JP7337075B2 - Dispersing aid for suspension polymerization and method for producing vinyl resin - Google Patents

Dispersing aid for suspension polymerization and method for producing vinyl resin Download PDF

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JP7337075B2
JP7337075B2 JP2020541150A JP2020541150A JP7337075B2 JP 7337075 B2 JP7337075 B2 JP 7337075B2 JP 2020541150 A JP2020541150 A JP 2020541150A JP 2020541150 A JP2020541150 A JP 2020541150A JP 7337075 B2 JP7337075 B2 JP 7337075B2
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suspension polymerization
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亘 渡辺
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Denka Co Ltd
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Denki Kagaku Kogyo KK
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/12Polymerisation in non-solvents
    • C08F2/16Aqueous medium
    • C08F2/20Aqueous medium with the aid of macromolecular dispersing agents
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F218/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid or of a haloformic acid
    • C08F218/02Esters of monocarboxylic acids
    • C08F218/04Vinyl esters
    • C08F218/08Vinyl acetate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F14/00Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
    • C08F14/02Monomers containing chlorine
    • C08F14/04Monomers containing two carbon atoms
    • C08F14/06Vinyl chloride

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Description

本発明は、懸濁重合用分散助剤、とりわけビニル系化合物、特に塩化ビニルの懸濁重合に適した懸濁重合用分散助剤に関するものである。 TECHNICAL FIELD The present invention relates to a dispersing aid for suspension polymerization, particularly a dispersing aid for suspension polymerization suitable for suspension polymerization of vinyl compounds, particularly vinyl chloride.

塩化ビニル系樹脂などのビニル系重合体の製造は工業的には水溶性媒体中で分散剤の存在下にビニル系化合物を分散させ、油溶性触媒を用いて、重合を行う懸濁重合法が広く実施されている。一般に該樹脂の品質を支配する要因としては、重合率、水-モノマー比、重合温度、重合開始剤の量や仕込み時期、重合槽の形式、撹拌速度あるいは分散剤の種類、量等が挙げられるが、この中でも分散剤の影響が大きいと言われている。 For the production of vinyl polymers such as vinyl chloride resins, the industrial suspension polymerization method involves dispersing a vinyl compound in the presence of a dispersant in a water-soluble medium and polymerizing it using an oil-soluble catalyst. Widely implemented. In general, the factors governing the quality of the resin include polymerization rate, water-monomer ratio, polymerization temperature, amount and charging time of polymerization initiator, type of polymerization tank, stirring speed or type and amount of dispersant. However, it is said that the influence of the dispersant is particularly large.

ビニル系化合物の懸濁重合用分散剤に要求される性能としては、(1)少量の使用で懸濁重合安定性に顕著に優れ、得られるビニル系重合体粒子の粒径分布をできるだけシャープにする働きがあること、(2)可塑剤の重合体粒子への吸収速度を大きくして重合体の加工性を容易にし、重合体粒子中に残存する塩化ビニルなどのモノマーの除去を容易にし、かつ成形品中のフィッシュアイなどの生成を防止するために、多孔性にする働きがあること、(3)かさ比重の大きい重合体粒子を形成する働きがあること、(4)ハンドリング性が良いことなどが挙げられる。 The properties required for a dispersant for suspension polymerization of a vinyl compound are as follows: (1) Remarkably excellent suspension polymerization stability when used in a small amount, and the particle size distribution of the resulting vinyl polymer particles to be as sharp as possible; (2) increase the absorption rate of the plasticizer into the polymer particles to facilitate the processability of the polymer and facilitate the removal of monomers such as vinyl chloride remaining in the polymer particles; (3) it functions to form polymer particles having a large bulk specific gravity; (4) it is easy to handle; etc.

これらの性能(1)~(4)への要求レベルは日々高まってきている。特に上記(2)に記載のモノマー成分の除去性では環境の観点から残存モノマー量の規制が非常にハイレベルになっている。また、ポリ塩化ビニル重合終了後の乾燥工程で粒子中に残存する塩化ビニルモノマーが除去しづらい場合、残存モノマー除去のために、長時間または高温条件での乾燥が必要となるが、同時にポリ塩化ビニル樹脂の変質についても懸念される。また、上記(4)に記載のハンドリング性については、環境問題上、近年ではメタノール等の有機溶媒を使用することは好まれておらず、懸濁重合用分散剤が水性液の形態で使用できることへの要望がある。 Demand levels for these performances (1) to (4) are increasing day by day. In particular, regarding the removability of the monomer components described in (2) above, the regulation of the amount of residual monomers is at a very high level from the environmental point of view. In addition, if it is difficult to remove the vinyl chloride monomer remaining in the particles in the drying process after polyvinyl chloride polymerization, drying for a long time or under high temperature conditions is required to remove the residual monomer. There is also concern about deterioration of the vinyl resin. Regarding the handleability described in (4) above, the use of organic solvents such as methanol is not preferred in recent years due to environmental concerns, and the dispersant for suspension polymerization can be used in the form of an aqueous liquid. I have a request for

かかる懸濁重合用分散剤としては、主にポリビニルアルコール系樹脂(以下、PVAと略記することがある)の主分散剤が用いられている。中でも、主分散剤としてケン化度65~99モル%のPVAが用いられ、また、ケン化度65モル%未満のPVAが分散助剤として多用されている。主分散剤は主に(1)や(3)の性能を、分散助剤は(2)の性能を期待して使用される。また、(4)の性能は使用する分散剤全てに要求される。 As such a suspension polymerization dispersant, a main dispersant of polyvinyl alcohol resin (hereinafter sometimes abbreviated as PVA) is mainly used. Among them, PVA with a degree of saponification of 65 to 99 mol% is used as a main dispersant, and PVA with a degree of saponification of less than 65 mol% is often used as a dispersing aid. The main dispersant is used mainly expecting the performance of (1) or (3), and the dispersing aid is used expecting the performance of (2). Moreover, the performance of (4) is required for all dispersants used.

かかる分散助剤としては、片末端にイオン性基をもつけん化度10~85モル%のポリビニルアルコール系重合体(特許文献1)や酢酸ビニルと不飽和カルボン酸とからなる重合体をケン化してなるポリビニルアルコール系重合体(特許文献2)、ケン化度が35モル%以上65モル%以下、末端に炭素数6以上12以下の脂肪族炭化水素基を有するビニルアルコール系重合体(特許文献3)等が提案されている。 Such dispersing aids include a polyvinyl alcohol-based polymer having a saponification degree of 10 to 85 mol% having an ionic group at one end (Patent Document 1) or a polymer composed of vinyl acetate and unsaturated carboxylic acid. A polyvinyl alcohol polymer (Patent Document 2), a vinyl alcohol polymer having a saponification degree of 35 mol% or more and 65 mol% or less and an aliphatic hydrocarbon group having 6 or more and 12 or less carbon atoms at the end (Patent Document 3 ) have been proposed.

