JP2022038221A - Truck frame of pile driver and pile driver - Google Patents

Truck frame of pile driver and pile driver Download PDF

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JP2022038221A
JP2022038221A JP2020142600A JP2020142600A JP2022038221A JP 2022038221 A JP2022038221 A JP 2022038221A JP 2020142600 A JP2020142600 A JP 2020142600A JP 2020142600 A JP2020142600 A JP 2020142600A JP 2022038221 A JP2022038221 A JP 2022038221A
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plate
leg
center
frame
lower plate
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愛斗 山口
Aito Yamaguchi
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Nippon Sharyo Ltd
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Nippon Sharyo Ltd
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Abstract

To provide a truck frame which improves rigidity with respect to an operation load though the structure is simple and is suitable for usage of a pile driver, and the pile driver provided with the truck frame.SOLUTION: A truck frame of a pile driver incudes a cylindrical body 32 of which the center frame comes to an attachment seat of a revolving bearing 13 and back-and-forth and right-and-left leg part side plates 34 which are interposed between upper and lower plates 33, 38 and are extended so that an intermediate part constitutes a part of the cylindrical body. Therein, positions of upper and lower center combining parts 47, 48 which combine the cylindrical body, and the upper and lower central plate parts 33a, 38a are constituted such that the upper center combining part 47 is located on the upper side than a position of the upper end of a side frame 26 and the lower center combining part 48 is located on the lower side than a position of an axis (an axle) 46 of an idler wheel 24, respectively. Further, the lower plate 33 is constituted such that lower central plate part 33a, front leg part lower plate 33c and rear leg part lower plate are composed of a single plate material, and the whole region of the plate surface is flat.SELECTED DRAWING: Figure 14

Description

本発明は、杭打機のトラックフレーム及び杭打機に関し、詳しくは、走行装置としてクローラを備えた杭打機のトラックフレーム及び杭打機に関する。 The present invention relates to a truck frame and a pile driver of a pile driver, and more particularly to a truck frame and a pile driver of a pile driver provided with a crawler as a traveling device.

一般に、装軌式車両の代表例としての油圧ショベルは、クローラ(履帯)を備えた自走可能な下部走行体と、該下部走行体上に旋回可能に設けられた上部旋回体と、該上部旋回体前側に上下動可能に設けられた作業装置とによって大略構成されている。そして、油圧ショベルは、最低地上高を確保した上方凸状のトラックフレームによって不整地での走行安定性を得ながら、作業装置を用いて土砂の掘削作業などを行っている(例えば、特許文献1参照。)。 In general, a hydraulic excavator as a typical example of a tracked vehicle includes a self-propelled lower traveling body equipped with a crawler (track), an upper turning body provided so as to be able to turn on the lower traveling body, and the upper portion. It is roughly composed of a work device provided on the front side of the swivel body so as to be movable up and down. The hydraulic excavator is used for excavating earth and sand using a working device while obtaining running stability on rough terrain with an upwardly convex truck frame that secures a minimum ground clearance (for example, Patent Document 1). reference.).

こうした油圧ショベルに使用されるトラックフレームは、前端部の遊動輪と後端部の駆動輪との距離を最大限確保してこれらの回りにクローラが巻回され、その長い接地長による優れた走行性及び安定性を発揮している。特に小型のトラックフレームは、量産によって低コストで供給できることから、汎用品として杭打機などの他の建設機械にも広く流用されている(例えば、特許文献2参照。)。 The track frame used for such hydraulic excavators has a crawler wound around them to ensure the maximum distance between the idle wheel at the front end and the drive wheel at the rear end, and its long ground contact length makes it excellent for running. Demonstrates sex and stability. In particular, small truck frames can be supplied at low cost by mass production, and are therefore widely used as general-purpose products in other construction machines such as pile drivers (see, for example, Patent Document 2).

特開平10-236346号公報Japanese Unexamined Patent Publication No. 10-236346 特開2011-252312号公報Japanese Unexamined Patent Publication No. 2011-252312

しかしながら、上述の特許文献2に記載された小型杭打機は、通常、整地された場所で使用するため、最低地上高を高くしたフレーム構造は本来的に不要であり、むしろ、走行安定性よりも静止状態での作業性に力点を置きたいところである。また、各種作業のうち、杭の引抜作業を行うと、トラックフレームに強力な負荷が作用し、その負荷は左右の遊動輪を支点として最大になる。こうした杭打機特有の作業負荷がかかると、トラックフレームの左右前側脚部には弾性域での変形が生じ、杭の引抜性能を低下させているのが実情である。とりわけ、近年は、小型杭打機においても作業装置の高出力化のニーズが高まってきており、更に大きな引抜力を必要とする傾向にあることからも、かかる汎用品のフレーム構造では、小型杭打機が目指している杭打ち機能の最大化が達成できないという課題があった。 However, since the small pile driver described in Patent Document 2 described above is usually used in a place where the ground is leveled, a frame structure having a high ground clearance is essentially unnecessary, rather than running stability. I also want to focus on workability in a stationary state. Further, among various operations, when the pile is pulled out, a strong load acts on the track frame, and the load is maximized with the left and right idle wheels as fulcrums. When such a work load peculiar to a pile driver is applied, the left and right front legs of the truck frame are deformed in the elastic region, and the actual situation is that the pulling performance of the pile is deteriorated. In particular, in recent years, there has been an increasing need for higher output of work equipment even in small pile drivers, and there is a tendency to require even greater pulling force. Therefore, in such a general-purpose frame structure, small piles are used. There was a problem that the maximization of the pile driving function that the pile driver was aiming for could not be achieved.

そこで本発明は、シンプルな構造でありながら作業負荷に対して剛性を高め、杭打機の用途に適したトラックフレーム及びこれを備えた杭打機を提供することを目的としている。 Therefore, an object of the present invention is to provide a truck frame having a simple structure but having a high rigidity against a work load and suitable for a pile driver application, and a pile driver equipped with the track frame.

上記目的を達成するため、本発明の杭打機のトラックフレームは、上部旋回体を旋回可能に支持するセンタフレームと、該センタフレームの左右両側に位置して前後方向に延び、外周にクローラが巻回された遊動輪及び駆動輪を連結する左右のサイドフレームと、前記センタフレームの前側と両サイドフレームの前側との間を連結する左右の前脚部と、前記センタフレームの後側と両サイドフレームの後側との間を連結する左右の後脚部とからなる杭打機のトラックフレームにおいて、前記センタフレームは、旋回ベアリングが取り付けられる円筒体と、前記円筒体が立設される下中央板部と該下中央板部から延びて前記前脚部の下面を構成する左右の前脚部下板及び前記後脚部の下面を構成する左右の後脚部下板とからなる下板と、前記下板の前部側に立設されて前記左前脚部下板から前記右前脚部下板へと左右方向に延びる脚部前側板と、前記下板の後部側に立設されて前記左後脚部下板から前記右後脚部下板へと左右方向に延びる脚部後側板と、前記脚部前側板と脚部後側板との間で前記下板に立設されて前記左前脚部下板から前記左後脚部下板へと延びる脚部左側板と、前記脚部前側板と脚部後側板との間で前記下板に立設されて前記右前脚部下板から前記右後脚部下板へと延びる脚部右側板と、前記下板と対面した状態で前記脚部前側板,前記脚部後側板,前記脚部左側板,前記脚部右側板の上端側に接合され、前記円筒体を挿通する挿通孔が設けられた上中央板部と該上中央板部から延びて前記前脚部の上面を構成する左右の前脚部上板及び前記後脚部の上面を構成する左右の後脚部上板とからなる上板とを備え、前記脚部前側板,前記脚部後側板,前記脚部左側板,前記脚部右側板の各側板の長さ方向の中間部は、前記下板と上板との間で前記円筒体の一部を構成してなり、前記サイドフレームの前部側には、接続フランジが固着されるとともに該接続フランジの前面に前記遊動輪の軸を支承する遊動輪ブラケットが設けられ、前記センタフレームは、前記円筒体を前記上中央板部及び前記下中央板部に接合するための上下のセンタ接合部を備え、前記上センタ接合部の上下方向の位置が前記サイドフレームの上端の位置よりも上方に位置され、前記下センタ接合部の上下方向の位置が前記遊動輪ブラケットに支承された前記遊動輪の軸の位置よりも下方に位置されていることを特徴としている。 In order to achieve the above object, the track frame of the pile driving machine of the present invention has a center frame that rotatably supports the upper swivel body, and is located on both the left and right sides of the center frame and extends in the front-rear direction, and has a crawler on the outer periphery. Left and right side frames that connect the wound idle wheels and drive wheels, left and right front legs that connect between the front side of the center frame and the front sides of both side frames, and the rear side and both sides of the center frame. In the track frame of a pile driving machine consisting of left and right rear legs connecting to the rear side of the frame, the center frame has a cylindrical body to which a swivel bearing is attached and a lower center in which the cylindrical body is erected. A lower plate composed of a plate portion, left and right front leg lower plates extending from the lower central plate portion to form the lower surface of the front leg portion, and left and right rear leg lower plates constituting the lower surface of the rear leg portion, and the lower plate. From the left front leg lower plate standing on the front side of the leg front side plate extending in the left-right direction from the left front leg lower plate to the right front leg lower plate, and from the left rear leg lower plate standing on the rear side of the lower plate. The leg rear side plate extending in the left-right direction to the right rear leg lower plate is erected on the lower plate between the leg front side plate and the leg rear side plate, and the left rear leg is erected from the left front leg lower plate. A leg portion that is erected on the lower plate between the leg left side plate extending to the lower plate and the leg front side plate and the leg rear side plate and extends from the right front leg lower plate to the right rear leg lower plate. An insertion hole that is joined to the upper end side of the right side plate, the front side plate of the leg, the rear side plate of the leg, the left side plate of the leg, and the right side plate of the leg while facing the lower plate, and inserts the cylindrical body. From the upper central plate portion provided with, the left and right front leg upper plates extending from the upper central plate portion and forming the upper surface of the front leg portion, and the left and right rear leg upper plates forming the upper surface of the rear leg portion. The upper plate is provided, and the intermediate portion in the length direction of each side plate of the leg front side plate, the leg rear side plate, the leg left side plate, and the leg right side plate is the lower plate and the upper plate. A part of the cylindrical body is formed between them, and a connecting flange is fixed to the front side of the side frame, and a floating wheel bracket for supporting the shaft of the floating wheel is provided on the front surface of the connecting flange. The center frame is provided with upper and lower center joints for joining the cylindrical body to the upper center plate portion and the lower center plate portion, and the position of the upper center joint portion in the vertical direction is the side frame. It is positioned above the position of the upper end, and is characterized in that the position in the vertical direction of the lower center joint portion is located below the position of the shaft of the floating wheel supported by the floating wheel bracket.

