JP2022020217A - Heat radiating member composition, heat radiating member, electronic device, and method for producing heat radiating member - Google Patents
Heat radiating member composition, heat radiating member, electronic device, and method for producing heat radiating member Download PDFInfo
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- JP2022020217A JP2022020217A JP2020123592A JP2020123592A JP2022020217A JP 2022020217 A JP2022020217 A JP 2022020217A JP 2020123592 A JP2020123592 A JP 2020123592A JP 2020123592 A JP2020123592 A JP 2020123592A JP 2022020217 A JP2022020217 A JP 2022020217A
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- carbon atoms
- surface treatment
- treatment agent
- inorganic filler
- thermally conductive
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- 230000007246 mechanism Effects 0.000 description 1
- 230000005499 meniscus Effects 0.000 description 1
- 125000001827 mesitylenyl group Chemical group [H]C1=C(C(*)=C(C([H])=C1C([H])([H])[H])C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- XKINWJBZPLWKCW-UHFFFAOYSA-N methoxy-[methoxy(dimethyl)silyl]oxy-dimethylsilane Chemical compound CO[Si](C)(C)O[Si](C)(C)OC XKINWJBZPLWKCW-UHFFFAOYSA-N 0.000 description 1
- SKTCDJAMAYNROS-UHFFFAOYSA-N methoxycyclopentane Chemical compound COC1CCCC1 SKTCDJAMAYNROS-UHFFFAOYSA-N 0.000 description 1
- RMZSTOAGUSEJFY-UHFFFAOYSA-N methyl-[methyl(phenyl)silyl]oxy-phenylsilane Chemical compound C=1C=CC=CC=1[SiH](C)O[SiH](C)C1=CC=CC=C1 RMZSTOAGUSEJFY-UHFFFAOYSA-N 0.000 description 1
- UXZJVBPEKHLOJC-UHFFFAOYSA-N methyl-[methyl(propan-2-yl)silyl]oxy-propan-2-ylsilane Chemical compound CC(C)[SiH](C)O[SiH](C)C(C)C UXZJVBPEKHLOJC-UHFFFAOYSA-N 0.000 description 1
- GYNNXHKOJHMOHS-UHFFFAOYSA-N methyl-cycloheptane Natural products CC1CCCCCC1 GYNNXHKOJHMOHS-UHFFFAOYSA-N 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 229910052863 mullite Inorganic materials 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 1
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- JFNLZVQOOSMTJK-KNVOCYPGSA-N norbornene Chemical compound C1[C@@H]2CC[C@H]1C=C2 JFNLZVQOOSMTJK-KNVOCYPGSA-N 0.000 description 1
- VERNMKKMBJGSQB-UHFFFAOYSA-N octamethyltetrasiloxane-1,7-diol Chemical compound C[Si](C)(O)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O VERNMKKMBJGSQB-UHFFFAOYSA-N 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 239000013500 performance material Substances 0.000 description 1
- 125000002080 perylenyl group Chemical group C1(=CC=C2C=CC=C3C4=CC=CC5=CC=CC(C1=C23)=C45)* 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 238000000016 photochemical curing Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000009832 plasma treatment Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920003055 poly(ester-imide) Polymers 0.000 description 1
- 229920001643 poly(ether ketone) Polymers 0.000 description 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920001230 polyarylate Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- 229920001601 polyetherimide Polymers 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 229920006380 polyphenylene oxide Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 238000011417 postcuring Methods 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000002250 progressing effect Effects 0.000 description 1
- 230000000644 propagated effect Effects 0.000 description 1
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 125000001725 pyrenyl group Chemical group 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007127 saponification reaction Methods 0.000 description 1
- 238000000790 scattering method Methods 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 125000003548 sec-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Inorganic materials [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 229920006268 silicone film Polymers 0.000 description 1
- NZADNEMIUMLVAO-UHFFFAOYSA-N silyloxy(trifluoromethyl)silane Chemical compound FC(F)(F)[SiH2]O[SiH3] NZADNEMIUMLVAO-UHFFFAOYSA-N 0.000 description 1
- 238000000527 sonication Methods 0.000 description 1
- 150000003397 sorbic acid derivatives Chemical class 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000003011 styrenyl group Chemical class [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- NEDMJIVBACTDON-UHFFFAOYSA-N tert-butyl-[tert-butyl(methyl)silyl]oxy-methylsilane Chemical compound CC(C)(C)[SiH](C)O[SiH](C)C(C)(C)C NEDMJIVBACTDON-UHFFFAOYSA-N 0.000 description 1
- 125000001973 tert-pentyl group Chemical group [H]C([H])([H])C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 125000001935 tetracenyl group Chemical group C1(=CC=CC2=CC3=CC4=CC=CC=C4C=C3C=C12)* 0.000 description 1
- 238000009210 therapy by ultrasound Methods 0.000 description 1
- 238000001029 thermal curing Methods 0.000 description 1
- 238000012719 thermal polymerization Methods 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- JCVQKRGIASEUKR-UHFFFAOYSA-N triethoxy(phenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC=C1 JCVQKRGIASEUKR-UHFFFAOYSA-N 0.000 description 1
- YYJNCOSWWOMZHX-UHFFFAOYSA-N triethoxy-(4-triethoxysilylphenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=C([Si](OCC)(OCC)OCC)C=C1 YYJNCOSWWOMZHX-UHFFFAOYSA-N 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-N triflic acid Chemical compound OS(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-N 0.000 description 1
- IVZTVZJLMIHPEY-UHFFFAOYSA-N triphenyl(triphenylsilyloxy)silane Chemical compound C=1C=CC=CC=1[Si](C=1C=CC=CC=1)(C=1C=CC=CC=1)O[Si](C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 IVZTVZJLMIHPEY-UHFFFAOYSA-N 0.000 description 1
- 125000003960 triphenylenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3C3=CC=CC=C3C12)* 0.000 description 1
- 125000002221 trityl group Chemical group [H]C1=C([H])C([H])=C([H])C([H])=C1C([*])(C1=C(C(=C(C(=C1[H])[H])[H])[H])[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 229910021642 ultra pure water Inorganic materials 0.000 description 1
- 239000012498 ultrapure water Substances 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- 230000002087 whitening effect Effects 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
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Abstract
Description
本発明は、電子基板等の電子機器に用いる放熱部材を形成可能な組成物に関する。特に、樹脂の持つ加工性と極めて高い耐熱性を併せ持ち、さらに電子機器内部に生じた熱を効率よく伝導、伝達することにより放熱できる放熱部材に関する。 The present invention relates to a composition capable of forming a heat radiating member used for an electronic device such as an electronic substrate. In particular, the present invention relates to a heat radiating member that has both the workability of a resin and extremely high heat resistance, and can dissipate heat by efficiently conducting and transmitting heat generated inside an electronic device.
近年、電車、ハイブリッド自動車や電気自動車などの電力制御用の半導体素子などにおいて、ワイドギャップ半導体の利用などにより、その動作温度が上昇している。特に注目されている炭化ケイ素(SiC)半導体などでは、動作温度が200℃以上になるため、そのパッケージ材料には、250℃以上の高耐熱性が求められている。さらに、動作温度の上昇により、パッケージ内に使用されている材料間の熱膨張率の差により熱歪が発生し、配線の剥離などによる寿命の低下も問題になっている。 In recent years, the operating temperature has risen due to the use of wide-gap semiconductors in semiconductor elements for power control of trains, hybrid automobiles, electric automobiles, and the like. Silicon carbide (SiC) semiconductors, which are attracting particular attention, have an operating temperature of 200 ° C. or higher, and therefore, the packaging material is required to have high heat resistance of 250 ° C. or higher. Further, as the operating temperature rises, thermal strain occurs due to the difference in the thermal expansion rate between the materials used in the package, and there is a problem that the life is shortened due to peeling of wiring or the like.
このような耐熱問題を解決する方法としては、窒化アルミニウムや窒化ケイ素などの高熱伝導セラミックス基板や、熱伝導率を向上させるための無機フィラーと複合化させた高耐熱の有機樹脂やシリコーン樹脂が開発され、特にオキサジンなどの高耐熱樹脂や、高耐熱シリコーン樹脂の開発が進んでいる。特許文献1には、耐熱性に優れたポリベンゾオキサジン変性ビスマレイミド樹脂が開示されている。しかしながら、これらの化合物も充分な耐熱性と耐久性を示すものはまだ実用化されておらず、そのため、さらに高耐熱な材料の開発が行われている。 As a method for solving such heat resistance problems, high heat conductive ceramic substrates such as aluminum nitride and silicon nitride, and high heat resistant organic resins and silicone resins compounded with an inorganic filler for improving thermal conductivity have been developed. In particular, the development of high heat resistant resins such as oxazine and high heat resistant silicone resins is progressing. Patent Document 1 discloses a polybenzoxazine-modified bismaleimide resin having excellent heat resistance. However, those compounds that exhibit sufficient heat resistance and durability have not yet been put into practical use, and therefore, materials having higher heat resistance are being developed.
部材の耐熱問題を解消するためのもう一つの方法として、熱伝導率を向上させて温度ムラを減らし、結果として局部的な高温を減少させることが挙げられる。また熱伝導率が高いと接触している部品の温度が上がりにくいという効果も見込まれる。樹脂成分の高熱伝導化には、一般的に、分子の主鎖に環状構造を多く導入することが検討されている。また、これらの樹脂の熱伝導率を向上させるには分子鎖の直線性が高いほうがよいといわれている。環状の構造が多く、直線性のよい化合物としては、液晶化合物が考えられる。
特許文献2には、樹脂の熱伝導率を向上させる方法として、両末端に重合基を持つ液晶化合物を含む液晶組成物を配向制御添加剤やラビング処理法などにより配向制御し、配向状態を保った状態で重合することにより、高熱伝導の樹脂フィルムを得られる方法が開示されている。
Another method for solving the heat resistance problem of the member is to improve the thermal conductivity to reduce the temperature unevenness, and as a result, to reduce the local high temperature. In addition, if the thermal conductivity is high, it is expected that the temperature of the parts in contact will not rise easily. In order to increase the thermal conductivity of the resin component, it is generally considered to introduce many cyclic structures into the main chain of the molecule. Further, it is said that it is better that the linearity of the molecular chain is high in order to improve the thermal conductivity of these resins. As a compound having many cyclic structures and good linearity, a liquid crystal compound can be considered.
In
かご型構造を有するシルセスキオキサンを含むポリマーは、特異な構造を有し、またそれによる特異な効果が期待されるため、様々な分野から注目されている。このようなシルセスキオキサン骨格を含むポリマーには、シルセスキオキサン骨格を主鎖に含むケイ素系重合体が知られている(例えば、特許文献3参照。)。また、かご型構造を有するシルセスキオキサン骨格を主鎖に含むケイ素化合物に架橋性官能基を導入して架橋ポリマーとすることにより耐熱性に優れるシリコーン膜が開発されている(特許文献4)。 Polymers containing silsesquioxane having a cage-type structure are attracting attention from various fields because they have a unique structure and are expected to have a unique effect. As a polymer containing such a silsesquioxane skeleton, a silicon-based polymer having a silsesquioxane skeleton in the main chain is known (see, for example, Patent Document 3). Further, a silicone film having excellent heat resistance has been developed by introducing a crosslinkable functional group into a silicon compound having a silsesquioxane skeleton having a cage structure in the main chain to form a crosslinkable polymer (Patent Document 4). ..
上記のとおり、高温で使用される半導体デバイスの基板には、耐熱性と熱伝導率の高い材料が望まれている。
そこで本発明は、耐熱性が高く熱伝導率も高い放熱部材を形成可能な組成物を提供することを課題とする。
As described above, a material having high heat resistance and thermal conductivity is desired for a substrate of a semiconductor device used at a high temperature.
Therefore, it is an object of the present invention to provide a composition capable of forming a heat radiating member having high heat resistance and high thermal conductivity.
本発明者らは、有機化合物と無機材料の複合化において、シルセスキオキサン化合物と鎖状シロキサン構造を含む化合物とを反応させ主鎖にヒドロキシル基を含むシロキサンポリマーを用いる事で、耐熱性(1%または5%重量減少温度)が概ね350℃以上と極めて高く、熱伝導率が高い放熱部材を形成できることを見出し、本発明を完成させた。 The present inventors have made heat resistance (heat resistance) by using a siloxane polymer containing a hydroxyl group in the main chain by reacting a silsesquioxane compound with a compound containing a chain siloxane structure in the compounding of an organic compound and an inorganic material. The present invention has been completed by finding that a heat-dissipating member having an extremely high 1% or 5% weight loss temperature (1% or 5% weight loss temperature) of approximately 350 ° C. or higher and a high thermal conductivity can be formed.
本発明の第1の態様に係る放熱部材用組成物は、
熱伝導性の無機フィラーと;
式(A)で表されるかご型シルセスキオキサン繰り返し単位および式(B)で表される鎖状シロキサン繰り返し単位からなるポリシロキサン共重合体と;
を含む。
式(A)および(B)中、
R0は独立して、炭素数6~20のアリールまたは炭素数5~6のシクロアルキルであり、炭素数6~20のアリールおよび前記炭素数5~6のシクロアルキルにおいて、少なくとも1つの水素がハロゲンまたは炭素数1~20のアルキルで置き換えられてもよく;
R1は独立して、水素、ビニル、アリル、水酸基、炭素数6~20のアリール、炭素数5~6のシクロアルキル、炭素数7~40のアリールアルキル、または炭素数1~40のアルキルであり、炭素数6~20のアリール、炭素数5~6のシクロアルキル、および炭素数7~40のアリールアルキル中のアリールにおいて、少なくとも1つの水素がハロゲンまたは炭素数1~20のアルキルで置き換えられてもよく、炭素数7~40のアリールアルキル中のアルキレンにおいて、少なくとも1つの水素がハロゲンで置き換えられてもよく、少なくとも1つの-CH2-が、-O-、-CH=CH-、または炭素数5~20のシクロアルキレンで置き換えられてもよく、炭素数1~40のアルキルにおいて、少なくとも1つの水素がハロゲンで置き換えられてもよく、少なくとも1つの-CH2-が、-O-または炭素数5~20のシクロアルキレンで置き換えられてもよく;
R2は独立して、水素、ビニル、アリル、水酸基、炭素数6~20のアリール、炭素数5~6のシクロアルキル、炭素数7~40のアリールアルキル、または炭素数1~40のアルキルであり、炭素数6~20のアリール、炭素数5~6のシクロアルキル、および炭素数7~40のアリールアルキル中のアリールにおいて、少なくとも1つの水素が、ハロゲンまたは炭素数1~20のアルキルで置き換えられてもよく、炭素数7~40のアリールアルキル中のアルキレンにおいて、少なくとも1つの水素がハロゲンで置き換えられてもよく、少なくとも1つの-CH2-が、-O-、-CH=CH-、または炭素数5~20のシクロアルキレンで置き換えられてもよく、炭素数1~40のアルキルにおいて、少なくとも1つの水素がハロゲンで置き換えられてもよく、少なくとも1つの-CH2-が、-O-または炭素数5~20のシクロアルキレンで置き換えられてもよく;
xおよびyは独立して、1以上である。
The composition for a heat radiating member according to the first aspect of the present invention is
With thermally conductive inorganic fillers;
A polysiloxane copolymer consisting of a cage-type silsesquioxane repeating unit represented by the formula (A) and a chain siloxane repeating unit represented by the formula (B);
including.
