JP2022075459A - Continuous molding mechanism for positionable support lug - Google Patents

Continuous molding mechanism for positionable support lug Download PDF

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JP2022075459A
JP2022075459A JP2021051984A JP2021051984A JP2022075459A JP 2022075459 A JP2022075459 A JP 2022075459A JP 2021051984 A JP2021051984 A JP 2021051984A JP 2021051984 A JP2021051984 A JP 2021051984A JP 2022075459 A JP2022075459 A JP 2022075459A
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block
molded
transfer
elevating
molding
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JP7033349B1 (en
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洪穎
Ying Hong
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Dongguan University of Technology
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Dongguan University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003Positioning devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/13Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by linearly moving tables

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Tyre Moulding (AREA)

Abstract

To provide a continuous molding mechanism for a support lug that is capable of joining a molding device with a carrier device via a transfer device, further continuously loading body plates and also positioning a body plate, and improves processing efficiency without hindering molding work.SOLUTION: The present invention is a continuous molding mechanism for a positionable support lug. A molding lifting structure that coordinates with a pressing molding device is installed at a center of a molding side frame . A positioning groove oriented in the vertical direction is installed in the molding side frame separated from a carrying starting end. A positioning lifting cylinder oriented in the vertical direction is installed in the positioning groove. A positioning lifting block is connected to the positioning lifting cylinder. A positioning insertion bar passing through the molding side frame is installed in the positioning lifting block, with the positioning insertion bar being linked with an installation hole at a clearance therebetween.SELECTED DRAWING: Figure 3

Description

本発明は加工設備の分野に関し、特に位置決め可能なサポートラグの連続成形機構に関する。 The present invention relates to the field of processing equipment, and particularly to a continuous forming mechanism of a positionable support lug.

サポートラグは一般な連結部品であり、図1に示すように、2つの取付穴10の設けた主体プレート9がプレスされて成形したものであり、今の加工では、殆ど手動により本体プレート9を成形装置に入れてから、また手動により位置を合わせた後、押圧成形装置を成形装置と組み合わせることで本体プレート9の成形を実現し、成形後のサポートラグを取り外して、大量の手動作業がかかり、効率が低い。 The support lug is a general connecting part, and as shown in FIG. 1, it is formed by pressing the main plate 9 provided with two mounting holes 10. In the current processing, the main body plate 9 is almost manually formed. After putting it in the molding device and manually aligning it, the pressing molding device is combined with the molding device to realize the molding of the main body plate 9, and the support lug after molding is removed, which requires a large amount of manual work. , Inefficient.

本発明は、位置決め可能なサポートラグの連続成形機構を提供することを目的とし、成形装置の構造を設計することにより、転送装置を介して、成形装置を搬送装置と接合させるようになり、さらに連続的に本体プレートを投入するとともに、本体プレート9の位置決めも完了することができる。また、成形作業に邪魔しなく、加工効率を向上させることができる。 An object of the present invention is to provide a continuous forming mechanism for a positionable support lug, and by designing the structure of the forming apparatus, the forming apparatus is joined to the conveying apparatus via a transfer apparatus, and further. The main body plate can be continuously inserted and the positioning of the main body plate 9 can be completed. In addition, the processing efficiency can be improved without interfering with the molding work.

上記目的を実現するために、本発明の使用する技術的方案は以下の通りである。位置決め可能なサポートラグの連続成形機構であって、それは下フレームと上フレームを備え、前記下フレームに搬送溝が設置され、前記搬送溝の中に搬送装置が設置され、また、搬送装置の末端は搬送溝の中に嵌め込まれた成形装置であり、前記上フレームの下側に搬送装置を成形装置と接合させることが可能な転送装置と、成形装置と連係する押圧成形装置が設置され、前記成形装置は、搬送溝の中に嵌め込まれた成形サイドフレームを備え、前記成形サイドフレームの中心に押圧成形装置と連係する成形昇降構造が設置され、搬送開始端から離れている成形サイドフレームの中に上下方向を向く位置決め溝が設置され、前記位置決め溝の中に上下方向を向く位置決め昇降シリンダーが設置され、前記位置決め昇降シリンダーに位置決め昇降ブロックが接続され、前記位置決め昇降ブロックに成形サイドフレームを通り抜けた位置決め挿し棒が設置され、前記位置決め挿し棒は取付穴と隙間をあけて連係される。 The technical measures used by the present invention to achieve the above object are as follows. A positionable continuous forming mechanism for support lugs, which comprises a lower frame and an upper frame, the lower frame is provided with a transport groove, the transport device is installed in the transport groove, and the end of the transport device. Is a molding device fitted in the transport groove, and a transfer device capable of joining the transport device to the molding device and a pressure molding device linked to the molding device are installed on the lower side of the upper frame. The molding apparatus includes a molding side frame fitted in a transport groove, and a molding elevating structure linked to the pressing molding device is installed in the center of the molding side frame, and the inside of the molding side frame away from the transport start end. A positioning groove facing in the vertical direction is installed in the positioning groove, a positioning elevating cylinder facing in the vertical direction is installed in the positioning groove, a positioning elevating block is connected to the positioning elevating cylinder, and the positioning elevating block passes through a molded side frame. A positioning insertion rod is installed, and the positioning insertion rod is linked with a mounting hole with a gap.

