JP2022167394A - steel pipe pile - Google Patents

steel pipe pile Download PDF

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JP2022167394A
JP2022167394A JP2021073159A JP2021073159A JP2022167394A JP 2022167394 A JP2022167394 A JP 2022167394A JP 2021073159 A JP2021073159 A JP 2021073159A JP 2021073159 A JP2021073159 A JP 2021073159A JP 2022167394 A JP2022167394 A JP 2022167394A
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steel pipe
pipe pile
end plate
excavation
pair
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JP7269277B2 (en
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正史 片岡
Masashi Kataoka
勝実 河邊
Katsumi Kawabe
和幸 高橋
Kazuyuki Takahashi
昌範 野上
Masanori Nogami
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DAIICHI KOGYO KK
KATSUMI KENSETSU KK
Meiken Co Ltd
Manac Inc
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DAIICHI KOGYO KK
KATSUMI KENSETSU KK
Meiken Co Ltd
Manac Inc
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Abstract

To provide a steel pipe pile allowing efficient excavation and easy production to be carried out even in a gravel layer.SOLUTION: A steel pipe pile 1 is provided with: a pair of excavation blades 7, 7 symmetrically placed across an earth removal hole 5 formed in a center of an end plate 3; and a pair of notches 6, 6 symmetrically placed across a steel pipe pile body 2 around a peripheral edge part of the end plate 3, wherein excavation bits 9, 9 are supported on the edges of both of the notch 6, 6 in a circumferential direction so as to be directed downward in the same circumferential direction.SELECTED DRAWING: Figure 1

Description

本発明は、所謂回転貫入工法に使用される鋼管杭に関する。 TECHNICAL FIELD The present invention relates to a steel pipe pile used in a so-called rotary penetration method.

従来、鋼管杭の下端に円形の拡径円盤を溶接で固定し、鋼管杭を回転させつつ地盤に貫入する鋼管杭の回転貫入工法が知られている(例えば、特許文献1を参照)。 Conventionally, there is known a steel pipe pile rotation penetration method in which a circular expanded disk is fixed to the lower end of a steel pipe pile by welding and the steel pipe pile is rotated to penetrate into the ground (see, for example, Patent Document 1).

この種の鋼管杭には、拡径円盤の周縁部に沿って一端側をそれぞれ下方および上方に向けて立ち上げた切起こし羽根部を設けるとともに、切起こし羽根部を切起こしたことによって拡径円盤の周縁部に切り欠き部が形成されている。 This type of steel pipe pile is provided with cut-and-raised blades whose one end sides are raised respectively downward and upward along the peripheral edge of the diameter-expansion disk, and the diameter is expanded by cutting and raising the cut-and-raised blades. A notch is formed in the periphery of the disk.

また、この鋼管杭は、拡径円盤の下面中央に掘削ビットを備え、地盤に対し鋼管を回転させつつ下向きに圧入することによって、上下逆向きに傾斜した切起こし羽根部が推進力を発揮しつつ、下向きの切起こし羽根部と掘削ビットによって掘削した土砂を切り欠き部より上方に移動させ、圧密させることによって、排土せずに鋼管杭を地盤に貫入できるようになっている。 In addition, this steel pipe pile has an excavation bit in the center of the lower surface of the expanding disk, and by pressing the steel pipe downward into the ground while rotating it, the upside-down sloping blades exert propulsive force. At the same time, the earth and sand excavated by the downward cut-and-raise blade and the excavation bit are moved upward from the notch and compacted, so that the steel pipe pile can be penetrated into the ground without discharging the earth.

特開2010-281205号公報JP 2010-281205 A

しかしながら、上述の如き従来の技術では、地中に礫やその他の地中障害(以下、礫等という)が存在する場合、排土開口部へ礫等が絡み掘進が難航するという問題があった。 However, with the above-described conventional techniques, when gravel or other underground obstacles (hereinafter referred to as gravel or the like) exist in the ground, there is a problem that the gravel or the like gets entangled in the excavation opening, making excavation difficult. .

また、従来の技術では、拡径円盤の周縁部の一方に掘削用ビットを備える構造であるため、芯だしを正確に行う必要があり、その分、準備に時間を要するという問題があった。 In addition, in the conventional technology, since the drilling bit is provided on one of the peripheral edges of the diameter-expanding disk, it is necessary to perform accurate centering, which causes the problem of requiring time for preparation.

そこで、本発明は、このような従来の問題に鑑み、礫層等でも効率よく掘削することができ、製作が容易な鋼管杭の提供を目的としてなされたものである。 Therefore, in view of such conventional problems, the present invention has been made for the purpose of providing a steel pipe pile that can be efficiently excavated even in a gravel layer or the like and that is easy to manufacture.

上述の如き従来の問題を解決するための請求項1に記載の発明の特徴は、鋼管杭本体の下端を塞ぐ前記鋼管杭本体よりも大径の端板を備え、回転圧入工法により地盤に設置される鋼管杭において、前記端板は、中央に形成された排土口と、周縁部に前記鋼管杭本体を挟んで対称配置された一対の切り欠き部とを備え、該両切り欠き部の周方向端縁に掘削用ビットが同一周方向の斜め下側に向けて支持されていることにある。 The feature of the invention described in claim 1 for solving the above-mentioned conventional problems is that the steel pipe pile body is provided with an end plate having a larger diameter than the steel pipe pile body that closes the lower end of the steel pipe pile body, and is installed in the ground by a rotary press-fitting method. WHEREIN: The said end plate is equipped with the earth-discharge mouth formed in the center, and a pair of notch parts arranged symmetrically on both sides of the said steel pipe pile main body in the peripheral part, and the circumference of both notch parts The drill bit is supported obliquely downward in the same circumferential direction on the directional edge.