In formulas (A) and (B),
R0 is independently an aryl having 6 to 20 carbon atoms or a cycloalkyl having 5 to 6 carbon atoms, and in the aryl having 6 to 20 carbon atoms and the cycloalkyl having 5 to 6 carbon atoms, at least one hydrogen is contained. It may be replaced with a halogen or an alkyl having 1 to 20 carbon atoms;
R1 is independently composed of hydrogen, vinyl, allyl, hydroxyl group, aryl having 6 to 20 carbon atoms, cycloalkyl having 5 to 6 carbon atoms, arylalkyl having 7 to 40 carbon atoms, or alkyl having 1 to 40 carbon atoms. At least one hydrogen is replaced by a halogen or an alkyl having 1 to 20 carbon atoms in the aryl in the aryl having 6 to 20 carbon atoms, the cycloalkyl having 5 to 6 carbon atoms, and the aryl alkyl having 7 to 40 carbon atoms. Alternatively, in the alkylene in the arylalkyl having 7 to 40 carbon atoms, at least one hydrogen may be replaced with a halogen, and at least one -CH 2- is -O-, -CH = CH-, or. It may be replaced with a cycloalkylene having 5 to 20 carbon atoms, or in an alkyl having 1 to 40 carbon atoms, at least one hydrogen may be replaced with a halogen, and at least one -CH 2- may be replaced with -O- or. It may be replaced with a cycloalkylene having 5 to 20 carbon atoms;
R2 is independently composed of hydrogen, vinyl, allyl, hydroxyl group, aryl having 6 to 20 carbon atoms, cycloalkyl having 5 to 6 carbon atoms, arylalkyl having 7 to 40 carbon atoms, or alkyl having 1 to 40 carbon atoms. At least one hydrogen is replaced by a halogen or an alkyl having 1 to 20 carbon atoms in the aryl in an aryl having 6 to 20 carbon atoms, a cycloalkyl having 5 to 6 carbon atoms, and an arylalkyl having 7 to 40 carbon atoms. In the alkylene in the arylalkyl having 7 to 40 carbon atoms, at least one hydrogen may be replaced with a halogen, and at least one -CH 2- is -O-, -CH = CH-,. Alternatively, it may be replaced with a cycloalkylene having 5 to 20 carbon atoms, or in an alkyl having 1 to 40 carbon atoms, at least one hydrogen may be replaced with a halogen, and at least one -CH 2- may be replaced with -O-. Alternatively, it may be replaced with a cycloalkylene having 5 to 20 carbon atoms;
x and y are independently 1 or more.
このように構成すると、熱伝導性の無機フィラーが金属部材との密着性の高いポリシロキサン共重合体を介して、効率よく熱を伝えることができ、高い熱伝導性を有することができる。 With this configuration, the thermally conductive inorganic filler can efficiently transfer heat via the polysiloxane copolymer having high adhesion to the metal member, and can have high thermal conductivity.
本発明の第2の態様に係る放熱部材用組成物は、上記本発明の第1の態様に係る放熱部材用組成物において、熱伝導性の無機フィラーが、表面処理剤により表面処理されている。
このように構成すると、ポリシロキサン共重合体と熱伝導性の無機フィラーとの親和的に複合体を形成することができ、熱伝導性の無機フィラーが金属部材との密着性の高いポリシロキサン共重合体を介して、効率よく熱を伝えることができ、高い熱伝導性を有することができる。
In the composition for a heat radiating member according to the second aspect of the present invention, the heat conductive inorganic filler is surface-treated with a surface treatment agent in the composition for a heat radiating member according to the first aspect of the present invention. ..
With this configuration, a composite can be formed in an affinity between the polysiloxane copolymer and the thermally conductive inorganic filler, and the thermally conductive inorganic filler can be used together with the polysiloxane having high adhesion to the metal member. Heat can be efficiently transferred through the polymer and can have high thermal conductivity.
本発明の第3の態様に係る放熱部材用組成物は、第1の表面処理剤の一端と結合した熱伝導性の第1の無機フィラーと;
第2の表面処理剤の一端と結合した熱伝導性の第2の無機フィラーと;を含み、
硬化処理により、
前記第1の表面処理剤の他端と前記第2の表面処理剤の他端がポリシロキサン共重合体に結合する、または、
前記第1の表面処理剤と前記第2の表面処理剤の少なくとも1つがその構造中にポリシロキサン共重合体を含み、前記第1の表面処理剤の他端と前記第2の表面処理剤の他端が互いに結合する。
このように構成すると、熱伝導性の無機フィラー同士を表面処理剤およびポリシロキサン共重合体を介して直接結合させて放熱部材を形成することができる。そのため、直接的に、熱伝導の主な要素であるフォノンを伝播することができる。さらに、ポリシロキサン共重合体と熱伝導性の無機フィラーとが親和的に複合体を形成することができ、熱伝導性の無機フィラーが金属部材との密着性の高いポリシロキサン共重合体を介して、効率よく熱を伝えることができ、硬化後の放熱部材は高い熱伝導性を有することができる。
The composition for a heat radiating member according to a third aspect of the present invention comprises a first inorganic filler having thermal conductivity bonded to one end of a first surface treatment agent;
Containing; with a thermally conductive second inorganic filler coupled to one end of the second surface treatment agent;
By hardening treatment
The other end of the first surface treatment agent and the other end of the second surface treatment agent are bonded to the polysiloxane copolymer, or
At least one of the first surface treatment agent and the second surface treatment agent contains a polysiloxane copolymer in its structure, and the other end of the first surface treatment agent and the second surface treatment agent. The other ends join each other.
With this structure, the heat-dissipating inorganic fillers can be directly bonded to each other via the surface treatment agent and the polysiloxane copolymer to form a heat-dissipating member. Therefore, it is possible to directly propagate phonons, which are the main elements of heat conduction. Further, the polysiloxane copolymer and the thermally conductive inorganic filler can form a composite in an affinity manner, and the thermally conductive inorganic filler is via the polysiloxane copolymer having high adhesion to the metal member. Therefore, heat can be efficiently transferred, and the heat radiating member after curing can have high thermal conductivity.
本発明の第4の態様に係る放熱部材用組成物は、上記本発明の第1の態様に係る放熱部材用組成物において、架橋剤または遷移金属触媒をさらに含むシロキサンポリマーである。
このように構成すると、放熱部材は、シロキサンポリマーが架橋剤を介した状態で熱伝導性の無機フィラーと複合するため、より好ましい化合物を含有することができる。
The composition for heat-dissipating member according to the fourth aspect of the present invention is a siloxane polymer further containing a cross-linking agent or a transition metal catalyst in the composition for heat-dissipating member according to the first aspect of the present invention.
With such a configuration, the heat radiating member can contain a more preferable compound because the siloxane polymer is compounded with the heat-conducting inorganic filler in a state via a cross-linking agent.
本発明の第5の態様に係る放熱部材用組成物は、上記本発明の第4の態様に係る放熱部材用組成物において、前記架橋剤が、式(2-1)または式(2-2)で表される化合物である。
R3O-[Si(OR3)2-O-]m-R3 (2-1)
R3O-[Si(OR3)2]-A1-[Z]n-A2-[Si(OR3)2]-OR3 (2-2)
式(2-1)および(2-2)中、
R3は独立して、メチルまたはエチルであり;
A1およびA2は独立して、単結合、または炭素数1~10のアルキルであり、炭素数1~10のアルキルにおいて、少なくとも1つの水素はフッ素で置き換えられてもよく、少なくとも1つの-CH2-は-O-または-CH=CH-で置き換えられてもよく;
Zは独立して炭素数6~20のアリールであり;
mは1~10であり;
nは1~4である。
このように構成すると、放熱部材は、シロキサンポリマーが架橋剤と強固に結合し、さらに金属などとの密着性が良好な部材となる。
In the composition for a heat radiating member according to the fifth aspect of the present invention, the cross-linking agent is the formula (2-1) or the formula (2-2) in the composition for a heat radiating member according to the fourth aspect of the present invention. ) Is a compound.
R 3 O- [Si (OR 3 ) 2 -O-] m -R 3 (2-1)
R 3 O- [Si (OR 3 ) 2 ] -A 1- [Z] n -A 2- [Si (OR 3 ) 2 ] -OR 3 (2-2)
In equations (2-1) and (2-2),
R3 is independently methyl or ethyl;
A 1 and A 2 are independently single-bonded or alkyl having 1 to 10 carbon atoms, in which at least one hydrogen may be replaced by fluorine and at least one-in the alkyl having 1 to 10 carbon atoms. CH 2- may be replaced by -O- or -CH = CH-;
Z is an independently aryl with 6 to 20 carbon atoms;
m is 1 to 10;
n is 1 to 4.
With such a configuration, the heat radiating member becomes a member in which the siloxane polymer is firmly bonded to the cross-linking agent and has good adhesion to a metal or the like.
本発明の第6の態様に係る放熱部材用組成物は、上記本発明の第5の態様に係る放熱部材用組成物において、熱伝導性の無機フィラーが、表面処理剤により表面処理されていることを特徴とする。
このように構成すると、放熱部材用組成物から得られる放熱部材は、シロキサンポリマーが架橋剤と強固に結合し、さらに金属などとの密着性が良好な部材となる。さらに、ポリシロキサン共重合体と熱伝導性の無機フィラーとが親和的に複合体を形成することができ、熱伝導性の無機フィラーが金属部材との密着性の高いポリシロキサン共重合体を介して、効率よく熱を伝えることができ、硬化後の放熱部材は高い熱伝導性を有することができる。
In the composition for a heat radiating member according to the sixth aspect of the present invention, the heat conductive inorganic filler is surface-treated with a surface treatment agent in the composition for a heat radiating member according to the fifth aspect of the present invention. It is characterized by that.
With this structure, the heat radiating member obtained from the composition for the heat radiating member has a siloxane polymer that is firmly bonded to the cross-linking agent and has good adhesion to a metal or the like. Further, the polysiloxane copolymer and the thermally conductive inorganic filler can form a composite in an affinity manner, and the thermally conductive inorganic filler is via the polysiloxane copolymer having high adhesion to the metal member. Therefore, heat can be efficiently transferred, and the heat radiating member after curing can have high thermal conductivity.
本発明の第7の態様に係る放熱部材用組成物は、上記本発明の第6の態様に係る放熱部材用組成物において、第1の表面処理剤の一端と結合した熱伝導性の第1の無機フィラーと;
第2の表面処理剤の一端と結合した熱伝導性の第2の無機フィラーと;を含み、
硬化処理により、
前記第1の表面処理剤の他端と前記第2の表面処理剤の他端がそれぞれポリシロキサン共重合体および架橋剤に結合することを特徴とする、または、
前記第1の表面処理剤と前記第2の表面処理剤の少なくとも1つがポリシロキサン共重合体または架橋剤を含み、前記第1の表面処理剤の他端と前記第2の表面処理剤の他端が互いに結合することを特徴とする。
このように構成すると、熱伝導性の無機フィラーの熱伝導率が高く、熱膨張率が非常に小さい放熱部材が得られる。
The composition for heat-dissipating member according to the seventh aspect of the present invention is the first composition for heat-dissipating member according to the sixth aspect of the present invention, which has thermal conductivity bonded to one end of the first surface treatment agent. With an inorganic filler;
Containing; with a thermally conductive second inorganic filler coupled to one end of the second surface treatment agent;
By hardening treatment
The other end of the first surface treatment agent and the other end of the second surface treatment agent are characterized by binding to the polysiloxane copolymer and the cross-linking agent, respectively, or
At least one of the first surface treatment agent and the second surface treatment agent contains a polysiloxane copolymer or a cross-linking agent, and the other end of the first surface treatment agent and the other of the second surface treatment agent. It is characterized in that the ends are joined to each other.
With this configuration, a heat radiating member having a high thermal conductivity of the thermally conductive inorganic filler and a very small thermal expansion rate can be obtained.
本発明の第8の態様に係る放熱部材用組成物は、上記本発明の第2から第3および第6から第7のいずれかの態様に係る放熱部材用組成物において、表面処理剤がカップリング剤であることを特徴とする。
このように構成すると、熱伝導性の無機フィラーの熱伝導率が高く、熱膨張率が非常に小さい放熱部材が得られる。
In the composition for heat-dissipating member according to the eighth aspect of the present invention, the surface treatment agent is cupped in the composition for heat-dissipating member according to any one of the second to third and sixth to seventh aspects of the present invention. It is characterized by being a ring agent.
With this configuration, a heat radiating member having a high thermal conductivity of the thermally conductive inorganic filler and a very small thermal expansion rate can be obtained.
本発明の第9の態様に係る放熱部材用組成物は、上記本発明の第2から第3および第6から第7のいずれかの態様に係る放熱部材用組成物において、表面処理剤がシロキサン化合物であることを特徴とする。
このように構成すると、熱伝導性の無機フィラーの熱伝導率が高く、熱膨張率が非常に小さい放熱部材が得られる。
In the composition for heat-dissipating member according to the ninth aspect of the present invention, the surface treatment agent is siloxane in the composition for heat-dissipating member according to any one of the second to third and sixth to seventh aspects of the present invention. It is characterized by being a compound.
With this configuration, a heat radiating member having a high thermal conductivity of the thermally conductive inorganic filler and a very small thermal expansion rate can be obtained.
本発明の第10の態様に係る放熱部材用組成物は、上記本発明の第1から第9のいずれかの態様に係る放熱部材用組成物において、ポリシロキサン共重合体の重量平均分子量が2,000~10,000,000の範囲にあることを特徴とする。
このように構成すると、熱伝導性の無機フィラーとの密着性をより向上させることができ、熱伝導性の無機フィラーの熱伝導率を向上させることができる。
The composition for a heat radiating member according to the tenth aspect of the present invention has a weight average molecular weight of 2 for the polysiloxane copolymer in the composition for a heat radiating member according to any one of the first to ninth aspects of the present invention. It is characterized in that it is in the range of 000 to 10,000,000.
