JP2022547396A - Improved parts in modular construction - Google Patents

Improved parts in modular construction Download PDF

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JP2022547396A
JP2022547396A JP2022506969A JP2022506969A JP2022547396A JP 2022547396 A JP2022547396 A JP 2022547396A JP 2022506969 A JP2022506969 A JP 2022506969A JP 2022506969 A JP2022506969 A JP 2022506969A JP 2022547396 A JP2022547396 A JP 2022547396A
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building
module
floor
forklift
building module
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JP7453338B2 (en
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デイヴィス，ロジャー
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インテックス ホールディングス ピーティーワイ エルティーディー
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
    • E04H1/005—Modulation co-ordination
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/19—Three-dimensional framework structures
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
    • E04B1/34336—Structures movable as a whole, e.g. mobile home structures
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34815—Elements not integrated in a skeleton
    • E04B1/3483—Elements not integrated in a skeleton the supporting structure consisting of metal
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34815—Elements not integrated in a skeleton
    • E04B1/34861—Elements not integrated in a skeleton particular arrangement of habitable rooms or their component parts; modular co-ordination
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/14—Conveying or assembling building elements
    • E04G21/142—Means in or on the elements for connecting same to handling apparatus
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34807—Elements integrated in a skeleton
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B2001/34892—Means allowing access to the units, e.g. stairs or cantilevered gangways
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys

Abstract

組み立て式の金属部品からなる、１階部分および２階部分を備える建物のモジュールを提供する。２階部分の下には、モジュールの係合が可能なフォークリフトの回転式タインと係合するよう設けられた、少なくとも１対のチャネルが配置される。フォークリフトがモジュールを回転させると、モジュールを平台型トラックに積載し、建築現場まで移送することができる。これにより、建築予定の建物をオフサイトで大量に製造し、オンサイトでの建築作業時間を短縮することができる。【選択図】図４To provide a building module comprising a ground floor part and a second floor part, consisting of prefabricated metal parts. Underneath the second floor are at least one pair of channels adapted to engage rotary tines of an engagable forklift truck of the module. A forklift rotates the module so that it can be loaded onto a flatbed truck and transported to the construction site. As a result, a large number of buildings to be constructed can be manufactured off-site, and construction work time can be shortened on-site. [Selection drawing] Fig. 4

Description

本発明は、組み合わせた際に、モジュール式建築物、一般的には、戸建てとなる、建築モジュールのアッセンブリおよび移送に関する。 The present invention relates to the assembly and transfer of building modules which, when combined, form a modular building, generally a single-family home.

従来の戸建ては、既知の方法によって建築される。スラブ床を使用し、垂直支柱を追加することで、壁や屋根が支えられ、様々な設備を導入して、工事が完了する。こうした戸建て建築は、オンサイトでの作業では、工事完了までに数か月を要する。 Conventional detached houses are constructed by known methods. Using slab floors and adding vertical pillars to support walls and roofs, and installing various installations, the construction is completed. Such detached construction requires several months to complete on-site work.

オンサイトでは、段取り次第で、工事がストップしてしまうこともあり、また、悪天候によっても、工期に遅れが出てしまう可能性がある。 On-site construction may stop depending on the arrangements, and bad weather may cause delays in the construction schedule.

本発明の目的は、建物のモジュールを多く用いて建築される、戸建て等の建築物を提供することにある。これらのモジュールは、オフサイトで組み立てることで、１階部分および２階部分を形成することができ、さらに、それを工事現場まで容易に移送することができる。工事現場では、モジュール同士を結合することで、現行の建築手法と比較して、短時間で建物を完成させることができる。 An object of the present invention is to provide a building such as a detached house that is constructed using many building modules. These modules can be assembled off-site to form the first and second floor sections, which can then be easily transported to the construction site. At the construction site, by connecting the modules together, the building can be completed in a short period of time compared to current construction methods.