請求項2に記載の発明の特徴は、請求項1の構成に加え、前記端板は、前記排土口を挟んで対称配置に支持された一対の掘削刃を備えていることにある。 A feature of the invention according to claim 2 is that, in addition to the configuration of claim 1, the end plate is provided with a pair of excavating blades supported in a symmetrical arrangement with the earth unloading port interposed therebetween.

請求項3に記載の発明の特徴は、請求項2の構成に加え、前記端板は、前記掘削刃と間隔をおいて一対の排土用チップを対称配置に備えていることにある。 The feature of the invention according to claim 3 resides in that, in addition to the configuration of claim 2, the end plate has a pair of earth-discharging tips arranged symmetrically with respect to the excavating blade with a gap therebetween.

請求項4に記載の発明の特徴は、請求項1~3の何れか一の構成に加え、前記掘削ビットは、基端が前記切り欠き部の周方向端縁に溶接されていることにある。 A feature of the invention according to claim 4 is that, in addition to the configuration according to any one of claims 1 to 3, the base end of the drilling bit is welded to the circumferential edge of the notch. .

請求項5に記載の発明の特徴は、請求項4の構成に加え、前記掘削ビットは、前記端板の下面に固定された補強部材に側部が支持されていることにある。 A feature of the invention according to claim 5 is that, in addition to the configuration of claim 4, the drilling bit is laterally supported by a reinforcing member fixed to the lower surface of the end plate.

本発明に係る鋼管杭は、請求項1に記載の構成を具備することによって、礫層等の硬い地盤においても掘削効率が損なわれず、少ない回転数で効率よく掘削することができる。 ADVANTAGE OF THE INVENTION The steel pipe pile which concerns on this invention can excavate efficiently by few rotation speed, without impairing excavation efficiency also in the hard grounds, such as a gravel layer, by comprising the structure of Claim 1.

また、本発明において、請求項2に記載の構成を具備することによって、効率よく地盤を掘削することができる。 Moreover, in the present invention, by providing the configuration according to claim 2, the ground can be excavated efficiently.

また、本発明において、請求項3に記載の構成を具備することによって、掘削した土砂を端板の外側に押しやり、切り欠き部を通して効率よく土砂を上方に移動させることができる。 In addition, in the present invention, by providing the configuration according to claim 3, excavated earth and sand can be pushed to the outside of the end plate, and the earth and sand can be efficiently moved upward through the notch.

さらに、請求項4乃至5の構成を具備することによって、掘削用ビットが強固に支持され、礫層等の堅固な地盤に対応する場合にも掘削用ビットの破損を防止することができる。 Furthermore, by providing the configurations of claims 4 and 5, the excavation bit is firmly supported, and breakage of the excavation bit can be prevented even when dealing with hard ground such as a gravel layer.

本発明に係る鋼管杭の実施態様の一例を示す正面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a front view which shows an example of the embodiment of the steel pipe pile which concerns on this invention. 同上の鋼管杭の下部を示す部分拡大正面図である。It is a partially enlarged front view showing the lower part of the steel pipe pile same as the above. 同上の部分拡大側面図である。It is a partial enlarged side view same as the above. 同上の部分拡大平面図である。It is a partial enlarged plan view same as the above. 同上の部分拡大底面図である。It is a partial enlarged bottom view same as the above. 同上の掘削用ビット部分を示す部分拡大斜視図である。Fig. 3 is a partially enlarged perspective view showing the drilling bit portion of the same;

次に、本発明に係る鋼管杭の実施態様を図1~図6に示した実施例に基づいて説明する。尚、図中符号1は鋼管杭である。 Next, embodiments of the steel pipe pile according to the present invention will be described based on the examples shown in FIGS. 1 to 6. FIG. In addition, the code|symbol 1 in a figure is a steel pipe pile.

この鋼管杭1は、図1に示すように、鋼管からなる鋼管杭本体2と、鋼管杭本体2の下端を塞ぐ端板3とを備え、鋼管杭1を回転させつつ地盤4に貫入するようになっている。 As shown in FIG. 1, the steel pipe pile 1 includes a steel pipe pile body 2 made of a steel pipe and an end plate 3 closing the lower end of the steel pipe pile body 2. It has become.

端板3は、一定の厚みを有する鋼管杭本体2より大径の円盤状に形成され、鋼管杭本体2の下端に溶接等によって同軸配置に固定されている。 The end plate 3 is formed in a disc shape having a larger diameter than the steel pipe pile body 2 having a certain thickness, and is fixed to the lower end of the steel pipe pile body 2 by welding or the like in a coaxial arrangement.

この端板3には、中央に形成された排土口5と、周縁部に対称配置された一対の切り欠き部6,6とを備えている。 The end plate 3 has a soil discharge port 5 formed in the center and a pair of notches 6, 6 arranged symmetrically on the peripheral edge.

