JP2022185691A - Conveyance control device, conveyance control method and conveyance control program - Google Patents

Conveyance control device, conveyance control method and conveyance control program Download PDF

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JP2022185691A
JP2022185691A JP2021093461A JP2021093461A JP2022185691A JP 2022185691 A JP2022185691 A JP 2022185691A JP 2021093461 A JP2021093461 A JP 2021093461A JP 2021093461 A JP2021093461 A JP 2021093461A JP 2022185691 A JP2022185691 A JP 2022185691A
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Prior art keywords
correction amount
unit
difference
tension
speed
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大介 平山
Daisuke Hirayama
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Sumitomo Heavy Industries Ltd
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Sumitomo Heavy Industries Ltd
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Priority to JP2021093461A priority Critical patent/JP2022185691A/en
Priority to TW111120233A priority patent/TWI822064B/en
Priority to KR1020220066418A priority patent/KR20220163882A/en
Priority to CN202210621875.8A priority patent/CN115432510A/en
Publication of JP2022185691A publication Critical patent/JP2022185691A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/38Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension
    • B65H59/384Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension using electronic means
    • B65H59/388Regulating forwarding speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/40Applications of tension indicators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/18Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
    • B65H23/188Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web
    • B65H23/1888Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web and controlling web tension
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/18Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
    • B65H23/188Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web
    • B65H23/192Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web motor-controlled
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H26/00Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
    • B65H26/02Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs
    • B65H26/04Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs for variation in tension
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/38Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension
    • B65H59/384Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension using electronic means

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  • Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
  • Control Of Conveyors (AREA)
  • Supply And Installment Of Electrical Components (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
  • Tension Adjustment In Filamentary Materials (AREA)

Abstract

To provide a conveyance control device capable of stabilizing conveyance operations.SOLUTION: A conveyance control device 1 includes: a tension detector 21 for detecting a tension of a conveyed object 3; a main correction amount generation part 13 for generating a correction amount to a conveyance speed of the conveyed object 3 on the basis of a difference e between the detected tension and a tension command generated by a tension command generation part 111; a correction amount storage part 14 for storing a correction amount generated by the main correction amount generation part 13 when the difference e is less than a prescribed value; a correction amount switching part 15 for switching between the correction amount generated by the main correction amount generation part 13 and the correction amount stored by the correction amount storage part 14 for outputting; and a speed correction part 182 for correcting a conveyance speed of the conveyed object 3 on the basis of a correction amount α output by the correction amount switching part 15.SELECTED DRAWING: Figure 1

Description

本発明は搬送技術に関する。 The present invention relates to conveying technology.

紐やワイヤ等の線状の被搬送物や紙や布等の面状の被搬送物を搬送する搬送装置として、被搬送物の張力を検出するものが知られている。例えば、特許文献1は、ワイヤの張力の検出値と基準値の差に基づいてモータに対する操作量を生成し、ワイヤの張力を基準値に維持する技術を開示する。 2. Description of the Related Art As a conveying device for conveying a linear conveyed object such as a string or wire or a planar conveyed object such as paper or cloth, there is known a conveying device that detects the tension of the conveyed object. For example, Patent Literature 1 discloses a technique of generating an operation amount for a motor based on a difference between a detected wire tension value and a reference value, and maintaining the wire tension at the reference value.

特開2003-176080号公報Japanese Patent Application Laid-Open No. 2003-176080

特許文献1では、ワイヤの張力が基準値の近傍に保持される一方で、ワイヤの張力の微細な変動に応じてモータに対する操作量が常に変動するため、搬送動作が安定しないという問題がある。搬送条件によってはモータに対する操作量の微細な変動が被搬送物の変形を引き起こし、搬送装置の歩留まりを低下させる可能性もある。 In Patent Document 1, while the tension of the wire is maintained near the reference value, the operation amount of the motor always fluctuates according to minute fluctuations in the tension of the wire. Depending on the conveying conditions, minute fluctuations in the amount of operation of the motor may cause deformation of the conveyed object, which may reduce the yield of the conveying apparatus.

本発明はこうした状況に鑑みてなされたものであり、その目的は、搬送動作を安定化できる搬送制御装置を提供することにある。 SUMMARY OF THE INVENTION The present invention has been made in view of such circumstances, and an object of the present invention is to provide a transport control device capable of stabilizing the transport operation.

上記課題を解決するために、本発明のある態様の搬送制御装置は、被搬送物の張力を検出する張力検出部と、検出された張力と張力指令の差分に基づいて被搬送物の搬送速度に対する補正量を生成する補正量生成部と、差分が所定値未満の時に補正量生成部が生成した補正量を記憶する補正量記憶部と、補正量生成部が生成する補正量と補正量記憶部が記憶した補正量を切り替えて出力可能な補正量切替部と、補正量切替部が出力した補正量に基づいて被搬送物の搬送速度を補正する速度補正部と、を備える。 In order to solve the above problems, a transport control device according to one aspect of the present invention includes a tension detector that detects the tension of a transported object, and a transport speed of the transported object based on the difference between the detected tension and the tension command. a correction amount generation unit that generates a correction amount for the difference, a correction amount storage unit that stores the correction amount generated by the correction amount generation unit when the difference is less than a predetermined value, a correction amount generated by the correction amount generation unit, and a correction amount storage a correction amount switching unit capable of switching and outputting the correction amount stored by the unit;

この態様によれば、検出された張力と張力指令の差分が所定値未満の時に補正量生成部が生成した補正量を補正量記憶部が記憶し、速度補正部が被搬送物の搬送速度の補正に用いることで、張力が微細に変動した場合であっても一定の補正量によって被搬送物の搬送速度を安定化できる。 According to this aspect, the correction amount storage unit stores the correction amount generated by the correction amount generation unit when the difference between the detected tension and the tension command is less than the predetermined value, and the speed correction unit changes the conveying speed of the conveyed object. By using it for correction, the conveying speed of the conveyed object can be stabilized by a constant correction amount even when the tension varies minutely.

本発明の別の態様は、搬送制御方法である。この方法は、被搬送物の張力を検出する張力検出ステップと、検出された張力と張力指令の差分に基づいて被搬送物の搬送速度に対する補正量を生成する補正量生成ステップと、差分が所定値未満の時に補正量生成ステップで生成した補正量を記憶する補正量記憶ステップと、補正量生成ステップで生成する補正量と補正量記憶ステップで記憶した補正量を切り替えて出力する補正量切替ステップと、補正量切替ステップで出力した補正量に基づいて被搬送物の搬送速度を補正する速度補正ステップと、を備える。 Another aspect of the present invention is a transport control method. This method includes a tension detection step of detecting the tension of the object to be conveyed, a correction amount generation step of generating a correction amount for the conveying speed of the object to be conveyed based on the difference between the detected tension and the tension command, and A correction amount storage step for storing the correction amount generated in the correction amount generation step when the value is less than the value, and a correction amount switching step for switching between the correction amount generated in the correction amount generation step and the correction amount stored in the correction amount storage step for output. and a speed correction step of correcting the transport speed of the transported object based on the correction amount output in the correction amount switching step.

なお、以上の構成要素の任意の組合せ、本発明の表現を方法、装置、システム、記録媒体、コンピュータプログラムなどの間で変換したものもまた、本発明の態様として有効である。 Any combination of the above constituent elements, and any conversion of expressions of the present invention into methods, devices, systems, recording media, computer programs, etc. are also effective as embodiments of the present invention.

