JP2022082347A - Method for producing artificial rice primarily composed of soybeans - Google Patents

Method for producing artificial rice primarily composed of soybeans Download PDF

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JP2022082347A
JP2022082347A JP2020193842A JP2020193842A JP2022082347A JP 2022082347 A JP2022082347 A JP 2022082347A JP 2020193842 A JP2020193842 A JP 2020193842A JP 2020193842 A JP2020193842 A JP 2020193842A JP 2022082347 A JP2022082347 A JP 2022082347A
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rice
soybean
protein
artificial rice
texture
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JP7080957B1 (en
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頌大 須藤
Nobuhiro Sudo
渉 稲熊
Wataru Inaguma
健太郎 丸山
Kentaro Maruyama
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Fujicco Co Ltd
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Abstract

To provide artificial rice that is primarily composed of soybeans and has a high content of protein and a low content of carbohydrates and also has hardness and resilience like cooked rice, offering a good texture.SOLUTION: A method for producing artificial rice includes a mixing step for adding water to raw materials containing soybean powder, soybean protein and transglutaminase and mixing them, a molding step for extrusion-molding the mixture into rice-like molding, and a dry step for heating and drying the rice-like molding.SELECTED DRAWING: None

Description

本発明は、大豆を主原料とする、高タンパク質、低糖質、かつ、米と同様の食感を有する人造米の製造方法に関する。 The present invention relates to a method for producing artificial rice using soybean as a main raw material, which has a high protein content, a low sugar content, and a texture similar to that of rice.

日本人の主食である米は、デンプンを多く含んでおり比較的高カロリーであるため、肥満や糖尿病等の疾患患者においてはその摂取量を制限される場合があり、日々の食事において満足感を味わうことができない人が増加している。
そこで、様々な低カロリー食が開発されている。例えば、澱粉、デキストリン、ゲル化剤および白濁剤を用いた人造米(特許文献1)、グルコマンナンを主原料とし澱粉、食物繊維、増粘多糖類を含む飯粒状低カロリー食品(特許文献2)が提案されている。
Rice, which is the staple food of Japanese people, contains a lot of starch and is relatively high in calories, so its intake may be restricted in patients with diseases such as obesity and diabetes, which makes them feel satisfied in their daily diet. The number of people who cannot taste it is increasing.
Therefore, various low-calorie diets have been developed. For example, artificial rice using starch, dextrin, gelling agent and clouding agent (Patent Document 1), and cooked rice granular low-calorie food containing starch, dietary fiber and thickening polysaccharide as main raw materials of glucomannan (Patent Document 2). Has been proposed.

また、近年においては高齢者の摂食量の低下に伴う栄養障害、虚弱(フレイル)や老化に伴う筋肉量の減少(サルコペニアの発症)が問題となっており、厚生労働省の「日本人の食事摂取基準(2020年版)」では、高齢者のフレイル予防の観点から、十分な量のタンパク質を毎日摂ることが推奨されている。一方、日本人の主食である米は低タンパク質であり、米だけでは必要なタンパク質を摂取することはできないことから、主食となる米の代替となり、かつ、タンパク質を多く含む人造米の開発が要望されている。
例えば、大豆粉を主原料とし、化工澱粉類を副原料として用いる人造米(特許文献3)、グルテンと大豆原料を原料に用いる人造米の製造方法(特許文献4)が提案されている。
これらは高タンパク質かつ低糖質を満たす人造米であるが、食感のさらなる改良やアレルゲンフリーの観点で改良の余地がある。
In recent years, nutritional disorders associated with decreased food intake in the elderly, frailty syndrome, and decreased muscle mass associated with aging (onset of sarcopenia) have become problems. The Standards (2020 Edition) recommends daily intake of sufficient amounts of protein from the perspective of preventing frailty in the elderly. On the other hand, rice, which is the staple food of Japanese people, is low in protein, and it is not possible to ingest the necessary protein by rice alone. Has been done.
For example, there have been proposed artificial rice using soybean flour as a main raw material and chemical starch as an auxiliary raw material (Patent Document 3), and a method for producing artificial rice using gluten and soybean raw materials as raw materials (Patent Document 4).
These are artificial rice that is high in protein and low in sugar, but there is room for further improvement in texture and allergen-free.

特開平6-225719号公報Japanese Unexamined Patent Publication No. 6-225719 特開平6-315356号公報Japanese Unexamined Patent Publication No. 6-315356 特開2009-153396号公報Japanese Unexamined Patent Publication No. 2009-153396 特開2007-129946号公報JP-A-2007-129946

本発明は、大豆を主原料とする高タンパク質、低糖質、かつ、米飯のような硬さや弾力を有する食感に優れた人造米を提供することを目的とする。 An object of the present invention is to provide artificial rice using soybean as a main raw material, which has high protein and low sugar content, and has hardness and elasticity like cooked rice and has an excellent texture.

本発明者らは上記課題を解決するために鋭意努力した結果、主原料の大豆粉と大豆タンパクにトランスグルタミナーゼを加え、これを加水混練して米粒状に成型した米状成形物を、加熱乾燥すると同時にトランスグルタミナーゼを活性化し作用させて得られる人造米が、炊飯時に炊き崩れることなく米粒の形状を保持し、米飯のような硬さや弾力がある食感を有し、食味と食感に優れた米飯の代替食となることを見出した。さらに高タンパク質かつ低糖質であることから、フレイルやサルコペニアの予防食や糖質制限食として食味と食感に優れた米飯の代替食となることを見出し、本発明の完成に至った。 As a result of diligent efforts to solve the above problems, the present inventors added transglutaminase to soybean flour and soybean protein as main raw materials, kneaded them with water, and molded a rice-like molded product into rice granules by heating and drying. At the same time, the artificial rice obtained by activating and acting on transglutaminase retains the shape of rice grains without collapsing when cooking rice, has the hardness and elasticity of rice, and has excellent taste and texture. We found that it could be a substitute for rice with soybeans. Furthermore, since it is high in protein and low in sugar, it has been found that it can be used as a preventive diet for frailty syndrome and sarcopenia and a substitute diet for rice with excellent taste and texture as a sugar-restricted diet, and has completed the present invention.

すなわち、本発明は以下に関するものである。
[1]大豆粉と大豆タンパクとトランスグルタミナーゼを含む原料を加水して混練する混練工程と、
混練物を押出成形して米状成形物を得る成形工程と、
米状成形物を加熱乾燥する乾燥工程、を含むことを特徴とする人造米の製造方法に関する。
[2]混練工程および成形工程の温度が、40℃以下であることを特徴とする[1]記載の人造米の製造方法に関する。
[3]乾燥工程の温度が、60~90℃であることを特徴とする[1]、[2]記載の人造米の製造方法に関する。
[4]前記原料が、固形分として大豆粉と大豆タンパクとが合計50重量部以上を含むことを特徴とする[1]~[3]に記載の人造米の製造方法に関する。
[5]前記原料が、大豆粉と大豆タンパクの混合割合が30:70~90:10であることを特徴とする[1]~[4]に記載の人造米の製造方法に関する。
[6]前記原料が、デンプン類を含むことを特徴とする[1]~[5]に記載の人造米の製造方法に関する。
That is, the present invention relates to the following.
[1] A kneading step of adding and kneading a raw material containing soybean flour, soybean protein, and transglutaminase.
The molding process of extruding the kneaded product to obtain a rice-like molded product,
The present invention relates to a method for producing artificial rice, which comprises a drying step of heating and drying a rice-like molded product.
[2] The present invention relates to the method for producing artificial rice according to [1], wherein the temperature of the kneading step and the molding step is 40 ° C. or lower.
[3] The present invention relates to the method for producing artificial rice according to [1] and [2], wherein the temperature in the drying step is 60 to 90 ° C.
[4] The method for producing artificial rice according to [1] to [3], wherein the raw material contains a total of 50 parts by weight or more of soybean flour and soybean protein as solid content.
[5] The method for producing artificial rice according to [1] to [4], wherein the raw material has a mixing ratio of soybean flour and soybean protein of 30:70 to 90:10.
[6] The method for producing artificial rice according to [1] to [5], wherein the raw material contains starches.

