JP2022120627A5 - - Google Patents
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- JP2022120627A5 JP2022120627A5 JP2021017646A JP2021017646A JP2022120627A5 JP 2022120627 A5 JP2022120627 A5 JP 2022120627A5 JP 2021017646 A JP2021017646 A JP 2021017646A JP 2021017646 A JP2021017646 A JP 2021017646A JP 2022120627 A5 JP2022120627 A5 JP 2022120627A5
- Authority
- JP
- Japan
- Prior art keywords
- vinyl
- polymerization
- polymer
- polyvinyl
- vinyl ester
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 229920000642 polymer Polymers 0.000 claims description 72
- 229920001567 vinyl ester resin Polymers 0.000 claims description 50
- 239000000178 monomer Substances 0.000 claims description 34
- 229920001290 polyvinyl ester Polymers 0.000 claims description 33
- 239000003505 polymerization initiator Substances 0.000 claims description 26
- 238000004519 manufacturing process Methods 0.000 claims description 25
- -1 alkyl perester Chemical class 0.000 claims description 23
- 150000002978 peroxides Chemical class 0.000 claims description 21
- 150000001875 compounds Chemical class 0.000 claims description 20
- 230000000379 polymerizing effect Effects 0.000 claims description 10
- 125000000217 alkyl group Chemical group 0.000 claims description 8
- 125000004432 carbon atom Chemical group C* 0.000 claims description 8
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical group CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 7
- 238000006116 polymerization reaction Methods 0.000 description 39
- 238000006243 chemical reaction Methods 0.000 description 29
- 239000004372 Polyvinyl alcohol Substances 0.000 description 21
- 229920002451 polyvinyl alcohol Polymers 0.000 description 21
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 18
- 239000012986 chain transfer agent Substances 0.000 description 17
- 229920002689 polyvinyl acetate Polymers 0.000 description 15
- 239000011118 polyvinyl acetate Substances 0.000 description 15
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 14
- 239000002904 solvent Substances 0.000 description 14
- 238000010526 radical polymerization reaction Methods 0.000 description 13
- 229920005989 resin Polymers 0.000 description 12
- 239000011347 resin Substances 0.000 description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- 238000004040 coloring Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 10
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 9
- 238000007127 saponification reaction Methods 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 7
- VVJKKWFAADXIJK-UHFFFAOYSA-N Allylamine Chemical compound NCC=C VVJKKWFAADXIJK-UHFFFAOYSA-N 0.000 description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- ZQMIGQNCOMNODD-UHFFFAOYSA-N diacetyl peroxide Chemical compound CC(=O)OOC(C)=O ZQMIGQNCOMNODD-UHFFFAOYSA-N 0.000 description 6
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 6
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 6
- OPQYOFWUFGEMRZ-UHFFFAOYSA-N tert-butyl 2,2-dimethylpropaneperoxoate Chemical compound CC(C)(C)OOC(=O)C(C)(C)C OPQYOFWUFGEMRZ-UHFFFAOYSA-N 0.000 description 6
- 235000002597 Solanum melongena Nutrition 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 230000000977 initiatory effect Effects 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- 230000035484 reaction time Effects 0.000 description 5
- 238000005160 1H NMR spectroscopy Methods 0.000 description 4
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 4
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 239000011261 inert gas Substances 0.000 description 4
- 239000002685 polymerization catalyst Substances 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 238000003786 synthesis reaction Methods 0.000 description 4
- 229920002554 vinyl polymer Polymers 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- UOJYYXATTMQQNA-UHFFFAOYSA-N Proxan Chemical compound CC(C)OC(S)=S UOJYYXATTMQQNA-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 239000005456 alcohol based solvent Substances 0.000 description 3
- 239000003513 alkali Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 229920001451 polypropylene glycol Polymers 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 230000001902 propagating effect Effects 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- 230000000007 visual effect Effects 0.000 description 3
- WDCYWAQPCXBPJA-UHFFFAOYSA-N 1,3-dinitrobenzene Chemical compound [O-][N+](=O)C1=CC=CC([N+]([O-])=O)=C1 WDCYWAQPCXBPJA-UHFFFAOYSA-N 0.000 description 2
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 2
- OZCMOJQQLBXBKI-UHFFFAOYSA-N 1-ethenoxy-2-methylpropane Chemical compound CC(C)COC=C OZCMOJQQLBXBKI-UHFFFAOYSA-N 0.000 description 2
- MFLLXRJTHGPGEB-UHFFFAOYSA-N 1-propylperoxypropane Chemical compound CCCOOCCC MFLLXRJTHGPGEB-UHFFFAOYSA-N 0.000 description 2
- WYGWHHGCAGTUCH-UHFFFAOYSA-N 2-[(2-cyano-4-methylpentan-2-yl)diazenyl]-2,4-dimethylpentanenitrile Chemical compound CC(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)C WYGWHHGCAGTUCH-UHFFFAOYSA-N 0.000 description 2
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 2
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- YIVJZNGAASQVEM-UHFFFAOYSA-N Lauroyl peroxide Chemical compound CCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCC YIVJZNGAASQVEM-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 2
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000001476 alcoholic effect Effects 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 229940125904 compound 1 Drugs 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- XJOBOFWTZOKMOH-UHFFFAOYSA-N decanoyl decaneperoxoate Chemical compound CCCCCCCCCC(=O)OOC(=O)CCCCCCCCC XJOBOFWTZOKMOH-UHFFFAOYSA-N 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000010408 film Substances 0.000 description 2
- 150000004679 hydroxides Chemical class 0.000 description 2
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- LYRFLYHAGKPMFH-UHFFFAOYSA-N octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(N)=O LYRFLYHAGKPMFH-UHFFFAOYSA-N 0.000 description 2
- SRSFOMHQIATOFV-UHFFFAOYSA-N octanoyl octaneperoxoate Chemical compound CCCCCCCC(=O)OOC(=O)CCCCCCC SRSFOMHQIATOFV-UHFFFAOYSA-N 0.000 description 2
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 2
- 239000002861 polymer material Substances 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 239000007870 radical polymerization initiator Substances 0.000 description 2
- 238000007086 side reaction Methods 0.000 description 2
- 150000005846 sugar alcohols Polymers 0.000 description 2
- 239000000375 suspending agent Substances 0.000 description 2
- NMOALOSNPWTWRH-UHFFFAOYSA-N tert-butyl 7,7-dimethyloctaneperoxoate Chemical compound CC(C)(C)CCCCCC(=O)OOC(C)(C)C NMOALOSNPWTWRH-UHFFFAOYSA-N 0.000 description 2
- 238000006276 transfer reaction Methods 0.000 description 2
- 238000001291 vacuum drying Methods 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229920003169 water-soluble polymer Polymers 0.000 description 2
- ZBQKPDHUDKSCRS-UHFFFAOYSA-N $l^{1}-oxidanyl acetate Chemical group CC(=O)O[O] ZBQKPDHUDKSCRS-UHFFFAOYSA-N 0.000 description 1
- IZUKQUVSCNEFMJ-UHFFFAOYSA-N 1,2-dinitrobenzene Chemical compound [O-][N+](=O)C1=CC=CC=C1[N+]([O-])=O IZUKQUVSCNEFMJ-UHFFFAOYSA-N 0.000 description 1
- FYFDQJRXFWGIBS-UHFFFAOYSA-N 1,4-dinitrobenzene Chemical compound [O-][N+](=O)C1=CC=C([N+]([O-])=O)C=C1 FYFDQJRXFWGIBS-UHFFFAOYSA-N 0.000 description 1
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 1
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- GYAZFWRAWZSHCP-UHFFFAOYSA-N 2-[(2-cyano-4,4-dimethylpentan-2-yl)diazenyl]-2,4,4-trimethylpentanenitrile Chemical compound CC(C)(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)(C)C GYAZFWRAWZSHCP-UHFFFAOYSA-N 0.000 description 1
- PFHOSZAOXCYAGJ-UHFFFAOYSA-N 2-[(2-cyano-4-methoxy-4-methylpentan-2-yl)diazenyl]-4-methoxy-2,4-dimethylpentanenitrile Chemical compound COC(C)(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)(C)OC PFHOSZAOXCYAGJ-UHFFFAOYSA-N 0.000 description 1
- XEEYSDHEOQHCDA-UHFFFAOYSA-N 2-methylprop-2-ene-1-sulfonic acid Chemical compound CC(=C)CS(O)(=O)=O XEEYSDHEOQHCDA-UHFFFAOYSA-N 0.000 description 1
- IGDCJKDZZUALAO-UHFFFAOYSA-N 2-prop-2-enoxypropane-1,3-diol Chemical compound OCC(CO)OCC=C IGDCJKDZZUALAO-UHFFFAOYSA-N 0.000 description 1
- NFPBWZOKGZKYRE-UHFFFAOYSA-N 2-propan-2-ylperoxypropane Chemical group CC(C)OOC(C)C NFPBWZOKGZKYRE-UHFFFAOYSA-N 0.000 description 1
- ZSPTYLOMNJNZNG-UHFFFAOYSA-N 3-Buten-1-ol Chemical compound OCCC=C ZSPTYLOMNJNZNG-UHFFFAOYSA-N 0.000 description 1
