JP2022179150A - meat-like food - Google Patents
meat-like food Download PDFInfo
- Publication number
- JP2022179150A JP2022179150A JP2021086429A JP2021086429A JP2022179150A JP 2022179150 A JP2022179150 A JP 2022179150A JP 2021086429 A JP2021086429 A JP 2021086429A JP 2021086429 A JP2021086429 A JP 2021086429A JP 2022179150 A JP2022179150 A JP 2022179150A
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- Japan
- Prior art keywords
- meat
- soybean protein
- food
- protein material
- textured
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
Description
本発明は、畜肉様食品に関する。 The present invention relates to meat-like foods.
昨今、畜肉原料を取り巻く社会情勢は厳しくなる現状があり、畜肉の代替原料あるいは、増量剤として大豆蛋白質等の植物性蛋白が使用される傾向が強まっている。 In recent years, the social situation surrounding livestock meat raw materials has become severe, and there is a growing tendency to use vegetable proteins such as soybean protein as substitute raw materials for livestock meat or bulking agents.
植物性蛋白の中でも、脱脂大豆や粉末状大豆蛋白素材を原料として組織化した組織状大豆蛋白は多様な用途に用いられており、ハンバーグやミートボール等の畜肉加工食品には挽肉の増量剤として組織状大豆蛋白が用いられている。
一方、組織状大豆蛋白を用いた畜肉様食品の食感の特徴として、咀嚼時のほぐれが天然の畜肉に比べて劣るという点が挙げられる。特に肉繊維のほぐれ感を十分に再現できないという問題があり、このような組織状大豆蛋白の食感改良について様々な研究がなされてきた。
例えば、特許文献1には、大豆蛋白原料、および水をエクストルーダーにより加熱、加圧下に反応させる際、カルシウムおよび澱粉類を併用して配合し、ダイより押し出し、これを押し出し方向に水平にスライスして製造した組織状蛋白素材が開示されている。
Among vegetable proteins, textured soybean protein made from defatted soybeans and powdered soybean protein materials is used for various purposes. Textured soy protein is used.
On the other hand, meat-like foods using textured soy protein are characterized by the fact that they are inferior to natural meat in terms of loosening during mastication. In particular, there is a problem that the loosening feeling of meat fibers cannot be sufficiently reproduced, and various researches have been made to improve the texture of such textured soybean protein.
For example, in Patent Document 1, when soy protein raw materials and water are heated and reacted under pressure by an extruder, calcium and starch are mixed together, extruded from a die, and sliced horizontally in the extrusion direction. Disclosed is a textured protein material produced by
本発明者らは、このような組織状植物蛋白質を用いた畜肉様食品について、その食感が、天然畜肉が持つ多様性(不均一感)がなく、人工物の食感を感じてしまうことを知見した。
また、組織状植物蛋白質を用いた畜肉様食品は、天然の畜肉のような自然な凹凸感がなく、不自然な人工物の外観しか呈していなかった。
このような畜肉様食品の食感が人工物の食感となってしまう理由として、組織状植物蛋白質を用いて製造した畜肉様食品は、エクストルーダーから押し出しされた組織が押出方向に対して垂直方向に均一であるため、咀嚼時に均一感を持つためであることを突き止めた。
また、畜肉様食品の外観の不自然さは、押出方向に水平にスライスしているために外観の凹凸形状が規則的でその多様性に乏しいためであることを知見した。
本発明の目的は、天然の畜肉のような外観的にランダムな凹凸を有し、かつ咀嚼時に天然の畜肉が持つ多様(不均一)な食感を再現できる畜肉様食品を提供することである。
The present inventors have found that meat-like foods using such textured plant proteins do not have the diversity (heterogeneous feeling) of natural meat, and feel the texture of an artificial product. I found out.
In addition, meat-like food products using textured plant proteins did not have the natural ruggedness of natural meat, and had an unnatural artificial appearance.
The reason why the texture of such a meat-like food becomes an artificial texture is that the texture of the meat-like food produced using the textured plant protein is such that the structure extruded from the extruder is perpendicular to the extrusion direction. It was found that this is because it is uniform in the direction, and that it gives a sense of uniformity during mastication.
In addition, the present inventors have found that the unnatural appearance of the meat-like food is due to the fact that the irregular shape of the appearance is regular and lacks variety because the meat-like food is sliced horizontally in the direction of extrusion.
An object of the present invention is to provide a meat-like food that has random unevenness in appearance like natural meat, and that can reproduce various (non-uniform) textures of natural meat when masticated. .
本発明は、天然畜肉が持つ外観と多様な食感を忠実に再現した畜肉様食品である。上記目的を達成するための本発明は、以下の通りである。 The present invention is a meat-like food that faithfully reproduces the appearance and various textures of natural meat. The present invention for achieving the above object is as follows.
即ち、本発明の畜肉様食品は、繊維状大豆蛋白からなる組織状大豆蛋白素材と調味材とを含み、上記繊維状大豆蛋白は炭水化物およびカルシウムを含み、組織状大豆蛋白素材の表面には、気孔を含む複数の塊状部を有し、当該複数の塊状部が相互に接触して表面を構成してなることを特徴とする。
本発明の畜肉様食品は、その表面に、炭水化物が膨化することで形成される気孔を含む複数の塊状部がランダムに形成されており、それらが相互に接触、あるいは相互に密着し、畜肉様食品の表面が構成されるため、天然畜肉の持つ偶然に起因する凹凸感を再現できる。また、本発明の畜肉様食品は、カルシウムを含む繊維状大豆蛋白で構成されているため、咀嚼時に繊維がほぐれやすく、天然の畜肉感を再現できる。
That is, the meat-like food of the present invention comprises a textured soybean protein material composed of fibrous soybean protein and a seasoning, the fibrous soybean protein contains carbohydrates and calcium, and the surface of the textured soybean protein material has: It is characterized in that it has a plurality of lumps containing pores, and that the plurality of lumps are in contact with each other to form a surface.
The meat-like food of the present invention has, on its surface, a plurality of lumpy portions containing pores formed by swelling of carbohydrates which are randomly formed, and these aggregates contact each other or adhere to each other, resulting in a meat-like food. Since the surface of the food is structured, it is possible to reproduce the bumpy texture of natural livestock meat. In addition, since the meat-like food of the present invention is composed of fibrous soybean protein containing calcium, the fibers are easily loosened during mastication, and the natural texture of meat can be reproduced.
上記繊維状大豆蛋白は配向してなるとともに、上記複数の塊状部が相互に接触し、かつ密着して上記組織状大豆蛋白素材の表面を構成してなり、かつ上記組織状大豆蛋白素材の表面部および裏面部の気孔率の方が中央部の気孔率よりも低いことが好ましい。
本発明の畜肉様食品は、繊維状大豆蛋白が配向してなり、表面部および裏面部と中央部との気孔率の差およびランダムな大きさを持つ塊状部が相互に密集して表面を構成するため、天然畜肉の持つ食感の多様性(不均一感)を再現できる。
The fibrous soybean protein is oriented, and the plurality of lumps are in contact with each other and adhere to form the surface of the textured soybean protein material, and the surface of the textured soybean protein material. It is preferable that the porosity of the portion and the back portion be lower than the porosity of the central portion.
The meat-like food of the present invention is composed of oriented fibrous soybean protein, and the surface is formed by mutually dense lumpy portions having a difference in porosity between the surface portion, the back surface portion, and the central portion, and having random sizes. Therefore, it is possible to reproduce the diversity (non-uniformity) of the texture of natural livestock meat.
本発明の畜肉様食品は、上記組織状大豆蛋白素材の表面部および裏面部(厚さをLとした場合に、組織状大豆蛋白素材の上面からL/3までの領域および下面からL/3までの領域)の気孔率は、50~80%であり、中央部(厚さをLとした場合に、組織状大豆蛋白素材の上面からL/3および下面からL/3までのそれぞれの領域を除いた残余の厚さL/3の領域)の気孔率は、60~90%であることが望ましい。
本発明の畜肉様食品は、組織状大豆蛋白素材の表面の密度を高くすることでひと噛み目の噛み応えを高め、ふた噛み目以降のほぐれ感を維持できる。
The meat-like food of the present invention is composed of the surface part and the back part of the textured soybean protein material (where the thickness is L, the area from the top surface to L/3 of the textured soybean protein material and the bottom surface to L/3) area) has a porosity of 50 to 80%, and the central part (when the thickness is L, each area from the upper surface to L / 3 and the lower surface to L / 3 of the textured soy protein material It is desirable that the porosity of the remaining area of thickness L/3 excluding the area) is 60 to 90%.