本発明によれば、搬送動作を安定化できる搬送制御装置を提供できる。 ADVANTAGE OF THE INVENTION According to this invention, the conveyance control apparatus which can stabilize a conveyance operation can be provided.

搬送制御装置の第1の構成例を示す。1 shows a first configuration example of a transport control device. 搬送制御装置の処理例を示すフローチャートである。4 is a flow chart showing an example of processing of the transport control device; 搬送制御装置の第2の構成例を示す。3 shows a second configuration example of the transport control device.

以下、図面を参照しながら、本発明を実施するための形態について詳細に説明する。説明および図面において同一または同等の構成要素、部材、処理には同一の符号を付し、重複する説明は適宜省略する。図示される各部の縮尺や形状は、説明を容易にするために便宜的に設定されており、特に言及がない限り限定的に解釈されるものではない。実施形態は例示であり、本発明の範囲を何ら限定するものではない。実施形態に記述されるすべての特徴やその組み合わせは、必ずしも発明の本質的なものであるとは限らない。 BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, embodiments for carrying out the present invention will be described in detail with reference to the drawings. In the description and drawings, the same or equivalent components, members, and processes are denoted by the same reference numerals, and overlapping descriptions are omitted as appropriate. The scales and shapes of the illustrated parts are set for convenience in order to facilitate explanation, and should not be construed as limiting unless otherwise specified. The embodiments are illustrative and do not limit the scope of the invention in any way. Not all features or combinations thereof described in the embodiments are essential to the invention.

図1は、本発明の実施形態に係る搬送制御装置1の第1の構成例を示す。搬送制御装置1は、被搬送物3を搬送する搬送装置2の搬送動作を制御する装置である。後述するように、搬送制御装置1は被搬送物3の異なる部分の相対的な搬送速度を制御することによって被搬送物3の張力を所望の範囲に維持する。被搬送物3は搬送中に搬送方向に沿った張力が発生しうるものであれば何でもよいが、典型的には紐やワイヤ等の線状のものや、紙、布、フィルム、箔、ゴム等の面状のものが例示される。紙を被搬送物3とする搬送装置2は、例えば輪転機等の印刷機に設けられ、被印刷物かつ被搬送物としての巻取紙またはウェブの各印刷ユニットにおける給紙または排紙を担う。本実施形態によれば巻取紙の各部の張力を所望の範囲に維持できるため、搬送装置2ひいては印刷機の歩留まりを高めることができる。 FIG. 1 shows a first configuration example of a transport control device 1 according to an embodiment of the present invention. The transport control device 1 is a device that controls the transport operation of the transport device 2 that transports the object 3 to be transported. As will be described later, the transport control device 1 maintains the tension of the transported object 3 within a desired range by controlling the relative transport speeds of different portions of the transported object 3 . The transported object 3 may be anything as long as it can generate tension along the transport direction during transport. and the like are exemplified. The transport device 2, which uses paper as the transported object 3, is provided in a printing machine such as a rotary press, for example, and is in charge of feeding or discharging paper in each printing unit of a roll paper or a web as an object to be printed and transported. According to this embodiment, the tension of each portion of the web can be maintained within a desired range, so that the yield of the conveying device 2 and the printing press can be increased.

搬送装置2は、被搬送物3の張力を検出する張力検出部としての張力検出器21と、張力検出器21の前段に設けられる第1搬送部としての第1ローラ部22と、張力検出器21の後段に設けられる第2搬送部としての第2ローラ部23を備える。ここで「前段」および「後段」の用語は、搬送装置2における被搬送物3の搬送方向に関して定義される。図示の例では、被搬送物3の搬送方向は左から右に向かう方向であり、「前段」とは搬送方向と逆の左側を意味し、「後段」とは搬送方向と同じ右側を意味する。したがって、第1ローラ部22は張力検出器21の左側(前段)に設けられ、第2ローラ部23は張力検出器21の右側(後段)に設けられる。 The conveying device 2 includes a tension detector 21 as a tension detector for detecting the tension of the object to be conveyed 3, a first roller unit 22 as a first conveying unit provided upstream of the tension detector 21, and a tension detector. 21 and a second roller portion 23 as a second conveying portion. Here, the terms "previous stage" and "subsequent stage" are defined with respect to the transport direction of the transported object 3 in the transport device 2 . In the illustrated example, the conveying direction of the object to be conveyed 3 is from left to right, and "front stage" means the left side opposite to the conveying direction, and "back stage" means the right side that is the same as the conveying direction. . Therefore, the first roller portion 22 is provided on the left side (front stage) of the tension detector 21 and the second roller portion 23 is provided on the right side (back stage) of the tension detector 21 .

張力検出器21は様々な方式や構成のものが知られており、搬送装置2の搬送態様に適合する限りにおいて任意のものを利用できる。図示の張力検出器21では、被搬送物3の搬送経路(左から右に向かう水平線)に沿って設けられる一対のローラ211、212の間に、被搬送物3の搬送経路から逸れたガイドローラ213が設けられる。張力検出器21と組み合わされた(張力検出器21に設けられた)ガイドローラ213に加わる張力は、ガイドローラ213と接触する圧電素子等で構成される検出部214によって電気信号として検出される。 Various types and structures of the tension detector 21 are known, and any one can be used as long as it is suitable for the transport mode of the transport device 2 . In the illustrated tension detector 21, a guide roller deviating from the transport path of the object 3 is provided between a pair of rollers 211 and 212 provided along the transport path of the object 3 (horizontal line extending from left to right). 213 is provided. A tension applied to a guide roller 213 combined with the tension detector 21 (provided in the tension detector 21 ) is detected as an electric signal by a detector 214 that is in contact with the guide roller 213 and is composed of a piezoelectric element or the like.

第1ローラ部22は、不図示のモータによって搬送方向(図1の時計回り方向)に回転駆動される第1駆動ローラ221と、第1駆動ローラ221との間で被搬送物3を挟み込み第1駆動ローラ221と連動して搬送方向(図1の反時計回り方向)に回転する第1従動ローラ222を備える。後述するように、第1駆動ローラ221および第1従動ローラ222は、速度指令生成部181が生成する速度指令による第1搬送速度で回転して被搬送物3を搬送する。したがって、第1ローラ部22における被搬送物3の搬送速度は第1搬送速度v1である。 The first roller portion 22 sandwiches the conveyed object 3 between a first driving roller 221 driven to rotate in the conveying direction (clockwise direction in FIG. 1) by a motor (not shown) and the first driving roller 221 . A first driven roller 222 that rotates in the conveying direction (counterclockwise direction in FIG. 1) in conjunction with the first driving roller 221 is provided. As will be described later, the first drive roller 221 and the first driven roller 222 rotate at a first transport speed based on a speed command generated by the speed command generator 181 to transport the transported object 3 . Therefore, the conveying speed of the conveyed object 3 in the first roller portion 22 is the first conveying speed v1.