- LANDRZNMJOEVQO-UHFFFAOYSA-N 3-ethenoxypropane-1,2-diol Chemical compound OCC(O)COC=C LANDRZNMJOEVQO-UHFFFAOYSA-N 0.000 description 1
- KMPBSNWACXDMII-UHFFFAOYSA-N 3-methylpent-4-ene-1,2-diol Chemical compound C=CC(C)C(O)CO KMPBSNWACXDMII-UHFFFAOYSA-N 0.000 description 1
- UAIRLKNEZWEEJO-UHFFFAOYSA-N 3-prop-1-en-2-yloxypropane-1,2-diol Chemical compound CC(=C)OCC(O)CO UAIRLKNEZWEEJO-UHFFFAOYSA-N 0.000 description 1
- ATVJXMYDOSMEPO-UHFFFAOYSA-N 3-prop-2-enoxyprop-1-ene Chemical compound C=CCOCC=C ATVJXMYDOSMEPO-UHFFFAOYSA-N 0.000 description 1
- BJWMSGRKJIOCNR-UHFFFAOYSA-N 4-ethenyl-1,3-dioxolan-2-one Chemical compound C=CC1COC(=O)O1 BJWMSGRKJIOCNR-UHFFFAOYSA-N 0.000 description 1
- SQXNZBLNWGWIHZ-UHFFFAOYSA-N 4-ethenyl-2,2-dimethyl-1,3-dioxolane Chemical class CC1(C)OCC(C=C)O1 SQXNZBLNWGWIHZ-UHFFFAOYSA-N 0.000 description 1
- PRQREXSTQVWUGV-UHFFFAOYSA-N 6-ethenoxy-6-oxohexanoic acid Chemical compound OC(=O)CCCCC(=O)OC=C PRQREXSTQVWUGV-UHFFFAOYSA-N 0.000 description 1
- OZAIFHULBGXAKX-VAWYXSNFSA-N AIBN Substances N#CC(C)(C)\N=N\C(C)(C)C#N OZAIFHULBGXAKX-VAWYXSNFSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 101100219382 Caenorhabditis elegans cah-2 gene Proteins 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- PVNIQBQSYATKKL-UHFFFAOYSA-N Glycerol trihexadecanoate Natural products CCCCCCCCCCCCCCCC(=O)OCC(OC(=O)CCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCC PVNIQBQSYATKKL-UHFFFAOYSA-N 0.000 description 1
- 239000002841 Lewis acid Substances 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical compound C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 1
- LXEKPEMOWBOYRF-UHFFFAOYSA-N [2-[(1-azaniumyl-1-imino-2-methylpropan-2-yl)diazenyl]-2-methylpropanimidoyl]azanium;dichloride Chemical compound Cl.Cl.NC(=N)C(C)(C)N=NC(C)(C)C(N)=N LXEKPEMOWBOYRF-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 239000003377 acid catalyst Substances 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- RZJRJXONCZWCBN-UHFFFAOYSA-N alpha-octadecene Natural products CCCCCCCCCCCCCCCCCC RZJRJXONCZWCBN-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000003429 antifungal agent Substances 0.000 description 1
- 229940121375 antifungal agent Drugs 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 125000000751 azo group Chemical group [*]N=N[*] 0.000 description 1
- 239000007869 azo polymerization initiator Substances 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 150000001639 boron compounds Chemical class 0.000 description 1
- ITMIAZBRRZANGB-UHFFFAOYSA-N but-3-ene-1,2-diol Chemical compound OCC(O)C=C ITMIAZBRRZANGB-UHFFFAOYSA-N 0.000 description 1
- 238000004581 coalescence Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 238000007323 disproportionation reaction Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- UYMKPFRHYYNDTL-UHFFFAOYSA-N ethenamine Chemical compound NC=C UYMKPFRHYYNDTL-UHFFFAOYSA-N 0.000 description 1
- ZHIUCPNDVATEDB-TWTPFVCWSA-N ethenyl (2e,4e)-hexa-2,4-dienoate Chemical compound C\C=C\C=C\C(=O)OC=C ZHIUCPNDVATEDB-TWTPFVCWSA-N 0.000 description 1
- WGXGKXTZIQFQFO-CMDGGOBGSA-N ethenyl (e)-3-phenylprop-2-enoate Chemical compound C=COC(=O)\C=C\C1=CC=CC=C1 WGXGKXTZIQFQFO-CMDGGOBGSA-N 0.000 description 1
- IYNRVIKPUTZSOR-HWKANZROSA-N ethenyl (e)-but-2-enoate Chemical compound C\C=C\C(=O)OC=C IYNRVIKPUTZSOR-HWKANZROSA-N 0.000 description 1
- YCUBDDIKWLELPD-UHFFFAOYSA-N ethenyl 2,2-dimethylpropanoate Chemical compound CC(C)(C)C(=O)OC=C YCUBDDIKWLELPD-UHFFFAOYSA-N 0.000 description 1
- XJELOQYISYPGDX-UHFFFAOYSA-N ethenyl 2-chloroacetate Chemical compound ClCC(=O)OC=C XJELOQYISYPGDX-UHFFFAOYSA-N 0.000 description 1
- FFYWKOUKJFCBAM-UHFFFAOYSA-N ethenyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC=C FFYWKOUKJFCBAM-UHFFFAOYSA-N 0.000 description 1
- MEGHWIAOTJPCHQ-UHFFFAOYSA-N ethenyl butanoate Chemical compound CCCC(=O)OC=C MEGHWIAOTJPCHQ-UHFFFAOYSA-N 0.000 description 1
- JZRGFKQYQJKGAK-UHFFFAOYSA-N ethenyl cyclohexanecarboxylate Chemical compound C=COC(=O)C1CCCCC1 JZRGFKQYQJKGAK-UHFFFAOYSA-N 0.000 description 1
- CMDXMIHZUJPRHG-UHFFFAOYSA-N ethenyl decanoate Chemical compound CCCCCCCCCC(=O)OC=C CMDXMIHZUJPRHG-UHFFFAOYSA-N 0.000 description 1
- GLVVKKSPKXTQRB-UHFFFAOYSA-N ethenyl dodecanoate Chemical compound CCCCCCCCCCCC(=O)OC=C GLVVKKSPKXTQRB-UHFFFAOYSA-N 0.000 description 1
- LZWYWAIOTBEZFN-UHFFFAOYSA-N ethenyl hexanoate Chemical compound CCCCCC(=O)OC=C LZWYWAIOTBEZFN-UHFFFAOYSA-N 0.000 description 1
- AFSIMBWBBOJPJG-UHFFFAOYSA-N ethenyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC=C AFSIMBWBBOJPJG-UHFFFAOYSA-N 0.000 description 1
- QBDADGJLZNIRFQ-UHFFFAOYSA-N ethenyl octanoate Chemical compound CCCCCCCC(=O)OC=C QBDADGJLZNIRFQ-UHFFFAOYSA-N 0.000 description 1
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- 238000011156 evaluation Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
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- 238000013467 fragmentation Methods 0.000 description 1
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- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
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- 239000007788 liquid Substances 0.000 description 1
- JILPJDVXYVTZDQ-UHFFFAOYSA-N lithium methoxide Chemical compound [Li+].[O-]C JILPJDVXYVTZDQ-UHFFFAOYSA-N 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- 125000005395 methacrylic acid group Chemical group 0.000 description 1
- 125000005394 methallyl group Chemical group 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 150000005181 nitrobenzenes Chemical class 0.000 description 1
- CCCMONHAUSKTEQ-UHFFFAOYSA-N octadec-1-ene Chemical compound CCCCCCCCCCCCCCCCC=C CCCMONHAUSKTEQ-UHFFFAOYSA-N 0.000 description 1
- WGOROJDSDNILMB-UHFFFAOYSA-N octatriacontanediamide Chemical class NC(=O)CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC(N)=O WGOROJDSDNILMB-UHFFFAOYSA-N 0.000 description 1
- FATBGEAMYMYZAF-KTKRTIGZSA-N oleamide Chemical class CCCCCCCC\C=C/CCCCCCCC(N)=O FATBGEAMYMYZAF-KTKRTIGZSA-N 0.000 description 1
- KCPNPXFJBCFNRU-UHFFFAOYSA-N pent-4-ene-1,2-diol Chemical compound OCC(O)CC=C KCPNPXFJBCFNRU-UHFFFAOYSA-N 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- BDAWXSQJJCIFIK-UHFFFAOYSA-N potassium methoxide Chemical compound [K+].[O-]C BDAWXSQJJCIFIK-UHFFFAOYSA-N 0.000 description 1
- ZMWBGRXFDPJFGC-UHFFFAOYSA-M potassium;propan-2-yloxymethanedithioate Chemical compound [K+].CC(C)OC([S-])=S ZMWBGRXFDPJFGC-UHFFFAOYSA-M 0.000 description 1
- 125000001844 prenyl group Chemical group [H]C([*])([H])C([H])=C(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- UIIIBRHUICCMAI-UHFFFAOYSA-N prop-2-ene-1-sulfonic acid Chemical compound OS(=O)(=O)CC=C UIIIBRHUICCMAI-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 150000004053 quinones Chemical class 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000001226 reprecipitation Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 235000021003 saturated fats Nutrition 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- QDRKDTQENPPHOJ-UHFFFAOYSA-N sodium ethoxide Chemical compound [Na+].CC[O-] QDRKDTQENPPHOJ-UHFFFAOYSA-N 0.000 description 1
- 229940037312 stearamide Drugs 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 239000003017 thermal stabilizer Substances 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- DTQVDTLACAAQTR-UHFFFAOYSA-N trifluoroacetic acid Substances OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 description 1
- TZYULTYGSBAILI-UHFFFAOYSA-M trimethyl(prop-2-enyl)azanium;chloride Chemical compound [Cl-].C[N+](C)(C)CC=C TZYULTYGSBAILI-UHFFFAOYSA-M 0.000 description 1
- ZQYKGADTDCTWSZ-UHFFFAOYSA-N trimethyl-[(prop-2-enoylamino)methyl]azanium;chloride Chemical compound [Cl-].C[N+](C)(C)CNC(=O)C=C ZQYKGADTDCTWSZ-UHFFFAOYSA-N 0.000 description 1
- UJMBCXLDXJUMFB-UHFFFAOYSA-K trisodium;5-oxo-1-(4-sulfonatophenyl)-4-[(4-sulfonatophenyl)diazenyl]-4h-pyrazole-3-carboxylate Chemical compound [Na+].[Na+].[Na+].[O-]C(=O)C1=NN(C=2C=CC(=CC=2)S([O-])(=O)=O)C(=O)C1N=NC1=CC=C(S([O-])(=O)=O)C=C1 UJMBCXLDXJUMFB-UHFFFAOYSA-K 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- KOZCZZVUFDCZGG-UHFFFAOYSA-N vinyl benzoate Chemical compound C=COC(=O)C1=CC=CC=C1 KOZCZZVUFDCZGG-UHFFFAOYSA-N 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Description
本発明は、ポリビニルエステル系重合体の製造方法に関し、更に詳しくは、ラジカル重合開始剤の存在下でビニルエステル系単量体を重合するポリビニルエステル系重合体の製造方法に関する。 TECHNICAL FIELD The present invention relates to a method for producing a polyvinyl ester polymer, and more particularly to a method for producing a polyvinyl ester polymer by polymerizing a vinyl ester monomer in the presence of a radical polymerization initiator.