With such a configuration, the adhesion to the thermally conductive inorganic filler can be further improved, and the thermal conductivity of the thermally conductive inorganic filler can be improved.
本発明の第11の態様に係る放熱部材用組成物は、上記本発明の第1から第10のいずれかの態様に係る放熱部材用組成物において、式(A)および式(B)において、R0が独立して、フェニルまたはシクロヘキシルであり、R1およびR2が独立して、メチルまたはフェニルである化合物であることが好ましい。
このように構成すると、耐熱性の高い放熱部材となる。
The composition for a heat radiating member according to the eleventh aspect of the present invention is the composition for a heat radiating member according to any one of the first to tenth aspects of the present invention, in the formulas (A) and (B). It is preferred that R 0 is independently phenyl or cyclohexyl and R 1 and R 2 are independently methyl or phenyl compounds.
With this configuration, the heat dissipation member has high heat resistance.
本発明の第12の態様に係る放熱部材用組成物は、上記本発明の第1から第11のいずれかの態様に係る放熱部材用組成物において、熱伝導性の無機フィラー、または熱伝導性の第1の無機フィラーと熱伝導性の第2の無機フィラーが、窒化物、金属、金属酸化物、珪酸塩化合物、または炭素材料である。
このように構成すると、高い熱伝導性を有する放熱部材となる。
The heat-dissipating member composition according to the twelfth aspect of the present invention is the heat-dissipating member composition according to any one of the first to eleventh aspects of the present invention, and is a thermally conductive inorganic filler or a thermally conductive composition. The first inorganic filler and the second inorganic filler having thermal conductivity are nitrides, metals, metal oxides, silicate compounds, or carbon materials.
When configured in this way, it becomes a heat radiating member having high thermal conductivity.
本発明の第13の態様に係る放熱部材用組成物は、上記本発明の第1から第12のいずれかの態様に係る放熱部材において、熱伝導性の無機フィラー、または熱伝導性の第1の無機フィラーと熱伝導性の第2の無機フィラーが、窒化ホウ素、窒化アルミニウム、炭化ホウ素、窒化ホウ素炭素、黒鉛、炭素繊維、カーボンナノチューブ、アルミナ、酸化亜鉛、金、銀、コーディエライトから選ばれる少なくとも一つであることを特徴とする。
このように構成すると、高い熱伝導性を有する放熱部材となる。
The composition for a heat radiating member according to the thirteenth aspect of the present invention is the heat radiating member according to any one of the first to twelfth aspects of the present invention, which is a heat conductive inorganic filler or a heat conductive first. Inorganic filler and heat conductive second inorganic filler are selected from boron nitride, aluminum nitride, boron carbide, carbon nitride carbon, graphite, carbon fiber, carbon nanotubes, alumina, zinc oxide, gold, silver and cordierite. It is characterized by being at least one.
When configured in this way, it becomes a heat radiating member having high thermal conductivity.
本発明の第14の態様に係る放熱部材用組成物は、上記本発明の第1から第13の態様のいずれかの態様に係る放熱部材において、熱伝導性の無機フィラー、または熱伝導性の第1の無機フィラーおよび熱伝導性の第2の無機フィラーに結合していない、重合性または高分子化合物;をさらに含むことを特徴とする。
このように構成すると、熱伝導性の無機フィラー同士が表面処理剤とシロキサンポリマーと結合した放熱部材となる。
The composition for a heat radiating member according to the fourteenth aspect of the present invention is the heat radiating member according to any one of the first to thirteenth aspects of the present invention, and is a heat conductive inorganic filler or a heat conductive material. It is characterized by further containing a polymerizable or polymer compound; which is not bound to a first inorganic filler and a thermally conductive second inorganic filler.
With this configuration, the heat-conducting inorganic fillers form a heat-dissipating member in which the surface treatment agent and the siloxane polymer are bonded to each other.
本発明の第15の態様に係る放熱部材は、上記本発明の第1から第14のいずれかの態様に係る放熱部材において、放熱部材用組成物が硬化した、放熱部材である。
このように構成すると、熱伝導性の無機フィラー同士が表面処理剤とシロキサンポリマーと結合した放熱部材となる。
The heat radiating member according to the fifteenth aspect of the present invention is a heat radiating member obtained by curing the heat radiating member composition in the heat radiating member according to any one of the first to the fourteenth aspects of the present invention.
With this configuration, the heat-conducting inorganic fillers form a heat-dissipating member in which the surface treatment agent and the siloxane polymer are bonded to each other.
本発明の第16の態様に係る電子機器は、上記本発明の第15の態様に係る放熱部材と;発熱部を有する電子デバイスと;を備え、前記放熱部材が前記発熱部に接触するように前記電子デバイスに配置された、電子機器である。
このように構成すると、放熱部材が、耐熱性がよく熱膨張率を高温まで制御できるため、電子機器に生じ得る熱歪を抑制することができる。
The electronic device according to the sixteenth aspect of the present invention includes the heat radiating member according to the fifteenth aspect of the present invention; an electronic device having a heat generating portion; so that the heat radiating member comes into contact with the heat generating portion. An electronic device arranged in the electronic device.
With such a configuration, the heat radiating member has good heat resistance and can control the thermal expansion rate up to a high temperature, so that thermal strain that may occur in the electronic device can be suppressed.
本発明の第17の態様に係る放熱部材用組成物の製造方法は、熱伝導性の第1の無機フィラーを、第1の表面処理剤の一端と結合させる工程と;
熱伝導性の第2の無機フィラーを、第2の表面処理剤の一端と結合させる工程と;を備え、さらに、
前記第1の表面処理剤の他端と前記第2の表面処理剤の他端をそれぞれポリシロキサン共重合体に結合させる工程;または、
前記第1の表面処理剤と前記第2の表面処理剤の少なくとも1つがその構造中にポリシロキサン共重合体を含み、前記第1の表面処理剤の他端と前記第2の表面処理剤の他端を互いに結合させる工程;を備える。
このように構成すると、熱伝導性の無機フィラー同士が表面処理剤とシロキサンポリマーと結合した放熱部材となる。
The method for producing a composition for a heat radiating member according to a seventeenth aspect of the present invention includes a step of binding a first inorganic filler having thermal conductivity to one end of a first surface treatment agent;
It comprises a step of binding the second inorganic filler of thermal conductivity to one end of the second surface treatment agent;
A step of binding the other end of the first surface treatment agent and the other end of the second surface treatment agent to the polysiloxane copolymer; or
At least one of the first surface treatment agent and the second surface treatment agent contains a polysiloxane copolymer in its structure, and the other end of the first surface treatment agent and the second surface treatment agent. A step of joining the other ends to each other;
With this configuration, the heat-conducting inorganic fillers form a heat-dissipating member in which the surface treatment agent and the siloxane polymer are bonded to each other.
本発明の第18の態様に係る放熱部材用組成物の製造方法は、熱伝導性の第1の無機フィラーを、第1の表面処理剤の一端と結合させる工程と;
熱伝導性の第2の無機フィラーを、第2の表面処理剤の一端と結合させる工程と;を備え、さらに、
前記第1の表面処理剤の他端と前記第2の表面処理剤の他端をそれぞれ第1のポリシロキサン共重合体および第2のポリシロキサン共重合体に結合させる工程;または、
前記第1の表面処理剤と前記第2の表面処理剤の少なくとも1つがその構造中に第1のポリシロキサン共重合体または第2のポリシロキサン共重合体を含み、前記第1の表面処理剤の他端と前記第2の表面処理剤の他端を互いに結合させる工程;を備える このように構成すると、熱伝導性の無機フィラー同士が表面処理剤とシロキサンポリマーと結合した放熱部材となる。
The method for producing a composition for a heat radiating member according to an eighteenth aspect of the present invention includes a step of binding a first inorganic filler having thermal conductivity to one end of a first surface treatment agent;
It comprises a step of binding the second inorganic filler of thermal conductivity to one end of the second surface treatment agent;
A step of binding the other end of the first surface treatment agent and the other end of the second surface treatment agent to the first polysiloxane copolymer and the second polysiloxane copolymer; or
At least one of the first surface treatment agent and the second surface treatment agent contains a first polysiloxane copolymer or a second polysiloxane copolymer in its structure, and the first surface treatment agent. A step of bonding the other end of the surface treatment agent and the other end of the second surface treatment agent to each other;
本発明の放熱部材用組成物から形成された放熱部材は、極めて高い熱伝導性と耐熱性を有する。さらに、熱膨張率の制御性、化学的安定性、硬度および機械的強度などの優れた特性をも有する。当該放熱部材は、例えば、放熱基板、放熱板(面状ヒートシンク)、放熱シート、放熱塗膜、放熱接着剤などに適している。 The heat radiating member formed from the composition for a heat radiating member of the present invention has extremely high thermal conductivity and heat resistance. Furthermore, it has excellent properties such as controllability of thermal expansion rate, chemical stability, hardness and mechanical strength. The heat radiating member is suitable for, for example, a heat radiating substrate, a heat radiating plate (plane heat sink), a heat radiating sheet, a heat radiating coating film, a heat radiating adhesive, or the like.
以下、図面を参照して本発明の実施の形態について説明する。なお、各図において互いに同一または相当する部分には同一あるいは類似の符号を付し、重複した説明は省略する。また、本発明は、以下の実施の形態に制限されるものではない。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. In each figure, parts that are the same as or correspond to each other are designated by the same or similar reference numerals, and duplicated description will be omitted. Further, the present invention is not limited to the following embodiments.
本発明で用いる用語について説明する。式(1)で表わされる化合物を化合物(1)と表記することがある。他の式で表される化合物についても同様である。「少なくとも1つのAはBまたはCで置き換えられてもよい」という表現は、少なくとも1つのAがBで置き換えられる場合および少なくとも1つのAがCで置き換えられる場合に加えて、少なくとも1つのAがBで置き換えられると同時に、その他のAの少なくとも1つがCで置き換えられる場合があることを意味する。本明細書に記載される化学式において、Meはメチルであり、そしてPhはフェニルである。実施例においては、電子天秤の表示データを質量単位であるg(グラム)を用いて示した。重量%や重量比はこのような数値に基づくデータである。 The terms used in the present invention will be described. The compound represented by the formula (1) may be referred to as a compound (1). The same applies to compounds represented by other formulas. The expression "at least one A may be replaced by B or C" means that at least one A is replaced by B and at least one A is replaced by C. It means that at the same time as being replaced by B, at least one of the other A's may be replaced by C. In the chemical formulas described herein, Me is methyl and Ph is phenyl. In the examples, the display data of the electronic balance is shown using g (gram) which is a mass unit. Weight% and weight ratio are data based on such numerical values.
[放熱部材用組成物]
本発明の放熱部材用組成物は、熱伝導性の無機フィラーとポリシロキサン共重合体を含み、熱硬化などにより放熱部材を形成できる組成物である。図1は熱伝導性の無機フィラーとしての窒化ホウ素を用いた場合の例である。窒化ホウ素(h-BN)を表面処理剤で処理すると、窒化ホウ素は粒子の平面に反応基がないため、その周囲のみに表面処理剤が結合する。表面処理剤で処理された窒化ホウ素は、ポリシロキサン共重合体または架橋剤との結合を形成できる。したがって、窒化ホウ素に結合した表面処理剤の他端と、窒化ホウ素に結合した表面処理剤にさらに結合したポリシロキサン共重合体または架橋剤の他端とを結合させることにより(図2参照)、窒化ホウ素同士を図1のように互いに結合させる。
このように、熱伝導性の無機フィラー同士を表面処理剤およびポリシロキサン共重合体または架橋剤により結合させることにより、直接的にフォノンを伝播することができるので、硬化後の放熱部材は極めて高い熱伝導を有し、無機成分の熱膨張率を直接反映させた複合材の作製が可能になる。
[Composition for heat dissipation member]
The composition for a heat-dissipating member of the present invention is a composition containing a thermally conductive inorganic filler and a polysiloxane copolymer and capable of forming a heat-dissipating member by thermosetting or the like. FIG. 1 is an example in which boron nitride is used as a thermally conductive inorganic filler. When boron nitride (h-BN) is treated with a surface treatment agent, since boron nitride has no reactive group on the plane of the particles, the surface treatment agent is bonded only to the periphery thereof. Boron nitride treated with a surface treatment agent can form a bond with a polysiloxane copolymer or a cross-linking agent. Therefore, by bonding the other end of the surface treatment agent bonded to boron nitride and the other end of the polysiloxane copolymer or the cross-linking agent further bonded to the surface treatment agent bonded to boron nitride (see FIG. 2). Boron nitrides are bonded to each other as shown in FIG.
In this way, by binding the thermally conductive inorganic fillers to each other with a surface treatment agent and a polysiloxane composite or a cross-linking agent, phonons can be directly propagated, so that the heat radiation member after curing is extremely high. It is possible to fabricate a composite material that has thermal conductivity and directly reflects the thermal expansion rate of the inorganic component.
<ポリシロキサン共重合体>
ポリシロキサン共重合体は、式(A)で表されるかご型シルセスキオキサン繰り返し単位および式(B)で表される鎖状シロキサン繰り返し単位を有する。
<Polysiloxane copolymer>
The polysiloxane copolymer has a cage-type silsesquioxane repeating unit represented by the formula (A) and a chain siloxane repeating unit represented by the formula (B).
式(A)で表されるかご型シルセスキオキサン繰り返し単位
Cage-shaped silsesquioxane repeating unit represented by the formula (A)
式(A)中、
R0は独立して、炭素数6~20のアリールまたは炭素数5~6のシクロアルキルであり、炭素数6~20のアリールおよび炭素数5~6のシクロアルキルにおいて、少なくとも1つの水素が独立してハロゲンまたは炭素数1~20のアルキルで置き換えられてもよく;
R1は独立して、水素、ビニル、アリル、水酸基、炭素数6~20のアリール、炭素数5~6のシクロアルキル、炭素数7~40のアリールアルキル、または炭素数1~40のアルキルを表し、炭素数6~20のアリール、炭素数5~6のシクロアルキルおよび炭素数7~40のアリールアルキル中のアリールにおいて、少なくとも1つの水素がハロゲンまたは炭素数1~20のアルキルで置き換えられてもよく、炭素数7~40のアリールアルキル中のアルキレンにおいて、少なくとも1つの水素がハロゲンで置き換えられてもよく、少なくとも1つの-CH2-が、-O-、-CH=CH-、または炭素数5~20のシクロアルキレンで置き換えられてもよく、炭素数1~40のアルキルは、少なくとも1つの水素がハロゲンで置き換えられてもよく、少なくとも1つの-CH2-が、-O-または炭素数5~20のシクロアルキレンで置き換えられてもよく;
xは1以上である。
In formula (A),
R0 is independently an aryl having 6 to 20 carbon atoms or a cycloalkyl having 5 to 6 carbon atoms, and in the aryl having 6 to 20 carbon atoms and the cycloalkyl having 5 to 6 carbon atoms, at least one hydrogen is independent. And may be replaced with halogen or alkyl with 1 to 20 carbon atoms;
R 1 independently contains hydrogen, vinyl, allyl, hydroxyl group, aryl with 6 to 20 carbon atoms, cycloalkyl with 5 to 6 carbon atoms, arylalkyl with 7 to 40 carbon atoms, or alkyl with 1 to 40 carbon atoms. Represented in an aryl of 6 to 20 carbons, a cycloalkyl of 5 to 6 carbons and an arylalkyl of 7 to 40 carbons, at least one hydrogen is replaced by a halogen or an alkyl of 1 to 20 carbons. Also, in the alkylene in the arylalkyl having 7 to 40 carbon atoms, at least one hydrogen may be replaced with halogen, and at least one -CH 2- is -O-, -CH = CH-, or carbon. Alkyl of number 5 to 20 may be replaced by an alkyl having 1 to 40 carbons, at least one hydrogen may be replaced by halogen, and at least one -CH 2- may be replaced with -O- or carbon. May be replaced with the number 5-20 cycloalkylene;
x is 1 or more.