本発明によれば、炊飯時に炊き崩れることなく米粒の形状を保持し、米飯のような硬さと弾力がある食感を有し、さらに高タンパク質かつ低糖質で、食味と食感に優れた米飯の代替食となる人造米を提供することができる。 According to the present invention, rice that retains the shape of rice grains without collapsing during cooking, has a hardness and elastic texture similar to that of cooked rice, is high in protein and low in sugar, and has excellent taste and texture. It is possible to provide artificial rice as an alternative food to.

以下、本発明について、さらに詳細に説明する。本発明の人造米は、少なくとも原料にトランスグルタミナーゼと、主原料となる大豆粉と大豆タンパクを含むことを特徴とする。
また、本発明の人造米は、全原料固形分100重量部に対して大豆粉と大豆タンパクとが合計50重量部以上を含むことを特徴とする。さらに、本発明の人造米は、動物性タンパク質および小麦タンパク質を含まないことを特徴とする。
Hereinafter, the present invention will be described in more detail. The artificial rice of the present invention is characterized by containing at least transglutaminase as a raw material, and soybean flour and soybean protein as main raw materials.
Further, the artificial rice of the present invention is characterized by containing 50 parts by weight or more of soybean flour and soybean protein in total with respect to 100 parts by weight of the total raw material solid content. Furthermore, the artificial rice of the present invention is characterized by being free of animal protein and wheat protein.

(大豆粉)
本発明に用いる大豆粉は一般的な大豆粉を使用できる。具体的には例えば、脱皮した大豆を粉砕し、適宜加熱し乾燥したものである。大豆粉は、大豆特有の不快臭や不快味など風味の観点から加熱処理によりリポキシゲナーゼなどの酵素活性を失活させた大豆粉を使用することが好ましい。
大豆粉に使用する大豆の原料としては、丸大豆、脱皮大豆、挽き割り大豆などを使用することができ、特に限定されない。
大豆粉に使用する大豆の種類としては、黄大豆、白大豆、青大豆、黒大豆、鞍掛豆などを使用することができ、所望する風味に応じて選択すればよく、特に限定されない。例えば、色調の観点から白米に近い色調にする場合は白大豆や黄大豆が好ましい。
大豆粉の加工方法は、例えば、大豆を、脱皮処理し、加熱処理した後、粉砕処理し、乾燥処理する。なお、当該加熱処理は、脱皮処理の前または前後、または粉砕処理の後、何れであってもよく、特に限定されるものではない。また、予め脱皮処理した大豆を用いる場合は、脱皮処理は不要となる。
大豆の脱皮処理は、特に限定されないが、一般的に用いられる公知のいずれの方法を用いてもよい。具体的には、挽き割り方式、乾燥破砕方式、石臼による乾式脱皮方式、研磨方式、瞬間加熱方式などが挙げられ、市販の脱皮機を用いて行えばよい。加熱方式を用いる場合には、脱皮処理と同時に、加熱によるリポキシゲナーゼなどの酵素活性を失活、抑制することができる。
大豆の加熱処理は、加熱によるリポキシゲナーゼなどの酵素活性を失活、抑制することができればよく、特に限定されないが、一般的に用いられる公知のいずれの方法を用いてもよい。加熱方法としては、乾式加熱および湿式加熱のいずれであってもよく、乾式加熱としては焙煎、熱風等による加熱が挙げられる。
大豆の粉砕処理は、特に限定されないが、一般的に用いられる公知のいずれの方法を用いてもよい。粉砕方法は、例えば、乾式粉砕、湿式粉砕、凍結粉砕等が挙げられ、市販の粉砕機を用いて行えばよい。得られる大豆粉の粒度は、例えば、100μm以下、好ましくは25μm以下であり、最終的に得られる人造米の食感を向上させる観点から、大豆粉の粒度は小さいほど好ましい。
大豆粉は、目的とする人造米の食感、風味、成形性に応じて使用量を調整することができ、後述する大豆タンパクとの混合割合を調整することにより食味と食感に優れた本発明の人造米を得ることができる。
(Soybean flour)
As the soybean flour used in the present invention, general soybean flour can be used. Specifically, for example, dehulled soybeans are crushed, appropriately heated and dried. As the soybean flour, it is preferable to use soybean flour in which the enzyme activity such as lipoxygenase is inactivated by heat treatment from the viewpoint of flavor such as unpleasant odor and unpleasant taste peculiar to soybean.
As the raw material of soybean used for soybean flour, whole soybean, peeled soybean, ground soybean and the like can be used and is not particularly limited.
As the type of soybean used for soybean flour, yellow soybean, white soybean, blue soybean, black soybean, Kurakake bean and the like can be used, and the soybean may be selected according to a desired flavor and is not particularly limited. For example, white soybeans and yellow soybeans are preferable when the color tone is close to that of white rice from the viewpoint of color tone.
As a method for processing soybean flour, for example, soybean is molted, heat-treated, pulverized, and dried. The heat treatment may be performed before or before or after the molting treatment, or after the pulverization treatment, and is not particularly limited. Further, when soybeans that have been dehulled in advance are used, the dehulling treatment is not required.
The dehulling treatment of soybean is not particularly limited, but any generally known method may be used. Specific examples thereof include a groat method, a dry crushing method, a dry dehulling method using a stone mill, a polishing method, and an instantaneous heating method, which may be performed using a commercially available dehulling machine. When the heating method is used, the enzyme activity such as lipoxygenase by heating can be inactivated and suppressed at the same time as the molting treatment.
The heat treatment of soybean is not particularly limited as long as it can inactivate and suppress the activity of enzymes such as lipoxygenase by heating, and any generally known method may be used. The heating method may be either dry heating or wet heating, and examples of the dry heating include roasting and heating with hot air.
The soybean pulverization treatment is not particularly limited, but any known method commonly used may be used. Examples of the pulverization method include dry pulverization, wet pulverization, freeze pulverization and the like, and a commercially available pulverizer may be used. The particle size of the obtained soybean flour is, for example, 100 μm or less, preferably 25 μm or less, and from the viewpoint of improving the texture of the finally obtained artificial rice, the smaller the particle size of the soybean flour is, the more preferable.
The amount of soybean flour used can be adjusted according to the texture, flavor, and moldability of the target artificial rice, and by adjusting the mixing ratio with soybean protein, which will be described later, the book has excellent taste and texture. You can get the artificial rice of the invention.