第2ローラ部23は、不図示のモータによって搬送方向(図1の時計回り方向)に回転駆動される第2駆動ローラ231と、第2駆動ローラ231との間で被搬送物3を挟み込み第2駆動ローラ231と連動して搬送方向(図1の反時計回り方向)に回転する第2従動ローラ232を備える。後述するように、第2駆動ローラ231および第2従動ローラ232は、速度指令生成部181が生成する速度指令に補正量が加えられた第2搬送速度で回転して被搬送物3を搬送する。したがって、第2ローラ部23における被搬送物3の搬送速度は第2搬送速度v2である。 The second roller portion 23 sandwiches the conveyed object 3 between a second driving roller 231 driven to rotate in the conveying direction (clockwise direction in FIG. 1) by a motor (not shown) and the second driving roller 231 . A second driven roller 232 that rotates in the conveying direction (counterclockwise direction in FIG. 1) in conjunction with the second driving roller 231 is provided. As will be described later, the second driving roller 231 and the second driven roller 232 rotate at a second conveying speed obtained by adding a correction amount to the speed command generated by the speed command generating unit 181 to convey the conveyed object 3. . Therefore, the conveying speed of the conveyed object 3 in the second roller portion 23 is the second conveying speed v2.

補正量が零の場合、第2搬送速度v2は第1搬送速度v1と等しい。この時、被搬送物3の搬送速度は第1ローラ部22から第2ローラ部23にかけて一定であり、搬送装置2において被搬送物3の張力は変化しない。補正量が正の場合、第2搬送速度v2は第1搬送速度v1より大きい。この時、相対速度v2-v1によって被搬送物3が引っ張られるため、搬送装置2において被搬送物3の張力が増加する。補正量が負の場合、第2搬送速度v2は第1搬送速度v1より小さい。この時、相対速度v1-v2によって被搬送物3が弛むため、搬送装置2において被搬送物3の張力が減少する。このように、搬送制御装置1は補正量の値によって被搬送物3の張力を制御できる。 When the correction amount is zero, the second conveying speed v2 is equal to the first conveying speed v1. At this time, the conveying speed of the conveyed object 3 is constant from the first roller portion 22 to the second roller portion 23, and the tension of the conveyed object 3 in the conveying device 2 does not change. When the correction amount is positive, the second conveying speed v2 is greater than the first conveying speed v1. At this time, since the transferred object 3 is pulled by the relative speed v2-v1, the tension of the transferred object 3 in the transfer device 2 increases. When the correction amount is negative, the second conveying speed v2 is smaller than the first conveying speed v1. At this time, since the transferred object 3 is loosened by the relative speed v1-v2, the tension of the transferred object 3 in the transfer device 2 is reduced. In this manner, the transport control device 1 can control the tension of the transported object 3 based on the value of the correction amount.

搬送制御装置1は、張力指令生成部111と、差分演算部112と、差分比較部12と、主補正量生成部13と、補正量記憶部14と、補正量切替部15と、速度補正量演算部16と、副補正量生成部17と、速度指令生成部181と、速度補正部182を備える。これらの機能部は、コンピュータの中央演算処理装置、メモリ、入力装置、出力装置、コンピュータに接続される周辺機器等のハードウェア資源と、それらを用いて実行されるソフトウェアの協働により実現される。コンピュータの種類や設置場所は問わず、上記の各機能部は、単一のコンピュータのハードウェア資源で実現してもよいし、複数のコンピュータに分散したハードウェア資源を組み合わせて実現してもよい。 The conveying control device 1 includes a tension command generation unit 111, a difference calculation unit 112, a difference comparison unit 12, a main correction amount generation unit 13, a correction amount storage unit 14, a correction amount switching unit 15, and a speed correction amount. It includes a calculation unit 16 , a secondary correction amount generation unit 17 , a speed command generation unit 181 and a speed correction unit 182 . These functional units are realized through the cooperation of hardware resources such as the computer's central processing unit, memory, input device, output device, peripheral devices connected to the computer, and software executed using them. . Regardless of the type of computer or installation location, each of the above functional units may be realized by hardware resources of a single computer, or may be realized by combining hardware resources distributed among multiple computers. .

張力指令生成部111は、搬送装置2が搬送する被搬送物3の張力指令を生成する。搬送制御装置1は、第2搬送速度v2を第1搬送速度v1に対して変化させることで、被搬送物3の張力を張力指令の近傍の所望の範囲に維持する。差分演算部112は、張力検出器21によって検出された被搬送物3の張力と、張力指令生成部111によって生成された張力指令の差分eを演算する減算器である。差分比較部12は、差分演算部112によって演算された差分eの絶対値(以下、単純に差分eともいう)を所定の閾値eと比較する。後述するように、差分eの絶対値が閾値e以上の時と、差分eの絶対値が閾値e未満の時で、搬送制御装置1の各部の処理が切り替えられる。 The tension command generation unit 111 generates a tension command for the transported object 3 transported by the transport device 2 . The transport control device 1 changes the second transport speed v2 with respect to the first transport speed v1 to maintain the tension of the transported object 3 within a desired range near the tension command. The difference calculator 112 is a subtractor that calculates the difference e between the tension of the transferred object 3 detected by the tension detector 21 and the tension command generated by the tension command generator 111 . The difference comparison unit 12 compares the absolute value of the difference e calculated by the difference calculation unit 112 (hereinafter simply referred to as the difference e) with a predetermined threshold value e0 . As will be described later, when the absolute value of the difference e is equal to or greater than the threshold value e0 and when the absolute value of the difference e is less than the threshold value e0 , the processing of each section of the transport control device 1 is switched.

主補正量生成部13は、差分演算部112によって演算された差分eに基づいて被搬送物3の搬送速度に対する補正量を生成する。具体的には、差分eに対して所定の比例ゲインを乗算する比例演算によって比例補正量を算出する比例演算部131と、差分eに対して所定の積分ゲインを乗算して積分する積分演算によって積分補正量を算出する積分演算部132が、主補正量生成部13に設けられる。すなわち、主補正量生成部13は、P制御(比例制御)要素としての比例演算部131とI制御(積分制御)要素としての積分演算部132を含むPI制御部である。ここにD制御(微分制御)要素としての微分演算部を加えて主補正量生成部13をPID制御部として構成してもよいが、D制御要素は被搬送物3の張力の微細な変動を過度に増幅させる場合もあるため、本実施形態ではD制御要素が設けられない。なお、比例演算部131の比例ゲインと積分演算部132の積分ゲインは同じ値でも異なる値でもよい。 The main correction amount generator 13 generates a correction amount for the transport speed of the transported object 3 based on the difference e calculated by the difference calculator 112 . Specifically, the proportional calculation unit 131 calculates the proportional correction amount by a proportional calculation that multiplies the difference e by a predetermined proportional gain, and the integral calculation that multiplies the difference e by a predetermined integral gain and integrates the The main correction amount generation unit 13 is provided with an integral calculation unit 132 that calculates the integral correction amount. That is, the main correction amount generator 13 is a PI controller including a proportional calculator 131 as a P control (proportional control) element and an integral calculator 132 as an I control (integral control) element. A differential operation unit as a D control (differential control) element may be added here to configure the main correction amount generation unit 13 as a PID control unit. The D control element is not provided in this embodiment since it may be over-amplified. Note that the proportional gain of the proportional calculation section 131 and the integral gain of the integral calculation section 132 may be the same value or different values.