また、この端板3には、排土口5を挟んで対称配置に支持された一対の掘削刃7,7と、掘削刃7,7と間隔をおいて対称配置された一対の排土用チップ8,8と、両切り欠き部6,6の周方向端縁に同一周方向の斜め下側に向けて支持された掘削用ビット9,9とを備えている。 The end plate 3 also has a pair of excavating blades 7, 7 supported in a symmetrical arrangement across the unloading port 5, and a pair of unloading blades symmetrically arranged with an interval from the excavating blades 7, 7. It is provided with tips 8, 8 and drilling bits 9, 9 supported on the circumferential edges of both cutouts 6, 6 so as to face obliquely downward in the same circumferential direction.

排土口5は、鋼管杭本体2の内径よりも小さい丸孔状に形成され、端板3の厚み方向に貫通し鋼管杭本体2と連通している。 The earth discharge port 5 is formed in a circular hole shape smaller than the inner diameter of the steel pipe pile main body 2 , penetrates the end plate 3 in the thickness direction, and communicates with the steel pipe pile main body 2 .

切り欠き部6,6は、端板3の周縁部に沿って上下及び外周側が開口した扇形凹状に形成され、両切り欠き部6,6の回転方向後方側の周方向端縁に掘削用ビット9,9が同一周方向の斜め下側に向けて支持されている。 The cutouts 6, 6 are formed in a fan-shaped concave shape whose top, bottom, and outer peripheral sides are open along the peripheral edge of the end plate 3, and the drilling bit 9 is provided at the circumferential edge of the cutouts 6, 6 on the rear side in the rotation direction. , 9 are supported obliquely downward in the same circumferential direction.

掘削用ビット9,9は、端板3の半径と略同じ曲率半径の円弧板状に形成され、基端が切り欠き部6,6の周方向端縁に溶接9aによって所定の角度で固定され、螺旋状を成し、且つ、先端側が端板3の下面より螺旋状斜め下向きに突出している。 The drilling bits 9, 9 are formed in an arc plate shape having a radius of curvature substantially the same as the radius of the end plate 3, and their base ends are fixed to the circumferential edges of the notches 6, 6 by welding 9a at a predetermined angle. , has a spiral shape, and the tip end protrudes obliquely downward spirally from the lower surface of the end plate 3 .

尚、この掘削用ビット9,9は、端板3とは別個に鋳造等によって一定の厚みを有する円弧板状に形成され、高い剛性を備えている。 The drilling bits 9, 9 are formed separately from the end plate 3 in the shape of an arc plate having a certain thickness by casting or the like, and have high rigidity.

この掘削用ビット9,9には、周方向の先端部に刃部9bが一体に形成され、鋼管杭本体2の回転に伴い、刃部9bで土砂を掘削するとともに、推進力が得られるようになっている。 The excavation bits 9, 9 are integrally formed with a blade portion 9b at the tip portion in the circumferential direction. It has become.

また、掘削用ビット9,9は、端板3の下面に固定された補強部材10に側部が支持され、補強部材10を介して端板3に強固に固定されている。 The drilling bits 9 , 9 are supported at their sides by reinforcing members 10 fixed to the lower surface of the end plate 3 , and are firmly fixed to the end plate 3 via the reinforcing members 10 .

補強部材10は、円弧状の斜面10aを有するブロック状に形成され、端板3の下面に切り欠き部6,6の内側縁部に沿って溶接等によって固定され、その側面に掘削用ビット9,9の先端部側面が溶接等によって固定されている。 The reinforcing member 10 is formed in a block shape having an arc-shaped slope 10a, and is fixed to the lower surface of the end plate 3 along the inner edges of the notches 6, 6 by welding or the like. , 9 are fixed by welding or the like.

尚、補強部材10は、斜面10aが掘削用ビット9,9の刃部9bの向きと周方向の反対側に向けて端板3に固定されている。 The reinforcing member 10 is fixed to the end plate 3 so that the inclined surface 10a faces the opposite side in the circumferential direction to the direction of the blade portions 9b of the digging bits 9,9.

掘削刃7,7は、先端のエッジ7aより傾斜した刃を有し、エッジ7a側を外側に向けて直径方向に対称配置に固定されている。 The excavating blades 7, 7 have blades that are inclined from the tip edge 7a, and are fixed in a diametrically symmetrical arrangement with the edge 7a side facing outward.

排土用チップ8,8は、下面部に傾斜部8aを有する平板状に形成され、傾斜部8aは、外側が端板3下面からの距離が低くなるように形成されている。 The earth-discharging tips 8, 8 are formed in a flat plate shape having a slanted portion 8a on the lower surface thereof, and the slanted portion 8a is formed such that the outer side thereof is located at a lower distance from the lower surface of the end plate 3. As shown in FIG.

各排土用チップ8,8は、掘削刃7,7に対し、掘削用ビット9,9の刃部9bの向きと同じ側、即ち、鋼管杭1の回転方向と反対側に所定の間隔をおいて配置されている。 The earth-discharging tips 8, 8 are spaced apart from the excavating blades 7, 7 on the same side as the cutting edges 9b of the excavating bits 9, 9, that is, on the side opposite to the rotational direction of the steel pipe pile 1. are placed at

尚、排土用チップ8の態様は、上述の如き実施例に限定されず、例えば、排土用チップ8を角棒状に形成してもよい。 The form of the tip 8 for dumping soil is not limited to the embodiment described above, and the tip 8 for dumping soil may be formed in the shape of a square bar, for example.