好ましくは、前記転送装置は、上フレームの下側に設置されて且つお互いに連係する転送モータと転送スクリューを備え、前記転送スクリューに転送可動ブロックが被装して連係され、前記転送可動ブロックの下側に転送昇降シリンダーが設置され、前記転送昇降シリンダーに転送昇降ブロックが接続され、前記転送昇降ブロックの下側に取付穴と隙間をあけて連係する転送挿し棒が接続される。 Preferably, the transfer device comprises a transfer motor and a transfer screw that are installed under the upper frame and are linked to each other, and the transfer movable block is mounted on the transfer screw and linked to the transfer movable block. A transfer elevating cylinder is installed on the lower side, a transfer elevating block is connected to the transfer elevating cylinder, and a transfer insertion rod linked with a mounting hole is connected to the lower side of the transfer elevating block.

好ましくは、前記成形サイドフレームが搬送開始端に近い部分の上部に下(垂直方向)を向く位置決め挿し穴が設けられ、前記位置決め挿し穴は転送挿し棒と差し込んで連係され、また、転送挿し棒の底部に接触センサーが設置される。 Preferably, a positioning insertion hole facing downward (vertically) is provided in the upper part of the portion where the molded side frame is close to the transfer start end, and the positioning insertion hole is inserted and linked with the transfer insertion rod, and the transfer insertion rod is also provided. A contact sensor is installed at the bottom of the.

好ましくは、前記転送挿し棒に上下方向に沿って上へ相対的に移動することができる検出ブロックが被装され、前記検出ブロックの上部は検出ばねを介して転送昇降ブロックと接続され、且つ検出ブロックの下表面に圧力センサーが嵌め込まれる。 Preferably, the transfer insertion rod is covered with a detection block capable of relatively moving upward along the vertical direction, and the upper portion of the detection block is connected to the transfer elevating block via a detection spring and is detected. A pressure sensor is fitted to the lower surface of the block.

好ましくは、前記成形昇降構造は、成形サイドフレームの下側に設置された成形底板と、下フレームに設置されて且つ成形底板を通り抜けた成形伸縮ばねを備え、前記成形伸縮ばねの上部に成形昇降板が設置され、前記成形昇降板の下部に成形底板を通り抜けることができる成形昇降ガイドロッドが設置され、前記成形昇降ガイドロッドの下端に阻止ブロックが設置され、前記成形伸縮ばねは常に圧縮されている状態になり、また、阻止ブロックが成形底板と接触する際、成形昇降板は成形サイドフレームの上表面と高さが同じであり、前記下フレームに成形伸縮ばねと被装して連係するばねブッシングが設置される。 Preferably, the molded elevating structure comprises a molded bottom plate installed on the lower side of the molded side frame and a molded telescopic spring installed on the lower frame and passing through the molded bottom plate, and the molded telescopic spring is mounted on the upper part of the molded telescopic spring. A plate is installed, a molded elevating guide rod that can pass through the molded bottom plate is installed under the molded elevating plate, a blocking block is installed at the lower end of the molded elevating guide rod, and the molded telescopic spring is constantly compressed. When the blocking block comes into contact with the molded bottom plate, the molded elevating plate has the same height as the upper surface of the molded side frame, and the lower frame is covered with the molded telescopic spring and is linked to the spring. A bushing is installed.

好ましくは、前記成形昇降板の上表面の中部にその上表面の高さと一致する電磁石ブロックが嵌め込まれ、前記電磁石ブロックは本体プレートと磁性吸着により連係される。 Preferably, an electromagnet block corresponding to the height of the upper surface is fitted in the middle of the upper surface of the molded elevating plate, and the electromagnet block is linked to the main body plate by magnetic adsorption.

好ましくは、前記押圧成形装置は、上フレームの下側に設置された押圧成形シリンダーを備え、前記押圧成形シリンダーの下側に押圧成形昇降ブロックが設置され、前記押圧成形昇降ブロックの下側に押圧成形ブロックが設置され、前記押圧成形ブロックは四角形ブロックであり、また、押圧成形ブロックの高さは成形後のサポートラグの高さより大きい。 Preferably, the press forming apparatus comprises a press forming cylinder installed on the lower side of the upper frame, a press forming elevating block is installed on the lower side of the pressing forming cylinder, and pressing is performed on the lower side of the pressing forming elevating block. A forming block is installed, the pressing forming block is a quadrangular block, and the height of the pressing forming block is larger than the height of the support lug after forming.

好ましくは、前記押圧成形シリンダーは2つがあり、また、押圧成形ブロックに対して対称になり、前記押圧成形昇降ブロックの上部の中心に押圧成形重量ブロックが設置され、前記押圧成形重量ブロックの上部に上フレームの下部と接続する押圧成形ばねが設置され、また、押圧成形ばねは常に圧縮されている状態になる。 Preferably, the press molding cylinder has two and is symmetrical with respect to the press molding block, the press molding weight block is installed in the center of the upper part of the press molding elevating block, and the press molding weight block is placed on the upper part of the press molding weight block. A press forming spring connected to the lower part of the upper frame is installed, and the press forming spring is always in a compressed state.