ポリビニルエステル系重合体は、従来、ポリビニルアルコール(以下、「PVA」ということもある。)の原料等として広く使用されている。ポリビニルアルコールはポリビニルエステルをけん化することで得られる結晶性の水溶性高分子材料であり、その優れた水溶性や皮膜特性(強度、耐油性、造膜性、酸素ガスバリア性等)を利用して、乳化剤、懸濁剤、界面活性剤、繊維加工剤、各種バインダー、紙加工剤、接着剤、フィルム等に使用されている。PVAはポリビニルエステル系重合体をケン化することで得られる結晶性の水溶性高分子材料であり、その優れた水溶性や皮膜特性(強度、耐油性、造膜性、酸素ガスバリア性等)を利用して、乳化剤、懸濁剤、界面活性剤、繊維加工剤、各種バインダー、紙加工剤、接着剤、フィルム等に使用されている。 BACKGROUND ART Polyvinyl ester polymers have conventionally been widely used as raw materials for polyvinyl alcohol (hereinafter sometimes referred to as “PVA”). Polyvinyl alcohol is a crystalline water-soluble polymer material obtained by saponifying polyvinyl ester. , emulsifiers, suspending agents, surfactants, fiber processing agents, various binders, paper processing agents, adhesives, films, etc. PVA is a crystalline, water-soluble polymer material obtained by saponifying polyvinyl ester polymers. It is used in emulsifiers, suspension agents, surfactants, fiber processing agents, various binders, paper processing agents, adhesives, films, and the like.
ポリビニルエステル系重合体はビニルエステル系単量体を重合することにより得られるが、その重合方法としては、多様なビニル化合物の重合に適用でき、反応系の取り扱いが容易であるラジカル重合が工業的にも広く利用されている。ラジカル重合の反応機構は、開始反応、生長反応及び停止反応を含み、副反応として連鎖移動反応が起こることがある。ラジカル重合では、開始ラジカルが生成すると、それが単量体に次々と反応し、生長ラジカルが不活性化することにより反応が停止する。生長ラジカルの不活性化は、再結合停止反応や不均化停止反応、副反応である連鎖移動反応等により起こるため、分子の長さの揃わない重合体が生成されてしまう。 Polyvinyl ester polymers are obtained by polymerizing vinyl ester monomers, and radical polymerization, which can be applied to the polymerization of various vinyl compounds and is easy to handle reaction systems, is an industrially applicable polymerization method. is also widely used. The reaction mechanism of radical polymerization includes initiation reaction, propagation reaction and termination reaction, and chain transfer reaction may occur as a side reaction. In radical polymerization, when an initiating radical is generated, it reacts with monomers in turn and the reaction is terminated by deactivation of the propagating radical. Inactivation of propagating radicals occurs due to recombination termination reaction, disproportionation termination reaction, chain transfer reaction as a side reaction, and the like, so that a polymer having nonuniform molecular lengths is produced.
そこで、得られる重合体の分子量を制御する方法として、リビングラジカル重合により重合体を合成することが行われている。リビングラジカル重合とは、重合過程において開始反応と生長反応のみからなる重合方法であり、停止反応や連鎖移動反応といった生長ラジカルを不活性化させる反応を伴わないため、分子の長さの揃った重合体が得られる。 Therefore, as a method for controlling the molecular weight of the resulting polymer, synthesis of the polymer by living radical polymerization is performed. Living radical polymerization is a polymerization method that consists only of an initiation reaction and a propagating reaction in the polymerization process. A coalescence is obtained.
リビングラジカル重合法を用いてポリビニルエステル系(共)重合体を合成する技術が種々検討されており、例えば、特許文献1には、ビニルエステル系単量体とビニルエーテル系単量体を共重合させた共重合体の製造方法として、ビニルエステル系単量体とビニルエーテル系単量体とを、特定構造を有する連鎖移動剤とラジカル重合開始剤とルイス酸の存在下で共重合を行う方法が提案されている。 Various techniques for synthesizing a polyvinyl ester-based (co)polymer using a living radical polymerization method have been studied. As a method for producing such a copolymer, a method of copolymerizing a vinyl ester monomer and a vinyl ether monomer in the presence of a chain transfer agent having a specific structure, a radical polymerization initiator, and a Lewis acid has been proposed. It is
しかしながら、従来のリビングラジカル重合法を用いた製造方法においては、用いる連鎖移動剤がポリビニルエステル系重合体の末端と反応してしまうことにより、着色の原因となる連鎖移動剤由来の末端構造が生成し、得られるポリビニルエステル系重合体をケン化してなるポリビニルアルコール系樹脂が着色してしまうという問題があった。 However, in the production method using the conventional living radical polymerization method, the chain transfer agent used reacts with the terminal of the polyvinyl ester polymer, resulting in the formation of a terminal structure derived from the chain transfer agent that causes coloration. However, there is a problem that the polyvinyl alcohol-based resin obtained by saponifying the obtained polyvinyl ester-based polymer is colored.
そこで、本発明は着色の抑制されたポリビニルアルコール系樹脂を得ることができるポリビニルエステル系重合体の新たな製造方法を提供することを課題とする。 Accordingly, an object of the present invention is to provide a novel method for producing a polyvinyl ester-based polymer capable of obtaining a polyvinyl alcohol-based resin with suppressed coloring.
本発明者らは、鋭意検討を重ねた結果、ポリビニルエステル系重合体の末端の構造がポリビニルアルコール系樹脂の着色に関わっていることを見出し、特に本願特定の連鎖移動剤の存在下でビニルエステル系単量体を重合する際には、重合後、過酸化系重合開始剤で処理することで、得られるポリビニルエステル系重合体をケン化してなるポリビニルアルコール系樹脂の着色を高度に抑制できることを見出し、本発明を完成するに至った。 As a result of extensive studies, the present inventors have found that the terminal structure of the polyvinyl ester polymer is involved in the coloring of the polyvinyl alcohol resin. When the system monomer is polymerized, by treating it with a peroxide polymerization initiator after polymerization, it is possible to highly suppress the coloring of the polyvinyl alcohol resin obtained by saponifying the polyvinyl ester polymer obtained. The discovery led to the completion of the present invention.
すなわち本発明は、以下の(1)~(5)を特徴とする。
(1)下記一般式(A)で表わされる化合物の存在下でビニルエステル系単量体を重合する工程、ビニルエステル系重合体を過酸化系重合開始剤で処理する工程をこの順に含むことを特徴とするポリビニルエステル系重合体の製造方法。
That is, the present invention is characterized by the following (1) to (5).
(1) A step of polymerizing a vinyl ester monomer in the presence of a compound represented by the following general formula (A), and a step of treating the vinyl ester polymer with a peroxide polymerization initiator in this order. A method for producing a polyvinyl ester polymer characterized by the above.
(上記式(A)中、Rは、炭素数1~5のアルキル基である。) (In formula (A) above, R is an alkyl group having 1 to 5 carbon atoms.)
(2)前記過酸化系重合開始剤の添加量が、前記ビニルエステル系重合体1に対して、0.1~500であることを特徴とする前記(1)に記載のポリビニルエステル系重合体の製造方法。
(3)前記過酸化系重合開始剤がアルキルパーエステル類であることを特徴とする前記(1)又は(2)に記載のポリビニルエステル系重合体の製造方法。
(4)前記ビニルエステル系単量体が酢酸ビニルであることを特徴とする前記(1)~(3)のいずれか1つに記載のポリビニルエステル系重合体の製造方法。
(2) The polyvinyl ester polymer according to (1), wherein the amount of the peroxide polymerization initiator added is 0.1 to 500 with respect to the vinyl ester polymer 1. manufacturing method.
(3) The method for producing a polyvinyl ester polymer according to (1) or (2) above, wherein the peroxide polymerization initiator is an alkyl perester.
(4) The method for producing a polyvinyl ester polymer according to any one of (1) to (3) above, wherein the vinyl ester monomer is vinyl acetate.
本発明の製造方法によれば、着色が抑制されたポリビニルアルコール系樹脂を得ることができるポリビニルエステル系重合体を製造することができる。 According to the production method of the present invention, it is possible to produce a polyvinyl ester-based polymer from which a polyvinyl alcohol-based resin with suppressed coloration can be obtained.
以下、本発明について詳述するが、これらは望ましい実施形態の一例を示すものであり、本発明はこれらの内容に特定されるものではない。
また、本明細書において、(メタ)アリルとはアリル又はメタリル、(メタ)アクリルとはアクリル又はメタクリル、(メタ)アクリレートとはアクリレート又はメタクリレートをそれぞれ意味する。
Although the present invention will be described in detail below, these show examples of preferred embodiments, and the present invention is not limited to these contents.
In the present specification, (meth)allyl means allyl or methallyl, (meth)acryl means acrylic or methacrylic, and (meth)acrylate means acrylate or methacrylate.
本発明のポリビニルエステル系重合体の製造方法は、下記一般式(A)で表わされる化合物の存在下でビニルエステル系単量体を重合する工程、及び得られたビニルエステル系重合体を過酸化系重合開始剤で処理する工程を有する。 The method for producing a polyvinyl ester-based polymer of the present invention comprises the steps of polymerizing a vinyl ester-based monomer in the presence of a compound represented by the following general formula (A), and peroxidizing the resulting vinyl ester-based polymer. It has a step of treating with a system polymerization initiator.