このように構成された鋼管杭1は、鋼管杭本体2及び端板3を所定の方向、即ち、掘削用ビット9,9の刃部側を回転方向前方として回転させることにより、螺旋状を成す掘削用ビット9,9によって推進力を得て、掘削用ビット9,9及び掘削刃7,7によって地盤4を掘削し、掘削孔4aを形成しつつ地盤4下方に向けて圧入される。 The steel pipe pile 1 configured in this way forms a helical shape by rotating the steel pipe pile main body 2 and the end plate 3 in a predetermined direction, that is, with the cutting edges of the excavation bits 9, 9 facing forward in the rotation direction. The ground 4 is excavated by the excavation bits 9, 9 and the excavation blades 7, 7 with the propulsion force obtained by the excavation bits 9, 9, and is pressed downward into the ground 4 while forming the excavation hole 4a.

その際、掘削刃7,7及び掘削用ビット9,9によって掘削された土砂11aは、掘削刃7,7周辺の土砂が排土口5を通して鋼管杭本体2内に導入されるとともに、その他の部分の土砂11bが排土用チップ8,8によって掘削用ビット9,9側に押しやられ、螺旋状を成す掘削用ビット9,9の上面に誘導され、切り欠き部6,6を通して鋼管杭本体2の外周側方、即ち掘削孔4a内に強制的に排出させて圧密され、無排出土、低振動、低騒音で鋼管杭1を地盤4に埋設することができる。 At that time, the earth and sand 11a excavated by the excavation blades 7, 7 and the excavation bits 9, 9 are introduced into the steel pipe pile main body 2 through the excavation opening 5, and the earth and sand around the excavation blades 7, 7 are introduced into the steel pipe pile main body 2. The earth and sand 11b of the part is pushed toward the excavation bits 9, 9 by the excavation tips 8, 8, guided to the upper surfaces of the spiral excavation bits 9, 9, and passed through the notches 6, 6 to the steel pipe pile main body. 2, i.e., into the excavation hole 4a forcibly discharging the steel pipe pile 1 into the ground 4 with no soil discharge, low vibration, and low noise.

また、地盤4の途中に礫層等の障害となる箇所が存在している場合においても、切り欠き部6,6の端縁に強固な掘削用ビット9,9を支持させた構造であるので、掘削用ビット9,9によって礫層等を少ない回転数で効率よく掘削できるようになっている。 In addition, even if there is an obstruction such as a gravel layer in the middle of the ground 4, the structure supports the strong excavation bits 9, 9 at the edges of the cutouts 6, 6. , and the excavation bits 9, 9 enable efficient excavation of a gravel layer or the like with a small number of revolutions.

また、掘削用ビット9は、補強部材10によって強固に支持されているので、堅い礫等に対して好適に刃が入り、破損を防止できるようになっている。 Further, since the digging bit 9 is firmly supported by the reinforcing member 10, the cutting edge can be suitably penetrated into hard gravel or the like, and damage can be prevented.

さらに、このように構成された鋼管杭1は、掘削用ビット9,9が直径方向に対称配置されているので、芯だしが容易で容易に製作することができる。 Further, in the steel pipe pile 1 constructed in this way, the drilling bits 9, 9 are arranged symmetrically in the diametrical direction, so that centering is easy and the pile can be manufactured easily.

尚、上述の実施例では、端板3の下面に排土用チップ8,8を設けた場合について説明したが、必要に応じて排土用チップ8,8を省略してもよい。 In the above-described embodiment, the earth-discharging tips 8, 8 are provided on the lower surface of the end plate 3, but the earth-discharging tips 8, 8 may be omitted if necessary.

また、上述の実施例では、端板3の下面に掘削刃7,7を設けた場合について説明したが、必要に応じて掘削刃7,7を省略してもよい。 Also, in the above-described embodiment, the case where the digging blades 7, 7 are provided on the lower surface of the end plate 3 has been described, but the digging blades 7, 7 may be omitted if necessary.

また、上述の実施例では、端板3を鋼管杭本体2に直接固定した場合について説明したが、端板をアタッチメント化してもよい。 Moreover, although the above-mentioned Example demonstrated the case where the end plate 3 was directly fixed to the steel pipe pile main body 2, you may make an attachment an end plate.

1 鋼管杭
2 鋼管杭本体
3 端板
4 地盤
5 排土口
6 切り欠き部
7 掘削刃
8 排土用チップ
9 掘削用ビット
10 補強部材
REFERENCE SIGNS LIST 1 steel pipe pile 2 steel pipe pile body 3 end plate 4 ground 5 unloading port 6 notch 7 excavating blade 8 unloading tip 9 drilling bit 10 reinforcing member

本発明は、所謂回転貫入工法に使用される鋼管杭に関する。 TECHNICAL FIELD The present invention relates to a steel pipe pile used in a so-called rotary penetration method.