また、前記下板は、前記下中央板部,前記前脚部下板及び前記後脚部下板が単一の板材からなり、板面の全域が平坦をなしていることを特徴としている。さらに、前記接続フランジは、前記センタフレーム側に突出する突出部を有し、前記前脚部は、前記脚部前側板,前記前脚部上板及び前記前脚部下板のそれぞれの前端を前記突出部の後面に当接した状態で前記サイドフレームに接合されていることを特徴としている。 Further, the lower plate is characterized in that the lower central plate portion, the front leg portion lower plate, and the rear leg portion lower plate are made of a single plate material, and the entire plate surface is flat. Further, the connection flange has a projecting portion that projects toward the center frame, and the front leg portion has a front end of each of the leg front side plate, the front leg upper plate, and the front leg lower plate of the projecting portion. It is characterized in that it is joined to the side frame in a state of being in contact with the rear surface.

加えて、前記トラックフレームを備えた杭打機は、前記上部旋回体に旋回中心と同心の被制動板を、前記トラックフレームに前記被制動板を挟持する挟持装置をそれぞれ備え、前記挟持装置の作動により前記トラックフレームに対して前記上部旋回体を任意の位置に固定可能な構成とし、前記円筒体の一部には、前記挟持装置が取り付く取付ブラケットが径方向に突出して設けられ、該取付ブラケットは、前記径方向に垂直な断面の上下端の位置が、前記上中央板部の上面と前記下中央板部の下面とにそれぞれ一致していることを特徴としている。 In addition, the pile driving machine provided with the truck frame is provided with a holding device for holding the braked plate concentric with the turning center in the upper swivel body and the braked plate in the truck frame, respectively, of the holding device. The upper swing body can be fixed to an arbitrary position with respect to the track frame by operation, and a mounting bracket to which the holding device is attached is provided on a part of the cylindrical body so as to project in the radial direction. The bracket is characterized in that the positions of the upper and lower ends of the cross section perpendicular to the radial direction coincide with the upper surface of the upper center plate portion and the lower surface of the lower center plate portion, respectively.

本発明によれば、杭打機のトラックフレームを構成するセンタフレームが、旋回ベアリングの取付座となる円筒体と、上下板間に介在されるとともに中間部が円筒体の一部を構成して延びる前後左右の脚部側板とを備え、円筒体と上下の中央板部とを接合する上下のセンタ接合部の位置を、上センタ接合部はサイドフレームの上端の位置よりも上方に、下センタ接合部は遊動輪の軸の位置よりも下方にそれぞれ位置させたので、上部旋回体の旋回中心と同心の円筒体を下板まで到達するように貫通したセンタパイプ構造が達成され、杭の引抜時に旋回ベアリングを介して伝達される荷重を、上下方向にパイプの長さ分広げたフレーム断面をもって上下板に適切に分散させることができる。これにより、上下方向への曲げに対する剛性と強度が大きく向上し、杭打機特有の作業負荷に対して有効なトラックフレームの構造が得られる。 According to the present invention, the center frame constituting the track frame of the pile driving machine is interposed between the cylindrical body serving as the mounting seat of the swivel bearing and the upper and lower plates, and the intermediate portion constitutes a part of the cylindrical body. The position of the upper and lower center joints that join the cylindrical body and the upper and lower center plates with the extended front, rear, left and right leg side plates, the upper center joint is above the position of the upper end of the side frame, and the lower center. Since the joints are positioned below the position of the shaft of the idler wheel, a center pipe structure is achieved that penetrates the cylinder concentric with the turning center of the upper swing body so as to reach the lower plate, and the pile is pulled out. The load, which is sometimes transmitted via the swivel bearing, can be appropriately distributed to the upper and lower plates with a frame cross section that is extended in the vertical direction by the length of the pipe. As a result, the rigidity and strength against bending in the vertical direction are greatly improved, and a track frame structure effective for the work load peculiar to the pile driver can be obtained.

本発明の一形態例を示すトラックフレームが適用される杭打機の側面図である。It is a side view of the pile driver to which the truck frame which shows one embodiment of this invention is applied. 同じく旋回ベアリングを装着した状態の下部走行体の側面図である。It is also a side view of the lower traveling body with the swivel bearing attached. 同じく平面図である。It is also a plan view. 同じく正面図である。It is also a front view. 同じくトラックフレームの側面図である。It is also a side view of the track frame. 同じく平面図である。It is also a plan view. 図6のVII-VII断面図である。FIG. 6 is a cross-sectional view taken along the line VII-VII of FIG. 図6のVIII-VIII断面図である。6 is a cross-sectional view taken along the line VIII-VIII of FIG. 同じくセンタフレームの側面図である。It is also a side view of the center frame. 同じく平面図である。It is also a plan view. 図9のXI-XI断面図である。9 is a cross-sectional view taken along the line XI-XI of FIG. 同じく正面図である。It is also a front view. 図10のXIII-XIII断面図である。FIG. 10 is a cross-sectional view taken along the line XIII-XIII of FIG. トラックフレームの前部側に作用する力を説明する図である。It is a figure explaining the force acting on the front side of a track frame. 図3のXV-XV断面図である。It is a cross-sectional view of XV-XV of FIG.

図1乃至図15は、本発明を杭打機に適用した一形態例を示すものである。杭打機11は、図1に示すように、自走可能な下部走行体12の上部に、旋回ベアリング13を介して上部旋回体14が旋回可能に設けられており、上部旋回体14の前部中央には、リーダ15や該リーダ15の前面に沿って昇降するオーガ(回転駆動装置)16などの杭打用の作業装置が設けられている。また、上部旋回体14のメインフレーム14a上には、右側部に運転室17が、左側部にエンジンや油圧ポンプを収納したエンジン室18がそれぞれ設けられている。さらに、上部旋回体14の前後左右の4箇所にジャッキ19が設けられるとともに、上部旋回体14の後端部には車体のバランスをとるためのカウンタウエイト20が搭載されている。 1 to 15 show an example of a form in which the present invention is applied to a pile driver. As shown in FIG. 1, the pile driver 11 is provided with an upper swivel body 14 rotatably provided on an upper portion of a self-propellable lower traveling body 12 via a swivel bearing 13, and is in front of the upper swivel body 14. In the center of the portion, a work device for pile driving such as a leader 15 and an auger (rotary drive device) 16 that moves up and down along the front surface of the leader 15 is provided. Further, on the main frame 14a of the upper swing body 14, an driver's cab 17 is provided on the right side portion, and an engine chamber 18 containing an engine and a hydraulic pump is provided on the left side portion. Further, jacks 19 are provided at four locations on the front, rear, left and right sides of the upper swivel body 14, and counterweights 20 for balancing the vehicle body are mounted on the rear end portions of the upper swivel body 14.