サポートラグの成形プロセス図である。It is a molding process diagram of a support lug. 位置決め可能なサポートラグの連続成形機構の構造を示す図である。It is a figure which shows the structure of the continuous forming mechanism of the support lug which can be positioned. 成形部の構造を示す図である。It is a figure which shows the structure of the molded part. 成形装置の構造を示す図である。It is a figure which shows the structure of a molding apparatus. 転送装置の構造を示す図である。It is a figure which shows the structure of a transfer device.

当業者が本発明の技術的な解決手段をより良く理解するため、次に、図面と併せて本発明を詳しく説明する。この部分の説明は、実証性と解釈性のみであり、本発明の保護範囲は何ら限定されない。 In order for those skilled in the art to better understand the technical solutions of the invention, the invention will be described in detail below with reference to the drawings. The description of this part is only empirical and interpretible, and the scope of protection of the present invention is not limited in any way.

図1-4に示すように、本発明の具体的な構造は以下の通りである。位置決め可能なサポートラグの連続成形機構であって、それは下フレーム1と上フレーム2を備え、前記下フレーム1に搬送溝3が設置され、前記搬送溝3の中に搬送装置4が設置され、また、搬送装置4の末端は搬送溝3の中に嵌め込まれた成形装置7であり、前記上フレーム2の下側に搬送装置4を成形装置7と接合させることが可能な転送装置6と、成形装置7と連係する押圧成形装置8が設置され、前記成形装置7は、搬送溝3の中に嵌め込まれた成形サイドフレーム16を備え、前記成形サイドフレーム16の中心に押圧成形装置8と連係する成形昇降構造が設置され、搬送開始端から離れている成形サイドフレーム16の中に上下方向を向く位置決め溝が設置され、前記位置決め溝の中に上下方向を向く位置決め昇降シリンダー22が設置され、前記位置決め昇降シリンダー22に位置決め昇降ブロック23が接続され、前記位置決め昇降ブロック23に成形サイドフレーム16を通り抜けた位置決め挿し棒24が設置され、前記位置決め挿し棒24は取付穴10と隙間をあけて連係される。 As shown in FIGS. 1-4, the specific structure of the present invention is as follows. It is a continuous forming mechanism of a positionable support lug, which comprises a lower frame 1 and an upper frame 2, a transport groove 3 is installed in the lower frame 1, and a transport device 4 is installed in the transport groove 3. Further, the end of the transfer device 4 is a molding device 7 fitted in the transfer groove 3, and a transfer device 6 capable of joining the transfer device 4 to the molding device 7 on the lower side of the upper frame 2 A pressing molding device 8 linked to the molding device 7 is installed, and the molding device 7 includes a molding side frame 16 fitted in the transport groove 3, and is linked to the pressing molding device 8 in the center of the molding side frame 16. A positioning groove facing in the vertical direction is installed in the molding side frame 16 away from the transfer start end, and a positioning lifting cylinder 22 facing in the vertical direction is installed in the positioning groove. The positioning elevating block 23 is connected to the positioning elevating cylinder 22, a positioning insertion rod 24 passing through the molded side frame 16 is installed in the positioning elevating block 23, and the positioning insertion rod 24 is linked with the mounting hole 10 with a gap. Will be done.

具体的な操作は以下の通りである。まず本体プレート9を搬送装置4に置いて、更に搬送装置4により転送装置の下側に搬送してから、転送装置により成形サイドフレーム16に搬送し、続いて位置決め昇降シリンダー22により位置決め昇降ブロック23を上昇させ、更に位置決め挿し棒24を取付穴10内に挿入させて、続いて転送装置6により本体プレート9を移動させて、更に位置決め挿し棒24を取付穴10の片側にしっかり密着させることで、成形前に本体プレート9に対して正確に位置決めを行い、成形工程の精度を向上させることができる。その後、位置決め構造及び転送構造を本体プレート9から分離させて、更に成形装置8を駆動して、成形昇降構造と組み合わせて成形サイドフレーム16における本体プレート9を成形させるようになり、これで本体プレート9の搬送、転送、位置決め及び成形等の連続作業を完了し、加工効率を大いに上げ、手動作業を低減する。 The specific operation is as follows. First, the main body plate 9 is placed on the transfer device 4, then transferred to the lower side of the transfer device by the transfer device 4, then transferred to the molded side frame 16 by the transfer device, and then transferred to the molded side frame 16 by the transfer device, and then the positioning elevating block 23 by the positioning elevating cylinder 22. Then, the positioning insertion rod 24 is further inserted into the mounting hole 10, the main body plate 9 is subsequently moved by the transfer device 6, and the positioning insertion rod 24 is further firmly adhered to one side of the mounting hole 10. It is possible to accurately position the main body plate 9 before molding and improve the accuracy of the molding process. After that, the positioning structure and the transfer structure are separated from the main body plate 9, and the molding apparatus 8 is further driven to form the main body plate 9 in the molding side frame 16 in combination with the molding elevating structure. Complete continuous work such as transfer, transfer, positioning and molding of 9, greatly increase processing efficiency and reduce manual work.