従来、鋼管杭の下端に円形の拡径円盤を溶接で固定し、鋼管杭を回転させつつ地盤に貫入する鋼管杭の回転貫入工法が知られている(例えば、特許文献1を参照)。 Conventionally, there is known a steel pipe pile rotation penetration method in which a circular expanded disk is fixed to the lower end of a steel pipe pile by welding and the steel pipe pile is rotated to penetrate into the ground (see, for example, Patent Document 1).

この種の鋼管杭には、拡径円盤の周縁部に沿って一端側をそれぞれ下方および上方に向けて立ち上げた切起こし羽根部を設けるとともに、切起こし羽根部を切起こしたことによって拡径円盤の周縁部に切り欠き部が形成されている。 This type of steel pipe pile is provided with cut-and-raised blades whose one end sides are raised respectively downward and upward along the peripheral edge of the diameter-expansion disk, and the diameter is expanded by cutting and raising the cut-and-raised blades. A notch is formed in the periphery of the disk.

また、この鋼管杭は、拡径円盤の下面中央に掘削ビットを備え、地盤に対し鋼管を回転させつつ下向きに圧入することによって、上下逆向きに傾斜した切起こし羽根部が推進力を発揮しつつ、下向きの切起こし羽根部と掘削ビットによって掘削した土砂を切り欠き部より上方に移動させ、圧密させることによって、排土せずに鋼管杭を地盤に貫入できるようになっている。 In addition, this steel pipe pile has an excavation bit in the center of the lower surface of the expanding disk, and by pressing the steel pipe downward into the ground while rotating it, the upside-down sloping blades exert propulsive force. At the same time, the earth and sand excavated by the downward cut-and-raise blade and the excavation bit are moved upward from the notch and compacted, so that the steel pipe pile can be penetrated into the ground without discharging the earth.

特開2010-281205号公報JP 2010-281205 A

しかしながら、上述の如き従来の技術では、地中に礫やその他の地中障害(以下、礫等という)が存在する場合、排土開口部へ礫等が絡み掘進が難航するという問題があった。 However, with the above-described conventional techniques, when gravel or other underground obstacles (hereinafter referred to as gravel or the like) exist in the ground, there is a problem that the gravel or the like gets entangled in the excavation opening, making excavation difficult. .

また、従来の技術では、拡径円盤の周縁部の一方に掘削用ビットを備える構造であるため、芯だしを正確に行う必要があり、その分、準備に時間を要するという問題があった。 In addition, in the conventional technology, since the drilling bit is provided on one of the peripheral edges of the diameter-expanding disk, it is necessary to perform accurate centering, which causes the problem of requiring time for preparation.

そこで、本発明は、このような従来の問題に鑑み、礫層等でも効率よく掘削することができ、製作が容易な鋼管杭の提供を目的としてなされたものである。 Therefore, in view of such conventional problems, the present invention has been made for the purpose of providing a steel pipe pile that can be efficiently excavated even in a gravel layer or the like and that is easy to manufacture.

上述の如き従来の問題を解決するための請求項1に記載の発明の特徴は、鋼管杭本体の下端を塞ぐ前記鋼管杭本体よりも大径の端板を備え、回転圧入工法により地盤に設置される鋼管杭において、前記端板は、中央に形成された排土口と、周縁部に前記鋼管杭本体を挟んで対称配置された一対の切り欠き部とを備え、該両切り欠き部の周方向端縁に前記端板とは別個に円弧板状に形成された高剛性の掘削用ビットが同一周方向の斜め下側に向けて支持されていることにある。 The feature of the invention described in claim 1 for solving the above-mentioned conventional problems is that the steel pipe pile body is provided with an end plate having a larger diameter than the steel pipe pile body that closes the lower end of the steel pipe pile body, and is installed in the ground by a rotary press-fitting method. WHEREIN: The said end plate is equipped with the earth-discharge mouth formed in the center, and a pair of notch parts arranged symmetrically on both sides of the said steel pipe pile main body in the peripheral part, and the circumference of both notch parts A high-rigidity excavation bit, which is formed in a circular arc plate shape separately from the end plate, is supported diagonally downward in the same circumferential direction.

請求項2に記載の発明の特徴は、請求項1の構成に加え、前記端板は、前記排土口を挟んで対称配置に支持された一対の掘削刃を備えていることにある。 A feature of the invention according to claim 2 is that, in addition to the configuration of claim 1, the end plate is provided with a pair of excavating blades supported in a symmetrical arrangement with the earth unloading port interposed therebetween.

請求項3に記載の発明の特徴は、請求項2の構成に加え、前記端板は、前記掘削刃と間隔をおいて一対の排土用チップを対称配置に備えていることにある。 The feature of the invention according to claim 3 resides in that, in addition to the configuration of claim 2, the end plate has a pair of earth-discharging tips arranged symmetrically with respect to the excavating blade with a gap therebetween.

請求項4に記載の発明の特徴は、請求項1~3の何れか一の構成に加え、前記掘削用ビットは、基端が前記切り欠き部の周方向端縁に溶接されていることにある。 The feature of the invention according to claim 4 is that, in addition to the configuration according to any one of claims 1 to 3, the base end of the drilling bit is welded to the circumferential edge of the notch. be.

