し固定する構成であること、
を特徴とする上記1~7のいずれかに記載の鋼管杭の接続方法。
8. The installation configuration of the doughnut-shaped travel guide plate is
A plurality of L-shaped steel materials are fixed to the outer peripheral surface of the first steel pipe pile so that each L-shaped horizontal line portion faces outward and maintains horizontality, and a doughnut-shaped travel guide plate is placed on the L-shaped horizontal line portion. be configured to place and fix the
The method for connecting steel pipe piles according to any one of 1 to 7 above, characterized by:

尚、本明細書において、「第一の鋼管杭」とは接続される2本の鋼管杭の内、下方に位置する下杭の鋼管杭を言い、この下方の鋼管杭の上端に下端が接続される上方に位置する上杭の鋼管杭を「第二の鋼管杭」と言う。従って、この2本の接続が終わった後、更に第二の鋼管杭の上部に次なる鋼管杭を接続する場合、先の第二の鋼管杭が下立となるため「第一の鋼管杭」と言い換え、次なる鋼管杭が上杭となるため「第二の鋼管杭」と言い換えることになる。 In this specification, the “first steel pipe pile” refers to the steel pipe pile of the lower pile among the two connected steel pipe piles, and the lower end is connected to the upper end of this lower steel pipe pile. The steel pipe pile of the upper pile located above is called the "second steel pipe pile". Therefore, when the next steel pipe pile is connected to the upper part of the second steel pipe pile after the connection of these two piles is completed, the second steel pipe pile is set downward, so it is called the "first steel pipe pile". In other words, the next steel pipe pile becomes the upper pile, so it is called the “second steel pipe pile”.

請求項1に示す発明によれば、溶接台車の安定した状態での走行が可能であり、均質な溶接品質を得ることができる鋼管杭の接続方法を提供することができる。 ADVANTAGE OF THE INVENTION According to the invention shown in Claim 1, it is possible to provide a method for connecting steel pipe piles that allows the welding truck to travel in a stable state and to obtain uniform welding quality.

特に、溶接台車は磁石体から形成された車輪部の磁力吸着によって立杭配管の外周面に磁力吸着した状態で走行する構成であることから、溶接台車の重量及び走行時の荷重は走行ガイド板に掛かることがないため、前記した特許文献1~3のような高強度の走行レール及び取付構成が不要である。
また、鋼管杭の外周面に取付けられた走行ガイド板に、溶接台車のガイドローラ部のローラを当接させて遊動走行させることによって溶接線倣いを行う構成により、溶接台車を位置確認を行いながら正確に走行させることができるので、安定した状態で正確且つ均質な溶接品質を得ることができる。
更に、ガイドローラ部のローラ、該ローラが当接する走行ガイド板、溶接する継ぎ目、継ぎ目を溶接する溶接トーチ部、これらの位置が近接しているため、これらの位置が離れている構成に比して夫々の位置精度のブレを著しく小さくすることができる。
更に、走行ガイド板は、溶接台車の重量及び走行時の荷重が掛かることがないため、該走行ガイド板の構成及び鋼管杭への取付け構成は簡易な構成で充分であるので、建設現場等で容易に入手・調達可能な部材・端材を低コストで利用することもできる。
更にまた、走行ガイド板の構成及び鋼管杭への取付け構成が簡易なもので充分であることから、第一の鋼管杭と第二の鋼管杭との継ぎ目の溶接が終了し、第二の鋼管杭の上部に次なる鋼管杭を接続する場合の走行ガイド板の移設が容易となる。
In particular, since the welding trolley is configured to travel while being magnetically attracted to the outer peripheral surface of the vertical pile pipe due to the magnetic attraction of the wheels formed from magnets, the weight of the welding trolley and the load during travel depend on the travel guide plate. Therefore, there is no need for a high-strength running rail and mounting structure as in Patent Documents 1 to 3 described above.
In addition, by making the rollers of the guide roller part of the welding truck contact the traveling guide plate attached to the outer peripheral surface of the steel pipe pile and making it move freely, the welding line is traced, so that the position of the welding truck is confirmed. Since it can be run accurately, it is possible to obtain accurate and uniform welding quality in a stable state.
Furthermore, since the rollers of the guide roller portion, the traveling guide plate with which the rollers abut, the seams to be welded, and the welding torch portion for welding the seams are close to each other, compared to a configuration in which these positions are far apart. can significantly reduce the deviation of the respective positional accuracies.
Furthermore, since the travel guide plate does not bear the weight of the welding trolley and the load during travel, the configuration of the travel guide plate and the attachment configuration to the steel pipe piles are sufficient with a simple configuration. It is also possible to use easily available and procurable members and remnants at low cost.
Furthermore, since the configuration of the travel guide plate and the configuration of attachment to the steel pipe pile are simple, it is sufficient to complete the welding of the joint between the first steel pipe pile and the second steel pipe pile, and the second steel pipe It becomes easy to relocate the travel guide plate when connecting the next steel pipe pile to the upper part of the pile.

請求項2に示す発明によれば、走行ガイド板の2箇所にガイドローラ部のローラが当接し、この2箇所の間において溶接が行われる構成により、溶接台車の走行軌跡がブレることなく安定するので、継ぎ目に対する溶接トーチ部による溶接が安定し、安定した溶接品質を得ることができる。 According to the second aspect of the invention, the rollers of the guide roller portion abut on the travel guide plate at two locations, and welding is performed between these two locations. As a result, welding to the seam by the welding torch is stabilized, and stable welding quality can be obtained.

請求項3に示す発明によれば、ガイドローラ部のローラが当接する走行ガイド板の内周近傍位置に当接する構成により、溶接する継ぎ目と近接するため、溶接台車の継ぎ目に対する位置精度が高い。 According to the third aspect of the invention, the rollers of the guide roller portion abut against the inner peripheral position of the travel guide plate, so that the welding carriage is close to the joint to be welded, resulting in high positional accuracy with respect to the joint.

