JP2022154035A - Numerical control device and machine tool - Google Patents

Numerical control device and machine tool Download PDF

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JP2022154035A
JP2022154035A JP2021056869A JP2021056869A JP2022154035A JP 2022154035 A JP2022154035 A JP 2022154035A JP 2021056869 A JP2021056869 A JP 2021056869A JP 2021056869 A JP2021056869 A JP 2021056869A JP 2022154035 A JP2022154035 A JP 2022154035A
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display device
received
unit
abnormality
signal
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智博 金子
Tomohiro Kaneko
育彦 村上
ikuhiko Murakami
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Brother Industries Ltd
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Brother Industries Ltd
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Abstract

To provide a numerical control device and a machine tool that can identify a cause of an abnormality when an image does not appear on a display device.SOLUTION: A numerical control device 11 comprises an operation panel 12, a control unit 30, and a transmission line 52. The control unit 30 outputs an image signal to the operation panel 12. The transmission line 52 is connected between the operation panel 12 and the control unit 30, and transmits the image signal output from the control unit 30 to the operation panel 12. The control unit 30 transmits a test signal to the operation panel 12 via the transmission line 52. The operation panel 12 determines whether or not the test signal from the control unit 30 has been received. The operation panel 12 determines whether or not the image signal has been received from the control unit 30 within a predetermined timer time. The control unit 30 identifies a cause of an abnormality in which an image corresponding to the image signal is not displayed on a display unit 20 based on a determination result of whether or not the test signal has been received and a determination result of whether or not the image signal has been received.SELECTED DRAWING: Figure 3

Description

本発明は、数値制御装置と工作機械に関する。 The present invention relates to numerical controllers and machine tools.

特許文献1が開示する工作機械は、内部で機械加工を行う機械本体の外側に制御盤と操作盤を固定する。伝送線は制御盤と操作盤を接続する。制御盤の信号出力部は伝送線を介して画像信号を出力する。 A machine tool disclosed in Patent Document 1 has a control panel and an operation panel fixed to the outside of a machine body that performs machining inside. A transmission line connects the control panel and the operation panel. A signal output section of the control panel outputs an image signal through a transmission line.

特開2020-155027号公報JP 2020-155027 A

工作機械は、操作盤と制御盤が互いに遠くに離れる場合がある。ロック機構の無い伝送線は機械加工中に生じる振動等で抜け易い。表示部が画像を表示しなくなった場合、ユーザは表示部、制御盤、伝送線の何れが故障したか判断できない。 In machine tools, there are cases where the operation panel and the control panel are far away from each other. A transmission line without a locking mechanism is likely to come loose due to vibrations that occur during machining. When the display stops displaying images, the user cannot determine which of the display, the control panel, and the transmission line has failed.

本発明の目的は、表示装置に画像が映らない異常が起きた場合に、その異常の原因を特定できる数値制御装置と工作機械を提供することである。 SUMMARY OF THE INVENTION An object of the present invention is to provide a numerical controller and a machine tool that can identify the cause of an abnormality in which no image is displayed on a display device.

請求項1の数値制御装置は、表示装置と、前記表示装置に画像信号を出力する制御部と、前記制御部と前記表示装置の間に接続し、前記制御部が出力する前記画像信号を前記表示装置に送信する伝送線とを備えた数値制御装置において、前記制御部は、前記伝送線を介して前記表示装置に試験信号を送信する信号送信部を備え、前記信号送信部が前記伝送線を介して前記表示装置に送信した前記試験信号を前記表示装置が受信したか否か判定する第一判定部と、前記表示装置が所定時間内に前記制御部から前記画像信号を受信したか否か判定する第二判定部と、前記第一判定部と前記第二判定部の夫々の判定結果に基づき、前記表示装置に前記画像信号に対応する画像が表示されない異常の原因を特定する特定部とを備えたことを特徴とする。表示装置に画像が映らない異常が起きた場合、数値制御装置はその異常の原因を特定できるので、異常に対して速やかに対応できる。 A numerical control device according to claim 1, further comprising: a display device; a control unit for outputting an image signal to the display device; and a transmission line for transmission to a display device, wherein the control section includes a signal transmission section for transmitting a test signal to the display device via the transmission line, and the signal transmission section transmits the test signal to the transmission line. a first determination unit for determining whether or not the display device has received the test signal transmitted to the display device via the display device, and whether or not the display device has received the image signal from the control unit within a predetermined time a second determination unit that determines whether or not an image corresponding to the image signal is displayed on the display device based on the determination result of each of the first determination unit and the second determination unit; and If an abnormality occurs in which an image is not displayed on the display device, the numerical controller can identify the cause of the abnormality, so that the abnormality can be dealt with promptly.

請求項2の数値制御装置の前記特定部は、前記第一判定部が前記表示装置は前記試験信号を受信していないと判定した場合、前記原因は前記伝送線の異常と特定し、前記第一判定部が前記表示装置は前記試験信号を受信したと判定し、且つ前記第二判定部が前記表示装置は前記所定時間内に前記画像信号を受信していないと判定した場合、前記原因は前記制御部の異常と特定してもよい。表示装置に画像が映らない異常が起きた場合、数値制御装置は伝送線の異常若しくは制御部の異常を特定できるので、異常の原因に応じて速やかに対応できる。伝送線の異常とは、例えば表示装置からの伝送線の抜け、又は断線等である。 In the numerical control device according to claim 2, when the first determining unit determines that the display device has not received the test signal, the specifying unit specifies that the cause is an abnormality in the transmission line. When the first determination unit determines that the display device has received the test signal, and the second determination unit determines that the display device has not received the image signal within the predetermined time, the cause is An abnormality in the control unit may be specified. If an abnormality occurs in which no image is displayed on the display device, the numerical controller can identify the abnormality in the transmission line or in the control section, so that the cause of the abnormality can be quickly dealt with. An abnormality in the transmission line is, for example, a disconnection or disconnection of the transmission line from the display device.

請求項3の数値制御装置は、前記表示装置が異常であることを受け付ける受付部を備え、前記特定部は、前記第一判定部が前記表示装置は前記試験信号を受信していないと判定し、前記第二判定部が前記表示装置は前記所定時間内に前記画像信号を受信したと判定し、且つ前記受付部が前記異常を受け付けた場合、前記原因は前記表示装置の異常と特定してもよい。表示装置に画像が映らない異常が起きた場合、数値制御装置は伝送線の異常、及び制御部の異常の何れでもないと判定し、且つ受付部で表示装置が異常であることを受け付けた場合、異常の原因は表示装置の異常と特定する。故に数値制御装置は、表示装置に画像が映らない異常が起きた場合、伝送線の異常、制御部の異常、表示装置の異常のうち何れが原因かを特定できる。 A numerical control device according to claim 3, further comprising a receiving unit that receives that the display device is abnormal, and the identifying unit determines that the first determination unit has not received the test signal from the display device. and when the second determination unit determines that the display device has received the image signal within the predetermined time and the reception unit receives the abnormality, the cause is identified as the abnormality of the display device. good too. When an abnormality occurs in which no image is displayed on the display device, the numerical controller determines that it is neither an abnormality in the transmission line nor an abnormality in the control unit, and the reception unit accepts that the display device is abnormal. , the cause of the anomaly is specified as an anomaly of the display device. Therefore, when an abnormality occurs in which an image is not displayed on the display device, the numerical control device can specify which of the transmission line abnormality, the control unit abnormality, and the display device abnormality is the cause.

請求項4の数値制御装置は、前記特定部の特定結果を報知する報知部を備えてもよい。表示装置に画像が映らない異常が起きた場合、ユーザはその異常の原因を知ることができるので、特定した原因に応じて速やかに復旧操作ができる。 A numerical control apparatus according to claim 4 may further include a notification unit for notifying the identification result of the identification unit. When an abnormality occurs in which an image is not displayed on the display device, the user can know the cause of the abnormality, so that the recovery operation can be performed quickly according to the identified cause.