By increasing the density of the surface of the textured soybean protein material, the meat-like food of the present invention can enhance the chewiness at the first bite and maintain the loose feeling after the second bite.
本発明の畜肉様食品中には、上記カルシウムが、組織状大豆蛋白素材100gあたり300mg~1500mg含まれることが好ましい。
組織状大豆蛋白素材中のカルシウムの量が上記の範囲であると、大豆蛋白が繊維化しやすい。
なお、上記カルシウムの含有量は、組織状大豆蛋白素材の乾燥重量100gあたりに含まれる量(mg)を意味する。
The meat-like food of the present invention preferably contains 300 mg to 1500 mg of calcium per 100 g of the textured soybean protein material.
When the amount of calcium in the textured soybean protein material is within the above range, the soybean protein tends to fibrillate.
The content of calcium means the amount (mg) contained per 100 g of dry weight of the textured soybean protein material.
本発明の畜肉様食品中には、上記炭水化物が、組織状大豆蛋白素材100質量部に対して10~50質量部含まれることが好ましい。
炭水化物の含有量が上記範囲であると、組織状大豆蛋白素材がより膨化しやすく塊状部が生成しやすい。本発明の畜肉様食品中の炭水化物はコーンスターチであることが好ましい。
炭水化物がコーンスターチであると、組織状大豆蛋白素材がより膨化しやすく塊状部が生成しやすい。
The meat-like food of the present invention preferably contains 10 to 50 parts by mass of the above carbohydrates per 100 parts by mass of the textured soybean protein material.
When the carbohydrate content is within the above range, the textured soybean protein material is more likely to swell and form lumpy portions. Preferably, the carbohydrate in the meat-like food of the invention is cornstarch.
When the carbohydrate is cornstarch, the textured soybean protein material is more likely to swell and form clumps.
本発明の畜肉様食品は、上記調味材に塩分および/または糖分が含まれてなり、上記畜肉様食品の重量に対して、10倍量の水中に、上記畜肉様食品を80℃で10分間浸漬した場合に、当該水中に調味材が溶出し、水中の塩分の濃度が0.1重量%以上、および/または糖分の濃度が0.2重量%以上となる程度まで、上記調味材が畜肉様食品中に含有されてなることが望ましい。畜肉様食品が上述した程度まで調味材を含んでいれば、天然畜肉の調理品が持つ食感や味わいを再現することができる。 The meat-like food of the present invention comprises the seasoning material containing salt and/or sugar, and the meat-like food is placed in water of 10 times the weight of the meat-like food at 80° C. for 10 minutes. When immersed, the seasoning is eluted into the water, and the seasoning is added to the meat until the salt concentration in the water is 0.1% by weight or more and/or the sugar concentration is 0.2% by weight or more. It is desirable that it is contained in food such as food. If the meat-like food contains seasonings to the extent described above, it is possible to reproduce the texture and taste of natural meat cooked products.
本発明の畜肉様食品はさらに着色剤を含むことが好ましい。
本発明の畜肉様食品が着色剤を含むことにより、外観がより天然畜肉に近くなる。
調味材および着色剤は、繊維状大豆蛋白に含有されていてもよく、気孔内に保持されていてもよい。
The meat-like food of the present invention preferably further contains a coloring agent.
By including a coloring agent in the livestock meat-like food of the present invention, the appearance becomes closer to that of natural livestock meat.
Flavoring agents and coloring agents may be contained in the fibrous soy protein or retained within the pores.
本発明の畜肉様食品は、例えばローラー等により表面の塊状部を繊維状大豆蛋白の配向方向に対して垂直方向に潰して圧縮して製造することができ、天然畜肉の持つ偶然に起因する凹凸感を再現できる。 The meat-like food of the present invention can be produced, for example, by crushing and compressing the lumpy portion of the surface with a roller or the like in a direction perpendicular to the orientation direction of the fibrous soybean protein. Feelings can be reproduced.
本発明の畜肉様食品は、流通に際しては、乾燥して乾燥物とすることもでき、冷凍した食品として提供されてもよい。 The livestock meat-like food of the present invention can be dried for distribution, and may be provided as a frozen food.
本発明の畜肉様食品は、繊維状大豆蛋白からなる組織状大豆蛋白素材と調味材とを含み、当該繊維状大豆蛋白は炭水化物およびカルシウム含み、組織状大豆蛋白素材の表面には、気孔を含む複数の塊状部を有し、当該複数の塊状部が相互に接触して表面を構成してなることを特徴とする。
本発明でいう畜肉とは、食用とする鳥獣の肉および魚肉を指す。慣習的に魚肉は鳥獣の肉とは別区分とされるが、本発明においては魚肉も含む。
The meat-like food of the present invention comprises a textured soybean protein material composed of fibrous soybean protein and a seasoning, the fibrous soybean protein contains carbohydrates and calcium, and the surface of the textured soybean protein material contains pores. It is characterized in that it has a plurality of lumps, and the plurality of lumps are in contact with each other to form a surface.
Livestock meat as used in the present invention refers to edible meat of birds and animals and fish meat. Conventionally, fish meat is classified separately from poultry meat, but fish meat is also included in the present invention.
以下、図2を用いて本発明の畜肉様食品の一態様(第1の態様)を説明する。図2に示す本発明の畜肉様食品1Aは、カルシウムを含む繊維状大豆蛋白2で構成されているため、咀嚼時に繊維がほぐれやすく、また、畜肉様食品1Aの表面が、炭水化物が膨化することで形成される気孔3を含む複数の大小様々な塊状部4が相互に接触、密集した状態として構成されるため、天然畜肉の持つ偶然に起因するランダムな凹凸からなる外観を実現できる。また、本発明の畜肉様食品1Aは、食感の多様性(不均一感)を再現でき、天然畜肉の外観と食感を実現できるのである。
塊状部4は、炭水化物により繊維状大豆蛋白2がランダムに膨化することで形成される。塊状部4には、気孔3が含まれる。塊状部4は複数存在し、これらが集合して相互に接触することで畜肉様食品1Aの表面を構成する。このため、あたかも天然畜肉の表面のようなランダムな凹凸感が得られるのである。また、大小さまざまな大きさの塊状部4が相互に集合しているため、咀嚼時に天然畜肉のような多様(不均一な)食感が得られるのである。
One aspect (first aspect) of the meat-like food of the present invention will be described below with reference to FIG. Since the meat-
The
上記調味材に塩分および/または糖分が含まれてなり、前記畜肉様食品の重量に対して、10倍量の水中に、前記畜肉様食品を80℃で10分間浸漬した場合に、当該水中に調味材が溶出し、水中の塩分の濃度が0.1重量%以上、および/または糖分の濃度が0.2重量%以上となる程度まで、前記調味材が畜肉様食品中に含有されてなることが望ましい。畜肉様食品が上述した程度まで調味材を含んでいれば、天然畜肉の調理品が持つ食感や味わいを再現することができる。 When the seasoning material contains salt and/or sugar, and the meat-like food is immersed in water of 10 times the weight of the meat-like food at 80 ° C. for 10 minutes, The seasoning is contained in the meat-like food to such an extent that the seasoning is eluted and the salt concentration in water is 0.1% by weight or more and/or the sugar concentration is 0.2% by weight or more. is desirable. If the meat-like food contains seasonings to the extent described above, it is possible to reproduce the texture and taste of natural meat cooked products.
塊状部の平面視の大きさ(塊状部を平面視で観察し、2本の平行線で塊状部を挟んだ場合の、2本の平行線間の距離のうち、最大のものを塊状部の平面視の大きさとする)は、乾燥状態で1~30mmであることが望ましく、吸水状態では、1~30mmであることが望ましい。
本明細書において、「吸水状態」とは、組織状大豆蛋白素材のサンプル10gに15℃の水100gを加えて2時間保持した後、30meshのザルで水を切った後の状態を指す。
Planar view size of the massive part (when the massive part is observed in plan view and the massive part is sandwiched between two parallel lines, the maximum distance between the two parallel lines is the size of the massive part. The size in plan view) is desirably 1 to 30 mm in a dry state, and desirably 1 to 30 mm in a water-absorbing state.