請求項4に示す発明によれば、溶接台車の走行位置の確認を走行ガイド板の外周方向位置からも行うことができるため、より正確に走行させることができる。従って、より安定した状態で正確且つ均質な溶接品質を得ることができる。
更に、磁石体の磁力低下や振動、その他の要因によって溶接台車の磁力吸着力が弱まる等によって脱輪のおそれが生じた場合であっても、走行ガイド板の外周方向位置から外周ローラが溶接台車を支持した状態となっているので脱輪を防止乃至は抑制することができる。
According to the fourth aspect of the invention, the traveling position of the welding carriage can be confirmed also from the position of the traveling guide plate in the outer peripheral direction, so that the welding carriage can be made to travel more accurately. Therefore, accurate and uniform welding quality can be obtained in a more stable state.
Furthermore, even if there is a risk of derailment due to a weakening of the magnetic attraction force of the welding carriage due to a decrease in the magnetic force of the magnet, vibration, or other factors, the outer peripheral roller will not move from the outer peripheral position of the travel guide plate to the welding carriage. Since it is in a state where the is supported, it is possible to prevent or suppress derailment.

請求項5に示す発明によれば、走行ガイド板が一対の半割ドーナツ状であるため、建設現場等で容易に入手・調達可能な板材を用いて形成することができるので低コスト且つ容易である。 According to the fifth aspect of the invention, since the travel guide plate is in the shape of a pair of half donuts, it can be formed using a plate material that can be easily obtained and procured at a construction site or the like. be.

請求項6に示す発明によれば、走行ガイド板が、上下逆L字状部材、彎曲可能な長尺帯状プレートという建設現場等で容易に入手・調達可能な部材・端材を用いて形成されているので低コスト且つ容易に製作することができる。 According to the sixth aspect of the invention, the travel guide plate is formed using members and offcuts that can be easily obtained and procured at construction sites, such as upside-down L-shaped members and bendable long belt-shaped plates. Therefore, it can be manufactured at low cost and easily.

請求項7に示す発明によれば、鋼管杭への走行ガイド板の取付けに際しては建設現場等で容易に入手・調達可能なチェーンブロックの如き緊締部材を用いて行うことができるので低コスト且つ容易である。 According to the seventh aspect of the invention, when attaching the travel guide plate to the steel pipe pile, it is possible to use a fastening member such as a chain block that can be easily obtained and procured at a construction site or the like, so that it is low cost and easy. is.

請求項8に示す発明によれば、走行ガイド板が、L型鋼材という建設現場等で容易に入手・調達可能な部材・端材を用いて形成されているので低コスト且つ容易に製作することができる。 According to the eighth aspect of the invention, the travel guide plate is made of L-shaped steel, which can be easily obtained and procured at a construction site or the like. can be done.

本発明に係る鋼管杭の接続方法の一実施例を示す概略正面図BRIEF DESCRIPTION OF THE DRAWINGS The schematic front view which shows one Example of the connection method of the steel pipe pile which concerns on this invention. 図1の概略左側面図Schematic left side view of FIG. 本発明に用いられる走行ガイド板の構造を説明する概略斜視図Schematic perspective view for explaining the structure of a travel guide plate used in the present invention. 鋼管杭への走行ガイド板の取付構成の一例を説明する概略平面図(その1)Schematic plan view for explaining an example of the installation configuration of the travel guide plate to the steel pipe pile (No. 1) 鋼管杭への走行ガイド板の取付構成の一例を説明する概略平面図(その2)Schematic plan view explaining an example of the installation configuration of the travel guide plate to the steel pipe pile (No. 2) 鋼管杭への走行ガイド板の取付構成の一例を説明する概略平面図(その3)Schematic plan view explaining an example of the installation configuration of the travel guide plate to the steel pipe pile (No. 3) 鋼管杭への走行ガイド板の取付構成の一例を説明する概略平面図(その4)Schematic plan view explaining an example of the installation configuration of the travel guide plate to the steel pipe pile (No. 4) 図7の概略正面図Schematic front view of FIG. 鋼管杭への走行ガイド板の取付構成の他の例を説明する概略側面図Schematic side view for explaining another example of the mounting configuration of the travel guide plate to the steel pipe pile 他の構成の溶接台車を用いた本発明に係る鋼管杭の接続方法の他の実施例を示す概略左側面図Fig. 10 is a schematic left side view showing another embodiment of the method for connecting steel pipe piles according to the present invention using a welding truck having another configuration;

次に、添付図面に従って本発明の鋼管杭の接続方法について詳細に説明する。 Next, a method for connecting steel pipe piles according to the present invention will be described in detail with reference to the accompanying drawings.

本発明の鋼管杭の接続方法は、立杭配管の埋設工事等において複数本の鋼管を溶接により縦継ぎしながら埋設施工を進める際に、下杭となる第一の鋼管杭の上端と、上杭となる第二の鋼管杭の下端と、を突き合せた状態で、その突き合わせ部位である継ぎ目を円周溶接するものである。この円周溶接は、種々の溶接装置を用いて行うが、本発明においては溶接台車を継ぎ目近傍の鋼管杭の外周面を円周方向に走行させて行う構成である。 In the method for connecting steel pipe piles of the present invention, when proceeding with burying construction while longitudinally joining a plurality of steel pipes by welding in burying construction of vertical pile piping, etc., the upper end of the first steel pipe pile that becomes the lower pile and the upper The lower end of the second steel pipe pile that will be the pile is butted against each other, and the joint, which is the butted portion, is circumferentially welded. This circumferential welding is performed using various welding devices, but in the present invention, the welding carriage is configured to travel in the circumferential direction along the outer peripheral surface of the steel pipe pile in the vicinity of the joint.