請求項5の数値制御装置において、前記表示装置は、前記伝送線との間にトランジスタスイッチを備え、前記トランジスタスイッチは、前記伝送線を介して前記試験信号が入力する場合にオン、前記試験信号が入力しない場合にオフするものであって、前記第一判定部は、前記トランジスタスイッチのオンオフに基づき、前記試験信号を前記表示装置が受信したか否か判定してもよい。数値制御装置は表示装置のトランジスタスイッチを用いることにより試験信号の受信の有無を速やかに検知できる。 6. The numerical controller according to claim 5, wherein said display device comprises a transistor switch between said transmission line, said transistor switch being turned on when said test signal is input via said transmission line. is turned off when is not input, and the first determination unit may determine whether or not the display device has received the test signal based on the on/off state of the transistor switch. The numerical controller can quickly detect whether or not the test signal is received by using the transistor switches of the display device.

請求項6の数値制御装置は、前記制御部と前記表示装置の間に接続し、前記制御部と前記表示装置の間で通信を行う通信線を備え、前記表示装置は前記第一判定部と前記第二判定部を有し、前記制御部は前記特定部を有し、前記第一判定部は、前記試験信号の受信の有無の判定結果を、前記通信線を介して前記制御部に送信し、前記第二判定部は、前記画像信号の受信の有無の判定結果を、前記通信線を介して前記制御部に送信し、前記特定部は、前記通信線を介して前記第一判定部と前記第二判定部から受信した夫々の前記判定結果に基づき、前記異常の原因を特定してもよい。試験信号の受信の有無と、画像信号の受信の有無は表示装置側で判定する。表示装置は夫々の判定結果を通信線で制御部に送信する。制御部は受信した判定結果に基づき異常の原因を特定する。故に表示装置と制御部が離れた場所にあっても、表示装置に画像が映らない異常が起きた場合、制御部はその異常の原因を正確且つ速やかに特定できる。表示装置における試験信号と画像信号の受信の有無を表示装置側で判定することで、判定精度を向上でき且つ速やかな判定ができる。試験信号と画像信号の受信の有無の判定と異常の原因の特定を表示装置と制御部で分担して協働することで、数値制御装置は異常の原因を正確且つ速やかに特定できる。 The numerical control device according to claim 6 further comprises a communication line connected between the control unit and the display device to perform communication between the control unit and the display device, and the display device communicates with the first determination unit. The second determination section is provided, the control section includes the identification section, and the first determination section transmits a determination result as to whether or not the test signal has been received to the control section via the communication line. and the second determination unit transmits a determination result as to whether or not the image signal has been received to the control unit via the communication line, and the specifying unit transmits the determination result as to whether or not the image signal has been received to the control unit via the communication line. The cause of the abnormality may be specified based on each of the determination results received from the second determination unit. The presence or absence of reception of the test signal and the presence or absence of reception of the image signal are determined on the display device side. The display device transmits each determination result to the control unit through a communication line. The control unit identifies the cause of the abnormality based on the received determination result. Therefore, even if the display device and the control unit are separated from each other, in the event that an image does not appear on the display device, the control unit can accurately and quickly identify the cause of the abnormality. By determining whether or not the display device receives the test signal and the image signal on the display device side, the determination accuracy can be improved and the determination can be made quickly. The numerical controller can accurately and quickly identify the cause of the abnormality by sharing the determination of the presence or absence of reception of the test signal and the image signal and the identification of the cause of the abnormality between the display device and the control unit.

請求項7の工作機械は、被削材を加工する機械部と、前記機械部の動作を制御する請求項1から6の何れか一に記載の数値制御装置とを備え、前記機械部の一方側に前記表示装置を備え、前記機械部の他方側に前記制御部を備えたことを特徴とする。表示装置と制御部が機械部を挟んで離れた場所にあり、その間を伝送線で接続する工作機械の場合、伝送線にロック機構が付いていないと、表示装置から伝送線が抜ける可能性がある。機械部が大きければ大きいほど、加工中の振動が大きくなることから、伝送線の抜けが発生し易くなる。そのような大型の工作機械であっても、表示装置に画像が映らない異常が起きた場合にその異常の原因を特定できるので、速やかな対応が可能となる。 A machine tool according to claim 7 is provided with a machine part for machining a work material, and a numerical controller according to any one of claims 1 to 6 for controlling the operation of the machine part. The display device is provided on one side, and the control section is provided on the other side of the mechanical section. In the case of a machine tool in which the display device and the control unit are separated from each other with the machine part sandwiched between them and are connected by a transmission line, the transmission line may come loose from the display device if the transmission line does not have a locking mechanism. be. The larger the mechanical part, the greater the vibration during machining, and the easier it is for the transmission line to come off. Even in such a large-sized machine tool, if an abnormality occurs in which an image is not displayed on the display device, the cause of the abnormality can be specified, so that prompt action can be taken.

工作機械1の斜視図。2 is a perspective view of the machine tool 1; FIG. 工作機械1の側面の概略図。Schematic side view of machine tool 1 . 工作機械1の電気的構成を示すブロック図。2 is a block diagram showing an electrical configuration of the machine tool 1; FIG. 伝送線52のコネクタ52Aが操作基板26から抜けた状態を示す図。FIG. 4 is a diagram showing a state in which a connector 52A of a transmission line 52 is removed from an operation board 26; 操作盤側監視処理の流れ図。The flowchart of the control panel side monitoring process. 装置側監視処理の流れ図。4 is a flowchart of device-side monitoring processing;

本発明の実施形態を説明する。以下、図中に示す矢印の向きで工作機械1の左右、前後、上下を説明する。 Embodiments of the present invention will be described. Hereinafter, the left and right, front and rear, and top and bottom of the machine tool 1 will be described with reference to the directions of the arrows shown in the drawings.

図1,図2を参照し、工作機械1の構成を説明する。工作機械1は機械部10、数値制御装置11、操作盤12を備える。機械部10は略直方体状であり、内部に図示しない空間を有する。作業者は加工対象の被削材を機械部10内の空間に配置する。機械部10は空間内に主軸を備える。機械部10は内部で主軸に装着した工具で被削材に機械加工を施す。機械加工は例えばフライス削り、穴あけ、タップ、切削等である。 The configuration of the machine tool 1 will be described with reference to FIGS. 1 and 2. FIG. The machine tool 1 includes a machine section 10 , a numerical controller 11 and an operation panel 12 . The mechanical part 10 has a substantially rectangular parallelepiped shape and has a space (not shown) inside. The operator arranges the work material to be machined in the space inside the machine section 10 . The machine part 10 has a spindle in space. A machine part 10 performs machining on a work material with a tool attached to a spindle inside. Machining is, for example, milling, drilling, tapping, cutting, and the like.

数値制御装置11は機械部10の背面に設け、且つ機械部10と操作盤12の各動作を制御する。数値制御装置11は操作盤12に種々の画像の画像信号を出力する。画像信号はHDMI(登録商標)(High-Definition Multimedia Interface)、DVI(Digital Visual Interface)等の規格に準拠したパルス状の電気信号である。画像は、作業者に操作を促す画像、例えば機械加工を行う為に必要な設定値を示す画像である。 A numerical controller 11 is provided on the back of the mechanical section 10 and controls each operation of the mechanical section 10 and the operation panel 12 . The numerical controller 11 outputs image signals of various images to the operation panel 12 . The image signal is a pulsed electrical signal conforming to standards such as HDMI (registered trademark) (High-Definition Multimedia Interface) and DVI (Digital Visual Interface). The image is an image prompting the operator to operate, for example, an image showing setting values necessary for machining.