As used herein, the term "water absorption state" refers to the state after adding 100 g of water at 15°C to 10 g of a sample of the textured soybean protein material, keeping the mixture for 2 hours, and then draining the water with a 30-mesh sieve.
本発明の畜肉様食品において、繊維状大豆蛋白は、例えば繊維径が0.01~1000μmであるものが好ましい。 In the meat-like food of the present invention, the fibrous soybean protein preferably has a fiber diameter of 0.01 to 1000 μm, for example.
本発明の畜肉様食品において使用される炭水化物は、デンプンであることが好ましく、コーンスターチであることがより好ましい。コーンスターチは、小麦デンプンに比べて大豆蛋白を膨化させやすいからである。
本発明の畜肉様食品中には、上記炭水化物が、組織状大豆蛋白素材100質量部に対して10~50質量部含まれることが好ましい。より好ましくは20~35質量部である。
The carbohydrate used in the meat-like food of the present invention is preferably starch, more preferably cornstarch. This is because cornstarch is easier to expand soybean protein than wheat starch.
The meat-like food of the present invention preferably contains 10 to 50 parts by mass of the above carbohydrates per 100 parts by mass of the textured soybean protein material. More preferably, it is 20 to 35 parts by mass.
本発明の畜肉様食品において、カルシウムは、組織状大豆蛋白素材100gあたり300mg~1500mg含まれていることが好ましい。本発明の畜肉様食品中のカルシウムの量が上記の範囲であると、大豆蛋白を繊維化させやすいからである。
カルシウムは、カルシウム塩が好ましく、わずかでも解離してカルシウムイオンとなる化合物であれば特に制限されるものではない。カルシウム塩としては、例えば、硫酸カルシウム、炭酸カルシウム、塩化カルシウム、水酸化カルシウム等を用いることができる。カルシウムは、カルシウム塩を原料に添加することが好ましいが、エクストルーダーで加熱加圧しながら押出成形した炭水化物を含む大豆蛋白をこれらのカルシウム塩水溶液中に含侵させることで付与してもよい。カルシウム塩に加えて、マグネシウム塩も同様に使用可能である。
The meat-like food of the present invention preferably contains 300 mg to 1500 mg of calcium per 100 g of the textured soybean protein material. This is because if the amount of calcium in the meat-like food of the present invention is within the above range, soybean protein is easily fibrillated.
Calcium is preferably a calcium salt, and is not particularly limited as long as it is a compound that dissociates even slightly to form calcium ions. Examples of calcium salts that can be used include calcium sulfate, calcium carbonate, calcium chloride, and calcium hydroxide. Calcium is preferably added to the raw material as a calcium salt, but may be imparted by impregnating carbohydrate-containing soybean protein extruded under heat and pressure with an extruder into an aqueous solution of these calcium salts. In addition to calcium salts, magnesium salts can be used as well.
本発明の畜肉様食品における組織状大豆蛋白素材の塊状部の気孔率は、吸水状態および乾燥状態で65%~85%であることが望ましい。
組織状大豆蛋白素材の気孔率が上記の範囲であると、畜肉様食品が天然畜肉により近い食感を実現することができる。
本発明の畜肉様食品における組織状大豆蛋白素材の塊状部の平均気孔径は、吸水状態および乾燥状態で50μm~200μmであることが望ましい。
組織状大豆蛋白素材の平均気孔径が上記の範囲であると、畜肉様食品が天然畜肉により近い食感を実現することができる。
The porosity of the massive portion of the textured soybean protein material in the meat-like food of the present invention is desirably 65% to 85% in the water-absorbed state and dry state.
When the porosity of the textured soybean protein material is within the above range, the meat-like food can realize a texture closer to that of natural meat.
The average pore size of the mass of the textured soybean protein material in the meat-like food of the present invention is desirably 50 μm to 200 μm in a water-absorbed state and a dry state.
When the average pore size of the textured soybean protein material is within the above range, the meat-like food can achieve a texture closer to that of natural meat.
調味材としては、塩、砂糖、水あめ、コショウ、醤油等の一般的な調味材のほか、フェニル酢酸、(E,E)-2,4-ノナジエナール、水溶性樹脂タマネギ(aquaresin onion)、油溶性タマネギ、p-クレゾール、酢酸アセトニル、4-ヒドロキシ-2,5-ジメチル-3(2H)-フラノン、(E,E)-2,4-オクタジエナール、2-メチル-1-ブタンチオール、2-メチル-3-フリルテトラスルフィド、2-メルカプトプロピオン酸エチル、2-メルカプト-3-ブタノール(異性体の混合物)、n-デカン-d22、油溶性ニンニク、スルフロール、酢酸スルフリル、メルカプト-3-ブタノール、スピロミート(spiromeat)、1-ペンテン-3-オン、2-メチル-3-フランチオール、2-メチル-3-テトラヒドロフランチオール、オレイン酸、ジプロピルトリスルフィド、ジフルフリルジスルフィド、メチルシクロペンテノロン、3-メチルチオヘキサナール、酪酸、ブチロラクトン、5-メチル-2(3H)-フラノン、フラネオール、1-(1H-ピロール-2-イル)-エタノン、ヘキサン酸、およびそれらの組合せを含むことができる。
本発明の畜肉様食品における調味材の含有量は特に限定されないが、吸水状態の組織状大豆蛋白素材100質量部に対して0.1~80質量が好ましい。
Seasonings include common seasonings such as salt, sugar, starch syrup, pepper, and soy sauce, as well as phenylacetic acid, (E,E)-2,4-nonadienal, water-soluble resin onion, and oil-soluble onion, p-cresol, acetonyl acetate, 4-hydroxy-2,5-dimethyl-3(2H)-furanone, (E,E)-2,4-octadienal, 2-methyl-1-butanethiol, 2 -methyl-3-furyltetrasulfide, ethyl 2-mercaptopropionate, 2-mercapto-3-butanol (mixture of isomers), n-decane-d22, oil-soluble garlic, sulfurol, sulfuryl acetate, mercapto-3-butanol , spiromeat, 1-penten-3-one, 2-methyl-3-furanthiol, 2-methyl-3-tetrahydrofuranthiol, oleic acid, dipropyltrisulfide, difurfuryl disulfide, methylcyclopentenolone, 3 -methylthiohexanal, butyric acid, butyrolactone, 5-methyl-2(3H)-furanone, furaneol, 1-(1H-pyrrol-2-yl)-ethanone, hexanoic acid, and combinations thereof.
The content of the seasoning in the meat-like food of the present invention is not particularly limited, but is preferably 0.1 to 80 parts by mass with respect to 100 parts by mass of the water-absorbed textured soybean protein material.
本発明の畜肉様食品はさらに着色剤を含むことが好ましい。
着色剤としては、天然着色料(例えば、カラメル色着色料、アナトー、ベタニン、リコピン、βカロチン、コチニール抽出物、果実抽出物、野菜抽出物等)、人造染料(例えば、FD&C ブルーNo.1、FD&C ブルーNo.2、FD&C グリーンNo.3、FD&C レッドNo.3、FD&C レッドNo.40、FD&C イエローNo.5、FD&C イエローNo.6等)、レーキ(例えば、カーマイン等)などが挙げられる。
本発明の畜肉様食品における着色剤の含有量は特に限定されないが、吸水状態の組織状大豆蛋白素材100質量部に対して0.01~5質量部が好ましい。
The meat-like food of the present invention preferably further contains a coloring agent.
Coloring agents include natural coloring agents (e.g., caramel coloring agents, annatto, betanin, lycopene, β-carotene, cochineal extracts, fruit extracts, vegetable extracts, etc.), artificial dyes (e.g., FD&C Blue No. 1, FD&C Blue No. 2, FD&C Green No. 3, FD&C Red No. 3, FD&C Red No. 40, FD&C Yellow No. 5, FD&C Yellow No. 6, etc.), lakes (for example, carmine, etc.), and the like.
Although the content of the coloring agent in the meat-like food of the present invention is not particularly limited, it is preferably 0.01 to 5 parts by mass with respect to 100 parts by mass of the water-absorbed textured soybean protein material.
次に、本発明の畜肉様食品の作製方法について説明する。
本発明の畜肉様食品は、最初に組織状大豆蛋白素材を作製し、その組織状大豆蛋白素材に調味材および必要に応じて着色剤を付与することで製造することができる。もちろん、組織状大豆蛋白素材の原料に調味材および必要に応じて着色剤を混合することもできる。
Next, the method for preparing the meat-like food of the present invention will be described.