下部走行体12は、図2乃至図4に示すように、トラックフレーム21の左右両側にクローラ式の走行装置を備えている。下部走行体12は地面に接する部分であり、車体を安定的に支持できるように前後方向に長く、左右方向(車幅方向)に広く形成されることが望ましい。もっとも、車幅を広くしすぎると輸送する際にトレーラの荷台からはみ出してしまうおそれがあることから、単に広くすればよいというものでもない。こうした観点から、本発明が適用される杭打機11は、分解しないで容易に輸送荷台に積載可能なサイズ、例えば、トレッド(左右のクローラ中心間距離)でいえば2m程度に抑えたトラックフレーム21を使用する比較的に小型の杭打機である。 As shown in FIGS. 2 to 4, the lower traveling body 12 includes crawler-type traveling devices on both the left and right sides of the track frame 21. The lower traveling body 12 is a portion in contact with the ground, and is preferably formed long in the front-rear direction and wide in the left-right direction (vehicle width direction) so as to stably support the vehicle body. However, if the width of the vehicle is too wide, it may protrude from the trailer's loading platform during transportation, so it is not just a matter of widening it. From this point of view, the pile driver 11 to which the present invention is applied is a track frame having a size that can be easily loaded on a transport carrier without disassembling, for example, a tread (distance between the left and right crawler centers) of about 2 m. It is a relatively small pile driver using 21.

前記トラックフレーム21は、下部走行体12のベースとなる製缶部品であって、センタフレーム22の左右両側に位置して前後方向に延び、外周にクローラ23が巻回された遊動輪24及び駆動輪25を連結する左右のサイドフレーム26,26と、センタフレーム22の前側と両サイドフレーム26,26の前側との間を連結する左右の前脚部27,27と、センタフレーム22の後側と両サイドフレーム26,26の後側との間を連結する左右の後脚部28,28とで大略構成されている。 The track frame 21 is a can-making component that is a base of the lower traveling body 12, and is located on both the left and right sides of the center frame 22 and extends in the front-rear direction. The left and right side frames 26, 26 connecting the wheels 25, the left and right front legs 27, 27 connecting between the front side of the center frame 22 and the front sides of both side frames 26, 26, and the rear side of the center frame 22. It is roughly composed of left and right rear leg portions 28, 28 connecting between the side frames 26, 26 and the rear side thereof.

下部走行体12と上部旋回体14との間に配置された旋回ベアリング13は、トラックフレーム21中央の取付座にボルト止めされる内輪側の内ケース13aと、上部旋回体14のメインフレーム14a中央下面にボルト止めされる外輪側の外ケース13bとが相対回転可能に組み付けられたものである。また、内ケース13aの内周には内歯歯車が形成され、上部旋回体14に搭載した旋回駆動モータ(図示せず)の歯車を内歯歯車に歯合させ、旋回駆動モータの回転によって上部旋回体14は下部走行体12に対して水平方向に旋回する。 The swivel bearing 13 arranged between the lower traveling body 12 and the upper swivel body 14 has an inner case 13a on the inner ring side bolted to a mounting seat at the center of the track frame 21 and a center of the main frame 14a of the upper swivel body 14. The outer case 13b on the outer ring side, which is bolted to the lower surface, is assembled so as to be relatively rotatable. Further, an internal gear is formed on the inner circumference of the inner case 13a, and the gear of the swivel drive motor (not shown) mounted on the upper swivel body 14 is meshed with the internal gear, and the upper part is rotated by the rotation of the swivel drive motor. The swivel body 14 swivels in the horizontal direction with respect to the lower traveling body 12.

杭打機11を鋼管杭の埋設を目的として使用する場合には、リーダ15を起立させた杭打ち作業姿勢で、オーガ16から駆動力を得て地中に鋼管杭を回転圧入させる。こうした杭打ち作業は、回転する杭の推進力を受けてリーダ15に軸方向(上下方向)の圧縮と捩りとの複合的な荷重が加わり、これにより、上部旋回体14の全荷重を超える荷重が旋回ベアリング13を介してトラックフレーム21に作用する。特に、杭を引き抜く際には、杭自体の重量に土圧も加わって極めて大きな引抜力が必要となる。このような事情から、杭打機11には、車体の静止安定状態を作り出すために、上部旋回体14を任意の位置で固定可能な旋回位置固定装置29が備わっている。 When the pile driver 11 is used for the purpose of burying a steel pipe pile, the steel pipe pile is rotationally press-fitted into the ground by obtaining a driving force from the auger 16 in a pile driving work posture in which the leader 15 is erected. In such pile driving work, a combined load of axial (vertical) compression and twist is applied to the leader 15 by receiving the propulsive force of the rotating pile, and as a result, a load exceeding the total load of the upper swivel body 14 is applied. Acts on the track frame 21 via the swivel bearing 13. In particular, when pulling out a pile, an extremely large pulling force is required due to the addition of earth pressure to the weight of the pile itself. Under these circumstances, the pile driver 11 is provided with a turning position fixing device 29 capable of fixing the upper turning body 14 at an arbitrary position in order to create a stationary stable state of the vehicle body.

前記旋回位置固定装置29は、上部旋回体14に設けられた旋回中心と同心の被制動板30と、トラックフレーム21に設けられ、前記被制動板30を挟持する挟持装置31とで構成されている。被制動板30は、同一形状からなる一対の半割部材を組み合わせてリング状に形成したもので、旋回ベアリング13の外ケース13bの下面にボルト止めされている。 The turning position fixing device 29 is composed of a braked plate 30 provided on the upper turning body 14 and concentric with the turning center, and a holding device 31 provided on the track frame 21 and holding the braked plate 30. There is. The brake plate 30 is formed in a ring shape by combining a pair of half-split members having the same shape, and is bolted to the lower surface of the outer case 13b of the swivel bearing 13.

挟持装置31は、旋回ベアリング13を挟んで前後の2箇所に対向して設けられ、トラックフレーム21の壁部にボルト止めされるベース部材31aと、該ベース部材31aに回動ピン31bで支持されるシザース状の上下一対のチャックレバー31c,31cと、両チャックレバー31c,31cを開閉するチャックシリンダ31dとで構成され、油圧によってチャックシリンダ31dを作動させると、チャックレバー31cの両先端部が閉じて被制動板30の外側縁部を挟持するようになっている。 The holding device 31 is provided so as to face two front and rear positions with the swivel bearing 13 interposed therebetween, and is supported by a base member 31a bolted to the wall portion of the track frame 21 and a rotating pin 31b to the base member 31a. It is composed of a pair of upper and lower chuck levers 31c and 31c in the shape of scissors and a chuck cylinder 31d that opens and closes both chuck levers 31c and 31c. When the chuck cylinder 31d is operated by hydraulic pressure, both tips of the chuck lever 31c are closed. The outer edge of the brake plate 30 is sandwiched.

以下では、トラックフレーム21の具体的な構造について、図5乃至図15を参照しながら説明する。図5乃至図8はトラックフレーム21の完成状態を示し、図9乃至図13はセンタフレーム22の部品状態(サブアッセンブリ状態)を示している。また、図14及び図15はトラックフレーム21に対してクローラ式走行装置、旋回位置固定装置29の各装置を取り付けた状態を示している。 Hereinafter, the specific structure of the track frame 21 will be described with reference to FIGS. 5 to 15. 5 to 8 show the completed state of the track frame 21, and FIGS. 9 to 13 show the component state (sub-assembly state) of the center frame 22. 14 and 15 show a state in which the crawler type traveling device and the turning position fixing device 29 are attached to the track frame 21.

トラックフレーム21の中央部を構成するセンタフレーム22は、上方からみて略X字状に形成され、旋回ベアリング13が取り付けられる大径な円筒体32と、該円筒体32が立設される下中央板部33aと該下中央板部33aから延びて前脚部27の下面を構成する左右の前脚部下板33b,33c及び後脚部28の下面を構成する左右の後脚部下板33d,33eとからなる下板33と、該下板33の前部側に立設されて左前脚部下板33bから右前脚部下板33cへと左右方向に延びる脚部前側板34と、下板33の後部側に立設されて左後脚部下板33dから右後脚部下板33eへと左右方向に延びる脚部後側板35と、脚部前側板34と脚部後側板35との間で下板33に立設されて左前脚部下板33bから左後脚部下板33dへと延びる脚部左側板36と、脚部前側板34と脚部後側板35との間で下板33に立設されて右前脚部下板33cから右後脚部下板33eへと延びる脚部右側板37と、下板33と対面した状態で脚部前側板34,脚部後側板35,脚部左側板36,脚部右側板37の上端側に接合され、前記円筒体32を挿通する挿通孔38fが設けられた上中央板部38aと該上中央板部38aから延びて前脚部27の上面を構成する左右の前脚部上板38b,38c及び後脚部28の上面を構成する左右の後脚部上板38d,38eとからなる上板38とを備えている。 The center frame 22 constituting the central portion of the track frame 21 is formed in a substantially X shape when viewed from above, and has a large-diameter cylindrical body 32 to which the swivel bearing 13 is attached and a lower center in which the cylindrical body 32 is erected. From the plate portion 33a, the left and right front leg lower plates 33b, 33c extending from the lower central plate portion 33a to form the lower surface of the front leg portion 27, and the left and right rear leg lower plates 33d, 33e forming the lower surface of the rear leg portion 28. On the lower plate 33, the leg front side plate 34 standing on the front side of the lower plate 33 and extending in the left-right direction from the left front leg lower plate 33b to the right front leg lower plate 33c, and the rear side of the lower plate 33. Standing on the lower plate 33 between the leg rear side plate 35 that is erected and extends in the left-right direction from the left rear leg lower plate 33d to the right rear leg lower plate 33e, and the leg front side plate 34 and the leg rear side plate 35. The left front leg 36 that extends from the lower left front leg plate 33b to the lower left rear leg 33d, and the right front leg that is erected on the lower plate 33 between the front leg plate 34 and the rear leg plate 35. The leg right side plate 37 extending from the lower plate 33c to the right rear leg lower plate 33e, the leg front side plate 34, the leg rear side plate 35, the leg left side plate 36, and the leg right side plate facing the lower plate 33. On the left and right front leg portions that are joined to the upper end side of the 37 and are provided with an insertion hole 38f through which the cylindrical body 32 is inserted and that extend from the upper central plate portion 38a and form the upper surface of the front leg portion 27. It is provided with an upper plate 38 composed of left and right rear leg upper plates 38d and 38e constituting the upper surfaces of the plates 38b and 38c and the rear leg 28.