特開平10-168128号公報JP-A-10-168128 特開2013-203994号公報JP 2013-203994 A 国際公開第2015/019614号WO2015/019614

しかし、近年高まった(1)~(4)の要求性能に対し、特許文献1~3に記載のPVAを用いた分散助剤を含め、これらの要求性能を十分満足させるビニル系化合物の分散助剤が存在するとは言いがたい。また、従来の分散助剤はビニルエステル系単量体を重合してビニルエステル系重合体を得た後、アルカリ等でケン化反応を行い製造する為、ケン化反応時に用いる溶剤が製品中に残存する懸念があることや、工程が長くコストがかかるという欠点があった。 However, with respect to the performance requirements (1) to (4) that have increased in recent years, dispersing aids for vinyl compounds that fully satisfy these performance requirements, including dispersion aids using PVA described in Patent Documents 1 to 3, have been developed. It is difficult to say that the agent exists. In addition, conventional dispersing aids are produced by polymerizing vinyl ester monomers to obtain a vinyl ester polymer, and then performing a saponification reaction with an alkali or the like. There are disadvantages that there is a concern that it will remain, and that the process is long and costly.

そこで、本発明は、ハンドリング性に優れる懸濁重合用分散助剤であって、該懸濁重合用分散助剤をビニル系化合物の懸濁重合に用いた場合に、粗大粒子の形成が少なく、可塑剤の吸収性が高いビニル系樹脂粒子が得られる懸濁重合用分散助剤を提供することを課題の一つとする。更に、本発明は、そのような懸濁重合用分散助剤を用いたビニル系樹脂の製造方法を提供することを別の課題の一つとする。 Accordingly, the present invention provides a dispersing aid for suspension polymerization which is excellent in handleability, and when the dispersing aid for suspension polymerization is used for suspension polymerization of a vinyl compound, formation of coarse particles is small, An object of the present invention is to provide a dispersing aid for suspension polymerization, which enables vinyl-based resin particles having high plasticizer absorbability to be obtained. Another object of the present invention is to provide a method for producing a vinyl resin using such a dispersion aid for suspension polymerization.

本発明者等は、上記の課題を解決すべく鋭意研究を重ねた結果、酸価(KOH mg/g)が5以上100未満であるビニルエステル系重合体をビニル系化合物の懸濁重合用分散助剤として使用することが有効であることを見出した。 As a result of intensive studies to solve the above problems, the present inventors have found that a vinyl ester polymer having an acid value (KOH mg/g) of 5 or more and less than 100 is used as a dispersion for suspension polymerization of a vinyl compound. It has been found to be effective to use it as an auxiliary agent.

従って、本発明は一側面において、酸価(KOH mg/g)が5以上100未満であるビニルエステル系重合体を含有する懸濁重合用分散助剤である。 Accordingly, one aspect of the present invention is a dispersion aid for suspension polymerization containing a vinyl ester polymer having an acid value (KOH mg/g) of 5 or more and less than 100.

本発明に係る懸濁重合用分散助剤の一実施形態においては、前記ビニルエステル系重合体が酢酸ビニル系重合体である。 In one embodiment of the dispersion aid for suspension polymerization according to the present invention, the vinyl ester polymer is a vinyl acetate polymer.

本発明に係る懸濁重合用分散助剤の別の一実施形態においては、前記ビニルエステル系重合体の粘度平均重合度が100~1000である。 In another embodiment of the dispersion aid for suspension polymerization according to the present invention, the vinyl ester polymer has a viscosity-average degree of polymerization of 100 to 1,000.

本発明に係る懸濁重合用分散助剤の更に別の一実施形態においては、前記ビニルエステル系重合体のケン化度が5モル%以下である。 In still another embodiment of the dispersion aid for suspension polymerization according to the present invention, the degree of saponification of the vinyl ester polymer is 5 mol % or less.

本発明に係る懸濁重合用分散助剤の更に別の一実施形態においては、前記ビニルエステル系重合体を60質量%以上含有する。 In still another embodiment of the dispersion aid for suspension polymerization according to the present invention, the vinyl ester polymer is contained in an amount of 60% by mass or more.

本発明に係る懸濁重合用分散助剤の更に別の一実施形態において、前記ビニルエステル系重合体の酸価(KOH mg/g)が10以上40未満である。 In still another embodiment of the dispersion aid for suspension polymerization according to the present invention, the vinyl ester polymer has an acid value (KOH mg/g) of 10 or more and less than 40.

本発明は別の一側面において、本発明に係る懸濁重合用分散助剤を用いて、ビニル系化合物単量体、又はビニル系化合物単量体とそれに共重合し得る単量体との混合物を水中に分散させて懸濁重合を行うことを含むビニル系樹脂の製造方法である。 In another aspect of the present invention, a vinyl compound monomer or a mixture of a vinyl compound monomer and a monomer copolymerizable therewith using the dispersion aid for suspension polymerization according to the present invention is dispersed in water to carry out suspension polymerization.

本発明は、ハンドリング性に優れる懸濁重合用分散助剤であって、該懸濁重合用分散助剤をビニル系化合物の懸濁重合に用いた場合に、粗大粒子の形成が少なく、可塑剤の吸収性が高いビニル系樹脂粒子が製造できる懸濁重合用分散助剤が得られる。 The present invention provides a dispersion aid for suspension polymerization that is excellent in handleability, and when the dispersion aid for suspension polymerization is used in the suspension polymerization of a vinyl compound, the formation of coarse particles is small, and the plasticizer It is possible to obtain a dispersing aid for suspension polymerization with which vinyl-based resin particles having high absorbability can be produced.

以下、本発明を実施するための形態について、詳細に説明する。なお、本発明は、以下に説明する実施形態に限定されるものではない。 EMBODIMENT OF THE INVENTION Hereinafter, the form for implementing this invention is demonstrated in detail. In addition, this invention is not limited to embodiment described below.

本発明の一実施形態に係る懸濁重合用分散助剤が含有するビニルエステル系重合体は、水溶性および性能の観点から、酸価(KOH mg/g)が5以上100未満であることが重要である。酸価が5mg/g未満である場合、水溶性が不十分となり、ハンドリングの面から実用上問題である。したがって、酸価は5mg/g以上であることが必要であり、7mg/g以上であることが好ましく、10mg/g以上であることがより好ましい。また、酸価が100mg/g以上となると、分散系が不安定化し、得られるビニル系樹脂粒子の粗大粒子が生成する等、実用上問題となる。したがって酸価は100mg/g未満であることが必要であり、90mg/g未満であることが好ましく、80mg/g未満であることがより好ましく、70mg/g未満であることが更により好ましく、60mg/g未満であることが更により好ましく、50mg/g未満であることが更により好ましく、40mg/g未満であることがより好ましく、30mg/g未満であることがより好ましい。 The vinyl ester polymer contained in the dispersion aid for suspension polymerization according to one embodiment of the present invention has an acid value (KOH mg/g) of 5 or more and less than 100 from the viewpoint of water solubility and performance. is important. If the acid value is less than 5 mg/g, the water solubility becomes insufficient, which poses a practical problem in terms of handling. Therefore, the acid value must be 5 mg/g or more, preferably 7 mg/g or more, and more preferably 10 mg/g or more. In addition, when the acid value is 100 mg/g or more, the dispersion system becomes unstable, resulting in the formation of coarse particles in the resulting vinyl resin particles, which poses practical problems. Therefore, the acid number should be less than 100 mg/g, preferably less than 90 mg/g, more preferably less than 80 mg/g, even more preferably less than 70 mg/g, and 60 mg/g. /g, even more preferably less than 50 mg/g, more preferably less than 40 mg/g, more preferably less than 30 mg/g.

