JP2022094158A - Extended steel pipe, steel pipe for ground reinforcement, and construction method using the same - Google Patents

Extended steel pipe, steel pipe for ground reinforcement, and construction method using the same Download PDF

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JP2022094158A
JP2022094158A JP2020207016A JP2020207016A JP2022094158A JP 2022094158 A JP2022094158 A JP 2022094158A JP 2020207016 A JP2020207016 A JP 2020207016A JP 2020207016 A JP2020207016 A JP 2020207016A JP 2022094158 A JP2022094158 A JP 2022094158A
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steel pipe
pipe
steel
ground
pipes
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JP2022094158A5 (en
JP7452860B2 (en
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英憲 吉田
Hidenori Yoshida
秀秋 木村
Hideaki Kimura
義一 福島
Yoshikazu Fukushima
文彦 佐藤
Fumihiko Sato
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TOOKINOORU CO Ltd
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Abstract

To provide an extended steel pipe that a joining action of a steel pipe at a site is unnecessary or minimized, thereby significantly reducing a work time and the amount of the work in a ground reinforcement construction of a tunnel and the like.SOLUTION: Steel pipes 1A and 1B having different diameters are combined and an extended steel pipe in which one or more inner steel pipes having a smaller diameter can be nested inside an inner side of a steel pipe having the maximum diameter is made. The extended steel pipe includes a return prevention mechanism 30 inside thereof that locks the steel pipe at a withdrawal position when the steel pipe is withdrawn to be in an extended state.SELECTED DRAWING: Figure 2

Description

本発明は、土木、建築、鉄塔、足場、支柱その他の構造物に使用される鋼管に関わり、特に複数の鋼管を組み合わせて長尺の鋼管とすることが可能な延伸鋼管に関する。 The present invention relates to steel pipes used for civil engineering, construction, steel towers, scaffolding, columns and other structures, and particularly to drawn steel pipes capable of combining a plurality of steel pipes into a long steel pipe.

鋼管は、建造物の内部に配置して建造物の構造を支える支柱として、また建造物の建築や保守点検などを行う際にその周囲に設置される足場として、さらには地山の補強用鋼管として、広く用いられている。このような用途において要求される鋼管の長さは、用途に応じて様々であるが、大きな構造体などでは、10メートルを超える長尺のものも用いられる。しかし、そのような長尺の鋼管を精度よく、つまり一様な厚みで軸方向の変形なく製造することは困難である。従って長尺が要求される用途では、通常、例えば3メートル程度の比較的短尺の鋼管を、それが使用される現場において、つなぎ合わせて用いている。 Steel pipes are placed inside the building to support the structure of the building, as scaffolding to be installed around the building when building, maintaining, and inspecting the building, and also as a steel pipe for reinforcing the ground. It is widely used as. The length of the steel pipe required for such an application varies depending on the application, but for a large structure or the like, a long one exceeding 10 meters is also used. However, it is difficult to manufacture such a long steel pipe with high accuracy, that is, with a uniform thickness and without axial deformation. Therefore, in applications where long lengths are required, relatively short steel pipes, for example, about 3 meters, are usually joined together at the site where they are used.

つなぎ合わせは、用途により異なるが、鋼管どうしの溶接や螺合、或いは継手部材を用いた接合などが行われる(特許文献1、特許文献2)。作業のためには、敷設された一つの鋼管に対し、接合する鋼管を接近させた上で芯だし作業を行い、接合作業が行われる。このような作業は、かなり不安定な足場であったり、悪天候下での作業であったり、機械を利用したサポートがある場合でも作業員に多大の負担になっている。 Although the joining differs depending on the application, welding and screwing of steel pipes, joining using a joint member, and the like are performed (Patent Documents 1 and 2). For the work, the centering work is performed after bringing the steel pipes to be joined close to one laid steel pipe, and the joining work is performed. Such work is a heavy burden on the worker, even if the scaffolding is fairly unstable, the work is in bad weather, or there is mechanical support.

特許文献1に記載された技術では、ねじの構造を改良することで、螺合時の作業性を改良している。また特許文献2に記載された技術では、特殊な継手を用いることで芯だしの作業性の向上を図っている。 In the technique described in Patent Document 1, the workability at the time of screwing is improved by improving the structure of the screw. Further, in the technique described in Patent Document 2, the workability of centering is improved by using a special joint.

特開2020-105899号公報Japanese Unexamined Patent Publication No. 2020-105899 特開2017-155469号公報JP-A-2017-155469

上述した特許文献1,2に記載された技術では、接合部の構造を工夫することで接合作業の負担を軽減するものであるが、それでも、接合作業が必要であることには変わりなく、接合される鋼管に対し他方の鋼管を位置付ける作業や、軽減されたとはいえ芯だしや接合のための作業は不可欠である。 In the techniques described in Patent Documents 1 and 2 described above, the burden of the joining work is reduced by devising the structure of the joining portion, but the joining work is still necessary, and the joining is still necessary. The work of positioning the other steel pipe with respect to the steel pipe to be made, and the work for centering and joining, although reduced, are indispensable.

本発明は、現場での鋼管の接合作用を不要にすること、それにより作業時間及び作業量を大幅に軽減することを課題とする。 It is an object of the present invention to eliminate the need for joining of steel pipes in the field, thereby significantly reducing the working time and the amount of working.

上記課題を解決するため、本発明は、径の異なる鋼管を入れ子状に配置した延伸鋼管を提供する。延伸鋼管を構成する鋼管は、内側に位置する鋼管の外周に軸方向に摺動する第一の管状部材を嵌合し、第一の管状部材の外周面に、外側に位置する鋼管の端部が固定される。第一の管状部材は、内側の鋼管の端部に設けた第二の管状部材によって軸方向の移動が規制され、内側の鋼管とその外側の鋼管とが離脱しない構成される。 In order to solve the above problems, the present invention provides a drawn steel pipe in which steel pipes having different diameters are arranged in a nested manner. The steel pipe constituting the drawn steel pipe has a first tubular member that slides in the axial direction fitted on the outer periphery of the steel pipe located inside, and the end portion of the steel pipe located on the outer side on the outer peripheral surface of the first tubular member. Is fixed. The first tubular member is configured such that the axial movement is restricted by the second tubular member provided at the end of the inner steel pipe, and the inner steel pipe and the outer steel pipe do not separate from each other.

さらに本発明の延伸鋼管は、第二の管状部材の端部と、第一の管状部材との間にリング材を入れることで第一の管状部材の逆方向の移動をロックする戻り防止機構を備えた構成とすることができる。 Further, the drawn steel pipe of the present invention has a return prevention mechanism that locks the reverse movement of the first tubular member by inserting a ring material between the end of the second tubular member and the first tubular member. It can be configured to be provided.

本発明の地山補強用鋼管は、径の異なる複数の鋼管を組み合わせた延伸鋼管であって、径の大きい鋼管の内側にそれより径の小さい内側鋼管を収納可能にしたものである。好適には、複数の鋼管は、径方向に隣接する2つの鋼管の一方を他方に対しスライドしたときに、両鋼管が離間するのを防止する係止機構を備える。さらに好適には、複数の鋼管は、径方向に隣接する2つの鋼管の一方を他方に対しスライドしたときに、一方の鋼管の端部と他方の鋼管の端部とが重なった位置で、逆方向のスライドをロックする戻り防止機構を備える。 The ground reinforcing steel pipe of the present invention is a drawn steel pipe in which a plurality of steel pipes having different diameters are combined, and an inner steel pipe having a smaller diameter can be stored inside the steel pipe having a larger diameter. Preferably, the plurality of steel pipes are provided with a locking mechanism that prevents the two steel pipes from being separated from each other when one of the two radially adjacent steel pipes is slid with respect to the other. More preferably, the plurality of steel pipes are reversed at a position where the end of one steel pipe and the end of the other steel pipe overlap when one of two radially adjacent steel pipes is slid with respect to the other. It is equipped with a return prevention mechanism that locks the slide in the direction.