The meat-like food of the present invention can be produced by first preparing a textured soybean protein material and adding a seasoning and, if necessary, a coloring agent to the textured soybean protein material. Of course, the textured soybean protein material may be mixed with a seasoning and, if necessary, a coloring agent.
(大豆蛋白混合物準備工程)
まず、分離大豆蛋白などの大豆蛋白原料、炭水化物(コーンスターチ)に加水し、さらに前述したカルシウム塩等を加え、混練することにより組織状大豆蛋白素材の原料混合物を準備する。原料中の炭水化物の含有量は、固形分換算で、組織状大豆蛋白素材100質量部に対して10~50質量部であることが好ましい。炭水化物の含有量が上記の範囲であると、組織状大豆蛋白素材を膨化させて、塊状部を形成させやすいからである。
(Soybean protein mixture preparation step)
First, water is added to a soybean protein raw material such as isolated soybean protein and a carbohydrate (cornstarch), and the above-described calcium salt and the like are added and kneaded to prepare a raw material mixture of a textured soybean protein material. The carbohydrate content in the raw material is preferably 10 to 50 parts by mass in terms of solid content per 100 parts by mass of the textured soybean protein material. This is because when the content of carbohydrates is within the above range, the textured soybean protein material is easily expanded to form lumpy portions.
(組織状大豆蛋白作製工程)
準備した組織状大豆蛋白素材の原料混合物をエクストルーダー(押出成形機)に投入し、その後、加圧加熱処理し熱可塑性となった原料をスクリューの先端部に設けたダイ(口金)より押し出す。
本発明では、組織状大豆蛋白素材が押し出される口金のスリットの大きさとして、厚さ1~2mm、幅45mm以上とする。スリット幅を45mm以上とすることで、塊状部の大きさの分布の度合いも大きくなり、起伏のある表面形状が得られる。ダイのスリットから出てくる組織状大豆蛋白のシートは、大気圧下で炭水化物の作用で膨化して、大小様々な大きさの塊状部が形成される。
形成された組織状大豆蛋白は、所定の長さに切断されて組織状大豆蛋白素材となる。この際、原料組成を分離大豆蛋白5~90重量%のように調整したり、加圧加熱条件をスクリュー回転数150~500rpm、加熱温度25~180℃、加水率10~40%のように調整することで、組織状大豆蛋白素材の作製が可能である。
このように作製された組織状大豆蛋白素材は、カルシウムを含む繊維状大豆蛋白が組織状大豆蛋白素材の押出方向に配向しているため、繊維状大豆蛋白が配向する方向に裂けやすく、咀嚼時に繊維がほぐれやすい。なお、配向とは、繊維状大豆蛋白の繊維が一定方向に揃っていることをいい、含水した組織状大豆蛋白素材を人力で左右、前後、上下の各方向に引っ張りの力をかけた際、組織状大豆蛋白素材が裂けて力をかけた方向に分かれた場合に、繊維状大豆蛋白が力をかけた方向に対して垂直方向に配向していることになる。
(Textured soybean protein production process)
The prepared raw material mixture of textured soybean protein material is put into an extruder (extrusion machine), and then the raw material that has been pressurized and heated to become thermoplastic is extruded through a die (mouthpiece) provided at the tip of the screw.
In the present invention, the size of the slit of the nozzle through which the textured soybean protein material is extruded is 1 to 2 mm in thickness and 45 mm or more in width. By setting the slit width to 45 mm or more, the degree of distribution of the size of the lumps becomes large, and an undulating surface shape can be obtained. The textured soy protein sheet coming out of the die slit expands under atmospheric pressure under the action of carbohydrates to form lumps of various sizes.
The formed textured soybean protein is cut into a predetermined length to form a textured soybean protein material. At this time, the raw material composition is adjusted to 5 to 90% by weight of isolated soybean protein, and the pressurized and heated conditions are adjusted to a screw rotation speed of 150 to 500 rpm, a heating temperature of 25 to 180° C., and a water content of 10 to 40%. By doing so, it is possible to produce a textured soybean protein material.
In the textured soybean protein material thus produced, the fibrous soybean protein containing calcium is oriented in the extrusion direction of the textured soybean protein material. Fibers are easily loosened. Orientation means that the fibers of fibrous soybean protein are aligned in a certain direction. When the textured soybean protein material is torn and separated in the direction in which the force is applied, the fibrous soybean protein is oriented perpendicular to the direction in which the force is applied.
(水戻し)
エクストルーダー処理して得られた組織状大豆蛋白素材は、水戻しされてもよい。さらに、組織状大豆蛋白素材を水戻しする前に必要に応じて乾燥してもよい。
組織状大豆蛋白素材を水戻しした後、必要に応じて脱水してもよい。脱水する度合いは目的に応じて種々選択されるので特に限定されない。
(water return)
The textured soybean protein material obtained by extruder treatment may be rehydrated. Further, the textured soybean protein material may be dried before rehydration, if necessary.
After rehydrating the textured soybean protein material, it may be dehydrated if necessary. The degree of dehydration is not particularly limited since it is selected variously according to the purpose.
(畜肉様食品の製造)
上記の工程で得られた組織状大豆蛋白素材に、調味材と、必要に応じて着色剤を付与する。
例えば調味材および着色剤を溶解させた水もしくは有機溶媒の溶液に組織状大豆蛋白素材を含侵させ、調味材および着色剤を浸透させることにより、畜肉様食品を製造することができる。有機溶媒としては、エタノール、酢酸エチルが望ましい。
調味材と着色剤は、組織状大豆蛋白素材の原料混合物に混合しておいてもよい。
(Production of meat-like food)
A seasoning and, if necessary, a coloring agent are added to the textured soybean protein material obtained in the above steps.
For example, a meat-like food can be produced by impregnating a textured soybean protein material with a solution of water or an organic solvent in which a seasoning agent and a coloring agent are dissolved, and permeating the seasoning agent and the coloring agent. Preferred organic solvents are ethanol and ethyl acetate.
The seasoning agent and coloring agent may be mixed in the raw material mixture of the textured soybean protein material.
本発明の畜肉様食品は、上記調味材に塩分および/または糖分が含まれてなり、前記畜肉様食品の重量に対して、10倍量の水中に、前記畜肉様食品を80℃で10分間浸漬した場合に、当該水中に調味材が溶出し、水中の塩分の濃度が0.1重量%以上、および/または糖分の濃度が0.2重量%以上となる程度まで、前記調味材が畜肉様食品中に含有されてなることが望ましい。畜肉様食品が上述した程度まで調味材を含んでいれば、天然畜肉の調理品が持つ食感や味わいを再現することができる。 The meat-like food of the present invention comprises the seasoning material containing salt and/or sugar, and the meat-like food is placed in water 10 times the weight of the meat-like food at 80°C for 10 minutes. When immersed, the seasoning is eluted into the water, and the seasoning is added to the meat to the extent that the salt concentration in the water is 0.1% by weight or more and/or the sugar concentration is 0.2% by weight or more. It is desirable that it is contained in food such as food. If the meat-like food contains seasonings to the extent described above, it is possible to reproduce the texture and taste of natural meat cooked products.
さらに、本発明においては、上記の調味材以外の油脂類、糖類、調味料類、人参、ごぼう、ごま、タマネギ等の野菜類や、ワカメ、ひじき等の海藻類、挽肉等の肉類等を組織状大豆蛋白素材の原料中に加えてもよく、組織状大豆蛋白素材に対して付与して畜肉様食品としてもよい。 Furthermore, in the present invention, other than the above seasonings, oils and fats, sugars, seasonings, vegetables such as carrots, burdock, sesame, and onions, seaweeds such as wakame and hijiki, and meats such as minced meat are used. It may be added to the raw material of the soybean protein material, or may be added to the soybean protein material in texture to provide a meat-like food.
本発明の畜肉様食品は、所定形状に切断、加工して、加熱調理して使用することができる。加熱調理は、焼成加熱、蒸し加熱、ボイル加熱、フライ加熱、電磁波加熱等を適宜組み合わせて加熱してもよい。 The meat-like food of the present invention can be used after being cut into a predetermined shape, processed, and cooked. Heat cooking may be performed by appropriately combining baking heating, steaming heating, boiling heating, frying heating, electromagnetic wave heating, and the like.