工作機械1は操作盤12を機械部10の前面に設ける。操作盤12は表示部20、操作部21、リセットキー23、LED24を備える。表示部20は液晶ディスプレイであり、数値制御装置11が出力した画像信号に基づく画像を表示する。操作部21はボタン、スイッチ、タッチパネル等を備える。操作盤12はタッチパネルを表示部20に設ける。リセットキー23は後述のように、表示部20の画面が消失した状態でLED24が消灯する場合に、表示部20の異常を入力する為、作業者が押下する。作業者は、表示部20が表示する画像を見ながら操作部21を操作する。操作盤12は操作信号を数値制御装置11に出力する。操作信号は作業者が操作部21で行った操作の内容を示す信号である。数値制御装置11は操作信号が示す操作の内容に基づき、機械加工の内容を示す制御信号を生成し機械部10に出力する。 The machine tool 1 is provided with an operation panel 12 on the front surface of the machine section 10 . The operation panel 12 has a display section 20, an operation section 21, a reset key 23, and an LED 24. FIG. The display unit 20 is a liquid crystal display, and displays an image based on the image signal output by the numerical controller 11 . The operation unit 21 includes buttons, switches, a touch panel, and the like. The operation panel 12 has a touch panel on the display section 20 . As will be described later, the reset key 23 is pressed by the operator to input an abnormality of the display unit 20 when the LED 24 is turned off while the screen of the display unit 20 is blank. The operator operates the operation section 21 while viewing the image displayed by the display section 20 . The operation panel 12 outputs operation signals to the numerical controller 11 . The operation signal is a signal indicating the content of the operation performed by the operator on the operation unit 21 . The numerical controller 11 generates a control signal indicating the content of machining based on the content of the operation indicated by the operation signal, and outputs the control signal to the machine section 10 .

図2に示すように、操作盤12と数値制御装置11は機械部10を挟んで前後方向に互いに対向する。工作機械1は通信線51と伝送線52を備える。通信線51は例えばLAN(Local Area Network)ケーブルであり、機械部10内を通過する。通信線51は長さ方向両端にコネクタ51A,51Bを備える。コネクタ51Aは、操作盤12の後述の通信部25(図3参照)に接続し、コネクタ51Bは数値制御装置11の後述の通信部36(図3参照)に接続する。通信線51は操作信号を伝送する。伝送線52は例えばケーブルであり、機械部10内を通過する。伝送線52は長さ方向両端にコネクタ52A,52Bを備える。コネクタ52Aは操作盤12の後述の操作基板26の接続部261(図3参照)と接続し、コネクタ52Bは数値制御装置11の後述の接続部301(図3参照)と接続する。伝送線52は画像信号を伝送する。操作盤12と数値制御装置11は通信線51と伝送線52で接続する。なお、通信線51と伝送線52は機械部10内を通過しなくてもよい。 As shown in FIG. 2, the operation panel 12 and the numerical controller 11 are opposed to each other in the longitudinal direction with the mechanical section 10 interposed therebetween. The machine tool 1 has a communication line 51 and a transmission line 52 . The communication line 51 is, for example, a LAN (Local Area Network) cable and passes through the mechanical section 10 . The communication line 51 has connectors 51A and 51B at both ends in the length direction. The connector 51A is connected to the later-described communication section 25 (see FIG. 3) of the operation panel 12, and the connector 51B is connected to the later-described communication section 36 of the numerical controller 11 (see FIG. 3). A communication line 51 transmits an operation signal. The transmission line 52 is, for example, a cable and passes through the mechanical section 10 . The transmission line 52 has connectors 52A and 52B at both longitudinal ends. The connector 52A is connected to the connection portion 261 (see FIG. 3) of the operation board 26 of the operation panel 12, and the connector 52B is connected to the connection portion 301 of the numerical controller 11 (see FIG. 3). A transmission line 52 transmits an image signal. The operation panel 12 and the numerical controller 11 are connected by a communication line 51 and a transmission line 52 . Note that the communication line 51 and the transmission line 52 do not have to pass through the mechanical section 10 .

図3を参照し、工作機械1の電気的構成を説明する。上記の通り、工作機械1は機械部10、数値制御装置11、操作盤12を備える。機械部10は動作部15を備える。動作部15はモータとエンコーダ(図示略)等を備える。モータは例えば主軸と移動機構の駆動源である。主軸は工具を装着し高速回転する。移動機構は主軸と工作台(図示略)を相対的に3軸(X軸、Y軸、Z軸)方向に移動する。工作台は被削材を支持する。エンコーダは対応する各モータの回転角を検出する。 The electrical configuration of the machine tool 1 will be described with reference to FIG. As described above, the machine tool 1 includes the machine section 10, the numerical controller 11, and the operation panel 12. As shown in FIG. The mechanical part 10 comprises a working part 15 . The operation unit 15 includes a motor, an encoder (not shown), and the like. A motor is, for example, a drive source for a main shaft and a moving mechanism. The spindle mounts the tool and rotates at high speed. The moving mechanism relatively moves the main shaft and the workbench (not shown) in the directions of three axes (X-axis, Y-axis, Z-axis). The workbench supports the work piece. The encoder detects the rotation angle of each corresponding motor.

数値制御装置11は制御部30を備える。制御部30はCPU31、ROM32、RAM33、フラッシュメモリ34、入出力部35、通信部36、接続部301等を備える。CPU31はバス37を介して、ROM32、RAM33、フラッシュメモリ34、入出力部35、通信部36、接続部301と接続する。CPU31は工作機械1の動作を制御する。ROM32は装置側監視プログラム等を記憶する。装置側監視プログラムは、後述の装置側監視処理(図6参照)を実行する。CPU31は電源投入後、一定の時間(例えば十秒~数十秒)経過後に画像信号を出力する。 The numerical controller 11 has a control section 30 . The control unit 30 includes a CPU 31, a ROM 32, a RAM 33, a flash memory 34, an input/output unit 35, a communication unit 36, a connection unit 301, and the like. CPU 31 is connected to ROM 32 , RAM 33 , flash memory 34 , input/output section 35 , communication section 36 and connection section 301 via bus 37 . A CPU 31 controls the operation of the machine tool 1 . The ROM 32 stores a device-side monitoring program and the like. The device-side monitoring program executes device-side monitoring processing (see FIG. 6), which will be described later. The CPU 31 outputs an image signal after a certain period of time (for example, ten seconds to several tens of seconds) has elapsed after the power is turned on.

入出力部35は機械部10の動作部15と電気的に接続する。入出力部35はCPU31からの制御信号を動作部15に出力する。制御信号は機械加工の内容を示す。動作部15は制御信号に基づき動作する。故に機械部10は制御信号が示す内容に従って被削材に機械加工を施す。動作部15はエンコーダの検出信号を入出力部35に出力する。CPU31は入出力部35で受信した検出信号に基づき主軸と被削材の位置を推定する。通信部36は通信線51を介して操作盤12の通信部25と接続する。 The input/output section 35 is electrically connected to the operating section 15 of the mechanical section 10 . The input/output unit 35 outputs control signals from the CPU 31 to the operation unit 15 . The control signal indicates the content of machining. The operation unit 15 operates based on the control signal. Therefore, the machine section 10 performs machining on the work material according to the content indicated by the control signal. The operating section 15 outputs the detection signal of the encoder to the input/output section 35 . The CPU 31 estimates the positions of the spindle and the workpiece based on the detection signal received by the input/output unit 35 . The communication section 36 is connected to the communication section 25 of the operation panel 12 via the communication line 51 .