請求項5に記載の発明の特徴は、請求項4の構成に加え、前記掘削用ビットは、前記端板の下面に固定された補強部材に側部が支持されていることにある。 According to a fifth aspect of the invention, in addition to the configuration of the fourth aspect, the drilling bit is supported at its sides by reinforcing members fixed to the lower surface of the end plate.

本発明に係る鋼管杭は、請求項1に記載の構成を具備することによって、礫層等の硬い地盤においても掘削効率が損なわれず、少ない回転数で効率よく掘削することができる。 ADVANTAGE OF THE INVENTION The steel pipe pile which concerns on this invention can excavate efficiently by few rotation speed, without impairing excavation efficiency also in the hard grounds, such as a gravel layer, by comprising the structure of Claim 1.

また、本発明において、請求項2に記載の構成を具備することによって、効率よく地盤を掘削することができる。 Moreover, in the present invention, by providing the configuration according to claim 2, the ground can be excavated efficiently.

また、本発明において、請求項3に記載の構成を具備することによって、掘削した土砂を端板の外側に押しやり、切り欠き部を通して効率よく土砂を上方に移動させることができる。 In addition, in the present invention, by providing the configuration according to claim 3, excavated earth and sand can be pushed to the outside of the end plate, and the earth and sand can be efficiently moved upward through the notch.

さらに、請求項4乃至5の構成を具備することによって、掘削用ビットが強固に支持され、礫層等の堅固な地盤に対応する場合にも掘削用ビットの破損を防止することができる。 Furthermore, by providing the configurations of claims 4 and 5, the excavation bit is firmly supported, and breakage of the excavation bit can be prevented even when dealing with hard ground such as a gravel layer.

本発明に係る鋼管杭の実施態様の一例を示す正面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a front view which shows an example of the embodiment of the steel pipe pile which concerns on this invention. 同上の鋼管杭の下部を示す部分拡大正面図である。It is a partially enlarged front view showing the lower part of the steel pipe pile same as the above. 同上の部分拡大側面図である。It is a partial enlarged side view same as the above. 同上の部分拡大平面図である。It is a partial enlarged plan view same as the above. 同上の部分拡大底面図である。It is a partial enlarged bottom view same as the above. 同上の掘削用ビット部分を示す部分拡大斜視図である。Fig. 3 is a partially enlarged perspective view showing the drilling bit portion of the same;

次に、本発明に係る鋼管杭の実施態様を図1~図6に示した実施例に基づいて説明する。尚、図中符号1は鋼管杭である。 Next, embodiments of the steel pipe pile according to the present invention will be described based on the examples shown in FIGS. 1 to 6. FIG. In addition, the code|symbol 1 in a figure is a steel pipe pile.

この鋼管杭1は、図1に示すように、鋼管からなる鋼管杭本体2と、鋼管杭本体2の下端を塞ぐ端板3とを備え、鋼管杭1を回転させつつ地盤4に貫入するようになっている。 As shown in FIG. 1, the steel pipe pile 1 includes a steel pipe pile body 2 made of a steel pipe and an end plate 3 closing the lower end of the steel pipe pile body 2. It has become.

端板3は、一定の厚みを有する鋼管杭本体2より大径の円盤状に形成され、鋼管杭本体2の下端に溶接等によって同軸配置に固定されている。 The end plate 3 is formed in a disc shape having a larger diameter than the steel pipe pile body 2 having a certain thickness, and is fixed to the lower end of the steel pipe pile body 2 by welding or the like in a coaxial arrangement.

この端板3には、中央に形成された排土口5と、周縁部に対称配置された一対の切り欠き部6,6とを備えている。 The end plate 3 has a soil discharge port 5 formed in the center and a pair of notches 6, 6 arranged symmetrically on the peripheral edge.

また、この端板3には、排土口5を挟んで対称配置に支持された一対の掘削刃7,7と、掘削刃7,7と間隔をおいて対称配置された一対の排土用チップ8,8と、両切り欠き部6,6の周方向端縁に同一周方向の斜め下側に向けて支持された掘削用ビット9,9とを備えている。 The end plate 3 also has a pair of excavating blades 7, 7 supported in a symmetrical arrangement across the unloading port 5, and a pair of unloading blades symmetrically arranged with an interval from the excavating blades 7, 7. It is provided with tips 8, 8 and drilling bits 9, 9 supported on the circumferential edges of both cutouts 6, 6 so as to face obliquely downward in the same circumferential direction.

排土口5は、鋼管杭本体2の内径よりも小さい丸孔状に形成され、端板3の厚み方向に貫通し鋼管杭本体2と連通している。 The earth discharge port 5 is formed in a circular hole shape smaller than the inner diameter of the steel pipe pile main body 2 , penetrates the end plate 3 in the thickness direction, and communicates with the steel pipe pile main body 2 .

切り欠き部6,6は、端板3の周縁部に沿って上下及び外周側が開口した扇形凹状に形成され、両切り欠き部6,6の回転方向後方側の周方向端縁に掘削用ビット9,9が同一周方向の斜め下側に向けて支持されている。 The cutouts 6, 6 are formed in a fan-shaped concave shape whose top, bottom, and outer peripheral sides are open along the peripheral edge of the end plate 3, and the drilling bit 9 is provided at the circumferential edge of the cutouts 6, 6 on the rear side in the rotation direction. , 9 are supported obliquely downward in the same circumferential direction.