下板33は、下中央板部33a,前脚部下板33b,33c及び後脚部下板33d,33eが1枚の鋼板材からなり、板面の全域が平坦をなして形成され、前脚部下板33b,33cと後脚部下板33d,33eとが下中央板部33aからサイドフレーム26の内側面に向けてそれぞれ延びている。また、下中央板部33aには、これに立設される円筒体32の径よりもやや小径の中心孔33fが設けられている。上板38は、上中央板部38a,前脚部上板38b,38c及び後脚部上板38d,38eが1枚の鋼板材からなり、該鋼板材を曲げ加工することによって前脚部上板38b,38cと後脚部上板38d,38eとが上中央板部38aからサイドフレーム26の上端に向けてそれぞれ下向きに傾斜して延びている。 In the lower plate 33, the lower center plate portion 33a, the front leg portion lower plates 33b, 33c, and the rear leg portion lower plates 33d, 33e are made of one steel plate material, and the entire plate surface is formed to be flat, and the front leg portion lower plate 33b is formed. , 33c and the rear leg lower plates 33d and 33e extend from the lower central plate 33a toward the inner side surface of the side frame 26, respectively. Further, the lower central plate portion 33a is provided with a central hole 33f having a diameter slightly smaller than the diameter of the cylindrical body 32 erected on the lower central plate portion 33a. In the upper plate 38, the upper center plate portion 38a, the front leg portion upper plates 38b, 38c, and the rear leg portion upper plates 38d, 38e are made of one steel plate material, and the front leg portion upper plate 38b is formed by bending the steel plate material. , 38c and the rear leg upper plates 38d and 38e extend downward from the upper center plate 38a toward the upper end of the side frame 26, respectively.

円筒体32は、全長に亘って一様な断面形状を有するとともに、他の部位よりも厚肉に形成されて強度が高められ、上端部には旋回ベアリング13を取り付けるためのベースリング(取付座)32aが設けられている。また、脚部前側板34,脚部後側板35,脚部左側板36,脚部右側板37の各側板の長さ方向の中間部は、下板33と上板38との間で円筒体32の一部を構成している。具体的には、円筒体32の前後左右4箇所の周壁部Pを間に介在させるように配置した8枚の連結板34a,34b,35a,35b,36a,36b,37a,37bにより、円筒体32と一体化した支持構造が形成される。 The cylindrical body 32 has a uniform cross-sectional shape over the entire length, is formed thicker than other parts to increase strength, and has a base ring (mounting seat) for mounting the swivel bearing 13 at the upper end. ) 32a is provided. Further, the intermediate portion in the length direction of each side plate of the leg front side plate 34, the leg rear side plate 35, the leg left side plate 36, and the leg right side plate 37 is a cylindrical body between the lower plate 33 and the upper plate 38. It constitutes a part of 32. Specifically, the cylindrical body is formed by eight connecting plates 34a, 34b, 35a, 35b, 36a, 36b, 37a, 37b arranged so as to interpose the peripheral wall portions P at four front, rear, left and right positions of the cylindrical body 32. A support structure integrated with 32 is formed.

また、円筒体32の一部である前後2箇所の周壁部Pには、前記旋回位置固定装置29の挟持装置31が取り付く取付ブラケット39が径方向(前後方向)に突出して設けられている。取付ブラケット39は、主に挟持装置31のベース部材31aがボルト止めされる取付フランジ39aと、該取付フランジ39aと円筒体32との間に介在して上下端が上中央板部38a及び下中央板部33aの一側端部にそれぞれ固着した左右一対の立板39b,39bとを有している。これにより、円筒体32の径方向に垂直な断面の上下端の位置が上中央板部38aの上面と下中央板部33aの下面とにそれぞれ一致し、上下の中央板部33a,38aと左右の立板39b,39bとからなる矩形断面(先端側コの字型断面)が形成される。こうして、円筒体32の周方向の荷重、すなわち、上部旋回体14の旋回方向の荷重に対して強度を高めたブラケット構造が形成される。 Further, mounting brackets 39 to which the holding device 31 of the turning position fixing device 29 is attached are provided on the peripheral wall portions P at two front and rear positions, which are a part of the cylindrical body 32, so as to project in the radial direction (front-back direction). The mounting bracket 39 is mainly interposed between the mounting flange 39a to which the base member 31a of the holding device 31 is bolted and between the mounting flange 39a and the cylindrical body 32, and the upper and lower ends are the upper center plate portion 38a and the lower center. It has a pair of left and right standing plates 39b and 39b fixed to one side end of the plate portion 33a, respectively. As a result, the positions of the upper and lower ends of the cross section perpendicular to the radial direction of the cylindrical body 32 coincide with the upper surface of the upper center plate portion 38a and the lower surface of the lower center plate portion 33a, respectively, and are left and right with the upper and lower center plate portions 33a and 38a. A rectangular cross section (a U-shaped cross section on the tip side) composed of the standing plates 39b and 39b is formed. In this way, a bracket structure having increased strength with respect to the load in the circumferential direction of the cylindrical body 32, that is, the load in the turning direction of the upper swivel body 14 is formed.

トラックフレーム21の左右両側部を構成するサイドフレーム26は、図5乃至図8に示すように、前後方向(長さ方向)の中央部に位置するサイドフレーム本体40と、該サイドフレーム本体40の前端部に接続フランジ41を介して設けられた遊動輪ブラケット42と、サイドフレーム本体40の後端部に他の接続フランジ43を介して設けられた駆動輪ブラケット44とで大略構成されている。 As shown in FIGS. 5 to 8, the side frame 26 constituting the left and right side portions of the track frame 21 includes a side frame main body 40 located at the center in the front-rear direction (length direction) and the side frame main body 40. It is roughly composed of a floating wheel bracket 42 provided at the front end portion via a connecting flange 41 and a drive wheel bracket 44 provided at the rear end portion of the side frame main body 40 via another connecting flange 43.

サイドフレーム本体40は、前部側にセンタフレーム22の前脚部27が、後部側に後脚部28がそれぞれ連結され、前脚部下板33b,33c及び後脚部下板33d,33eが接合される内面板40aと、該内面板40aと左右方向で対面する外面板40bと、両内外面板40a,40bの上端部間を連結する上面板40cとにより、下端側が開口した逆U字状の断面をもって前後方向に延びている。 In the side frame main body 40, the front leg portion 27 of the center frame 22 is connected to the front side and the rear leg portion 28 is connected to the rear side, and the front leg portion lower plates 33b and 33c and the rear leg portion lower plates 33d and 33e are joined. The front and rear sides have an inverted U-shaped cross section with the lower end side open by the face plate 40a, the outer surface plate 40b facing the inner surface plate 40a in the left-right direction, and the upper surface plate 40c connecting the upper ends of both inner and outer surface plates 40a and 40b. It extends in the direction.