(式(A)におけるR0)
R0は独立して、炭素数6~20のアリールまたは炭素数5~6のシクロアルキルである。
炭素数6~20のアリールとしては、例えば、フェニル、ナフチル、アントリル、フェナントリル、トリフェニレニル、ピレニル、クリセニル、ナフタセニル、ペリレニルなどがあげられる。これらの中では、フェニル、ナフチル、アントリル、およびフェナントリルが好ましく、フェニル、ナフチルおよびアントリルがより好ましい。
炭素数5~6のシクロアルキルとしては、シクロペンチル、シクロヘキシルが挙げられる。
R0は、好ましくは、フェニルまたはシクロヘキシルである。
(R 0 in equation (A))
R0 is independently an aryl having 6 to 20 carbon atoms or a cycloalkyl having 5 to 6 carbon atoms.
Examples of the aryl having 6 to 20 carbon atoms include phenyl, naphthyl, anthryl, phenanthryl, triphenylenyl, pyrenyl, chrysenyl, naphthacenyl, perylenyl and the like. Of these, phenyl, naphthyl, anthryl, and phenanthryl are preferred, with phenyl, naphthyl and anthryl being more preferred.
Examples of the cycloalkyl having 5 to 6 carbon atoms include cyclopentyl and cyclohexyl.
R0 is preferably phenyl or cyclohexyl.
(式(A)におけるR1)
R1は独立して、水素、ビニル、アリル、水酸基、炭素数6~20のアリール、炭素数5~6のシクロアルキル、炭素数7~40のアリールアルキル、または炭素数1~40のアルキルである。
炭素数6~20のアリール、炭素数5~6のシクロアルキルは、R0で説明したものと同様のものが挙げられる。
炭素数7~40のアリールアルキルとしては、例えば、ベンジル、フェネチル、ジフェニルメチル、トリフェニルメチル、1-ナフチルメチル、2-ナフチルメチル、2,2-ジフェニルエチル、3-フェニルプロピル、4-フェニルブチル、5-フェニルペンチルが挙げられる。
炭素数1~40のアルキルとしては、例えば、メチル、エチル、n-プロピル、iso-プロピル、n-ブチル、sec-ブチル、iso-ブチル、tert-ブチル、n-ペンチル、sec-ペンチル、iso-ペンチル、tert-ペンチル、ネオペンチル、ヘキシル、ヘプチル、オクチル、ノニル、ドデシル、オクタデシルが挙げられる。
R1は、好ましくは、フェニル、シクロヘキシル、および炭素数1~5のアルキルから選ばれ、好ましくはフェニルまたはメチルである。
(R 1 in equation (A))
R1 is independently composed of hydrogen, vinyl, allyl, hydroxyl group, aryl with 6 to 20 carbon atoms, cycloalkyl with 5 to 6 carbon atoms, arylalkyl with 7 to 40 carbon atoms, or alkyl with 1 to 40 carbon atoms. be.
Examples of the aryl having 6 to 20 carbon atoms and the cycloalkyl having 5 to 6 carbon atoms are the same as those described in R0 .
Examples of the arylalkyl having 7 to 40 carbon atoms include benzyl, phenethyl, diphenylmethyl, triphenylmethyl, 1-naphthylmethyl, 2-naphthylmethyl, 2,2-diphenylethyl, 3-phenylpropyl and 4-phenylbutyl. , 5-Phenylpentyl.
Examples of alkyl having 1 to 40 carbon atoms include methyl, ethyl, n-propyl, iso-propyl, n-butyl, sec-butyl, iso-butyl, tert-butyl, n-pentyl, sec-pentyl, and iso-. Examples include pentyl, tert-pentyl, neopentyl, hexyl, heptyl, octyl, nonyl, dodecyl and octadecyl.
R 1 is preferably selected from phenyl, cyclohexyl, and alkyl having 1-5 carbon atoms, preferably phenyl or methyl.
(式(A)におけるx)
xは1以上であり、ポリシロキサン共重合体における式(A)で表されるかご型シルセスキオキサン繰り返し単位の総数としては、例えば、1~500である。
(X in formula (A))
x is 1 or more, and the total number of cage-type silsesquioxane repeating units represented by the formula (A) in the polysiloxane copolymer is, for example, 1 to 500.
式(B)で表される鎖状シロキサン繰り返し単位
Chained siloxane repeating unit represented by the formula (B)
式(B)中、R2は独立して、水素、ビニル、アリル、水酸基、炭素数6~20のアリール、炭素数5~6のシクロアルキル、炭素数7~40のアリールアルキル、または炭素数1~40のアルキルであり、炭素数6~20のアリール、炭素数5~6のシクロアルキルおよび炭素数7~40のアリールアルキル中のアリールにおいて、少なくとも1つの水素が独立してハロゲンまたは炭素数1~20のアルキルで置き換えられてもよく、炭素数7~40のアリールアルキル中のアルキレンにおいて、少なくとも1つの水素がハロゲンで置き換えられてもよく、少なくとも1つの-CH2-が、-O-、-CH=CH-、または炭素数5~20のシクロアルキレンで置き換えられてもよく、炭素数1~40のアルキルは、少なくとも1つの水素が、ハロゲンで置き換えられてもよく、少なくとも1つの-CH2-が、-O-または炭素数5~20のシクロアルキレンで置き換えられてもよく;
yは1以上である。
In formula (B), R 2 is independently hydrogen, vinyl, allyl, hydroxyl group, aryl with 6 to 20 carbon atoms, cycloalkyl with 5 to 6 carbon atoms, arylalkyl with 7 to 40 carbon atoms, or carbon number of carbon atoms. In the aryls of 1 to 40 alkyl, 6 to 20 carbon atoms, 5 to 6 carbon atoms cycloalkyl and 7 to 40 carbon atoms arylalkyl, at least one hydrogen is independently halogen or carbon number. In the alkylene in the arylalkyl having 7 to 40 carbon atoms, at least one hydrogen may be replaced with a halogen, and at least one -CH 2- may be replaced with -O-. , -CH = CH-, or a cycloalkylene having 5 to 20 carbon atoms may be substituted, and an alkyl having 1 to 40 carbon atoms may have at least one hydrogen substituted with a halogen, and at least one-. CH 2- may be replaced with —O— or a cycloalkylene with 5 to 20 carbon atoms;
y is 1 or more.
(式(B)におけるR2)
R2は独立して、水素、ビニル、アリル、水酸基、炭素数6~20のアリール、炭素数5~6のシクロアルキル、炭素数7~40のアリールアルキル、または炭素数1~40のアルキルであるが、炭素数6~20のアリール、炭素数5~6のシクロアルキルは、R0で説明したものと同様のものが挙げられ、炭素数7~40のアリールアルキル、炭素数1~40のアルキルは、R1で説明したものと同様のものが挙げられる。
(R 2 in equation (B))
R2 is independently composed of hydrogen, vinyl, allyl, hydroxyl group, aryl with 6 to 20 carbon atoms, cycloalkyl with 5 to 6 carbon atoms, arylalkyl with 7 to 40 carbon atoms, or alkyl with 1 to 40 carbon atoms. However, the arylalkyl having 6 to 20 carbon atoms and the cycloalkyl having 5 to 6 carbon atoms are the same as those described in R0 , and the arylalkyl having 7 to 40 carbon atoms and the cycloalkyl having 1 to 40 carbon atoms are mentioned. Alkyl may be similar to that described in R1 .
(式(B)におけるy)
yは1以上であり、ポリシロキサン共重合体における式(B)で表される鎖状シロキサン繰り返し単位の総数(後述のy1+y2)としては、例えば、1~3000である。
(Y in equation (B))
y is 1 or more, and the total number of chain siloxane repeating units represented by the formula (B) in the polysiloxane copolymer (y1 + y2 described later) is, for example, 1 to 3000.
前記ポリシロキサン共重合体は、式(B)で表される鎖状シロキサンを介して無機物質および有機物質から選択される物質の表面に結合している。ここで、結合は化学結合が好ましい。例えば、前記物質表面に水酸基などの官能基を付与し、該官能基と式(B)で表される鎖状シロキサンの末端水酸基との化学反応により化学結合を形成してもよい。式(B)で表される鎖状シロキサンは前記物質の表面に直接結合していてもよいし、スペーサーなどを介して結合していてもよい。 The polysiloxane copolymer is bonded to the surface of a substance selected from an inorganic substance and an organic substance via a chain siloxane represented by the formula (B). Here, the bond is preferably a chemical bond. For example, a functional group such as a hydroxyl group may be imparted to the surface of the substance, and a chemical bond may be formed by a chemical reaction between the functional group and the terminal hydroxyl group of the chain siloxane represented by the formula (B). The chain siloxane represented by the formula (B) may be directly bonded to the surface of the substance, or may be bonded via a spacer or the like.
「ポリシロキサン共重合体が、式(B)で表される鎖状シロキサンを介して無機物質および有機物質から選択される物質の表面に結合する」とは、式(B)で表される鎖状シロキサン(リンカー部分)がまず前記物質の表面に結合し、続いて、式(A)で表されるかご型シルセスキオキサン繰り返し単位と式(B)で表される鎖状シロキサン繰り返し単位が任意の割合および任意の順序で結合していることを意味する。
[無機物質および有機物質から選択される物質]-By1-(AxBy2)
前記物質表面に結合する式(B)で表される鎖状シロキサン(リンカー部分)における繰り返し数y1は例えば1~1000である。
(AxBy2)における、連続する式(A)で表されるかご型シルセスキオキサン繰り返し単位の数(x)の数は例えば1~5であり、連続する式(B)で表される鎖状シロキサン繰り返し単位の数(y2)の数は例えば1~30である。
"The polysiloxane copolymer binds to the surface of a substance selected from an inorganic substance and an organic substance via a chain siloxane represented by the formula (B)" means that the chain represented by the formula (B). The siloxane (linker moiety) first binds to the surface of the substance, followed by the cage-type silsesquioxane repeating unit represented by the formula (A) and the chain siloxane repeating unit represented by the formula (B). It means that they are combined in any proportion and in any order.
[Substances selected from inorganic and organic substances] -By 1- ( A x By 2)
The number of repetitions y1 in the chain siloxane (linker portion) represented by the formula (B) bonded to the surface of the substance is, for example, 1 to 1000.
In (A x By 2), the number of cage-type silsesquioxane repeating units (x) represented by the continuous formula (A) is, for example, 1 to 5, and is represented by the continuous formula (B). The number of chain siloxane repeating units (y2) is, for example, 1 to 30.
本発明に係るポリシロキサン共重合体において、無機物質および有機物質から選択される物質に結合する末端と異なる末端は、特に限定されず、水酸基であってもよいが、下記の基を有してもよい。
式(3)中、R4は独立して、水素、水酸基、炭素数6~20のアリール、炭素数5~6のシクロアルキル、炭素数7~40のアリールアルキル、炭素数1~40のアルキル、炭素数1~40のアルコキシ、ビニル、またはアリルであり、炭素数6~20のアリール、炭素数5~6のシクロアルキルおよび炭素数7~40のアリールアルキル中のアリールにおいて、少なくとも1つの水素が、ハロゲンまたは炭素数1~20のアルキルで置き換えられてもよく、炭素数7~40のアリールアルキル中のアルキレンにおいて、少なくとも1つの水素がハロゲンで置き換えられてもよく、少なくとも1つの-CH2-が、-O-、-CH=CH-、または炭素数5~20のシクロアルキレンで置き換えられてもよく、炭素数1~40のアルキルは、少なくとも1つの水素がハロゲンで置き換えられてもよく、少なくとも1つの-CH2-が、-O-または炭素数5~20のシクロアルキレンで置き換えられてもよく、炭素数1~40のアルコキシは、少なくとも1つの水素がハロゲンで置き換えられてもよく、少なくとも1つの-CH2-が、-O-または炭素数5~20のシクロアルキレンで置き換えられてもよい。
In the polysiloxane copolymer according to the present invention, the terminal different from the terminal bonded to the substance selected from the inorganic substance and the organic substance is not particularly limited and may be a hydroxyl group, but has the following group. May be good.
In formula (3), R4 is independently hydrogen, hydroxyl group, aryl having 6 to 20 carbon atoms, cycloalkyl having 5 to 6 carbon atoms, arylalkyl having 7 to 40 carbon atoms, and alkyl having 1 to 40 carbon atoms. , An alkoxy, vinyl, or allyl having 1 to 40 carbon atoms, and at least one hydrogen in the aryl in an aryl having 6 to 20 carbon atoms, a cycloalkyl having 5 to 6 carbon atoms, and an arylalkyl having 7 to 40 carbon atoms. May be replaced with halogen or an alkyl having 1 to 20 carbon atoms, and at least one hydrogen may be replaced with a halogen in the alkylene in the arylalkyl having 7 to 40 carbon atoms, and at least one -CH 2 -May be replaced with -O-, -CH = CH-, or a cycloalkylene having 5 to 20 carbon atoms, and an alkyl having 1 to 40 carbon atoms may have at least one hydrogen replaced by a halogen. , At least one -CH 2- may be replaced with -O- or a cycloalkylene having 5 to 20 carbon atoms, and an alkoxy having 1 to 40 carbon atoms may be replaced with at least one hydrogen by halogen. , At least one -CH 2- may be replaced with -O- or a cycloalkylene having 5 to 20 carbon atoms.