本発明の鋼管杭の接続方法の具体的構成としては、図1及び図2に示すように、
第一の鋼管杭1と、該第一の鋼管杭1の上に接続する第二の鋼管杭2と、の継ぎ目3を溶接台車4により溶接する構成において、
前記継ぎ目3の下方の近傍位置である前記第一の鋼管杭1の上端近傍部分の外周を囲むように全周に亘ってドーナツ状の走行ガイド板5を水平状態で取付け、
下記構成を有する溶接台車4を、前記継ぎ目3より上方の前記第二の鋼管杭2の外周面に磁力吸着しながら該外周面を円周方向に走行させると共に、前記走行ガイド板5の上面にガイドローラ部のローラを当接させて位置確認を行いながら前記溶接台車を走行させて溶接を行うこと、
を主構成とするものである。
As a specific configuration of the steel pipe pile connection method of the present invention, as shown in FIGS. 1 and 2,
In the configuration in which the joint 3 between the first steel pipe pile 1 and the second steel pipe pile 2 connected on the first steel pipe pile 1 is welded by the welding carriage 4,
A doughnut-shaped travel guide plate 5 is horizontally attached over the entire circumference so as to surround the outer periphery of the upper end portion of the first steel pipe pile 1 near the lower portion of the joint 3,
A welding carriage 4 having the following configuration is caused to travel in the circumferential direction on the outer peripheral surface of the second steel pipe pile 2 above the joint 3 while being magnetically attracted to the outer peripheral surface, and on the upper surface of the travel guide plate 5 Welding by running the welding carriage while checking the position by contacting the roller of the guide roller part,
is the main configuration.

溶接台車4の構成としては、主として磁石体から形成されており該磁石体によって第二の鋼管杭2の外周面に磁力吸着しながら走行回転する複数の車輪部41と、該車輪部41を走行回転させる駆動機構(図示を省略)と、溶接個所である継ぎ目3を溶接する溶接トーチ部42と、前記走行ガイド板5に遊動走行するローラ43Aを当接させて溶接線倣いを行うガイドローラ部43と、を有して成る構成であり、継ぎ目3の溶接の際は、第二の鋼管杭2の外周面を円周方向に走行する構成である。 The welding trolley 4 is composed mainly of magnets, and has a plurality of wheel portions 41 that run and rotate while being magnetically attracted to the outer peripheral surface of the second steel pipe pile 2 by the magnets, and a plurality of wheel portions 41 that run on the wheel portions 41. A drive mechanism (not shown) for rotation, a welding torch portion 42 for welding the seam 3 which is a welding portion, and a guide roller portion for following the welding line by bringing a roller 43A that freely travels into contact with the traveling guide plate 5. 43, and when the joint 3 is welded, it is configured to run on the outer peripheral surface of the second steel pipe pile 2 in the circumferential direction.

前記溶接台車4は、例えば、鋼管杭1・2として一般的である直径90cm程度の鋼管杭1・2の継ぎ目3を溶接接続する場合に用いられるものとして、具体的には、重量5kg程度、牽引力11kg程度、本体の大きさが幅250mm程度、長さが200mm程度、高さが230mm程度であり、走行速度が100~550mm/min程度の構成のものを好ましく挙げることができる。尚、本実施例に示す図では溶接台車4に接続する種々電源コード等は図示を省略している。 The welding carriage 4 is used, for example, for welding the joints 3 of the steel pipe piles 1 and 2 generally having a diameter of about 90 cm as the steel pipe piles 1 and 2. Specifically, the weight is about 5 kg, Preferably, it has a traction force of about 11 kg, a body size of about 250 mm in width, about 200 mm in length, about 230 mm in height, and a running speed of about 100 to 550 mm/min. Various power cords and the like connected to the welding carriage 4 are omitted in the drawings of this embodiment.

また、車輪部41は主として磁石体から形成されており、鋼管杭1・2が一般的には鉄系鋼板から形成されているため、走行安定性等を考慮して車輪の数は6つであること、更にこの6つの車輪がゴム系素材で走行面が被覆されていることが好ましい。
鋼管杭2に磁力吸着するための車輪部41の磁石体の吸着力は、前記した構成の本実施例の溶接台車4の場合、複数(本実施例では6つ)の車輪部41の合計で概ね25~30kg程度であることが好ましい。
In addition, since the wheel portion 41 is mainly made of a magnet, and the steel pipe piles 1 and 2 are generally made of iron-based steel plates, the number of wheels is six in consideration of running stability and the like. Further, it is preferable that the running surfaces of these six wheels are covered with a rubber-based material.
In the case of the welding trolley 4 of this embodiment having the configuration described above, the attracting force of the magnet of the wheel portion 41 for magnetically attracting the steel pipe pile 2 is the sum of the plurality (six in this embodiment) of the wheel portions 41. It is preferably about 25 to 30 kg.

溶接トーチ部42は、溶接個所である継ぎ目3に対する角度(水平角度、前進角/後退角等)や距離の調整が可能となるように溶接台車4の本体にアーム部等を介して取り付けられる構成であることが好ましい。これらの調整は、鋼管杭2への溶接台車4の磁力吸着走行位置と、継ぎ目3の位置と、の距離に応じて溶接トーチ部42を調整することによって該溶接トーチ部43を継ぎ目3に対して適切且つ正確な位置に保つことができるので安定した溶接品質を得ることができる。 The welding torch part 42 is attached to the main body of the welding carriage 4 via an arm or the like so that the angle (horizontal angle, advance angle/retreat angle, etc.) and the distance to the joint 3, which is the welding point, can be adjusted. is preferably These adjustments are made by adjusting the welding torch part 42 according to the distance between the position of the welding carriage 4 magnetically attracted to the steel pipe pile 2 and the position of the joint 3, thereby moving the welding torch part 43 with respect to the joint 3. can be kept in an appropriate and accurate position, so that stable welding quality can be obtained.

また、溶接トーチ部42による溶接構成としては、この種の鋼管杭の接続方法に用いられる溶接手段として公知公用の溶接方法を特別の制限なく用いることができ、中でも一般的なアーク溶接を好ましく用いることができる。 In addition, as the welding configuration by the welding torch part 42, a known and commonly used welding method can be used without any particular limitation as a welding means used in this type of steel pipe pile connection method, and among them, general arc welding is preferably used. be able to.