図5に示すように、前記転送装置6は、上フレーム2の下側に設置されて且つお互いに連係する転送モータ31と転送スクリュー32を備え、前記転送スクリュー32に転送可動ブロック33が被装して連係され、前記転送可動ブロック33の下側に転送昇降シリンダー34が設置され、前記転送昇降シリンダー34に転送昇降ブロック35が接続され、前記転送昇降ブロック35の下側に取付穴と隙間をあけて連係する転送挿し棒36が接続される。 As shown in FIG. 5, the transfer device 6 includes a transfer motor 31 and a transfer screw 32 installed on the lower side of the upper frame 2 and linked to each other, and the transfer screw 32 is equipped with a transfer movable block 33. A transfer elevating cylinder 34 is installed under the transfer movable block 33, a transfer elevating block 35 is connected to the transfer elevating cylinder 34, and a mounting hole and a gap are provided under the transfer elevating block 35. The transfer insertion rod 36 that opens and links is connected.

転送装置の具体的な操作は以下の通りである。まず転送モータ31により転送スクリュー32を回転させて、更に転送可動ブロック33を移動させて、転送挿し棒36を対応する取付穴10の上方に移動させて、続いて転送昇降シリンダー34により転送昇降ブロック35を下降させて、更に転送挿し棒36を対応する取付穴10の中に挿入させて、更に転送モータ31により転送可動ブロック33を移動させることで、本体プレート9をそれにつれて一緒に移動させ、本体プレート9の転送を実現する。 The specific operation of the transfer device is as follows. First, the transfer screw 32 is rotated by the transfer motor 31, the transfer movable block 33 is further moved, the transfer insertion rod 36 is moved above the corresponding mounting hole 10, and then the transfer elevating block is moved by the transfer elevating cylinder 34. By lowering 35, further inserting the transfer insertion rod 36 into the corresponding mounting hole 10, and further moving the transfer movable block 33 by the transfer motor 31, the body plate 9 is moved with it. Achieve the transfer of the main body plate 9.

図3-5に示すように、前記成形サイドフレーム16が搬送開始端に近い部分の上部に下(垂直方向)を向く位置決め挿し穴25が設けられ、前記位置決め挿し穴25は転送挿し棒36と差し込んで連係され、前記転送挿し棒36の底部に接触センサー37が設置される。 As shown in FIG. 3-5, a positioning insertion hole 25 facing downward (vertically) is provided at the upper part of the portion where the molding side frame 16 is close to the transfer start end, and the positioning insertion hole 25 is a transfer insertion rod 36. It is inserted and linked, and a contact sensor 37 is installed at the bottom of the transfer insertion rod 36.

位置決めが完了した後、転送昇降シリンダ34により昇降ブロック35を引き続き下降させて、さらに転送挿し棒36を位置決め挿し穴25の中に挿入させて、もし本体プレート9はサイズが問題なければ、この過程において、接触センサー37の信号変化は誘導信号が発生してから誘導信号が発生しなくなり、最後はまた誘導信号が発生したというような流れである。もし本体プレート9の取付穴の位置が正しくないと、転送挿し棒36を位置決め挿し穴25の中に挿入できなく、接触センサー37の信号が変わらなく、これで本体プレート9における取付穴の位置に対して検出することができる。 After the positioning is completed, the elevating block 35 is continuously lowered by the transfer elevating cylinder 34, and the transfer insertion rod 36 is further inserted into the positioning insertion hole 25. In the signal change of the contact sensor 37, the guidance signal is not generated after the guidance signal is generated, and finally the guidance signal is generated again. If the mounting hole of the main body plate 9 is not positioned correctly, the transfer insertion rod 36 cannot be inserted into the positioning insertion hole 25, and the signal of the contact sensor 37 does not change, so that the position of the mounting hole on the main body plate 9 is changed. On the other hand, it can be detected.

図5に示すように、前記転送挿し棒36に上下方向に沿って上へ相対的に移動することができる検出ブロック39が被装され、前記検出ブロック39の上部は検出ばね38を介して転送昇降ブロック35と接続され、且つ検出ブロック39の下表面に圧力センサーが嵌め込まれる。 As shown in FIG. 5, the transfer insertion rod 36 is covered with a detection block 39 capable of relatively moving upward along the vertical direction, and the upper portion of the detection block 39 is transferred via the detection spring 38. It is connected to the elevating block 35 and the pressure sensor is fitted on the lower surface of the detection block 39.