炭素数6~20のアリール、炭素数5~6のシクロアルキルは、式(A)においてR0で説明したものと同様のものが挙げられる。
炭素数7~40のアリールアルキル、炭素数1~40のアルキルは、式(A)においてR1で説明したものと同様のものが挙げられる。
炭素数1~40のアルコキシとしては、特に制限されないが、炭素数1~10が好ましく、メトキシ、エトキシ、プロポキシなどが例示される。
R3は好ましくは水素、メチルフェニル、ビニル、アリル、または水酸基である。
Examples of the aryl having 6 to 20 carbon atoms and the cycloalkyl having 5 to 6 carbon atoms are the same as those described by R0 in the formula (A).
Examples of the arylalkyl having 7 to 40 carbon atoms and the alkyl having 1 to 40 carbon atoms are the same as those described by R1 in the formula (A).
The alkoxy having 1 to 40 carbon atoms is not particularly limited, but is preferably 1 to 10 carbon atoms, and examples thereof include methoxy, ethoxy, and propoxy.
R3 is preferably hydrogen , methylphenyl, vinyl, allyl, or a hydroxyl group.
本発明に用いられるポリシロキサン共重合体におけるポリシロキサンにおいては、式(A)で表される繰り返し単位と式(B)で表される繰り返し単位の割合(x:y)は特に制限されないが、例えば、1:1~1:30である。
なお、ポリシロキサン共重合体におけるポリシロキサンにおいては、式(A)および式(B)で表される繰り返し単位が占める質量%は、通常10%以上、好ましくは30%以上、より好ましくは50%以上、特に好ましくは70%以上であり、通常100%未満、好ましくは99%以下である。すなわち、本発明の効果を著しく損なわない範囲で、式(A)で表される繰り返し単位以外のユニットを含んでいてもよい。そのようなユニットとしては、例えば、-(CH2-CH2)-、-(CH=CH)-、-(O-SiMe2-C6H4-SiMe2)-が挙げられる。
In the polysiloxane in the polysiloxane copolymer used in the present invention, the ratio (x: y) of the repeating unit represented by the formula (A) to the repeating unit represented by the formula (B) is not particularly limited. For example, 1: 1 to 1:30.
In the polysiloxane in the polysiloxane copolymer, the mass% occupied by the repeating units represented by the formulas (A) and (B) is usually 10% or more, preferably 30% or more, more preferably 50%. As mentioned above, it is particularly preferably 70% or more, usually less than 100%, preferably 99% or less. That is, a unit other than the repeating unit represented by the formula (A) may be included as long as the effect of the present invention is not significantly impaired. Examples of such a unit include-(CH 2 -CH 2 )-,-(CH = CH)-,-(O-SiMe 2 -C 6 H 4 -SiMe 2 )-.
本発明に用いられるポリシロキサン共重合体におけるポリシロキサンの重量平均分子量(Mw)は特に限定されないが、好ましくは2,000以上、より好ましくは10,000以上であり、好ましくは1,000,000以下、より好ましくは500,000以下、さらに好ましくは200,000以下である。重量平均分子量は、後述の実施例に記載されるように、ゲル浸透クロマトグラフィー(GPC)にて得られたクロマトグラムを、分子量標準サンプルにて得られた検量線により計算して求める。
多分散度は、例えば、1~4である。
The weight average molecular weight (Mw) of the polysiloxane in the polysiloxane copolymer used in the present invention is not particularly limited, but is preferably 2,000 or more, more preferably 10,000 or more, and preferably 1,000,000. Below, it is more preferably 500,000 or less, still more preferably 200,000 or less. The weight average molecular weight is determined by calculating a chromatogram obtained by gel permeation chromatography (GPC) from a calibration curve obtained with a molecular weight standard sample, as described in Examples described later.
The polydispersity is, for example, 1 to 4.
これらのポリシロキサン共重合体は、例えば、以下の工程により製造することができる。
(i)無機物質および有機物質から選択される物質の表面に鎖状または環状シロキサンを平衡重合させる工程、次いで、
(ii)かご型シルセスキオキサンを平衡重合させる工程
These polysiloxane copolymers can be produced, for example, by the following steps.
(I) Equilibrium polymerization of chain or cyclic siloxanes on the surface of a substance selected from inorganic and organic substances, followed by
(Ii) Step of equilibrium polymerization of cage-type silsesquioxane
例えば、表面が水酸基である無機酸化物(シリカ)を鎖状または環状シロキサン、酸触媒、溶媒で反応させることにより、シリカ表面に鎖状シロキサンがグラフトされる。次いで、重合中の溶液に末端シラノール型のかご型シルセスキオキサンを加えることで、グラフトされたシロキサンポリマーと平衡重合し、鎖状シロキサンの途中にかご状シルセスキオキサンが組み込まれ、分子ネックレスポリマーがグラフトされたシリカが得られる。 For example, a chain siloxane is grafted on the silica surface by reacting an inorganic oxide (silica) whose surface is a hydroxyl group with a chain or cyclic siloxane, an acid catalyst, or a solvent. Next, by adding terminal silanol-type cage-type silsesquioxane to the solution being polymerized, equilibrium polymerization with the grafted siloxane polymer is carried out, and cage-type silsesquioxane is incorporated in the middle of the chain siloxane, and the molecular necklace. Polymer-grafted silica is obtained.
鎖状または環状シロキサンとしては、式(b)または式(c)で表される化合物が挙げられる。これらのいずれか一方または両方を使用することができる。なお、無機物質および有機物質から選択される物質の表面には水酸基など反応性官能基が存在することが好ましく、このような反応性官能基を導入するために表面処理を施してもよい。
Examples of the chain or cyclic siloxane include compounds represented by the formula (b) or the formula (c). Either or both of these can be used. It is preferable that a reactive functional group such as a hydroxyl group is present on the surface of the substance selected from the inorganic substance and the organic substance, and a surface treatment may be performed to introduce such a reactive functional group.
式(b)および式(c)におけるR2は、式(A)におけるR2と同様に定義され、好ましい例も同様である。nは2~30の整数である。 R 2 in formula (b) and formula (c) is defined in the same way as R 2 in formula (A), as is the preferred example. n is an integer of 2 to 30.
式(b)で表される化合物としては、例えば、2,2,4,4,6,6-ヘキサメチルシクロトリシロキサン、2,4,6-トリエチル-2,4,6-トリメチルシクロトリシロキサン、2,2,4,4,6,6-ヘキサエチルシクロトリシロキサン、2,4,6-トリメチル-2,4,6-トリプロピルシクロトリシロキサン、2,4,6-トリエチル-2,4,6-トリプロピルシクロトリシロキサン、2,2,4,4,6,6-ヘキサプロピルシクロトリシロキサン、2,4,6-トリメチル-2,4,6-トリス(1-メチルエチル)シクロトリシロキサン、2,4,6-トリエチル-2,4,6-トリス(1-メチルエチル)シクロトリシロキサン2,2,4,4,6,6-ヘキサキス(1-メチルエチル)シクロトリシロキサン、2,4,6-トリブチル-2,4,6-トリメチルシクロトリシロキサン、2,4,6-トリブチル-2,4,6-トリエチルシクロトリシロキサン、2,2,4,4,6,6-ヘキサブチルシクロトリシロキサン、2,4,6-トリメチル-2,4,6-トリス(1,1-ジメチルエチル)シクロトリシロキサン、2,46-トリエチル-2,4,6-トリス(1,1-ジメチルエチル)シクロトリシロキサン、2,4,6-トリス(1,1-ジメチルエチル)-2,4,6-トリプロピルシクロトリシロキサン、2,2,4,4,66-ヘキサキス(1,1-ジメチルエチル)シクロトリシロキサン、2,4,6-トリメチル-2,4,6-トリス(トリフルオロメチル)シクロトリシロキサン、2,2,4,4,6,6-ヘキサキス(トリフルオロメチル)シクロトリシロキサン、2,2,4,4,6,6-ヘキサキス(1,1,2,2,2-ペンタフルオロエチル)シクロトリシロキサン、2,4,6-トリメチル-2,4,6-トリス(3,3,3-トリフルオロプロピル)シクロトリシロキサン、2,2,4,4,6,6-ヘキサキス(3,3,3-トリフルオロプロピル)シクロトリシロキサン、2,4,6-トリメチル-2,4,6-トリフェニルシクロトリシロキサン、2,2,4,4,6,6-ヘキサフェニルシクロトリシロキサン、2,4,6-トリシクロへキシル-2,4,6-トリメチルシクロトリシロキサン、2,2,4,4,6,6-ヘキサシクロへキシルシクロトリシロキサン、2,2,4,4,6,6-ヘキサビニルシクロトリシロキサン、2,4,6-トリメチル-2,4,6-トリビニルシクロトリシロキサン、2,2,4,4,6,6,8,8-オクタメチルシクロテトラシロキサン、2,4,6,8-テトラエチル-2,4,6,8-テトラメチルシクロテトラシロキサン、2,2,4,4,6,6,8,8-オクタエチルシクロトリシロキサン、2,4,6,8-テトラメチル-2,4,6,8-テトラプロピルシクロテトラシロキサン、2,4,6,8-テトラエチル-2,4,6,8-テトラプロピルシクロテトラシロキサン、2,2,4,4,6,6,8,8-オクタプロピルシクロテトラシロキサン、2,4,6,8-テトラメチル-2,4,6,8-テトラキス(1-メチルエチル)シクロテトラシロキサン、2,4,6,8-テトラエチル-2,4,6,8-テトラキス(1-メチルエチル)シクロテトラシロキサン2,2,4,4,6,6,8,8-オクタキス(1-メチルエチル)シクロテトラシロキサン、2,4,6,8-テトラブチル-2,4,6,8-テトラメチルシクロテトラシロキサン、2,4,6,8-テトラブチル-2,4,6,8-テトラエチルシクロテトラシロキサン、2,2,4,4,6,6,8,8-オクタブチルシクロテトラシロキサン、2,4,6,8-テトラメチル-2,4,6,8-テトラキス(1,1-ジメチルエチル)シクロテトラシロキサン、2,4,6,8-テトラエチル-2,4,6,8-テトラキス(1,1-ジメチルエチル)シクロテトラシロキサン、2,4,6,8-テトラキス(1,1-ジメチルエチル)-2,4,6,8-テトラプロピルシクロテトラシロキサン、2,2,4,4,6,6,8,8-オクタキス(1,1-ジメチルエチル)シクロテトラシロキサン、2,4,6,8-テトラメチル-2,4,6,8-テトラキス(トリフルオロメチル)シクロテトラシロキサン、2,2,4,4,6,6,8,8-オクタキス(トリフルオロメチル)シクロテトラシロキサン、2,2,4,4,6,6,8,8-オクタキス(1,1,2,2,2-ペンタフルオロエチル)シクロテトラシロキサン、2,4,6,8-テトラメチル-2,4,6,8-テトラキス(3,3,3-トリフルオロプロピル)シクロテトラシロキサン、2,2,4,4,6,6,8,8-オクタキス(3,3,3-トリフルオロプロピル)シクロテトラシロキサン、2,4,6,8-テトラメチル-2,4,6,8-テトラフェニルシクロテトラシロキサン、2,2,4,4,6,6,8,8-オクタフェニルシクロテトラシロキサン、2,4,6,8-テトラシクロへキシル-2,4,6,8-テトラメチルシクロテトラシロキサン、2,2,4,4,6,6,8,8-オクタシクロへキシルシクロテトラシロキサン、2,2,4,4,6,6,8,8-オクタビニルシクロテトラシロキサン、2,4,6,8-テトラメチル-2,4,6,8-テトラビニルシクロテトラシロキサン、2,6-ジエチニル-2,4,4,6,8,8-ヘキサメチルシクロテトラシロキサン、2,2,4,4,6,6,8,8,10,10-デカメチルシクロペンタシロキサン、2,4,6,8,10-ペンタエチル-2,4,6,8,10-ペンタメチルシクロペンタシロキサン、2,2,4,4,6,6,8,8,10,10-デカエチルシクロトリシロキサン、2,4,6,8.10-ペンタメチル-2,4,6,8-ペンタプロピルシクロペンタシロキサン、2,4,6,8,10-ペンタエチル-2,4,6,8,10-ペンタプロピルシクロペンタシロキサン、2,2,4,4,6,6,8,8,10,10-デカプロピルシクロペンタシロキサン、2,4,6,8,10-ペンタメチル-2,4,6,8,10-ペンタキス(1-メチルエチル)シクロペンタシロキサン、2,4,6,8,10-ペンタエチル-2,4,6,8,10-ペンタキス(1-メチルエチル)シクロペンタシロキサン2,2,4,4,6,6,8,8,10,10-デカキス(1-メチルエチル)シクロペンタシロキサン、2,4,6,8,10-ペンタブチル-2,4,6,8,10-ペンタメチルシクロペンタシロキサン、2,4,6,8,10-ペンタブチル-2,4,6,8,10-ペンタエチルシクロペンタシロキサン、2,2,4,4,6,6,8,8,10,10-デカブチルシクロペンタシロキサン、2,4,6,8,10,10-ペンタメチル-2,4,6,8,10,10-ペンタキス(1,1-ジメチルエチル)シクロペンタシロキサン、2,4,6,8,10-ペンタエチル-2,4,6,8,10-ペンタキス(1,1-ジメチルエチル)シクロペンタシロキサン、2,4,6,8,10-ペンタキス(1,1-ジメチルエチル)-2,4,6,8,10-ペンタプロピルシクロペンタシロキサン、2,2,4,4,6,6,8,8,10,10-デカキス(1,1-ジメチルエチル)シクロペンタシロキサン、2,4,6,8,10-ペンタメチル-2,4,6,8-ペンタキス(トリフルオロメチル)シクロペンタシロキサン、2,2,4,4,6,6,8,8,10.10-デカキス(トリフルオロメチル)シクロペンタシロキサン、2,2,4,4,6,6,8,8,10,10-デカキス(1,1,2,2,2-ペンタフルオロエチル)シクロペンタシロキサン、2,4,6,8,10,10-ペンタメチル-2,4,6,8-ペンタキス(3,3,3-トリフルオロプロピル)シクロペンタシロキサン、2,2,4,4,6,6,8,8,10,10-デカキス(3,3,3-トリフルオロプロピル)シクロペンタシロキサン、2,4,6,8,10-ペンタメチル-2,4,6,8-ペンタフェニルシクロペンタシロキサン、2,2,4,4,6,6,8,8,10,10-デカフェニルシクロペンタシロキサン、2,4,6,8,10-ペンタシクロへキシル-2,4,6,8,10-ペンタメチルシクロペンタシロキサン、2,2,4,4,6,6,8,8,10,10-デカシクロへキシルシクロペンタシロキサン、2,2,4,4,6,6,8,8,10,10-デカビニルシクロペンタシロキサン、2,4,6,8,10-ペンタメチル-2,4,6,8,10-ペンタビニルシクロペンタシロキサンが挙げられ、中でも、R2が炭素数1~40のアルキルである低分子環状シロキサンが好ましく、ヘキサメチルシクロトリシロキサン(D3)、オクタメチルシクロテトラシロキサン(D4)、デカメチルシクロペンタシロキサン(D5)、ドデカメチルシクロヘキサシロキサン(D6)等の環状シロキサンがより好ましく、入手の容易さ、コスト面、取扱いの観点から、オクタメチルシクロテトラシロキサンが特に好ましい。 