ガイドローラ部43は、ローラ43Aが2つ設けられ、この2つのローラ43Aが円周方向に間隔を設けた2箇所において走行ガイド板5に当接する構成であると共に、ローラ43Aが当接する2箇所の間の位置において溶接トーチ部42による溶接が行われる構成であることが好ましい。かかる構成によれば、走行ガイド板5の2箇所にガイドローラ部43のローラ43Aが当接し、この2箇所の間において溶接が行われる構成により、溶接台車4の走行軌跡がブレることなく安定するので、継ぎ目3に対する溶接トーチ部42による溶接が安定し、安定した溶接品質を得ることができる。 The guide roller portion 43 is provided with two rollers 43A, and these two rollers 43A contact the travel guide plate 5 at two locations spaced apart in the circumferential direction. It is preferable that welding is performed by the welding torch portion 42 at a position between . According to such a configuration, the rollers 43A of the guide roller portion 43 are brought into contact with two points of the travel guide plate 5, and welding is performed between the two points. Therefore, welding to the seam 3 by the welding torch portion 42 is stabilized, and stable welding quality can be obtained.

また、ガイドローラ部43のローラ43Aの走行ガイド板5への当接位置は、該走行ガイド板5のドーナツ状の内周近傍位置である第一の鋼管杭1の外周面に近接した位置であることが好ましい。第一の鋼管杭1の外周面からローラ43Aの当接位置までの具体的な距離としては3~105mm程度が好ましく、5~20mm程度であることがより好ましい Further, the contact position of the roller 43A of the guide roller portion 43 with the travel guide plate 5 is a position close to the outer peripheral surface of the first steel pipe pile 1, which is the position near the inner periphery of the donut shape of the travel guide plate 5. Preferably. The specific distance from the outer peripheral surface of the first steel pipe pile 1 to the contact position of the roller 43A is preferably about 3 to 105 mm, more preferably about 5 to 20 mm.

更に、ガイドローラ部43は、鋼管杭2への溶接台車4の磁力吸着走行位置、走行ガイド板5の取付位置、等の距離に応じてガイドローラ部43の延伸具合や、鋼管杭2の外周面からの距離の調整が可能となるように溶接台車4の本体にアーム部等を介して取り付けられる構成であることが好ましい。かかる構成によれば、ガイドローラ部43のローラ43Aを適切且つ正確な状態で走行ガイド板5の上面に当接させることができる。 Furthermore, the guide roller portion 43 is arranged to extend the guide roller portion 43 and the outer circumference of the steel pipe pile 2 according to the distance such as the magnetic attraction traveling position of the welding carriage 4 to the steel pipe pile 2, the mounting position of the traveling guide plate 5, and the like. It is preferable that it is attached to the main body of the welding carriage 4 via an arm or the like so that the distance from the plane can be adjusted. With such a configuration, the roller 43A of the guide roller portion 43 can be brought into contact with the upper surface of the travel guide plate 5 in an appropriate and accurate state.

尚、上記構成を有する溶接台車4としては、例えば、市販の溶接台車 小池酸素工業社製 WEL-HANDY COMPACTをそのままの状態で、或いは部分的に改造する等により用いることが可能である。本実施例においては主として磁石体から形成された車輪部41の車輪の数を4つから2つ増設して計6つとすることにより磁力吸着力を1.5倍に増加させると共に、磁力吸着箇所が4つから6つになることにより脱輪リスクをも軽減する構成に改造している。
更に、増設した2つの車輪部41は、元の4つの車輪部41のうち継ぎ目3から離れた側の2つの車輪部41よりも更に継ぎ目3から離れた位置に増設した構成としたので、溶接によって高熱となる継ぎ目3から、より離れた位置において増加した磁力吸着力が発揮されるため、溶接時の熱影響による磁力低下を著しく防ぐことができる。従って、溶接台車4をより安定した状態で鋼管杭2の外周面に磁力吸着させた状態で走行させることができる。
As the welding carriage 4 having the above configuration, for example, a commercially available welding carriage WEL-HANDY COMPACT manufactured by Koike Sanso Kogyo Co., Ltd. can be used as it is or by partially modifying it. In this embodiment, the number of wheels of the wheel portion 41 mainly formed of magnets is increased from four to two to make a total of six, thereby increasing the magnetic attraction force by 1.5 times and It has been remodeled to reduce the risk of derailment by changing from four to six.
Furthermore, the two additional wheel portions 41 are added at a position further away from the joint 3 than the two wheel portions 41 on the side away from the joint 3 among the original four wheel portions 41, so welding Since the increased magnetic attracting force is exerted at a position farther from the seam 3 which becomes hot due to the welding, it is possible to significantly prevent the decrease in magnetic force due to the heat effect during welding. Therefore, the welding carriage 4 can be made to travel in a more stable state magnetically attracted to the outer peripheral surface of the steel pipe pile 2 .

次に、溶接台車4のガイドローラ部43のローラ43Aが遊動走行しながら当接して溶接線倣いを行う走行ガイド板5について説明する。 Next, a description will be given of the traveling guide plate 5 that follows the welding line by contacting the rollers 43A of the guide roller portion 43 of the welding carriage 4 while freely traveling.

走行ガイド板5は、図6及び図7に示すように一対の半割ドーナツ状の2枚構成であることが好ましい。走行ガイド板5は、図3~図6及び図8に示すガイド板取付部材6によって第一の鋼管杭1の上端近傍部分の外周を囲むように全周に亘って取り付けられる。走行ガイド板5としては、建設現場等で容易に入手・調達可能な板材、特に現場で容易に入手可能な部材・端材である公判を用いることが低コストで好ましい。 As shown in FIGS. 6 and 7, the travel guide plate 5 preferably has a pair of half doughnut-shaped pieces. The traveling guide plate 5 is attached over the entire circumference so as to surround the outer periphery of the portion near the upper end of the first steel pipe pile 1 by the guide plate attachment member 6 shown in FIGS. As the travel guide plate 5, it is preferable to use plate materials that can be easily obtained at construction sites or the like, particularly kohan, which are members and offcuts that can be easily obtained at construction sites, because of low cost.