次に、本発明の畜肉様食品の別の態様(第2の態様)について説明する。
本発明の第2の態様の畜肉様食品は、繊維状大豆蛋白からなる組織状大豆蛋白素材と調味材とを含み、上記繊維状大豆蛋白は炭水化物およびカルシウムを含み、上記繊維状大豆蛋白は配向してなるとともに、上記複数の塊状部が相互に接触し、かつ密着して前記組織状大豆蛋白素材の表面を構成してなり、かつ組織状大豆蛋白素材の表面部および裏面部の気孔率の方が中央部の気孔率よりも低いことを特徴とする。
Next, another aspect (second aspect) of the meat-like food of the present invention will be described.
The meat-like food of the second aspect of the present invention comprises a textured soybean protein material composed of fibrous soybean protein and a seasoning, the fibrous soybean protein contains carbohydrates and calcium, and the fibrous soybean protein is oriented. In addition, the plurality of lumpy portions are in contact with each other and adhere to form the surface of the textured soybean protein material, and the porosity of the surface portion and the back surface portion of the textured soybean protein material is low. is lower than the porosity of the central portion.
以下、図3を用いて説明する。図3に示す本発明の畜肉様食品1Bは、カルシウムを含む繊維状大豆蛋白2で構成され、繊維状大豆蛋白2が組織状大豆蛋白素材の押出方向に配向しているため、咀嚼時に繊維がほぐれやすい。また、畜肉様食品1Bの表面が、炭水化物がランダムに膨化することで形成される気孔3を含む大小複数の塊状部4が相互に接触、密着して形成され、また、図3に示すような態様では当該塊状部4がローラーやプレス機など繊維状大豆蛋白の配向方向に対して垂直方向(押出方向に対して垂直方向)に潰れ、塊状部4が互いに接触、密着して、その潰れた圧縮面が集合して畜肉様食品の表面を構成するため、天然畜肉の持つランダムな凹凸からなる外観を実現できる。また、大小の塊状部4と、組織状大豆蛋白素材の表面部および裏面部(図3の畜肉様食品の厚さをLとした場合に、畜肉様食品の上面からL/3までの領域および下面からL/3までの領域)と中央部(図3の畜肉様食品の厚さをLとした場合に、組織状大豆蛋白素材の上面からL/3までの領域および下面からL/3までのそれぞれの領域を除いた厚さL/3の領域)の気孔率が異なり、表面部および裏面部の気孔率が中央部の気孔率よりも小さいため、食感の多様性(不均一感)を実現でき、天然畜肉の食感を再現できるのである。
塊状部4は、炭水化物により繊維状大豆蛋白2がランダムに膨化することで形成される。塊状部4には、気孔3が含まれる。塊状部4は大小複数のものが存在し、これらが集合して相互に密着することで畜肉様食品1Bの表面を構成する。このため、あたかも天然畜肉の表面のようなランダムな凹凸感が得られるのである。また、大小さまざまな大きさの塊状部が相互に密着し、組織状大豆蛋白素材の表面と内部の気孔率に差があるため、咀嚼時に天然畜肉のような多様(不均一な)食感が得られるのである。
A description will be given below with reference to FIG. The meat-
The
以下では、第1の態様と異なる点を中心に説明する。
本発明の畜肉様食品は、上記繊維状大豆蛋白が配向する方向に沿って面を有し、上記面に対して垂直方向に厚みを有する扁平形状であることが好ましい。
本発明の畜肉様食品が上記の形状であると、外観がより天然肉に近くなる。
Below, it demonstrates centering on a different point from a 1st aspect.
The meat-like food of the present invention preferably has a flat shape having a surface along the direction in which the fibrous soybean protein is oriented and having a thickness perpendicular to the surface.
When the meat-like food of the present invention has the above shape, the appearance becomes closer to that of natural meat.
本発明の畜肉様食品における組織状大豆蛋白素材の表面部および裏面部の気孔率は、乾燥状態では、50~80%であることが望ましい。
表面部および裏面部の気孔率が上記の範囲であると、畜肉様食品のひと噛み目の噛み応えを高め、天然畜肉に近い食感を実現することができる。
本発明の畜肉様食品における組織状大豆蛋白素材の中央部の気孔率は、乾燥状態では、60~90%であることが望ましい。
中央部の気孔率が上記の範囲であると、畜肉様食品のふた噛み目以降のほぐれ感を維持し、天然畜肉により近い食感を実現することができる。
また、本発明の畜肉様食品における組織状大豆蛋白素材の表面部および裏面部の気孔率は、中央部の気孔率よりも低く、組織状大豆蛋白素材の表面部および裏面部の気孔率は、乾燥状態で、中央部の気孔率よりも5~10%低いことが望ましい。
本発明の畜肉様食品は、組織状大豆蛋白素材の表面部および裏面部の気孔率が低いため、噛み始めに歯ごたえがあり、噛み進むと柔らかさが感じられ、天然の畜肉を調理した場合の食感に近づけることができる。
The porosity of the front and rear surfaces of the textured soybean protein material in the meat-like food of the present invention is desirably 50 to 80% in a dry state.
When the porosities of the surface portion and the back surface portion are within the above range, it is possible to enhance the chewiness of the first bite of the meat-like food and realize a texture close to that of natural meat.
The porosity of the central portion of the textured soybean protein material in the meat-like food of the present invention is desirably 60 to 90% in a dry state.
When the porosity of the central portion is within the above range, the loose feeling of the meat-like food after the lid bite can be maintained, and a texture closer to that of natural meat can be realized.
In addition, the porosity of the surface portion and the back surface portion of the textured soybean protein material in the meat-like food of the present invention is lower than the porosity of the central portion, and the porosity of the surface portion and the back surface portion of the textured soybean protein material is Desirably, the porosity in the dry state is 5-10% lower than the center porosity.
The meat-like food of the present invention has a low porosity in the front and back surfaces of the textured soybean protein material, so that it has a crunchy texture at the beginning of chewing and a soft feeling when chewing. You can get closer to the texture.
本発明の畜肉様食品における組織状大豆蛋白素材の表面部および裏面部の平均気孔径は、吸水状態で200~600μmであることが望ましく、乾燥状態では、50~150μmであることが好ましい。
組織状大豆蛋白素材の表面部および裏面部の平均気孔径が上記の範囲であると、畜肉様食品のひと噛み目の噛み応えを高め、天然畜肉に近い食感を実現することができる。
本発明の畜肉様食品における組織状大豆蛋白素材の中央部の平均気孔径は、吸水状態で400~800μmであることが望ましく、乾燥状態では、100~200μmであることが好ましい。
組織状大豆蛋白素材の中央部の平均気孔径が上記の範囲であると、畜肉様食品のふた噛み目以降のほぐれ感を維持し、天然畜肉により近い食感を実現することができる。
The average pore size of the surface and back surfaces of the textured soybean protein material in the meat-like food of the present invention is desirably 200 to 600 μm in a water-absorbed state, and preferably 50 to 150 μm in a dry state.
When the average pore diameters of the surface and back surfaces of the structured soybean protein material are within the above range, the meat-like food can be chewed better with a single bite, and a texture close to that of natural meat can be achieved.
The average pore size of the central portion of the textured soybean protein material in the meat-like food of the present invention is desirably 400-800 μm in a water-absorbed state, and preferably 100-200 μm in a dry state.
When the average pore size of the central portion of the textured soybean protein material is within the above range, it is possible to maintain the loosening feeling after the lid bite of the meat-like food and realize a texture closer to that of natural meat.
次に、本発明の第2の態様の畜肉様食品の作製方法について説明する。
第2の態様の畜肉様食品は、大豆蛋白原料を含む原料混合物を押出成形して組織状大豆蛋白を作製する押出工程(組織状大豆蛋白作製工程)、組織状大豆蛋白を押出方向に対して垂直方向に圧迫して押し潰す圧迫工程(プレス工程)を経て作製される。調味材と着色剤は、組織状大豆蛋白素材も付与してもよいし、織状大豆蛋白素材の原料混合物に混合しておいてもよい。
Next, the method for preparing the meat-like food according to the second aspect of the present invention will be described.
The meat-like food of the second aspect includes an extrusion step (textured soy protein preparation step) of extruding a raw material mixture containing soy protein raw materials to prepare a textured soy protein, and extruding the textured soy protein in the extrusion direction It is produced through a pressing process (pressing process) of compressing and crushing in the vertical direction. The seasoning and colorant may be added to the textured soybean protein material, or may be mixed in the raw material mixture of the textured soybean protein material.