転送挿し棒36を取付穴10の中に挿入して、接触センサー37に信号を発生させた後、検出ブロック39は本体プレート9に接触し、更に圧力センサーに誘導信号を発せさせて、これで圧力センサーから発生した圧力の数値により検出ばね38の圧縮量を検出し、更に本体プレート9の厚さ情報をフィードバックし、更に本体プレート9の厚さを検出することができる。 After inserting the transfer insertion rod 36 into the mounting hole 10 to generate a signal in the contact sensor 37, the detection block 39 contacts the main body plate 9 and further causes the pressure sensor to emit an induction signal. The amount of compression of the detection spring 38 can be detected by the numerical value of the pressure generated from the pressure sensor, the thickness information of the main body plate 9 can be fed back, and the thickness of the main body plate 9 can be further detected.

図4に示すように、前記成形昇降構造は、成形サイドフレーム16の下側に設置された成形底板17と、下フレーム1に設置されて且つ成形底板17を通り抜けた成形伸縮ばね18を備え、前記成形伸縮ばね18の上部に成形昇降板19が設置され、前記成形昇降板19の下部に成形底板17を通り抜けることができる成形昇降ガイドロッド21が設置され、前記成形昇降ガイドロッド21の下端に阻止ブロックが設置され、前記成形伸縮ばね18は常に圧縮されている状態になり、また、阻止ブロックが成形底板17と接触する際、成形昇降板19は成形サイドフレーム16の上表面と高さが同じであり、前記下フレーム1に成形伸縮ばね18と被装して連係するばねブッシング27が設置される。 As shown in FIG. 4, the molding elevating structure includes a molding bottom plate 17 installed under the molding side frame 16 and a molding telescopic spring 18 installed on the lower frame 1 and passing through the molding bottom plate 17. A molded elevating plate 19 is installed above the molded telescopic spring 18, a molded elevating guide rod 21 that can pass through the molded bottom plate 17 is installed below the molded elevating plate 19, and a molded elevating guide rod 21 is installed at the lower end of the molded elevating guide rod 21. A blocking block is installed, the molded telescopic spring 18 is always in a compressed state, and when the blocking block comes into contact with the molded bottom plate 17, the molded elevating plate 19 has a height with the upper surface of the molded side frame 16. In the same manner, the lower frame 1 is provided with a spring bushing 27 that is covered and linked with the molded telescopic spring 18.

押圧成形装置により押圧成形する際、位置決め構造と転送構造は何れも本体プレート9と分離させて、この際、成形昇降板19は本体プレートに突き当たり、また、押圧成形装置8が持続的に下へ押圧するにつれて、成形伸縮ばね18が絶えずに圧縮され、更に本体プレート9の成形を完了する。成形伸縮ばね18は常に圧縮されている状態になっているため、成形昇降板19を押圧成形中に常に本体プレート9に密着させて、さらに正確に押圧成形することができる。 When press molding is performed by the press forming device, both the positioning structure and the transfer structure are separated from the main body plate 9. At this time, the forming elevating plate 19 abuts on the main body plate, and the pressing forming device 8 continuously moves downward. As pressed, the forming telescopic spring 18 is constantly compressed, further completing the forming of the body plate 9. Since the forming telescopic spring 18 is always in a compressed state, the forming elevating plate 19 can always be brought into close contact with the main body plate 9 during press forming, and press forming can be performed more accurately.

図4に示すように、前記成形昇降板19の上表面の中部にその上表面の高さと一致する電磁石ブロック20が嵌め込まれ、前記電磁石ブロック20は本体プレート9と磁性吸着により連係される。 As shown in FIG. 4, an electromagnet block 20 corresponding to the height of the upper surface is fitted in the middle of the upper surface of the molded elevating plate 19, and the electromagnet block 20 is linked to the main body plate 9 by magnetic adsorption.

位置決め及び取付穴位置の検出が完了した後、電磁石ブロック20を通電させることで、電磁石ブロック20を本体プレート9と磁性吸着させて、続いて位置決め構造及び転送構造を本体プレート9から分離させることで、成形装置により押圧成形する際、本体プレート9の位置がずれないことを確保し、押圧成形装置が本体プレート9に接触した後、電磁石ブロック20の通電を切断し、引き続き押圧成形作業を行うことで、正確な成形効果を確保する。 After the positioning and the detection of the mounting hole position are completed, the electromagnet block 20 is energized to magnetically attract the electromagnet block 20 to the main body plate 9, and then the positioning structure and the transfer structure are separated from the main body plate 9. When pressing and molding with the molding device, ensure that the position of the main body plate 9 does not shift, and after the pressing and molding device comes into contact with the main body plate 9, cut off the energization of the electromagnet block 20 and continue the pressing and molding work. To ensure an accurate molding effect.

図3に示すように、前記押圧成形装置8は、上フレーム2の下側に設置された押圧成形シリンダー11を備え、前記押圧成形シリンダー11の下側に押圧成形昇降ブロック12が設置され、前記押圧成形昇降ブロック12の下側に押圧成形ブロック13が設置され、前記押圧成形ブロック13は四角形ブロックであり、また、押圧成形ブロック13の高さは成形後のサポートラグの高さより大きい。 As shown in FIG. 3, the pressure forming apparatus 8 includes a pressing forming cylinder 11 installed on the lower side of the upper frame 2, and a pressing forming elevating block 12 is installed on the lower side of the pressing forming cylinder 11. The pressure forming block 13 is installed under the pressure forming elevating block 12, the pressing forming block 13 is a quadrangular block, and the height of the pressing forming block 13 is larger than the height of the support lug after forming.