(大豆タンパク)
本発明に用いる大豆タンパクは、特に限定されず、例えば、分離大豆蛋白、濃縮大豆蛋白の何れであっても使用でき、またこれらを組み合わせたものが使用できる。
分離大豆蛋白は、脱脂大豆から非蛋白性化合物が除去され、例えば、蛋白が乾物換算で約90%以上含有量まで精製されたものである。分離大豆蛋白としては、例えば、市販品、大豆蛋白を原料に調製したものを用いることができる。
濃縮大豆蛋白は、脱脂大豆から油脂の大部分と水溶性非蛋白性化合物が除去され、例えば、蛋白が乾物換算で約70%以上含有量まで精製されたものである。濃縮大豆蛋白としては、例えば、市販品、大豆蛋白を原料に調製したものを用いることができる。
大豆タンパクの性状としては、例えば、粉末状、粒状、繊維状が挙げられるが、本発明に用いる大豆タンパクは粉末状である。粒状および繊維状の大豆タンパクを用いた場合には、人造米の食感および見栄えが不均一となり好ましくない。
大豆タンパクは、目的とする人造米の食感、風味、成形性に応じて使用量を調整することができ、前述した大豆粉との混合割合を調整することにより食味と食感に優れた本発明の人造米を得ることができる。
(Soy protein)
The soybean protein used in the present invention is not particularly limited, and for example, either isolated soybean protein or concentrated soybean protein can be used, and a combination thereof can be used.
The isolated soybean protein is obtained by removing non-protein compounds from defatted soybean, and for example, the protein is purified to a content of about 90% or more in terms of dry matter. As the isolated soybean protein, for example, a commercially available product or a product prepared from soybean protein as a raw material can be used.
Concentrated soybean protein is obtained by removing most of fats and oils and water-soluble non-protein compounds from defatted soybeans, and for example, the protein is purified to a content of about 70% or more in terms of dry matter. As the concentrated soybean protein, for example, a commercially available product or a product prepared from soybean protein as a raw material can be used.
Examples of the properties of soybean protein include powder, granular, and fibrous, but the soybean protein used in the present invention is in powder form. When granular and fibrous soybean protein is used, the texture and appearance of artificial rice become non-uniform, which is not preferable.
The amount of soy protein used can be adjusted according to the texture, flavor, and moldability of the target artificial rice, and by adjusting the mixing ratio with the soybean flour described above, the book has excellent taste and texture. You can get the artificial rice of the invention.

(大豆粉と大豆タンパクの混合割合)
大豆粉と大豆タンパクの混合割合は、目的とする人造米の食感、風味、成形性に応じて調整することができる。後述する副原料を用いない場合は、原料における大豆粉と大豆タンパクの混合割合は、全原料固形分に対して30重量部:70重量部~90重量部:10重量部の範囲で調整することにより成形性が良いものが得られるため好ましい。より好ましくは30重量部:70重量部~50重量部:50重量部とすることでより食感がよいものを得ることができるため好ましい。
大豆粉と大豆タンパクの混合割合は、全原料固形分に対して大豆粉が25重量部以下となる場合には、大豆粉と大豆タンパクを混合、混練した混練物に粘りがないため、後述する混練物を押出成形して米状成形物を得る工程において成形ができないため不適となる。
また、全原料固形分に対して大豆粉が90重量部を超える場合には、前記混練物の粘りが強すぎるため、混練物を押出成形した米状成形物がバラバラにならず互いにくっつき成形不良が生じるため不適となる。
(Mixing ratio of soybean flour and soybean protein)
The mixing ratio of soybean flour and soybean protein can be adjusted according to the texture, flavor, and moldability of the target artificial rice. When the auxiliary raw material described later is not used, the mixing ratio of soybean flour and soy protein in the raw material should be adjusted in the range of 30 parts by weight: 70 parts by weight to 90 parts by weight: 10 parts by weight with respect to the total solid content of the raw material. This is preferable because a product having good moldability can be obtained. More preferably, 30 parts by weight: 70 parts by weight to 50 parts by weight: 50 parts by weight is preferable because a better texture can be obtained.
The mixing ratio of soybean flour and soybean protein will be described later because the kneaded product obtained by mixing and kneading soybean flour and soybean protein is not sticky when the soybean flour is 25 parts by weight or less with respect to the total raw material solid content. It is unsuitable because it cannot be molded in the process of extruding the kneaded product to obtain a rice-like molded product.
In addition, when the soybean flour exceeds 90 parts by weight with respect to the total solid content of the raw material, the stickiness of the kneaded product is too strong, so that the rice-like molded products obtained by extruding the kneaded product do not fall apart and stick to each other, resulting in poor molding. Is unsuitable because of the occurrence of.

(トランスグルタミナーゼ)
本発明に用いるトランスグルタミナーゼの作用は、前述した大豆粉および大豆タンパクに含まれるタンパク質に対して、グルタミン酸残基とリシン残基との間にイソペプチド結合による架橋結合を形成し、高分子化することを触媒することにより、タンパク質に弾力を与えることができる。
本発明に用いるトランスグルタミナーゼは、従来知られているいずれのものであってもよく、市販のものでも独自の方法で調製されたものでもあってもよい。例えば、アクティバTG-H、アクティバTG-K、アクティバTG-M、アクティバTG-AK、アクティバTG-B、アクティバTG-S(いずれも味の素株式会社)等が挙げられる。これらのトランスグルタミナーゼは1種又は2種以上を組み合わせて使用してもよい。
トランスグルタミナーゼは、目的とする人造米の食感に応じて使用量を調整することができ、使用量は特に限定されないが、例えば、全原料固形分に対して0.005~1.0重量部を使用してもよく、好ましくは0.01~0.2重量部を添加、使用することで人造米の食感に弾力を付与することができる。
(Transglutaminase)
The action of the transglutaminase used in the present invention is to form a cross-linking by an isopeptide bond between the glutamic acid residue and the lysine residue with respect to the protein contained in the soybean flour and the soybean protein described above, and polymerize the protein. By catalyzing things, proteins can be given elasticity.
The transglutaminase used in the present invention may be any conventionally known one, and may be a commercially available one or one prepared by a unique method. For example, Activa TG-H, Activa TG-K, Activa TG-M, Activa TG-AK, Activa TG-B, Activa TG-S (all of which are Ajinomoto Co., Inc.) and the like can be mentioned. These transglutaminases may be used alone or in combination of two or more.
The amount of transglutaminase used can be adjusted according to the texture of the target artificial rice, and the amount used is not particularly limited, but for example, 0.005 to 1.0 part by weight with respect to the total solid content of the raw material. May be used, and preferably 0.01 to 0.2 parts by weight is added and used to impart elasticity to the texture of artificial rice.

(副原料)
本発明に用いる副原料は、必須ではないが目的とする人造米の食感、風味、成形性、保存性を向上させる目的で適宜使用することができる。副原料に用いる原料は特に限定されないが、米粉や加工澱粉等のデンプン類、アルギン酸等の増粘多糖類、単糖やデキストリンなどのデンプン類以外の糖類、セルロース等の食物繊維素材などを使用することができる。
(Auxiliary raw material)
The auxiliary raw material used in the present invention can be appropriately used for the purpose of improving the texture, flavor, moldability, and storage stability of the artificial rice, which is not essential but is intended. The raw material used as an auxiliary raw material is not particularly limited, but starches such as rice flour and processed starch, thickening polysaccharides such as argicic acid, sugars other than starches such as monosaccharide and dextrin, and dietary fiber materials such as cellulose are used. be able to.