ガイド板取付部材6は、図3に示すように複数個(本実施例では8個)の上下逆L字状部材61の各々の縦線部61Aを彎曲可能な長尺帯状プレート62に任意の間隔(本実施例では等間隔)で固定取付けし、図4~及び図5に示すように複数個の上下逆L字状部材61の各々の横線部61Bが外向きに且つ水平性を維持するように前記長尺帯状プレート62を前記第一の鋼管杭1の外周面に巻き付けて固定した後、図6~図8に示すように複数個の上下逆L字状部材61の各々の横線部61Bの上にドーナツ状の走行ガイド板5を載置し固定する構成である。
ガイド取付部材6を第一の鋼管杭1に取付固定し、更に走行ガイド板5を載置した状態で、水平器でレベルを確認し、水平が出ていない場合はガイド取付部材6の取付位置を調整する。
As shown in FIG. 3, the guide plate mounting member 6 is attached to a long belt-like plate 62 capable of bending vertical line portions 61A of each of a plurality of (eight in this embodiment) L-shaped members 61. It is fixedly mounted at intervals (equal intervals in this embodiment), and as shown in FIGS. 4 and 5, horizontal line portions 61B of each of the plurality of upside-down L-shaped members 61 face outward and maintain horizontality. After winding the long belt-shaped plate 62 around the outer peripheral surface of the first steel pipe pile 1 and fixing it, as shown in FIGS. A doughnut-shaped traveling guide plate 5 is placed and fixed on 61B.
With the guide mounting member 6 mounted and fixed to the first steel pipe pile 1 and the travel guide plate 5 placed, the level is checked with a level and if it is not level, the mounting position of the guide mounting member 6 to adjust.

ガイド板取付部材6を構成する上下逆L字状部材61としては、この種の鋼材建設現場等で一般的に用いられている鋼材や鋼材の端材を用いることができるので、極めて容易に入手・調達可能であるため低コスト且つ容易に製作することができる。また、上下逆L字状部材6は、一体成形構成に限らず、2つの部材、例えばフラットバー(平板)にアングル等を取り付けてL字状に構成したもの等であってもよい。
長尺帯状プレート62についても、この種の鋼材建設現場等で一般的に用いられている鋼材や鋼材の端材を用いることができるので、極めて容易に入手・調達可能であるため低コスト且つ容易に製作することができる。
As the upside-down L-shaped member 61 that constitutes the guide plate mounting member 6, it is possible to use a steel material generally used in this type of steel material construction site or the like, or a scrap material of the steel material, so that it is extremely easy to obtain.・Since it can be procured, it can be manufactured easily at low cost. Further, the upside down L-shaped member 6 is not limited to an integrally molded structure, and may be formed by two members such as a flat bar (flat plate) attached with an angle or the like to form an L shape.
For the long belt-shaped plate 62 as well, since it is possible to use steel materials and scraps of steel materials that are generally used at steel construction sites of this type, etc., it is extremely easy to obtain and procure, so low cost and easy can be manufactured to

長尺帯状プレート62への縦線部61Aの固定手段としては、溶接、係合、挟着、ボルト止め、接着等の様々な手段を採ることができるが溶接が好ましい。
横線部61Bの上に載置した走行ガイド板5の固定手段としては、溶接、係合、挟着、ボルト止め、接着等の様々な手段を採ることができるが溶接が好ましい。
As means for fixing the vertical line portion 61A to the elongated belt-like plate 62, various means such as welding, engagement, clamping, bolting, and adhesion can be used, but welding is preferable.
As means for fixing the travel guide plate 5 placed on the horizontal line portion 61B, various means such as welding, engagement, clamping, bolting, and adhesion can be used, but welding is preferable.

長尺帯状プレート62を第一の鋼管杭1の外周面に巻き付けて固定するには、溶接等の固着手段を採ることもできるが、第一の鋼管杭1の上端に第二の鋼管杭2の下端を接続した後は取り外す必要があるだけでなく、第二の鋼管杭2の上端に図示しない次なる鋼管杭の下端を接続する等のように接続が更に続く場合には速やかに再利用できるようにするために、第一の鋼管杭1の外周面に長尺帯状プレート62を巻き付けた後、更にその長尺帯状プレート62の上方位置において複数個の上下逆L字状部材61のL字縦線部61Aの外側にチェーンブロックの如き緊締部材7を巻き付けてジャッキ等を用いて緊締固定することが好ましい。チェーンブロックの如き緊締部材7は、容易に且つ強固に緊締固定することができ、しかも取り外しも容易であり、建設現場等で容易に入手・調達可能であるため低コストである。
尚、緊締部材7の巻き付ける位置としては、長尺帯状プレート62の外周面であってもよい。
In order to wind and fix the long belt-shaped plate 62 around the outer peripheral surface of the first steel pipe pile 1, fixing means such as welding can be used. After connecting the lower end, it is not only necessary to remove it, but if the connection continues, such as connecting the lower end of the next steel pipe pile (not shown) to the upper end of the second steel pipe pile 2, it can be reused immediately. In order to make it possible, after the long belt-shaped plate 62 is wound around the outer peripheral surface of the first steel pipe pile 1, a plurality of upside-down L-shaped members 61 L It is preferable to wrap a tightening member 7 such as a chain block around the outer side of the vertical line portion 61A and tighten and fix it using a jack or the like. The tightening member 7 such as a chain block can be fastened and fixed easily and firmly, and can be easily removed.
Incidentally, the position where the tightening member 7 is wound may be the outer peripheral surface of the elongated belt-shaped plate 62 .

上記構成を有する溶接台車4を、継ぎ目3より上方の第二の鋼管杭2の外周面に磁力吸着しながら該外周面を円周方向に走行させると共に、上記構成を有する走行ガイド板5の上面にガイドローラ部43のローラ43Aを当接させて溶接線倣いを行いながら溶接する構成によれば、溶接台車4は磁力吸着によって第二の立杭配管2の外周面に磁力吸着した状態で走行することから、該溶接台車4の重量及び走行時の荷重は走行ガイド板5に掛かることがないため、上記した特許文献1~3に示す技術において用いられていた強度の高い走行レール、及び強度の高い走行レールの取付け構成が不要である。 The welding carriage 4 having the above configuration is caused to travel in the circumferential direction on the outer peripheral surface of the second steel pipe pile 2 above the joint 3 while being magnetically attracted to the outer peripheral surface, and the upper surface of the travel guide plate 5 having the above configuration. According to the configuration in which the roller 43A of the guide roller portion 43 is brought into contact with the roller 43A of the guide roller portion 43 to perform welding while following the weld line, the welding carriage 4 travels in a state of being magnetically attracted to the outer peripheral surface of the second standing pile pipe 2 by magnetic attraction. Therefore, the weight of the welding carriage 4 and the load during travel are not applied to the travel guide plate 5, so the high-strength travel rail and the strength No high running rail mounting configuration is required.