本発明の延伸鋼管は、敷設前の状態では、最大径の鋼管の内部に1ないし複数の内側鋼管が入れ子状に収納された状態であり、最大径の鋼管とほぼ同程度の長さであるが、それを使用する状態においては、外側或いは内側の鋼管を引き出し長尺化する。このとき、内側の鋼管に嵌合した第一の管状部材が外側の鋼管とともに内側の鋼管の外周面をスライドし、長尺化される。第一の管状部材の移動は、第二の管状部材によって規制されるので、外側の鋼管と内側の鋼管が外れることはない。 In the state before laying, the stretched steel pipe of the present invention is in a state where one or a plurality of inner steel pipes are nested inside the steel pipe having the maximum diameter, and is almost the same length as the steel pipe having the maximum diameter. However, in the state of using it, the outer or inner steel pipe is pulled out and lengthened. At this time, the first tubular member fitted to the inner steel pipe slides on the outer peripheral surface of the inner steel pipe together with the outer steel pipe to be lengthened. Since the movement of the first tubular member is restricted by the second tubular member, the outer steel pipe and the inner steel pipe do not come off.

さらに第一の管状部材は戻り防止機構によって第二の管状部材に当接した位置でロックされるので、本発明の延伸鋼管を垂直方向或いは斜め方向に使用する用途においては、長尺になった状態から使用前の入れ子状態に戻ることはなく、安定した構造が保たれる。 Further, since the first tubular member is locked at the position where it abuts on the second tubular member by the return prevention mechanism, it becomes long in the application where the drawn steel pipe of the present invention is used in the vertical direction or the diagonal direction. The state does not return to the nested state before use, and a stable structure is maintained.

本発明の延伸鋼管の実施形態を示す全体図で、(A)は収納状態、(B)は延長状態を示す。In the whole view which shows the embodiment of the drawn steel pipe of this invention, (A) shows the stored state, and (B) shows the extended state. 実施形態1の延伸鋼管の、鋼管どうしの接合部分を示す断面図。FIG. 5 is a cross-sectional view showing a joint portion between steel pipes of the drawn steel pipe of the first embodiment. 実施形態1の延伸鋼管の、鋼管どうしの接合部分の要部を示す図。The figure which shows the main part of the joint part between steel pipes of the drawn steel pipe of Embodiment 1. FIG. 本発明の地山補強用鋼管の実施形態を示す全体図。The whole view which shows the embodiment of the steel pipe for ground reinforcement of this invention. 地山補強用鋼管の先端部を示す図で、(A)は先頭管が最小径の鋼管の場合、(B)は先頭管が最大径の鋼管の場合を示す。It is a figure which shows the tip part of the steel pipe for ground reinforcement, (A) shows the case where the leading pipe is a steel pipe with the smallest diameter, and (B) shows the case where the leading pipe is a steel pipe with the largest diameter. 地山補強用鋼管を用いた施工方法を説明する図。The figure explaining the construction method using the steel pipe for ground reinforcement.

<実施形態1>
以下、図面を参照して本発明の延伸鋼管の実施形態を説明する。なお図面において鋼管やそれに付属する構造体の寸法やその寸法の比率等は、説明のために描出されたものであり、本発明の延伸鋼管や構造体の寸法の縮尺と解釈されるものではない。
<Embodiment 1>
Hereinafter, embodiments of the drawn steel pipe of the present invention will be described with reference to the drawings. In the drawings, the dimensions of the steel pipe and its attached structures, the ratio of the dimensions, etc. are drawn for the sake of explanation, and are not interpreted as a scale of the dimensions of the stretched steel pipe or the structure of the present invention. ..

本発明の延伸鋼管は、複数の鋼管を組み合わせたものであり、以下の実施形態では、4本の鋼管を組み合わせた延伸鋼管を例に説明する。鋼管の数は2以上であれば、4本に限定されるものではないが、最大径及び最小径は、用途に応じた許容サイズや許容強度を満たすものが選択される。 The drawn steel pipe of the present invention is a combination of a plurality of steel pipes, and in the following embodiment, a drawn steel pipe in which four steel pipes are combined will be described as an example. If the number of steel pipes is 2 or more, the number is not limited to 4, but the maximum diameter and the minimum diameter are selected to satisfy the allowable size and allowable strength according to the application.

図1に示す延伸鋼管1は、径の異なる4本の鋼管1A、1B、1C、1Dで構成され、最も径の大きい鋼管1Aの内側に、それより径の小さい鋼管1B、1C、1Dが順次に摺動可能に配置された構造を有する。この延伸鋼管1は、図1(A)に示すように、敷設される前の状態では、概ね鋼管1A内部に他の3本の鋼管1B~1Dが収納されているが、敷設時には、図1(B)に示すように、引き伸ばして長尺化して各鋼管のつなぎ目を固定した状態で用いられる。以下、前者を収納状態といい、後者を延長状態という。また以下の説明において、4本の鋼管に共通する事項を説明する際には、符号を区別せず鋼管10とする。 The stretched steel pipe 1 shown in FIG. 1 is composed of four steel pipes 1A, 1B, 1C and 1D having different diameters, and steel pipes 1B, 1C and 1D having smaller diameters are sequentially placed inside the steel pipe 1A having the largest diameter. It has a structure that is slidably arranged in the. As shown in FIG. 1A, the drawn steel pipe 1 generally contains the other three steel pipes 1B to 1D inside the steel pipe 1A in the state before being laid, but at the time of laying, FIG. 1 As shown in (B), it is used in a state where it is stretched and lengthened to fix the joints of each steel pipe. Hereinafter, the former is referred to as a stored state, and the latter is referred to as an extended state. Further, in the following description, when explaining the matters common to the four steel pipes, the reference numerals are not distinguished and the steel pipe 10 is used.

鋼管10の材質やサイズは、用いられる用途により異なるが、本発明の延伸鋼管は構造体や地山補強用として用いられるものであり、それに耐える強度を持つ。例えば、全長が約3mで、肉厚3.5mm~4.5mm、外径約114mm~約76mmの鋼管を組み合わせて用いることができる。具体的には、STK400、STK490、STK700等の高抗張力鋼管を組み合わせて用いることが好ましい。 The material and size of the steel pipe 10 differ depending on the intended use, but the stretched steel pipe of the present invention is used for structural reinforcement and ground reinforcement, and has strength to withstand it. For example, a steel pipe having a total length of about 3 m, a wall thickness of 3.5 mm to 4.5 mm, and an outer diameter of about 114 mm to about 76 mm can be used in combination. Specifically, it is preferable to use a combination of high tensile strength steel pipes such as STK400, STK490, and STK700.

4本の鋼管のうち、延長構造において端部となる鋼管10(1Aまたは1D)の端部には、鋼管10の外径よりも外径の大きい鍔部(フランジ)15を形成しておいてもよく、これにより収納構造から、容易に内側にある鋼管を引き出すことができる。またフランジ15は、他の構造体(例えば、土台や構造物の梁など)との連結部として機能することも可能である。 Of the four steel pipes, a flange portion 15 having an outer diameter larger than the outer diameter of the steel pipe 10 is formed at the end of the steel pipe 10 (1A or 1D) which is the end in the extension structure. Also, this allows the inner steel pipe to be easily pulled out of the storage structure. The flange 15 can also function as a connecting portion with another structure (for example, a base or a beam of a structure).