(デンプン類)
本発明に用いるデンプン類は、必須ではないが使用することにより、本発明の人造米に米飯特有の風味や食感を付与することができる。
デンプン類は、特にその原料や種類に限定はなく、例えば、米粉、もち粉、コーンスターチ、ワキシーコーンスターチ、馬鈴薯澱粉、甘藷澱粉、タピオカ澱粉、キャッサバ澱粉などの穀類澱粉類、高度分岐環状デキストリン、湿熱処理澱粉、ヒドロキシプロピル澱粉、酢酸澱粉、ヒドロキシアルキル澱粉、リン酸架橋澱粉などの加工澱粉類などが挙げられ、必要に応じてこれらを少なくとも1種類以上を用いることができる。
デンプン類の使用量は、特に限定されないが、特に米飯の風味を好む場合には、全原料固形分に対して3重量部以上、好ましくは5重量部以上、より好ましくは10重量部以上含む場合には、米飯特有の風味を有する人造米を得ることができる。
(Starches)
Although the starches used in the present invention are not essential, they can be used to impart the flavor and texture peculiar to cooked rice to the artificial rice of the present invention.
The raw materials and types of starches are not particularly limited, and for example, rice starch, glutinous flour, corn starch, waxy corn starch, horse belly starch, sweet potato starch, tapioca starch, cassava starch and other grain starches, highly branched cyclic dextrin, and wet heat treatment. Examples thereof include processed starches such as starch, hydroxypropyl starch, acetate starch, hydroxyalkyl starch, and phosphoric acid cross-linked starch, and at least one or more of these can be used if necessary.
The amount of starch used is not particularly limited, but when the flavor of cooked rice is particularly preferred, it contains 3 parts by weight or more, preferably 5 parts by weight or more, and more preferably 10 parts by weight or more with respect to the total solid content of the raw material. It is possible to obtain artificial rice having a flavor peculiar to cooked rice.

(増粘多糖類)
増粘多糖類としては、特に限定されず、例えばアルギン酸ナトリウム、アルギン酸プロピレングリコールエステル、アラビアガム、アラビノガラクタン、アルギン酸、ガティガム、カードラン、カラギーナン、グルコマンナン、ファーセレラン、カラヤガム、ローカストビーンガム、キサンタンガム、ジェランガム、ネイティブジェランガム、グァーガム、サイリウムシードガム、タマリンドシードガム、タラガム、トラガントガム、ペクチン、プルラン、ウェランガム、カシアガム、ゼラチン、寒天等が挙げられる。増粘多糖類を用いることにより本発明の人造米の食感に弾力、粘りを付与し、保水性を向上することができる。
(Thickening polysaccharide)
The thickening polysaccharide is not particularly limited, and is not particularly limited, for example, sodium alginate, propylene glycol alginate, arabic gum, arabinogalactan, alginic acid, gati gum, curdlan, carrageenan, glucomannan, farsellan, carrageenan, locust bean gum, xanthan gum, etc. Examples include gellan gum, native gellan gum, guar gum, psyllium seed gum, tamarind seed gum, tara gum, tragant gum, pectin, purulan, welan gum, cassia gum, gelatin, agar and the like. By using the thickening polysaccharide, elasticity and stickiness can be imparted to the texture of the artificial rice of the present invention, and water retention can be improved.

(食物繊維素材)
食物繊維素材としては、セルロース、ポリデキストロース、難消化性デキストリン、グァーガム酵素分解物、低分子アルギン酸ナトリウム、サイリウム種皮、イヌリン、水溶性大豆多糖類、アラビアガム、コーンファイバー等が挙げられる。食物繊維素材を用いることにより本発明の人造米の食感に弾力、粘りを付与し保水性と風味を向上することができる。
(Dietary fiber material)
Examples of the dietary fiber material include cellulose, polydextrose, indigestible dextrin, guar gum enzymatic decomposition product, low-molecular-weight sodium alginate, psyllium seed coat, inulin, water-soluble soybean polysaccharide, Arabic gum, and corn fiber. By using the dietary fiber material, it is possible to impart elasticity and stickiness to the texture of the artificial rice of the present invention and improve water retention and flavor.

(デンプン類以外の糖類)
デンプン類以外の糖類としては、食用に供されているいずれの糖類も使用することができ、例えば、グルコース、フルクトース、ガラクトース、マンノース、マルトース、ラクトース、スクロース、トレハロース、マルチトール、ソルビトールなどの還元水あめ等が挙げられる。これらは本発明の人造米を炊いたとき、および炊き上がり後に時間をおいたときに、ふっくらとした仕上がりになるという効果およびタンパク質の硬化抑制効果、デンプンの老化抑制効果などを付与することができる。
(Sugars other than starches)
As sugars other than starches, any edible sugar can be used, for example, reduced water candy such as glucose, fructose, galactose, mannose, maltose, lactose, sucrose, trehalose, maltitol, and sorbitol. And so on. These can impart the effect of producing a fluffy finish, the effect of suppressing protein hardening, the effect of suppressing starch aging, and the like when the artificial rice of the present invention is cooked and after a while. ..

また、本発明の人造米は、大豆粉と大豆タンパク、トランスグルタミナーゼを加水混練し成形した米状成形物を、加熱乾燥すると同時にトランスグルタミナーゼを活性化させ、タンパク質にトランスグルタミナーゼを作用させることを特徴とする。 Further, the artificial rice of the present invention is characterized in that a rice-like molded product formed by adding and kneading soybean flour, soybean protein, and transglutaminase is heated and dried, and at the same time, transglutaminase is activated and transglutaminase acts on the protein. And.

(混練工程)
本発明の方法においては、まず、主原料の大豆粉と大豆タンパクを均一に粉体混合する。副原料を用いる場合は、主原料と同時に混合する。次に、トランスグルタミナーゼを冷水に溶解し、該溶解液と粉体混合物を混合し混練する。
混練工程において、混練時の加水量は適宜設定できるが、例えば、水を含む原料総重量を100重量部としたとき、好ましくは30~60重量部、より好ましくは45~55重量部となる範囲になるように加水する。加水量が多い場合および少ない場合には、後述する成形工程で成形不良が生じて目的とする米状成形物を得ることができない。また、加水量が少ない場合には、後述する乾燥工程でトランスグルタミナーゼが十分に作用できず、好ましい食感を得ることができない。
混練工程においては、トランスグルタミナーゼとタンパク質との反応を亢進させないために混練物の品温が40℃以下となる条件で行う。原料となる主原料および副原料は、予め冷蔵庫で冷却しておくことが好ましい。
混練方法は、原料が均一に混合できればよく、混練機の種類は特に限定されないが、好ましくは冷却チラーを備えたものが好ましい。
(Kneading process)
In the method of the present invention, first, soybean flour and soybean protein, which are the main raw materials, are uniformly powder-mixed. When using an auxiliary material, mix it at the same time as the main material. Next, transglutaminase is dissolved in cold water, and the solution and the powder mixture are mixed and kneaded.
In the kneading step, the amount of water added during kneading can be appropriately set, but for example, when the total weight of the raw material including water is 100 parts by weight, it is preferably in the range of 30 to 60 parts by weight, more preferably 45 to 55 parts by weight. Add water so that it becomes. When the amount of water added is large or small, molding defects occur in the molding process described later, and the desired rice-like molded product cannot be obtained. Further, when the amount of water added is small, transglutaminase cannot sufficiently act in the drying step described later, and a favorable texture cannot be obtained.
The kneading step is carried out under the condition that the product temperature of the kneaded product is 40 ° C. or lower so as not to enhance the reaction between transglutaminase and the protein. It is preferable to cool the main raw material and the auxiliary raw material as raw materials in a refrigerator in advance.
The kneading method is limited as long as the raw materials can be uniformly mixed, and the type of the kneading machine is not particularly limited, but a kneading machine provided with a cooling chiller is preferable.