遊動輪ブラケット42は、接続フランジ41の前面から前方に延びる左右の側板42a,42aと、この側板42a,42aから左右内向きに屈曲して遊動輪24側へと延びる左右の上屈曲板42b,42b及び下屈曲板42c,42cと、前記上屈曲板42b,42bの基端側同士を互いに一体に連結した補強板42dとからなる略コ字状の枠体として形成されている。前記枠体における遊動輪24と対面する面には、略L字状の断面をもって前後方向に延びる上下左右のガイド枠42e,42fが設けられている。また、図14に示すように、各ガイド枠42e,42f間に設けられた隙間には、ヨーク(図示せず)の先端側に取り付けられた左右一対の軸受45,45が前後方向に移動可能に配置され、遊動輪24の軸(車軸)46の両端が軸受45,45に支持されている。 The idler wheel bracket 42 includes left and right side plates 42a and 42a extending forward from the front surface of the connection flange 41, and left and right upper bending plates 42b extending inward from the side plates 42a and 42a to the idler wheel 24 side. It is formed as a substantially U-shaped frame body composed of 42b, lower bending plates 42c and 42c, and a reinforcing plate 42d in which the base end sides of the upper bending plates 42b and 42b are integrally connected to each other. On the surface of the frame body facing the floating wheel 24, vertical and horizontal guide frames 42e and 42f extending in the front-rear direction with a substantially L-shaped cross section are provided. Further, as shown in FIG. 14, a pair of left and right bearings 45, 45 attached to the tip side of a yoke (not shown) can move in the front-rear direction in the gap provided between the guide frames 42e and 42f. Both ends of the shaft (axle) 46 of the idler wheel 24 are supported by bearings 45 and 45.

こうして遊動輪ブラケット42には遊動輪24が取り付けられるとともに、駆動輪ブラケット44には減速機付き油圧モータを備えた駆動輪25が取付けられ、回転駆動される駆動輪25によって遊動輪24と駆動輪25とに巻回されたクローラ23が周回動作する。また、遊動輪24とサイドフレーム本体40との間には前記ヨークが連結される張力調整装置(図示せず)が設けられ、杭打機11の走行時にクローラ23が路面の起伏などによって変形した場合でも、張力調整装置が作動して遊動輪24と駆動輪25との間隔を変化させ、これにより、クローラ23の張力が調整されるようになっている。 In this way, the idle wheel 24 is attached to the idle wheel bracket 42, and the drive wheel 25 equipped with the hydraulic motor with a speed reducer is attached to the drive wheel bracket 44, and the idle wheel 24 and the drive wheel are driven by the rotary drive drive wheel 25. The crawler 23 wound around the 25 operates in a circular manner. Further, a tension adjusting device (not shown) to which the yoke is connected is provided between the floating wheel 24 and the side frame main body 40, and the crawler 23 is deformed due to undulations of the road surface or the like while the pile driver 11 is running. Even in this case, the tension adjusting device is activated to change the distance between the idle wheel 24 and the driving wheel 25, whereby the tension of the crawler 23 is adjusted.

このように形成した杭打機11のトラックフレーム21は、各種オーガ作業のうち、杭の引抜作業を行うと、旋回ベアリング13を介して強力な負荷が作用し、その負荷は左右の遊動輪24,24を支点として最大になる。こうした杭打機特有の作業負荷は、トラックフレーム21の左右前脚部27,27間の部位に湾曲形状の変形をもたらし、杭の引抜性能を低下させる要因となる。そこで、トラックフレーム21には、作業負荷による悪影響を小さくするためのフレーム接合構造が備わっている。 In the track frame 21 of the pile driver 11 formed in this way, when the pile is pulled out among various auger operations, a strong load acts on the swivel bearing 13 and the load is applied to the left and right idle wheels 24. , 24 is the fulcrum and becomes the maximum. Such a work load peculiar to a pile driver causes deformation of a curved shape in a portion between the left and right front legs 27, 27 of the truck frame 21, and causes a factor of lowering the pulling performance of the pile. Therefore, the track frame 21 is provided with a frame joining structure for reducing the adverse effect of the work load.

前記フレーム接合構造は、前脚部27及び後脚部28に対し、上下方向の曲げ荷重に抗し得る高さのあるフレーム断面を作りながら、同時にセンタフレーム22と左右のサイドフレーム26,26との間の荷重の伝達を円滑に行うことが可能な溶接構造であり、円筒体32を上中央板部38a及び下中央板部33aに接合するための上下のセンタ接合部と、前脚部27及び後脚部28を左右のサイドフレーム26にそれぞれ接合するための前後左右のサイド接合部とを備えている。 In the frame joining structure, the center frame 22 and the left and right side frames 26, 26 are simultaneously formed while forming a frame cross section having a height that can withstand a bending load in the vertical direction with respect to the front leg portion 27 and the rear leg portion 28. It is a welded structure that can smoothly transmit the load between them, and has an upper and lower center joint for joining the cylindrical body 32 to the upper center plate portion 38a and the lower center plate portion 33a, and the front leg portion 27 and the rear. It is provided with front, rear, left and right side joints for joining the legs 28 to the left and right side frames 26, respectively.

上下のセンタ接合部47,48は、図13などに示すように、円筒体32の板厚寸法が上中央板部38a及び下中央板部33aの板厚寸法よりも大きい差厚鋼板からなる接合部であり、これにより、所望の旋回体支持機能が発揮される。施工順から言えば、まず、下中央板部33aの上面中央に円筒体(素材)32を固定した状態で、円筒体32と下中央板部33aとを互いに全周隅肉溶接によって強固に接合した下センタ接合部48が形成される。次いで、脚部前側板34,脚部後側板35,脚部左側板36,脚部右側板37の各側板を構成する8枚の連結板34a,34b,35a,35b,36a,36b,37a,37bと、取付ブラケット39の構成部材とをそれぞれ円筒体32の周壁に突当てた仮組み(仮溶接)状態とする。その後、上板38と下板33とを対面させた状態で、言い換えると、上中央板部38aの挿通孔38fに円筒体32を挿通して、上板38の下面を各脚部側板34,35,36,37の上端に当接させた状態で、ボックス構造の本溶接がなされる。このとき、円筒体32と上中央板部38aとを互いに全周隅肉溶接によって強固に接合した上センタ接合部47が形成される。 As shown in FIGS. 13 and 13, the upper and lower center joints 47 and 48 are joined to be made of a difference thickness steel plate in which the thickness of the cylindrical body 32 is larger than the thickness of the upper center plate 38a and the lower center plate 33a. It is a part, whereby a desired swivel support function is exhibited. Speaking from the order of construction, first, with the cylinder (material) 32 fixed in the center of the upper surface of the lower center plate 33a, the cylinder 32 and the lower center plate 33a are firmly joined to each other by full-circumferential fillet welding. The lower center joint 48 is formed. Next, the eight connecting plates 34a, 34b, 35a, 35b, 36a, 36b, 37a, which constitute each side plate of the leg front side plate 34, the leg rear side plate 35, the leg left side plate 36, and the leg right side plate 37, The 37b and the constituent members of the mounting bracket 39 are temporarily assembled (temporarily welded) by abutting against the peripheral wall of the cylindrical body 32, respectively. After that, with the upper plate 38 and the lower plate 33 facing each other, in other words, the cylindrical body 32 is inserted into the insertion hole 38f of the upper center plate portion 38a, and the lower surface of the upper plate 38 is formed on each leg side plate 34, The main welding of the box structure is performed in a state of being in contact with the upper ends of the 35, 36, and 37. At this time, the upper center joint portion 47 is formed in which the cylindrical body 32 and the upper center plate portion 38a are firmly joined to each other by full peripheral fillet welding.

また、上下のセンタ接合部47,48は、上センタ接合部47の位置を旋回ベアリング13の近くに、下センタ接合部48の位置を走行の妨げにならない程度の地面近くにそれぞれ位置するように各部の板構成がとられている。具体的には、上センタ接合部47はベースリング32aを含めた支持部のすぐ下に位置される。これをサイドフレーム本体40との比較でみれば上面板40cの頂部(上端)よりも上方に位置される。一方、下センタ接合部48はサイドフレーム本体40の内面板40a下半部に対応する高さに位置される。これを遊動輪ブラケット42との比較でみれば下ガイド枠42fと同等の高さに位置される。すなわち、下センタ接合部48は、杭打機11の完成状態で、遊動輪ブラケット42に支承された遊動輪24の軸46の位置よりも下方に位置される(図14)。 Further, the upper and lower center joints 47 and 48 are positioned so that the upper center joint 47 is located near the swivel bearing 13 and the lower center joint 48 is located near the ground so as not to interfere with running. The board structure of each part is taken. Specifically, the upper center joint portion 47 is located immediately below the support portion including the base ring 32a. When this is compared with the side frame main body 40, it is located above the top (upper end) of the top plate 40c. On the other hand, the lower center joint portion 48 is located at a height corresponding to the lower half portion of the inner surface plate 40a of the side frame main body 40. When this is compared with the floating wheel bracket 42, it is located at the same height as the lower guide frame 42f. That is, the lower center joint portion 48 is positioned below the position of the shaft 46 of the idler wheel 24 supported by the idler wheel bracket 42 in the completed state of the pile driver 11 (FIG. 14).