押圧成形装置8の具体的な操作は以下の通りである。まず押圧成形シリンダー11により押圧成形昇降ブロック12を下降させて、更に押圧成形ブロック13を下降させて、本体プレート9に接触した後本体プレート9を下降させて、押圧成形ブロック13の側面及び成形サイドフレーム16により、本体プレート9が押圧成形された後形成した垂直板を成形させるようになる。 The specific operation of the press forming apparatus 8 is as follows. First, the pressure forming elevating block 12 is lowered by the pressing forming cylinder 11, the pressing forming block 13 is further lowered, and after contacting the main body plate 9, the main body plate 9 is lowered, and the side surface and the forming side of the pressing forming block 13 are lowered. The frame 16 causes the main body plate 9 to form a vertical plate formed after being press-formed.

図3に示すように、前記押圧成形シリンダー11は2つがあり、また、押圧成形ブロック13に対して対称になり、前記押圧成形昇降ブロック12の上部の中心に押圧成形重量ブロック14が設置され、前記押圧成形重量ブロック14の上部に上フレーム2の下部と接続する押圧成形ばね15が設置され、また、押圧成形ばね15は常に圧縮されている状態になる。 As shown in FIG. 3, there are two press-molded cylinders 11, and the press-molded weight block 14 is installed in the center of the upper part of the press-molded elevating block 12 so as to be symmetrical with respect to the press-molded block 13. A pressure forming spring 15 connected to the lower part of the upper frame 2 is installed on the upper part of the pressing forming weight block 14, and the pressing forming spring 15 is always in a compressed state.

押圧成形シリンダー11は2つ設置されて、且つ押圧成形重量ブロック14及び押圧成形ばね15と組み合わせることで、押圧成形中に、圧型ブロック13への力が均一になり、さらに正確に押圧成形することを確保する。 Two press forming cylinders 11 are installed, and by combining with the pressing forming weight block 14 and the pressing forming spring 15, the force on the pressing block 13 becomes uniform during the pressing forming, and the pressing forming is performed more accurately. To secure.

実際に本発明を応用する際、各駆動部品は専門の制御システムにより制御を行うこともできるし、制御システムをボタンと組み合わせる形で制御を行うこともできる。 When actually applying the present invention, each drive component can be controlled by a specialized control system, or can be controlled by combining the control system with a button.

説明すべきなのは、本明細書において、専門用語の“含む”、“含有”またはそのいかなる他の変化は、非排他的な含有を網羅することを意味する。従って、一連の要素を含む過程、方法、物品または装置がそれらの要素を含むだけではなく、かつ明確に列挙されていないその他の要素をさらに備え、またはこの種類の過程、方法、物品または装置の固有の要素をさらに含んでいる。 It should be explained that, herein, the terminology "contains", "contains" or any other variation thereof is meant to cover non-exclusive inclusions. Thus, a process, method, article or appliance comprising a set of elements not only comprises those elements, but also comprises other elements not explicitly listed, or of this type of process, method, article or appliance. It contains more unique elements.

本明細書に具体的な個別事例を応用して本発明の原理及び実施方式を説明したが、上記の実例の説明は本発明の方法及びその基本理念に対する理解を手伝うだけに用いる。上記は本発明の好ましい実施方式のみであり、注意すべきなのは、文字表現の制限性のため、客観的に無限の具体的な構造が存在し、本技術分野の当業者にとって、本発明の原理から逸脱しない前提において、さらにいくつかの改善、修正または変化を実施でき、さらに上記の技術的特徴を適切な方式で組み合わせることができる。これらの改善と修正、変化または組み合わせ、または改善せずに発明の構想と技術的解決手段をその他の場合に直接応用するものは、いずれも本発明の保護範囲とみなすべきである。 Although the principles and implementation methods of the present invention have been described by applying specific individual cases to the present specification, the above description of the examples is used only to help understanding the method of the present invention and its basic principles. The above is only the preferred embodiment of the present invention, and it should be noted that there is an objectively infinite concrete structure due to the limitation of character expression, and the principle of the present invention is to those skilled in the art. Some further improvements, modifications or changes can be made and the above technical features can be combined in an appropriate manner, provided that they do not deviate from. Any of these improvements and modifications, changes or combinations, or any direct application of the ideas and technical solutions of the invention to other cases without improvement, should be considered the scope of protection of the invention.