酸価は、JIS K0070:1992に準拠して測定される。すなわち、ビニルエステル系重合体の中和に必要な水酸化カリウムの量から求める。 Acid value is measured according to JIS K0070:1992. That is, it is determined from the amount of potassium hydroxide required for neutralizing the vinyl ester polymer.

本発明の一実施形態に係る懸濁重合用分散助剤が含有するビニルエステル系重合体は、ケン化度が好ましくは5モル%以下であり、より好ましくは2モル%以下であり、更に好ましくは1モル%以下である。ケン化度を0モル%とすることもできる。ケン化度を小さくすることは、ケン化の工程の省略または短縮が行えるため経済的に有利であり、酸価を高めるのにも有利である。 The vinyl ester polymer contained in the dispersion aid for suspension polymerization according to one embodiment of the present invention preferably has a degree of saponification of 5 mol% or less, more preferably 2 mol% or less, and still more preferably. is 1 mol % or less. The degree of saponification can also be 0 mol %. Reducing the degree of saponification is economically advantageous because the saponification step can be omitted or shortened, and is also advantageous for increasing the acid value.

ビニルエステル系重合体のケン化度は、JIS-K6726:1994に従った方法にて測定される。すなわち、JIS-K8951:2006に規定されているN/10の硫酸とJIS-K8576:2019に規定されているN/10の水酸化ナトリウム溶液を用いた逆滴定から求められる。 The saponification degree of the vinyl ester polymer is measured by a method according to JIS-K6726:1994. That is, it is determined by back titration using N/10 sulfuric acid specified in JIS-K8951:2006 and N/10 sodium hydroxide solution specified in JIS-K8576:2019.

本発明の一実施形態に係る懸濁重合用分散助剤が含有するビニルエステル系重合体の製造方法は特に制限されないが、ビニルエステル系単量体をラジカル重合する際に、不飽和カルボン酸共存下で重合する方法が簡便である。 The method for producing the vinyl ester polymer contained in the dispersion aid for suspension polymerization according to one embodiment of the present invention is not particularly limited. It is convenient to polymerize under

本発明に用いる不飽和カルボン酸としては、例えばクロトン酸、イソクロトン酸、イタコン酸、マレイン酸、フマル酸、(メタ)アクリル酸等が挙げられるが、これらに限定されるものではない。不飽和カルボン酸は一種を使用してもよいし、二種以上を組み合わせて使用してもよい。ビニルエステルとの反応性比やハンドリングの容易さから、クロトン酸の使用が最も好ましい。 Examples of unsaturated carboxylic acids used in the present invention include crotonic acid, isocrotonic acid, itaconic acid, maleic acid, fumaric acid, and (meth)acrylic acid, but are not limited thereto. One type of unsaturated carboxylic acid may be used, or two or more types may be used in combination. The use of crotonic acid is most preferred because of its reactivity ratio with the vinyl ester and ease of handling.

ビニルエステル系単量体としては、限定的ではないが、酢酸ビニル、蟻酸ビニル、プロピオン酸ビニル、バレリン酸ビニル、カプリン酸ビニル、ラウリン酸ビニル、ステアリン酸ビニル、安息香酸ビニル、ピバリン酸ビニル及びバーサティック酸ビニル等が挙げられる。ビニルエステル系単量体は一種を使用してもよいし、二種以上を組み合わせて使用してもよい。入手の容易さやハンドリング、経済的な側面から、酢酸ビニルの使用が最も好ましい。 Vinyl ester monomers include, but are not limited to, vinyl acetate, vinyl formate, vinyl propionate, vinyl valerate, vinyl caprate, vinyl laurate, vinyl stearate, vinyl benzoate, vinyl pivalate and versa. Vinyl tic acid and the like can be mentioned. One kind of vinyl ester monomer may be used, or two or more kinds may be used in combination. The use of vinyl acetate is most preferred from the standpoint of availability, handling, and economics.

懸濁重合用分散助剤が含有するビニルエステル系重合体の粘度平均重合度は、ビニル系化合物を懸濁重合する際の分散安定性や生産効率の観点から、100以上であることが好ましい。粘度平均重合度が100未満である場合、ビニル系化合物を懸濁重合する際に分散系が不安定になりやすく、得られるビニル系樹脂の粒度が粗大化しやすくなる。また、懸濁重合用分散助剤の軟化温度が低くなるため、乾燥工程でブロック化しやすくなり製造が困難になる。したがって、粘度平均重合度は100以上である事が好ましく、150以上であることが更により好ましく、200以上であることが更により好ましい。また、懸濁重合用分散助剤が含有するビニルエステル系重合体の粘度平均重合度は、水溶液粘度が高くなって取り扱いが困難になることの防止やビニル系化合物を懸濁重合した際に得られる粒子のポロシティを高めて可塑剤吸収性を高めるために、1000以下であることが好ましく、800以下であることがより好ましく、600以下であることが更により好ましい。 The viscosity-average degree of polymerization of the vinyl ester polymer contained in the dispersion aid for suspension polymerization is preferably 100 or more from the viewpoint of dispersion stability and production efficiency during suspension polymerization of the vinyl compound. If the viscosity-average degree of polymerization is less than 100, the dispersion system tends to be unstable when the vinyl compound is subjected to suspension polymerization, and the resulting vinyl resin tends to have a coarse particle size. In addition, since the softening temperature of the dispersion aid for suspension polymerization is low, it tends to block during the drying process, making production difficult. Therefore, the viscosity average degree of polymerization is preferably 100 or more, even more preferably 150 or more, and even more preferably 200 or more. In addition, the viscosity-average degree of polymerization of the vinyl ester polymer contained in the dispersion aid for suspension polymerization is important for preventing the aqueous solution from becoming difficult to handle due to an increase in viscosity, and for preventing the vinyl compound from being difficult to handle when the suspension polymerization is carried out. It is preferably 1000 or less, more preferably 800 or less, and even more preferably 600 or less, in order to increase the porosity of the particles to be formed and the plasticizer absorbability.