掘削用ビット9,9は、端板3の半径と略同じ曲率半径の円弧板状に形成され、基端が切り欠き部6,6の周方向端縁に溶接9aによって所定の角度で固定され、螺旋状を成し、且つ、先端側が端板3の下面より螺旋状斜め下向きに突出している。 The drilling bits 9, 9 are formed in an arc plate shape having a radius of curvature substantially the same as the radius of the end plate 3, and their base ends are fixed to the circumferential edges of the notches 6, 6 by welding 9a at a predetermined angle. , has a spiral shape, and the tip end protrudes obliquely downward spirally from the lower surface of the end plate 3 .

尚、この掘削用ビット9,9は、端板3とは別個に鋳造等によって一定の厚みを有する円弧板状に形成され、高い剛性を備えている。 The drilling bits 9, 9 are formed separately from the end plate 3 in the shape of an arc plate having a certain thickness by casting or the like, and have high rigidity.

この掘削用ビット9,9には、周方向の先端部に刃部9bが一体に形成され、鋼管杭本体2の回転に伴い、刃部9bで土砂を掘削するとともに、推進力が得られるようになっている。 The excavation bits 9, 9 are integrally formed with a blade portion 9b at the tip portion in the circumferential direction. It has become.

また、掘削用ビット9,9は、端板3の下面に固定された補強部材10に側部が支持され、補強部材10を介して端板3に強固に固定されている。 The drilling bits 9 , 9 are supported at their sides by reinforcing members 10 fixed to the lower surface of the end plate 3 , and are firmly fixed to the end plate 3 via the reinforcing members 10 .

補強部材10は、円弧状の斜面10aを有するブロック状に形成され、端板3の下面に切り欠き部6,6の内側縁部に沿って溶接等によって固定され、その側面に掘削用ビット9,9の先端部側面が溶接等によって固定されている。 The reinforcing member 10 is formed in a block shape having an arc-shaped slope 10a, and is fixed to the lower surface of the end plate 3 along the inner edges of the notches 6, 6 by welding or the like. , 9 are fixed by welding or the like.

尚、補強部材10は、斜面10aが掘削用ビット9,9の刃部9bの向きと周方向の反対側に向けて端板3に固定されている。 The reinforcing member 10 is fixed to the end plate 3 so that the inclined surface 10a faces the opposite side in the circumferential direction to the direction of the blade portions 9b of the digging bits 9,9.

掘削刃7,7は、先端のエッジ7aより傾斜した刃を有し、エッジ7a側を外側に向けて直径方向に対称配置に固定されている。 The excavating blades 7, 7 have blades that are inclined from the tip edge 7a, and are fixed in a diametrically symmetrical arrangement with the edge 7a side facing outward.

排土用チップ8,8は、下面部に傾斜部8aを有する平板状に形成され、傾斜部8aは、外側が端板3下面からの距離が低くなるように形成されている。 The earth-discharging tips 8, 8 are formed in a flat plate shape having a slanted portion 8a on the lower surface thereof, and the slanted portion 8a is formed such that the outer side thereof is located at a lower distance from the lower surface of the end plate 3. As shown in FIG.

各排土用チップ8,8は、掘削刃7,7に対し、掘削用ビット9,9の刃部9bの向きと同じ側、即ち、鋼管杭1の回転方向と反対側に所定の間隔をおいて配置されている。 The earth-discharging tips 8, 8 are spaced apart from the excavating blades 7, 7 on the same side as the cutting edges 9b of the excavating bits 9, 9, that is, on the side opposite to the rotational direction of the steel pipe pile 1. are placed at

尚、排土用チップ8の態様は、上述の如き実施例に限定されず、例えば、排土用チップ8を角棒状に形成してもよい。 The form of the tip 8 for dumping soil is not limited to the embodiment described above, and the tip 8 for dumping soil may be formed in the shape of a square bar, for example.

このように構成された鋼管杭1は、鋼管杭本体2及び端板3を所定の方向、即ち、掘削用ビット9,9の刃部側を回転方向前方として回転させることにより、螺旋状を成す掘削用ビット9,9によって推進力を得て、掘削用ビット9,9及び掘削刃7,7によって地盤4を掘削し、掘削孔4aを形成しつつ地盤4下方に向けて圧入される。 The steel pipe pile 1 configured in this way forms a helical shape by rotating the steel pipe pile main body 2 and the end plate 3 in a predetermined direction, that is, with the cutting edges of the excavation bits 9, 9 facing forward in the rotation direction. The ground 4 is excavated by the excavation bits 9, 9 and the excavation blades 7, 7 with the propulsion force obtained by the excavation bits 9, 9, and is pressed downward into the ground 4 while forming the excavation hole 4a.