径の大きい鋼管とその内側に位置する鋼管との連結部には、打設施工後構造において、両者の連結を堅固にするための機構(係止機構及びロック部)が設けられている。この機構は、鋼管1Aと鋼管1Bとの連結部、鋼管1Bと鋼管1Cとの連結部、及び鋼管1Cと鋼管1Dとの連結部に共通しているので、以下、鋼管1Aと鋼管1Bとの連結部について機構の詳細を説明する。以下の説明において、鋼管の端部とは、特に断らない限り、鋼管1Aと鋼管1Bとの連結部側の端部をいうものとする。 The connecting portion between the steel pipe having a large diameter and the steel pipe located inside thereof is provided with a mechanism (locking mechanism and locking portion) for firmly connecting the two in the post-casting structure. This mechanism is common to the connecting portion between the steel pipe 1A and the steel pipe 1B, the connecting portion between the steel pipe 1B and the steel pipe 1C, and the connecting portion between the steel pipe 1C and the steel pipe 1D. The details of the mechanism of the connecting portion will be described. In the following description, the end of the steel pipe means the end on the connecting portion side between the steel pipe 1A and the steel pipe 1B unless otherwise specified.

図2及び図3に示すように、内側の鋼管1Bの端部には、ねじ溝11が形成されており、このねじ溝11に管状部材21(第二の管状部材)が螺合し固定されている。管状部材21の外径(D21)は、外側の鋼管1Aの内径(D1A)よりもわずかに小さく、その外側を鋼管1Aが摺動(スライド)することができる。 As shown in FIGS. 2 and 3, a thread groove 11 is formed at the end of the inner steel pipe 1B, and a tubular member 21 (second tubular member) is screwed and fixed to the thread groove 11. ing. The outer diameter (D 21 ) of the tubular member 21 is slightly smaller than the inner diameter (D 1A ) of the outer steel pipe 1A, and the steel pipe 1A can slide (slide) on the outer side thereof.

また鋼管1Bの外周には、管状部材22(第一の管状部材)が鋼管1Bの軸方向にスライド可能に嵌合している。管状部材22の内周面は鋼管1Bの外周面をスライドするために滑らかな面となっているが、外周面にはねじ溝23が形成されており、このねじ溝23に、外側の鋼管1Aの端部が螺合し固定されている。管状部材22の内径(D22)は、管状部材21の外径(D21)より小さく、管状部材22が鋼管1Bの端部までスライドしたときに、その端面が管状部材21の端面に当接し、移動が止められる。すなわち管状部材21と管状部材22とは係止機構として機能し、管状部材22に固定された鋼管1Aが鋼管1Bから引き抜かれるのを防止する。この位置が、鋼管1Aが鋼管1Bに対し最大に引き伸ばされた位置となる。 Further, a tubular member 22 (first tubular member) is slidably fitted on the outer periphery of the steel pipe 1B in the axial direction of the steel pipe 1B. The inner peripheral surface of the tubular member 22 is a smooth surface because it slides on the outer peripheral surface of the steel pipe 1B, but a threaded groove 23 is formed on the outer peripheral surface, and the outer steel pipe 1A is formed in the threaded groove 23. The end of the is screwed and fixed. The inner diameter (D 22 ) of the tubular member 22 is smaller than the outer diameter (D 21 ) of the tubular member 21, and when the tubular member 22 slides to the end of the steel pipe 1B, its end face comes into contact with the end face of the tubular member 21. , The movement is stopped. That is, the tubular member 21 and the tubular member 22 function as a locking mechanism, and prevent the steel pipe 1A fixed to the tubular member 22 from being pulled out from the steel pipe 1B. This position is the position where the steel pipe 1A is stretched to the maximum with respect to the steel pipe 1B.

この連結部は、上述したように、鋼管1Bと鋼管1Cとの連結部、鋼管1Cと鋼管1Dとの連結部でも同様であり、これにより4本の鋼管からなる延伸鋼管は、図1(B)に示したように、「鋼管の全長」×4から「管状部材21、22の長さ」×3を差し引いた長さとなる。例えば鋼管の全長が3.05mで、管状部材21の長さが約70mmとすると、全長約12mの鋼管が得られる。なお、最外側の鋼管1Aと最内側の鋼管1D以外の鋼管については、両端が連結部となるので、一方の端部に管状部材21が固定され、他方の端部は、連結される内側の鋼管に嵌合した管状部材22に連結された構造となる。鋼管1Aについてはその外周に管状部材22を嵌合しておく必要はなく、また鋼管1Dについては、一端部に管状部材21を設ける必要はない。 As described above, this connecting portion is the same for the connecting portion between the steel pipe 1B and the steel pipe 1C and the connecting portion between the steel pipe 1C and the steel pipe 1D. ), The length is obtained by subtracting the “lengths of the tubular members 21 and 22” × 3 from the “total length of the steel pipe” × 4. For example, assuming that the total length of the steel pipe is 3.05 m and the length of the tubular member 21 is about 70 mm, a steel pipe having a total length of about 12 m can be obtained. Since both ends of the steel pipes other than the outermost steel pipe 1A and the innermost steel pipe 1D are connecting portions, the tubular member 21 is fixed to one end and the other end is connected to the inner side. The structure is connected to the tubular member 22 fitted to the steel pipe. It is not necessary to fit the tubular member 22 on the outer periphery of the steel pipe 1A, and it is not necessary to provide the tubular member 21 at one end of the steel pipe 1D.

管状部材21及び管状部材22の材質は、鋼管と同等以上の強度をもつ素材を用いることができる。また管状部材21及び管状部材22の鋼管軸方向の長さは、管状部材21と鋼管1Bとの結合および管状部材22と鋼管1Aとの結合の強度が保たれる長さであればよく、特に限定されるものではないが、例えば10mm~100mm程度でよい。管状部材21,22の長さを長くすることで、連結部の強度を高めることができる。なお上述の例では、ともに螺合によって結合した例を示したが、例えば、管状部材21については鋼管1Bと一体に形成することも可能であるし、溶接等によって固定してもよい。管状部材22については、螺合とすることで、後述する延伸鋼管の製造において、容易に延伸鋼管を製造することが可能になる。 As the material of the tubular member 21 and the tubular member 22, a material having a strength equal to or higher than that of the steel pipe can be used. Further, the length of the tubular member 21 and the tubular member 22 in the steel pipe axial direction may be such that the strength of the bond between the tubular member 21 and the steel pipe 1B and the bond between the tubular member 22 and the steel pipe 1A is maintained, in particular. Although not limited, it may be, for example, about 10 mm to 100 mm. By increasing the length of the tubular members 21 and 22, the strength of the connecting portion can be increased. In the above example, both are connected by screwing, but for example, the tubular member 21 can be integrally formed with the steel pipe 1B, or may be fixed by welding or the like. By screwing the tubular member 22, it becomes possible to easily manufacture the drawn steel pipe in the manufacturing of the drawn steel pipe described later.

次に本実施形態の延伸鋼管を、鋼管1Aと鋼管1Bとを最大に引き伸ばした位置で固定する手段(戻り防止機構)について説明する。延伸鋼管が打設施工された場所や状況において、延長構造から収納構造に戻すような力が加わらない場合、戻り防止機構は必須ではないが、連結部の内側に戻り防止機構を設けておくことにより、連結部を外側から固定する手段、例えば、ビス、クランプ、溶接などを用いることなく、強固な連結構造が得られる。 Next, a means (return prevention mechanism) for fixing the stretched steel pipe of the present embodiment at the position where the steel pipe 1A and the steel pipe 1B are stretched to the maximum will be described. If the force to return the extended steel pipe to the storage structure is not applied in the place or situation where the drawn steel pipe is placed, the return prevention mechanism is not essential, but the return prevention mechanism should be provided inside the connecting part. As a result, a strong connecting structure can be obtained without using means for fixing the connecting portion from the outside, such as screws, clamps, and welding.