(成形工程)
混練工程で得られた混練物をスクリュー式押出機に供し、さらに混練されながら該押出機の先端に備え付けたダイ部で押出し切断して米粒状に成型する。本工程において混練物が圧縮して押し出されることにより、緻密な組織を有する米状形成物を得ることができる。
成形に用いる押出機の種類は特に限定されないが、スクイーザーやエクストルーダーを用いることができ、好ましくは冷却チラーを備えたものが好ましい。
成形工程においては、トランスグルタミナーゼとタンパク質との反応を亢進させないために米状成形物の品温が40℃以下となる条件で行う。
前工程の混練工程中および成形工程中において、混練物の品温が40℃を超える場合には、混練物中のトランスグルタミナーゼの活性化が亢進し、一度組織化されたものが押出により崩壊するため得られた米状成形物の保形性が低下し、割れや屑が多く発生する。また、最終製品の人造米において、弾力の付与が過剰となり好ましい食感を得ることができない。
(Molding process)
The kneaded product obtained in the kneading step is subjected to a screw extruder, and while being further kneaded, it is extruded and cut by a die portion provided at the tip of the extruder to be molded into rice granules. By compressing and extruding the kneaded product in this step, a rice-like product having a fine structure can be obtained.
The type of extruder used for molding is not particularly limited, but a squeezer or extruder can be used, and one provided with a cooling chiller is preferable.
The molding step is carried out under the condition that the product temperature of the rice-like molded product is 40 ° C. or lower so as not to enhance the reaction between transglutaminase and the protein.
When the product temperature of the kneaded product exceeds 40 ° C. during the kneading process and the molding process of the previous step, the activation of transglutaminase in the kneaded product is enhanced, and the once organized product is disintegrated by extrusion. Therefore, the shape-retaining property of the obtained rice-like molded product is lowered, and a lot of cracks and debris are generated. In addition, in the final product of artificial rice, the addition of elasticity becomes excessive and a favorable texture cannot be obtained.

(乾燥工程)
成形工程で得られた米状成形物を、100℃以下で乾燥させると同時にトランスグルタミナーゼの活性化を亢進させ、さらに乾燥が進むことにより米状成形物を所定の乾燥状態まで乾燥させ、同時にトランスグルタミナーゼを失活もしくは不活性化させる。
乾燥工程においては、100℃以下で乾燥させることにより、変色が少ない色調のよいものが得られるだけでなく、同時にトランスグルタミナーゼとタンパク質との反応を亢進させることができ、これにより米状成形物内のタンパク質が互いに架橋結合して高分子化されることにより本発明の人造米に適度な弾力と保形性の向上を付与することができ、食感と調理耐性に優れた人造米を得ることができる。
乾燥工程の温度は、100℃以下であり、好ましくは50~100℃、30~210分間で乾燥することが好ましい。より好ましくは60~90℃、35~90分間であり、この場合は食感および色調のよいものが得られるだけでなく、乾燥効率が高く乾燥時間が短時間となるため生産性が高く好ましい。なお、下限温度は特に限定されないが、低温で乾燥する場合は乾燥効率が悪く、乾燥時間がかかることから好ましくない。
本発明の方法における所定の乾燥状態は、水分量12重量%以下が好ましく、より好ましくは10重量%以下であり、さらに好ましくは8重量%以下であり、水分量を低下することにより、保存中の微生物による変敗や褐変を抑制できるため好ましい。
また、使用する乾燥機は、特に限定されないが、熱風バンド乾燥、熱風流動乾燥、熱風棚式乾燥などを用いることができる。
(Drying process)
The rice-like molded product obtained in the molding step is dried at 100 ° C. or lower, and at the same time, the activation of transglutaminase is promoted. As the drying progresses, the rice-like molded product is dried to a predetermined dry state, and at the same time, the trans Inactivates or inactivates glutaminase.
In the drying step, by drying at 100 ° C. or lower, not only a product having a good color tone with less discoloration can be obtained, but also the reaction between transglutaminase and the protein can be enhanced at the same time, whereby the inside of the rice-like molded product can be obtained. By cross-linking and polymerizing the proteins of the above, it is possible to impart appropriate elasticity and improved shape retention to the artificial rice of the present invention, and to obtain artificial rice having excellent texture and cooking resistance. Can be done.
The temperature of the drying step is 100 ° C. or lower, preferably 50 to 100 ° C. and 30 to 210 minutes for drying. More preferably, it is 60 to 90 ° C. for 35 to 90 minutes. In this case, not only a product having a good texture and color tone can be obtained, but also the drying efficiency is high and the drying time is short, so that the productivity is high and preferable. The lower limit temperature is not particularly limited, but it is not preferable to dry at a low temperature because the drying efficiency is poor and the drying time is long.
The predetermined dry state in the method of the present invention has a water content of 12% by weight or less, more preferably 10% by weight or less, still more preferably 8% by weight or less, and is being stored by reducing the water content. It is preferable because it can suppress deterioration and browning caused by microorganisms.
The dryer to be used is not particularly limited, but hot air band drying, hot air flow drying, hot air shelf type drying and the like can be used.

本発明の方法により得られた人造米は、風味と食感に優れており、この人造米を単体でそのまま通常の炊飯方法でご飯として喫食することができる。また、本発明の人造米は、精白米、玄米などに適宜混ぜて炊飯して喫食することができる。 The artificial rice obtained by the method of the present invention is excellent in flavor and texture, and the artificial rice can be eaten as rice by a normal rice cooking method as it is. Further, the artificial rice of the present invention can be appropriately mixed with polished rice, brown rice and the like to cook and eat.

かくして、本発明の方法によって、炊飯時に炊き崩れすることなく米粒の形状を保持し、米飯のような硬さと弾力ある食感を有し、さらに高タンパク質かつ低糖質で、食味と食感に優れた米飯の代替食となる人造米を製造することができる。 Thus, by the method of the present invention, the shape of rice grains is maintained without breaking when cooking rice, the rice has hardness and elastic texture like rice, and the protein and sugar are high, and the taste and texture are excellent. It is possible to produce artificial rice as a substitute for cooked rice.

次に実施例を挙げて本発明を説明するが、本発明はこれらの実施例に限定されるものではない。 Next, the present invention will be described with reference to examples, but the present invention is not limited to these examples.