1、下フレーム;2、上フレーム;3、搬送溝;4、搬送装置; 6、転送装置;7、成形装置;8、押圧成形装置;9、本体プレート;10、取付穴;11、押圧成形シリンダー;12、押圧成形昇降ブロック;13、押圧成形ブロック;14、押圧成形重量ブロック;15、押圧成形ばね;16、成形サイドフレーム;17、成形底板;18、成形伸縮ばね;19、成形昇降板;20、電磁石ブロック;21、成形昇降ガイドロッド;22、位置決め昇降シリンダー;23、位置決め昇降ブロック;24、位置決め挿し棒;25、位置決め挿し穴; 27、ばねブッシング;31、転送モータ;32、転送スクリュー;33、転送可動ブロック;34、転送昇降シリンダー;35、転送昇降ブロック;36、転送挿し棒;37、接触センサー;38、検出ばね;39、検出ブロック 1, Lower frame; 2, Upper frame; 3, Transfer groove; 4, Transfer device; 6, Transfer device; 7, Molding device; 8, Press molding device; 9, Body plate; 10, Mounting hole; 11, Press molding Cylinder; 12, Press-molded elevating block; 13, Press-molded block; 14, Press-molded weight block; 15, Press-molded spring; 16, Molded side frame; 17, Molded bottom plate; 18, Molded telescopic spring; 19, Molded elevating plate 20, Electromagnet block; 21, Molded elevating guide rod; 22, Positioning elevating cylinder; 23, Positioning elevating block; 24, Positioning insertion rod; 25, Positioning insertion hole; 27, Spring bushing; 31, Transfer motor; 32, Transfer Screw; 33, transfer movable block; 34, transfer elevating cylinder; 35, transfer elevating block; 36, transfer insertion rod; 37, contact sensor; 38, detection spring; 39, detection block

Claims (4)