以下、図3を参照して、本実施形態の延伸鋼管の戻り防止機構の構造を説明する。本実施形態の戻り防止機構は、鋼管1Bの連結部の外周に配置されたリング部材30と、鋼管1Aが固定される管状部材22の内周面に設けられ、リング部材30と係合する凹部31と、で構成される。 Hereinafter, the structure of the return prevention mechanism of the drawn steel pipe of the present embodiment will be described with reference to FIG. The return prevention mechanism of the present embodiment is provided on the inner peripheral surface of the ring member 30 arranged on the outer periphery of the connecting portion of the steel pipe 1B and the tubular member 22 to which the steel pipe 1A is fixed, and is a recess that engages with the ring member 30. 31 and.

リング部材30は、例えば板バネ等の剛性のある材料で形成され、断面が略四角形の部材をリング状にしたものであり、図3に示すように、内側となる鋼管1Bのねじ溝11とねじ溝が切られていない鋼管外周との間の凹部12に嵌合している。リング部材30の両端は連結されておらず、鋼管1Bの外周を囲むように配置されており、その長さは、鋼管1Bの外周より若干短いが外周の70%以上であることが好ましい。 The ring member 30 is formed of a rigid material such as a leaf spring and has a substantially rectangular cross section in a ring shape. As shown in FIG. 3, the ring member 30 has a thread groove 11 of an inner steel pipe 1B. It is fitted in the recess 12 between the outer circumference of the steel pipe and the outer circumference of the steel pipe in which the thread groove is not cut. Both ends of the ring member 30 are not connected and are arranged so as to surround the outer circumference of the steel pipe 1B, and the length thereof is slightly shorter than the outer circumference of the steel pipe 1B, but is preferably 70% or more of the outer circumference.

リング部材30の断面は、図3に示すように、略四角形であり、鋼管1Bの凹部12から若干浮いた状態で鋼管1Bに嵌合している。一方、管状部材22には、管状部材21と当接する端部近傍の内周面に、このリング部材30が挿入できるような形状で凹部31が環状に形成されている。管状部材22の端面から凹部31の端部までの距離は、管状部材21の端面から鋼管1Bの凹部12までの距離とほぼ等しい。 As shown in FIG. 3, the cross section of the ring member 30 has a substantially quadrangular shape, and is fitted to the steel pipe 1B in a state of being slightly floating from the recess 12 of the steel pipe 1B. On the other hand, in the tubular member 22, a concave portion 31 is formed in an annular shape on the inner peripheral surface near the end portion in contact with the tubular member 21 so that the ring member 30 can be inserted. The distance from the end face of the tubular member 22 to the end of the recess 31 is substantially equal to the distance from the end face of the tubular member 21 to the recess 12 of the steel pipe 1B.

このような構造において、図3(A)に示すように、連結前の鋼管1Aを管状部材22とともに連結部側にスライドさせると、リング部材30が鋼管1Aの内径まで縮小する。管状部材22がさらにスライドして管状部材21の端面に当接したとき、図3(B)に示すように、凹部31はリング部材30の真上に位置し、これによってリング部材30は拡径して鋼管1Aの凹部31まで広がり嵌合する。この状態で、リング部材30は凹部31と凹部12を係合することになる。従って、連結部から離れる方向(戻る方向)に力が働いても、リング部材30と凹部31との係合により、管状部材22の移動がロックされる。すなわち管状部材22に固定された鋼管1Aを連結状態に係止する。 In such a structure, as shown in FIG. 3A, when the steel pipe 1A before connection is slid toward the connection portion together with the tubular member 22, the ring member 30 is reduced to the inner diameter of the steel pipe 1A. When the tubular member 22 further slides and comes into contact with the end face of the tubular member 21, the recess 31 is located directly above the ring member 30, thereby expanding the diameter of the ring member 30. Then, it spreads to the recess 31 of the steel pipe 1A and fits. In this state, the ring member 30 engages the recess 31 with the recess 12. Therefore, even if a force acts in the direction away from the connecting portion (returning direction), the movement of the tubular member 22 is locked by the engagement between the ring member 30 and the recess 31. That is, the steel pipe 1A fixed to the tubular member 22 is locked in the connected state.

本実施形態の延伸鋼管は、次のような方法で組み立てることができる。まず延伸鋼管を構成する径の異なる複数本の鋼管を用意し、最大径の鋼管を除くすべての鋼管について、その一端部の外周に所定長のねじ溝11とそれに隣接してリング部材用の凹部12を形成する(ステップ1)。また最小径の鋼管を除くすべての鋼管について、他端部(ねじ溝が形成された端部とは反対側の端部)の内周面にねじ溝11を形成する(ステップ2)。 The drawn steel pipe of this embodiment can be assembled by the following method. First, a plurality of steel pipes having different diameters constituting the drawn steel pipe are prepared, and for all the steel pipes except the steel pipe having the maximum diameter, a thread groove 11 having a predetermined length and a recess for a ring member adjacent to the thread groove 11 on the outer circumference of one end thereof are prepared. 12 is formed (step 1). Further, for all steel pipes except the minimum diameter steel pipe, a thread groove 11 is formed on the inner peripheral surface of the other end (the end opposite to the end on which the thread groove is formed) (step 2).

一方、各鋼管のねじ溝11に螺合される管状部材21と、各鋼管の外径より内径がやや大きい管状部材22を用意し、管状部材22の外周面にねじ溝23を形成するとともに、リング部材が嵌合する凹部31を形成する(ステップ3)。 On the other hand, a tubular member 21 screwed into the thread groove 11 of each steel pipe and a tubular member 22 having an inner diameter slightly larger than the outer diameter of each steel pipe are prepared, and a thread groove 23 is formed on the outer peripheral surface of the tubular member 22. A recess 31 into which the ring member fits is formed (step 3).

次いで、鋼管の外側に、ステップ3で作製した管状部材22を嵌合した後、鋼管のねじ溝11に管状部材21を螺合し固定する(ステップ4)。最小径の鋼管については、必要に応じて、ねじ溝11が形成された端部と反対側の端部にフランジ15を固定する(ステップ5)。フランジ15の固定は、ステップ1~4のどの段階で行ってもよい。 Next, after fitting the tubular member 22 produced in step 3 to the outside of the steel pipe, the tubular member 21 is screwed and fixed in the thread groove 11 of the steel pipe (step 4). For the steel pipe having the smallest diameter, the flange 15 is fixed to the end opposite to the end where the thread groove 11 is formed, if necessary (step 5). The flange 15 may be fixed at any stage of steps 1 to 4.

最後に、最小径の鋼管の外周に嵌合された管状部材22に、その鋼管より一回り外径が大きい鋼管の端部(内周面にねじ溝13が形成された端部)を螺合する(ステップ6)。このステップ6を径の小さい順に行うことで、延伸鋼管を構成する全鋼管の接続が完了する。 Finally, the end portion of the steel pipe having an outer diameter slightly larger than that of the steel pipe (the end having the thread groove 13 formed on the inner peripheral surface) is screwed into the tubular member 22 fitted to the outer periphery of the minimum diameter steel pipe. (Step 6). By performing this step 6 in ascending order of diameter, the connection of all the steel pipes constituting the drawn steel pipe is completed.

なお以上の製造方法は本発明の延伸鋼管の一例であって、本発明の延伸鋼管を限定するものではない。 The above manufacturing method is an example of the drawn steel pipe of the present invention, and does not limit the drawn steel pipe of the present invention.