粘度平均重合度は、JIS K6725:1977に準拠して測定される。すなわち、懸濁重合用分散助剤が含有するビニルエステル系重合体を30℃のアセトン中で測定した極限粘度[η]から求める。 The viscosity average degree of polymerization is measured according to JIS K6725:1977. That is, it is determined from the intrinsic viscosity [η] of the vinyl ester polymer contained in the dispersion aid for suspension polymerization measured in acetone at 30°C.

本発明の一実施形態に係る懸濁重合用分散助剤が含有するビニルエステル系重合体の重合法は特に制限はなく、重合方式としては、回分重合、半回分重合、連続重合、半連続重合のいずれでもよい。単量体は一括して仕込んでもよいし、分割して仕込んでもよく、あるいは連続的又は断続的に添加してもよい。また、溶液、乳化、懸濁、塊状重合等公知の重合方法が任意に用いられるが、重合後に溶剤が残らず、重合体が粒子で得られる方法が製品に溶剤を残さず、乾燥を行いやすい点から好適であり、懸濁重合法が好ましい。 The polymerization method of the vinyl ester polymer contained in the dispersion aid for suspension polymerization according to one embodiment of the present invention is not particularly limited, and the polymerization method may be batch polymerization, semi-batch polymerization, continuous polymerization, or semi-continuous polymerization. Either The monomers may be charged all at once, may be charged in portions, or may be added continuously or intermittently. In addition, known polymerization methods such as solution, emulsion, suspension, bulk polymerization, etc. can be arbitrarily used, but a method in which no solvent remains after polymerization and the polymer is obtained in the form of particles leaves no solvent in the product and is easy to dry. point, and the suspension polymerization method is preferred.

この際、本発明の効果を損なわない範囲でなら、他の単量体をさらに共重合させても良い。他の単量体としては、具体的には、エチレン、プロピレン等のオレフィン類、マレイン酸ジアルキルエステル類、フマル酸ジアルキルエステル類、アルキルビニルエーテル類などが挙げられる。 At this time, other monomers may be further copolymerized as long as the effects of the present invention are not impaired. Specific examples of other monomers include olefins such as ethylene and propylene, dialkyl maleates, dialkyl fumarate, and alkyl vinyl ethers.

ビニルエステル系単量体をラジカル重合する際の重合開始剤は、特に限定するものではないが、アゾビスイソブチロニトリル、アゾビス-2,4-ジメチルバレロニトリル、アゾビス(4-メトキシ-2,4-ジメチルバレロニトリル)、アゾビスジメチルバレロニトリル、アゾビスメトキシバレロニトリルなどのアゾ化合物、アセチルパーオキサイド、ベンゾイルパーオキサイド、ラウロイルパーオキサイド、アセチルシクロヘキシルスルホニルパーオキサイド、2,4,4-トリメチルペンチル-2-パーオキシフェノキシアセテートなどの過酸化物、ジイソプロピルパーオキシジカーボネート、ジ-2-エチルヘキシルパーオキシジカーボネート、ジエトキシエチルパーオキシジカーボネートなどのパーカーボネート化合物、α-クミルパーオキシネオデカノエート、t-ブチルパーオキシネオデカノエートなどのパーエステル化合物などを単独で又は二種以上組み合わせて使用することができる。 Polymerization initiators for radical polymerization of vinyl ester monomers are not particularly limited, but azobisisobutyronitrile, azobis-2,4-dimethylvaleronitrile, azobis(4-methoxy-2, 4-dimethylvaleronitrile), azo compounds such as azobisdimethylvaleronitrile, azobismethoxyvaleronitrile, acetyl peroxide, benzoyl peroxide, lauroyl peroxide, acetylcyclohexylsulfonyl peroxide, 2,4,4-trimethylpentyl- Peroxides such as 2-peroxyphenoxyacetate, peroxydicarbonate compounds such as diisopropyl peroxydicarbonate, di-2-ethylhexyl peroxydicarbonate, diethoxyethyl peroxydicarbonate, α-cumyl peroxyneodecanoate , t-butyl peroxyneodecanoate and other perester compounds can be used alone or in combination of two or more.

また、共重合を高い温度で行った場合、ビニルエステル系単量体の酸化分解に起因するアルデヒドが発生して縮合物が生成することで着色等が見られることがある。その場合には着色防止の目的で重合系にクエン酸のような酸化防止剤を1ppm以上100ppm以下(ビニルエステル系単量体の全質量に対して)程度添加してもよい。 Further, when the copolymerization is carried out at a high temperature, aldehyde is generated due to oxidative decomposition of the vinyl ester monomer to form a condensate, which may cause coloration or the like. In that case, an antioxidant such as citric acid may be added to the polymerization system in an amount of 1 ppm or more and 100 ppm or less (with respect to the total mass of vinyl ester monomers) for the purpose of preventing coloration.

本発明の一実施形態に係る懸濁重合用分散助剤は、所望の性能を発揮するという観点から、酸価(KOH mg/g)が5以上100未満であるビニルエステル系重合体を60質量%以上含有することが好ましく、80質量%以上含有することがより好ましく、90質量%以上含有することが更により好ましい。また、本発明の懸濁重合用分散助剤は、本発明の趣旨を損なわない範囲で、各種添加剤を含有してもよい。該添加剤としては、例えば、アルデヒド類、ハロゲン化炭化水素類、メルカプタン類などの重合調整剤;フェノール化合物、イオウ化合物、N-オキサイド化合物などの重合禁止剤;pH調整剤;架橋剤;防腐剤;防黴剤、ブロッキング防止剤;消泡剤等が挙げられる。 From the viewpoint of exhibiting desired performance, the dispersion aid for suspension polymerization according to one embodiment of the present invention contains 60 masses of a vinyl ester polymer having an acid value (KOH mg/g) of 5 or more and less than 100. % or more, more preferably 80 mass % or more, and even more preferably 90 mass % or more. Further, the dispersion aid for suspension polymerization of the present invention may contain various additives as long as the gist of the present invention is not impaired. Examples of such additives include polymerization modifiers such as aldehydes, halogenated hydrocarbons and mercaptans; polymerization inhibitors such as phenol compounds, sulfur compounds and N-oxide compounds; pH adjusters; cross-linking agents; antifungal agents, antiblocking agents; antifoaming agents and the like.