(上記式(A)中、Rは、炭素数1~5のアルキル基である。) (In formula (A) above, R is an alkyl group having 1 to 5 carbon atoms.)
本発明で用いる特定の連鎖移動剤を用いたリビングラジカル重合(具体的に、RAFT(Reversible Addition-Fragmentation Chain Transfer)重合)においてビニルエステル系単量体の重合を行うと、連鎖移動剤との反応によりビニルエステル系重合体の末端に着色の原因になると推測される連鎖移動剤由来の末端構造が生成するが、その後前記重合体を過酸化系開始剤で処理することにより連鎖移動剤由来の末端構造を切断することができるためか、本願のポリビニルエステル系重合体をケン化してなるポリビニルアルコール系樹脂の着色の抑制ができると推測される。 Living radical polymerization (specifically, RAFT (Reversible Addition-Fragmentation Chain Transfer) polymerization) using a specific chain transfer agent used in the present invention When a vinyl ester monomer is polymerized, reaction with the chain transfer agent A terminal structure derived from the chain transfer agent is generated at the end of the vinyl ester polymer, which is presumed to cause coloration. It is presumed that coloring of the polyvinyl alcohol-based resin obtained by saponifying the polyvinyl ester-based polymer of the present application can be suppressed, probably because the structure can be cleaved.
本発明のポリビニルエステル系重合体の製造方法は、一般式(A)で表わされる化合物の存在下でビニルエステル系単量体を重合する工程、及びビニルエステル系重合体を過酸化系重合開始剤で処理する工程を有する。 The method for producing a polyvinyl ester polymer of the present invention comprises the steps of: polymerizing a vinyl ester monomer in the presence of a compound represented by the general formula (A); and a step of treating with
まず、一般式(A)で表わされる化合物の存在下でビニルエステル系単量体を重合する工程について説明する。 First, the step of polymerizing a vinyl ester monomer in the presence of the compound represented by formula (A) will be described.
本発明の製造方法で用いられるビニルエステル系単量体としては、例えば、酢酸ビニル、プロピオン酸ビニル、酪酸ビニル、カプロン酸ビニル、カプリル酸ビニル、カプリン酸ビニル、ラウリン酸ビニル、ミリスチン酸ビニル、パルミチン酸ビニル、ステアリン酸ビニル、シクロヘキサンカルボン酸ビニル、ピバリン酸ビニル、オクチル酸ビニル、モノクロロ酢酸ビニル、アジピン酸ビニル、メタクリル酸ビニル、クロトン酸ビニル、ソルビン酸ビニル、安息香酸ビニル、桂皮酸ビニル、トリフロロ酢酸ビニル等が挙げられる。これらは1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。これらの中でも、価格や入手の容易さの観点から、酢酸ビニルが好ましく用いられる。 Vinyl ester monomers used in the production method of the present invention include, for example, vinyl acetate, vinyl propionate, vinyl butyrate, vinyl caproate, vinyl caprylate, vinyl caprate, vinyl laurate, vinyl myristate, and palmitin. Vinyl acid, vinyl stearate, vinyl cyclohexanecarboxylate, vinyl pivalate, vinyl octylate, vinyl monochloroacetate, vinyl adipate, vinyl methacrylate, vinyl crotonate, vinyl sorbate, vinyl benzoate, vinyl cinnamate, trifluoroacetic acid vinyl and the like. These may be used individually by 1 type, and may be used in combination of 2 or more type. Among these, vinyl acetate is preferably used from the viewpoint of price and availability.
本発明で製造されるポリビニルエステル系重合体は、本発明の効果を損なわない範囲で、ビニルエステル系単量体と共重合可能な他の単量体が共重合されたものでもよい。他の単量体としては、例えば、エチレン、プロピレン、イソブチレン、α-オクテン、α-ドデセン、α-オクタデセン等のオレフィン類;アクリル酸、メタクリル酸、クロトン酸、マレイン酸、無水マレイン酸、イタコン酸等の不飽和酸類あるいはその塩、そのモノ又はジアルキルエステル等;アクリロニトリル、メタクリロニトリル等のニトリル類;アクリルアミド、メタクリルアミド等のアミド類;エチレンスルホン酸、アリルスルホン酸、メタアリルスルホン酸等のオレフィンスルホン酸あるいはその塩;アルキルビニルエーテル類;N-アクリルアミドメチルトリメチルアンモニウムクロライド;アリルトリメチルアンモニウムクロライド;ジメチルアリルビニルケトン;N-ビニルピロリドン;塩化ビニル;塩化ビニリデン;ポリオキシエチレン(メタ)アリルエーテル、ポリオキシプロピレン(メタ)アリルエーテル等のポリオキシアルキレン(メタ)アリルエーテル;ポリオキシエチレン(メタ)アクリレート、ポリオキシプロピレン(メタ)アクリレート等のポリオキシアルキレン(メタ)アクリレート;ポリオキシエチレン(メタ)アクリルアミド、ポリオキシプロピレン(メタ)アクリルアミド等のポリオキシアルキレン(メタ)アクリルアミド;ポリオキシエチレン[1-(メタ)アクリルアミド-1,1-ジメチルプロピル]エステル;ポリオキシエチレンビニルエーテル、ポリオキシプロピレンビニルエーテル等のポリオキシアルキレンビニルエーテル;ポリオキシエチレンアリルアミン、ポリオキシプロピレンアリルアミン等のポリオキシアルキレンアリルアミン;ポリオキシエチレンビニルアミン、ポリオキシプロピレンビニルアミン等のポリオキシアルキレンビニルアミン;3-ブテン-1-オール、4-ペンテン-1-オール、5-ヘキセン-1-オール等のヒドロキシ基含有α-オレフィン類あるいはそのアシル化物等の誘導体を挙げることができる。 The polyvinyl ester polymer produced in the present invention may be copolymerized with other monomers copolymerizable with the vinyl ester monomer as long as the effects of the present invention are not impaired. Other monomers include olefins such as ethylene, propylene, isobutylene, α-octene, α-dodecene, α-octadecene; acrylic acid, methacrylic acid, crotonic acid, maleic acid, maleic anhydride, and itaconic acid. Unsaturated acids or salts thereof, mono- or dialkyl esters thereof, etc.; nitriles such as acrylonitrile and methacrylonitrile; amides such as acrylamide and methacrylamide; olefins such as ethylenesulfonic acid, allylsulfonic acid and methallylsulfonic acid Sulfonic acid or its salts; Alkyl vinyl ethers; N-acrylamidomethyltrimethylammonium chloride; Allyltrimethylammonium chloride; Dimethyl allyl vinyl ketone; Polyoxyalkylene (meth) allyl ethers such as propylene (meth) allyl ether; Polyoxyalkylene (meth) acrylates such as polyoxyethylene (meth) acrylate and polyoxypropylene (meth) acrylate; Polyoxyethylene (meth) acrylamide, Polyoxyalkylene (meth)acrylamide such as polyoxypropylene (meth)acrylamide; Polyoxyethylene [1-(meth)acrylamide-1,1-dimethylpropyl] ester; Polyoxyethylene vinyl ether, polyoxypropylene vinyl ether such as polyoxypropylene vinyl ether Alkylene vinyl ether; Polyoxyalkylene allylamine such as polyoxyethylene allylamine and polyoxypropylene allylamine; Polyoxyalkylene vinylamine such as polyoxyethylene vinylamine and polyoxypropylene vinylamine; 3-buten-1-ol, 4-pentene- Examples include hydroxy group-containing α-olefins such as 1-ol and 5-hexene-1-ol, and derivatives such as acylated products thereof.
また、3,4-ジヒドロキシ-1-ブテン、3,4-ジアシロキシ-1-ブテン、3-アシロキシ-4-ヒドロキシ-1-ブテン、4-アシロキシ-3-ヒドロキシ-1-ブテン、3,4-ジアシロキシ-2-メチル-1-ブテン、4,5-ジヒドロキシ-1-ペンテン、4,5-ジアシロキシ-1-ペンテン、4,5-ジヒドロキシ-3-メチル-1-ペンテン、4,5-ジアシロキシ-3-メチル-1-ペンテン、5,6-ジヒドロキシ-1-ヘキセン、5,6-ジアシロキシ-1-ヘキセン、グリセリンモノアリルエーテル、2,3-ジアセトキシ-1-アリルオキシプロパン、2-アセトキシ-1-アリルオキシ-3-ヒドロキシプロパン、3-アセトキシ-1-アリルオキシ-2-ヒドロキシプロパン、グリセリンモノビニルエーテル、グリセリンモノイソプロペニルエーテル、ビニルエチレンカーボネート、2,2-ジメチル-4-ビニル-1,3-ジオキソラン等のジオールを有する化合物などが挙げられる。 In addition, 3,4-dihydroxy-1-butene, 3,4-diacyloxy-1-butene, 3-acyloxy-4-hydroxy-1-butene, 4-acyloxy-3-hydroxy-1-butene, 3,4- diacyloxy-2-methyl-1-butene, 4,5-dihydroxy-1-pentene, 4,5-diacyloxy-1-pentene, 4,5-dihydroxy-3-methyl-1-pentene, 4,5-diacyloxy- 3-methyl-1-pentene, 5,6-dihydroxy-1-hexene, 5,6-diacyloxy-1-hexene, glycerin monoallyl ether, 2,3-diacetoxy-1-allyloxypropane, 2-acetoxy-1 - allyloxy-3-hydroxypropane, 3-acetoxy-1-allyloxy-2-hydroxypropane, glycerin monovinyl ether, glycerin monoisopropenyl ether, vinylethylene carbonate, 2,2-dimethyl-4-vinyl-1,3-dioxolane compounds having a diol such as
上記一般式(A)で表わされる化合物は、ラジカル重合を制御するための化合物であり、生長ポリマー鎖の末端に反応してポリマーの生長を停止させると同時に新たな重合開始ラジカルを発生させる、所謂、連鎖移動剤である。
リビングラジカル重合の重合機構を、ビニルエステル系単量体として酢酸ビニルを用いたポリ酢酸ビニルの製造を例に、下記スキームIにより説明する。重合途中の重合物がラジカルとなって付加されたジチオカルボニル化合物1(休止種)に対して、ポリ酢酸ビニルのラジカルY・が付加し、中間体ラジカル2が生成する。さらに、中間体ラジカル2から別のポリ酢酸ビニルのラジカルY’・が脱離することにより、新たな休止種(ジチオカルボニル化合物1’)と別のポリ酢酸ビニルのラジカルY’・が生成する。このように付加及び脱離を繰り返すことで重合が進行する。なお、下記スキームI中、XはOR(Rは、炭素数1~5のアルキル基)である。
The compound represented by the above general formula (A) is a compound for controlling radical polymerization, and reacts with the end of a growing polymer chain to stop polymer growth and at the same time generate a new polymerization initiation radical. , is a chain transfer agent.