補正量記憶部14は、差分演算部112によって演算された差分eが閾値e未満の時に、差分比較部12からの指示に応じて主補正量生成部13が生成した補正量を記憶する。具体的には、比例演算部131によって算出された比例補正量を記憶する比例補正量記憶部141と、積分演算部132によって算出された積分補正量を記憶する積分補正量記憶部142が、補正量記憶部14に設けられる。なお、比例補正量記憶部141が比例補正量を記憶するタイミングと積分補正量記憶部142が積分補正量を記憶するタイミングは同じでもよいし異なってもよい。例えば、差分演算部112によって演算された差分eが閾値e以下の第1の値eを下回ったタイミングで比例補正量記憶部141が比例補正量を記憶し、差分演算部112によって演算された差分eが閾値e以下の第2の値eを下回ったタイミングで積分補正量記憶部142が積分補正量を記憶してもよい。 The correction amount storage unit 14 stores the correction amount generated by the main correction amount generation unit 13 according to the instruction from the difference comparison unit 12 when the difference e calculated by the difference calculation unit 112 is less than the threshold value e0 . Specifically, a proportional correction amount storage unit 141 that stores the proportional correction amount calculated by the proportional calculation unit 131 and an integral correction amount storage unit 142 that stores the integral correction amount calculated by the integral calculation unit 132 perform correction. It is provided in the quantity storage unit 14 . The timing at which the proportional correction amount storage unit 141 stores the proportional correction amount and the timing at which the integral correction amount storage unit 142 stores the integral correction amount may be the same or different. For example, the proportional correction amount storage unit 141 stores the proportional correction amount at the timing when the difference e calculated by the difference calculation unit 112 falls below a first value e1 that is equal to or smaller than the threshold value e0 , and the difference calculation unit 112 calculates the proportional correction amount. The integrated correction amount storage unit 142 may store the integrated correction amount at the timing when the difference e thus obtained falls below a second value e2 which is equal to or smaller than the threshold value e0 .

補正量切替部15は、主補正量生成部13が生成する補正量と補正量記憶部14が記憶した補正量を切り替えて出力可能である。具体的には、比例演算部131が生成する比例補正量と比例補正量記憶部141が記憶した比例補正量を切り替えて出力可能な比例補正量切替部151と、積分演算部132が生成する積分補正量と積分補正量記憶部142が記憶した積分補正量を切り替えて出力可能な積分補正量切替部152が、補正量切替部15に設けられる。各補正量切替部151、152は、差分演算部112によって演算された差分eが閾値e以上の時に、差分比較部12からの指示に応じて各演算部131、132が生成する各補正量を出力し、差分演算部112によって演算された差分eが閾値e未満の時に、差分比較部12からの指示に応じて各補正量記憶部141、142が記憶した各補正量を出力する。 The correction amount switching unit 15 can switch between the correction amount generated by the main correction amount generation unit 13 and the correction amount stored by the correction amount storage unit 14 and output the same. Specifically, a proportional correction amount switching unit 151 capable of switching between the proportional correction amount generated by the proportional calculation unit 131 and the proportional correction amount stored in the proportional correction amount storage unit 141 and outputting the integral correction amount generated by the integral calculation unit 132 The correction amount switching unit 15 is provided with an integral correction amount switching unit 152 capable of switching between the correction amount and the integral correction amount stored in the integral correction amount storage unit 142 and outputting the same. When the difference e calculated by the difference calculation unit 112 is equal to or greater than the threshold value e0 , the correction amount switching units 151 and 152 generate correction amounts generated by the calculation units 131 and 132 in response to instructions from the difference comparison unit 12. and outputs the correction amounts stored in the correction amount storage units 141 and 142 according to the instruction from the difference comparison unit 12 when the difference e calculated by the difference calculation unit 112 is less than the threshold value e0 .

なお、比例補正量切替部151が比例演算部131の出力から比例補正量記憶部141の出力に切り替えるタイミングと、積分補正量切替部152が積分演算部132の出力から積分補正量記憶部142の出力に切り替えるタイミングは、同じでもよいし異なってもよい。例えば、補正量記憶部14に関して前述したように、差分eが閾値e以下の第1の値eを下回って比例補正量記憶部141が比例補正量を記憶した後に、比例補正量切替部151が比例演算部131の出力から比例補正量記憶部141の出力に切り替え、差分eが閾値e以下の第2の値eを下回って積分補正量記憶部142が積分補正量を記憶した後に、積分補正量切替部152が積分演算部132の出力から積分補正量記憶部142の出力に切り替えてもよい。 The timing of switching the proportional correction amount switching unit 151 from the output of the proportional calculation unit 131 to the output of the proportional correction amount storage unit 141 and the timing of switching the integral correction amount switching unit 152 from the output of the integral calculation unit 132 to the The timing of switching to output may be the same or different. For example, as described above with respect to the correction amount storage unit 14, after the difference e falls below the first value e1 which is equal to or less than the threshold value e0 and the proportional correction amount storage unit 141 stores the proportional correction amount, the proportional correction amount switching unit 151 switches from the output of the proportional calculation unit 131 to the output of the proportional correction amount storage unit 141, the difference e falls below the second value e2 which is equal to or less than the threshold value e0 , and the integral correction amount storage unit 142 stores the integral correction amount. Later, the integral correction amount switching section 152 may switch the output of the integral calculation section 132 to the output of the integral correction amount storage section 142 .

比例補正量切替部151が比例演算部131の出力から比例補正量記憶部141の出力に切り替えた後、差分eが閾値eまたは第1の値e未満の間は比例演算部131の出力が被搬送物3の搬送速度の制御に用いられないため、差分比較部12からの指示に応じて比例演算部131による比例補正量の生成を停止させて消費電力を低減させると共に、搬送制御装置1のCPU(中央演算処理装置)の演算リソースを比例演算部131から解放して他の機能部に割り当てることができる。同様に、積分補正量切替部152が積分演算部132の出力から積分補正量記憶部142の出力に切り替えた後、差分eが閾値eまたは第2の値e未満の間は積分演算部132の出力が被搬送物3の搬送速度の制御に用いられないため、差分比較部12からの指示に応じて積分演算部132による積分補正量の生成を停止させて消費電力を低減させると共に、搬送制御装置1のCPUの演算リソースを積分演算部132から解放して他の機能部に割り当てることができる。 After the proportional correction amount switching unit 151 switches the output of the proportional calculation unit 131 to the output of the proportional correction amount storage unit 141, the output of the proportional calculation unit 131 is maintained while the difference e is less than the threshold value e0 or the first value e1. is not used to control the transport speed of the transported object 3, the generation of the proportional correction amount by the proportional calculation unit 131 is stopped in accordance with the instruction from the difference comparison unit 12 to reduce power consumption, and the transport control device Calculation resources of one CPU (Central Processing Unit) can be released from the proportional calculation unit 131 and assigned to other functional units. Similarly, after the integral correction amount switching unit 152 switches from the output of the integral calculation unit 132 to the output of the integral correction amount storage unit 142, while the difference e is less than the threshold value e0 or the second value e2, the integral calculation unit Since the output of 132 is not used for controlling the conveying speed of the object to be conveyed 3, the generation of the integral correction amount by the integral calculating unit 132 is stopped in accordance with the instruction from the difference comparing unit 12, thereby reducing power consumption. The calculation resources of the CPU of the transport control device 1 can be released from the integration calculation section 132 and assigned to other functional sections.