本発明の一実施形態に係る懸濁重合用分散助剤は、特にビニル系化合物の懸濁重合に好適に用いることができる。ビニル系化合物としては、塩化ビニル等のハロゲン化ビニル;酢酸ビニル、プロピオン酸ビニル等のビニルエステル;アクリル酸、メタクリル酸、これらのエステル及び塩;マレイン酸、フマル酸、これらのエステル及び無水物;スチレン、アクリロニトリル、塩化ビニリデン、ビニルエーテル等が挙げられる。これらの中でも、本発明の懸濁重合用分散助剤は、特に好適には塩化ビニルを単独で、又は塩化ビニルを塩化ビニルと共重合することが可能な単量体と共に懸濁重合する際に用いられる。塩化ビニルと共重合することができる単量体としては、酢酸ビニル、プロピオン酸ビニルなどのビニルエステル;(メタ)アクリル酸メチル、(メタ)アクリル酸エチルなどの(メタ)アクリル酸エステル;エチレン、プロピレンなどのα-オレフィン;無水マレイン酸、イタコン酸などの不飽和ジカルボン酸類;アクリロニトリル、スチレン、塩化ビニリデン、ビニルエーテル等が挙げられる。 The dispersion aid for suspension polymerization according to one embodiment of the present invention can be suitably used particularly for suspension polymerization of vinyl compounds. Vinyl compounds include vinyl halides such as vinyl chloride; vinyl esters such as vinyl acetate and vinyl propionate; acrylic acid, methacrylic acid, esters and salts thereof; maleic acid, fumaric acid, esters and anhydrides thereof; Styrene, acrylonitrile, vinylidene chloride, vinyl ether and the like. Among these, the dispersing aid for suspension polymerization of the present invention is particularly suitable for suspension polymerization of vinyl chloride alone or vinyl chloride together with a monomer capable of copolymerizing with vinyl chloride. Used. Examples of monomers that can be copolymerized with vinyl chloride include vinyl esters such as vinyl acetate and vinyl propionate; (meth)acrylate esters such as methyl (meth)acrylate and ethyl (meth)acrylate; ethylene, α-olefins such as propylene; unsaturated dicarboxylic acids such as maleic anhydride and itaconic acid; acrylonitrile, styrene, vinylidene chloride, vinyl ether and the like.

本発明の一実施形態に係る懸濁重合用分散助剤は、可塑剤吸収性の優れた塩化ビニル樹脂粒子を製造する点では軟質用塩化ビニル樹脂の製造に適しているが、脱モノマー性、粒度分布等に優れている点から硬質用塩化ビニル樹脂の製造にも適用できる。 The dispersion aid for suspension polymerization according to one embodiment of the present invention is suitable for the production of vinyl chloride resin for soft materials in terms of producing vinyl chloride resin particles having excellent plasticizer absorbability. Due to its excellent particle size distribution, it can also be applied to the production of rigid vinyl chloride resins.

本発明の一実施形態に係る懸濁重合用分散助剤は、単独で使用できるが、他の安定剤、例えばセルロース系誘導体、界面活性剤等と併用することもできる。 The dispersion aid for suspension polymerization according to one embodiment of the present invention can be used alone, but can also be used in combination with other stabilizers such as cellulose derivatives and surfactants.

本発明の一実施形態に係る懸濁重合用分散助剤は可塑剤吸収量が多いことから、これを使用することにより、樹脂粒子が多孔性であり、フィッシュアイが少ない等物性の非常に優れた塩化ビニル樹脂が常に得られる。以下、ビニル系化合物の重合法について例を挙げ具体的に説明するが、これらに限定されるものではない。 Since the dispersing aid for suspension polymerization according to one embodiment of the present invention has a large amount of plasticizer absorption, by using this, the resin particles are porous and the physical properties such as few fish eyes are very excellent. A vinyl chloride resin is always obtained. Hereinafter, the polymerization method of the vinyl compound will be specifically described with examples, but the method is not limited to these.

塩化ビニル樹脂粒子等のビニル系化合物の樹脂粒子を製造する場合には、一実施形態において、ビニル系化合物単量体100質量部に対し、上述の懸濁重合用分散助剤を0.01質量部~0.3質量部、好ましくは0.02質量部~0.10質量部添加する。また、ビニル系化合物と水の比は質量比でビニル系化合物:水=1:0.9~1:3とすることができ、好ましくはビニル系化合物:水=1:1~1:1.5である。 When producing resin particles of a vinyl compound such as vinyl chloride resin particles, in one embodiment, 0.01 mass of the above dispersion aid for suspension polymerization is added to 100 parts by mass of the vinyl compound monomer. parts to 0.3 parts by mass, preferably 0.02 parts to 0.10 parts by mass. In addition, the ratio of the vinyl compound to water can be vinyl compound:water=1:0.9 to 1:3, preferably vinyl compound:water=1:1 to 1:1. 5.

重合開始剤は、ビニル系化合物の重合に従来使用されているものでよく、これにはジイソプロピルパーオキシジカーボネート、ジ-2-エチルヘキシルパーオキシジカーボネート、ジエトキシエチルパーオキシジカーボネート等のパーカーボネート化合物、t-ブチルパーオキシネオデカノエート、α-クミルパーオキシネオデカノエート等のパーエステル化合物、アセチルシクロヘキシルスルホニルパーオキシド、2,4,4-トリメチルペンチル-2-パーオキシフェノキシアセテート等の過酸化物、アゾビス-2,4-ジメチルバレロニトリル、アゾビス(4-メトキシ-2,4-ジメチルバレロニトリル)等のアゾ化合物、更には過硫酸カリウム、過硫酸アンモニウム、過酸化水素等を単独又は組み合わせて使用することができる。 The polymerization initiator may be one conventionally used for the polymerization of vinyl compounds, including peroxydicarbonate such as diisopropyl peroxydicarbonate, di-2-ethylhexyl peroxydicarbonate, diethoxyethyl peroxydicarbonate. compounds, perester compounds such as t-butyl peroxyneodecanoate and α-cumyl peroxyneodecanoate, acetylcyclohexylsulfonyl peroxide, 2,4,4-trimethylpentyl-2-peroxyphenoxyacetate Peroxides, azo compounds such as azobis-2,4-dimethylvaleronitrile and azobis(4-methoxy-2,4-dimethylvaleronitrile), potassium persulfate, ammonium persulfate, hydrogen peroxide, etc. alone or in combination can be used

更に、ビニル系化合物の重合に適宜使用される重合調整剤、連鎖移動剤、ゲル化改良剤、帯電防止剤、PH調整剤等を添加することも任意である。 Furthermore, it is optional to add a polymerization modifier, a chain transfer agent, a gelation modifier, an antistatic agent, a pH adjuster, etc., which are appropriately used in the polymerization of the vinyl compound.

ビニル系化合物の重合を実施するに当たっての各成分の仕込み割合、重合温度等はビニル系化合物の懸濁重合で従来採用されている条件に準じて定めればよく、特に限定する理由は存在しない。 The charging ratio of each component, the polymerization temperature, etc. in carrying out the polymerization of the vinyl compound may be determined according to the conditions conventionally employed in the suspension polymerization of the vinyl compound, and there is no particular reason for limitation.

以下、本発明について実施例を挙げて更に詳しく説明する。
尚、以下特に断りがない限り、「部」及び「%」は「質量部」及び「質量%」を意味する。
Hereinafter, the present invention will be described in more detail with reference to examples.
"Parts" and "%" mean "parts by mass" and "% by mass" unless otherwise specified.