操作盤12は表示部20、操作部21、リセットキー23、LED24、通信部25、操作基板26等を備える。操作基板26は表示部20と接続し、バス29を介して操作部21、リセットキー23、LED24、通信部25と接続する。LED24は、後述の装置側監視処理(図6参照)で特定する異常の原因に応じて種々のパターンで発光する。通信部25は、通信線51を介して数値制御装置11の通信部36と接続する。 The operation panel 12 includes a display section 20, an operation section 21, a reset key 23, an LED 24, a communication section 25, an operation board 26, and the like. The operation board 26 is connected to the display section 20 and connected to the operation section 21 , the reset key 23 , the LED 24 and the communication section 25 via the bus 29 . The LED 24 emits light in various patterns according to the cause of the abnormality specified in the device-side monitoring process (see FIG. 6), which will be described later. The communication section 25 is connected to the communication section 36 of the numerical control device 11 via the communication line 51 .

操作基板26はFPGA27、トランジスタスイッチ28、接続部261等を備える。FPGA27は操作盤12の動作を制御する。FPGA27は数値制御装置11が出力した画像信号を通信部25で受信し、表示部20に出力する。FPGA27は操作部21で受け付けた操作信号を通信部25から数値制御装置11に出力する。FPGA27に付随する不揮発性メモリ(図示略)は操作盤側監視プログラム等を記憶する。操作盤側監視プログラムは、後述の操作盤側監視処理(図5参照)を実行する。トランジスタスイッチ28はスイッチ機能を有する周知のものである。トランジスタスイッチ28のベースは接続部261と接続する。トランジスタスイッチ28のエミッタはグランドに接続する。トランジスタスイッチ28のコレクタはFPGA27と接続する。コレクタとFPGA27が接続する部分には3.3Vの電源が接続する。 The operation board 26 includes an FPGA 27, a transistor switch 28, a connection section 261, and the like. FPGA 27 controls the operation of operation panel 12 . The FPGA 27 receives the image signal output from the numerical controller 11 by the communication section 25 and outputs it to the display section 20 . The FPGA 27 outputs the operation signal received by the operation unit 21 from the communication unit 25 to the numerical controller 11 . A non-volatile memory (not shown) attached to the FPGA 27 stores a control panel side monitoring program and the like. The control panel side monitoring program executes a control panel side monitoring process (see FIG. 5), which will be described later. Transistor switch 28 is well known to have a switching function. The base of transistor switch 28 is connected to connection 261 . The emitter of transistor switch 28 is connected to ground. The collector of transistor switch 28 connects to FPGA 27 . A 3.3 V power supply is connected to the portion where the collector and the FPGA 27 are connected.

通信線51のコネクタ51Aは、操作盤12の通信部25と接続し、コネクタ51Bは、数値制御装置11の通信部36と接続する。伝送線52のコネクタ52Aは、操作基板26の接続部261と接続し、コネクタ52Bは、制御部30に設けた接続部301と接続する。 A connector 51A of the communication line 51 is connected to the communication section 25 of the operation panel 12, and a connector 51B is connected to the communication section 36 of the numerical controller 11. FIG. The connector 52A of the transmission line 52 is connected to the connection portion 261 of the operation board 26, and the connector 52B is connected to the connection portion 301 provided in the control portion 30. FIG.

図3,図4を参照し、表示部20の画面消失異常の原因を説明する。画面消失異常の主な原因は3つであり、伝送線52の異常、制御部30の異常、表示部20の異常の何れかである。上記の通り、操作盤12と数値制御装置11は機械部10の対面に設けるので互いに前後方向に離れる(図1,図2参照)。故に伝送線52は操作盤12と数値制御装置11の間を長距離(例えば5m以上)で渡す必要がある。コネクタ52A,52Bにロック機構の無い一般的な伝送線52は、接続部261,301から抜け易い場合がある。伝送線52の抜けは、例えばコネクタ52A,52Bと接続部261,301の接続部分の長期使用による劣化、損傷、機械部10における被削材加工中に生じる振動等で発生し得る。図4に示すように、仮に伝送線52のコネクタ52Aが操作基板26の接続部261から抜けてしまうと(図4中に二点鎖線で示す円P内を参照)、FPGA27は数値制御装置11の制御部30から画像信号を受信できなくなるので、表示部20の画面は消失する。 The cause of the screen disappearance abnormality of the display unit 20 will be described with reference to FIGS. 3 and 4. FIG. There are three main causes of the screen disappearance abnormality, which are any of the transmission line 52 abnormality, the control section 30 abnormality, and the display section 20 abnormality. As described above, the operation panel 12 and the numerical control device 11 are provided opposite to the mechanical section 10, so they are separated from each other in the longitudinal direction (see FIGS. 1 and 2). Therefore, the transmission line 52 must pass over a long distance (for example, 5 m or more) between the operation panel 12 and the numerical controller 11 . A general transmission line 52 without locking mechanisms in the connectors 52A and 52B may be easily pulled out of the connecting portions 261 and 301. FIG. The disconnection of the transmission line 52 may occur, for example, due to deterioration or damage due to long-term use of the connecting portions of the connectors 52A, 52B and the connecting portions 261, 301, vibration generated during machining of the work material in the machine portion 10, and the like. As shown in FIG. 4, if the connector 52A of the transmission line 52 is disconnected from the connection portion 261 of the operation board 26 (see the circle P indicated by the two-dot chain line in FIG. 4), the FPGA 27 will Since the image signal cannot be received from the control unit 30, the screen of the display unit 20 disappears.

制御部30に異常が起きた場合、FPGA27に向けて画像信号を送信できないので、表示部20の画面は消失する。表示部20に異常が起きた場合、FPGA27から正常に画像信号を受信しても表示部20の画面は消失する。作業者は画面が消失した表示部20を見ただけでは、画面消失異常の原因が分からない。本実施形態では、FPGA27が後述の操作盤側監視処理(図5参照)を実行し、CPU31が後述の装置側監視処理(図6参照)を実行する。これにより数値制御装置11は表示部20の画面が消失した場合にその異常の原因を特定し、特定した異常の原因に応じて操作盤12に設けたLED24を発光することで報知する。 When an abnormality occurs in the control unit 30, the image signal cannot be transmitted to the FPGA 27, so the screen of the display unit 20 disappears. When an abnormality occurs in the display unit 20, the screen of the display unit 20 disappears even if the image signal is normally received from the FPGA27. The operator cannot understand the cause of the screen disappearance abnormality just by looking at the display unit 20 where the screen has disappeared. In this embodiment, the FPGA 27 executes operation panel side monitoring processing (see FIG. 5), which will be described later, and the CPU 31 executes device side monitoring processing (see FIG. 6), which will be described later. As a result, when the screen of the display unit 20 disappears, the numerical controller 11 identifies the cause of the abnormality, and notifies the cause by emitting light from the LED 24 provided on the operation panel 12 according to the identified cause of the abnormality.

図5を参照し、操作盤側監視処理を説明する。工作機械1の電源がオンすると、操作盤12のFPGA27は不揮発性メモリから操作盤側監視プログラムを読込み、本処理を実行する。FPGA27はタイマを設定する(S11)。タイマの設定時間(以下、タイマ時間と呼ぶ)は、CPU31がFPGA27に向けて画像信号を出力開始するまでの時間に合わせるのがよく、例えば10秒~数十秒である。CPU31は試験信号を伝送線52でFPGA27に向けて送信する。試験信号は例えば5Vの電気信号である(図3参照)。FPGA27はトランジスタスイッチ28から入力する信号がLOWか否か判断する(S12)。 The control panel side monitoring process will be described with reference to FIG. When the machine tool 1 is powered on, the FPGA 27 of the operation panel 12 reads the operation panel side monitoring program from the non-volatile memory and executes this processing. The FPGA 27 sets a timer (S11). The set time of the timer (hereinafter referred to as timer time) is preferably set to the time until the CPU 31 starts outputting the image signal to the FPGA 27, and is, for example, 10 seconds to several tens of seconds. The CPU 31 transmits the test signal through the transmission line 52 toward the FPGA 27 . The test signal is, for example, a 5V electrical signal (see FIG. 3). The FPGA 27 determines whether the signal input from the transistor switch 28 is LOW (S12).