本発明の第１の形態として、組み立て式の金属部品からなる、１階部分および２階部分を備える建物のモジュールを提供する。２階部分の下には、モジュールを係合可能なフォークリフトの回転式タインと係合するよう設けられた、少なくとも１対のチャネルが配置され、フォークリフトがモジュールを回転させることで、モジュールを横にして、平台型トラックに積載し、所望の位置に移送する。 SUMMARY OF THE INVENTION In a first form of the invention, a building module is provided comprising a ground floor and a second floor, consisting of prefabricated metal parts. Underneath the second floor are at least one pair of channels adapted to engage rotary tines of a forklift engagable with the module so that the forklift can rotate the module to lay it on its side. It is then loaded onto a flatbed truck and transported to the desired location.

好ましくは、モジュールの幅は、標準的な道路を通行する平台型トラック上での商品輸送に関する規定によって許容されている範囲よりも、小さく設定される。 Preferably, the width of the modules is set to be smaller than permitted by regulations for transporting goods on standard road flatbed trucks.

好ましくは、モジュールは垂直支柱を備え、該垂直支柱は、それ自体が、支えとなる根太を支持する水平チャネルを支持する。 Preferably, the module comprises vertical stanchions supporting horizontal channels which themselves support supporting joists.

好ましくは、モジュールを追加して、他のモジュールと組み合わせる。これにより、戸建て等の建築物を建築可能となる。 Preferably, additional modules are combined with other modules. This makes it possible to build a building such as a detached house.

なお、上述したいずれの形態も、上述した他の形態が有する特徴のいずれかを含んでいてもよく、また、以下に説明する実施形態が有する特徴のいずれかを、適宜、含んでいてもよい。 Any of the above-described embodiments may include any of the features of the other embodiments described above, and may include any of the features of the embodiments described below as appropriate. .

当業者が本発明を実施するに足る情報が記載された、以下の「発明を実施するための形態」に基づいて、本発明の好ましい特徴、実施形態、変形例を明らかにする。「発明を実施するための形態」は、前述した本発明の「発明の概要」の範囲を、なんら限定するものではないと理解されたい。「発明を実施するための形態」は、以下の図面を参照する。 Preferred features, embodiments, and variations of the present invention will become apparent based on the following Detailed Description, which provides sufficient information for those skilled in the art to practice the invention. It is to be understood that the Detailed Description is not intended to limit the scope of the foregoing Summary of the Invention in any way. The Detailed Description refers to the following drawings.

図１は、複数のモジュールからなるモジュールハウスの斜視図である。FIG. 1 is a perspective view of a modular house consisting of a plurality of modules. 図２は、１階部分および２階部分を備える単一モジュールの斜視図である。Figure 2 is a perspective view of a single module comprising a ground floor portion and a second floor portion. 図３は、図２のモジュールの下面図である。3 is a bottom view of the module of FIG. 2; FIG. 図４は、フォークリフトを使用したモジュールの移動機能を示す。FIG. 4 shows the transfer function of the module using a forklift. 図５は、モジュールブロック回転させ、横にした状態で、平台型トラックに積載している様子を示す。FIG. 5 shows how the module blocks are rotated and placed on a flat bed truck. 図６は、個々のモジュールを利用して建築したモジュールハウスの下面図である。FIG. 6 is a bottom view of a module house constructed using individual modules.

以下に示す本発明の詳細な説明は、添付の図面を参照する。図面および以下の説明を通して、同一の構成要素を参照する際は、可能な箇所については、同一の参照符号を付す。図面に示す特定の構成要素の寸法は、理解のしやすさや図解の目的において、修正および／または誇張され得る。 The following detailed description of the invention refers to the accompanying drawings. Wherever possible, the same reference numerals are used throughout the drawings and the following description to refer to the same components. The dimensions of certain components shown in the drawings may be modified and/or exaggerated for purposes of clarity and illustration.