Examples of the compound represented by the formula (b) include 2,2,4,4,6,6-hexamethylcyclotrisiloxane and 2,4,6-triethyl-2,4,6-trimethylcyclotrisiloxane. , 2,2,4,4,6,6-hexaethylcyclotrisiloxane, 2,4,6-trimethyl-2,4,6-tripropylcyclotrisiloxane, 2,4,6-triethyl-2,4 , 6-Tripropylcyclotrisiloxane, 2,2,4,4,6,6-hexapropylcyclotrisiloxane, 2,4,6-trimethyl-2,4,6-tris (1-methylethyl) cyclotri Siloxane, 2,4,6-triethyl-2,4,6-tris (1-methylethyl) cyclotrisiloxane 2,2,4,4,6,6-hexakis (1-methylethyl) cyclotrisiloxane, 2, , 4,6-Tributyl-2,4,6-trimethylcyclotrisiloxane, 2,4,6-tributyl-2,4,6-triethylcyclotrisiloxane, 2,2,4,4,6,6-hexa Butylcyclotrisiloxane, 2,4,6-trimethyl-2,4,6-tris (1,1-dimethylethyl) cyclotrisiloxane, 2,46-triethyl-2,4,6-tris (1,1-tris) Dimethylethyl) cyclotrisiloxane, 2,4,6-tris (1,1-dimethylethyl) -2,4,6-tripropylcyclotrisiloxane, 2,2,4,4,66-hexakis (1,1) -Dimethylethyl) cyclotrisiloxane, 2,4,6-trimethyl-2,4,6-tris (trifluoromethyl) cyclotrisiloxane, 2,2,4,4,6,6-hexakis (trifluoromethyl) Cyclotrisiloxane, 2,2,4,4,6,6-hexakis (1,1,2,2,2-pentafluoroethyl) cyclotrisiloxane, 2,4,6-trimethyl-2,4,6- Tris (3,3,3-trifluoropropyl) cyclotrisiloxane, 2,2,4,4,6,6-hexakis (3,3,3-trifluoropropyl) cyclotrisiloxane, 2,4,6- Trimethyl-2,4,6-triphenylcyclotrisiloxane, 2,2,4,4,6,6-hexaphenylcyclotrisiloxane, 2,4,6-tricyclohexyl-2,4,6-trimethylcyclo Trisiloxane, 2,2,4,4,6,6-hexacyclohexylcyclotrisiloxane, 2,2,4,4,6,6-hexavinylcyclotrisiloxane, 2 , 4,6-trimethyl-2,4,6-trivinylcyclotrisiloxane, 2,2,4,4,6,6,8,8-octamethylcyclotetrasiloxane, 2,4,6,8-tetraethyl -2,4,6,8-Tetramethylcyclotetrasiloxane, 2,2,4,4,6,6,8,8-octaethylcyclotrisiloxane, 2,4,6,8-tetramethyl-2, 4,6,8-Tetrapropylcyclotetrasiloxane, 2,4,6,8-tetraethyl-2,4,6,8-tetrapropylcyclotetrasiloxane, 2,2,4,4,6,6,8, 8-octapropylcyclotetrasiloxane, 2,4,6,8-tetramethyl-2,4,6,8-tetrakis (1-methylethyl) cyclotetrasiloxane, 2,4,6,8-tetraethyl-2, 4,6,8-Tetraxane (1-methylethyl) cyclotetrasiloxane 2,2,4,4,6,6,8,8-octakis (1-methylethyl) cyclotetrasiloxane, 2,4,6,8 -Tetrabutyl-2,4,6,8-Tetramethylcyclotetrasiloxane, 2,4,6,8-Tetrabutyl-2,4,6,8-Tetraethylcyclotetrasiloxane, 2,2,4,4,6 6,8,8-Octabutylcyclotetrasiloxane, 2,4,6,8-tetramethyl-2,4,6,8-tetrakis (1,1-dimethylethyl) cyclotetrasiloxane, 2,4,6 8-Tetraethyl-2,4,6,8-tetrakis (1,1-dimethylethyl) cyclotetrasiloxane, 2,4,6,8-tetrakis (1,1-dimethylethyl) -2,4,6,8 -Tetrapropylcyclotetrasiloxane, 2,2,4,4,6,6,8,8-octakis (1,1-dimethylethyl) cyclotetrasiloxane, 2,4,6,8-tetramethyl-2,4 , 6,8-Tetrakiss (trifluoromethyl) cyclotetrasiloxane, 2,2,4,4,6,6,8,8-octakis (trifluoromethyl) cyclotetrasiloxane, 2,2,4,4,6 , 6,8,8-octakis (1,1,2,2,2-pentafluoroethyl) cyclotetrasiloxane, 2,4,6,8-tetramethyl-2,4,6,8-tetrakis (3, 3,3-Trifluoropropyl) cyclotetrasiloxane, 2,2,4,4,6,6,8,8-octakis (3,3,3-trifluoropropyl) cyclotetrasiloxane, 2,4,6 8-Tetramethyl-2, 4,6,8-Tetraphenylcyclotetrasiloxane, 2,2,4,4,6,6,8,8-octaphenylcyclotetrasiloxane, 2,4,6,8-tetracyclohexyl-2,4 6,8-Tetramethylcyclotetrasiloxane, 2,2,4,4,6,6,8,8-octacyclohexylcyclotetrasiloxane, 2,2,4,4,6,6,8-octa Vinylcyclotetrasiloxane, 2,4,6,8-tetramethyl-2,4,6,8-tetravinylcyclotetrasiloxane, 2,6-dietinyl-2,4,4,6,8,8-hexamethyl Cyclotetrasiloxane, 2,2,4,4,6,6,8,8,10,10-decamethylcyclopentasiloxane, 2,4,6,8,10-pentaethyl-2,4,6,8, 10-Pentamethylcyclopentasiloxane, 2,2,4,4,6,6,8,8,10,10-decaethylcyclotrisiloxane, 2,4,6,8.10-pentamethyl-2,4 6,8-Pentapropylcyclopentasiloxane, 2,4,6,8,10-pentaethyl-2,4,6,8,10-pentapropylcyclopentasiloxane, 2,2,4,4,6,6 8,8,10,10-decapropylcyclopentasiloxane, 2,4,6,8,10-pentamethyl-2,4,6,8,10-pentakis (1-methylethyl) cyclopentasiloxane, 2,4 , 6,8,10-Pentaethyl-2,4,6,8,10-pentakis (1-methylethyl) cyclopentasiloxane 2,2,4,4,6,6,8,8,10,10-decakis (1-Methylethyl) Cyclopentasiloxane, 2,4,6,8,10-Pentabutyl-2,4,6,8,10-Pentamethylcyclopentasiloxane, 2,4,6,8,10-Pentabutyl- 2,4,6,8,10-pentaethylcyclopentasiloxane, 2,2,4,4,6,6,8,8,10,10-decabutylcyclopentasiloxane, 2,4,6,8, 10,10-Pentamethyl-2,4,6,8,10,10-pentakis (1,1-dimethylethyl) cyclopentasiloxane, 2,4,6,8,10-pentaethyl-2,4,6,8 , 10-Pentakis (1,1-dimethylethyl) cyclopentasiloxane, 2,4,6,8,10-pentakis (1,1-dimethylethyl) -2,4,6,8,10-pentapropylcyclopenta Siloxane, 2,2,4,4,6 , 6,8,8,10,10-decakis (1,1-dimethylethyl) cyclopentasiloxane, 2,4,6,8,10-pentamethyl-2,4,6,8-pentakis (trifluoromethyl) Cyclopentasiloxane, 2,2,4,4,6,6,8,8,10.10-decakis (trifluoromethyl) cyclopentasiloxane, 2,2,4,4,6,6,8,8, 10,10-decakis (1,1,2,2,2-pentafluoroethyl) cyclopentasiloxane, 2,4,6,8,10,10-pentamethyl-2,4,6,8-pentakis (3, 3,3-Trifluoropropyl) cyclopentasiloxane, 2,2,4,4,6,6,8,8,10,10-decakis (3,3,3-trifluoropropyl) cyclopentasiloxane, 2, 4,6,8,10-Pentamethyl-2,4,6,8-pentaphenylcyclopentasiloxane, 2,2,4,4,6,6,8,8,10,10-decaphenylcyclopentasiloxane, 2,4,6,8,10-pentacyclohexyl-2,4,6,8,10-pentamethylcyclopentasiloxane, 2,2,4,4,6,6,8,8,10,10- Decacyclohexylcyclopentasiloxane, 2,2,4,4,6,6,8,8,10,10-decavinylcyclopentasiloxane, 2,4,6,8,10-pentamethyl-2,4,6 , 8,10-Pentavinylcyclopentasiloxane, among which low molecular weight cyclic siloxanes in which R2 is an alkyl having 1 to 40 carbon atoms are preferable, hexamethylcyclotrisiloxane (D3) and octamethylcyclotetrasiloxane (D3). Cyclic siloxanes such as D4), decamethylcyclopentasiloxane (D5), and dodecamethylcyclohexasiloxane (D6) are more preferred, and octamethylcyclotetrasiloxane is particularly preferred from the standpoint of availability, cost, and handling.
式(c)で表される化合物としては、例えば、
1,1,3,3-テトラメチル-1,3-ジシロキサンジオール、1,1,3,3,5,5-ヘキサメチル-1,5-トリシロキサンジオール、1,1,3,3,5,5,7,7-オクタメチル-1,7-テトラシロキサンジオール、1,1,3,3,5,5,7,7,9,9-デカメチル-1,9-ペンタシロキサンジオール、1,1,3,3-テトラフェニル-1,3-ジシロキサンジオール、1,1,3,3,5,5-ヘキサフェニル-1,5-トリシロキサンジオール、DMS-S12(商品名、Gelest製)、DMS-S14(商品名、Gelest製)、DMS-S15(商品名、Gelest製)
1,1,1,3,3,3-ヘキサメチルジシロキサン、1,1,1,3,3,5,5,5-オクタメチルトリシロキサン、1,1,1,3,3,5,5,7,7-デカメチルテトラシロキサン、1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン、1,3-ジアリル-1,1,3,3-テトラメチルジシロキサン、1,5-ジビニル-1,1,3,3,5,5-へプタメチルトリシロキサン、1,5-ジアリル-1,1,3,3,5,5-へプタメチルトリシロキサン、DMS-V00(商品名、Gelest製)、DMS-V03(商品名、Gelest製)、DMS-V05(商品名、Gelest製)
1,1,3,3-テトラメチルジシロキサン、1,1,3,3,5,5-ヘキサメチルトリシロキサン、1,1,3,3,5,5,7,7-オクタメチルテトラシロキサン、1,1,3,3,5,5,7,7,9,9-デカメチルペンタシロキサン、 1,1,3,3,5,5,7,7,9,9,11,11-ドデカメチルヘキサシロキサン、1,3-ジメチル-1,3-ジフェニルジシロキサン、1,1,3,3-テトラフェニルジシロキサン、1,3-シクロへキシル-1,3-ジメチルジシロキサン、1,1,3,3-テトラシクロへキシルジシロキサン、1,3-ジエチル-1,3-ジメチルジシロキサン、1,1,3,3-テトラエチルジシロキサン、1,3-ジメチル-1,3-ジプロピルジシロキサン、1,3-ジエチル-1,3-ジプロピルジシロキサン、1,1,3,3-テトラプロピルジシロキサン、1,3-ジメチル-1,3-ビス(1-メチルエチル)ジシロキサン、1,3-ジエチル-1,3-ビス(1-メチルエチル)ジシロキサン、1,1,3,3-テトラキス(1-メチルエチル)ジシロキサン、1,1,3,3-テトラキス(1,1-ジメチルエチル)ジシロキサン、1,3-ビス(1,1-ジメチルエチル)-1,3-ジメチルジシロキサン、DMS-Hm15(商品名、Gelest製)、DMS-Hm25(商品名、Gelest製)、DMS-H03(商品名、Gelest製)、DMS-H11(商品名、Gelest製)、FM 1105(商品名、JNC(株)製)、FM 1111(商品名、JNC(株)製)、1,3-ジフルオロ-1,1,3,3-テトラメチルジシロキサン、1,5-ジフルオロ-1,1,3,3,5,5-ヘキサメチルトリシロキサン、1,1,3,3-テトラメチル-1,3-ビス(トリフルオロメチル)ジシロキサン、1,1,3,3,5,5-ヘキサメチル-1,5-ビス(トリフルオロメチル)ジシロキサン、1,3-ジメトキシ-1,1,3,3-テトラメチルジシロキサン、1,5-ジメトキシ-1,1,3,3,5,5-ヘキサメチルトリシロキサン、1,3-ジエトキシ-1,1,3,3-テトラメチルジシロキサン、1,5-ジエトキシ-1,1,3,3,5,5-ヘキサメチルトリシロキサン、1,1,3,3-テトラメチル-1,3-ジプロポキシジシロキサン 、1,1,3,3,5,5-ヘキサメチル-1,5-ジプロポキシトリシロキサン、1,1,3,5,7,7-ヘキサメトキシ-1,3,5,7-テトラメチルテトラシロキサン、3,3,11,11-テトラメトキシ-6,6,8,8-テトラメチル-2,7,12-トリオキサ-3,6,8,11-テトラシラトリデカン、4,4,12,12-テトラエトキシ-7,7,9,9-テトラメチル-3,8,13-トリオキサ-4,7,9,12-テトラシラペンタデカン、1,3-ジエチニル-1,1,3,3-テトラメチルジシロキサン、1,5-ジエチニルl-1,1,3,3,5,5-ヘキサメチルトリシロキサン、FM 2205(商品名、JNC(株)製)、1,1,3,3-テトラメチル-1,3-ジ-2-プロパン-1-イルジシロキサン、1,1,3,3,5,5-ヘキサメチル-1,5-ジ-2-プロパン-1-イルトリシロキサン、FM-4411(商品名、JNC(株)製)、FM-4421(商品名、JNC(株)製)、FM-4425(商品名、JNC(株)製)、DMS-C15(商品名、Gelest製)、DMS-C16(商品名、Gelest製)、DMS-C21(商品名、Gelest製)、DMS-CA21(商品名、Gelest製)が挙げられる。
Examples of the compound represented by the formula (c) include, for example.