図3に示すように、伝送線52が抜けておらず正常の場合、伝送線52からの試験信号は、操作基板26に設けたトランジスタスイッチ28のゲートに入力する。故にトランジスタスイッチ28はオンするので、トランジスタスイッチ28のコレクタからFPGA27にLOWの信号が入力する。FPGA27に入力する信号はLOWなので(S12:YES)、FPGA27は処理を後述のS14に進める。 As shown in FIG. 3 , when the transmission line 52 is not disconnected and is normal, the test signal from the transmission line 52 is input to the gate of the transistor switch 28 provided on the operation board 26 . Therefore, since the transistor switch 28 is turned on, a LOW signal is input from the collector of the transistor switch 28 to the FPGA 27 . Since the signal input to the FPGA 27 is LOW (S12: YES), the FPGA 27 advances the processing to S14 described later.

図4に示すように、伝送線52のコネクタ52Aが操作基板26の接続部261から抜けている場合、伝送線52からの試験信号は、操作基板26に設けたトランジスタスイッチ28のゲートに入力しない。故にトランジスタスイッチ28はオフするので、トランジスタスイッチ28のコレクタからFPGA27にHighの信号(3.3V)が入力する。FPGA27に入力する信号はHighなので(S12:NO)、FPGA27は通信線51を介して第一信号をCPU31に向けて送信する(S13)。第一信号はFPGA27が試験信号を受信していないことを示す信号である。FPGA27は本処理を終了する。 As shown in FIG. 4, when the connector 52A of the transmission line 52 is disconnected from the connection portion 261 of the operation board 26, the test signal from the transmission line 52 is not input to the gate of the transistor switch 28 provided on the operation board 26. . Therefore, since the transistor switch 28 is turned off, a High signal (3.3 V) is input from the collector of the transistor switch 28 to the FPGA 27 . Since the signal input to the FPGA 27 is High (S12: NO), the FPGA 27 transmits the first signal to the CPU 31 via the communication line 51 (S13). The first signal is a signal indicating that the FPGA 27 has not received the test signal. The FPGA 27 terminates this process.

FPGA27に入力する信号がLOWの場合(S12:YES)、FPGA27はCPU31から伝送線52を介して送信される画像信号を受信したか判断する(S14)。画像信号を受信した場合(S14:YES)、FPGA27はS14に戻り、CPU31から画像信号を受信しなくなるまで待機する。画像信号を受信していない場合(S14:NO)、FPGA27はタイマをスタートする(S15)。FPGA27はタイマ終了までにCPU31から画像信号を受信したか判断する(S16)。 When the signal input to the FPGA 27 is LOW (S12: YES), the FPGA 27 determines whether it has received an image signal transmitted from the CPU 31 via the transmission line 52 (S14). When the image signal is received (S14: YES), the FPGA 27 returns to S14 and waits until the image signal is no longer received from the CPU31. If no image signal has been received (S14: NO), the FPGA 27 starts a timer (S15). The FPGA 27 determines whether the image signal has been received from the CPU 31 before the timer expires (S16).

画像信号を受信していない場合(S16:NO)、表示部20の画面は消失した状態である。CPU31から所定周期で送信されるはずの画像信号を受信していないので、FPGA27は通信線51を介して第二信号をCPU31に向けて送信する(S17)。第二信号はFPGA27が画像信号を受信していないことを示す信号である。FPGA27は本処理を終了する。 If the image signal has not been received (S16: NO), the screen of the display unit 20 has disappeared. Since the image signal that should be transmitted at the predetermined cycle from the CPU 31 has not been received, the FPGA 27 transmits the second signal to the CPU 31 via the communication line 51 (S17). The second signal is a signal indicating that the FPGA 27 has not received the image signal. The FPGA 27 terminates this process.

画像信号を受信した場合(S16:YES)、FPGA27はリセットキー23が押下したか判断する(S18)。例えば表示部20に画面が正常に表示されている場合、作業者はリセットキー23を押さないので(S18:NO)、CPU31はS14に戻って上記処理を繰り返す。表示部20の画面が消失した場合、表示部20が故障している可能性があるので、表示部20の異常を入力する為、作業者はリセットキー23を押下する。リセットキー23が押下したので(S18:YES)、FPGA27は通信線51を介してリセット信号をCPU31に向けて送信する(S19)。リセット信号は、リセットキー23が押下を受け付けたことを示す信号である。FPGA27は本処理を終了する。 If an image signal has been received (S16: YES), the FPGA 27 determines whether the reset key 23 has been pressed (S18). For example, when the screen is normally displayed on the display unit 20, the operator does not press the reset key 23 (S18: NO), so the CPU 31 returns to S14 and repeats the above processing. When the screen of the display section 20 disappears, the display section 20 may be out of order. Therefore, the operator presses the reset key 23 to input the abnormality of the display section 20 . Since the reset key 23 has been pressed (S18: YES), the FPGA 27 transmits a reset signal to the CPU 31 via the communication line 51 (S19). The reset signal is a signal indicating that the reset key 23 has accepted the depression. The FPGA 27 terminates this process.

図6を参照し、装置側監視処理を説明する。工作機械1の電源がオンすると、数値制御装置11のCPU31はROM32から装置側監視プログラムを読込み、本処理を実行する。CPU31は伝送線52を介して試験信号をFPGA27に送信する(S21)。CPU31はFPGA27から通信線51を介して第一信号を受信したか判断する(S22)。第一信号を受信した場合(S22:YES)、FPGA27は試験信号を受信していないので、CPU31は画面消失の異常の原因を伝送線52の異常と特定し(S23)、操作盤12に設けたLED24を高速点滅する(S24)。高速点滅は伝送線52の異常時の発光パターンである。故に作業者は表示部20の画面が消失した状態で、LED24が高速点滅しているのを確認することで、伝送線52の異常が原因で表示部20の画面が消失したことが分かる。CPU31は本処理を終了する。 The apparatus-side monitoring process will be described with reference to FIG. When the machine tool 1 is powered on, the CPU 31 of the numerical control device 11 reads the device-side monitoring program from the ROM 32 and executes this processing. The CPU 31 transmits the test signal to the FPGA 27 via the transmission line 52 (S21). The CPU 31 determines whether the first signal has been received from the FPGA 27 via the communication line 51 (S22). If the first signal has been received (S22: YES), the FPGA 27 has not received the test signal. The LED 24 is flashed at high speed (S24). High-speed blinking is a light emission pattern when the transmission line 52 is abnormal. Therefore, by confirming that the LED 24 is blinking at high speed in a state where the screen of the display part 20 has disappeared, the operator can know that the screen of the display part 20 has disappeared due to the abnormality of the transmission line 52.例文帳に追加The CPU 31 terminates this process.

第一信号を受信しない場合(S22:NO)、CPU31はFPGA27から通信線51を介して第二信号を受信したか判断する(S25)。第二信号を受信した場合(S25:YES)、FPGA27は所定のタイマ時間内に画像信号を受信しておらず、伝送線52も正常であることから、CPU31は画面消失の異常の原因を制御部30の異常と特定し(S26)、操作盤12に設けたLED24を低速点滅する(S27)。低速点滅は制御部30の異常時の発光パターンである。故に作業者は、表示部20の画面が消失した状態で、LED24が低速点滅しているのを確認することで、制御部30の異常が原因で表示部20の画面が消失したことが分かる。CPU31は本処理を終了する。 When the first signal is not received (S22: NO), the CPU 31 determines whether the second signal is received from the FPGA 27 via the communication line 51 (S25). When the second signal is received (S25: YES), the FPGA 27 has not received the image signal within the predetermined timer time, and the transmission line 52 is normal, so the CPU 31 controls the cause of the screen disappearance abnormality. An abnormality in the unit 30 is identified (S26), and the LED 24 provided on the operation panel 12 blinks at a low speed (S27). Low-speed blinking is a light emission pattern when the control unit 30 is abnormal. Therefore, by confirming that the LED 24 is blinking at a low speed in the state where the screen of the display part 20 has disappeared, the operator can know that the screen of the display part 20 has disappeared due to the abnormality of the control part 30. - 特許庁The CPU 31 terminates this process.

