JP2022125585A5 - - Google Patents

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JP2022125585A5
JP2022125585A5 JP2021023253A JP2021023253A JP2022125585A5 JP 2022125585 A5 JP2022125585 A5 JP 2022125585A5 JP 2021023253 A JP2021023253 A JP 2021023253A JP 2021023253 A JP2021023253 A JP 2021023253A JP 2022125585 A5 JP2022125585 A5 JP 2022125585A5
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heat insulating
insulating layer
layer
flame
retardant
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JP2021023253A
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Japanese (ja)
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JP2022125585A (en
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Priority to JP2021023253A priority Critical patent/JP2022125585A/en
Priority claimed from JP2021023253A external-priority patent/JP2022125585A/en
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Publication of JP2022125585A5 publication Critical patent/JP2022125585A5/ja
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Claims (18)

複数の粒子が連結して骨格をなし、内部に細孔を有し、表面および内部のうち少なくとも表面に疎水部位を有する多孔質構造体と、補強繊維と、無機バインダーと、を有する断熱層と、
該断熱層を覆うように配置され複数の孔部を有し難燃性を有する難燃基材と、
を備え、
該難燃基材は、該断熱層を挟んで配置される第一難燃部および第二難燃部を有し、
該第一難燃部は、該断熱層に接して配置され該断熱層の一部が含浸した第一含浸層と、該第一含浸層の外側に配置され該孔部が閉塞され該多孔質構造体の脱落を抑制する第一脱落抑制層と、を有し、
該第二難燃部は、該断熱層に接して配置され該断熱層の一部が含浸した第二含浸層と、該第二含浸層の外側に配置され該孔部が閉塞され該多孔質構造体の脱落を抑制する第二脱落抑制層と、を有することを特徴とする断熱材。
A heat insulating layer comprising a porous structure in which a plurality of particles are connected to form a skeleton, have pores inside, and have a hydrophobic site at least on the surface and inside, reinforcing fibers, and an inorganic binder. ,
a flame-retardant base material having a plurality of holes and having flame-retardant properties arranged so as to cover the heat insulating layer;
Equipped with
The flame retardant base material has a first flame retardant part and a second flame retardant part arranged with the heat insulating layer in between,
The first flame retardant part includes a first impregnated layer disposed in contact with the heat insulating layer and partially impregnated with the heat insulating layer, and a first impregnated layer disposed outside the first impregnated layer and having the pores closed and the porous layer. a first falling-off prevention layer that suppresses falling off of the structure;
The second flame retardant part includes a second impregnated layer disposed in contact with the heat insulating layer and partially impregnated with the heat insulating layer, and a second impregnated layer disposed outside the second impregnated layer and having the pores closed and the porous layer. A heat insulating material comprising: a second fall-off prevention layer that suppresses falling of a structure.
複数の粒子が連結して骨格をなし、内部に細孔を有し、表面および内部のうち少なくとも表面に疎水部位を有する多孔質構造体と、補強繊維と、を有する断熱層と、A heat insulating layer comprising a porous structure in which a plurality of particles are connected to form a skeleton, have pores inside, and have a hydrophobic site at least on the surface and inside, and reinforcing fibers;
該断熱層を覆うように配置され複数の孔部を有し難燃性を有する難燃基材と、a flame-retardant base material having a plurality of holes and having flame-retardant properties arranged so as to cover the heat insulating layer;
を備え、Equipped with
該難燃基材は、該断熱層を挟んで配置される第一難燃部および第二難燃部を有し、The flame retardant base material has a first flame retardant part and a second flame retardant part arranged with the heat insulating layer in between,
該第一難燃部は、該断熱層に接して配置され該断熱層の一部が含浸した第一含浸層と、該第一含浸層の外側に配置され該孔部が閉塞され該多孔質構造体の脱落を抑制する第一脱落抑制層と、を有し、The first flame retardant part includes a first impregnated layer disposed in contact with the heat insulating layer and partially impregnated with the heat insulating layer, and a first impregnated layer disposed outside the first impregnated layer and having the pores blocked and the porous layer. a first falling-off prevention layer that suppresses falling off of the structure;
該第二難燃部は、該断熱層に接して配置され該断熱層の一部が含浸した第二含浸層と、該第二含浸層の外側に配置され該孔部が閉塞され該多孔質構造体の脱落を抑制する第二脱落抑制層と、を有することを特徴とする断熱材。The second flame retardant part includes a second impregnated layer disposed in contact with the heat insulating layer and partially impregnated with the heat insulating layer, and a second impregnated layer disposed outside the second impregnated layer and having the pores blocked and the porous layer. A heat insulating material comprising: a second fall-off prevention layer that suppresses falling of a structure.