1,1,3,3-Tetramethyl-1,3-disiloxanediol, 1,1,3,3,5,5-hexamethyl-1,5-trisiloxanediol, 1,1,3,3,5 , 5,7,7-Octamethyl-1,7-tetrasiloxanediol, 1,1,3,3,5,5,7,7,9,9-decamethyl-1,9-pentasiloxanediol, 1,1 , 3,3-Tetraphenyl-1,3-disiloxanediol, 1,1,3,3,5,5-hexaphenyl-1,5-trisiloxanediol, DMS-S12 (trade name, manufactured by Gelest), DMS-S14 (trade name, manufactured by Gelest), DMS-S15 (trade name, manufactured by Gelest)
1,1,1,3,3,3-hexamethyldisiloxane, 1,1,1,3,3,5,5,5-octamethyltrisiloxane, 1,1,1,3,3,5 5,7,7-Decamethyltetrasiloxane, 1,3-divinyl-1,1,3,3-tetramethyldisiloxane, 1,3-diallyl-1,1,3,3-tetramethyldisiloxane, 1 , 5-Divinyl-1,1,3,3,5,5-heptamethyltrisiloxane, 1,5-diallyl-1,1,3,3,5,5-heptamethyltrisiloxane, DMS-V00 (Product name, manufactured by Gelest), DMS-V03 (Product name, manufactured by Gelest), DMS-V05 (Product name, manufactured by Gelest)
1,1,3,3-tetramethyldisiloxane, 1,1,3,3,5,5-hexamethyldisiloxane, 1,1,3,3,5,5,7,7-octamethyltetrasiloxane 1,1,3,3,5,5,7,7,9,9-decamethylpentasiloxane, 1,1,3,3,5,5,7,7,9,9,11,11- Dodecamethylhexasiloxane, 1,3-dimethyl-1,3-diphenyldisiloxane, 1,1,3,3-tetraphenyldisiloxane, 1,3-cyclohexyl-1,3-dimethyldisiloxane, 1,1, 1,3,3-Tetracyclohexamethyldisiloxane, 1,3-diethyl-1,3-dimethyldisiloxane, 1,1,3,3-tetraethyldisiloxane, 1,3-dimethyl-1,3-dipropyl Disiloxane, 1,3-diethyl-1,3-dipropyldisiloxane, 1,1,3,3-tetrapropyldisiloxane, 1,3-dimethyl-1,3-bis (1-methylethyl) disiloxane 1,1,3-diethyl-1,3-bis (1-methylethyl) disiloxane, 1,1,3,3-tetrakis (1-methylethyl) disiloxane, 1,1,3,3-tetrakis (1) , 1-dimethylethyl) disiloxane, 1,3-bis (1,1-dimethylethyl) -1,3-dimethyldisiloxane, DMS-Hm15 (trade name, manufactured by Gelest), DMS-Hm25 (trade name, Gelest) , DMS-H03 (trade name, manufactured by Gelest), DMS-H11 (trade name, manufactured by Gelest), FM 1105 (trade name, manufactured by JNC Co., Ltd.), FM 1111 (trade name, manufactured by JNC Co., Ltd.) , 1,3-Difluoro-1,1,3,3-tetramethyldisiloxane, 1,5-difluoro-1,1,3,3,5,5-hexamethyldisiloxane, 1,1,3,3 -Tetramethyl-1,3-bis (trifluoromethyl) disiloxane, 1,1,3,3,5,5-hexamethyl-1,5-bis (trifluoromethyl) disiloxane, 1,3-dimethoxy- 1,1,3,3-Tetramethyldisiloxane, 1,5-dimethoxy-1,1,1,3,3,5,5-hexamethyltrisiloxane, 1,3-diethoxy-1,1,3,3- Tetramethyldisiloxane, 1,5-diethoxy-1,1,1,3,3,5,5-hexamethyltrisiloxane, 1,1,3,3-tetramethyl-1,3-dipropoxydisiloxane, 1,, 1,3,3,5,5-hexamethyl-1,5-di Propoxytrisiloxane 1,1,3,5,7,7-hexamethoxy-1,3,5,7-tetramethyltetrasiloxane, 3,3,11,11-tetramethoxy-6,6,8,8 -Tetramethyl-2,7,12-Trioxa-3,6,8,11-Tetrasilatridecan, 4,4,12,12-Tetraethoxy-7,7,9,9-Tetramethyl-3,8, 13-Trioxa-4,7,9,12-Tetrasilapentadecane, 1,3-dietinyl-1,1,1,3,3-tetramethyldisiloxane, 1,5-dietinyl l-1,1,3,3, 5,5-Hexamethyltrisiloxane, FM 2205 (trade name, manufactured by JNC Co., Ltd.), 1,1,3,3-tetramethyl-1,3-di-2-propane-1-yldisiloxane, 1, 1,3,3,5,5-hexamethyl-1,5-di-2-propane-1-yltrisiloxane, FM-4411 (trade name, manufactured by JNC Co., Ltd.), FM-4421 (trade name, JNC) (Product name, manufactured by JNC Co., Ltd.), FM-4425 (trade name, manufactured by JNC Co., Ltd.), DMS-C15 (trade name, manufactured by Gelest), DMS-C16 (trade name, manufactured by Gelest), DMS-C21 (trade name, manufactured by Gelest). ), DMS-CA21 (trade name, manufactured by Gelest).
かご型シルセスキオキサンとしては、式(a)で表される化合物が挙げられる。
R0は式(A)におけるR0と同様に定義され、好ましい例も同様である。
R1は式(A)におけるR1と同様に定義され、好ましい例も同様である。
式(a)で表される化合物は、例えば、特開2006-022207号公報の記載を参照して合成することができ、以下に示される化合物が好ましい。この化合物において、Phはフェニルを示し、C-Hexはシクロヘキシルを示す。
Examples of the cage-type silsesquioxane include a compound represented by the formula (a).
R 0 is defined in the same manner as R 0 in the formula (A), and so is the preferred example.
R 1 is defined in the same manner as R 1 in the formula (A), and so is the preferred example.
The compound represented by the formula (a) can be synthesized, for example, with reference to the description in JP-A-2006-022207, and the compounds shown below are preferable. In this compound, Ph represents phenyl and C-Hex represents cyclohexyl.
また、上記工程(ii)において得られるポリシロキサン共重合体において、ポリシロキサンの無機物質および有機物質から選択される物質の表面に結合する末端と異なる末端に式(d)で表される化合物を反応させることにより、ポリシロキサンの前記物質の表面に結合する末端とは異なる末端を修飾してもよい。 Further, in the polysiloxane copolymer obtained in the above step (ii), a compound represented by the formula (d) is added to a terminal different from the end bonded to the surface of a substance selected from the inorganic substance and the organic substance of the polysiloxane. By reacting, a terminal different from the end bonded to the surface of the substance of the polysiloxane may be modified.
<式(d)で表される化合物>
式(d)におけるR3は、式(c)におけるR3と同様に定義され、好ましい基も同様である。
R4は独立して、水素、ビニル、アリル、水酸基、炭素数6~20のアリール、炭素数5~6のシクロアルキル、炭素数7~40のアリールアルキル、または炭素数1~40のアルキルであり、炭素数6~20のアリール、炭素数5~6のシクロアルキル、および炭素数7~40のアリールアルキル中のアリールにおいて、少なくとも1つの水素がハロゲンまたは炭素数1~20のアルキルで置き換えられてもよく、炭素数7~40のアリールアルキル中のアルキレンにおいて、少なくとも1つの水素がハロゲンで置き換えられてもよく、少なくとも1つの-CH2-が、-O-、-CH=CH-、または炭素数5~20のシクロアルキレンで置き換えられてもよく、炭素数1~40のアルキルは、少なくとも1つの水素がハロゲンで置き換えられてもよく、少なくとも1つの-CH2-が、-O-または炭素数5~20のシクロアルキレンで置き換えられてもよい。
nは1~30である。
式(d)で表される化合物としては、例えば、ヘキサメチルジシロキサン、オクタメチルトリシロキサン、デカメチルテトラシロキサン、ヘキサフェニルジシロキサン、オクタフェニルトリシロキサン、デカフェニルテトラシロキサン、Gelest製 DMA-T07Rが挙げられる。
<Compound represented by the formula (d)>
R 3 in formula (d) is defined in the same way as R 3 in formula (c), as is the preferred group.
R4 is independently composed of hydrogen, vinyl, allyl, hydroxyl group, aryl with 6 to 20 carbon atoms, cycloalkyl with 5 to 6 carbon atoms, arylalkyl with 7 to 40 carbon atoms, or alkyl with 1 to 40 carbon atoms. At least one hydrogen is replaced by a halogen or an alkyl having 1 to 20 carbon atoms in the aryl in the aryl having 6 to 20 carbon atoms, the cycloalkyl having 5 to 6 carbon atoms, and the aryl alkyl having 7 to 40 carbon atoms. Alternatively, in the alkylene in the arylalkyl having 7 to 40 carbon atoms, at least one hydrogen may be replaced with a halogen, and at least one -CH 2- is -O-, -CH = CH-, or. A cycloalkylene having 5 to 20 carbon atoms may be replaced, and an alkyl having 1 to 40 carbon atoms may have at least one hydrogen replaced with a halogen, and at least one -CH 2- may be replaced with -O- or. It may be replaced with a cycloalkylene having 5 to 20 carbon atoms.
n is 1 to 30.
Examples of the compound represented by the formula (d) include hexamethyldisiloxane, octamethyltrisiloxane, decamethyltetrasiloxane, hexaphenyldisiloxane, octaphenyltrisiloxane, decaphenyltetrasiloxane, and Gelest's DMA-T07R. Can be mentioned.
上記工程(i)、(ii)においては、平衡重合を採用することができる。
平衡重合については、例えば、特開2017-014320に記載されている方法を参考にして行うことができる。反応には、下記のような溶剤と酸触媒を使用することが好ましい。また、窒素(N2)等の不活性雰囲気下で反応を行うことが好ましい。また、攪拌しながら反応を行うことが好ましい。反応温度は例えば、25~120℃である。
In the above steps (i) and (ii), equilibrium polymerization can be adopted.
The equilibrium polymerization can be carried out, for example, with reference to the method described in JP-A-2017-014320. It is preferable to use the following solvent and acid catalyst for the reaction. Further, it is preferable to carry out the reaction in an inert atmosphere such as nitrogen (N 2 ). Further, it is preferable to carry out the reaction while stirring. The reaction temperature is, for example, 25 to 120 ° C.
<溶剤>
反応に使用する溶剤としては、前記原料化合物(a)、(b)および/または(c)を溶解可能であれば、特に限定されない。好ましい溶剤は、ブタン、ヘキサン、ヘプタン、オクタン、シクロヘキサンなどの炭化水素系溶剤;ベンゼン、トルエン、キシレン、メシチレン、アニソールなどの芳香族炭化水素系溶剤;ジエチルエーテル、ジイソプロピルエーテル、1,2-ジメトキシエタン、テトラヒドロフラン(THF)、ジオキサンなどのエーテル系溶剤、塩化メチレン、四塩化炭素などのハロゲン化炭化水素系溶剤;酢酸エチルなどのエステル系溶剤;プロピレングリコールモノメチルエーテルアセテート(PGMEA)などのグリコールエステル系溶剤;ジメチルホルムアミド(DMF)、ジメチルアセトアミド(DMAc)、ジメチルスルホキシド(DMSO)、N-メチルピロリドン(NMP)、ピリジンなどの含窒素系溶剤;メタノール、エタノール、イソプロパノール、ブタノールなどのアルコール系溶剤;アセトン、メチルエチルケトンなどのケトン系溶剤などである。好ましくは、トルエン、メシチレン、アニソール、テトラヒドロフラン、シクロペンチルメチルエーテル、プロピレングリコールモノメチルエーテルアセテート、酢酸2-(2-エトキシエトキシ)エチルであり、より好ましくはトルエン、プロピレングリコールモノメチルエーテルアセテート(PGMEA)である。溶剤は1種を用いてもよいし、2種以上を用いてもよい。また、溶剤は脱水して用いてもよい。溶剤の使用量は、特に限定されないが、前記原料化合物に対して、通常10質量%以上、好ましくは20質量%以上であり、通常1000質量%以下、好ましくは500質量%以下で用いることができる。
<Solvent>
The solvent used in the reaction is not particularly limited as long as it can dissolve the raw material compounds (a), (b) and / or (c). Preferred solvents are hydrocarbon solvents such as butane, hexane, heptane, octane, cyclohexane; aromatic hydrocarbon solvents such as benzene, toluene, xylene, mesitylen, anisole; diethyl ether, diisopropyl ether, 1,2-dimethoxyethane. , Ether solvent such as tetrahydrofuran (THF), dioxane, halogenated hydrocarbon solvent such as methylene chloride, carbon tetrachloride; ester solvent such as ethyl acetate; glycol ester solvent such as propylene glycol monomethyl ether acetate (PGMEA). Nitrogen-containing solvents such as dimethylformamide (DMF), dimethylacetamide (DMAc), dimethylsulfoxide (DMSO), N-methylpyrrolidone (NMP), pyridine; alcohol solvents such as methanol, ethanol, isopropanol, butanol; acetone, It is a ketone solvent such as methyl ethyl ketone. Preferred are toluene, mesityrene, anisole, tetrahydrofuran, cyclopentylmethyl ether, propylene glycol monomethyl ether acetate and 2- (2-ethoxyethoxy) ethyl acetate, and more preferably toluene and propylene glycol monomethyl ether acetate (PGMEA). One type of solvent may be used, or two or more types may be used. Further, the solvent may be dehydrated before use. The amount of the solvent used is not particularly limited, but is usually 10% by mass or more, preferably 20% by mass or more, and usually 1000% by mass or less, preferably 500% by mass or less, based on the raw material compound. ..
<触媒>
平衡重合には、酸触媒を用いることが好ましい。
酸触媒としては、例えば、リン酸、トルエンスルホン酸、p-トルエンスルホン酸、メタンスルホン酸、トリフルオロメタンスルホン酸、硫酸、硝酸、酢酸および安息香酸、DIAION(商標)RCP-160M(強酸性イオン交換樹脂、三菱ケミカル(株)製)が挙げられる。
触媒の添加量は、前記ポリシロキサンに対して、通常0.001質量%以上、好ましくは0.005質量%以上、より好ましくは0.01質量%以上であり、通常10質量%以下、好ましくは5質量%以下、さらに好ましくは3質量%以下である。触媒を2種以上使用する場合は、合計含有量が上記範囲内にあることが好ましい。
<Catalyst>
It is preferable to use an acid catalyst for the equilibrium polymerization.