上述したように本実施形態の延伸鋼管は、径の異なる複数の鋼管を収納構造から延長構造に変化させることができる新規な構造の延伸鋼管であり、敷設場所において収納構造から延長構造にすることで、複数の鋼管を接合しながら敷設するという手間や労力を大幅に軽減することができる。また本実施形態の延伸鋼管は、また接合部は、鋼管と管状部材とが三重になった構造であるため、通常の螺合による鋼管の接合部に比べ、接合部の強度が高く、安定した構造体を提供することができる。さらに本実施形態の延伸鋼管は、ロック部を備えることで、鋼管のスライド方向の移動を固定するための他の固定手段やそれを敷設時に施す必要がなく、強固な固定を行うことができる。 As described above, the drawn steel pipe of the present embodiment is a drawn steel pipe having a novel structure capable of changing a plurality of steel pipes having different diameters from a storage structure to an extension structure, and the storage structure is changed to an extension structure at the laying place. Therefore, the labor and labor of laying while joining a plurality of steel pipes can be greatly reduced. Further, since the stretched steel pipe of the present embodiment has a structure in which the steel pipe and the tubular member are tripled, the joint portion is stronger and more stable than the joint portion of the steel pipe by normal screwing. Structures can be provided. Further, the stretched steel pipe of the present embodiment is provided with a lock portion, so that it is not necessary to use another fixing means for fixing the movement of the steel pipe in the sliding direction or to apply the same at the time of laying, and it is possible to perform strong fixing.

なお図面では鋼管が断面円形のものを示したが、本発明の延伸鋼管は断面が円形以外の形状、例えば角型や多角型の鋼管についても同様に適用することができる。 Although the steel pipe has a circular cross section in the drawings, the drawn steel pipe of the present invention can be similarly applied to a shape other than the circular cross section, for example, a square or polygonal steel pipe.

<実施形態2>
実施形態1では、構造体に用いる延伸鋼管について説明したが、本実施形態では、本発明の延伸鋼管を地山補強用鋼管として用いる場合の実施形態を説明する。
<Embodiment 2>
In the first embodiment, the drawn steel pipe used for the structure has been described, but in the present embodiment, an embodiment in which the drawn steel pipe of the present invention is used as a ground reinforcing steel pipe will be described.

延伸鋼管を構造体に用いる場合は、主に鋼管の軸方向を垂直或いは水平にして用いることが考えられるが、地山補強用鋼管は、例えばトンネルなどの掘削前に天端や鏡面から地山に打ち込んで地山を補強するために用いられる。天端から斜めに打ち込まれる地山補強は先受け工、鏡面から水平に打ち込まれる補強は鏡工と呼ばれる。本実施形態の延伸鋼管はそのいずれにも適用可能である。 When a stretched steel pipe is used for a structure, it is conceivable to use it mainly with the axial direction of the steel pipe being vertical or horizontal. It is used to reinforce the ground by driving into. The ground reinforcement that is driven diagonally from the top is called the pre-receiver, and the reinforcement that is driven horizontally from the mirror surface is called the mirror work. The drawn steel pipe of this embodiment can be applied to any of them.

地山補強用鋼管100も、主たる構造は実施形態1の延伸鋼管と同様であり、例えば、図4に示すように、4本の径の異なる鋼管1A~1Dの組み合わせからなる。4本の鋼管は、地山に打ち込まれる側を先頭として、順に先頭管、中間管(2本)、端末管と呼ぶ。図4では、一例として最大径の鋼管1Aが先頭管である場合を示している。これら鋼管を連結するための構造は、実施形態1と同様であり、詳細は省略するが、内側の鋼管の端部に管状部材21を螺合すること、内側の鋼管の外周に管状部材22をスライド可能に嵌合し、管状部材22の外周に、外側の鋼管を螺合して固定すること、また管状部材21が螺合した内側の鋼管にリング部材30を配置し、ロック部とすること、などと特徴を備えている。 The main structure of the ground reinforcing steel pipe 100 is the same as that of the drawn steel pipe of the first embodiment, and for example, as shown in FIG. 4, it is composed of a combination of four steel pipes 1A to 1D having different diameters. The four steel pipes are called a leading pipe, an intermediate pipe (two), and a terminal pipe in this order, with the side driven into the ground as the head. FIG. 4 shows a case where the steel pipe 1A having the maximum diameter is the leading pipe as an example. The structure for connecting these steel pipes is the same as that of the first embodiment, and the details are omitted, but the tubular member 21 is screwed to the end of the inner steel pipe, and the tubular member 22 is attached to the outer periphery of the inner steel pipe. It is slidably fitted and the outer steel pipe is screwed and fixed to the outer periphery of the tubular member 22, and the ring member 30 is arranged on the inner steel pipe to which the tubular member 21 is screwed to form a lock portion. , And so on.

また地山補強用鋼管として用いる場合は、鋼管を地山に打ち込んだ後に注入される定着材を地山に吐出させるための吐出孔やスリットなどを形成しておいてもよい。吐出孔やスリットの形状および形成する位置については公知の手法と同様の手法を採用することができ、ここでは詳細な説明は省略する。 Further, when used as a steel pipe for reinforcing the ground, a discharge hole or a slit for discharging the fixing material to be injected after the steel pipe is driven into the ground may be formed. As for the shapes and positions of the discharge holes and slits, the same method as known methods can be adopted, and detailed description thereof will be omitted here.

鋼管の材質、サイズ等も公知の鋼管と同様のものを用いることが可能であるが、特に肉厚が薄い高耐力鋼管を用いることが好ましい。また先頭管、中間管、端末管のいずれであるかに応じて材質やサイズを変えてもよい。また使用の態様としては、先頭管から順に径が細い鋼管を連結した態様と、図4に示すように、先頭管から順に径が太い鋼管を連結した態様とがあり得る。表1に、打設長Lを12.5mとした場合の4本からなる地山補強用鋼管の例を示す。 It is possible to use the same material and size of the steel pipe as known steel pipes, but it is particularly preferable to use a high yield strength steel pipe having a thin wall thickness. Further, the material and size may be changed depending on whether it is a leading pipe, an intermediate pipe, or a terminal pipe. Further, as a mode of use, there may be a mode in which steel pipes having a smaller diameter in order from the head pipe are connected, and a mode in which steel pipes having a larger diameter in order from the head pipe are connected as shown in FIG. Table 1 shows an example of a four-piece ground reinforcing steel pipe when the casting length L is 12.5 m.

Figure 2022094158000002
Figure 2022094158000002

実施例1は先頭管を最大径の鋼管で構成した例、実施例2は先頭管を最小径の鋼管で構成した例である。実施例3は端末管のみ小径にして構成した例である。端末管は、トンネル工事において最終的に地山から外部に残った部分を切除するので、その作業を容易にするために先頭管よりも肉厚は薄いものを用いている。 Example 1 is an example in which the head pipe is made of a steel pipe having the maximum diameter, and Example 2 is an example in which the head pipe is made of a steel pipe having the smallest diameter. Example 3 is an example in which only the terminal tube has a small diameter. Since the terminal pipe is finally cut off from the ground to the outside in the tunnel construction, a pipe thinner than the head pipe is used to facilitate the work.

いずれの場合にも、地山補強用鋼管の場合には、端末管となる鋼管の先端には、フランジ15が設けられており、後述する打設工程において、フランジ15を削岩機セントラライザー82に引っ掛けて打撃・打設を行い、鋼管を順次引き出すことができる。また先頭管となる鋼管の先端部には、地山を掘削する工具(ビット)が回転可能に取り付けられる。 In either case, in the case of the ground reinforcing steel pipe, a flange 15 is provided at the tip of the steel pipe serving as the terminal pipe, and the flange 15 is used as a rock drill centralizer 82 in the driving process described later. The steel pipe can be pulled out in sequence by hooking it on the pipe and hitting and placing it. In addition, a tool (bit) for excavating the ground is rotatably attached to the tip of the steel pipe, which is the leading pipe.