速度補正量演算部16は、比例補正量切替部151が出力した比例補正量と積分補正量切替部152が出力した積分補正量を加算する加算器であり、被搬送物3の搬送速度に対する速度補正量αを算出する。速度補正量演算部16には、副補正量生成部17が生成した副補正量も入力される。第2補正量生成部としての副補正量生成部17は、差分演算部112によって演算された差分eが閾値e未満の時に、差分比較部12からの指示に応じて差分eに基づいて被搬送物3の搬送速度に対する第2補正量としての副補正量を生成する。副補正量生成部17には、差分eに対して所定の比例ゲインを乗算する比例演算によって副補正量を算出する比例演算部171が設けられるが、主補正量生成部13と異なり、差分eに対する積分演算を行う積分演算部は設けられない。 The speed correction amount calculation unit 16 is an adder that adds the proportional correction amount output by the proportional correction amount switching unit 151 and the integral correction amount output by the integral correction amount switching unit 152 , and calculates the speed relative to the transport speed of the object 3 to be transported. A correction amount α is calculated. The secondary correction amount generated by the secondary correction amount generation section 17 is also input to the speed correction amount calculation section 16 . When the difference e calculated by the difference calculation unit 112 is less than the threshold value e of 0 , the sub correction amount generation unit 17 as a second correction amount generation unit performs the correction based on the difference e according to the instruction from the difference comparison unit 12. A secondary correction amount is generated as a second correction amount for the conveying speed of the article to be conveyed 3 . The secondary correction amount generation unit 17 is provided with a proportional calculation unit 171 that calculates the secondary correction amount by proportional calculation in which the difference e is multiplied by a predetermined proportional gain. There is no integral calculation section for performing an integral calculation for .

副補正量生成部17の主な役割は、各補正量切替部151、152の少なくともいずれかが各補正量記憶部141、142の一定値の補正量に切り替えた後、被搬送物3の張力に発生しうる低周波数の変動を抑制することである。副補正量生成部17に積分演算部を設けると、張力の変動が積分演算によって累積されることで副補正量が大きく変動し、搬送装置2の搬送動作が不安定になる可能性があるため、副補正量生成部17には比例演算部171のみが設けられる。 The main role of the secondary correction amount generation unit 17 is to change the tension of the transferred object 3 after at least one of the correction amount switching units 151 and 152 switches the correction amount storage units 141 and 142 to the constant correction amount. to suppress low-frequency fluctuations that can occur in If the sub-correction amount generation unit 17 is provided with an integral calculation unit, the sub-correction amount may fluctuate greatly due to accumulation of tension fluctuations by the integral calculation, and the conveying operation of the conveying device 2 may become unstable. , the sub-correction amount generator 17 is provided with only the proportional calculator 171 .

以上の通り、加算器である速度補正量演算部16には、比例補正量切替部151からの比例補正量、積分補正量切替部152からの積分補正量、副補正量生成部17からの副補正量(比例補正量)の三つのデータが入力される。具体的には、差分比較部12における差分比較結果に応じて、速度補正量演算部16で加算されるデータは次のように変化する。差分演算部112によって演算された差分eが閾値e以上の場合、比例補正量切替部151が出力する比例演算部131からの比例補正量と、積分補正量切替部152が出力する積分演算部132からの積分補正量の二つのデータが速度補正量演算部16で加算される。この時、副補正量生成部17は動作していないため、副補正量は速度補正量演算部16で加算されない。差分演算部112によって演算された差分eが閾値e未満の場合、比例補正量切替部151が出力する比例補正量記憶部141からの比例補正量と、積分補正量切替部152が出力する積分補正量記憶部142からの積分補正量と、副補正量生成部17からの副補正量の三つのデータが速度補正量演算部16で加算される。 As described above, the speed correction amount calculation unit 16, which is an adder, receives the proportional correction amount from the proportional correction amount switching unit 151, the integral correction amount from the integral correction amount switching unit 152, and the auxiliary correction amount from the auxiliary correction amount generation unit 17. Three data of correction amount (proportional correction amount) are input. Specifically, the data added by the speed correction amount calculator 16 changes as follows according to the difference comparison result in the difference comparator 12 . When the difference e calculated by the difference calculation unit 112 is equal to or greater than the threshold e 0 , the proportional correction amount from the proportional calculation unit 131 output by the proportional correction amount switching unit 151 and the integral calculation unit output by the integral correction amount switching unit 152 The two data of the integral correction amount from 132 are added by the speed correction amount calculator 16 . At this time, since the secondary correction amount generator 17 is not operating, the secondary correction amount is not added by the speed correction amount calculator 16 . When the difference e calculated by the difference calculation unit 112 is less than the threshold value e0 , the proportional correction amount from the proportional correction amount storage unit 141 output by the proportional correction amount switching unit 151 and the integral correction amount output by the integral correction amount switching unit 152 The speed correction amount calculation unit 16 adds three data, the integral correction amount from the correction amount storage unit 142 and the sub-correction amount from the sub-correction amount generation unit 17 .

速度指令生成部181は、搬送装置2が搬送する被搬送物3の搬送速度の指令を生成する。前述の通り、速度指令生成部181が生成する速度指令は、前段の第1ローラ部22における被搬送物3の第1搬送速度v1に対応する。速度補正部182は、速度指令生成部181が生成した速度指令に、速度補正量演算部16が算出した速度補正量αを加算する加算器であり、後段の第2ローラ部23における被搬送物3の第2搬送速度v2を算出する。このように、速度補正量演算部16が算出する速度補正量αは、第2搬送速度v2と第1搬送速度v1の差または相対速度v2-v1(=α)を指定する。換言すれば、速度補正部182は速度補正量演算部16が算出した速度補正量αによって被搬送物3の第2搬送速度v2を補正する。 The speed command generator 181 generates a command for the transport speed of the object 3 transported by the transport device 2 . As described above, the speed command generated by the speed command generation unit 181 corresponds to the first conveying speed v1 of the conveyed object 3 in the first roller unit 22 in the previous stage. The speed correction unit 182 is an adder that adds the speed correction amount α calculated by the speed correction amount calculation unit 16 to the speed command generated by the speed command generation unit 181. 3, the second conveying speed v2 is calculated. Thus, the speed correction amount α calculated by the speed correction amount calculation unit 16 designates the difference between the second conveying speed v2 and the first conveying speed v1 or the relative speed v2−v1 (=α). In other words, the speed correction unit 182 corrects the second conveying speed v2 of the transferred object 3 by the speed correction amount α calculated by the speed correction amount calculation unit 16 .