また、第一の鋼管杭1の外周面に取付けられた走行ガイド板5に、溶接台車4のガイドローラ部43のローラ43Aを当接させて遊動走行させることによって溶接線倣いを行う構成により、走行台車4の走行軌跡の位置確認を行いながら正確に走行させることができるので、安定した状態で正確且つ均質な溶接品質を得ることができる。 In addition, by making the roller 43A of the guide roller portion 43 of the welding carriage 4 come into contact with the travel guide plate 5 attached to the outer peripheral surface of the first steel pipe pile 1 and cause it to travel freely, the weld line is traced. Since the traveling carriage 4 can be accurately traveled while checking the position of the travel locus, it is possible to obtain accurate and uniform welding quality in a stable state.

更に、ガイドローラ部43のローラ43A、該ローラ43Aが当接する走行ガイド板5、溶接する継ぎ目3、継ぎ目3を溶接する溶接トーチ部42、これらの位置が近接しているため、これらの位置が離れている構成に比して夫々の位置精度のブレを著しく小さくすることができる。 Further, the roller 43A of the guide roller portion 43, the travel guide plate 5 with which the roller 43A abuts, the seam 3 to be welded, and the welding torch portion 42 for welding the seam 3 are close to each other. The variation in positional accuracy of each can be significantly reduced compared to the distant configuration.

更に、走行ガイド板5は、溶接台車4の重量及び走行時の荷重が掛かることがないため、該走行ガイド板4の構成及び第一の鋼管杭1への取付け構成は簡易な構成で充分であるので、建設現場等で容易に入手・調達可能な部材・端材を低コストで利用することもできる。
更にまた、走行ガイド板5の構成及び第一の鋼管杭1への取付け構成が簡易なもので充分であることから、第一の鋼管杭1と第二の鋼管杭2との継ぎ目3の溶接が終了し、次なる鋼管杭を接続する場合の走行ガイド板5の移設が容易となる。
Furthermore, since the travel guide plate 5 is not subjected to the weight of the welding carriage 4 and the load during travel, a simple configuration of the travel guide plate 4 and the attachment configuration to the first steel pipe pile 1 are sufficient. Therefore, it is possible to use members and remnants that can be easily obtained and procured at construction sites or the like at low cost.
Furthermore, since the configuration of the traveling guide plate 5 and the configuration of attachment to the first steel pipe pile 1 are simple, it is sufficient to weld the joint 3 between the first steel pipe pile 1 and the second steel pipe pile 2. is completed, it becomes easy to move the travel guide plate 5 when connecting the next steel pipe pile.

上記構成を有する本発明の接続方法によって鋼管杭の接続を行う際には、第一の鋼管杭1と第二の鋼管杭2との継ぎ目3の内側には接続の位置ズレ等を防止するために環状鋼板等の裏当て材を予め溶接したり、第一の鋼管杭1の上端と、第二の鋼管杭2の下端との継ぎ目3の突き合わせ部分の溶接裏波を出すための下準備として継ぎ目3の隙間間隔分のプレートを引いて仮溶接し、その後、このプレートを抜く等の作業を行う等、この種の鋼管杭の接続方法において公知公用のその他の作業工程について特別の制限なく本発明においても採られることは勿論である。 When connecting steel pipe piles by the connection method of the present invention having the above-described configuration, there is a gap inside the joint 3 between the first steel pipe pile 1 and the second steel pipe pile 2 in order to prevent misalignment of the connection. As a preliminary preparation for welding a backing material such as an annular steel plate in advance, or for producing a weld back-beam at the joint 3 of the joint 3 between the upper end of the first steel pipe pile 1 and the lower end of the second steel pipe pile 2 In this type of connection method of steel pipe piles, there are no special restrictions on other work processes known and used in this type of steel pipe pile connection method, such as pulling a plate for the gap interval of the joint 3 and temporarily welding it, and then removing this plate. It goes without saying that this is also used in inventions.

以上、本発明に係る鋼管杭の接続方法の実施例について説明したが、本発明は上記構成に限定されず本発明の範囲内において他の態様を採ることもできる。 As mentioned above, although the Example of the connection method of the steel pipe pile which concerns on this invention was described, this invention is not limited to the said structure, but can also take another aspect within the scope of this invention.

例えば、ドーナツ状の走行ガイド板5の取付構成は上記した実施例の構成に限定されず、図9に示すように、複数個のL型鋼材63を各々のL字横線部63Bが外向きに且つ水平性を維持するように第一の鋼管杭1の外周面に仮突起部材64を介して固定し、L字横線部63Bの上にドーナツ状の走行ガイド板を載置し固定する構成とすることもできる。
かかる構成によれば、走行ガイド板5が、L型鋼材63という建設現場等で容易に入手・調達可能な部材・端材を用いて形成されているので低コスト且つ容易に製作することができる。
尚、2枚の走行ガイド板5の円周方向端部同士の突き合わせ部分については、1枚のL字横線部63Bが突き合わせ部分の下方を跨った状態で支持する構成であることが好ましい。
For example, the mounting structure of the donut-shaped travel guide plate 5 is not limited to the structure of the above-described embodiment, and as shown in FIG. In addition, it is fixed to the outer peripheral surface of the first steel pipe pile 1 through a temporary projection member 64 so as to maintain horizontality, and a doughnut-shaped travel guide plate is placed and fixed on the L-shaped horizontal line portion 63B. You can also
According to such a configuration, the traveling guide plate 5 is formed using the L-shaped steel material 63, which is a member and offcuts that can be easily obtained and procured at a construction site or the like, so that it can be manufactured easily at a low cost. .
In addition, it is preferable that one sheet of L-shaped horizontal line portion 63B is supported in a state of straddling the lower part of the butted portion of the circumferential direction end portions of the two travel guide plates 5 .