添付の図面の詳細を参照すると、バルコニー１８および階段部分２０といった外部部品と併せて、個々のモジュール（建築用ブロック）１２、１４、１６からなるモジュールハウス１０が示されている。各建築用ブロックは、種々の支持梁２６および補強部材２８に加えて、１階部分および２階部分に対し、既知の技術手段である、支持根太２４を利用した垂直支柱２２を備える。２階部分の下には、フォークリフトのタイン３２が収まるようなチャネル３０が設けられている。したがって、図２に示すようなモジュールブロックが組み立てられると、フォークリフト３４がチャネル３０に係合され、符号１２を付したようなモジュール式建築用ブロックが持ち上げられる。 Referring to the details of the accompanying drawings, there is shown a modular house 10 consisting of individual modules (building blocks) 12, 14, 16 along with external parts such as a balcony 18 and a staircase section 20. FIG. In addition to various support beams 26 and reinforcement members 28, each building block comprises vertical stanchions 22 utilizing support joists 24, a known art means for ground and second floor sections. Underneath the second floor is a channel 30 for receiving the tines 32 of a forklift. Thus, once the modular blocks as shown in FIG. 2 are assembled, a forklift 34 is engaged in the channel 30 to lift the modular building block such as 12 .

フォークリフトには、回転可能なヘッドがついており、これにより、建物のモジュールが回転し、図５に示す通り、建築モジュールを平台型トラック３６に載置することができる。 The forklift has a rotatable head which rotates the building module so that it can be placed on a flatbed truck 36 as shown in FIG.

これにより、１階部分および２階部分を備える単一モジュールを回転させ、モジュールを横にすれば、モジュールをトラックに積載することができるという利点が発揮される。２階部分の下方に位置するチャネルにより、モジュールはバランスを保ちながら、横にした状態でトラックに積載され、所望の位置に移送される。 This provides the advantage that a single module comprising a ground floor and a second floor can be rotated, laid down and loaded onto a truck. A channel located below the second floor allows the modules to be balanced, laid down, loaded onto the truck, and transported to the desired location.

ブロックが現場に移送されると、ブロックが組み立てられ、容易に、図１に示すようなモジュール式建築や戸建てを建築することができる。建築現場にて、溶接され、モジュール式に屋根がつけられ、設備工事が行われる。これにより、現在の建築手法と比較して、工期を大幅に短縮することができる。 Once the blocks are transported to the site, the blocks are assembled and can easily be constructed into a modular building or detached house as shown in FIG. At the construction site, it is welded, modularly roofed and installed. This will significantly shorten the construction period compared to current construction methods.

なお、重要な点として、モジュール式建築用ブロックの略質量中心に、チャネル３０を設ける必要がある。これにより、バランスを保ちながら、回転することができるようになる。したがって、建築されているものが、戸建てというよりは、小型の倉庫に近い場合、チャネルがその質量中心に位置していれば、階層を複数設けてもよい。本発明はまた、ブロックを横にしてセミトレーラートラックに積載し、高さの問題を解決することができる。各建築用ブロックの高さに応じて、複数の建物のモジュールを平台型のセミトレーラーに載置し、所望の場所に移送してもよい。 It is important to note that the channel 30 should be placed approximately at the center of mass of the modular building block. This will allow you to rotate while maintaining your balance. Thus, if what is being built is more like a small warehouse than a detached house, multiple storeys may be provided provided the channel is located at its center of mass. The invention also allows the blocks to be loaded on their side on a semi-trailer truck to solve the height problem. Depending on the height of each building block, multiple building modules may be placed on a flatbed semi-trailer and transported to the desired location.

モジュール式建築におけるその他の構成要素としては、適切な金属製加工部品といった、当業界では既知のものを使用してもよく、これにより、建築物を堅牢なものにすることができる。適切な踏み板（図示せず）や、充分な深さのコンクリート基礎があれば、垂直支柱２２を地面に載置してもよい。 Other components in the modular construction may be those known in the art, such as suitable metal fabrications, which make the building robust. With suitable footboards (not shown) and a deep enough concrete foundation, the vertical posts 22 may rest on the ground.

読者は、建築物の工事において使用されるモジュール式建築用ブロックの移送が容易になる、という本発明の利点を享受することができるであろう。 The reader will enjoy the benefits of the present invention in facilitating transportation of modular building blocks used in building construction.