第二信号も受信しない場合(S25:NO)、CPU31はFPGA27から通信線51を介してリセット信号を受信したか判断する(S28)。リセット信号も受信しない場合(S28:NO)、CPU31はS25に戻り上記処理を繰り返す。リセット信号を受信した場合(S28:YES)、CPU31は画面消失の異常の原因を表示部20の異常と特定し(S29)、操作盤12に設けたLED24を正常点灯する(S30)。正常点灯は表示部20の異常時の発光パターンである。故に作業者は、表示部20の画面が消失した状態で、LED24が正常点灯しているのを確認することで、表示部20の異常が原因で表示部20の画面が消失したことが分かる。CPU31は本処理を終了する。 When neither the second signal is received (S25: NO), the CPU 31 determines whether a reset signal has been received from the FPGA 27 via the communication line 51 (S28). If the reset signal is not received either (S28: NO), the CPU 31 returns to S25 and repeats the above process. When the reset signal is received (S28: YES), the CPU 31 identifies the cause of the screen blanking abnormality as the abnormality of the display section 20 (S29), and normally lights the LED 24 provided on the operation panel 12 (S30). Normal lighting is a light emission pattern when the display unit 20 is abnormal. Therefore, the worker can know that the screen of the display part 20 has disappeared due to the abnormality of the display part 20 by confirming that the LED 24 is normally lit while the screen of the display part 20 has disappeared. The CPU 31 terminates this process.

上記説明にて、操作盤12は本発明の表示装置の一例である。図6のS21の処理を実行するCPU31は本発明の信号送信部の一例である。図5のS12,S13の処理を実行するFPGA27は本発明の第一判定部の一例である。S16,S17の処理を実行するFPGA27は本発明の第二判定部の一例である。図6のS22,S23,S25,S26,S28,S29の処理を実行するCPU31は本発明の特定部の一例である。リセットキー23は本発明の受付部の一例である。図6のS24,S27,S30の処理を実行するCPU31は本発明の報知部の一例である。 In the above description, the operation panel 12 is an example of the display device of the present invention. The CPU 31 that executes the processing of S21 in FIG. 6 is an example of the signal transmitting section of the present invention. The FPGA 27 that executes the processes of S12 and S13 in FIG. 5 is an example of the first determination section of the present invention. The FPGA 27 that executes the processes of S16 and S17 is an example of the second determination section of the present invention. The CPU 31 that executes the processes of S22, S23, S25, S26, S28, and S29 in FIG. 6 is an example of the identification unit of the present invention. The reset key 23 is an example of the reception section of the present invention. The CPU 31 that executes the processes of S24, S27, and S30 in FIG. 6 is an example of the notification section of the present invention.

以上説明したように、本実施形態の数値制御装置11は、操作盤12、制御部30、伝送線52を備える。操作盤12は表示部20を備える。制御部30は操作盤12に画像信号を出力する。伝送線52は操作盤12と制御部30の間に接続し、制御部30から出力する画像信号を操作盤12に送信する。制御部30は伝送線52を介して操作盤12に試験信号を送信する。操作盤12は制御部30からの試験信号を受信したか否か判定する。操作盤12は所定のタイマ時間内に制御部30から画像信号を受信したか否か判定する。制御部30は試験信号の受信有無の判定結果と、画像信号の受信有無の判定結果に基づき、表示部20に画像信号に対応する画像が表示されない異常の原因を特定する。表示部20に画像が映らない異常が起きた場合、数値制御装置11はその異常の原因を特定できるので、異常に対して速やかに対応できる。 As described above, the numerical controller 11 of this embodiment includes the operation panel 12 , the control section 30 and the transmission line 52 . The operation panel 12 has a display section 20 . The control unit 30 outputs image signals to the operation panel 12 . The transmission line 52 is connected between the control panel 12 and the control section 30 and transmits an image signal output from the control section 30 to the control panel 12 . The control unit 30 transmits test signals to the operation panel 12 via the transmission line 52 . The operation panel 12 determines whether or not the test signal from the control section 30 has been received. The operation panel 12 determines whether or not the image signal has been received from the control section 30 within a predetermined timer time. The control unit 30 identifies the cause of the abnormality in which the image corresponding to the image signal is not displayed on the display unit 20 based on the determination result of whether or not the test signal has been received and the determination result of whether or not the image signal has been received. When an abnormality occurs in which an image is not displayed on the display unit 20, the numerical controller 11 can identify the cause of the abnormality, so that the abnormality can be dealt with promptly.

制御部30は操作盤12が試験信号を受信していないと判定した場合、異常の原因は伝送線52の異常と特定する。制御部30は操作盤12が試験信号を受信したと判定し且つ操作盤12が所定のタイマ時間内に画像信号を受信していないと判定した場合、異常の原因は制御部30の異常と特定する。表示部20に画像が映らない異常が起きた場合、数値制御装置11は伝送線52の異常、若しくは制御部30の異常を特定できるので、異常の原因に応じて速やかに対応できる。 When the control unit 30 determines that the operation panel 12 has not received the test signal, the cause of the abnormality is specified as the abnormality of the transmission line 52 . When the control unit 30 determines that the operation panel 12 has received the test signal and determines that the operation panel 12 has not received the image signal within the predetermined timer time, the cause of the abnormality is specified as the abnormality of the control unit 30. do. When an abnormality occurs in which an image is not displayed on the display unit 20, the numerical controller 11 can identify an abnormality in the transmission line 52 or an abnormality in the control unit 30, so that it is possible to promptly respond according to the cause of the abnormality.

操作盤12はリセットキー23を備える。作業者がリセットキー23を押下することで、操作盤12は表示部20が異常であることを受け付ける。CPU31は、操作盤12が試験信号を受信していないと判定し、操作盤12が所定のタイマ時間内に画像信号を受信したと判定し、且つリセットキー23の押下で表示部20の異常を受け付けた場合、異常の原因は表示部20の異常と特定する。故に数値制御装置11は表示部20に画像が映らない異常が起きた場合、伝送線52の異常、制御部30の異常、表示部20の異常のうち何れが原因であるかを正確に特定できる。 The operation panel 12 has a reset key 23 . When the operator presses the reset key 23, the operation panel 12 accepts that the display section 20 is abnormal. The CPU 31 determines that the operation panel 12 has not received the test signal, determines that the operation panel 12 has received the image signal within the predetermined timer time, and detects the abnormality of the display section 20 by pressing the reset key 23. If accepted, the cause of the abnormality is identified as the abnormality of the display unit 20 . Therefore, when an abnormality occurs in which an image is not displayed on the display unit 20, the numerical controller 11 can accurately identify which of the abnormality in the transmission line 52, the control unit 30, and the display unit 20 is the cause. .

CPU31は異常の原因の特定結果をLED24の発光パターンで報知する。表示部20に画像が映らない異常が起きた場合、作業者はその異常の原因をLED24の発光パターンで把握できるので、特定した異常の原因に応じて速やかに復旧操作ができる。 The CPU 31 notifies the identification result of the cause of the abnormality by the light emission pattern of the LED 24 . When an abnormality occurs in which an image is not displayed on the display unit 20, the operator can grasp the cause of the abnormality from the light emission pattern of the LED 24, so that the recovery operation can be performed quickly according to the identified cause of the abnormality.