〔実施例1、2、比較例1~3〕
下記の実施例および比較例は、特記しない限り、下記の原料および条件を用いて行った。
(人造米の製造)
はじめに、実施例1の製造方法について以下に記載する。
原料には、大豆粉、粉末状大豆タンパク(不二製油株式会社製、分離大豆蛋白)、トランスグルタミナーゼ(味の素株式会社製)を用いた。
大豆粉は、丸大豆(北海道産とよまさり)を115℃20分間、熱風加熱した後、大豆を脱皮機で脱皮し、粉砕機にて粉砕することにより行った。得られた大豆粉の平均粒径は20~30μmであった。
次に、10℃以下で冷蔵保存した大豆粉2000gと大豆タンパク2750gを粉体混合した後、10℃の水5249gにトランスグルタミナーゼ1gを溶解して、これらを混合し均一に混練して混練物を得た。このとき混練物の品温は20℃以下であった。
次に、混練物を端部に成形ダイ部を備えたスクリュー式押出機に供給し、押出機ローターの外環ジャケット内にチラー水(10℃)を循環させて押出し、同時にカッティングして米状成形物を得た。このとき米状成形物の品温は25℃以下であった。なお、米状成形物のサイズは、長さ7mm×幅2mm×厚み2~3mmとなるように調整した。
次に、米状成形物をスチームコンベクションオーブンに供給し、加湿なしで熱風棚式乾燥を80℃45分行い、乾燥中にトランスグルタミナーゼを活性化、作用させて、実施例1の人造米のサンプルを得た。
実施例2として、原料の大豆タンパクを分離大豆蛋白から濃縮大豆蛋白(松田産業株式会社製)に替えた以外は、実施例1と同様に行い、実施例2のサンプルを得た。
比較例として、トランスグルタミナーゼを使用したものとして、原料に大豆粉のみを用いたもの(比較例1)と、大豆タンパクのみを用いたもの(比較例2)、トランスグルタミナーゼを使用しないものとして、大豆粉と大豆タンパクを用いたもの(比較例3)を、原料以外は実施例1と同様にして作製した。なお、表1中、それぞれの数値は、原料総重量当りの重量%を示している。
[Examples 1 and 2, Comparative Examples 1 to 3]
Unless otherwise specified, the following examples and comparative examples were carried out using the following raw materials and conditions.
(Manufacturing of artificial rice)
First, the manufacturing method of Example 1 will be described below.
As raw materials, soybean flour, powdered soybean protein (manufactured by Fuji Oil Co., Ltd., isolated soybean protein), and transglutaminase (manufactured by Ajinomoto Co., Inc.) were used.
The soybean flour was prepared by heating whole soybeans (Toyomasari from Hokkaido) at 115 ° C. for 20 minutes with hot air, then peeling the soybeans with a molting machine and crushing them with a crusher. The average particle size of the obtained soybean flour was 20 to 30 μm.
Next, 2000 g of soybean flour stored refrigerated at 10 ° C or lower and 2750 g of soy protein are powder-mixed, then 1 g of transglutaminase is dissolved in 5249 g of water at 10 ° C, and these are mixed and kneaded uniformly to obtain a kneaded product. Obtained. At this time, the product temperature of the kneaded product was 20 ° C. or lower.
Next, the kneaded material is supplied to a screw type extruder equipped with a forming die part at the end, chiller water (10 ° C.) is circulated in the outer ring jacket of the extruder rotor to extrude, and at the same time, the rice is cut and shaped like rice. A molded product was obtained. At this time, the product temperature of the rice-like molded product was 25 ° C. or lower. The size of the rice-shaped molded product was adjusted to be 7 mm in length × 2 mm in width × 2 to 3 mm in thickness.
Next, the rice-like molded product was supplied to a steam convection oven, and hot air shelf type drying was performed at 80 ° C. for 45 minutes without humidification, and transglutaminase was activated and acted on during the drying to activate and act on the artificial rice sample of Example 1. Got
As Example 2, the same procedure as in Example 1 was carried out except that the soybean protein as a raw material was changed from the isolated soybean protein to the concentrated soybean protein (manufactured by Matsuda Sangyo Co., Ltd.), and a sample of Example 2 was obtained.
As a comparative example, as those using transglutaminase, those using only soybean flour as a raw material (Comparative Example 1), those using only soy protein (Comparative Example 2), and those using no transglutaminase, soybeans. A product using flour and soybean protein (Comparative Example 3) was prepared in the same manner as in Example 1 except for the raw materials. In addition, in Table 1, each numerical value shows weight% per total weight of a raw material.

(人造米の炊飯)
実施例、比較例で得られた人造米200gに水400gを加えてジャー炊飯器を用いて常法通りに炊飯を行い、シャモジでよくかき混ぜた後、10分間ジャー炊飯器内で蒸らした。
(Cooking artificial rice)
400 g of water was added to 200 g of artificial rice obtained in Examples and Comparative Examples, rice was cooked as usual using a jar rice cooker, stirred well with a rice scoop, and then steamed in the jar rice cooker for 10 minutes.

(人造米の評価)
実施例、比較例で得られた人造米について、製造時における人造米の成形性と、人造米の炊飯後の官能評価(食感、見栄え、味・風味)について評価した。
官能評価については、訓練された嗜好性官能評価パネラー5名によって試食を行い、下記の評価基準に従って評価し、その結果を集約した。なお、試食評価において、成形不良により炊飯しなかったものについては「―」標記した。結果を表1に示す。
〔成形性の評価基準〕
◎:粒表面が滑らかで、崩れや割れがなく成型できる。
○:崩れや割れがなく、成形できる。
△:少し崩れがあるが成形できる。
×:成形できない、または崩れや割れが多い。
〔試食評価の評価基準〕
(食感)
◎:米飯に近い食感があり、おいしい。
○:食感がまずまずで、おいしい。
△:食感がやや悪くおいしさが劣る。
×:食感が悪くおいしくない。
(見栄え)
〇:変色、炊き崩れ、結着が少なく見栄えがよい。
△:変色、炊き崩れ、結着の何れかに問題があり見栄えが劣る。
×:変色、炊き崩れ、結着の何れかに問題が多く見栄えが悪い。
(味・風味)
〇:焦げ、苦みがなく、大豆の風味がありおいしい。
△:焦げ、苦みが少しある、または大豆の風味が少なく風味が劣る。
×:焦げ、苦味があり、おいしくない。
(Evaluation of artificial rice)
Regarding the artificial rice obtained in Examples and Comparative Examples, the moldability of the artificial rice at the time of production and the sensory evaluation (texture, appearance, taste / flavor) of the artificial rice after cooking were evaluated.
The sensory evaluation was sampled by five trained palatability sensory evaluation panelists, evaluated according to the following evaluation criteria, and the results were summarized. In the tasting evaluation, those that did not cook rice due to molding defects were marked with "-". The results are shown in Table 1.
[Evaluation criteria for formability]
⊚: The grain surface is smooth and can be molded without collapsing or cracking.
◯: Can be molded without collapsing or cracking.
Δ: There is some collapse, but it can be molded.
X: Cannot be molded, or has many collapses and cracks.
[Evaluation criteria for tasting evaluation]
(Texture)
◎: It has a texture similar to cooked rice and is delicious.
○: The texture is fair and delicious.
Δ: The texture is slightly poor and the taste is inferior.
×: The texture is bad and not delicious.
(Looks good)
〇: Good appearance with less discoloration, discoloration, and binding.
Δ: There is a problem with discoloration, discoloration, or binding, and the appearance is inferior.
×: There are many problems with discoloration, discoloration, or binding, and the appearance is poor.
(Taste / Flavor)
〇: No charring, no bitterness, soybean flavor and delicious.
Δ: Burnt, slightly bitter, or less soybean flavor and inferior flavor.
×: Burnt, bitter, and not delicious.

Figure 2022082347000001
Figure 2022082347000001

表1の結果より、大豆粉単体で大豆タンパクを併用しない場合(比較例1)は粘りが強いため成形不良が生じ、大豆タンパク単体で大豆粉を併用しない場合(比較例2)は粘りがなく生地がまとまらないため成形できなかった。また、トランスグルタミナーゼを使用しない場合(比較例3)は成形性がよいが、炊飯時にゲル化が生じて食感、見栄えとも不良であった。これらから本発明の人造米においては、大豆粉、大豆タンパクおよびトランスグルタミナーゼが必須の原料であることが分かった。また、大豆タンパクの種類については、種類により粘りの強さや付着性に違いがあるが、分離大豆蛋白(実施例1)、濃縮大豆蛋白(実施例2)ともに良好な食感を得ることができた。 From the results in Table 1, when soybean flour alone is not used in combination with soybean protein (Comparative Example 1), molding defects occur due to strong stickiness, and when soybean protein alone is not used in combination with soybean flour (Comparative Example 2), there is no stickiness. The dough did not come together and could not be molded. In addition, when transglutaminase was not used (Comparative Example 3), the moldability was good, but gelation occurred during rice cooking, and the texture and appearance were poor. From these, it was found that soybean flour, soybean protein and transglutaminase are essential raw materials in the artificial rice of the present invention. Regarding the types of soybean protein, the stickiness and adhesiveness differ depending on the type, but both the isolated soybean protein (Example 1) and the concentrated soybean protein (Example 2) can obtain a good texture. rice field.