前後左右のサイド接合部49,50は、図6や図7などに示すように、センタフレーム22の前後脚部27,28と左右のサイドフレーム26との間の接合部であって、特に、サイドフレーム本体40の前後端部において、センタフレーム22側に突出させた突出部41a,43aを有する前記接続フランジ41,43を介して、前脚部27を遊動輪ブラケット42に、後脚部28を駆動輪ブラケット44にそれぞれ繋げる形で構成した溶接構造を含む接合部である。 The front, rear, left and right side joints 49 and 50 are joints between the front and rear legs 27 and 28 of the center frame 22 and the left and right side frames 26, as shown in FIGS. 6 and 7, and in particular, the front and rear side joints 49 and 50. At the front and rear ends of the side frame main body 40, the front leg portion 27 is attached to the free wheel bracket 42 and the rear leg portion 28 is attached via the connection flanges 41 and 43 having the protrusions 41a and 43a protruding toward the center frame 22. It is a joint portion including a welded structure configured to be connected to each of the drive wheel brackets 44.

前後の突出部41a,43aは、旋回中心から遊動輪24及び駆動輪25の中心(反力点)へ直線状に延びる略X字状の仮想垂直平面Sに到達する長さ(幅)を有し、上端部が前脚部上板38b,38c及び後脚部上板38d,38eの曲げ(傾斜)に沿ってセンタフレーム22側へ延びている。また、前後の脚部側板34,35(34a,34b,35a,35b)は、円筒体32の周壁からサイドフレーム26へと仮想垂直平面Sを斜めに横切るように延び、先端部が再び仮想垂直平面Sと交わる方向、すなわち、突出部41a,43aの板面に向き合う方向(前後方向)に緩やかな(曲率の大きい)曲げが施されている。さらに、左右の脚部側板36,37(36a,36b,37a,37b)は、円筒体32の周壁からサイドフレーム26へと仮想垂直平面Sに略平行に延び、先端部が旋回中心と接続フランジ41,43との間の前後方向の距離を2等分する位置にてサイドフレーム本体40の内面板40aに向き合う方向(左右方向)に折り曲げが施されている。こうして、前後の脚部側板34,35(34a,34b,35a,35b)に曲げを施したセンタフレーム22は、サイドフレーム26との間で接合される部材が互いにT字状に突き合わされる。 The front and rear protrusions 41a and 43a have a length (width) of reaching a substantially X-shaped virtual vertical plane S extending linearly from the turning center to the center (reaction point) of the idler wheel 24 and the drive wheel 25. The upper end thereof extends toward the center frame 22 along the bending (inclination) of the front leg upper plates 38b, 38c and the rear leg upper plates 38d, 38e. Further, the front and rear leg side plates 34, 35 (34a, 34b, 35a, 35b) extend from the peripheral wall of the cylindrical body 32 to the side frame 26 so as to diagonally cross the virtual vertical plane S, and the tip portion thereof is virtually vertical again. A gentle bend (with a large curvature) is performed in the direction intersecting the plane S, that is, in the direction facing the plate surfaces of the projecting portions 41a and 43a (front-back direction). Further, the left and right leg side plates 36, 37 (36a, 36b, 37a, 37b) extend from the peripheral wall of the cylindrical body 32 to the side frame 26 substantially parallel to the virtual vertical plane S, and the tip portion thereof is connected to the turning center. It is bent in the direction facing the inner surface plate 40a of the side frame main body 40 (left-right direction) at a position that divides the distance between 41 and 43 in the front-rear direction into two equal parts. In this way, in the center frame 22 in which the front and rear leg side plates 34, 35 (34a, 34b, 35a, 35b) are bent, the members joined to the side frame 26 are butted against each other in a T-shape.

センタフレーム22と左右のサイドフレーム26とを接合する場合、前脚部27については、サイドフレーム本体40の前側頂部を前脚部上板38b,38cの側端に、内側面を前脚部下板33b,33c,脚部側板36,37(36a,37a)の側端にそれぞれ当接し、脚部前側板34(34a,34b),前脚部上板38b,38c及び前脚部下板33b,33cのそれぞれの前端を接続フランジ41の突出部41aの後面に当接した状態とする。一方、後脚部28については、サイドフレーム本体40の後側頂部を後脚部上板38d,38eの側端に、内側面を後脚部下板33d,33e,脚部側板36,37(36b,37b)の側端にそれぞれ当接し、脚部後側板35(35a,35b),後脚部上板38d,38e及び後脚部下板33d,33eのそれぞれの後端を接続フランジ43の突出部43aの前面に当接した状態とする。こうしてセンタフレーム22の全領域を閉断面にした仮組み状態で、前後脚部27,28とサイドフレーム26とを互いに隅肉溶接によって強固に接合したサイド接合部49,50が形成される。 When joining the center frame 22 and the left and right side frames 26, for the front leg portion 27, the front side top of the side frame main body 40 is the side end of the front leg portion upper plates 38b and 38c, and the inner side surface is the front leg portion lower plate 33b and 33c. , The front ends of the leg front side plates 34 (34a, 34b), the front leg upper plates 38b, 38c, and the front leg lower plates 33b, 33c, respectively, in contact with the side ends of the leg side plates 36, 37 (36a, 37a). It is assumed that the connecting flange 41 is in contact with the rear surface of the protruding portion 41a. On the other hand, regarding the rear leg portion 28, the rear side top of the side frame main body 40 is on the side end of the rear leg portion upper plates 38d and 38e, and the inner side surface is the rear leg portion lower plate 33d and 33e and the leg portion side plates 36 and 37 (36b). , 37b), respectively, and the rear ends of the leg rear side plates 35 (35a, 35b), the rear leg upper plates 38d, 38e, and the rear leg lower plates 33d, 33e are connected to the protruding portions of the flange 43. It is in a state of being in contact with the front surface of 43a. In this way, the side joints 49 and 50 are formed in which the front and rear legs 27 and 28 and the side frames 26 are firmly joined to each other by fillet welding in a temporarily assembled state in which the entire region of the center frame 22 is closed.

このように形成した杭打機11のトラックフレーム21を使用して杭の引抜作業を行う場合、図15に示すように、あらかじめ挟持装置31を作動させて上部旋回体14の旋回位置を固定する。こうした杭打機11の静止安定状態は、任意の旋回位置で作り出されることから、例えば、左右クローラ23,23の幅間中央にオーガ16の駆動軸を位置させた旋回0°の位置では、杭の引抜力を受けると、旋回ベアリング13の前部側に、図15の矢印Fで示した方向に圧縮荷重が作用する。一方、遊動輪ブラケット42には、遊動輪24からの反力を受けて、両側のガイド枠42e,42eを押し上げる方向に力が作用する。ここで、例えば右旋回90°の位置では、図14の矢印Mで示した方向にモーメントが付与され、遊動輪ブラケット42の一方側のガイド枠42e,42fを押し上げ、他方側のガイド枠42e,42fを押し下げる方向、すなわち、矢印M1及びM2方向の力が作用する。 When pulling out the pile using the track frame 21 of the pile driver 11 formed in this way, as shown in FIG. 15, the pinching device 31 is operated in advance to fix the turning position of the upper swing body 14. .. Since such a static stable state of the pile driver 11 is created at an arbitrary turning position, for example, at a turning 0 ° position where the drive shaft of the auger 16 is positioned at the center between the widths of the left and right crawlers 23, 23, the pile is piled up. When the pulling force is received, a compressive load acts on the front side of the swivel bearing 13 in the direction indicated by the arrow F in FIG. On the other hand, the floating wheel bracket 42 receives a reaction force from the floating wheel 24, and a force acts in a direction of pushing up the guide frames 42e and 42e on both sides. Here, for example, at the position of turning right 90 °, a moment is applied in the direction indicated by the arrow M in FIG. 14, pushing up the guide frames 42e and 42f on one side of the idler wheel bracket 42 and pushing up the guide frames 42e on the other side. , 42f is pushed down, that is, the forces in the directions of the arrows M1 and M2 act.

ここで、剛性や強度の観点からみると、接続フランジ41の前面で遊動輪ブラケット42が捻られるという問題は実質的に生じないが、前脚部27については、センタフレーム22とサイドフレーム26との間で水平に延びた構成がとられていることから、そこに曲げ荷重が作用して撓みが生じやすくなる。しかしながら、互いに間隔を広げた上下のセンタ接合部47,48とこれに対応して上下方向に領域を広げたサイド接合部49とにより、縦曲げ方向に抗する断面を増大させたボックス構造が形成されているため、左右前脚部27,27間の部位は、伝達された荷重にほとんど変形することなく耐えることが可能である。 Here, from the viewpoint of rigidity and strength, the problem that the idler wheel bracket 42 is twisted on the front surface of the connection flange 41 does not substantially occur, but the front leg portion 27 is the center frame 22 and the side frame 26. Since the structure is horizontally extended between the spaces, a bending load is applied to the structure, and the bending is likely to occur. However, the upper and lower center joints 47 and 48, which are spaced apart from each other, and the side joints 49, which correspondingly widen the area in the vertical direction, form a box structure with an increased cross section against the vertical bending direction. Therefore, the portion between the left and right front legs 27, 27 can withstand the transmitted load with almost no deformation.