また、図10に示すように、溶接台車4がガイドローラ部43とは別なる外周ガイドローラ部44を有し、該外周ガイドローラ部44の外周ローラ44Aが走行ガイド板5のドーナツ状の外周方向位置に当接して遊動走行する構成とすることもできる。
かかる構成によれば、溶接台車4の走行位置の確認を走行ガイド板5の外周方向位置からも行うことができるため、より正確に走行させることができる。従って、より安定した状態で正確且つ均質な溶接品質を得ることができる。
更に、車輪部41を構成する磁石体の磁力低下や走行時の振動、その他の要因によって溶接台車4の磁力吸着力が弱まる等によって脱輪のおそれが生じた場合であっても、走行ガイド板5の外周方向位置から外周ガイドローラ部44が溶接台車4を支持した状態となるので脱輪を防止乃至は抑制することができる。
In addition, as shown in FIG. 10, the welding carriage 4 has an outer peripheral guide roller portion 44 separate from the guide roller portion 43, and the outer peripheral roller 44A of the outer peripheral guide roller portion 44 serves as a doughnut-shaped outer peripheral portion of the traveling guide plate 5. It is also possible to adopt a configuration in which it abuts on the directional position and moves freely.
According to such a configuration, the traveling position of the welding carriage 4 can be confirmed also from the position of the traveling guide plate 5 in the outer peripheral direction, so that the welding carriage 4 can be caused to travel more accurately. Therefore, accurate and uniform welding quality can be obtained in a more stable state.
Furthermore, even if there is a risk of derailment due to a weakening of the magnetic attraction force of the welding carriage 4 due to a decrease in the magnetic force of the magnets constituting the wheel portion 41, vibration during running, or other factors, the travel guide plate Since the welding carriage 4 is supported by the outer peripheral guide roller portion 44 from the position 5 in the outer peripheral direction, it is possible to prevent or suppress derailment.

1 第一の鋼管杭
2 第二の鋼管杭
3 継ぎ目
4 溶接台車
41 車輪部
42 溶接トーチ部
43 ガイドローラ部
43A ローラ
44 外周ガイドローラ部
44A 外周ローラ
5 走行ガイド板
6 ガイド板取付部材
61 上下逆L字状部材
61A 縦線部
61B 横線部
62 長尺帯状プレート
63 L型鋼材
63B 横線部
64 仮突起部材
7 チェーンブロックの如き緊締部材

1 First steel pipe pile 2 Second steel pipe pile 3 Joint 4 Welding truck 41 Wheel part 42 Welding torch part 43 Guide roller part 43A Roller 44 Peripheral guide roller part 44A Peripheral roller 5 Travel guide plate 6 Guide plate mounting member 61 Upside down L-shaped member 61A Vertical line portion 61B Horizontal line portion 62 Long strip plate 63 L-shaped steel material 63B Horizontal line portion 64 Temporary projecting member 7 Tightening member such as chain block

Claims (8)