ビット50は、打設用の超硬チップが形成され、駆動源によってビット50を回転させて地山を掘削する工具で、駆動源に接続されたロッド70の先端にアダプタ60が嵌合されている。従来、鋼管のサイズに合わせてロッドを使い分けていたが、本実施形態では、ビット50の開口部にインナーガイド55を入れることでロッド70を共用化できるようにしている。 The bit 50 is a tool in which a cemented carbide tip for placing is formed and the bit 50 is rotated by a drive source to excavate a ground. An adapter 60 is fitted to the tip of a rod 70 connected to the drive source. There is. Conventionally, the rod is used properly according to the size of the steel pipe, but in the present embodiment, the rod 70 can be shared by inserting the inner guide 55 into the opening of the bit 50.

すなわち本実施形態では、ビット50及びロッド70は、次のような構造により連結される。ビットの正面は開口しており、その内周面にインナーガイド55またはロッド先端部が嵌合する凹凸形状が形成されている。インナーガイド55は、環状の部材で、その外周面にはビットの凹凸形状と嵌合する凹凸形状が形成されている。またインナーガイド55内周面にはアダプタ60外周面の凹凸形状と嵌合する凹凸形状が形成されている。ロッド先端部に嵌合されたアダプタ60の外周面は、インナーガイド55の内周面の凹凸形状またはビット50の内周面の凹凸形状と係合する凹凸形状が形成されている。 That is, in this embodiment, the bit 50 and the rod 70 are connected by the following structure. The front surface of the bit is open, and the inner peripheral surface thereof is formed with an uneven shape into which the inner guide 55 or the tip of the rod is fitted. The inner guide 55 is an annular member, and an uneven shape that fits with the uneven shape of the bit is formed on the outer peripheral surface thereof. Further, the inner peripheral surface of the inner guide 55 is formed with an uneven shape that fits with the uneven shape of the outer peripheral surface of the adapter 60. The outer peripheral surface of the adapter 60 fitted to the tip of the rod is formed with an uneven shape that engages with the uneven shape of the inner peripheral surface of the inner guide 55 or the uneven shape of the inner peripheral surface of the bit 50.

このような構成により、先頭管が最大径の鋼管1Aである場合には、図5(B)に示すように、インナーガイド55及びアダプタ60を用いて鋼管先端に固定したビット50に最大径の鋼管用ビットを取り付ける。また先頭管が最小径の鋼管であっても、図5(A)に示すように、そのまま最大径の鋼管用ロッドが使用でき、従来と同様に先頭管の先頭に固定されたビッドに嵌合させることができる。このようにインナーガイドを用いることで、サイズの異なる鋼管とロッドとの組み合わせであっても、両者を着脱自在に嵌合することができる。 With such a configuration, when the leading pipe is a steel pipe 1A having the maximum diameter, as shown in FIG. 5 (B), the maximum diameter is attached to the bit 50 fixed to the tip of the steel pipe using the inner guide 55 and the adapter 60. Install the steel pipe bit. Further, even if the leading pipe is a steel pipe having the smallest diameter, as shown in FIG. 5 (A), the rod for the steel pipe having the maximum diameter can be used as it is, and it is fitted to the bid fixed to the leading end of the leading pipe as in the conventional case. Can be made to. By using the inner guide in this way, even if the steel pipes and rods of different sizes are combined, the two can be detachably fitted to each other.

いずれの場合にも、ロッド70先端のアダプタ60をインナーガイド55(インナーガイドを用いない場合にはビット50)に差し込んだ状態でロッド70を回転させることで、両凹凸形状が嵌った状態となりロッド70がビッド50に固定される。ロッド70を逆回転(左回転)させると凹凸形状の嵌合状態が解除され、ロッド70をビット50から取り外すことができる。ロッド70は掘削時に、鋼管の端末管の端部から挿入され、上述のようにビット50に取り付けられる。所定長の削孔後、ビット50及びインナーガイド55は補強用鋼管と共に地山に残されるが、アダプタ60とロッド70はビット50から取り外して、外部に引き出される。 In either case, by rotating the rod 70 with the adapter 60 at the tip of the rod 70 inserted into the inner guide 55 (bit 50 when the inner guide is not used), both uneven shapes are fitted to the rod. 70 is fixed to the bid 50. When the rod 70 is rotated in the reverse direction (counterclockwise rotation), the fitted state of the uneven shape is released, and the rod 70 can be removed from the bit 50. At the time of excavation, the rod 70 is inserted from the end of the terminal pipe of the steel pipe and attached to the bit 50 as described above. After drilling a predetermined length, the bit 50 and the inner guide 55 are left on the ground together with the reinforcing steel pipe, but the adapter 60 and the rod 70 are removed from the bit 50 and pulled out to the outside.

次に、上述した構成の地山補強用鋼管を用いた施工方法(打設方法)の一例を説明する。ここでは先頭管を最大径とした4本の鋼管からなる延伸鋼管である場合を例に、図6を参照して、説明する。 Next, an example of a construction method (casting method) using the ground reinforcing steel pipe having the above-mentioned configuration will be described. Here, a case of a drawn steel pipe composed of four steel pipes having a leading pipe as the maximum diameter will be described with reference to FIG.

まず準備段階として、先頭管の先端部にビット50を固定した延伸鋼管100を用意する。この延伸鋼管を収納状態で打設箇所近傍に設置されたガイドシェル81にセットする。ガイドシェル81は、ドリフタ(ビットの駆動源)80を搭載した長尺状の装置で、ガイドシェル81には、鋼管の芯を掘削方向に合致させるために一対の鋼管受治具(セントラライザー/サブセントラライザー)82が設けられ、その後方にドリフタ80が搭載されている。ドリフタ80にロッド70を連結し、ロッド70を延伸鋼管100に挿入し、先頭管に固定されたビット50に取り付ける。ロッド70は、打設長と同程度の長さのものを用いることも可能であるが、通常、2~3本のロッドを連結して用いる。この場合、各ロッドは、延伸鋼管を構成する鋼管の2倍程度である。 First, as a preparatory step, a drawn steel pipe 100 having a bit 50 fixed to the tip of the leading pipe is prepared. This stretched steel pipe is set in the guide shell 81 installed near the casting location in the stored state. The guide shell 81 is a long device equipped with a drifter (bit drive source) 80, and the guide shell 81 has a pair of steel pipe receiving jigs (centralizer / centralizer /) in order to align the core of the steel pipe with the excavation direction. A sub-centralizer) 82 is provided, and a drifter 80 is mounted behind the sub-centralizer) 82. The rod 70 is connected to the drifter 80, the rod 70 is inserted into the drawn steel pipe 100, and the rod 70 is attached to the bit 50 fixed to the leading pipe. It is possible to use a rod 70 having a length similar to that of the casting length, but usually, two or three rods are connected and used. In this case, each rod is about twice as large as the steel pipe constituting the drawn steel pipe.

次いでビット50が目的の打設位置に当接するようにガイドシェル81を設定し、ドリフタ80を駆動しビット50による掘削を開始する(図6:打設開始)。ビット50の回転に伴い掘削が進み、掘削によって生じた岩片や土は鋼管の内部から排出される。同時にビット50と先頭管(1A)が地山内に進行する。このとき先頭管のみが延伸鋼管100から引き出され、それ以外の鋼管は収納状態で鋼管受治具82の位置に留まる(図6:打設中)。 Next, the guide shell 81 is set so that the bit 50 comes into contact with the target casting position, and the drifter 80 is driven to start excavation by the bit 50 (FIG. 6: Start of casting). The excavation progresses with the rotation of the bit 50, and the rock fragments and soil generated by the excavation are discharged from the inside of the steel pipe. At the same time, the bit 50 and the leading pipe (1A) advance into the ground. At this time, only the leading pipe is pulled out from the drawn steel pipe 100, and the other steel pipes stay at the position of the steel pipe receiving jig 82 in the stored state (FIG. 6: during casting).