その際、掘削刃7,7及び掘削用ビット9,9によって掘削された土砂11aは、掘削刃7,7周辺の土砂が排土口5を通して鋼管杭本体2内に導入されるとともに、その他の部分の土砂11bが排土用チップ8,8によって掘削用ビット9,9側に押しやられ、螺旋状を成す掘削用ビット9,9の上面に誘導され、切り欠き部6,6を通して鋼管杭本体2の外周側方、即ち掘削孔4a内に強制的に排出させて圧密され、無排出土、低振動、低騒音で鋼管杭1を地盤4に埋設することができる。 At that time, the earth and sand 11a excavated by the excavation blades 7, 7 and the excavation bits 9, 9 are introduced into the steel pipe pile main body 2 through the excavation opening 5, and the earth and sand around the excavation blades 7, 7 are introduced into the steel pipe pile main body 2. The earth and sand 11b of the part is pushed toward the excavation bits 9, 9 by the excavation tips 8, 8, guided to the upper surfaces of the spiral excavation bits 9, 9, and passed through the notches 6, 6 to the steel pipe pile main body. 2, i.e., into the excavation hole 4a forcibly discharging the steel pipe pile 1 into the ground 4 with no soil discharge, low vibration, and low noise.

また、地盤4の途中に礫層等の障害となる箇所が存在している場合においても、切り欠き部6,6の端縁に強固な掘削用ビット9,9を支持させた構造であるので、掘削用ビット9,9によって礫層等を少ない回転数で効率よく掘削できるようになっている。 In addition, even if there is an obstruction such as a gravel layer in the middle of the ground 4, the structure supports the strong excavation bits 9, 9 at the edges of the cutouts 6, 6. , and the excavation bits 9, 9 enable efficient excavation of a gravel layer or the like with a small number of revolutions.

また、掘削用ビット9は、補強部材10によって強固に支持されているので、堅い礫等に対して好適に刃が入り、破損を防止できるようになっている。 Further, since the digging bit 9 is firmly supported by the reinforcing member 10, the cutting edge can be suitably penetrated into hard gravel or the like, and damage can be prevented.

さらに、このように構成された鋼管杭1は、掘削用ビット9,9が直径方向に対称配置されているので、芯だしが容易で容易に製作することができる。 Further, in the steel pipe pile 1 constructed in this way, the drilling bits 9, 9 are arranged symmetrically in the diametrical direction, so that centering is easy and the pile can be manufactured easily.

尚、上述の実施例では、端板3の下面に排土用チップ8,8を設けた場合について説明したが、必要に応じて排土用チップ8,8を省略してもよい。 In the above-described embodiment, the earth-discharging tips 8, 8 are provided on the lower surface of the end plate 3, but the earth-discharging tips 8, 8 may be omitted if necessary.

また、上述の実施例では、端板3の下面に掘削刃7,7を設けた場合について説明したが、必要に応じて掘削刃7,7を省略してもよい。 Also, in the above-described embodiment, the case where the digging blades 7, 7 are provided on the lower surface of the end plate 3 has been described, but the digging blades 7, 7 may be omitted if necessary.

また、上述の実施例では、端板3を鋼管杭本体2に直接固定した場合について説明したが、端板をアタッチメント化してもよい。 Moreover, although the above-mentioned Example demonstrated the case where the end plate 3 was directly fixed to the steel pipe pile main body 2, you may make an attachment an end plate.

1 鋼管杭
2 鋼管杭本体
3 端板
4 地盤
5 排土口
6 切り欠き部
7 掘削刃
8 排土用チップ
9 掘削用ビット
10 補強部材
REFERENCE SIGNS LIST 1 steel pipe pile 2 steel pipe pile body 3 end plate 4 ground 5 unloading port 6 notch 7 excavating blade 8 unloading tip 9 drilling bit 10 reinforcing member

Claims (5)

鋼管杭本体の下端を塞ぐ前記鋼管杭本体よりも大径の端板を備え、回転圧入工法により地盤に設置される鋼管杭において、
前記端板は、中央に形成された排土口と、周縁部に前記鋼管杭本体を挟んで対称配置された一対の切り欠き部とを備え、該両切り欠き部の周方向端縁に掘削用ビットが同一周方向の斜め下側に向けて支持されていることを特徴とする鋼管杭。
A steel pipe pile provided with an end plate having a diameter larger than that of the steel pipe pile body closing the lower end of the steel pipe pile body and installed in the ground by a rotary press-fitting method,
The end plate has a soil discharge port formed in the center and a pair of cutouts arranged symmetrically on the periphery with the steel pipe pile main body interposed therebetween. A steel pipe pile characterized in that bits are supported diagonally downward in the same circumferential direction.
前記端板は、前記排土口を挟んで対称配置に支持された一対の掘削刃を備えている請求項1に記載の鋼管杭。 2. The steel pipe pile according to claim 1, wherein said end plate includes a pair of excavating blades supported in a symmetrical arrangement with said unloading port interposed therebetween. 前記端板は、前記掘削刃と周方向に間隔をおいて一対の排土用チップを対称配置に備えている請求項2に記載の鋼管杭。 3. The steel pipe pile according to claim 2, wherein said end plate has a pair of earth-discharging tips arranged symmetrically with respect to said excavating edge in a circumferential direction. 前記掘削ビットは、基端が前記切り欠き部の周方向端縁に溶接されている請求項1~3の何れか一に記載の鋼管杭。 The steel pipe pile according to any one of claims 1 to 3, wherein the excavation bit has a base end welded to the circumferential edge of the notch. 前記掘削ビットは、前記端板の下面に固定された補強部材に側部が支持されている請求項4に記載の鋼管杭。 5. The steel pipe pile according to claim 4, wherein the excavation bit is laterally supported by a reinforcing member fixed to the lower surface of the end plate.
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