操作盤12は伝送線52との間にトランジスタスイッチ28を備える。トランジスタスイッチ28は、伝送線52を介して試験信号が入力する場合にオン、試験信号が入力しない場合にオフする。操作盤12はトランジスタスイッチ28のオンオフに基づき、試験信号を受信したか否か判定する。故に数値制御装置11はトランジスタスイッチ28を用いることにより、伝送線52の抜け、断線等の異常を速やかに検知できる。 The control panel 12 has a transistor switch 28 between it and the transmission line 52 . The transistor switch 28 is turned on when a test signal is input through the transmission line 52 and turned off when no test signal is input. The operation panel 12 determines whether or not the test signal has been received based on the ON/OFF state of the transistor switch 28 . Therefore, by using the transistor switch 28, the numerical controller 11 can quickly detect an abnormality such as disconnection or disconnection of the transmission line 52. FIG.

数値制御装置11は通信線51を備える。通信線51は制御部30と操作盤12の間に接続し、制御部30と操作盤12の間で通信を行う。操作盤12における試験信号の受信の有無の判定、画像信号の受信の有無の判定は、操作盤12のFPGA27が行う。異常の原因の特定は、制御部30が行う。FPGA27は試験信号を受信していないと判定した場合、通信線51を介して第一信号を制御部30に送信する。FPGA27は操作盤12が所定のタイマ時間内に画像信号を受信していないと判定した場合、通信線51を介して第二信号を制御部30に送信する。CPU31は通信線51を介して受信した第一信号又は第二信号に基づき、異常の原因を特定する。故に操作盤12と制御部30が離れた場所にあっても、表示部20に画像が映らない異常が起きた場合、制御部30はその異常の原因を正確且つ速やかに特定できる。 The numerical controller 11 has a communication line 51 . A communication line 51 is connected between the control unit 30 and the operation panel 12 to perform communication between the control unit 30 and the operation panel 12 . The FPGA 27 of the operation panel 12 determines whether or not the operation panel 12 has received the test signal and whether or not the image signal has been received. The control unit 30 identifies the cause of the abnormality. When the FPGA 27 determines that it has not received the test signal, it transmits the first signal to the control section 30 via the communication line 51 . When the FPGA 27 determines that the operation panel 12 has not received the image signal within the predetermined timer time, it transmits a second signal to the control section 30 via the communication line 51 . The CPU 31 identifies the cause of the abnormality based on the first signal or second signal received via the communication line 51 . Therefore, even if the operation panel 12 and the control unit 30 are separated from each other, when an abnormality occurs in which an image is not displayed on the display unit 20, the control unit 30 can accurately and quickly identify the cause of the abnormality.

工作機械1は、小型の工作機械に比べて機械部10が大きいことから、伝送線52が長くなる上、加工中の振動が大きい。故に伝送線52の抜けが発生し易くなる。そのような大型の工作機械1であっても、表示部20に画像が映らない異常が起きた場合にその異常の原因を特定できるので、異常の原因に応じて復旧操作が速くなる。 Since the machine tool 1 has a large machine part 10 compared to a small machine tool, the transmission line 52 is long and the vibration during machining is large. Therefore, the transmission line 52 is likely to come off. Even in such a large-sized machine tool 1, when an abnormality occurs in which an image is not displayed on the display unit 20, the cause of the abnormality can be identified, so the recovery operation can be speeded up according to the cause of the abnormality.

制御部30における試験信号と画像信号の受信の有無を制御部30側で判定することで、判定精度を向上でき且つ速やかな判定ができる。試験信号と画像信号の受信の有無の判定と異常の原因の特定を操作盤12と制御部30で分担して協働することで、数値制御装置11は異常の原因を正確且つ速やかに特定できる。 By determining whether the control unit 30 has received the test signal and the image signal on the control unit 30 side, the determination accuracy can be improved and the determination can be made quickly. The operation panel 12 and the control unit 30 cooperate to determine whether the test signal and the image signal are received or not, and to identify the cause of the abnormality, so that the numerical controller 11 can accurately and quickly identify the cause of the abnormality. .

本発明は上記実施形態に限らず各種変形が可能である。工作機械1は、数値制御装置11と操作盤12を機械部10の前面と背面に夫々固定するが、固定する面は対面でなくてもよく、例えば操作盤12を機械部10の右面に固定し、数値制御装置11を機械部10の背面に固定してもよい。通信線51と伝送線52の長さは限定せず、夫々の長さは違っていてもよい。 The present invention is not limited to the above embodiment, and various modifications are possible. In the machine tool 1, the numerical control device 11 and the operation panel 12 are fixed to the front and rear surfaces of the machine section 10, respectively. Alternatively, the numerical controller 11 may be fixed to the back surface of the mechanical section 10 . The lengths of the communication line 51 and the transmission line 52 are not limited, and the respective lengths may be different.

上記実施形態の図4は、伝送線52のコネクタ52Aが操作基板26の接続部261から外れた例を示すが、コネクタ52Bが制御部30の接続部301から外れた場合、伝送線52に断線が生じた場合でも、数値制御装置11は表示部20の画面消失の異常の原因を伝送線52の異常と特定できる。 FIG. 4 of the above embodiment shows an example in which the connector 52A of the transmission line 52 is disconnected from the connection portion 261 of the operation board 26. However, if the connector 52B is disconnected from the connection portion 301 of the control section 30, the transmission line 52 is disconnected. Even if this occurs, the numerical control device 11 can identify the abnormality of the transmission line 52 as the cause of the screen disappearance abnormality of the display section 20 .

LED24の発光パターンで報知したが、報知方法はこれ以外の方法でもよい。例えば、異常の原因の数に対応する複数のLEDを設け、特定した異常の原因に対応するLEDを点灯させてもよい。LED以外の発光部、例えばパトライト(登録商標)で報知してもよい。光の他に、ブザー、アラーム、音声メッセージ等で報知してもよい。 Although the light emission pattern of the LED 24 is used for notification, other notification methods may be used. For example, a plurality of LEDs corresponding to the number of causes of abnormality may be provided, and the LED corresponding to the identified cause of abnormality may be lit. A light-emitting part other than the LED, for example, Patlite (registered trademark) may be used for notification. In addition to light, a buzzer, an alarm, a voice message, or the like may be used for notification.

上記実施形態は、操作盤12側で試験信号と画像信号の受信の有無の判定を行い、それらの判定結果に基づき、制御部30側で異常の原因を特定するが、制御部30側で判定と特定の両方を行うようにしてもよい。 In the above-described embodiment, the operation panel 12 side determines whether or not the test signal and the image signal are received, and based on the results of these determinations, the control section 30 identifies the cause of the abnormality. and specific.

FPGA27は試験信号の受信の有無の判定結果として、試験信号を受信していない場合にのみ第一信号を送信するが、試験信号の受信の有りか無しかを示す信号を送信してもよい。FPGA27は画像信号の受信の有無の判定結果として、所定のタイマ時間内に画像信号を受信していない場合にのみ第二信号を送信するが、画像信号の受信の有りか無しかを示す信号を送信してもよい。 Although the FPGA 27 transmits the first signal only when the test signal is not received as a result of determining whether or not the test signal has been received, it may transmit a signal indicating whether or not the test signal has been received. The FPGA 27 transmits the second signal only when the image signal has not been received within a predetermined timer time as a result of determining whether or not the image signal has been received. You may send.