第2の態様の畜肉様食品の作製は、大豆蛋白混合物準備工程、組織状大豆蛋白作製工程、圧迫工程、水戻し工程および畜肉様食品の製造工程により行うことができる。
第2の態様の畜肉様食品の作製において、圧迫工程以外の大豆蛋白混合物準備工程、組織状大豆蛋白作製工程、水戻しおよび畜肉様食品の製造工程は、第1の態様の畜肉様食品の作製と同様に行うことができる。
The production of the meat-like food of the second embodiment can be carried out through the soybean protein mixture preparation step, the textured soybean protein preparation step, the pressing step, the rehydration step, and the meat-like food production step.
In the preparation of the meat-like food of the second aspect, the steps of preparing the soy protein mixture, preparing the textured soy protein, rehydrating and producing the meat-like food other than the pressing step are the steps of preparing the meat-like food of the first aspect. can be done in the same way as
(プレス工程)
組織状大豆蛋白作製工程で押し出された組織状大豆蛋白シートは、ローラーやプレス機で押出方向に対して垂直方向(上下方向)にプレスされる。プレスは、例えばプレス機のクリアランスを1~5mmの範囲で設定し、所定の厚みにプレスすることで行うことができる。
上記塊状部は、ローラーやプレス機で潰されて、潰れた面が集合して組織状大豆蛋白素材の表面を形成し、組織状大豆蛋白素材は全体として偏平な形状となる。
形成された偏平な形状(シート状)の組織状大豆蛋白素材は、押出方向に対して垂直方向に所定の長さに切断されて、調理や食事に適した大きさの偏平な組織状大豆蛋白素材となる。
(Pressing process)
The textured soybean protein sheet extruded in the textured soybean protein production step is pressed in a direction perpendicular to the extrusion direction (vertical direction) with a roller or a press. Pressing can be performed, for example, by setting the clearance of the press in the range of 1 to 5 mm and pressing to a predetermined thickness.
The lumpy portion is crushed by a roller or a press, and the crushed surfaces are aggregated to form the surface of the textured soybean protein material, and the textured soybean protein material has a flat shape as a whole.
The formed flat-shaped (sheet-shaped) textured soybean protein material is cut into a predetermined length in a direction perpendicular to the direction of extrusion to obtain a flat textured soybean protein material having a size suitable for cooking or eating. material.
以上により得られた本発明の畜肉様食品は、ハンバーグ、ミートボール、から揚げ、焼肉素材等の畜肉様食品の形態として提供することができる。 The meat-like food of the present invention obtained as described above can be provided in the form of meat-like food such as hamburgers, meatballs, fried chicken, and grilled meat materials.
(実施例1)
(1)組織状大豆蛋白素材の作製
分離大豆蛋白(ニューフジプロE、蛋白含量92%、不二製油株式会社製)70重量部、コーンスターチ25重量部を混合し、さらにこの混合原料に対して硫酸カルシウム4重量部、粉末油脂1重量部を加えて混合した。この混合物100重量部、水28重量部を二軸エクストルーダーに供給して加熱、加圧処理を行った。二軸エクストルーダーから組織状大豆蛋白のシートを押し出し、エクストルーダーの出口にて押出方向に対して垂直方向に、押出方向の長さ30cmでカットした。押し出され、膨化した組織状大豆蛋白をローラープレス機でプレスし、押出方向に対して垂直方向に圧縮された組織状大豆蛋白素材を得た。なお、エクストルーダー処理は、スクリュー回転数200rpm、出口側120℃、ダイスリット幅45mm×厚さ1mmで行った。また、プレス処理は、二軸型のローラーを使用し、ローラークリアランスを4mmに調整して行った。
得られた組織状大豆蛋白素材1重量部に対し、6重量%の食塩水20重量部を添加して30分間撹拌し水戻しを行った後、水で流水洗浄を行った。次に、リン酸を使用してpH=3.6に調整した酸性溶液20重量部を添加して30分間撹拌し水戻しを行った後、酸味を除くため、100重量部の水で流水洗浄を行い、実施例1に係る組織大豆蛋白素材を作製した。
得られた組織状大豆蛋白素材を80℃の恒温器で24時間乾燥させた。図1Aは、実施例1に係る組織状大豆蛋白素材の乾燥状態の表面の写真である。押出されたシート状の成形体は、大気圧下で膨化して、表面に大小の塊状部が形成されていた(図1A)。塊状部は、繊維状の大豆蛋白で構成されており、その平面視の大きさは、種々で概ね1~30mmであった。また、塊状部は、ローラーにより潰されており、互いに密着し、ローラーにより潰れた平面が相互に集合して組織状大豆蛋白素材の平面を形成していた。図1Bは、実施例1に係る組織状大豆蛋白素材の吸水状態の表面の写真である。
組織状大豆蛋白素材の気孔率は、乾燥状態で、表面部で69%、中央部で76%、裏面部で71%であった。また、平均気孔径は、乾燥状態で、表面部で77μm、中央部で149μmあった。ローラープレスによって、組織状大豆蛋白素材の表面部および裏面部の気孔率と平均気孔径は、中央部のそれらよりも小さくなっていると考えられる。
(Example 1)
(1) Preparation of textured soybean protein material 70 parts by weight of isolated soybean protein (New Fujipro E, protein content 92%, manufactured by Fuji Oil Co., Ltd.) and 25 parts by weight of cornstarch are mixed, and sulfuric acid is added to the mixed raw material. 4 parts by weight of calcium and 1 part by weight of powdered oil were added and mixed. 100 parts by weight of this mixture and 28 parts by weight of water were supplied to a twin-screw extruder and subjected to heat and pressure treatment. A sheet of textured soy protein was extruded from a twin-screw extruder and cut perpendicular to the direction of extrusion at the exit of the extruder at a length of 30 cm in the direction of extrusion. The extruded and expanded textured soybean protein was pressed with a roller press to obtain a textured soybean protein material compressed in the direction perpendicular to the direction of extrusion. The extruder treatment was performed at a screw rotation speed of 200 rpm, an outlet side temperature of 120° C., and a die slit width of 45 mm×thickness of 1 mm. In addition, the press treatment was carried out using biaxial rollers with a roller clearance adjusted to 4 mm.
To 1 part by weight of the obtained textured soybean protein material, 20 parts by weight of 6% by weight saline solution was added, stirred for 30 minutes, rehydrated, and then washed with running water. Next, add 20 parts by weight of an acidic solution adjusted to pH=3.6 using phosphoric acid, stir for 30 minutes, rehydrate, and then wash with running water with 100 parts by weight of water to remove acidity. was performed to prepare a textured soybean protein material according to Example 1.
The resulting textured soybean protein material was dried in a constant temperature oven at 80°C for 24 hours. 1A is a photograph of the dry surface of the textured soybean protein material according to Example 1. FIG. The extruded sheet-like molded body expanded under atmospheric pressure, and large and small masses were formed on the surface (Fig. 1A). The lumpy portion was composed of fibrous soybean protein, and its size in plan view varied from about 1 to 30 mm. In addition, the lumpy portions were crushed by the roller and adhered to each other, and the planes crushed by the roller were aggregated to form planes of the textured soybean protein material. 1B is a photograph of the surface of the textured soybean protein material according to Example 1 in a water-absorbing state. FIG.
The dry porosity of the textured soybean protein material was 69% at the surface, 76% at the center, and 71% at the back. Also, the average pore size was 77 μm at the surface and 149 μm at the center in a dry state. It is considered that the porosity and average pore diameter of the front and back surfaces of the textured soybean protein material are smaller than those of the central portion due to the roller press.
(2)以下の組成の調味材および着色剤を含む調味水溶液を調製した。
(調味水溶液の組成)
還元水あめ 40重量部
上白糖 20重量部
並塩 5重量部
コショウ 0.5重量部
グルタミン酸ソーダ 5重量部
醤油 10重量部
ガーリックパウダー 2重量部
固形油脂 20重量部
水 120重量部
カラメル色素 2重量部
(2) A seasoning aqueous solution containing seasonings and coloring agents having the following compositions was prepared.