The polymerization mechanism of living radical polymerization will be explained by the following Scheme I, taking as an example production of polyvinyl acetate using vinyl acetate as a vinyl ester monomer. The radical Y· of polyvinyl acetate is added to the dithiocarbonyl compound 1 (dormant species) to which the polymer in the course of polymerization is added as a radical, and the intermediate radical 2 is generated. Further, another polyvinyl acetate radical Y′· is eliminated from the intermediate radical 2 to generate a new dormant species (dithiocarbonyl compound 1′) and another polyvinyl acetate radical Y′·. Polymerization proceeds by repeating addition and elimination in this way. In Scheme I below, X is OR (R is an alkyl group having 1 to 5 carbon atoms).
一般式(A)中、Rは、炭素数1~5のアルキル基である。炭素数1~5のアルキル基としては、例えば、メチル基、エチル基、プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基、ペンチル基等が挙げられる。 In general formula (A), R is an alkyl group having 1 to 5 carbon atoms. Examples of alkyl groups having 1 to 5 carbon atoms include methyl group, ethyl group, propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group and pentyl group.
一般式(A)で表わされる化合物は、製造のし易さという観点から、Rが炭素数1~4のアルキル基である化合物が好ましく、Rが炭素数2~4のアルキル基である化合物がより好ましい。式(A)で表わされる化合物は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。 From the viewpoint of ease of production, the compound represented by the general formula (A) is preferably a compound in which R is an alkyl group having 1 to 4 carbon atoms, and a compound in which R is an alkyl group having 2 to 4 carbon atoms. more preferred. The compounds represented by formula (A) may be used singly or in combination of two or more.
一般式(A)で表わされる化合物の具体例としては、例えば、S-1-isobutoxyethyl O-isopropyl xanthate(Rがイソプロピル基である化合物)、S-1-isobutoxyethyl O-ethyl xanthate(Rがエチル基である化合物)等が挙げられる。 Specific examples of the compound represented by the general formula (A) include S-1-isobutoxyethyl O-isopropyl xanthate (a compound in which R is an isopropyl group), S-1-isobutoxyethyl O-ethyl xanthate (R is an ethyl group, compound) and the like.
本発明における一般式(A)で表わされる化合物の存在下でビニルエステル系単量体を重合する工程は、重合開始剤の存在下で行う。重合開始剤としては、例えば、2,2’-アゾビス-(2,4,4-トリメチルバレロニトリル)、2,2’-アゾビスイソブチロニトリル(AIBN)、2,2’-アゾビス-(2-メチルプロピオンアミジン)ジヒドロクロライド等のアゾ化合物類、t-ブチルパーオキシネオデカノエート、t-ブチルパーピバレ-ト等のアルキルパーエステル類、ビス-(4-t-ブチルシクロヘキシル)パーオキシ-ジ-カーボネート、ジ-シクロヘキシルパーオキシ-ジ-カーボネート、ビス(2-エチルヘキシル)ジ-sec-ブチルパーオキシ-ジ-カーボネート、ジ-イソプロピルパーオキシ-ジ-カーボネート等のパーオキシ-ジ-カーボネート類、アセチルパーオキシド、ジアセチルパーオキシド、ジ-ラウロイルパーオキシド、ジ-デカノイルパーオキシド、ジ-オクタノイルパーオキシド、ジ-プロピルパーオキシド、ジ-ベンゾイルパーオキシド等のパーオキシド類等の、公知のラジカル重合触媒が挙げられる。また、2,2’-アゾビス-(2,4-ジメチルバレロニトリル)、2,2’-アゾビス-(4-メトキシ-2,4-ジメチルバレロニトリル)等の低温活性ラジカル重合触媒等のラジカル開始剤を挙げることができる。これら重合触媒は、1種を単独で用いてもよく、2種以上を同時に用いてもよい。 The step of polymerizing the vinyl ester monomer in the presence of the compound represented by formula (A) in the present invention is carried out in the presence of a polymerization initiator. Examples of polymerization initiators include 2,2′-azobis-(2,4,4-trimethylvaleronitrile), 2,2′-azobisisobutyronitrile (AIBN), 2,2′-azobis-( 2-methylpropionamidine) dihydrochloride and other azo compounds, t-butyl peroxyneodecanoate, t-butyl perpivalate and other alkyl peresters, bis-(4-t-butylcyclohexyl)peroxy-di- peroxy-di-carbonates such as carbonate, di-cyclohexylperoxy-di-carbonate, bis(2-ethylhexyl) di-sec-butylperoxy-di-carbonate, di-isopropylperoxy-di-carbonate, acetyl peroxy known radical polymerization catalysts such as peroxides, diacetyl peroxide, di-lauroyl peroxide, di-decanoyl peroxide, di-octanoyl peroxide, di-propyl peroxide, di-benzoyl peroxide, etc. mentioned. Also, 2,2'-azobis-(2,4-dimethylvaleronitrile), 2,2'-azobis-(4-methoxy-2,4-dimethylvaleronitrile) and other low-temperature active radical polymerization catalysts for radical initiation agents can be mentioned. One of these polymerization catalysts may be used alone, or two or more thereof may be used simultaneously.
一般式(A)で表わされる化合物の存在下でビニルエステル系単量体を重合する工程は、アルコール系溶媒の存在下で行う。本工程で用いるアルコール系溶媒としては、例えば、メタノール、エタノール、プロパノール、イソプロピルアルコール、酢酸エチル等が挙げられる。これらは1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。 The step of polymerizing the vinyl ester monomer in the presence of the compound represented by formula (A) is carried out in the presence of an alcohol solvent. Examples of the alcohol solvent used in this step include methanol, ethanol, propanol, isopropyl alcohol, ethyl acetate and the like. These may be used individually by 1 type, and may be used in combination of 2 or more type.
重合反応液には、本発明の効果を損なわない範囲においてその他の成分を添加することができる。他の添加剤としては、例えば、着色剤、染料、消泡剤、防腐剤、防黴剤、酸化防止剤、紫外線吸収剤、界面活性剤等が挙げられ、また、ステアリン酸アミド等の飽和脂肪族アミド、オレイン酸アミド等の不飽和脂肪酸アミド、エチレンビスステアリン酸アミド等のビス脂肪酸アミド、低分子量ポリオレフィン等の公知の滑剤、離型剤、エチレングリコール、グリセリン、ヘキサンジオール等の多価アルコール、特には脂肪族多価アルコール等の公知の可塑剤、酢酸、リン酸等の酸類およびそのアルカリ金属、アルカリ土類金属等の金属塩、また、金属酸化物および水酸化物等の金属化合物、ホウ酸またはその金属塩等のホウ素化合物など、公知の熱安定剤を含有させてもよい。 Other components can be added to the polymerization reaction solution as long as they do not impair the effects of the present invention. Other additives include, for example, colorants, dyes, antifoaming agents, preservatives, antifungal agents, antioxidants, ultraviolet absorbers, surfactants, etc., and saturated fats such as stearamide. unsaturated fatty acid amides such as group amides and oleic acid amides, bis fatty acid amides such as ethylenebisstearic acid amides, known lubricants such as low-molecular-weight polyolefins, release agents, polyhydric alcohols such as ethylene glycol, glycerin, and hexanediol, In particular, known plasticizers such as aliphatic polyhydric alcohols, acids such as acetic acid and phosphoric acid and metal salts thereof such as alkali metals and alkaline earth metals, metal compounds such as metal oxides and hydroxides, boron Known thermal stabilizers such as boron compounds such as acids or metal salts thereof may be included.
次に、得られたビニルエステル系重合体を過酸化系重合開始剤で処理する工程について説明する。 Next, the step of treating the obtained vinyl ester polymer with a peroxide polymerization initiator will be described.
ビニルエステル系重合体を過酸化系重合開始剤で処理する工程において、用いる過酸化系重合開始剤としては、例えば、t-ブチルパーオキシネオデカノエート、t-ブチルパーピバレ-ト等のアルキルパーエステル類、ビス-(4-t-ブチルシクロヘキシル)パーオキシ-ジ-カーボネート、ジ-シクロヘキシルパーオキシ-ジ-カーボネート、ビス(2-エチルヘキシル)ジ-sec-ブチルパーオキシ-ジ-カーボネート、ジ-イソプロピルパーオキシ-ジ-カーボネート等のパーオキシ-ジ-カーボネート類、アセチルパーオキシド、ジアセチルパーオキシド、ジ-ラウロイルパーオキシド、ジ-デカノイルパーオキシド、ジ-オクタノイルパーオキシド、ジ-プロピルパーオキシド、ジ-ベンゾイルパーオキシド等のパーオキシド類等のラジカル重合触媒が挙げられる。 In the step of treating a vinyl ester polymer with a peroxide polymerization initiator, examples of the peroxide polymerization initiator used include alkyl peresters such as t-butyl peroxyneodecanoate and t-butyl perpivalate. bis-(4-t-butylcyclohexyl)peroxy-di-carbonate, di-cyclohexylperoxy-di-carbonate, bis(2-ethylhexyl)di-sec-butylperoxy-di-carbonate, di-isopropyl peroxy Peroxy-di-carbonates such as oxy-di-carbonate, acetyl peroxide, diacetyl peroxide, di-lauroyl peroxide, di-decanoyl peroxide, di-octanoyl peroxide, di-propyl peroxide, di- Examples include radical polymerization catalysts such as peroxides such as benzoyl peroxide.