位置決め可能なサポートラグの連続成形機構であって、それは下フレーム(1)と上フレーム(2)を備え、
前記下フレーム(1)に搬送溝(3)が設置され、前記搬送溝(3)の中に搬送装置(4)が設置され、また、搬送装置(4)の末端は搬送溝(3)の中に嵌め込まれた成形装置(7)であり、前記上フレーム(2)の下側に搬送装置(4)を成形装置(7)と接合させることが可能な転送装置(6)と、成形装置(7)と連係する押圧成形装置(8)が設置され、前記成形装置(7)は、搬送溝(3)の中に嵌め込まれた成形サイドフレーム(16)を備え、前記成形サイドフレーム(16)の中心に押圧成形装置(8)と連係する成形昇降構造が設置され、搬送開始端から離れている成形サイドフレーム(16)の中に上下方向を向く位置決め溝が設置され、前記位置決め溝の中に上下方向を向く位置決め昇降シリンダー(22)が設置され、前記位置決め昇降シリンダー(22)に位置決め昇降ブロック(23)が接続され、前記位置決め昇降ブロック(23)に成形サイドフレーム(16)を通り抜けた位置決め挿し棒(24)が設置され、前記位置決め挿し棒(24)は取付穴(10)と隙間をあけて連係されることを特徴とする位置決め可能なサポートラグの連続成形機構。
A continuous forming mechanism for positionable support lugs, which has a lower frame (1) and an upper frame (2).
A transport groove (3) is installed in the lower frame (1), a transport device (4) is installed in the transport groove (3), and the end of the transport device (4) is a transport groove (3). A transfer device (6), which is a molding device (7) fitted inside, and a transfer device (6) capable of joining a transfer device (4) to the molding device (7) on the lower side of the upper frame (2), and a molding device. A pressing molding device (8) linked with (7) is installed, and the molding device (7) includes a molding side frame (16) fitted in a transport groove (3), and the molding side frame (16) is provided. ), A molding elevating structure linked to the pressing molding device (8) is installed, and a positioning groove facing in the vertical direction is installed in the molding side frame (16) away from the transfer start end. A positioning elevating cylinder (22) facing in the vertical direction is installed inside, a positioning elevating block (23) is connected to the positioning elevating cylinder (22), and the positioning elevating block (23) passes through a molded side frame (16). A positionable support lug continuous forming mechanism, characterized in that a positioning insertion rod (24) is installed, and the positioning insertion rod (24) is linked with a mounting hole (10) with a gap.
前記転送装置(6)は、上フレーム(2)の下側に設置されて且つお互いに連係する転送モータ(31)と転送スクリュー(32)を備え、前記転送スクリュー(32)に転送可動ブロック(33)が被装して連係され、前記転送可動ブロック(33)の下側に転送昇降シリンダー(34)が設置され、前記転送昇降シリンダー(34)に転送昇降ブロック(35)が接続され、前記転送昇降ブロック(35)の下側に取付穴と隙間をあけて連係する転送挿し棒(36)が接続され、前記成形サイドフレーム(16)が搬送開始端に近い部分の上部に下(垂直方向)を向く位置決め挿し穴(25)が設けられ、前記位置決め挿し穴(25)は転送挿し棒(36)と差し込んで連係され、また、転送挿し棒(36)の底部に接触センサー(37)が設置され、前記転送挿し棒(36)に上下方向に沿って上へ相対的に移動することができる検出ブロック(39)が被装され、前記検出ブロック(39)の上部は検出ばね(38)を介して転送昇降ブロック(35)と接続され、且つ検出ブロック(39)の下表面に圧力センサーが嵌め込まれることを特徴とする請求項1に記載の位置決め可能なサポートラグの連続成形機構。 The transfer device (6) includes a transfer motor (31) and a transfer screw (32) installed under the upper frame (2) and linked to each other, and the transfer movable block (32) is attached to the transfer screw (32). The transfer elevating cylinder (34) is installed under the transfer movable block (33), and the transfer elevating block (35) is connected to the transfer elevating cylinder (34). A transfer insertion rod (36) linked to the mounting hole with a gap is connected to the lower side of the transfer elevating block (35), and the molded side frame (16) is below (vertically) above the portion near the transfer start end. ) Is provided, the positioning insertion hole (25) is inserted and linked with the transfer insertion rod (36), and the contact sensor (37) is attached to the bottom of the transfer insertion rod (36). A detection block (39) that is installed and can move relatively upward along the vertical direction is attached to the transfer insertion rod (36), and the upper part of the detection block (39) is a detection spring (38). The continuously forming mechanism for a positionable support lug according to claim 1, wherein the pressure sensor is fitted to the lower surface of the detection block (39) and is connected to the transfer elevating block (35) via the above. 前記成形昇降構造は、成形サイドフレーム(16)の下側に設置された成形底板(17)と、下フレーム(1)に設置されて且つ成形底板(17)を通り抜けた成形伸縮ばね(18)を備え、前記成形伸縮ばね(18)の上部に成形昇降板(19)が設置され、前記成形昇降板(19)の下部に成形底板(17)を通り抜けることができる成形昇降ガイドロッド(21)が設置され、前記成形昇降ガイドロッド(21)の下端に阻止ブロックが設置され、前記成形伸縮ばね(18)は常に圧縮されている状態になり、また、阻止ブロックが成形底板(17)と接触する際、成形昇降板(19)は成形サイドフレーム(16)の上表面と高さが同じであり、前記下フレーム(1)に成形伸縮ばね(18)と被装して連係するばねブッシング(27)が設置され、前記成形昇降板(19)の上表面の中部にその上表面の高さと一致する電磁石ブロック(20)が嵌め込まれ、前記電磁石ブロック(20)は本体プレート(9)と磁性吸着により連係されることを特徴とする請求項1に記載の位置決め可能なサポートラグの連続成形機構。 The molded elevating structure includes a molded bottom plate (17) installed on the lower side of the molded side frame (16) and a molded telescopic spring (18) installed on the lower frame (1) and passed through the molded bottom plate (17). A molded elevating plate (19) is installed on the upper part of the molded telescopic spring (18), and a molded elevating guide rod (21) capable of passing through the molded bottom plate (17) on the lower part of the molded elevating plate (19). Is installed, a blocking block is installed at the lower end of the molded elevating guide rod (21), the molded telescopic spring (18) is always in a compressed state, and the blocking block comes into contact with the molded bottom plate (17). The molded elevating plate (19) has the same height as the upper surface of the molded side frame (16), and the lower frame (1) is covered with the molded telescopic spring (18) and linked to the spring bushing ( 27) is installed, and an electromagnet block (20) that matches the height of the upper surface is fitted in the middle of the upper surface of the molded elevating plate (19), and the electromagnet block (20) is magnetic with the main body plate (9). The continuously forming mechanism for a positionable support lug according to claim 1, wherein the support lugs are linked by suction. 前記押圧成形装置(8)は、上フレーム(2)の下側に設置された押圧成形シリンダー(11)を備え、前記押圧成形シリンダー(11)の下側に押圧成形昇降ブロック(12)が設置され、前記押圧成形昇降ブロック(12)の下側に押圧成形ブロック(13)が設置され、前記押圧成形ブロック(13)は四角形ブロックであり、また、押圧成形ブロック(13)の高さは成形後のサポートラグの高さより大きい、前記押圧成形シリンダー(11)は2つがあり、また、押圧成形ブロック(13)に対して対称になり、前記押圧成形昇降ブロック(12)の上部の中心に押圧成形重量ブロック(14)が設置され、前記押圧成形重量ブロック(14)の上部に上フレーム(2)の下部と接続する押圧成形ばね(15)が設置され、また、押圧成形ばね(15)は常に圧縮されている状態になることを特徴とする請求項1に記載の位置決め可能なサポートラグの連続成形機構。 The press molding device (8) includes a press molding cylinder (11) installed on the lower side of the upper frame (2), and a press molding elevating block (12) is installed on the lower side of the press molding cylinder (11). A press forming block (13) is installed under the press forming elevating block (12), the pressing forming block (13) is a square block, and the height of the pressing forming block (13) is formed. There are two press-molded cylinders (11) that are larger than the height of the later support lugs, and are symmetrical with respect to the press-molded block (13) and pressed into the center of the top of the press-molded elevating block (12). A forming weight block (14) is installed, a pressing forming spring (15) connecting to the lower part of the upper frame (2) is installed on the upper part of the pressing forming weight block (14), and the pressing forming spring (15) is The continuously forming mechanism for a positionable support lug according to claim 1, wherein the support lug is always in a compressed state.
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