(Composition of aqueous seasoning solution)
Reduced starch syrup 40 parts by weight White sugar 20 parts by weight
この調味材・着色剤を含む調味水溶液中に、(1)で製造し、水戻しした組織状大豆蛋白素材を24時間浸漬して、4℃で冷蔵しながら、調味材と着色剤を浸透させ、焼肉用の畜肉様食品とした。 The textured soy protein material produced in (1) and rehydrated is immersed in the aqueous seasoning solution containing the seasoning material and coloring agent for 24 hours, and the seasoning material and coloring agent are permeated while refrigerating at 4°C. , as a meat-like food for grilled meat.
(気孔率の算出)
気孔率は、カールツァイス製 X線CT(METROTOM800)を用い、X線管電圧:60kV、X線管電流:120μA、ビュー数:1500、露光時間:400ms、金属フィルタ:Al 0.5mm、倍率:10.85、Vxサイズ:0.012mmの条件にて測撮像したX線CT像を、画像解析ソフトImageJを使用して二値化し、観察範囲における気孔と壁の比率により算出した。
(Calculation of porosity)
Porosity was measured using Carl Zeiss X-ray CT (METROTOM800), X-ray tube voltage: 60 kV, X-ray tube current: 120 μA, number of views: 1500, exposure time: 400 ms, metal filter: Al 0.5 mm, magnification: An X-ray CT image measured under the conditions of 10.85 and Vx size: 0.012 mm was binarized using image analysis software ImageJ, and calculated from the ratio of pores and walls in the observation range.
(平均気孔径の測定)
平均気孔径の測定は株式会社日立ハイテクサイエンス社製低真空走査型電子顕微鏡(日立卓上顕微鏡 Miniscope TM3030、加速電圧15kV)を用いて観察したSEM像の画像解析により行った。画像解析は画像解析ソフトImageJを使用し、任意の10個の気孔について、各気孔の短径を計測した。短径は、気孔の輪郭を2本の平行な直線で挟んで2本の平行な直線間の距離を計測した場合、2本の平行な直線間の距離のうち、最も小さいものをいう。
気孔率の算出及び平均気孔径の測定は、吸水状態の組織状大豆蛋白素材においても上記と同じ方法で行うことができる。
(Measurement of average pore diameter)
The average pore size was measured by image analysis of SEM images observed using a low-vacuum scanning electron microscope (Hitachi desktop microscope Miniscope TM3030, acceleration voltage 15 kV) manufactured by Hitachi High-Tech Science Co., Ltd. Image analysis was performed using image analysis software ImageJ, and the short diameter of each pore was measured for 10 arbitrary pores. The minor axis is the smallest distance between two parallel straight lines when the contour of the pore is sandwiched between two parallel straight lines and the distance between the two parallel straight lines is measured.
The calculation of the porosity and the measurement of the average pore diameter can be carried out in the same manner as above for the water-absorbed textured soybean protein material.
(塩分および糖分の含有量の測定)
実施例1で製造した調味材および着色剤を含む畜肉様食品10重量部を80℃の水100重量部に10分間浸漬して、調味材および着色剤が溶出した水をATAGO社製PAL-SALT Pocket Salt Meterにて塩分を、ATAGO社製 EFRACTOMETER PAL-Jにて糖分をそれぞれ測定した。塩分は0.2重量%、糖分は1.0重量%であった。
(Measurement of salt and sugar content)
10 parts by weight of the meat-like food containing the seasoning and coloring agent produced in Example 1 was immersed in 100 parts by weight of water at 80° C. for 10 minutes, and the water in which the seasoning and coloring agent had eluted was washed with ATAGO PAL-SALT. The salt content was measured using a Pocket Salt Meter, and the sugar content was measured using an EFRACTOMETER PAL-J manufactured by ATAGO. The salt content was 0.2% by weight and the sugar content was 1.0% by weight.
(実施例2)
(1)組織状大豆蛋白素材の作製
分離大豆蛋白(ニューフジプロE、蛋白含量92%、不二製油株式会社製)70重量部、コーンスターチ25重量部を混合し、さらにこの混合原料に対して硫酸カルシウム4重量部、粉末油脂1重量部を加えて混合した。この混合物100重量部、水28重量部を二軸エクストルーダーに供給して加熱、加圧処理を行い、膨化した組織状大豆蛋白を得た。なお、エクストルーダー処理は、スクリュー回転数200rpm、出口側120℃、ダイスリット幅45mm×厚さ1mmで行った。エクストルーダーの出口にて押出方向に対して垂直方向に、押出方向の長さ30cmで組織状大豆蛋白をカットして、組織状大豆蛋白素材を作製した。
得られた組織状大豆蛋白素材1重量部に対し、6重量%の食塩水20重量部を添加して30分間撹拌し水戻しを行った後、水で流水洗浄を行った。次に、リン酸を使用してpH=3.6に調整した酸性溶液20重量部を添加して30分間撹拌し水戻しを行った後、酸味を除くため、100重量部の水で流水洗浄を行い、実施例2に係る組織状大豆蛋白素材を作製した。
押出されたシート状の成形体は、大気圧下で膨化して、表面に密集した塊状部が形成されていた。塊状部は、繊維状の大豆蛋白で構成されており、その平面視の大きさは、種々で概ね1~30mmであった。組織状大豆蛋白素材の断面を光学顕微鏡にて50倍に拡大して観察したところ、繊維状の大豆蛋白によって囲われたスポンジ状の気孔が観察された。組織状大豆蛋白素材の塊状部の気孔率は、乾燥状態で76%であった。また、塊状部の平均気孔径は、乾燥状態で112μmであった。
(2)実施例1と同じ調味水溶液中に、(1)で製造した組織状大豆蛋白素材を浸漬して、調味材と着色剤を浸透させ、から揚げ用の畜肉様食品とした。
(Example 2)
(1) Preparation of textured soybean protein material 70 parts by weight of isolated soybean protein (New Fujipro E, protein content 92%, manufactured by Fuji Oil Co., Ltd.) and 25 parts by weight of cornstarch are mixed, and sulfuric acid is added to the mixed raw material. 4 parts by weight of calcium and 1 part by weight of powdered oil were added and mixed. 100 parts by weight of this mixture and 28 parts by weight of water were supplied to a twin-screw extruder and subjected to heating and pressure treatment to obtain an expanded textured soybean protein. The extruder treatment was performed at a screw rotation speed of 200 rpm, an outlet side temperature of 120° C., and a die slit width of 45 mm×thickness of 1 mm. At the outlet of the extruder, the textured soybean protein material was cut perpendicularly to the extrusion direction at a length of 30 cm in the extrusion direction to prepare a textured soybean protein material.
To 1 part by weight of the obtained textured soybean protein material, 20 parts by weight of 6% by weight saline solution was added, stirred for 30 minutes, rehydrated, and then washed with running water. Next, add 20 parts by weight of an acidic solution adjusted to pH=3.6 using phosphoric acid, stir for 30 minutes, rehydrate, and then wash with running water with 100 parts by weight of water to remove acidity. was performed to prepare a textured soybean protein material according to Example 2.
The extruded sheet-like molded body was swollen under the atmospheric pressure, and a dense mass was formed on the surface. The lumpy portion was composed of fibrous soybean protein, and its size in plan view varied from about 1 to 30 mm. When a cross section of the textured soybean protein material was observed with an optical microscope at a magnification of 50 times, spongy pores surrounded by fibrous soybean protein were observed. The porosity of the mass portion of the textured soybean protein material was 76% in a dry state. Also, the average pore diameter of the lumpy portion was 112 μm in a dry state.
(2) The textured soybean protein material produced in (1) was immersed in the same aqueous seasoning solution as in Example 1 to allow the seasoning and colorant to permeate into the resulting meat-like food for fried chicken.
(塩分および糖分の含有量の測定)
実施例2で製造した調味材および着色剤を含む畜肉様食品10重量部を80℃の水100重量部に10分間浸漬して、調味材および着色剤が溶出した水をATAGO社製PAL-SALT Pocket Salt Meterにて塩分を、ATAGO社製 EFRACTOMETER PAL-Jにて糖分をそれぞれ測定した。塩分は0.2重量%、糖分は1.0重量%であった。
(Measurement of salt and sugar content)
10 parts by weight of the meat-like food containing the seasoning and coloring agent produced in Example 2 was immersed in 100 parts by weight of water at 80° C. for 10 minutes, and the water in which the seasoning and coloring agent had eluted was washed with ATAGO PAL-SALT. The salt content was measured using a Pocket Salt Meter, and the sugar content was measured using an EFRACTOMETER PAL-J manufactured by ATAGO. The salt content was 0.2% by weight and the sugar content was 1.0% by weight.