速度補正量演算部16に関して前述したように、差分演算部112によって演算された差分eが閾値e以上の場合、速度補正量αは比例演算部131からの比例補正量と積分演算部132からの積分補正量の二つのデータの和である。また、差分演算部112によって演算された差分eが閾値e未満の場合、速度補正量αは比例補正量記憶部141が記憶した比例補正量と、積分補正量記憶部142が記憶した積分補正量と、副補正量生成部17が生成した副補正量の三つのデータの和である。本実施形態によれば、被搬送物3の張力の差分eが閾値e未満の場合、補正量記憶部14が記憶した一定値の補正量によって被搬送物3の第2搬送速度v2が補正されるため、被搬送物3の張力の微細な変動が被搬送物3の搬送速度に微細な変動を引き起こすことを防止できる。本実施形態を輪転機等の印刷機に適用すれば、被印刷物かつ被搬送物3としての巻取紙の張力の張力指令からの差分eを所望の範囲すなわち閾値e未満に維持しながら、搬送装置2の搬送動作を安定化できるため、搬送装置2ひいては印刷機の歩留まりを高めることができる。 As described above regarding the speed correction amount calculation unit 16, when the difference e calculated by the difference calculation unit 112 is equal to or greater than the threshold value e0 , the speed correction amount α is the proportional correction amount from the proportional calculation unit 131 and the integral calculation unit 132. is the sum of two data of the integral correction amount of . Further, when the difference e calculated by the difference calculation unit 112 is less than the threshold value e0 , the speed correction amount α is the proportional correction amount stored in the proportional correction amount storage unit 141 and the integral correction amount stored in the integral correction amount storage unit 142. It is the sum of three data: the amount and the sub-correction amount generated by the sub-correction amount generation unit 17 . According to the present embodiment, when the tension difference e of the object to be transferred 3 is less than the threshold value e0 , the second conveying speed v2 of the object to be transferred 3 is corrected by the constant correction amount stored in the correction amount storage unit 14. Therefore, it is possible to prevent minute fluctuations in the conveying speed of the conveyed object 3 caused by minute fluctuations in the tension of the conveyed object 3 . If the present embodiment is applied to a printing machine such as a rotary press, the difference e from the tension command of the tension of the roll paper as the printed material and the conveyed material 3 is maintained within a desired range, that is, less than the threshold value e0 . Since the conveying operation of 2 can be stabilized, the yield of the conveying device 2 and the printing press can be increased.

図2は、搬送制御装置1の処理例を示すフローチャートである。フローチャートの説明において「S」はステップを表す。S1では主補正量生成部13が作動し、差分演算部112によって演算された被搬送物3の張力の差分eに基づいて比例演算部131および積分演算部132が補正量の生成を開始する。S2では差分比較部12が張力差分eの絶対値を閾値eと比較する。S2で張力差分eが閾値e以上の場合はS3に進み、補正量切替部15における比例補正量切替部151および積分補正量切替部152が、比例演算部131および積分演算部132が生成する比例補正量および積分補正量をそれぞれ出力する。S4では、速度補正量演算部16がS3で切り替えられた比例補正量および積分補正量を加算して速度補正量αを算出し、速度補正部182が速度補正量αによって被搬送物3の第2搬送速度v2を補正する。S4の後はS2に戻る。 FIG. 2 is a flow chart showing a processing example of the transport control device 1. As shown in FIG. In the description of the flowchart, "S" represents a step. In S1, the main correction amount generator 13 operates, and the proportional calculator 131 and the integral calculator 132 start generating the correction amount based on the tension difference e of the transferred object 3 calculated by the difference calculator 112 . In S2, the difference comparison unit 12 compares the absolute value of the tension difference e with the threshold value e0 . In S2, when the tension difference e is equal to or greater than the threshold e0 , the process proceeds to S3, and the proportional correction amount switching section 151 and the integral correction amount switching section 152 in the correction amount switching section 15 generate Proportional correction amount and integral correction amount are output respectively. In S4, the speed correction amount calculator 16 adds the proportional correction amount and the integral correction amount switched in S3 to calculate the speed correction amount α. 2 Correct the conveying speed v2. After S4, the process returns to S2.

S2で張力差分eが閾値e未満の場合はS5に進み、補正量記憶部14における比例補正量記憶部141および積分補正量記憶部142が、比例演算部131および積分演算部132が生成した比例補正量および積分補正量をそれぞれ記憶する。S6では、補正量切替部15における比例補正量切替部151および積分補正量切替部152が、S5で比例補正量記憶部141および積分補正量記憶部142が記憶した比例補正量および積分補正量をそれぞれ出力する。S7では主補正量生成部13における比例演算部131および積分演算部132が補正量の生成を停止する。S8では副補正量生成部17が作動し、差分演算部112によって演算された被搬送物3の張力の差分eに基づいて比例演算部171が副補正量の生成を開始する。S9では、速度補正量演算部16がS6で切り替えられた比例補正量および積分補正量とS8で生成が開始された副補正量を加算して速度補正量αを算出し、速度補正部182が速度補正量αによって被搬送物3の第2搬送速度v2を補正する。 If the tension difference e is less than the threshold value e 0 in S2, the process proceeds to S5, and the proportional correction amount storage unit 141 and the integral correction amount storage unit 142 in the correction amount storage unit 14 are generated by the proportional calculation unit 131 and the integral calculation unit 132 A proportional correction amount and an integral correction amount are respectively stored. In S6, the proportional correction amount switching unit 151 and the integral correction amount switching unit 152 in the correction amount switching unit 15 change the proportional correction amount and the integral correction amount stored in the proportional correction amount storage unit 141 and the integral correction amount storage unit 142 in S5. Output each. In S7, the proportional calculation unit 131 and the integral calculation unit 132 in the main correction amount generation unit 13 stop generating correction amounts. In S<b>8 , the sub-correction amount generation unit 17 operates, and the proportional calculation unit 171 starts generating the sub-correction amount based on the tension difference e of the transferred object 3 calculated by the difference calculation unit 112 . In S9, the speed correction amount calculator 16 calculates the speed correction amount α by adding the proportional correction amount and integral correction amount switched in S6 to the sub-correction amount started to be generated in S8, and the speed correction unit 182 The second conveying speed v2 of the conveyed object 3 is corrected by the speed correction amount α.

S10では差分比較部12が張力差分eの絶対値を閾値eと比較する。S10で張力差分eが閾値e未満の場合はS9に戻り、補正量記憶部14によって記憶された(S5)補正量を補正量切替部15が出力し(S6)、主補正量生成部13が停止し(S7)、副補正量生成部17が作動した(S8)状態で被搬送物3の搬送速度の補正が継続される。この間、差分eが閾値e未満の所望の張力状態を維持できるだけでなく、補正量記憶部14が記憶した一定値の補正量を利用することで、被搬送物3の張力の微細な変動が補正量ひいては搬送速度に微細な変動を引き起こすことを防止できる。 In S10, the difference comparison unit 12 compares the absolute value of the tension difference e with the threshold value e0 . If the tension difference e is less than the threshold e0 in S10, the process returns to S9, the correction amount stored in the correction amount storage unit 14 (S5) is output by the correction amount switching unit 15 (S6), and the main correction amount generation unit 13 is stopped (S7), and the correction of the conveying speed of the conveyed object 3 is continued in a state where the sub-correction amount generating unit 17 is activated (S8). During this time, not only can the desired tension state in which the difference e is less than the threshold value e0 be maintained, but also minute fluctuations in the tension of the conveyed object 3 can be prevented by using the constant correction amount stored in the correction amount storage unit 14. It is possible to prevent minute fluctuations in the correction amount and thus in the conveying speed.

S10で張力差分eが閾値e以上になった場合はS11に進み、主補正量生成部13が作動して補正量の生成を再開する。S12では副補正量生成部17における比例演算部171が補正量の生成を停止してS3に戻る。 When the tension difference e becomes equal to or greater than the threshold value e0 in S10, the process proceeds to S11, in which the main correction amount generation unit 13 operates to restart generation of the correction amount. In S12, the proportional calculation unit 171 in the secondary correction amount generation unit 17 stops generating the correction amount, and the process returns to S3.