上記実施形態は、数値制御装置11のCPU31の代わりに、マイクロコンピュータ、ASIC (Application Specific Integrated Circuits)、FPGA (Field Programmable Gate Array)などが、プロセッサとして用いられてもよい。装置側監視処理は、複数のプロセッサによって分散処理されてもよい。装置側監視プログラムは、例えば、図示外のネット被削材に接続されたサーバからダウンロードされて(即ち、伝送信号として送信され)、フラッシュメモリ34に記憶されてもよい。この場合、装置側監視プログラムは、サーバに備えられたHDDなどの非一時的な記憶媒体に保存されていればよい。 In the above embodiment, instead of the CPU 31 of the numerical controller 11, a microcomputer, ASIC (Application Specific Integrated Circuits), FPGA (Field Programmable Gate Array), or the like may be used as a processor. The device-side monitoring process may be distributed by a plurality of processors. The device-side monitoring program may be downloaded (that is, transmitted as a transmission signal) from a server connected to a net work material (not shown) and stored in the flash memory 34, for example. In this case, the device-side monitoring program may be stored in a non-temporary storage medium such as an HDD provided in the server.

上記実施形態は、操作盤12のFPGA27の代わりに、CPU、マイクロコンピュータ、ASIC (Application Specific Integrated Circuits)などが、プロセッサとして用いられてもよい。操作盤側監視処理は、複数のプロセッサによって分散処理されてもよい。操作盤側監視プログラムは、例えば、図示外のネット被削材に接続されたサーバからダウンロードされて(即ち、伝送信号として送信され)、FPGA27に付随する不揮発性メモリに記憶されてもよい。この場合、操作盤側監視プログラムは、サーバに備えられたHDDなどの非一時的な記憶媒体に保存されていればよい。 In the above embodiment, instead of the FPGA 27 of the operation panel 12, a CPU, microcomputer, ASIC (Application Specific Integrated Circuits), or the like may be used as the processor. The control panel side monitoring process may be distributed by a plurality of processors. The control panel side monitoring program may be downloaded (that is, transmitted as a transmission signal) from a server connected to a net work material (not shown) and stored in a non-volatile memory attached to the FPGA 27, for example. In this case, the control panel side monitoring program may be stored in a non-temporary storage medium such as an HDD provided in the server.

1 工作機械
10 機械部
11 数値制御装置
12 操作盤
20 表示部
23 リセットキー
24 LED
28 トランジスタスイッチ
30 制御部
51 通信線
52 伝送線
Reference Signs List 1 machine tool 10 machine section 11 numerical controller 12 operation panel 20 display section 23 reset key 24 LED
28 transistor switch 30 control unit 51 communication line 52 transmission line

Claims (7)

表示装置と、前記表示装置に画像信号を出力する制御部と、前記制御部と前記表示装置の間に接続し、前記制御部が出力する前記画像信号を前記表示装置に送信する伝送線とを備えた数値制御装置において、
前記制御部は、前記伝送線を介して前記表示装置に試験信号を送信する信号送信部を備え、
前記信号送信部が前記伝送線を介して前記表示装置に送信した前記試験信号を前記表示装置が受信したか否か判定する第一判定部と、
前記表示装置が所定時間内に前記制御部から前記画像信号を受信したか否か判定する第二判定部と、
前記第一判定部と前記第二判定部の夫々の判定結果に基づき、前記表示装置に前記画像信号に対応する画像が表示されない異常の原因を特定する特定部と
を備えたことを特徴とする数値制御装置。
a display device, a control section for outputting an image signal to the display device, and a transmission line connected between the control section and the display device for transmitting the image signal output by the control section to the display device. In a numerical controller equipped with
The control unit includes a signal transmission unit that transmits a test signal to the display device via the transmission line,
a first determination unit that determines whether the display device has received the test signal that the signal transmission unit has transmitted to the display device via the transmission line;
a second determination unit that determines whether the display device has received the image signal from the control unit within a predetermined time;
an identifying unit that identifies a cause of an abnormality in which an image corresponding to the image signal is not displayed on the display device based on the determination results of the first determining unit and the second determining unit. Numerical controller.
前記特定部は、
前記第一判定部が前記表示装置は前記試験信号を受信していないと判定した場合、前記原因は前記伝送線の異常と特定し、
前記第一判定部が前記表示装置は前記試験信号を受信したと判定し、且つ前記第二判定部が前記表示装置は前記所定時間内に前記画像信号を受信していないと判定した場合、前記原因は前記制御部の異常と特定すること
を特徴とする請求項1に記載の数値制御装置。
The specifying unit is
If the first determination unit determines that the display device has not received the test signal, the cause is identified as an abnormality in the transmission line,
When the first determination unit determines that the display device has received the test signal and the second determination unit determines that the display device has not received the image signal within the predetermined time, 2. The numerical controller according to claim 1, wherein the cause is identified as an abnormality in said control unit.
前記表示装置が異常であることを受け付ける受付部を備え、
前記特定部は、
前記第一判定部が前記表示装置は前記試験信号を受信していないと判定し、前記第二判定部が前記表示装置は前記所定時間内に前記画像信号を受信したと判定し、且つ前記受付部が前記異常を受け付けた場合、前記原因は前記表示装置の異常と特定すること
を特徴とする請求項2に記載の数値制御装置。
A reception unit that receives that the display device is abnormal,
The specifying unit is
The first determination unit determines that the display device has not received the test signal, the second determination unit determines that the display device has received the image signal within the predetermined time, and the reception 3. The numerical controller according to claim 2, wherein when the unit accepts the abnormality, the cause is identified as the abnormality of the display device.
前記特定部の特定結果を報知する報知部を備えたこと
を特徴とする請求項1から3の何れか一に記載の数値制御装置。
4. The numerical control apparatus according to claim 1, further comprising a notification section that notifies the identification result of the identification section.
前記表示装置は、前記伝送線との間にトランジスタスイッチを備え、
前記トランジスタスイッチは、前記伝送線を介して前記試験信号が入力する場合にオン、前記試験信号が入力しない場合にオフするものであって、
前記第一判定部は、前記トランジスタスイッチのオンオフに基づき、前記試験信号を前記表示装置が受信したか否か判定すること
を特徴とする請求項1から4の何れか一に記載の数値制御装置。
The display device includes a transistor switch between the transmission line,
The transistor switch is turned on when the test signal is input through the transmission line and turned off when the test signal is not input,
5. The numerical controller according to claim 1, wherein the first determination unit determines whether or not the display device has received the test signal based on whether the transistor switch is turned on or off. .
前記制御部と前記表示装置の間に接続し、前記制御部と前記表示装置の間で通信を行う通信線を備え、
前記表示装置は前記第一判定部と前記第二判定部を有し、
前記制御部は前記特定部を有し、
前記第一判定部は、前記試験信号の受信の有無の判定結果を、前記通信線を介して前記制御部に送信し、
前記第二判定部は、前記画像信号の受信の有無の判定結果を、前記通信線を介して前記制御部に送信し、
前記特定部は、前記通信線を介して前記第一判定部と前記第二判定部から受信した夫々の前記判定結果に基づき、前記異常の原因を特定すること
を特徴とする請求項1から5の何れか一に記載の数値制御装置。
A communication line connected between the control unit and the display device and performing communication between the control unit and the display device,
The display device has the first determination unit and the second determination unit,
The control unit has the specifying unit,
The first determination unit transmits a determination result as to whether or not the test signal has been received to the control unit via the communication line,
The second determination unit transmits a determination result as to whether or not the image signal has been received to the control unit via the communication line,
6. The identification unit identifies the cause of the abnormality based on the determination results received from the first determination unit and the second determination unit via the communication line. Numerical control device according to any one of the above.
被削材を加工する機械部と、
前記機械部の動作を制御する請求項1から6の何れか一に記載の数値制御装置と
を備え、
前記機械部の一方側に前記表示装置を備え、
前記機械部の他方側に前記制御部を備えたこと
を特徴とする工作機械。
a machine part for processing a work material;
and the numerical control device according to any one of claims 1 to 6 for controlling the operation of the mechanical part,
The display device is provided on one side of the mechanical section,
A machine tool comprising the control section on the other side of the machine section.
JP2021056869A 2021-03-30 2021-03-30 Numerical control device and machine tool Pending JP2022154035A (en)

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Country Link
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