先頭管が最大限引き出された状態、即ち先頭管が固定された管状部材22が、内側にある中間管の管状部材21に当接し、先頭管の内周面に形成された凹部に中間管のリング部材30が嵌合すると、先頭管とその内側の中間管は固定された状態となる。ここで、1本目のロッドの後端に2本目のロッドを接続し、さらにビットによる掘削を継続する。 The state in which the leading tube is pulled out to the maximum, that is, the tubular member 22 to which the leading tube is fixed abuts on the tubular member 21 of the intermediate tube inside, and the intermediate tube is formed in the recess formed on the inner peripheral surface of the leading tube. When the ring member 30 is fitted, the leading pipe and the intermediate pipe inside the leading pipe are fixed. Here, the second rod is connected to the rear end of the first rod, and the excavation by the bit is continued.

掘削の進行とともに2本目の中間管も、その内側の鋼管(3本目の鋼管)から引き出されて、先頭管の移動と共に地山内に進行する。2本目の中間管が最大限引き出されて、2本目の中間管が3本目の中間管と固定されたのちも、掘削を継続することで、同様に、3本目の中間管が地山に進行する。これら一連の引き出し動作(鋼管のスライド)において、端末管のフランジ15が鋼管受治具82に引っかかっていることで、これを支点とする円滑な連続的な引き出し動作が行われる。 As the excavation progresses, the second intermediate pipe is also pulled out from the inner steel pipe (third steel pipe) and advances into the ground as the leading pipe moves. Even after the second intermediate pipe is pulled out to the maximum and the second intermediate pipe is fixed to the third intermediate pipe, by continuing excavation, the third intermediate pipe also advances to the ground. do. In these series of pull-out operations (steel pipe slides), the flange 15 of the terminal pipe is caught by the steel pipe receiving jig 82, so that a smooth continuous pull-out operation is performed with this as a fulcrum.

打設後に、ロッドを逆回転させてビットから外して鋼管から引き抜くこと、末端管の端部から補強用の定着材を注入することは、一般的な打設工法と同様であり、ここでは説明を省略する。 After casting, rotating the rod in the reverse direction to remove it from the bit and pulling it out from the steel pipe, and injecting the fixing material for reinforcement from the end of the end pipe are the same as the general casting method, which will be explained here. Is omitted.

以上説明したように、本発明の延伸鋼管を用いた地山補強の施工方法によれば、従来必須であった鋼管の接続作業、そのために必要な、重量のある鋼管を順次ガイドシェル81に設置する作業、接続のための芯だし作業、ねじ回し作業など、作業者に多大な負担をかける諸作業をなくすことができる。しかも連続で打設作業を行うことができるので、施工時間を大幅に短縮することができる。例えば、従来であれば、鋼管の接続に10分程度の時間がかかっていたところを、ロッドのつなぎだけにすることで約3分程度に短縮することができ、一断面の施工時間が25本であれば約2.5時間の短縮となり生産性が大幅に向上する。 As described above, according to the construction method of ground reinforcement using the drawn steel pipe of the present invention, the steel pipe connection work which was indispensable in the past, and the heavy steel pipe necessary for that purpose are sequentially installed in the guide shell 81. It is possible to eliminate various work that imposes a heavy burden on the operator, such as work to be performed, centering work for connection, and screwdriver work. Moreover, since the casting work can be performed continuously, the construction time can be significantly shortened. For example, in the past, it took about 10 minutes to connect steel pipes, but by just connecting rods, it can be shortened to about 3 minutes, and the construction time for one cross section is 25 pieces. If so, it will be shortened by about 2.5 hours and the productivity will be greatly improved.

さらに本発明の地山補強用鋼管は、軸方向に径が異なる鋼管の組み合わせであるので、単一の径の鋼管に比べ地山に対し高い付着力が期待される。 Further, since the steel pipe for reinforcing the ground of the present invention is a combination of steel pipes having different diameters in the axial direction, higher adhesive force to the ground is expected as compared with the steel pipe having a single diameter.

なお以上の説明では、4本の鋼管からなる延伸鋼管を用いたが、2本~3本の鋼管からなる延伸鋼管を用いることも可能であり、打設長に応じて、通常の鋼管を1ないし複数本接続して用いることも可能である。例えば、通常の鋼管を1ないし2本打設した後、本発明の延伸鋼管を接続し、上述したように連続引き伸ばしを行い打設したり、本発明の延伸鋼管を打設後に通常の鋼管を接続して打設を行ってもよい。その場合には、延伸鋼管の先頭管或いは端末管に通常の鋼管と接続可能な構造、例えばねじ溝などを形成しておけばよい。そのような工法も本発明の延伸鋼管を用いた工法に包含される。 In the above description, a stretched steel pipe composed of four steel pipes is used, but it is also possible to use a stretched steel pipe composed of two to three steel pipes, and one ordinary steel pipe is used depending on the casting length. Alternatively, it is possible to connect and use a plurality of pipes. For example, after driving one or two ordinary steel pipes, the drawn steel pipes of the present invention are connected and continuously stretched and placed as described above, or after the drawn steel pipes of the present invention are placed, the ordinary steel pipes are placed. It may be connected and placed. In that case, a structure that can be connected to a normal steel pipe, for example, a thread groove, may be formed in the leading pipe or the terminal pipe of the drawn steel pipe. Such a construction method is also included in the construction method using the drawn steel pipe of the present invention.

1:延伸鋼管、1A~1D:鋼管、11:ねじ溝、12:凹部、15:フランジ、21:管状部材(第二の管状部材)、22:管状部材(第一の管状部材)、23:ねじ溝、30:リング部材(戻り防止機構)、31:凹部、100:地山補強用鋼管、50:ビット、55:インナーガイド、60:アダプタ、70:ロッド、80:ドリフタ、81:ガイドシェル、82:鋼管受治具(セントラライザー/サブセントラライザー)。 1: Stretched steel pipe, 1A to 1D: Steel pipe, 11: Thread groove, 12: Recess, 15: Flange, 21: Tubular member (second tubular member), 22: Tubular member (first tubular member), 23: Thread groove, 30: Ring member (return prevention mechanism), 31: Recess, 100: Steel pipe for ground reinforcement, 50: Bit, 55: Inner guide, 60: Adapter, 70: Rod, 80: Drifter, 81: Guide shell , 82: Steel pipe receiving jig (centralizer / sub-centralizer).

Claims (16)