図3は、本発明の実施形態に係る搬送制御装置1の第2の構成例を示す。図1の第1の構成例と同等の構成要素には同一の符号を付して説明を省略する。搬送装置2は、被搬送物3の張力を検出する張力検出部としてダンサ24を備える。ダンサ24は、被搬送物3の搬送経路(左から右に向かう水平線)に沿って設けられる一対のローラ241、242の間に、被搬送物3の搬送経路から逸れたダンサロール243が設けられる。 FIG. 3 shows a second configuration example of the transport control device 1 according to the embodiment of the present invention. The same reference numerals are given to the same components as in the first configuration example of FIG. The conveying device 2 includes a dancer 24 as a tension detector that detects the tension of the object 3 to be conveyed. The dancer 24 is provided with a dancer roll 243 deviated from the transport path of the object 3 between a pair of rollers 241 and 242 provided along the transport path of the object 3 (horizontal line extending from left to right). .

ダンサロール243は、被搬送物3の搬送経路に垂直な方向(図3の上下方向)に上端243Aと下端243Bの間を移動可能に設けられ、付勢部または加圧部としてのエアシリンダ244によって被搬送物3の搬送経路から離れる方向(図3の下方)に付勢または加圧される。付勢または加圧されたダンサロール243は、被搬送物3を搬送経路から離れる方向に引っ張ることで被搬送物3に張力を付加する。換言すれば、ダンサロール243は、エアシリンダ244から受ける下向きの力と、被搬送物3から受ける上向きの張力が釣り合った位置で静止する。ダンサロール243がエアシリンダ244から受ける力は略一定であるため、ダンサロール243の位置は被搬送物3の張力を表す。 The dancer roll 243 is provided movably between an upper end 243A and a lower end 243B in a direction perpendicular to the conveying path of the object 3 (vertical direction in FIG. 3). is urged or pressurized in the direction (downward in FIG. 3) away from the transport path of the transported object 3 by . The biased or pressurized dancer roll 243 applies tension to the transferred object 3 by pulling the transferred object 3 in a direction away from the transfer path. In other words, the dancer roll 243 stops at a position where the downward force received from the air cylinder 244 and the upward tension received from the transferred object 3 are balanced. Since the force that the dancer roll 243 receives from the air cylinder 244 is substantially constant, the position of the dancer roll 243 represents the tension of the object 3 to be conveyed.

ダンサロール243の位置は位置センサ245によって電気信号として検出されて差分演算部112に供給される。これに加え、差分演算部112には位置指令生成部113で生成されたダンサロール243の位置指令が入力される。前述の通り、ダンサロール243の位置は被搬送物3の張力に相当するため、位置指令生成部113が生成するダンサロール243の位置指令は被搬送物3の張力指令に相当する。したがって、差分演算部112は、図1の第1の構成例と同様に、被搬送物3の検出された張力と張力指令の差分eを演算する。図3のその他の構成要素は図1と同様であるため説明を省略する。 The position of the dancer roll 243 is detected as an electric signal by the position sensor 245 and supplied to the difference calculator 112 . In addition, the position command for the dancer rolls 243 generated by the position command generation unit 113 is input to the difference calculation unit 112 . As described above, the position of the dancer rolls 243 corresponds to the tension of the transferred object 3 , so the position command of the dancer rolls 243 generated by the position command generation unit 113 corresponds to the tension command of the transferred object 3 . Therefore, the difference calculation unit 112 calculates the difference e between the detected tension of the transferred object 3 and the tension command, as in the first configuration example of FIG. Other components in FIG. 3 are the same as those in FIG. 1, so description thereof will be omitted.

以上、本発明を実施形態に基づいて説明した。実施形態は例示であり、それらの各構成要素や各処理プロセスの組合せにいろいろな変形例が可能なこと、またそうした変形例も本発明の範囲にあることは当業者に理解されるところである。 The present invention has been described above based on the embodiments. It should be understood by those skilled in the art that the embodiments are examples, and that various modifications can be made to combinations of each component and each treatment process, and such modifications are also within the scope of the present invention.

実施形態では、補正量記憶部14に比例補正量を記憶する比例補正量記憶部141および積分補正量を記憶する積分補正量記憶部142を設けたが、いずれかの補正量を記憶する記憶部のみを設けてもよい。積分補正量記憶部142のみを設ける場合、記憶された積分補正量に積分補正量切替部152が切り替えることによって、張力差分eが閾値e未満の時の張力の微細な変動の累積を避けることができるため、搬送装置2の搬送動作を安定化できる。比例補正量記憶部141が設けられない場合、比例補正量は常に比例演算部131で生成されたものが使用されるため、張力差分eが閾値e未満の時に副次的な比例補正量を生成するために設けられた比例演算部171または副補正量生成部17は設けてなくてもよい。この場合、比例演算部131の比例ゲインを張力差分eが閾値e以上の時と張力差分eが閾値e未満の時で変化させてもよい。 In the embodiment, the correction amount storage unit 14 is provided with the proportional correction amount storage unit 141 that stores the proportional correction amount and the integral correction amount storage unit 142 that stores the integral correction amount. may be provided only. When only the integral correction amount storage unit 142 is provided, the integral correction amount switching unit 152 switches to the stored integral correction amount, thereby avoiding the accumulation of minute variations in tension when the tension difference e is less than the threshold value e0 . Therefore, the transport operation of the transport device 2 can be stabilized. If the proportional correction amount storage unit 141 is not provided, the proportional correction amount generated by the proportional calculation unit 131 is always used. The proportional calculation unit 171 or the sub-correction amount generation unit 17 provided for generation may not be provided. In this case, the proportional gain of the proportional calculation unit 131 may be changed when the tension difference e is equal to or greater than the threshold value e0 and when the tension difference e is less than the threshold value e0 .

なお、実施形態で説明した各装置の機能構成はハードウェア資源またはソフトウェア資源により、あるいはハードウェア資源とソフトウェア資源の協働により実現できる。ハードウェア資源としてプロセッサ、ROM、RAM、その他のLSIを利用できる。ソフトウェア資源としてオペレーティングシステム、アプリケーション等のプログラムを利用できる。 Note that the functional configuration of each device described in the embodiments can be realized by hardware resources, software resources, or cooperation between hardware resources and software resources. Processors, ROMs, RAMs, and other LSIs can be used as hardware resources. Programs such as operating systems and applications can be used as software resources.

1 搬送制御装置、2 搬送装置、3 被搬送物、12 差分比較部、13 主補正量生成部、14 補正量記憶部、15 補正量切替部、16 速度補正量演算部、17 副補正量生成部、21 張力検出器、22 第1ローラ部、23 第2ローラ部、24 ダンサ、111 張力指令生成部、112 差分演算部、113 位置指令生成部、131 比例演算部、132 積分演算部、141 比例補正量記憶部、142 積分補正量記憶部、151 比例補正量切替部、152 積分補正量切替部、171 比例演算部、181 速度指令生成部、182 速度補正部、243 ダンサロール。 Reference Signs List 1 transport control device 2 transport device 3 transported object 12 difference comparison unit 13 main correction amount generation unit 14 correction amount storage unit 15 correction amount switching unit 16 speed correction amount calculation unit 17 sub correction amount generation Part 21 Tension detector 22 First roller part 23 Second roller part 24 Dancer 111 Tension command generator 112 Difference calculator 113 Position command generator 131 Proportional calculator 132 Integral calculator 141 Proportional correction amount storage unit 142 Integral correction amount storage unit 151 Proportional correction amount switching unit 152 Integral correction amount switching unit 171 Proportional calculation unit 181 Speed command generation unit 182 Speed correction unit 243 Dancer roll.