〔実施例1、比較例4〕: 酵素反応工程の検討
実施例1の混練工程においてトランスグルタミナーゼを活性化、作用させた場合の試験を行った。具体的には、常温保存した大豆粉2000gと大豆タンパク2750gを粉体混合した後、50℃の水5249gにトランスグルタミナーゼ1gを溶解して、これらを混合し均一に混練した。混練直後の混練物の品温は40℃であった。混練物を袋に入れ密封した後、恒温器に入れ40℃1時間維持した後、押出機に供給し、乾燥させて比較例4の人造米のサンプルを得た。なお、成形工程および乾燥工程の条件は、実施例1と同様に行った。結果を表2に示す。
[Example 1, Comparative Example 4]: Examination of enzyme reaction step A test was conducted in the case where transglutaminase was activated and acted on in the kneading step of Example 1. Specifically, 2000 g of soybean flour stored at room temperature and 2750 g of soybean protein were powder-mixed, then 1 g of transglutaminase was dissolved in 5249 g of water at 50 ° C., and these were mixed and kneaded uniformly. The product temperature of the kneaded product immediately after kneading was 40 ° C. The kneaded product was placed in a bag, sealed, placed in an incubator, maintained at 40 ° C. for 1 hour, supplied to an extruder, and dried to obtain a sample of artificial rice of Comparative Example 4. The conditions for the molding step and the drying step were the same as in Example 1. The results are shown in Table 2.

Figure 2022082347000002
Figure 2022082347000002

表2の結果より、混練工程においてトランスグルタミナーゼを活性化し作用させた場合(比較例4)は、米状成形物に崩れや割れが生じ、炊飯後の品質も形状が崩れ、食感が不良であった。本発明の人造米においては、乾燥工程においてトランスグルタミナーゼを活性化し作用させることが必須であることが分かった。 From the results in Table 2, when transglutaminase was activated and acted on in the kneading step (Comparative Example 4), the rice-like molded product was crumbled or cracked, the quality after cooking was also crumbled, and the texture was poor. there were. In the artificial rice of the present invention, it was found that it is essential to activate and act on transglutaminase in the drying step.

〔実施例3,4、比較例5,6〕: 混練工程および成形工程の温度条件の検討
米状成形物の成形性について、混練工程から成形工程までの混練物の温度条件を検討した。具体的には、混練工程から成型工程までの混練物の品温が、25℃(実施例3)、40℃(実施例4)、45℃(比較例5)、50℃(比較例6)となるように、加水する水の温度を調整し、混練開始から成形終了まで20分間以内で行い、得られた粒状成形物を乾燥させて人造米の各サンプルを得た。なお、混練工程から成型工程までの温度条件以外は、実施例1と同様に行った。結果を表3に示す。
[Examples 3 and 4, Comparative Examples 5 and 6]: Examination of temperature conditions in the kneading process and the molding process Regarding the moldability of the rice-like molded product, the temperature conditions of the kneaded product from the kneading process to the molding process were determined. investigated. Specifically, the product temperature of the kneaded product from the kneading step to the molding step is 25 ° C. (Example 3), 40 ° C. (Example 4), 45 ° C. (Comparative Example 5), 50 ° C. (Comparative Example 6). The temperature of the water to be added was adjusted so as to be, and the process was performed within 20 minutes from the start of kneading to the end of molding, and the obtained granular molded product was dried to obtain each sample of artificial rice. The same procedure as in Example 1 was carried out except for the temperature conditions from the kneading step to the molding step. The results are shown in Table 3.

Figure 2022082347000003
Figure 2022082347000003

表3の結果より、混練工程から成型工程までの品温が40℃以上(実施例4、比較例5,6)の場合は、米状成形物にやや崩れが生じて成型性が低下し、炊飯後の食感と見栄えが劣ることが分かった。特に、品温が45℃以上の場合(比較例5,6)はトランスグルタミナーゼが過剰に活性化、作用することにより、炊飯後の人造米の弾力が強すぎるため食感が不良であった。これらから本発明の人造米においては、混練工程から成型工程までの混練物の品温を40℃以下にすることが必須であることが分かった。 From the results in Table 3, when the product temperature from the kneading step to the molding step is 40 ° C. or higher (Example 4, Comparative Examples 5 and 6), the rice-like molded product slightly collapses and the moldability deteriorates. It turned out that the texture and appearance after cooking rice was inferior. In particular, when the product temperature was 45 ° C. or higher (Comparative Examples 5 and 6), transglutaminase was excessively activated and acted, and the elasticity of the artificial rice after cooking was too strong, resulting in a poor texture. From these, it was found that in the artificial rice of the present invention, it is essential to keep the product temperature of the kneaded product from the kneading step to the molding step to 40 ° C. or lower.

〔実施例1、比較例7〕: 乾燥処理の要否検討
実施例1の乾燥工程において、加熱乾燥させない条件でトランスグルタミナーゼを活性化、作用させた場合の試験を行った。具体的には、成形工程後に得られた米状成形物を袋に入れ密閉した後、恒温器に供給し品温が55℃達温後、60分間維持してトランスグルタミナーゼを活性化、作用させて比較例7の人造米のサンプルを得た。なお、混練工程および成形工程の条件は、実施例1と同様に行った。結果を表4に示す。
[Example 1, Comparative Example 7]: Examination of necessity of drying treatment In the drying step of Example 1, a test was conducted in which transglutaminase was activated and acted on under conditions not to be heat-dried. Specifically, the rice-like molded product obtained after the molding process is placed in a bag, sealed, supplied to an incubator, and after the product temperature reaches 55 ° C., the product temperature is maintained for 60 minutes to activate and act on transglutaminase. A sample of artificial rice of Comparative Example 7 was obtained. The conditions of the kneading step and the molding step were the same as in Example 1. The results are shown in Table 4.

Figure 2022082347000004
Figure 2022082347000004

表4の結果より、乾燥処理をしない場合(比較例7)は、炊飯後の品質において、割れがやや多く、ボソボソして脆い食感であった。本発明の人造米においては、乾燥工程において人造米を乾燥状態とすることが必須であることが分かった。 From the results in Table 4, when the rice was not dried (Comparative Example 7), the quality after cooking the rice was slightly cracked and had a lumpy and brittle texture. In the artificial rice of the present invention, it was found that it is essential to put the artificial rice in a dry state in the drying step.

〔実施例5~8、比較例8〕: 大豆粉と大豆タンパクの混合割合の検討
実施例1の原料において、大豆粉と大豆タンパクの混合割合を変更した場合の試験を行った。具体的には、大豆粉と大豆タンパクの混合割合のみを増減させ、水およびトランスグルタミナーゼは実施例1と同様にして行い人造米の各サンプルを得た。なお、混練工程、成形工程および乾燥工程の条件は、実施例1と同様に行った。結果を表5に示す。なお、表5中、それぞれの数値は原料総重量当りの重量%を示し、括弧内の数値は大豆粉と大豆タンパクの割合を示している。
[Examples 5 to 8, Comparative Example 8]: Examination of the mixing ratio of soybean flour and soybean protein In the raw material of Example 1, a test was conducted in which the mixing ratio of soybean flour and soybean protein was changed. .. Specifically, only the mixing ratio of soybean flour and soybean protein was increased or decreased, and water and transglutaminase were carried out in the same manner as in Example 1 to obtain each sample of artificial rice. The conditions for the kneading step, the molding step, and the drying step were the same as in Example 1. The results are shown in Table 5. In Table 5, each numerical value indicates the weight% per total weight of the raw material, and the numerical values in parentheses indicate the ratio of soybean flour and soybean protein.