径の異なる複数の鋼管を組み合わせ、最大径の鋼管の内側にそれより径の小さい1ないし複数の内側鋼管を入れ子状に収納可能にした延伸鋼管であって、
前記内側鋼管は、外周面に、鋼管の軸方向に沿ってスライド可能な第一の管状部材が嵌合し、且つ端部外周面に第二の管状部材が固定されており、
前記第二の管状部材の外径は、前記第一の管状部材の内径よりも大きく、且つ当該内側鋼管の外側に隣接する鋼管の内径よりも小さく、
前記隣接する鋼管は、前記第一の管状部材の外周面に固定されていることを特徴とする延伸鋼管。
A stretched steel pipe in which a plurality of steel pipes having different diameters are combined and one or more inner steel pipes having a smaller diameter can be nested inside the steel pipe having the maximum diameter.
In the inner steel pipe, a first tubular member slidable along the axial direction of the steel pipe is fitted to the outer peripheral surface, and a second tubular member is fixed to the outer peripheral surface of the end portion.
The outer diameter of the second tubular member is larger than the inner diameter of the first tubular member and smaller than the inner diameter of the steel pipe adjacent to the outside of the inner steel pipe.
The adjacent steel pipe is a stretched steel pipe characterized in that it is fixed to the outer peripheral surface of the first tubular member.
請求項1に記載の延伸鋼管であって、
前記内側鋼管の外周面と前記第二の管状部材との間に、前記隣接する鋼管のスライド方向の移動をロックする戻り防止機構を備えることを特徴とする延伸鋼管。
The stretched steel pipe according to claim 1.
A stretched steel pipe comprising a return prevention mechanism that locks the movement of the adjacent steel pipe in the sliding direction between the outer peripheral surface of the inner steel pipe and the second tubular member.
請求項2に記載の延伸鋼管であって、
前記戻り防止機構は、前記内側鋼管の外周面と前記第二の管状部材との境に形成された凹部に嵌合するリング部材であり、前記隣接する鋼管の内周面に前記リング部材が係合する凹部が形成されていることを特徴とする延伸鋼管。
The stretched steel pipe according to claim 2.
The return prevention mechanism is a ring member that fits into a recess formed at the boundary between the outer peripheral surface of the inner steel pipe and the second tubular member, and the ring member is engaged with the inner peripheral surface of the adjacent steel pipe. A drawn steel pipe characterized in that a matching recess is formed.
請求項1に記載の延伸鋼管であって、
前記隣接する鋼管は、一端が前記第一の管状部材の外周面に螺合によって固定されていることを特徴とする延伸鋼管。
The stretched steel pipe according to claim 1.
The adjacent steel pipe is a drawn steel pipe having one end fixed to the outer peripheral surface of the first tubular member by screwing.
地山補強用鋼管であって、請求項2ないし4に記載の延伸鋼管からなることを特徴とする地山補強用鋼管。 A steel pipe for ground reinforcement, which comprises the stretched steel pipe according to claims 2 to 4. 先頭管及び端末管を含む2本以上の鋼管を組み合わせた地山補強用鋼管であって、
径の異なる複数の鋼管を組み合わせて、径の大きい鋼管の内側にそれより径の小さい内側鋼管をスライド可能に配置した延伸鋼管からなり、前記複数の鋼管を入れ子状に収納した状態から前記複数の鋼管を引き出して延長した状態に変化させる構造を持つことを特徴とする地山補強用鋼管。
A steel pipe for ground reinforcement that combines two or more steel pipes including a leading pipe and a terminal pipe.
It consists of a stretched steel pipe in which a plurality of steel pipes having different diameters are combined and an inner steel pipe having a smaller diameter is slidably arranged inside the steel pipe having a larger diameter. A steel pipe for ground reinforcement characterized by having a structure that pulls out the steel pipe and changes it to an extended state.
請求項6に記載の地山補強用鋼管であって、
前記複数の鋼管は、径方向に隣接する2つの鋼管の一方を他方に対しスライドしたときに、両鋼管が離間するのを防止する停止機構を備えることを特徴とする地山補強用鋼管。
The steel pipe for reinforcing the ground according to claim 6.
The plurality of steel pipes are provided with a stop mechanism for preventing the two steel pipes from separating from each other when one of the two pipes adjacent in the radial direction is slid with respect to the other.
請求項6に記載の地山補強用鋼管であって、
前記複数の鋼管は、径方向に隣接する2つの鋼管の一方を他方に対しスライドしたときに、一方の鋼管の端部と他方の鋼管の端部とが重なった位置で、逆方向のスライドをロックする戻し防止機構を備えることを特徴とする地山補強用鋼管。
The steel pipe for reinforcing the ground according to claim 6.
When one of two radially adjacent steel pipes is slid with respect to the other, the plurality of steel pipes slide in the opposite direction at a position where the end of one steel pipe and the end of the other steel pipe overlap. A steel pipe for reinforcing the ground, which is characterized by having a lock-back prevention mechanism.
請求項6に記載の地山補強用鋼管であって、
前記先頭管は最大径の鋼管であることを特徴とする地山補強用鋼管。
The steel pipe for reinforcing the ground according to claim 6.
The leading pipe is a steel pipe for ground reinforcement, characterized in that it is a steel pipe having the maximum diameter.
請求項6に記載の地山補強用鋼管であって、
前記先頭管は最小径の鋼管であることを特徴とする地山補強用鋼管。
The steel pipe for reinforcing the ground according to claim 6.
The leading pipe is a steel pipe for ground reinforcement, characterized in that it is a steel pipe having the smallest diameter.
請求項6に記載の地山補強用鋼管であって、
複数の鋼管からなり、前記先頭管または前記端末管の外径は、最小60.5mmから最大139.8mmであることを特徴とする地山補強用鋼管。
The steel pipe for reinforcing the ground according to claim 6.
A steel pipe for reinforcing a ground, which is composed of a plurality of steel pipes and has an outer diameter of a minimum of 60.5 mm to a maximum of 139.8 mm.
鋼管を用いてトンネル周壁部を補強する施工方法であって、
前記鋼管として、請求項6に記載の地山補強用鋼管を用いることを特徴とする施工方法。
It is a construction method that reinforces the tunnel peripheral wall using steel pipes.
A construction method comprising using the ground reinforcing steel pipe according to claim 6 as the steel pipe.
請求項12に記載の施工方法であって、
前記地山補強用鋼管の複数の鋼管が入れ子状に収納された状態において、前記先頭管の端部に打設用のビットを固定し、前記ビットに動力を供給するロッドを前記地山補強用鋼管の内部を通るようにして、インナーガイドを介して、前記ビットに嵌合する準備工程、
前記ビットに動力を供給して、ビットを回転させながら打設を行い、前記先頭管を収納された状態から引き出しながら地山内に進入させる第一工程、及び
さらに打設を継続し、前記先頭管に連結された中間管及び端末管を順次引き出しながら地山内に進入させる第二工程を含み、第一工程から第二工程までを連続して行うことを特徴とする施工方法。
The construction method according to claim 12.
In a state where a plurality of steel pipes for reinforcing the ground are housed in a nested manner, a bit for driving is fixed to the end of the leading pipe, and a rod for supplying power to the bit is used for reinforcing the ground. A preparatory step of fitting the bit through the inner guide so as to pass through the inside of the steel pipe.
The first step of supplying power to the bit, driving while rotating the bit, and pulling out the leading pipe from the stored state to enter the ground, and further driving are continued, and the leading pipe is continued. A construction method including a second step of sequentially pulling out intermediate pipes and terminal pipes connected to the ground and allowing them to enter the ground, and the first step to the second step are continuously performed.
請求項13に記載の施工方法であって、
前記ロッドは前記インナーガイドに着脱自在に係合されており、打設終了時に前記ロッドを前記鋼管から外部に引き抜く工程をさらに含む施工方法。
The construction method according to claim 13.
A construction method further comprising a step of pulling out the rod from the steel pipe to the outside at the end of casting, in which the rod is detachably engaged with the inner guide.
請求項13に記載の施工方法であって、
前記端末管は、当該端末管を削岩機に固定するフランジを有し、当該フランジを前記削岩機に引っ掛けて、打設の最終位置を決めることを特徴とする施工方法。
The construction method according to claim 13.
The construction method is characterized in that the terminal pipe has a flange for fixing the terminal pipe to the rock drill, and the flange is hooked on the rock drill to determine the final position of driving.
請求項13に記載の施工方法であって、
前記ロッドは最大径の鋼管用のロッドであって、
前記準備工程は、前記先端管に固定したビットと前記ロッドとの間に、インナーガイド及びアダプタを接続する工程を含むことを特徴とする施工方法。
The construction method according to claim 13.
The rod is a rod for steel pipes having the maximum diameter.
The construction method is characterized in that the preparation step includes a step of connecting an inner guide and an adapter between a bit fixed to the tip tube and the rod.
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