(実施例1)
〈懸濁重合用分散助剤の製造〉酢酸ビニル97部、水180部、分散剤のポリビニルアルコール(デンカ株式会社製W-20N)0.3部、連鎖移動剤のノルマルブチルアルデヒド(nBA)1.6部、クロトン酸3部及びアゾビスイソブチロニトリル0.9部を重合缶に仕込み、加熱して60℃で重合せしめ、7時間重合した。重合終了時点における重合率を下記に示す方法で測定した。次いで常法により未重合の酢酸ビニルを除去し、得られたビニルエステル系重合体を40℃で流動乾燥して懸濁重合用分散助剤Aを得た。この実施例では添加剤を添加しておらず、ビニルエステル系重合体自体が懸濁重合用分散助剤Aを構成する。得られた懸濁重合用分散助剤Aについて、以下に示す方法で粘度平均重合度、ケン化度、酸価及び水溶性を評価し、評価結果を表1に示した。
(Example 1)
<Production of dispersion aid for suspension polymerization> 97 parts of vinyl acetate, 180 parts of water, 0.3 parts of polyvinyl alcohol (W-20N manufactured by Denka Co., Ltd.) as a dispersant, 1 part of normal butyraldehyde (nBA) as a chain transfer agent .6 parts of crotonic acid, 3 parts of crotonic acid and 0.9 parts of azobisisobutyronitrile were placed in a polymerization vessel, heated to polymerize at 60° C., and polymerized for 7 hours. The polymerization rate at the end of polymerization was measured by the method shown below. Next, unpolymerized vinyl acetate was removed by a conventional method, and the resulting vinyl ester polymer was fluidized and dried at 40°C to obtain a dispersion aid A for suspension polymerization. In this example, no additive was added, and the vinyl ester polymer itself constitutes the dispersion aid A for suspension polymerization. The viscosity-average polymerization degree, saponification degree, acid value, and water solubility of the obtained dispersion aid A for suspension polymerization were evaluated by the methods described below. Table 1 shows the evaluation results.

[重合率]
重合率は、ビニルエステルモノマー及びビニルエステル系重合体粒子が水中で均一に分散している状態で少量サンプリングし、そのサンプリングした溶液を150℃で30分乾燥させ、重量法から求めた。
[Polymerization rate]
The rate of polymerization was determined by a gravimetric method by taking a small amount of sample while the vinyl ester monomer and vinyl ester polymer particles were uniformly dispersed in water, drying the sampled solution at 150° C. for 30 minutes.

[粘度平均重合度]
JIS K6725:1977に準拠して、得られた懸濁重合用分散助剤Aを30℃のアセトン中で測定した極限粘度[η]から求めた。
[Viscosity average degree of polymerization]
Based on JIS K6725:1977, the intrinsic viscosity [η] of the obtained dispersing aid A for suspension polymerization was measured in acetone at 30°C.

[ケン化度]
JIS-K6726:1994に準拠して、得られた懸濁重合用分散助剤Aのケン化度を求めた。
[Saponification degree]
The degree of saponification of the obtained dispersion aid A for suspension polymerization was determined according to JIS-K6726:1994.

[酸価]
JIS K0070:1992に準拠して、得られた懸濁重合用分散助剤Aの中和に必要な水酸化カリウムの量から求めた。
[Acid value]
Based on JIS K0070:1992, it was determined from the amount of potassium hydroxide necessary for neutralizing the obtained dispersing aid A for suspension polymerization.

[水溶性]
水90部に対し懸濁重合用分散助剤A10部を加えた後、pHを7.5~8.5になるよう炭酸ナトリウムを加えて室温で4時間撹拌したのち、撹拌を止め、沈殿の有無を目視で確認し、以下の基準に従って評価した。
○:均一な溶液又は分散液となっており、沈殿が生じていない。
×:沈殿が生じている。
[Water soluble]
After adding 10 parts of dispersion aid A for suspension polymerization to 90 parts of water, sodium carbonate was added so that the pH was 7.5 to 8.5, and the mixture was stirred at room temperature for 4 hours. The presence or absence was visually confirmed and evaluated according to the following criteria.
◯: Uniform solution or dispersion, no precipitation.
x: Precipitation occurs.

〈塩化ビニルの懸濁重合〉攪拌器を備えた容量30Lのステンレス製オートクレーブ中に攪拌下30℃の水14kg、主分散剤としてケン化度80モル%のポリビニルアルコール(デンカ株式会社製W-20N)12gと、上述で得られた懸濁重合用分散助剤Aを2g、重合開始剤としてt-ブチルパーオキシネオデカノエートを4.6g、α-クミルパーオキシネオデカノエートを1g仕込んだ。オートクレーブを真空で脱気した後、塩化ビニル単量体を10kg加え、57℃で4時間重合した。 <Suspension polymerization of vinyl chloride> In a stainless steel autoclave with a capacity of 30 L equipped with a stirrer, 14 kg of water at 30 ° C. was stirred, polyvinyl alcohol (W-20N manufactured by Denka Co., Ltd.) with a saponification degree of 80 mol% was added as a main dispersant. ), 2 g of the dispersion aid A for suspension polymerization obtained above, 4.6 g of t-butyl peroxyneodecanoate as a polymerization initiator, and 1 g of α-cumyl peroxyneodecanoate. is. After evacuating the autoclave, 10 kg of vinyl chloride monomer was added and polymerized at 57° C. for 4 hours.

〈塩化ビニル樹脂の評価〉得られた塩化ビニル樹脂について、以下に示す方法で平均粒径、粒度分布、可塑剤吸収量、及びかさ比重について評価し、評価結果を表1に示した。 <Evaluation of Vinyl Chloride Resin> The obtained vinyl chloride resin was evaluated for average particle size, particle size distribution, plasticizer absorption and bulk specific gravity by the following methods.

[平均粒径、粒度分布]
JIS Z8815:1994に準拠して、60メッシュ(目開き250μm)、80メッシュ(目開き180μm)、100メッシュ(目開き150μm)、150メッシュ(目開き106μm)、200メッシュ(目開き75μm)の篩を用いて得られた塩化ビニル樹脂を分粒し、累積頻度50%の粒子径(D50)を平均粒径、累積頻度80%の粒子径(D80)と累積頻度20%の粒子径(D20)の差を粒度分布とした。
[Average particle size, particle size distribution]
Sieves of 60 mesh (250 μm opening), 80 mesh (180 μm opening), 100 mesh (150 μm opening), 150 mesh (106 μm opening), and 200 mesh (75 μm opening) in accordance with JIS Z8815:1994 The vinyl chloride resin obtained using is classified, and the particle diameter (D50) at a cumulative frequency of 50% is the average particle diameter, the particle diameter at a cumulative frequency of 80% (D80) and the particle diameter at a cumulative frequency of 20% (D20) The difference between the two was defined as the particle size distribution.

[可塑剤吸収量]
ISO 4608:1998(E)に準拠して測定した。
[Plasticizer absorption]
Measured according to ISO 4608:1998(E).