特許請求の範囲を逸脱しない範囲において、本発明には、さらなる利点および改善点が加えられ得る。最も実用的かつ好ましいと考えられる実施形態において本発明を示し、説明したが、本発明の範囲を逸脱しない範囲で、そうした実施形態からの派生は認められ得る。本発明は、ここに開示した詳細に限定されるものではなく、いかなる、そして全ての、相当する機器および装置を包含する、特許請求の最大限の範囲が付与されるものである。本明細書中の従来技術に関するいかなる記載も、当分野において、従来技術が広く知られている、あるいは、技術常識の一部分を形成するものだと認めるものでは、決してない。 Further advantages and improvements may be added to the invention without departing from the scope of the claims. While the invention has been shown and described in what is considered its most practical and preferred embodiments, departures from such embodiments are permitted without departing from the scope of the invention. This invention is not limited to the details disclosed herein, but is to be accorded full scope by the claims to cover any and all equivalent instruments and apparatus. Any description of the prior art in this specification is by no means an admission that the prior art is widely known or forms part of common general knowledge in the art.

本明細書および請求項において、「含む」という表現や、その派生形である「含み」、「含んで」といった表現が使用されている場合、上述した各符号が含まれるが、一つ以上の符号をさらに含む場合を除外する意図はない。 Wherever in the specification and claims the term "comprises" and its derivatives "includes" and "includes" are used, each reference to the above is included, but may include one or more It is not intended to exclude the case of further inclusion of signs.

１０ モジュールハウス
１２ 第１モジュール
１４ 第２モジュール
１６ 第３モジュール
１８ バルコニー
２０ 階段部分
２２ 垂直支柱
２４ 支持根太
２６ 支持梁
２８ 補強部材
３０ フロアチャネル 10 Module house 12 First module 14 Second module 16 Third module 18 Balcony 20 Stair section 22 Vertical support 24 Support joist 26 Support beam 28 Reinforcing member 30 Floor channel

Claims (4)

組み立て式の金属部品からなる、１階部分および２階部分を備える建物のモジュールであって、
前記２階部分の下には、前記モジュールを係合可能なフォークリフトの回転式タインと係合するよう設けられた、少なくとも１対のチャネルが配置され、
前記フォークリフトが前記モジュールを回転させることで、前記モジュールを横にして、平台型トラックに積載し、所望の位置に移送する、ことを特徴とする、建物のモジュール。 A building module comprising a ground floor and a second floor, consisting of prefabricated metal parts,
at least one pair of channels disposed under said second floor portion adapted to engage rotary tines of a forklift capable of engaging said module;
A building module, characterized in that the forklift rotates the module so that it lays down, is loaded onto a flatbed truck, and is transported to a desired location. 幅が、高さよりも実質小さくなっている、ことを特徴とする、請求項１に記載の建物のモジュール。 2. A building module according to claim 1, characterized in that the width is substantially smaller than the height. 垂直支柱を備え、
前記垂直支柱は、それ自体が、前記１階部分および前記２階部分の支えとなる根太を支持する水平チャネルを支持する、ことを特徴とする、請求項１に記載の建物のモジュール。 with vertical struts,
2. A building module according to claim 1, characterized in that said vertical stanchions themselves support horizontal channels supporting supporting joists of said first and second floor portions. 複数の建物のモジュールを組み合わせることで、建物を形成可能である、ことを特徴とする、請求項１に記載の建物のモジュール。 Building module according to claim 1, characterized in that a building can be formed by combining several building modules.
JP2022506969A 2019-08-27 2020-08-24 Improved components in modular construction Active JP7453338B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
AU2019903136 2019-08-27
AU2019903136A AU2019903136A0 (en) 2019-08-27 Improved Component of a Modular Building
PCT/AU2020/050885 WO2021035292A1 (en) 2019-08-27 2020-08-24 Improved component of a modular building

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JP2022547396A true JP2022547396A (en) 2022-11-14
JP7453338B2 JP7453338B2 (en) 2024-03-19

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US (1) US20220275632A1 (en)
EP (1) EP4022153A4 (en)
JP (1) JP7453338B2 (en)
AU (1) AU2019284136B2 (en)
CA (1) CA3151668A1 (en)
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AU2019284136B2 (en) 2021-04-01
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