このように、杭打機11のトラックフレーム21を構成するセンタフレーム22が、旋回ベアリング13の取付座となる円筒体32と、上下板33,38間に介在されるとともに中間部が円筒体32の一部を構成して延びる前後左右の脚部側板34,35とを備え、円筒体32と上下の中央板部33a,38aとを接合する上下のセンタ接合部47,48の位置を、上センタ接合部47はサイドフレーム26の上端の位置よりも上方に、下センタ接合部48は遊動輪24の軸46の位置よりも下方にそれぞれ位置させたので、上部旋回体14の旋回中心と同心の円筒体32を下板33まで到達するように貫通したセンタパイプ構造が達成され、杭の引抜時に旋回ベアリング13を介して伝達される荷重を、上下方向にパイプの長さ分広げたフレーム断面をもって上下板33,38に適切に分散させることができる。これにより、上下方向への曲げに対する剛性と強度が大きく向上し、杭打機特有の作業負荷に対して有効なトラックフレーム21の構造が得られる。 In this way, the center frame 22 constituting the track frame 21 of the pile driving machine 11 is interposed between the cylindrical body 32 serving as the mounting seat of the swivel bearing 13 and the upper and lower plates 33 and 38, and the intermediate portion is the cylindrical body 32. The positions of the upper and lower center joints 47 and 48 that join the cylindrical body 32 and the upper and lower central plate portions 33a and 38a are provided with the front, rear, left and right leg side plates 34 and 35 extending to form a part of the above. Since the center joint 47 is located above the position of the upper end of the side frame 26 and the lower center joint 48 is located below the position of the shaft 46 of the idler wheel 24, it is concentric with the turning center of the upper swivel body 14. A center pipe structure is achieved that penetrates the cylindrical body 32 so as to reach the lower plate 33, and the load transmitted through the swivel bearing 13 when the pile is pulled out is expanded in the vertical direction by the length of the pipe. Can be appropriately dispersed in the upper and lower plates 33 and 38. As a result, the rigidity and strength against bending in the vertical direction are greatly improved, and the structure of the track frame 21 effective for the work load peculiar to the pile driver can be obtained.

また、シンプルなセンタパイプ構造と相俟って、トラックフレーム21の一部である下板33が、下中央板部33a,前脚部下板33b,33c及び後脚部下板33d,33eの各部を単一の板材で形成し、これにより、板面の全域が平坦をなしているので、安価で製作性に優れたフレーム構造が得られるだけでなく、溶接性にも優れていることから、量産に適した杭打機11のトラックフレーム21が達成される。 Further, in combination with the simple center pipe structure, the lower plate 33, which is a part of the track frame 21, separately forms each part of the lower center plate portion 33a, the front leg portion lower plates 33b, 33c, and the rear leg portion lower plates 33d, 33e. It is made of a single plate, which makes the entire surface of the plate flat, which not only provides a frame structure that is inexpensive and has excellent manufacturability, but also has excellent weldability, so it can be mass-produced. The track frame 21 of a suitable pile driver 11 is achieved.

さらに、接続フランジ41がセンタフレーム22側に突出する突出部41aを有し、前脚部27が、脚部前側板34,前脚部上板38b,38c及び前脚部下板33b,33cのそれぞれの前端を突出部41aの後面に当接した状態でサイドフレーム26に接合しているので、前脚部27とサイドフレーム26との間で荷重の伝達が円滑に行われ、前脚部27の負荷低減に大きく貢献するものである。とりわけ、脚部前側板34が、旋回中心から遊動輪24の中心へ延びる仮想垂直平面Sと関連付けて配置され、先端部に突出部41aの板面に向き合う方向の緩やかな曲げを施しているので、X型フレームの優れた支持機能を得ながら、脚部前側板34と接続フランジ41との間の接合を、突合わせT継手構造をもって強固に接合することができる。 Further, the connecting flange 41 has a protruding portion 41a protruding toward the center frame 22, and the front leg portion 27 has a front end of each of the leg front side plate 34, the front leg upper plate 38b, 38c, and the front leg lower plate 33b, 33c. Since it is joined to the side frame 26 in a state of being in contact with the rear surface of the protruding portion 41a, the load is smoothly transmitted between the front leg portion 27 and the side frame 26, which greatly contributes to the load reduction of the front leg portion 27. It is something to do. In particular, since the leg front side plate 34 is arranged in association with the virtual vertical plane S extending from the turning center to the center of the idler wheel 24, the tip portion is gently bent in the direction facing the plate surface of the protruding portion 41a. The joint between the leg front side plate 34 and the connection flange 41 can be firmly joined with the butt T joint structure while obtaining the excellent support function of the X-shaped frame.

加えて、センタパイプ構造をなす円筒体32の一部に旋回位置固定装置29の挟持装置31が取り付く取付ブラケット39を径方向に突出して設け、該取付ブラケット39において、径方向に垂直な断面の上下端の位置が、上中央板部38aの上面と下中央板部33aの下面とにそれぞれ一致する構成をとったので、トラックフレーム21の一部を活用したブラケット構造をもって、杭引抜作業時の高い静止安定性を発揮することが可能となり、小型杭打機11が目指している杭打ち機能の最大化に資するものである。 In addition, a mounting bracket 39 to which the holding device 31 of the swivel position fixing device 29 is attached is provided on a part of the cylindrical body 32 forming the center pipe structure so as to project radially, and the mounting bracket 39 has a cross section perpendicular to the radial direction. Since the positions of the upper and lower ends coincide with the upper surface of the upper center plate 38a and the lower surface of the lower center plate 33a, a bracket structure utilizing a part of the track frame 21 is used during pile pulling work. It is possible to exhibit high static stability, which contributes to maximizing the pile driving function aimed at by the small pile driver 11.

なお、本発明は、前記形態例に限定されるものではなく、旋回ベアリングの取付座となる円筒体は、トラックフレームの上板から下板まで延びて脚部と繋がるように形成すればよく、部材取りや加工などの製作上の変更を適宜加えることができる。また、下センタ接合部の位置を低くすることはトラックフレーム全体の剛性や強度の向上に寄与するものであるが、走行や輸送の妨げにならない範囲で更に低くすれば、これに従って下板の位置も低くなり、車体の更なる低重心化が図れるという利点がある。さらに、下板は平坦形状に限定されず、脚部下板に曲げを加えるなどの種々の態様が考えられる。 The present invention is not limited to the above embodiment, and the cylindrical body serving as the mounting seat for the swivel bearing may be formed so as to extend from the upper plate to the lower plate of the track frame and connect to the legs. Manufacturing changes such as member removal and processing can be made as appropriate. In addition, lowering the position of the lower center joint contributes to improving the rigidity and strength of the entire truck frame, but if it is further lowered to the extent that it does not interfere with running or transportation, the position of the lower plate will be adjusted accordingly. There is an advantage that the center of gravity of the car body can be further lowered. Further, the lower plate is not limited to a flat shape, and various modes such as bending the lower plate of the leg can be considered.