ビニルエステル系重合体を過酸化系重合開始剤で処理する工程において、用いるアルコール系溶媒としては、例えば、メタノール、エタノール、プロパノール、イソプロピルアルコール、酢酸エチル等が挙げられる。これらは1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。 Examples of alcohol solvents used in the step of treating the vinyl ester polymer with the peroxide polymerization initiator include methanol, ethanol, propanol, isopropyl alcohol, and ethyl acetate. These may be used individually by 1 type, and may be used in combination of 2 or more type.
続いて、本発明のポリビニルエステル系重合体の具体的な製造方法について説明する。
本発明の製造方法における一般式(A)で表わされる化合物の存在下でビニルエステル系単量体を重合する工程では、反応器に、ビニルエステル系単量体、アルコール系溶媒、一般式(A)で表わされる化合物及び重合開始剤を添加し、重合反応を開始させる。各原料は一度に添加してもよいし、任意の順番で添加してもよい。また、各原料の添加は、それぞれ一度にすべて添加してもよく、重合中の任意のタイミングで任意の回数に分割して添加してもよい。
Next, a specific method for producing the polyvinyl ester polymer of the present invention will be described.
In the step of polymerizing a vinyl ester monomer in the presence of a compound represented by general formula (A) in the production method of the present invention, a reactor is charged with a vinyl ester monomer, an alcoholic solvent, general formula (A ) and a polymerization initiator are added to initiate the polymerization reaction. Each raw material may be added at once, or may be added in any order. In addition, each raw material may be added all at once, or may be added in an arbitrary number of times at an arbitrary timing during the polymerization.
重合工程において、反応は、ビニルエステル系単量体に対して不活性な不活性ガス雰囲気下で行うことが好ましい。不活性ガスとしては、例えば、窒素、アルゴン等が挙げられる。 In the polymerization step, the reaction is preferably carried out in an inert gas atmosphere that is inert to the vinyl ester monomer. Examples of inert gases include nitrogen and argon.
重合開始剤の添加量は、ビニルエステル系単量体の添加量に対して0.00001~10mol%であることが好ましい。重合開始剤が多すぎると重合制御が困難となる場合があり、また少なすぎると生産性に問題が生じる場合がある。重合開始剤の添加量は、ビニルエステル系単量体の添加量に対して0.00003~8mol%であることがより好ましく、0.00005~6mol%がさらに好ましい。 The amount of the polymerization initiator added is preferably 0.00001 to 10 mol % with respect to the amount of the vinyl ester monomer added. Too much polymerization initiator may make it difficult to control the polymerization, and too little may cause problems in productivity. The amount of the polymerization initiator added is more preferably 0.00003 to 8 mol %, still more preferably 0.00005 to 6 mol %, relative to the amount of the vinyl ester monomer added.
一般式(A)で表わされる化合物の添加量は、ビニルエステル系単量体の添加量に対して0.0001~10mol%であることが好ましい。式(A)で表わされる化合物が多すぎると、フリーの重合末端ラジカルが少なくなりすぎるため、重合が進行しなくなる場合があり、また少なすぎると重合制御が行われず、分子量の均質なポリビニルエステル系重合体が得られ難い。式(A)で表わされる化合物の添加量は、0.0003~8mol%であることがより好ましく、0.0005~6mol%がさらに好ましい。 The amount of the compound represented by formula (A) to be added is preferably 0.0001 to 10 mol % with respect to the amount of the vinyl ester monomer added. If the amount of the compound represented by the formula (A) is too large, the number of free polymerization terminal radicals becomes too small, and polymerization may not proceed. It is difficult to obtain a polymer. The amount of the compound represented by formula (A) to be added is more preferably 0.0003 to 8 mol%, still more preferably 0.0005 to 6 mol%.
アルコール系溶媒の添加量は、質量比において、ビニルエステル系単量体1に対し、0超過10以下の範囲であることが好ましい。アルコール系溶媒が多すぎると得られる重合体の分子量が小さくなる場合があるので、質量比で、ビニルエステル系単量体1に対し、アルコール系溶媒を10以下とすることが好ましい。アルコール系溶媒は、ビニルエステル系単量体1に対し、0超過8以下の範囲で添加することがより好ましく、0超過6以下がさらに好ましい。 The amount of the alcohol-based solvent added is preferably in the range of more than 0 and not more than 10 with respect to 1 unit of the vinyl ester-based monomer in mass ratio. If the amount of the alcohol solvent is too large, the resulting polymer may have a low molecular weight. It is more preferable to add the alcohol-based solvent in a range of more than 0 to 8 or less, more preferably more than 0 to 6 or less, relative to 1 of the vinyl ester-based monomer.
重合工程における反応液の温度は、生産性を考慮して適宜設定すればよく、0~150℃の範囲で行うことが好ましく、5~140℃がより好ましく、10~130℃がさらに好ましい。反応液の温度が高すぎると、分子量の制御が困難になったり、重合制御が困難になったりする場合があり、また低すぎると重合速度が遅くなるので生産性に問題が生じる場合がある。 The temperature of the reaction solution in the polymerization step may be appropriately set in consideration of productivity, and is preferably carried out in the range of 0 to 150°C, more preferably 5 to 140°C, and even more preferably 10 to 130°C. If the temperature of the reaction solution is too high, it may become difficult to control the molecular weight or control the polymerization.
反応時間は、目的とする分子量の重合体が得られるよう適宜設定すればよいが、生産性を考慮して0.1~48時間の範囲で行うことが好ましく、0.3~36時間がより好ましく、0.5~24時間がさらに好ましい。反応時間が長すぎると、生産性に問題が生じる場合があり、また短すぎると分子量が整わず、分子量の均質なビニルエステル系重合体が得られない場合がある。 The reaction time may be appropriately set so as to obtain a polymer having the desired molecular weight, but in consideration of productivity, it is preferably carried out in the range of 0.1 to 48 hours, more preferably 0.3 to 36 hours. Preferably, 0.5 to 24 hours is more preferable. If the reaction time is too long, a problem may arise in productivity, and if it is too short, the molecular weight may not be uniform, and a vinyl ester polymer having a uniform molecular weight may not be obtained.
本発明において、目的とする重合率となった時点で重合停止剤を添加することにより停止工程を行う。 In the present invention, the termination step is performed by adding a polymerization terminator when the target polymerization rate is reached.
重合停止剤としては、例えば、ハイドロキノン、ハイドロキノンモノメチルエーテル、パラベンゾキノン等のキノン化合物類、o-ジニトロベンゼン、m-ジニトロベンゼン、p-ジニトロベンゼン等のニトロベンゼン化合物類等が挙げられる。これらは1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。これらの中でも、着色や毒性の観点から、ハイドロキノンモノメチルエーテルを用いることが好ましい。 Examples of the polymerization terminator include quinone compounds such as hydroquinone, hydroquinone monomethyl ether and parabenzoquinone, and nitrobenzene compounds such as o-dinitrobenzene, m-dinitrobenzene and p-dinitrobenzene. These may be used individually by 1 type, and may be used in combination of 2 or more type. Among these, hydroquinone monomethyl ether is preferably used from the viewpoint of coloring and toxicity.
重合停止剤の添加量は、重合を停止し得る量を用いればよく特に限定されないが、ビニルエステル系単量体の添加量に対して0.0001~10000ppmであることが好ましい。重合停止剤が少なすぎるとポリマー末端のラジカルを十分に捕捉できず、重合停止が十分になされないので、分子量分布が広くなってしまう場合があり、また多すぎると得られたビニルエステル系重合体をケン化してなるポリビニルアルコール系樹脂が着色しやすくなる場合がある。重合停止剤の添加量は、ビニルエステル系単量体の添加量に対して0.0003~9000ppmであることがより好ましく、0.0005~8000ppmがさらに好ましい。 The amount of the polymerization terminator to be added is not particularly limited as long as it is an amount capable of terminating the polymerization, but it is preferably 0.0001 to 10000 ppm with respect to the amount of the vinyl ester monomer added. If the amount of the polymerization terminator is too small, the radicals at the ends of the polymer cannot be sufficiently captured, and the polymerization cannot be terminated sufficiently, which may result in a wide molecular weight distribution. The polyvinyl alcohol-based resin obtained by saponifying may be easily colored. The amount of polymerization terminator added is more preferably 0.0003 to 9000 ppm, more preferably 0.0005 to 8000 ppm, relative to the amount of vinyl ester monomer added.
停止工程において、反応液の温度は、重合停止剤がポリマー末端のラジカルを捕捉できる温度とすればよく、0~100℃の範囲が好ましく、3~60℃がより好ましく、5~50℃がさらに好ましい。反応液の温度が高すぎると停止反応の一方で重合も進んでしまうので分子量分布が広くなってしまう場合があり、また低すぎると重合溶液中の粘度が上がってしまい重合停止剤が重合溶液中に均一に混ざり難くなる。 In the termination step, the temperature of the reaction solution may be a temperature at which the polymerization terminator can scavenge radicals at the polymer terminal, preferably in the range of 0 to 100°C, more preferably 3 to 60°C, and further preferably 5 to 50°C. preferable. If the temperature of the reaction solution is too high, polymerization will proceed in addition to the termination reaction, which may result in a wide molecular weight distribution. It becomes difficult to mix uniformly.