[かさ比重]
JIS K6720-2:1999に準拠して測定した。
[Bulk specific gravity]
Measured according to JIS K6720-2:1999.

Figure 0007337075000001
Figure 0007337075000001

(実施例2~3)
ノルマルブチルアルデヒド添加量及びクロトン酸添加量を表1に記載の条件に変えた以外は実施例1と同様にして、懸濁重合用分散助剤B及びCを得た。次いで、得られた懸濁重合用分散助剤B及びCを使用した以外は実施例1と同様の条件で塩化ビニルの懸濁重合を実施した。懸濁重合用分散助剤B及びC及びこれを用いて得られた塩化ビニル樹脂の評価結果を表1に示す。
(Examples 2-3)
Dispersing aids B and C for suspension polymerization were obtained in the same manner as in Example 1, except that the amount of normal butyraldehyde and the amount of crotonic acid added were changed to the conditions shown in Table 1. Next, suspension polymerization of vinyl chloride was carried out under the same conditions as in Example 1, except that the obtained dispersion aids B and C for suspension polymerization were used. Table 1 shows the evaluation results of the dispersion aids B and C for suspension polymerization and the vinyl chloride resins obtained using these.

(実施例4)
酢酸ビニル97部、水180部、分散剤のポリビニルアルコール(デンカ株式会社製W-20N)0.3部、連鎖移動剤のノルマルブチルアルデヒド(nBA)1.4部、及びアゾビスイソブチロニトリル0.9部を重合缶に仕込み、加熱して60℃になった後、イタコン酸を総添加量が1.0部になるように6時間連続添加しながら重合せしめ、更に1時間重合した。重合終了時点における重合率を表1に示す。次いで常法により未重合の酢酸ビニルを除去し、得られたビニルエステル系重合体を40℃で流動乾燥して懸濁重合用分散助剤Dを得た。この実施例では添加剤を添加しておらず、ビニルエステル系重合体自体が懸濁重合用分散助剤Dを構成する。得られた懸濁重合用分散助剤Dについて、実施例1と同じ方法で粘度平均重合度、ケン化度、酸価及び水溶性を評価し、評価結果を表1に示した。
(Example 4)
97 parts of vinyl acetate, 180 parts of water, 0.3 parts of polyvinyl alcohol (W-20N manufactured by Denka Co., Ltd.) as a dispersant, 1.4 parts of normal butyraldehyde (nBA) as a chain transfer agent, and azobisisobutyronitrile After 0.9 part was charged in a polymerization vessel and heated to 60° C., itaconic acid was continuously added for 6 hours so that the total amount of itaconic acid added was 1.0 part, and the polymerization was further continued for 1 hour. Table 1 shows the polymerization rate at the end of the polymerization. Next, unpolymerized vinyl acetate was removed by a conventional method, and the resulting vinyl ester polymer was fluidized and dried at 40°C to obtain a dispersion aid D for suspension polymerization. In this example, no additive was added, and the vinyl ester polymer itself constitutes the dispersion aid D for suspension polymerization. The viscosity-average degree of polymerization, saponification degree, acid value and water solubility of the obtained dispersion aid D for suspension polymerization were evaluated in the same manner as in Example 1, and the evaluation results are shown in Table 1.

(比較例1)
懸濁重合用分散助剤を使用しなかった以外は実施例1と同様の条件で塩化ビニルの懸濁重合を実施した。塩化ビニル樹脂の評価結果を表1に示す。
(Comparative example 1)
Suspension polymerization of vinyl chloride was carried out under the same conditions as in Example 1, except that no dispersion aid for suspension polymerization was used. Table 1 shows the evaluation results of the vinyl chloride resin.

(比較例2)
クロトン酸添加量を表1に記載の条件に変えた以外は実施例1と同様にして、懸濁重合用分散助剤Eを得た。得られた懸濁重合用分散助剤Eは水溶性を示さなかった。次いで、得られた懸濁重合用分散助剤Eを使用した以外は実施例1と同様の条件で塩化ビニルの懸濁重合を実施した。懸濁重合用分散助剤E及びこれを用いて得られた塩化ビニル樹脂の評価結果を表1に示す。
(Comparative example 2)
A dispersion aid E for suspension polymerization was obtained in the same manner as in Example 1, except that the amount of crotonic acid added was changed to the conditions shown in Table 1. The obtained dispersion aid E for suspension polymerization did not exhibit water solubility. Next, suspension polymerization of vinyl chloride was carried out under the same conditions as in Example 1, except that the obtained dispersion aid E for suspension polymerization was used. Table 1 shows the evaluation results of the dispersion aid E for suspension polymerization and the vinyl chloride resin obtained using the same.

(比較例3)
ノルマルブチルアルデヒド添加量及びクロトン酸添加量を表1に記載の条件に変えた以外は実施例1と同様にして、懸濁重合用分散助剤Fを得た。得られた懸濁重合用分散助剤Fは水溶性を示した。次いで、得られた懸濁重合用分散助剤Fを使用した以外は実施例1と同様の条件で塩化ビニルの懸濁重合を実施したが、塩化ビニルがオートクレーブ中でブロック化し、塩化ビニル粒子は得られなかった。懸濁重合用分散助剤Fの評価結果を表1に示す。
(Comparative Example 3)
A dispersing aid F for suspension polymerization was obtained in the same manner as in Example 1 except that the amount of normal butyraldehyde and the amount of crotonic acid added were changed to the conditions shown in Table 1. The obtained dispersion aid F for suspension polymerization exhibited water solubility. Next, suspension polymerization of vinyl chloride was carried out under the same conditions as in Example 1 except that the obtained dispersion aid for suspension polymerization F was used. I didn't get it. Table 1 shows the evaluation results of dispersion aid F for suspension polymerization.

(比較例4)
酢酸ビニル100部と、メタノール150部(溶媒兼連鎖移動剤)と、アゾビスイソブチロニトリル(1%メタノール溶液として)0.03部とを、重合缶に仕込み、窒素雰囲気下、60℃で8時間重合を行った。重合終了時点における重合率を表1に示す。次いで常法により未重合の酢酸ビニルを除去し、ビニルエステル系重合体の溶媒を乾燥で除いて懸濁重合用分散助剤Gを得た。この比較例では添加剤を添加しておらず、ビニルエステル系重合体自体が懸濁重合用分散助剤Gを構成する。得られた懸濁重合用分散助剤Gは水溶性を示さなかった。次いで、得られた懸濁重合用分散助剤Gを使用した以外は実施例1と同様の条件で塩化ビニルの懸濁重合を実施した。懸濁重合用分散助剤G及びこれを用いて得られた塩化ビニル樹脂の評価結果を表1に示す。
(Comparative Example 4)
100 parts of vinyl acetate, 150 parts of methanol (solvent and chain transfer agent), and 0.03 parts of azobisisobutyronitrile (as a 1% methanol solution) were placed in a polymerization vessel and heated at 60°C under a nitrogen atmosphere. Polymerization was carried out for 8 hours. Table 1 shows the polymerization rate at the end of the polymerization. Next, unpolymerized vinyl acetate was removed by a conventional method, and the solvent for the vinyl ester polymer was removed by drying to obtain dispersion aid G for suspension polymerization. In this comparative example, no additive was added, and the vinyl ester polymer itself constitutes the dispersion aid G for suspension polymerization. The obtained dispersion aid G for suspension polymerization did not exhibit water solubility. Next, suspension polymerization of vinyl chloride was carried out under the same conditions as in Example 1, except that the obtained dispersion aid G for suspension polymerization was used. Table 1 shows the evaluation results of the dispersion aid G for suspension polymerization and the vinyl chloride resin obtained using the same.