Claims (8)

被搬送物の張力を検出する張力検出部と、
検出された張力と張力指令の差分に基づいて前記被搬送物の搬送速度に対する補正量を生成する補正量生成部と、
前記差分が所定値未満の時に前記補正量生成部が生成した補正量を記憶する補正量記憶部と、
前記補正量生成部が生成する補正量と前記補正量記憶部が記憶した補正量を切り替えて出力可能な補正量切替部と、
前記補正量切替部が出力した補正量に基づいて前記被搬送物の搬送速度を補正する速度補正部と、
を備える搬送制御装置。
a tension detector that detects the tension of the object to be transported;
a correction amount generation unit that generates a correction amount for the conveying speed of the conveyed object based on the difference between the detected tension and the tension command;
a correction amount storage unit that stores the correction amount generated by the correction amount generation unit when the difference is less than a predetermined value;
a correction amount switching unit capable of switching and outputting the correction amount generated by the correction amount generation unit and the correction amount stored by the correction amount storage unit;
a speed correction unit that corrects the transport speed of the transported object based on the correction amount output by the correction amount switching unit;
A transport control device comprising:
前記補正量切替部は、前記差分が前記所定値以上の時に前記補正量生成部が生成する補正量を出力し、前記差分が前記所定値未満の時に前記補正量記憶部が記憶した補正量を出力する、請求項1に記載の搬送制御装置。 The correction amount switching unit outputs the correction amount generated by the correction amount generation unit when the difference is equal to or greater than the predetermined value, and outputs the correction amount stored in the correction amount storage unit when the difference is less than the predetermined value. 2. The transport control device according to claim 1, which outputs. 前記補正量記憶部は、前記差分が前記所定値未満になった時に前記補正量生成部が生成した補正量を記憶し、
前記補正量生成部は、前記補正量記憶部が前記補正量を記憶した後、前記差分が前記所定値未満の間は補正量の生成を停止する、
請求項2に記載の搬送制御装置。
The correction amount storage unit stores the correction amount generated by the correction amount generation unit when the difference becomes less than the predetermined value;
After the correction amount storage unit stores the correction amount, the correction amount generation unit stops generating the correction amount while the difference is less than the predetermined value.
The transport control device according to claim 2.
前記補正量生成部は、前記差分に対する比例演算を行う比例演算部および前記差分に対する積分演算を行う積分演算部を含み、
前記差分が前記所定値未満の時に当該差分に基づいて前記被搬送物の搬送速度に対する第2補正量を生成する第2補正量生成部であって、前記差分に対する比例演算を行う比例演算部を含み、前記差分に対する積分演算を行う積分演算部を含まない第2補正量生成部を更に備え、
前記速度補正部は、前記差分が前記所定値未満の時に、前記補正量切替部が出力する前記補正量記憶部が記憶した補正量と前記第2補正量に基づいて前記被搬送物の搬送速度を補正する、
請求項2または3に記載の搬送制御装置。
The correction amount generation unit includes a proportional calculation unit that performs proportional calculation on the difference and an integral calculation unit that performs integral calculation on the difference,
a second correction amount generation unit for generating a second correction amount for the conveying speed of the object to be conveyed based on the difference when the difference is less than the predetermined value, the proportional calculation unit performing proportional calculation for the difference; and further comprising a second correction amount generation unit that does not include an integration operation unit that performs an integration operation on the difference,
When the difference is less than the predetermined value, the speed correction unit adjusts the conveying speed of the object based on the correction amount stored in the correction amount storage unit output by the correction amount switching unit and the second correction amount. to correct the
The transport control device according to claim 2 or 3.
前記張力検出部は、前記被搬送物に張力を付加するダンサロールの位置を検出し、
前記補正量生成部は、前記張力検出部によって検出された前記ダンサロールの位置と、前記張力指令に相当する前記ダンサロールの位置指令の差分に基づいて前記被搬送物の搬送速度に対する補正量を生成する、
請求項1から4のいずれかに記載の搬送制御装置。
The tension detection unit detects a position of a dancer roll that applies tension to the transported object,
The correction amount generating section calculates a correction amount for the conveying speed of the article to be conveyed based on the difference between the position of the dancer roll detected by the tension detecting section and the position command of the dancer roll corresponding to the tension command. generate,
The transport control device according to any one of claims 1 to 4.
前記被搬送物は、前記張力検出部の前段に設けられる第1搬送部と前記張力検出部の後段に設けられる第2搬送部によって搬送され、
前記速度補正部は、前記補正量切替部が出力した補正量に基づいて前記第2搬送部の前記第1搬送部に対する搬送速度を補正する、
請求項1から5のいずれかに記載の搬送制御装置。
The object to be conveyed is conveyed by a first conveying section provided before the tension detecting section and a second conveying section provided after the tension detecting section,
The speed correcting unit corrects the conveying speed of the second conveying unit with respect to the first conveying unit based on the correction amount output by the correction amount switching unit.
The transport control device according to any one of claims 1 to 5.
被搬送物の張力を検出する張力検出ステップと、
検出された張力と張力指令の差分に基づいて前記被搬送物の搬送速度に対する補正量を生成する補正量生成ステップと、
前記差分が所定値未満の時に前記補正量生成ステップで生成した補正量を記憶する補正量記憶ステップと、
前記補正量生成ステップで生成する補正量と前記補正量記憶ステップで記憶した補正量を切り替えて出力する補正量切替ステップと、
前記補正量切替ステップで出力した補正量に基づいて前記被搬送物の搬送速度を補正する速度補正ステップと、
を備える搬送制御方法。
a tension detection step of detecting the tension of the object to be conveyed;
a correction amount generating step of generating a correction amount for the transport speed of the transported object based on the difference between the detected tension and the tension command;
a correction amount storage step for storing the correction amount generated in the correction amount generation step when the difference is less than a predetermined value;
a correction amount switching step for switching and outputting the correction amount generated in the correction amount generation step and the correction amount stored in the correction amount storage step;
a speed correction step of correcting the transport speed of the transported object based on the correction amount output in the correction amount switching step;
A transportation control method comprising:
被搬送物の張力を検出する張力検出ステップと、
検出された張力と張力指令の差分に基づいて前記被搬送物の搬送速度に対する補正量を生成する補正量生成ステップと、
前記差分が所定値未満の時に前記補正量生成ステップで生成した補正量を記憶する補正量記憶ステップと、
前記補正量生成ステップで生成する補正量と前記補正量記憶ステップで記憶した補正量を切り替えて出力する補正量切替ステップと、
前記補正量切替ステップで出力した補正量に基づいて前記被搬送物の搬送速度を補正する速度補正ステップと、
をコンピュータに実行させる搬送制御プログラム。
a tension detection step of detecting the tension of the object to be conveyed;
a correction amount generating step of generating a correction amount for the transport speed of the transported object based on the difference between the detected tension and the tension command;
a correction amount storage step for storing the correction amount generated in the correction amount generation step when the difference is less than a predetermined value;
a correction amount switching step for switching and outputting the correction amount generated in the correction amount generation step and the correction amount stored in the correction amount storage step;
a speed correction step of correcting the transport speed of the transported object based on the correction amount output in the correction amount switching step;
A transport control program that causes a computer to execute
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