Figure 2022082347000005
Figure 2022082347000005

表5の結果より、全原料固形分に対して大豆粉の混合割合が25重量%以下(大豆タンパクが75重量%以上)の場合(比較例8)は、生地に粘りがないため生地がまとまらず成形できなかった。また、全原料固形分に対して大豆粉の混合割合が90重量%以上(大豆タンパクが10重量%以下)の場合(実施例8)は、生地に粘りが強いため、押し出された粒同士の結着が生じ、成形性、食感、見栄えが劣るものが生じた。 From the results in Table 5, when the mixing ratio of soybean flour to the total raw material solid content is 25% by weight or less (soybean protein is 75% by weight or more) (Comparative Example 8), the dough is not sticky and the dough is organized. Could not be molded. Further, when the mixing ratio of soybean flour is 90% by weight or more (soybean protein is 10% by weight or less) with respect to the total raw material solid content (Example 8), the dough has strong stickiness, so that the extruded grains are of each other. Bounds occurred, and some were inferior in formability, texture, and appearance.

〔実施例9~15、比較例9,10〕: 乾燥温度の検討
実施例1の乾燥工程において、乾燥温度、時間を変更した場合の試験を行った。具体的には、水分量が8重量%以下となるまで各温度で乾燥させて人造米の各サンプルを得た。なお、混練工程および成形工程の条件は、実施例1と同様に行った。結果を表6に示す。
[Examples 9 to 15, Comparative Examples 9, 10]: Examination of drying temperature In the drying step of Example 1, a test was conducted when the drying temperature and time were changed. Specifically, each sample of artificial rice was obtained by drying at each temperature until the water content became 8% by weight or less. The conditions of the kneading step and the molding step were the same as in Example 1. The results are shown in Table 6.

Figure 2022082347000006
Figure 2022082347000006

表6の結果より、乾燥温度が100℃を超える場合(比較例9、10)は、変色や焦げが生じて見栄えが劣るものになった。また、乾燥温度が60~90℃の範囲の場合(実施例11~14)は、食感、見栄え、味・風味の全ての観点において優れていた。 From the results in Table 6, when the drying temperature exceeds 100 ° C. (Comparative Examples 9 and 10), discoloration and charring occur and the appearance becomes inferior. Further, when the drying temperature was in the range of 60 to 90 ° C. (Examples 11 to 14), the texture, appearance, taste and flavor were all excellent.

〔実施例16〕: 加工デンプンの検討
実施例1の原料において、大豆粉と大豆タンパクの一部を加工デンプンに置き換えた場合の試験を行った。具体的には、大豆粉1590gと大豆タンパク2170gに、加工デンプン(松谷化学工業株式会社製、湿熱処理澱粉)1000gを粉体混合した後、実施例1と同様にして行い、実施例16の人造米のサンプルを得た。なお、混練工程、成形工程および乾燥工程の条件は、実施例1と同様に行った。結果を表7に示す。なお、表7中、それぞれの数値は原料総重量当りの重量%を示し、括弧内の数値は大豆粉、大豆タンパク、加工デンプンの割合を示している。
[Example 16]: Examination of modified starch In the raw material of Example 1, a test was conducted in which soybean flour and a part of soybean protein were replaced with modified starch. Specifically, after mixing 1000 g of modified starch (manufactured by Matsutani Chemical Industry Co., Ltd., wet heat-treated starch) with 1590 g of soybean flour and 2170 g of soybean protein in the same manner as in Example 1, the artificial production of Example 16 was carried out. I got a sample of rice. The conditions for the kneading step, the molding step, and the drying step were the same as in Example 1. The results are shown in Table 7. In Table 7, each numerical value indicates the weight% per total weight of the raw material, and the numerical values in parentheses indicate the ratio of soybean flour, soybean protein, and modified starch.

Figure 2022082347000007
Figure 2022082347000007

表7の結果より、加工デンプンを用いることにより、成形性、食感、味・風味に優れる人造米が得られることが分かった。 From the results in Table 7, it was found that by using modified starch, artificial rice having excellent moldability, texture, taste and flavor can be obtained.

本発明の方法によって製造される人造米は、炊飯時に炊き崩れすることなく、米飯のような粒感や硬さ、水分感、弾力性がある食感を有し、さらに高タンパク質かつ低糖質で、食味と食感に優れた米飯の代替食となる人造米を提供することができる。 The artificial rice produced by the method of the present invention has a grainy texture, hardness, moistureiness, and elastic texture like cooked rice without breaking down when cooking rice, and has high protein and low sugar content. , It is possible to provide artificial rice which is an alternative food to cooked rice having excellent taste and texture.

Claims (6)

大豆粉と大豆タンパクとトランスグルタミナーゼを含む原料を加水して混練する混練工程と、
混練物を押出成形して米状成形物を得る成形工程と、
米状成形物を加熱乾燥する乾燥工程、を含むことを特徴とする人造米の製造方法。
The kneading process of adding and kneading raw materials containing soybean flour, soybean protein, and transglutaminase,
The molding process of extruding the kneaded product to obtain a rice-like molded product,
A method for producing artificial rice, which comprises a drying step of heating and drying a rice-like molded product.
混練工程および成形工程の温度が、40℃以下であることを特徴とする請求項1記載の人造米の製造方法。 The method for producing artificial rice according to claim 1, wherein the temperature of the kneading step and the molding step is 40 ° C. or lower. 乾燥工程の温度が、60~90℃であることを特徴とする請求項1、2記載の人造米の製造方法。 The method for producing artificial rice according to claim 1 and 2, wherein the temperature in the drying step is 60 to 90 ° C. 前記原料が、固形分として大豆粉と大豆タンパクとが合計50重量部以上を含むことを特徴とする請求項1~3に記載の人造米の製造方法。 The method for producing artificial rice according to claim 1, wherein the raw material contains a total of 50 parts by weight or more of soybean flour and soybean protein as solid content. 前記原料が、大豆粉と大豆タンパクの混合割合が30:70~90:10であることを特徴とする請求項1~4に記載の人造米の製造方法。 The method for producing artificial rice according to claim 1 to 4, wherein the raw material has a mixing ratio of soybean flour and soybean protein of 30:70 to 90:10. 前記原料が、デンプン類を含むことを特徴とする請求項1~5に記載の人造米の製造方法。 The method for producing artificial rice according to claim 1 to 5, wherein the raw material contains starches.
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WO2006041683A2 (en) * 2004-10-04 2006-04-20 Kenda Kato Soy-based rice substitute
WO2007055122A1 (en) * 2005-11-10 2007-05-18 Mizkan Group Corporation Method of producing artificial rice from soybean employed as the main starting material and artificial rice produced by the method
JP2008212145A (en) * 2007-02-06 2008-09-18 Mitsukan Group Honsha:Kk Artificial rice and method for producing the same
JP2009153396A (en) * 2007-12-25 2009-07-16 Mitsukan Group Honsha:Kk Man-made rice and method for producing the same

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WO2006041683A2 (en) * 2004-10-04 2006-04-20 Kenda Kato Soy-based rice substitute
WO2007055122A1 (en) * 2005-11-10 2007-05-18 Mizkan Group Corporation Method of producing artificial rice from soybean employed as the main starting material and artificial rice produced by the method
JP2008212145A (en) * 2007-02-06 2008-09-18 Mitsukan Group Honsha:Kk Artificial rice and method for producing the same
JP2009153396A (en) * 2007-12-25 2009-07-16 Mitsukan Group Honsha:Kk Man-made rice and method for producing the same

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