第一の鋼管杭と、該第一の鋼管杭の上に接続する第二の鋼管杭と、の継ぎ目を、鋼管杭の外周を円周方向に移動する溶接装置を用いて溶接する鋼管杭の接続方法において、
前記継ぎ目の下方の近傍位置である前記第一の鋼管杭の上端近傍部分の外周を囲むように全周に亘ってドーナツ状の走行ガイド板を水平状態で取付け、
下記構成を有する溶接台車を、前記継ぎ目より上方の前記第二の鋼管杭の外周面に磁力吸着しながら該外周面を円周方向に走行させると共に、前記走行ガイド板の上面にガイドローラ部のローラを当接させて位置確認を行いながら前記溶接台車を走行させて溶接を行うこと、
を特徴とする鋼管杭の接続方法。
「溶接台車の構成」
主として磁石体から形成されており該磁石体によって第二の鋼管杭の外周面に磁力吸着しながら走行回転する複数の車輪部と、該車輪部を走行回転させる駆動機構と、溶接個所である継ぎ目を溶接する溶接トーチ部と、前記走行ガイド板に遊動走行するローラを当接させて溶接線倣いを行うガイドローラ部と、を有して成る構成。
A steel pipe pile that welds a joint between a first steel pipe pile and a second steel pipe pile that is connected to the top of the first steel pipe pile using a welding device that moves circumferentially around the outer circumference of the steel pipe pile. In connection method,
A donut-shaped travel guide plate is horizontally attached over the entire circumference so as to surround the outer periphery of the portion near the upper end of the first steel pipe pile that is near the bottom of the joint,
A welding carriage having the following configuration is caused to travel in the circumferential direction on the outer peripheral surface of the second steel pipe pile above the joint while being magnetically attracted to the outer peripheral surface, and a guide roller portion is provided on the upper surface of the travel guide plate. Welding by running the welding carriage while checking the position by contacting the roller,
A method for connecting steel pipe piles.
"Construction of Welding Cart"
A plurality of wheel portions which are mainly formed of magnets and which run and rotate while being magnetically attracted to the outer peripheral surface of the second steel pipe pile by the magnets, a driving mechanism for running and rotating the wheel portions, and a joint which is a welding point. and a guide roller portion for following the weld line by contacting a roller that freely travels against the travel guide plate.
ローラが2つ設けられ、この2つのローラが円周方向に間隔を設けた2箇所において走行ガイド板に当接する構成であると共に、ローラが当接する2箇所の間の位置において溶接トーチ部による溶接が行われる構成であることを特徴とする請求項1に記載の鋼管杭の接続方法。 Two rollers are provided, and these two rollers are configured to contact the travel guide plate at two locations spaced apart in the circumferential direction, and welding is performed by the welding torch portion at the position between the two locations where the rollers contact. The method for connecting steel pipe piles according to claim 1, wherein the configuration is such that ローラの走行ガイド板への当接位置が、該走行ガイド板のドーナツ状の内周近傍位置である鋼管杭の外周面に近接した位置であることを特徴とする請求項1又は2に記載の鋼管杭の接続方法。 3. The position of contact of the roller with the travel guide plate is a position close to the outer peripheral surface of the steel pipe pile, which is a position near the inner periphery of the donut shape of the travel guide plate, according to claim 1 or 2. How to connect steel pipe piles. 溶接台車が前記ガイドローラ部とは別なる外周ガイドローラ部を有し、該外周ガイドローラ部の外周ローラが走行ガイド板のドーナツ状の外周方向位置に当接して遊動走行する構成であることを特徴とする請求項1~3のいずれかに記載の鋼管杭の接続方法。 The welding carriage has an outer peripheral guide roller portion separate from the guide roller portion, and the outer peripheral roller of the outer peripheral guide roller portion contacts the donut-shaped outer peripheral position of the traveling guide plate to freely travel. The method for connecting steel pipe piles according to any one of claims 1 to 3. 走行ガイド板が、一対の半割ドーナツ状の2枚構成であることを特徴とする請求項1~4のいずれかに記載の鋼管杭の接続方法。 The method for connecting steel pipe piles according to any one of claims 1 to 4, wherein the travel guide plate is a pair of half donut-shaped plates. ドーナツ状の走行ガイド板の取付構成が、
複数個の上下逆L字状部材の各々のL字縦線部を、彎曲可能な長尺帯状プレートに任意の間隔で取付け固定し、複数個の上下逆L字状部材の各々のL字横線部が外向きに且つ水平性を維持するように前記長尺帯状プレートを前記第一の鋼管杭の外周面に巻き付けて固定した後、複数個の上下逆L字状部材の各L字横線部の上にドーナツ状の走行ガイド板を載置し固定する構成であること、
を特徴とする請求項1~5のいずれかに記載の鋼管杭の接続方法。
The installation configuration of the doughnut-shaped travel guide plate is
The L-shaped vertical line portions of each of the plurality of upside-down L-shaped members are attached and fixed to a bendable long strip plate at arbitrary intervals, and the L-shaped horizontal lines of each of the plurality of upside-down L-shaped members are fixed. After winding and fixing the long belt-shaped plate around the outer peripheral surface of the first steel pipe pile so that the part faces outward and maintains horizontality, each L-shaped horizontal line part of a plurality of upside-down L-shaped members A donut-shaped travel guide plate is placed and fixed on the
The method for connecting steel pipe piles according to any one of claims 1 to 5, characterized by:
第一の鋼管杭の外周面に長尺帯状プレートを巻き付け、更にその長尺帯状プレートの外周面、又は、複数個の上下逆L字状部材のL字縦線部の外側、に緊締部材を巻き付けて緊締固定することを特徴とする請求項6に記載の鋼管杭の接続方法。 A long strip-shaped plate is wound around the outer peripheral surface of the first steel pipe pile, and a tightening member is further attached to the outer peripheral surface of the long strip-shaped plate or the outer side of the L-shaped vertical line part of the plurality of upside-down L-shaped members. 7. The method for connecting steel pipe piles according to claim 6, wherein the steel pipe pile is wound and fixed by tightening. ドーナツ状の走行ガイド板の取付構成が、
複数個のL型鋼材を各々のL字横線部が外向きに且つ水平性を維持するように第一の鋼管杭の外周面に固定し、L字横線部の上にドーナツ状の走行ガイド板を載置し固定する構成であること、
を特徴とする請求項1~7のいずれかに記載の鋼管杭の接続方法。


The installation configuration of the doughnut-shaped travel guide plate is
A plurality of L-shaped steel materials are fixed to the outer peripheral surface of the first steel pipe pile so that each L-shaped horizontal line portion faces outward and maintains horizontality, and a doughnut-shaped travel guide plate is placed on the L-shaped horizontal line portion. be configured to place and fix the
The method for connecting steel pipe piles according to any one of claims 1 to 7, characterized by:


JP2021167801A 2021-10-13 2021-10-13 Joint method of steel pipe pile Pending JP2023058064A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2021167801A JP2023058064A (en) 2021-10-13 2021-10-13 Joint method of steel pipe pile

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2021167801A JP2023058064A (en) 2021-10-13 2021-10-13 Joint method of steel pipe pile

Publications (1)

Publication Number Publication Date
JP2023058064A true JP2023058064A (en) 2023-04-25

Family

ID=86069192

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2021167801A Pending JP2023058064A (en) 2021-10-13 2021-10-13 Joint method of steel pipe pile

Country Status (1)

Country Link
JP (1) JP2023058064A (en)

Similar Documents

Publication Publication Date Title
JP6818890B2 (en) U-shaped rib welding equipment and welding system
JP2015229173A (en) Welding jig for steel material and welding method
CN101590578B (en) Welding device for gantry-shaped steel of forklift
JP2012130954A (en) Automatic welding device
JP2023058064A (en) Joint method of steel pipe pile
JP2018144915A (en) Trolley monorail
CN114012372B (en) Construction method of super-large-diameter single-pile composite cylinder
JP3586021B2 (en) Positioning jig for welding steel segments and welding equipment
CN210435585U (en) Automatic welding equipment for calandria
JP2011079009A (en) Portable welding robot
JP2008100236A (en) Method and device for manufacturing steel box pillar
CN212019840U (en) Electromagnetic drive non-contact steel bridge deck plate U rib inner welding device
JP6308764B2 (en) Steel pipe sheet pile welding aid
JP6653945B2 (en) Welding method and steel welding jig
JP3237423B2 (en) Single-sided welding backing robot
JP5266921B2 (en) Laser welding method and plate material supporting apparatus
JP5195482B2 (en) Pipeline laying method
KR101772425B1 (en) a overlay welding machine for pipe of outer surface
CN217142902U (en) Bearing roller transmission device of usefulness is assembled to steel construction
CN106312399B (en) The welding guide rail clamping device that a kind of automatic welding picks up
JPWO2015079724A1 (en) Upper and lower pile welding equipment
KR20090050548A (en) A method of manufacturing crane double girder
CN215846233U (en) Steel pile body multistage splicing apparatus
CN221023928U (en) Auxiliary device is connected to track convenient to adjust interval
CN209773834U (en) Device for quickly positioning and forming during welding of components

Legal Events

Date Code Title Description
A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20211021