前記難燃基材は、難燃性不織布からなる請求項1または請求項2に記載の断熱材。 The heat insulating material according to claim 1 or 2 , wherein the flame retardant base material is made of a flame retardant nonwoven fabric. 前記第一脱落抑制層および前記第二脱落抑制層は、前記難燃性不織布が厚さ方向に加熱圧縮され、該難燃性不織布において前記断熱層が含浸しない部分が融着することにより形成される請求項3に記載の断熱材。 The first falling-off suppressing layer and the second falling-off suppressing layer are formed by heating and compressing the flame-retardant nonwoven fabric in the thickness direction, and fusing portions of the flame-retardant nonwoven fabric that are not impregnated with the heat insulating layer. The heat insulating material according to claim 3 . 前記第一脱落抑制層および前記第二脱落抑制層は、前記難燃性不織布に難燃剤およびバインダーを有する難燃性組成物が含浸されて形成される請求項3に記載の断熱材。 The heat insulating material according to claim 3, wherein the first shedding prevention layer and the second shedding prevention layer are formed by impregnating the flame retardant nonwoven fabric with a flame retardant composition having a flame retardant and a binder. 前記断熱層はシート状を呈し、該断熱層の周側面の少なくとも一部は前記難燃基材に被覆される請求項1ないし請求項5のいずれかに記載の断熱材。 The heat insulating material according to any one of claims 1 to 5 , wherein the heat insulating layer has a sheet shape, and at least a part of the peripheral surface of the heat insulating layer is covered with the flame retardant base material. 前記断熱層はシート状を呈し、
前記難燃基材は、一枚の難燃性不織布からなり、
一枚の該難燃性不織布は、該断熱層の厚さ方向の一面側から周側面を覆って他面側に折り返され固着される請求項1ないし請求項6のいずれかに記載の断熱材。
The heat insulating layer has a sheet shape,
The flame-retardant base material is made of a piece of flame-retardant nonwoven fabric,
The heat insulating material according to any one of claims 1 to 6 , wherein one sheet of the flame-retardant nonwoven fabric is folded and fixed from one side in the thickness direction of the heat insulating layer to the other side, covering the circumferential side. .
前記断熱層はシート状を呈し、
前記難燃基材は、大きさが異なる二枚の難燃性不織布からなり、
二枚の該難燃性不織布の一方は、該断熱層の厚さ方向の一面よりも大きく、該一面側に配置され、
二枚の該難燃性不織布の他方は、該断熱層の厚さ方向の他面と同じかそれよりも小さく、該他面側に配置され、
二枚の該難燃性不織布の一方は、該一面側から該断熱層の周側面を覆って該他面側に折り返され固着される請求項1ないし請求項6のいずれかに記載の断熱材。
The heat insulating layer has a sheet shape,
The flame-retardant base material is made of two flame-retardant nonwoven fabrics of different sizes,
One of the two flame-retardant nonwoven fabrics is larger than one surface in the thickness direction of the heat insulating layer and is disposed on the one surface side,
The other of the two flame-retardant nonwoven fabrics is the same as or smaller than the other surface in the thickness direction of the heat insulating layer, and is disposed on the other surface side,
The heat insulating material according to any one of claims 1 to 6 , wherein one of the two flame-retardant nonwoven fabrics is folded back and fixed to the other face, covering the circumferential side of the heat insulating layer from the one face side. .
前記断熱層はシート状を呈し、
前記難燃基材は、二枚の難燃性不織布からなり、
二枚の該難燃性不織布は、各々、該断熱層の厚さ方向に積層される本体部と、該断熱層の周囲に配置される周囲部と、を有し、
該周囲部の一部は、重なった状態で該断熱層の厚さ方向の一面および他面の少なくとも一方に折り返され固着される請求項1ないし請求項6のいずれかに記載の断熱材。
The heat insulating layer has a sheet shape,
The flame-retardant base material is made of two flame-retardant nonwoven fabrics,
The two flame-retardant nonwoven fabrics each have a main body portion laminated in the thickness direction of the heat insulating layer, and a peripheral portion disposed around the heat insulating layer,
The heat insulating material according to any one of claims 1 to 6 , wherein a portion of the peripheral portion is folded back and fixed to at least one surface and the other surface in the thickness direction of the heat insulating layer in an overlapping state.