(比較例1)
(1)シート状大豆蛋白の作製
分離大豆蛋白(ニューフジプロE、蛋白含量92%、不二製油株式会社製)75重量部、コーンスターチ25重量部と硫酸カルシウム3重量部を混合した。この混合物100重量部、水20重量部を二軸エクストルーダーに供給して加熱、加圧処理を行い解砕した大豆蛋白を得た。なお、エクストルーダー処理は、スクリュー回転数200rpm、出口側120℃、ダイスリット幅15mm×厚さ1mmで行った。押し出されたシートは、厚さ20mm程度に膨化しており、これを30cmの長さで切断して、押出方向に対して平行方向にカッターで切断して厚さ3mmとした。
このシート状大豆蛋白1重量部に対し、6重量%の食塩水中に30分間浸漬して水戻しを行った後、水で流水洗浄を行った。次に、リン酸を使用してpH=3.6に調整した酸性溶液中に30分間浸漬して水戻しを行った後、酸味を除くため、水で流水洗浄を行い、比較例1に係る組織状大豆蛋白素材のシートを作製した。
押出されたシート状の成形体は、大気圧下で膨化しているが、表面をスライスしているため、表面に塊状部は見られなかった。
比較例1の組織状大豆蛋白素材の気孔率は、乾燥状態で75%、中央部で75%、裏面部で75%であった。また、平均気孔径は、乾燥状態で、表面部で110μm、中央部で110μm、裏面部で110μmであった。いずれも表面部および裏面部と中央部での差は認められなかった。
(2)実施例1と同じ調味水溶液中に、(1)で製造したシート状大豆蛋白を浸漬して、調味材と着色剤を浸透させ、焼肉用およびから揚げ用の畜肉様食品とした。
(Comparative example 1)
(1) Preparation of sheet-shaped soybean protein 75 parts by weight of isolated soybean protein (New Fujipro E, protein content 92%, manufactured by Fuji Oil Co., Ltd.), 25 parts by weight of cornstarch and 3 parts by weight of calcium sulfate were mixed. 100 parts by weight of this mixture and 20 parts by weight of water were supplied to a twin-screw extruder and subjected to heat and pressure treatment to obtain pulverized soybean protein. The extruder treatment was performed at a screw rotation speed of 200 rpm, an outlet side temperature of 120° C., and a die slit width of 15 mm×thickness of 1 mm. The extruded sheet was swollen to a thickness of about 20 mm, cut into a length of 30 cm, and cut with a cutter parallel to the extrusion direction to a thickness of 3 mm.
One part by weight of this sheet-shaped soybean protein was immersed in 6% by weight saline for 30 minutes for rehydration, and then washed with running water. Next, after soaking for 30 minutes in an acidic solution adjusted to pH = 3.6 using phosphoric acid to rehydrate, it was washed with running water to remove the sour taste. A sheet of textured soy protein material was produced.
The extruded sheet-like molded product was swollen under atmospheric pressure, but no lumps were observed on the surface because the surface was sliced.
The porosity of the textured soybean protein material of Comparative Example 1 was 75% in the dry state, 75% in the central portion, and 75% in the back portion. In addition, the average pore diameter was 110 μm in the surface portion, 110 μm in the center portion, and 110 μm in the back surface portion in a dry state. No difference was observed between the front and back surfaces and the central portion.
(2) The sheet-like soybean protein produced in (1) was immersed in the same aqueous seasoning solution as in Example 1 to allow the seasoning agent and coloring agent to permeate into the resulting meat-like food for grilled meat and fried chicken.
(畜肉様食品の元素の測定)
実施例1、2に係る畜肉様食品、並びに、比較例1に係る畜肉様食品に含まれるカルシウムの同定と定量を、ICP(高周波誘導結合プラズマ)法により行った。結果を表1に示す。
測定は、畜肉様食品を80℃の恒温器にて乾燥を24時間行い、当該乾燥体100g中の元素量を測定することで行った。
(Measurement of elements in meat-like food)
Identification and quantification of calcium contained in the meat-like food of Examples 1 and 2 and the meat-like food of Comparative Example 1 were performed by an ICP (High Frequency Inductively Coupled Plasma) method. Table 1 shows the results.
The measurement was carried out by drying the meat-like food in a constant temperature oven at 80° C. for 24 hours and measuring the amount of elements in 100 g of the dried product.
(畜肉様食品の調理)
実施例1、比較例1に係る畜肉様食品を180℃で加熱して焼肉サンプルとした。また、実施例2、比較例1に係る畜肉様食品に小麦粉をまぶして、200℃の天ぷら油の中に投入し、3分間揚げてから揚げサンプルとした。
実施例1、2および比較例1の焼肉サンプル、から揚げサンプルを、5人で食して評価した。
評価は、外観と食感について行った。結果を表2に示す。
(Cooking of meat-like food)
The meat-like foods according to Example 1 and Comparative Example 1 were heated at 180° C. to obtain grilled meat samples. In addition, the meat-like foods according to Example 2 and Comparative Example 1 were coated with wheat flour, put into tempura oil at 200° C., and fried for 3 minutes to obtain fried samples.
The grilled meat samples and fried chicken samples of Examples 1 and 2 and Comparative Example 1 were eaten by 5 people and evaluated.
Appearance and texture were evaluated. Table 2 shows the results.
(外観)
天然畜肉を用いた焼肉、から揚げの外観と全く異なる:0点~天然畜肉を用いた焼肉、から揚げと同じである:3点として0点を含めて4段階で評価した。
0点:天然畜肉を用いた焼肉、から揚げの外観と全く異なる
1点:天然畜肉を用いた焼肉、から揚げの外観とやや異なる
2点:天然畜肉を用いた焼肉、から揚げの外観と概ね同じである
3点:天然畜肉を用いた焼肉、から揚げの外観と同じである
(exterior)
Appearance completely different from grilled meat and fried chicken using natural livestock meat: 0 points to same as grilled meat and fried chicken using natural livestock meat: 3 points and 4 grades including 0 points.
0 point: Appearance completely different from fried meat and fried meat using natural livestock meat 1 point: Slightly different appearance from fried meat and fried meat using
(食感)
天然の畜肉の焼肉、から揚げの持つ食感の多様性(不均一感)が全く感じらない:0点~天然の畜肉の焼肉、から揚げの持つ食感の多様性が充分に感じられる:5点として、0点を含めて、食感の多様性(不均一感)を6段階に分けて点数評価した。
点数は、各自の経験に基づいて付与されるが、基準としては以下の通り。
0点:天然の畜肉の焼肉、から揚げの持つ食感の多様性が全く感じられない
1点:天然の畜肉の焼肉、から揚げの持つ食感の多様性が殆ど感じられない
2点:天然の畜肉の焼肉、から揚げの持つ食感の多様性があまり感じられない
3点:天然の畜肉の焼肉、から揚げの持つ食感の多様性がわずかに感じられる
4点:天然の畜肉の焼肉、から揚げの持つ食感の多様性がある程度感じられる
5点:天然の畜肉の焼肉、から揚げの持つ食感の多様性が充分に感じられる
5人の平均値を表2に示す。
(texture)
No sense of diversity (non-uniformity) in the textures of natural grilled meat and fried chicken: 0 points ~ Sufficient texture diversity of natural roasted meat and fried chicken: As 5 points, including 0 points, diversity of texture (heterogeneous feeling) was divided into 6 stages and scored.
Scores are given based on each person's experience, but the criteria are as follows.
0 point: The variety of textures of natural meat grilled meat and fried chicken is not felt at all 1 point: The texture diversity of natural meat grilled meat and fried chicken is hardly felt 2 points: Natural The variety of textures of grilled meat and fried chicken is not felt so much 3 points: The variety of textures of grilled meat and fried chicken is slightly felt Table 2 shows the average value of 5 people who can sufficiently feel the variety of textures of fried chicken.
1A、1B 畜肉様食品
2 繊維状大豆蛋白
3 気孔
4 塊状部
5 調味材
6 着色剤
1A, 1B Meat-
Claims (8)
When the seasoning contains salt and/or sugar, and the meat-like food is immersed in water of 10 times the weight of the meat-like food at 80 ° C. for 10 minutes, The seasoning is contained in the meat-like food to the extent that the seasoning is eluted and the salt concentration in water is 0.1% by weight or more and/or the sugar concentration is 0.2% by weight or more. Meat-like food according to any one of claims 1 to 7.
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