(比較例5)
酢酸ビニル100部と、メタノール22.5部(溶媒兼連鎖移動剤)と、連鎖移動剤の3-MPA(3-メルカプトプロピオン酸)0.23部とアゾビスイソブチロニトリル(1%メタノール溶液として)0.03部とを、重合缶に仕込んで窒素雰囲気に置換した。加熱し60℃となった時点から10%のメルカプトプロピオン酸メタノール溶液1.81部を6時間で全て入りきるよう一定に連続添加しながら6時間重合を行った。重合終了時点における重合率を表1に示す。次いで常法により未重合の酢酸ビニルを除去し、ビニルエステル系重合体の溶媒を乾燥で除いて変性ビニルエステル系重合体を得た。得られた変性ビニルエステル系重合体をメタノールに溶解し、メタノール中の重合体の濃度が35%のメタノール溶液を得た。これを水酸化ナトリウムにて35℃で90分間ケン化した。水酸化ナトリウムの使用量は得られた変性ビニルエステル系重合体の酢酸ビニル単位1モルに対して7ミリモル当量とした。ろ過、乾燥することで懸濁重合用分散助剤Hを得た。この比較例では添加剤を添加しておらず、ビニルエステル系重合体自体が懸濁重合用分散助剤Hを構成する。得られた懸濁重合用分散助剤HはJIS K6726:1994に準拠して測定されたケン化度が43モル%であった。得られた懸濁重合用分散助剤Hを使用した以外は実施例1と同様の条件で塩化ビニルの懸濁重合を実施した。懸濁重合用分散助剤H及びこれを用いて得られた塩化ビニル樹脂の評価結果を表1に示す。
(Comparative Example 5)
100 parts of vinyl acetate, 22.5 parts of methanol (solvent and chain transfer agent), 0.23 parts of chain transfer agent 3-MPA (3-mercaptopropionic acid) and azobisisobutyronitrile (1% methanol solution 0.03 part as a solution) was charged into a polymerization vessel and replaced with a nitrogen atmosphere. When the temperature reached 60° C. by heating, 1.81 parts of a 10% mercaptopropionic acid methanol solution was constantly added continuously for 6 hours to carry out polymerization for 6 hours. Table 1 shows the polymerization rate at the end of the polymerization. Next, unpolymerized vinyl acetate was removed by a conventional method, and the solvent of the vinyl ester polymer was removed by drying to obtain a modified vinyl ester polymer. The resulting modified vinyl ester polymer was dissolved in methanol to obtain a methanol solution having a polymer concentration of 35% in methanol. This was saponified with sodium hydroxide at 35° C. for 90 minutes. The amount of sodium hydroxide used was 7 millimol equivalents per 1 mol of vinyl acetate units in the modified vinyl ester polymer obtained. A dispersion aid H for suspension polymerization was obtained by filtration and drying. In this comparative example, no additive was added, and the vinyl ester polymer itself constitutes the dispersion aid H for suspension polymerization. The resulting suspension polymerization dispersing aid H had a saponification degree of 43 mol % measured according to JIS K6726:1994. Suspension polymerization of vinyl chloride was carried out under the same conditions as in Example 1, except that the obtained dispersion aid H for suspension polymerization was used. Table 1 shows the evaluation results of the dispersing aid H for suspension polymerization and the vinyl chloride resin obtained using the same.

表1に示した結果から、本発明の懸濁重合用分散助剤は、水溶性であるためハンドリング性に優れ、これを用いて懸濁重合して得られたビニル系樹脂は可塑剤吸収性が高く、かつ粗大粒子の形成が少ないものになることが分かる。なお、比較例5では酸価が低いにもかかわらず水溶性であった理由は、ケン化をして水酸基が導入されたためである。 From the results shown in Table 1, the dispersion aid for suspension polymerization of the present invention is water-soluble and therefore excellent in handleability. is high and the formation of coarse particles is small. The reason why Comparative Example 5 was water-soluble in spite of its low acid value was that hydroxyl groups were introduced through saponification.

Claims (6)

酸価(KOH mg/g)が5以上100未満であり、粘度平均重合度が100~570であるビニルエステル系重合体を含有するビニル系化合物の懸濁重合用分散助剤。 A dispersing aid for suspension polymerization of a vinyl compound containing a vinyl ester polymer having an acid value (KOH mg/g) of 5 or more and less than 100 and a viscosity average degree of polymerization of 100 to 570 . 前記ビニルエステル系重合体が酢酸ビニル系重合体であるビニル系化合物の懸濁重合用分散助剤。 A dispersing aid for suspension polymerization of a vinyl-based compound, wherein the vinyl ester-based polymer is a vinyl acetate-based polymer. 前記ビニルエステル系重合体のケン化度が5モル%以下である請求項1又は2に記載の懸濁重合用分散助剤。 3. The dispersing aid for suspension polymerization according to claim 1, wherein the vinyl ester polymer has a degree of saponification of 5 mol % or less. 前記ビニルエステル系重合体を60質量%以上含有する請求項1~のいずれか一項に記載の懸濁重合用分散助剤。 4. The dispersing aid for suspension polymerization according to any one of claims 1 to 3 , containing 60% by mass or more of the vinyl ester polymer. 前記ビニルエステル系重合体の酸価(KOH mg/g)が10以上40未満である請求項1~4のいずれか一項に記載の懸濁重合用分散助剤。 The dispersing aid for suspension polymerization according to any one of claims 1 to 4, wherein the vinyl ester polymer has an acid value (KOH mg/g) of 10 or more and less than 40. 請求項1~のいずれか一項に記載の懸濁重合用分散助剤を用いて、ビニル系化合物単量体、又はビニル系化合物単量体とそれに共重合し得る単量体との混合物を水中に分散させて懸濁重合を行うことを含むビニル系樹脂の製造方法。 Using the dispersion aid for suspension polymerization according to any one of claims 1 to 5 , a vinyl compound monomer, or a mixture of a vinyl compound monomer and a monomer copolymerizable therewith A method for producing a vinyl resin, comprising dispersing in water and performing suspension polymerization.
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