前記断熱層はシート状を呈し、
前記難燃基材は、該断熱層の周側面の少なくとも一部に配置される第三難燃部を有し、
該第三難燃部は、該断熱層に接して配置され該断熱層の一部が含浸した第三含浸層と、該第三含浸層の外側に配置され該孔部が閉塞され該多孔質構造体の脱落を抑制する第三脱落抑制層と、を有する請求項1ないし請求項9のいずれかに記載の断熱材。
The heat insulating layer has a sheet shape,
The flame-retardant base material has a third flame-retardant portion disposed on at least a portion of the peripheral side of the heat insulating layer,
The third flame retardant part includes a third impregnated layer disposed in contact with the heat insulating layer and partially impregnated with the heat insulating layer, and a third impregnated layer disposed outside the third impregnated layer and having the pores closed and the porous layer. The heat insulating material according to any one of claims 1 to 9 , further comprising a third fall-off prevention layer that suppresses falling off of the structure.
前記断熱層における前記多孔質構造体の含有量は、該断熱層全体を100体積%とした場合の90体積%以上である請求項1ないし請求項10のいずれかに記載の断熱材。 The heat insulating material according to any one of claims 1 to 10, wherein the content of the porous structure in the heat insulating layer is 90% by volume or more when the entire heat insulating layer is 100% by volume. 前記断熱層の前記無機バインダーは、金属酸化物のナノ粒子を有する請求項1に記載の断熱材。 The heat insulating material according to claim 1 , wherein the inorganic binder of the heat insulating layer includes metal oxide nanoparticles. 前記断熱層の前記補強繊維は、ガラス繊維およびアルミナ繊維から選ばれる一種以上を有する請求項1ないし請求項12のいずれかに記載の断熱材。 The heat insulating material according to any one of claims 1 to 12 , wherein the reinforcing fibers of the heat insulating layer include at least one type selected from glass fibers and alumina fibers. 前記断熱層は、さらに増粘剤を有し、
該増粘剤は、重量平均分子量が5万以上80万以下の第一増粘剤と、重量平均分子量が90万以上600万以下の第二増粘剤と、を有する請求項1ないし請求項13のいずれかに記載の断熱材。
The heat insulating layer further includes a thickener,
The thickener comprises a first thickener having a weight average molecular weight of 50,000 or more and 800,000 or less, and a second thickener having a weight average molecular weight of 900,000 or more and 6,000,000 or less. 13. The heat insulating material according to any one of 13 .
前記第一増粘剤の含有量は、前記断熱層全体を100質量%とした場合の0.1質量%以上20質量%以下である請求項14に記載の断熱材。 The heat insulating material according to claim 14 , wherein the content of the first thickener is 0.1% by mass or more and 20% by mass or less, based on 100% by mass of the entire heat insulating layer. 前記第二増粘剤の含有量は、前記断熱層全体を100質量%とした場合の0.1質量%以上20質量%以下である請求項14または請求項15に記載の断熱材。 The heat insulating material according to claim 14 or 15 , wherein the content of the second thickener is 0.1% by mass or more and 20% by mass or less, based on 100% by mass of the entire heat insulating layer. 前記第一増粘剤は、カルボキシメチルセルロースおよびポリビニルアルコールの少なくとも一方を有する請求項14ないし請求項16のいずれかに記載の断熱材。 The heat insulating material according to any one of claims 14 to 16, wherein the first thickener includes at least one of carboxymethyl cellulose and polyvinyl alcohol. 前記第二増粘剤は、ポリエチレンオキサイドおよびグルコマンナンの少なくとも一方を有する請求項14ないし請求項17のいずれかに記載の断熱材。 The heat insulating material according to any one of claims 14 to 17 , wherein the second thickener includes at least one of polyethylene oxide and glucomannan.
JP2021023253A 2021-02-17 2021-02-17 Heat insulation material Pending JP2022125585A (en)

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