停止工程における反応時間は、生産性を考慮して0.01~48時間の範囲で行うことが好ましく、0.03~36時間がより好ましく、0.05~24時間がさらに好ましい。 The reaction time in the stopping step is preferably in the range of 0.01 to 48 hours, more preferably 0.03 to 36 hours, and even more preferably 0.05 to 24 hours, in consideration of productivity.
停止工程の後、ビニルエステル系重合体を含有する溶液を、加熱、真空乾燥等することにより、溶媒及び未反応のモノマーを留去して、ビニルエステル系重合体を得る。 After the terminating step, the solution containing the vinyl ester polymer is heated, vacuum dried, etc. to remove the solvent and unreacted monomers, thereby obtaining the vinyl ester polymer.
続いて得られたビニルエステル系重合体を過酸化系重合開始剤で処理する工程においては、反応器に、ビニルエステル系重合体、過酸化系重合開始剤、アルコール系溶媒を添加し反応を開始させる。各原料は一度に添加してもよいし、任意の順番で添加してもよい。 In the subsequent step of treating the resulting vinyl ester polymer with a peroxide polymerization initiator, the vinyl ester polymer, peroxide polymerization initiator, and alcohol solvent are added to the reactor to initiate the reaction. Let Each raw material may be added at once, or may be added in any order.
ビニルエステル系重合体を過酸化系重合開始剤で処理する工程において、反応は、ビニルエステル系重合体に対して不活性な不活性ガス雰囲気下で行うことが好ましい。不活性ガスとしては、例えば、窒素、アルゴン等が挙げられる。 In the step of treating the vinyl ester polymer with the peroxide polymerization initiator, the reaction is preferably carried out in an inert gas atmosphere which is inert to the vinyl ester polymer. Examples of inert gases include nitrogen and argon .
過酸化系重合開始剤の添加量は、ビニルエステル系重合体1に対して0.1~500であることが好ましく、0.5~300であることがより好ましく、1~200がさらに好ましい。 The addition amount of the peroxide polymerization initiator is preferably 0.1 to 500, more preferably 0.5 to 300, even more preferably 1 to 200, relative to 1 vinyl ester polymer.
アルコール系溶媒の添加量は、質量比において、ビニルエステル系重合体1に対し、0超過10以下の範囲であることが好ましい。アルコール系溶媒は、ビニルエステル系重合体1に対し、0超過8以下の範囲で添加することがより好ましく、0超過6以下がさらに好ましい。 The amount of the alcohol solvent to be added is preferably in the range of more than 0 and 10 or less with respect to 1 part of the vinyl ester polymer in terms of mass ratio. The alcohol solvent is more preferably added to the vinyl ester polymer 1 in the range of more than 0 to 8 or less, more preferably more than 0 to 6 or less.
ビニルエステル系重合体を過酸化系重合開始剤で処理する工程における反応液の温度は、生産性を考慮して適宜設定すればよく、0~150℃の範囲で行うことが好ましく、5~140℃がより好ましく、10~130℃がさらに好ましい。 The temperature of the reaction solution in the step of treating the vinyl ester polymer with the peroxide polymerization initiator may be appropriately set in consideration of productivity, preferably in the range of 0 to 150 ° C., 5 to 140 °C is more preferred, and 10 to 130°C is even more preferred.
反応時間は、ビニルエステル系重合体の連鎖移動剤由来の末端構造を切断するのに十分な時間を適宜設定すればよいが、生産性を考慮して0.1~48時間の範囲で行うことが好ましく、0.3~36時間がより好ましく、0.5~24時間がさらに好ましい。反応時間が長すぎると、生産性に問題が生じる場合があり、また短すぎると連鎖移動剤由来の末端構造を十分切断できない場合がある。 The reaction time may be appropriately set to a time sufficient to cut the terminal structure derived from the chain transfer agent of the vinyl ester polymer, but it should be carried out in the range of 0.1 to 48 hours in consideration of productivity. is preferred, 0.3 to 36 hours is more preferred, and 0.5 to 24 hours is even more preferred. If the reaction time is too long, problems may arise in productivity, and if it is too short, the terminal structure derived from the chain transfer agent may not be sufficiently cleaved.
反応終了後は公知の方法で分離精製し、さらに加熱、真空乾燥等することにより、溶媒等を留去して、本発明のポリビニルエステル系重合体を得る。 After completion of the reaction, the product is separated and purified by a known method, and the solvent and the like are distilled off by heating and vacuum drying to obtain the polyvinyl ester polymer of the present invention.
本発明の製造方法によって得られたポリビニルエステル系重合体は、これをケン化することによりポリビニルアルコール系樹脂(以下、PVA系樹脂ともいう)を得ることができる。
得られたポリビニルエステル系重合体のケン化は、従来より行われている公知のケン化方法を採用することができる。すなわち、ポリビニルエステル系重合体をアルコール又は水/アルコール溶媒に溶解させた状態で、アルカリ触媒又は酸触媒を用いて行うことができる。
前記アルカリ触媒としては、例えば、水酸化カリウム、水酸化ナトリウム、ナトリウムメチラート、ナトリウムエチラート、カリウムメチラート、リチウムメチラート等のアルカリ金属の水酸化物やアルコラートを用いることができる。
通常、無水アルコール系溶媒下、アルカリ触媒を用いたエステル交換反応が反応速度の点や脂肪酸塩等の不純物を低減できるなどの点で好適に用いられる。
The polyvinyl ester-based polymer obtained by the production method of the present invention can be saponified to obtain a polyvinyl alcohol-based resin (hereinafter also referred to as a PVA-based resin).
For the saponification of the obtained polyvinyl ester-based polymer, a conventionally known saponification method can be employed. That is, it can be carried out using an alkali catalyst or an acid catalyst in a state in which the polyvinyl ester polymer is dissolved in an alcohol or water/alcohol solvent.
As the alkali catalyst, for example, hydroxides and alcoholates of alkali metals such as potassium hydroxide, sodium hydroxide, sodium methylate, sodium ethylate, potassium methylate and lithium methylate can be used.
Generally, the transesterification reaction using an alkali catalyst in an anhydrous alcoholic solvent is preferably used in terms of the reaction rate and the ability to reduce impurities such as fatty acid salts.
ケン化反応の反応温度は、通常20~60℃である。反応温度が低すぎると、反応速度が小さくなり反応効率が低下する傾向があり、高すぎると反応溶媒の沸点以上となる場合があり、製造面における安全性が低下する傾向がある。なお、耐圧性の高い塔式連続ケン化塔などを用いて高圧下でケン化する場合には、より高温、例えば、80~150℃でケン化することが可能であり、少量のケン化触媒も短時間、高ケン化度のものを得ることが可能である。 The reaction temperature for the saponification reaction is usually 20 to 60°C. If the reaction temperature is too low, the reaction rate tends to decrease and the reaction efficiency tends to decrease. In addition, when saponification is performed under high pressure using a tower-type continuous saponification tower with high pressure resistance, saponification can be performed at a higher temperature, for example, 80 to 150 ° C., and a small amount of saponification catalyst is used. It is also possible to obtain a high degree of saponification in a short period of time.
なお、本発明で得られるポリビニルエステル系重合体は、溶媒や未反応モノマーを除去することなく停止工程の後にそのままケン化工程を行い、PVA系樹脂を得てもよい。 The polyvinyl ester-based polymer obtained in the present invention may be subjected to the saponification step as it is after the termination step without removing the solvent and unreacted monomers to obtain the PVA-based resin.
本発明の製造方法により得られるポリビニルエステル系重合体は着色の原因となると推測される連鎖移動剤由来の末端構造が切断されているので、当該ポリビニルエステル系重合体を用いて得られるPVA系樹脂の着色が抑制され、そのPVA系樹脂を用いた成形品の着色も抑制される。 Since the polyvinyl ester polymer obtained by the production method of the present invention has the terminal structure derived from the chain transfer agent, which is presumed to cause coloring, has been cut, the PVA resin obtained using the polyvinyl ester polymer is suppressed, and the coloration of molded articles using the PVA-based resin is also suppressed.
以下、実施例及び比較例を挙げて本発明を更に具体的に説明するが、本発明はこれらの実施例に限定されるものではない。なお、以下の実施例及び比較例において「部」及び「%」は、特に断りのない限り質量を基準とする。 EXAMPLES The present invention will be described in more detail below with reference to Examples and Comparative Examples, but the present invention is not limited to these Examples. In the following examples and comparative examples, "parts" and "%" are based on mass unless otherwise specified.