11…杭打機、12…下部走行体、13…旋回ベアリング、13a…内ケース、13b…外ケース、14…上部旋回体、14a…メインフレーム、15…リーダ、16…オーガ、17…運転室、18…エンジン室、19…ジャッキ、20…カウンタウエイト、21…トラックフレーム、22…センタフレーム、23…クローラ、24…遊動輪、25…駆動輪、26…サイドフレーム、27…前脚部、28…後脚部、29…旋回位置固定装置、30…被制動板、31…挟持装置、31a…ベース部材、31b…回動ピン、31c…チャックレバー、31d…チャックシリンダ、32…円筒体、32a…ベースリング、33…下板、33a…下中央板部、33b,33c…前脚部下板、33d,33e…後脚部下板、33f…中心孔、34…脚部前側板、34a,34b…連結板、35…脚部後側板、35a,35b…連結板、36…脚部左側板、36a,36b…連結板、37…脚部右側板、37a,37b…連結板、38…上板、38a…上中央板部、38b,38c…前脚部上板、38d,38e…後脚部上板、38f…挿通孔、39…取付ブラケット、39a…取付フランジ、39b…立板、40…サイドフレーム本体、40a…内面板、40b…外面板、40c…上面板、41…接続フランジ、41a…突出部、42…遊動輪ブラケット、42a…側板、42b…上屈曲板、42c…下屈曲板、42d…補強板、42e,42f…ガイド枠、43…接続フランジ、43a…突出部、44…駆動輪ブラケット、45…軸受、46…軸、47,48…センタ接合部、49,50…サイド接合部 11 ... pile driving machine, 12 ... lower traveling body, 13 ... swivel bearing, 13a ... inner case, 13b ... outer case, 14 ... upper swivel body, 14a ... main frame, 15 ... leader, 16 ... auger, 17 ... driver's cab , 18 ... engine room, 19 ... jack, 20 ... counter weight, 21 ... track frame, 22 ... center frame, 23 ... crawler, 24 ... idle wheel, 25 ... drive wheel, 26 ... side frame, 27 ... front leg, 28. ... rear leg, 29 ... swivel position fixing device, 30 ... braked plate, 31 ... holding device, 31a ... base member, 31b ... rotating pin, 31c ... chuck lever, 31d ... chuck cylinder, 32 ... cylindrical body, 32a ... Base ring, 33 ... Lower plate, 33a ... Lower center plate, 33b, 33c ... Front leg lower plate, 33d, 33e ... Rear leg lower plate, 33f ... Center hole, 34 ... Leg front side plate, 34a, 34b ... Connected Plate, 35 ... Leg rear side plate, 35a, 35b ... Connecting plate, 36 ... Leg left side plate, 36a, 36b ... Connecting plate, 37 ... Leg right side plate, 37a, 37b ... Connecting plate, 38 ... Upper plate, 38a ... Upper center plate, 38b, 38c ... Front leg upper plate, 38d, 38e ... Rear leg upper plate, 38f ... Insertion hole, 39 ... Mounting bracket, 39a ... Mounting flange, 39b ... Stand plate, 40 ... Side frame body , 40a ... inner surface plate, 40b ... outer surface plate, 40c ... top plate, 41 ... connection flange, 41a ... protrusion, 42 ... idle wheel bracket, 42a ... side plate, 42b ... upper bending plate, 42c ... lower bending plate, 42d ... Reinforcing plate, 42e, 42f ... Guide frame, 43 ... Connection flange, 43a ... Projection, 44 ... Drive wheel bracket, 45 ... Bearing, 46 ... Shaft, 47, 48 ... Center joint, 49, 50 ... Side joint

Claims (4)

上部旋回体を旋回可能に支持するセンタフレームと、該センタフレームの左右両側に位置して前後方向に延び、外周にクローラが巻回された遊動輪及び駆動輪を連結する左右のサイドフレームと、前記センタフレームの前側と両サイドフレームの前側との間を連結する左右の前脚部と、前記センタフレームの後側と両サイドフレームの後側との間を連結する左右の後脚部とからなる杭打機のトラックフレームにおいて、
前記センタフレームは、
旋回ベアリングが取り付けられる円筒体と、
前記円筒体が立設される下中央板部と該下中央板部から延びて前記前脚部の下面を構成する左右の前脚部下板及び前記後脚部の下面を構成する左右の後脚部下板とからなる下板と、
前記下板の前部側に立設されて前記左前脚部下板から前記右前脚部下板へと左右方向に延びる脚部前側板と、
前記下板の後部側に立設されて前記左後脚部下板から前記右後脚部下板へと左右方向に延びる脚部後側板と、
前記脚部前側板と脚部後側板との間で前記下板に立設されて前記左前脚部下板から前記左後脚部下板へと延びる脚部左側板と、
前記脚部前側板と脚部後側板との間で前記下板に立設されて前記右前脚部下板から前記右後脚部下板へと延びる脚部右側板と、
前記下板と対面した状態で前記脚部前側板,前記脚部後側板,前記脚部左側板,前記脚部右側板の上端側に接合され、前記円筒体を挿通する挿通孔が設けられた上中央板部と該上中央板部から延びて前記前脚部の上面を構成する左右の前脚部上板及び前記後脚部の上面を構成する左右の後脚部上板とからなる上板とを備え、
前記脚部前側板,前記脚部後側板,前記脚部左側板,前記脚部右側板の各側板の長さ方向の中間部は、前記下板と上板との間で前記円筒体の一部を構成してなり、
前記サイドフレームの前部側には、接続フランジが固着されるとともに該接続フランジの前面に前記遊動輪の軸を支承する遊動輪ブラケットが設けられ、
前記センタフレームは、前記円筒体を前記上中央板部及び前記下中央板部に接合するための上下のセンタ接合部を備え、前記上センタ接合部の上下方向の位置が前記サイドフレームの上端の位置よりも上方に位置され、前記下センタ接合部の上下方向の位置が前記遊動輪ブラケットに支承された前記遊動輪の軸の位置よりも下方に位置されていることを特徴とする杭打機のトラックフレーム。
A center frame that supports the upper swivel body so that it can swivel, and left and right side frames that are located on both the left and right sides of the center frame and extend in the front-rear direction to connect a floating wheel and a drive wheel around which a crawler is wound. It consists of left and right front legs that connect the front side of the center frame and the front sides of both side frames, and left and right rear leg portions that connect the rear side of the center frame and the rear sides of both side frames. In the truck frame of a pile driver
The center frame is
A cylinder to which a swivel bearing is attached, and
The lower center plate on which the cylinder is erected, the left and right front leg lower plates extending from the lower center plate to form the lower surface of the front leg, and the left and right rear leg lower plates forming the lower surface of the rear leg. The lower plate consisting of
A leg front side plate that is erected on the front side of the lower plate and extends in the left-right direction from the left front leg lower plate to the right front leg lower plate.
A leg rear side plate that is erected on the rear side of the lower plate and extends in the left-right direction from the left rear leg lower plate to the right rear leg lower plate.
A leg left plate that stands on the lower plate between the leg front plate and the leg rear plate and extends from the left front leg lower plate to the left rear leg lower plate.
A leg right side plate that stands on the lower plate between the leg front side plate and the leg rear side plate and extends from the right front leg lower plate to the right rear leg lower plate.
It is joined to the upper end side of the leg front side plate, the leg rear side plate, the leg left side plate, and the leg right side plate while facing the lower plate, and an insertion hole for inserting the cylindrical body is provided. An upper plate composed of an upper central plate portion, left and right front leg upper plates extending from the upper central plate portion to form the upper surface of the front leg portion, and left and right rear leg upper plates extending from the upper central plate portion to form the upper surface of the rear leg portion. Equipped with
The middle portion in the length direction of each side plate of the leg front side plate, the leg rear side plate, the leg left side plate, and the leg right side plate is one of the cylindrical bodies between the lower plate and the upper plate. It consists of a part
A connecting flange is fixed to the front side of the side frame, and a floating wheel bracket for supporting the shaft of the floating wheel is provided on the front surface of the connecting flange.
The center frame includes upper and lower center joints for joining the cylindrical body to the upper center plate portion and the lower center plate portion, and the vertical position of the upper center joint portion is the upper end of the side frame. The pile driving machine is located above the position, and the vertical position of the lower center joint is located below the position of the shaft of the floating wheel supported by the floating wheel bracket. Track frame.
前記下板は、前記下中央板部,前記前脚部下板及び前記後脚部下板が単一の板材からなり、板面の全域が平坦をなしていることを特徴とする請求項1記載の杭打機のトラックフレーム。 The pile according to claim 1, wherein the lower central plate portion, the front leg portion lower plate, and the rear leg portion lower plate are made of a single plate material, and the entire plate surface is flat. Pile driver truck frame. 前記接続フランジは、前記センタフレーム側に突出する突出部を有し、前記前脚部は、前記脚部前側板,前記前脚部上板及び前記前脚部下板のそれぞれの前端を前記突出部の後面に当接した状態で前記サイドフレームに接合されていることを特徴とする請求項1又は2記載の杭打機のトラックフレーム。 The connection flange has a projecting portion that projects toward the center frame, and the front leg portion has the front ends of the leg front side plate, the front leg upper plate, and the front leg lower plate on the rear surface of the projecting portion. The truck frame of a pile driver according to claim 1 or 2, wherein the truck frame is joined to the side frame in an abutting state. 請求項1乃至3のいずれか1項記載のトラックフレームを備えた杭打機であって、前記上部旋回体に旋回中心と同心の被制動板を、前記トラックフレームに前記被制動板を挟持する挟持装置をそれぞれ備え、前記挟持装置の作動により前記トラックフレームに対して前記上部旋回体を任意の位置に固定可能な構成とし、
前記円筒体の一部には、前記挟持装置が取り付く取付ブラケットが径方向に突出して設けられ、該取付ブラケットは、前記径方向に垂直な断面の上下端の位置が、前記上中央板部の上面と前記下中央板部の下面とにそれぞれ一致していることを特徴とする杭打機。
A pile driver provided with the truck frame according to any one of claims 1 to 3, wherein the upper swivel body has a brake plate concentric with the turning center, and the truck frame sandwiches the brake plate. Each of the holding devices is provided, and the upper swing body can be fixed at an arbitrary position with respect to the track frame by operating the holding device.
A mounting bracket to which the pinching device is attached is provided on a part of the cylindrical body so as to project in the radial direction. A pile driver characterized in that the upper surface and the lower surface of the lower center plate portion coincide with each other.
JP2020142600A 2020-08-26 2020-08-26 Truck frame of pile driver and pile driver Pending JP2022038221A (en)

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