(合成例1:S-1-isobutoxyethyl O-isopropyl xanthate(iPrBEX)の製造)
1.0M HCl・Et2O(塩化水素・ジエチルエーテル) 100mL(0.1mol in Et2O)を0℃に冷やした200mLナスフラスコに入れた。イソブチルビニルエーテル(IBVE)13mL(0.1mol)を撹拌しながらHCl・Et2Oの入ったフラスコに滴下し、約1時間、0℃下でそのまま撹拌し続けIBVE-HCl付加体を得た。不用なHClはガスとして放出して精製した。キサントゲン酸イソプロピルカリウム11.6g(0.067mol)を0℃に冷やしたナスフラスコに入れ、上記で合成したIBVE-HCl付加体溶液76mL(0.076mol)を加えた。そこから24時間、0℃~室温下でスターラーを用いて撹拌した。その後、ガラスロートを用いてろ過し、ろ液を分液ロートに移し、0.2M NaHCO3で3回、純水で2回洗浄した。これを乾燥させた三角フラスコに移し、無水硫酸ナトリウムで一晩予備乾燥した。無水硫酸ナトリウムを取り除き、乾燥させたナスフラスコにデカンテーションした。溶媒を留去した後、乾燥窒素下、CaH2上で減圧蒸留(b.p.78oC/0.6kPa)を2回行い、精製した。黄色液体として下記式(1)で表わされるS-1-isobutoxyethyl O-isopropyl xanthateを得、合成収率は51%であった。
(Synthesis Example 1: Production of S-1-isobutyloxyethyl O-isopropyl xanthate (iPrBEX))
100 mL (0.1 mol in Et 2 O) of 1.0 M HCl·Et 2 O (hydrogen chloride·diethyl ether) was placed in a 200 mL eggplant flask cooled to 0°C. 13 mL (0.1 mol) of isobutyl vinyl ether (IBVE) was added dropwise to a flask containing HCl.Et 2 O while stirring, and the mixture was kept stirring at 0° C. for about 1 hour to obtain an IBVE-HCl adduct. Waste HCl was released as a gas and purified. 11.6 g (0.067 mol) of isopropyl potassium xanthate was placed in an eggplant flask cooled to 0° C., and 76 mL (0.076 mol) of the IBVE-HCl adduct solution synthesized above was added. From there, the mixture was stirred with a stirrer at 0° C. to room temperature for 24 hours. Then, it was filtered using a glass funnel, and the filtrate was transferred to a separating funnel and washed with 0.2M NaHCO 3 three times and with pure water twice. This was transferred to a dry Erlenmeyer flask and pre-dried over anhydrous sodium sulfate overnight. Anhydrous sodium sulfate was removed and decanted into a dried eggplant flask. After evaporating the solvent, it was purified by two vacuum distillations (b.p. 78oC/0.6kPa) over CaH2 under dry nitrogen. S-1-isobutyloxyethyl O-isopropyl xanthate represented by the following formula (1) was obtained as a yellow liquid with a synthesis yield of 51%.
(重合例1:ビニルエステル系重合体の製造)
所定量の酢酸ビニル(100g,1.16mol)、酢酸エチル(20g,2.27×10-1mol)、合成例1で作製したiPrBEX(129mg,5.5×10-4mol、酢酸エチル1g中に溶解、対酢酸ビニル0.047mol%)をセパラブルフラスコに加えた。これに窒素を20分間、撹拌しながら吹き込んだ後、2,2’-アゾビスイソブチロニトリル(9mg,5.48×10-5mol、酢酸エチル1g中に溶解)を加えた。その後7時間沸点重合を行った。
(Polymerization Example 1: Production of vinyl ester polymer)
Predetermined amounts of vinyl acetate (100 g, 1.16 mol), ethyl acetate (20 g, 2.27×10 −1 mol), iPrBEX prepared in Synthesis Example 1 (129 mg, 5.5×10 −4 mol, ethyl acetate 1 g 0.047 mol % dissolved in vinyl acetate) was added to the separable flask. After nitrogen was bubbled through this for 20 minutes with stirring, 2,2'-azobisisobutyronitrile (9 mg, 5.48×10 -5 mol, dissolved in 1 g of ethyl acetate) was added. After that, boiling point polymerization was carried out for 7 hours.
得られた重合反応液中に存在する重合体の重合率は48.4%であった。重合反応液に重合停止剤(m-ジニトロベンゼン)を30ppm添加して重合反応を停止した。重合停止後の重合反応液を真空乾燥することにより、溶媒と未反応モノマーを留去して、重合体を得た。 The polymerization rate of the polymer present in the resulting polymerization reaction solution was 48.4%. 30 ppm of a polymerization terminator (m-dinitrobenzene) was added to the polymerization reaction solution to terminate the polymerization reaction. By vacuum-drying the polymerization reaction solution after termination of the polymerization, the solvent and unreacted monomers were distilled off to obtain a polymer.
(実施例1)
重合例1により得られた重合体を酢酸エチル(20g,2.27×10-1mol)で10質量%溶液として調整し、ナスフラスコ に10g加えた。さらに、過酸化系開始剤
としてt-ブチルパーピバレ-トを2.22g入れて混合し、反応溶液とした。これに窒素を10分間、吹き込んだ後、ナスフラスコに還流管を取り付け、外温81℃で4.5時間反応させた。反応終了後は氷冷し、ヘキサンで再沈精製を行った後、50℃、8時間真空乾燥してポリ酢酸ビニルを得た。
(Example 1)
A 10% by mass solution of the polymer obtained in Polymerization Example 1 was prepared with ethyl acetate (20 g, 2.27×10 −1 mol), and 10 g of the solution was added to an eggplant flask. Furthermore, 2.22 g of t-butyl perpivalate was added as a peroxide initiator and mixed to obtain a reaction solution. After nitrogen was blown into this for 10 minutes, a reflux tube was attached to the eggplant flask, and the reaction was carried out at an external temperature of 81° C. for 4.5 hours. After completion of the reaction, the product was ice-cooled, purified by reprecipitation with hexane, and dried in vacuum at 50°C for 8 hours to obtain polyvinyl acetate.
(ビニルエステル系重合体の末端構造において着色に関わっていると推測される連鎖移動剤由来の末端構造減少率の測定)
得られたポリ酢酸ビニルの連鎖移動剤由来の末端構造減少率を下記の方法で測定した。連鎖移動剤由来の末端構造減少率は1H-NMR測定において5.64ppmのピークの積分値から求めた。結果を表1に示す。
(Measurement of reduction rate of terminal structure derived from chain transfer agent presumed to be involved in coloring in terminal structure of vinyl ester polymer)
The chain transfer agent-derived terminal structure reduction rate of the obtained polyvinyl acetate was measured by the following method. The reduction rate of the terminal structure derived from the chain transfer agent was obtained from the integrated value of the peak at 5.64 ppm in 1 H-NMR measurement. Table 1 shows the results.
(着色評価)
得られたポリ酢酸ビニルを常法によりケン化してポリビニルアルコールを得、目視にて下記の通り着色評価を行った。
0:白色
1:ごく薄い黄色
2:薄い黄色
3:黄色
4:やや濃い黄色
5:濃い黄色
結果を表1に示す。
(Coloring evaluation)
The obtained polyvinyl acetate was saponified by a conventional method to obtain polyvinyl alcohol, and the coloring was visually evaluated as follows.
0: white 1: very light yellow 2: light yellow 3: yellow 4: slightly dark yellow 5: dark yellow The results are shown in Table 1.
(比較例1)
実施例1において、t-ブチルパーピバレ-トに代えて2,2’-アゾビスイソブチロニトリル4gを用いた以外は同様に重合体の処理を行った。
(Comparative example 1)
The polymer was treated in the same manner as in Example 1, except that 4 g of 2,2'-azobisisobutyronitrile was used instead of t-butyl perpivalate.
実施例1と同様に得られたポリ酢酸ビニルの連鎖移動剤由来の末端構造減少率を1H-NMRにより測定した。さらに得られたポリ酢酸ビニルをケン化してポリビニルアルコールとし、目視にて着色評価を行った。結果を表1に示す。 The chain transfer agent-derived terminal structure reduction rate of polyvinyl acetate obtained in the same manner as in Example 1 was measured by 1 H-NMR. Further, the obtained polyvinyl acetate was saponified to polyvinyl alcohol, and coloration was evaluated by visual observation. Table 1 shows the results.
(比較例2)
実施例1において、t-ブチルパーピバレ-トに代えて2,2’-アゾビスイソブチロニトリル0.8gを用いた以外は同様に重合体の処理を行った。
(Comparative example 2)
The polymer was treated in the same manner as in Example 1, except that 0.8 g of 2,2'-azobisisobutyronitrile was used instead of t-butyl perpivalate.
実施例1と同様に得られたポリ酢酸ビニルの連鎖移動剤由来の末端構造減少率を1H-NMRにより測定した。さらに、得られたポリ酢酸ビニルをケン化してポリビニルアルコールとし、目視にて着色評価を行った。結果を表1に示す。 The chain transfer agent-derived terminal structure reduction rate of polyvinyl acetate obtained in the same manner as in Example 1 was measured by 1 H-NMR. Further, the obtained polyvinyl acetate was saponified to polyvinyl alcohol, and coloration was evaluated by visual observation. Table 1 shows the results.
(比較例3)
実施例1において、t-ブチルパーピバレ-トに代えて2,2’-アゾビス-(2,4-ジメチルバレロニトリル)1.6gを用いた以外は同様に重合体の処理を行った。
(Comparative Example 3)
The polymer was treated in the same manner as in Example 1, except that 1.6 g of 2,2'-azobis-(2,4-dimethylvaleronitrile) was used instead of t-butyl perpivalate.
実施例1と同様に得られたポリ酢酸ビニルの連鎖移動剤由来の末端構造減少率を1H-NMRにより測定した。さらに得られたポリ酢酸ビニルをケン化してポリビニルアルコールとし、目視にて着色評価を行った。結果は表1に示す。 The chain transfer agent-derived terminal structure reduction rate of polyvinyl acetate obtained in the same manner as in Example 1 was measured by 1 H-NMR. Further, the obtained polyvinyl acetate was saponified to polyvinyl alcohol, and coloration was evaluated by visual observation. Results are shown in Table 1.
上記実施例、比較例について、表1に纏めて示す。 Table 1 collectively shows the above examples and comparative examples.
表1より、ビニルエステル系重合体を過酸化系重合開始剤で処理する工程に用いる重合開始剤として過酸化系重合開始剤を用いた実施例1は、アゾ系重合開始剤を用いた比較例1~3に比べて得られたポリ酢酸ビニルの連鎖移動剤由来の末端構造減少率が非常に高く、さらに、得られたポリ酢酸ビニルをケン化したポリビニルアルコールの着色が顕著に抑制されることがわかった。 From Table 1, Example 1 using a peroxide polymerization initiator as a polymerization initiator used in the step of treating a vinyl ester polymer with a peroxide polymerization initiator is a comparative example using an azo polymerization initiator. The terminal structure reduction rate derived from the chain transfer agent of the obtained polyvinyl acetate is very high compared to 1 to 3, and the coloring of polyvinyl alcohol obtained by saponifying the obtained polyvinyl acetate is remarkably suppressed. I found out.
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