Examples of the acid catalyst include phosphoric acid, toluene sulfonic acid, p-toluene sulfonic acid, methane sulfonic acid, trifluoromethane sulfonic acid, sulfuric acid, nitric acid, acetic acid and benzoic acid, and DIAION ™ RCP-160M (strongly acidic ion exchange). Resin, manufactured by Mitsubishi Chemical Co., Ltd.) can be mentioned.
The amount of the catalyst added is usually 0.001% by mass or more, preferably 0.005% by mass or more, more preferably 0.01% by mass or more, and usually 10% by mass or less, preferably preferably 10% by mass or more, based on the polysiloxane. It is 5% by mass or less, more preferably 3% by mass or less. When two or more kinds of catalysts are used, it is preferable that the total content is within the above range.
<熱伝導性の無機フィラー>
熱伝導性の無機フィラーとは、熱伝導率が1W/m・K以上である無機フィラーのことである。
熱伝導性の無機フィラー、熱伝導性の第1の無機フィラー、および熱伝導性の第2の無機フィラーとしては、窒化物、金属、金属酸化物、珪酸塩化合物、または炭素材料等を挙げることができる。熱伝導性の第1の無機フィラーおよび熱伝導性の第2の無機フィラーは、同一であってもよく異なったものでもよい。
具体的には、熱伝導性の第1の無機フィラー、熱伝導性の第2の無機フィラーには、高熱伝導性で熱膨張率が非常に小さいか負である熱伝導性の無機フィラーとして、窒化ホウ素、窒化アルミニウム、炭化ホウ素、窒化ホウ素炭素、黒鉛、炭素繊維、カーボンナノチューブ、アルミナを挙げることができる。または、シリカ、酸化マグネシウム、酸化亜鉛、金、銀、酸化鉄、フェライト、ムライト、コーディエライト、窒化珪素、および炭化珪素を挙げることができる。
または、熱伝導性の第1または熱伝導性の第2の無機フィラーのどちらか一方に下記の熱伝導率が高く熱膨張率が正である熱伝導性の無機フィラーを用いてもよい。
第3のフィラーとしては、熱伝導率が高い、熱膨張率が正、または熱伝導性の第1、第2の無機フィラーよりもサイズが小さい等、アルミナ、シリカ、炭化珪素、窒化アルミニウム、窒化珪素、ダイアモンド、カーボンナノチューブ、黒鉛、グラフェン、珪素、ベリリア、酸化マグネシウム、酸化アルミニウム、酸化亜鉛、酸化珪素、酸化銅、酸化チタン、酸化セリウム、酸化イットリウム、酸化錫、酸化ホルミニウム、酸化ビスマス、酸化コバルト、酸化カルシウム、水酸化マグネシウム、水酸化アルミニウム、金、銀、銅、白金、鉄、錫、鉛、ニッケル、アルミニウム、マグネシウム、タングステン、モリブデン、ステンレスなどの無機充填材および金属充填材を挙げることができる。
ポリシロキサン共重合体の構造はこれら熱伝導性の無機フィラーの間を効率よく結合できる形状および長さを持っていることが望ましい。熱伝導性の無機フィラーの種類、形状、大きさ、添加量などは、目的に応じて適宜選択できる。得られる放熱部材が絶縁性を必要とする場合、所望の絶縁性が保たれれば導電性を有する熱伝導性の無機フィラーであっても構わない。熱伝導性の無機フィラーの形状としては、板状、球状、無定形、繊維状、棒状、筒状などが挙げられる。
<Thermal conductive inorganic filler>
The thermally conductive inorganic filler is an inorganic filler having a thermal conductivity of 1 W / m · K or more.
Examples of the thermally conductive inorganic filler, the thermally conductive first inorganic filler, and the thermally conductive second inorganic filler include nitrides, metals, metal oxides, silicate compounds, carbon materials, and the like. Can be done. The thermally conductive first inorganic filler and the thermally conductive second inorganic filler may be the same or different.
Specifically, the first inorganic filler having thermal conductivity and the second inorganic filler having thermal conductivity have high thermal conductivity and a very small or negative thermal expansion rate as thermally conductive inorganic fillers. Examples thereof include boron nitride, aluminum nitride, boron carbide, carbon nitride carbon, graphite, carbon fibers, carbon nanotubes, and alumina. Alternatively, silica, magnesium oxide, zinc oxide, gold, silver, iron oxide, ferrite, mullite, cordierite, silicon nitride, and silicon carbide can be mentioned.
Alternatively, the following thermally conductive inorganic filler having a high thermal conductivity and a positive thermal expansion rate may be used for either the first thermal conductive or the second thermally conductive inorganic filler.
The third filler includes alumina, silica, silicon carbide, aluminum nitride, and nitride, which has high thermal conductivity, positive thermal expansion rate, or smaller size than the first and second inorganic fillers having thermal conductivity. Silicon, diamond, carbon nanotube, graphite, graphene, silicon, verilia, magnesium oxide, aluminum oxide, zinc oxide, silicon oxide, copper oxide, titanium oxide, cerium oxide, yttrium oxide, tin oxide, forminium oxide, bismuth oxide, cobalt oxide , Inorganic and metal fillers such as calcium oxide, magnesium oxide, aluminum hydroxide, gold, silver, copper, platinum, iron, tin, lead, nickel, aluminum, magnesium, tungsten, molybdenum, stainless steel. can.
It is desirable that the structure of the polysiloxane copolymer has a shape and length that can efficiently bond between these thermally conductive inorganic fillers. The type, shape, size, addition amount, etc. of the thermally conductive inorganic filler can be appropriately selected according to the purpose. When the obtained heat radiating member requires insulation, a heat-conducting inorganic filler having conductivity may be used as long as the desired insulation is maintained. Examples of the shape of the thermally conductive inorganic filler include a plate shape, a spherical shape, an amorphous shape, a fibrous shape, a rod shape, and a tubular shape.
好ましくは、窒化ホウ素、窒化アルミニウム、炭化ホウ素、窒化ホウ素炭素、黒鉛、炭素繊維、カーボンナノチューブ、アルミナ、酸化亜鉛、金、銀、コーディエライトである。特にアルミナや六方晶系の窒化ホウ素(h-BN)、黒鉛が好ましい。窒化ホウ素、黒鉛は平面方向の熱伝導率が非常に高く、窒化ホウ素は誘電率も低く、絶縁性も高いため好ましい。例えば、板状結晶の窒化ホウ素を用いると、成型および硬化時に、原料のフローや圧力によって、板状構造が金型に沿って配向され易いため好ましい。アルミナはポリシロキサン共重合体とさらなる複合体を形成する際にパッキングが良いため好ましい。 Preferred are boron nitride, aluminum nitride, boron carbide, carbon nitride, graphite, carbon fiber, carbon nanotubes, alumina, zinc oxide, gold, silver and cordierite. In particular, alumina, hexagonal boron nitride (h-BN), and graphite are preferable. Boron nitride and graphite are preferable because they have a very high thermal conductivity in the plane direction, and boron nitride has a low dielectric constant and high insulating properties. For example, it is preferable to use boron nitride as a plate-like crystal because the plate-like structure is easily oriented along the mold due to the flow and pressure of the raw material during molding and curing. Alumina is preferable because it has good packing when forming a further complex with the polysiloxane copolymer.
熱伝導性の無機フィラーの平均粒径は、0.1~500μmであることが好ましい。より好ましくは、1~100μmである。0.1μm以上であると熱伝導率がよく、500μm以下であると充填率を上げることができる。
なお、本明細書において平均粒径とは、レーザー回折・散乱法による粒度分布測定に基づく。すなわち、フランホーファー回折理論およびミーの散乱理論による解析を利用して、湿式法により、粉体をある粒子径から2つに分けたとき、大きい側と小さい側が等量(体積基準)となる径をメジアン径とした。
The average particle size of the thermally conductive inorganic filler is preferably 0.1 to 500 μm. More preferably, it is 1 to 100 μm. When it is 0.1 μm or more, the thermal conductivity is good, and when it is 500 μm or less, the filling rate can be increased.
In the present specification, the average particle size is based on the particle size distribution measurement by the laser diffraction / scattering method. That is, when the powder is divided into two from a certain particle size by the wet method using the analysis by Franhofer diffraction theory and Mie's scattering theory, the diameter on the large side and the small side are equal (volume basis). Was taken as the median diameter.
<カップリング剤>
熱伝導性の無機フィラーに結合させるカップリング剤は、2官能以上のシルセスキオキサンが有する官能基がオキシラニルや酸無水物等である場合は、それらの官能基と反応することが好ましいので、アミン系反応基を末端に持つものが好ましい。例えば、JNC(株)製では、サイラエース(登録商標)S310、S320、S330、S360、信越化学工業(株)製では、KBM903、KBE903などが挙げられる。
なお、2官能以上のシルセスキオキサンの末端がアミンであった場合には、オキシラニル基等を末端に持つカップリング剤が好ましい。例えば、JNC(株)製では、サイラエース(登録商標)S510、S530などが挙げられる。なお、カップリング剤による熱伝導性の無機フィラーの修飾は、多ければ多いほど結合が増えるため好ましい。
第1のカップリング剤と第2のカップリング剤は、同一であってもよく異なったものでもよい。
<Coupling agent>
When the functional group of the bifunctional or higher functional silsesquioxane is oxylanyl, acid anhydride, or the like, the coupling agent to be bonded to the thermally conductive inorganic filler preferably reacts with those functional groups. Those having an amine-based reactive group at the end are preferable. For example, Sila Ace (registered trademark) S310, S320, S330, S360 manufactured by JNC Co., Ltd., KBM903, KBE903 manufactured by Shin-Etsu Chemical Co., Ltd., and the like can be mentioned.
When the terminal of the bifunctional or higher silsesquioxane is an amine, a coupling agent having an oxylanyl group or the like at the terminal is preferable. For example, in the case of JNC Co., Ltd., Sila Ace (registered trademark) S510, S530 and the like can be mentioned. It should be noted that the modification of the thermally conductive inorganic filler with the coupling agent is preferable because the more the coupling agent is, the more the bonds are formed.
The first coupling agent and the second coupling agent may be the same or different.
<シロキサン>
表面処理剤としてシロキサンが挙げられる。シロキサンは、主骨格が-Si-O-(Si-O)n-Si-である化合物であり、熱伝導性の無機フィラーやシルセスキオキサンとの共有結合を形成可能な、Si-O-Rなどの基を有する化合物であることが好ましい。nは、0~40であり、好ましくは、1~30であり、より好ましくは、2~15である。nがこの範囲であれば、前記シロキサンは揮発しにくい、及び、熱伝導性の無機フィラーと反応しやすい。なお、本発明の効果を奏する限り、第1のシロキサン~第3のシロキサンはアルコキシ基「-OR」以外の構造を有するSiを含んでいてもよい。第1のシロキサン~第3のシロキサンは複数の官能基を有し、官能基としては例えば(Si-O-R)が挙げられる。Rはアルキルであり、メチル、エチル、プロピルなどの基が挙げられる。具体的には、メチルシリケート(三菱ケミカル(株)製、(商品名)M・KCシリケートMS51)、ポリジエトキシシロキサン(Gelest製、(商品コード)PSI-021)などが挙げられる。メチルシリケートの構造は下記のとおりである。
<siloxane>
Examples of the surface treatment agent include siloxane. Siloxane is a compound having a main skeleton of —Si—O— (Si—O) n—Si—, and is capable of forming a covalent bond with a thermally conductive inorganic filler or silsesquioxane, Si—O—. It is preferably a compound having a group such as R. n is 0 to 40, preferably 1 to 30, and more preferably 2 to 15. When n is in this range, the siloxane is difficult to volatilize and easily reacts with a thermally conductive inorganic filler. As long as the effect of the present invention is exhibited, the first siloxane to the third siloxane may contain Si having a structure other than the alkoxy group "-OR". The first siloxane to the third siloxane have a plurality of functional groups, and examples of the functional group include (Si—OR). R is alkyl, and examples thereof include groups such as methyl, ethyl, and propyl. Specific examples thereof include methyl silicate (manufactured by Mitsubishi Chemical Corporation, (trade name) M / KC silicate MS51), polydiethoxysiloxane (manufactured by Gelest, (commodity code) PSI-021) and the like. The structure of methyl silicate is as follows.
熱伝導性の無機フィラーに直接結合させるシロキサンの割合は、使用する熱伝導性の無機フィラーの種類と結合させるシロキサンの量に依存する。例えば熱伝導性の無機フィラーとして窒化ホウ素を用いた場合、前述のように窒化ホウ素は平らな面に反応基がなく、側面にのみ反応基が存在する。その少ない反応基にできるだけ多くのシロキサンを直接結合させる。
熱伝導性の無機フィラーへのシロキサンの反応量は、主に熱伝導性の無機フィラーの大きさやシロキサンの反応性により変化する。例えば、窒化ホウ素が大きくなるほど、窒化ホウ素の側面の面積比が減少するので結合量(修飾量)は少ない。適切な量のシロキサンを反応させたいが、粒子を小さくすると生成物の熱伝導率が低くなるのでバランスを取ることが好ましい。
熱伝導性の無機フィラーに直接結合させるシロキサンの反応量は、熱伝導性の無機フィラーが窒化ホウ素の場合、例えば重量比で0.5~5%、好ましくは1~3%とすることができる。また、熱伝導性の無機フィラーが酸化チタンの場合、例えば重量比で0.5~15%、好ましくは1~10%とすることができる。
The proportion of siloxane that binds directly to the thermally conductive inorganic filler depends on the type of thermally conductive inorganic filler used and the amount of siloxane that binds. For example, when boron nitride is used as a thermally conductive inorganic filler, as described above, boron nitride has no reactive group on a flat surface and has a reactive group only on the side surface. As many siloxanes as possible are directly attached to the few reactive groups.
The amount of siloxane reacting to the thermally conductive inorganic filler mainly varies depending on the size of the thermally conductive inorganic filler and the reactivity of the siloxane. For example, as the boron nitride becomes larger, the area ratio of the side surface of the boron nitride decreases, so that the bond amount (modification amount) is small. We want to react an appropriate amount of siloxane, but it is preferable to balance it because the thermal conductivity of the product decreases when the particles are made smaller.
When the thermally conductive inorganic filler is boron nitride, the reaction amount of the siloxane directly bonded to the thermally conductive inorganic filler can be, for example, 0.5 to 5%, preferably 1 to 3% by weight. .. When the thermally conductive inorganic filler is titanium oxide, for example, the weight ratio can be 0.5 to 15%, preferably 1 to 10%.
<その他の構成要素>
放熱部材用組成物は、さらに、熱伝導性の無機フィラー、または熱伝導性の第1の無機フィラーおよび熱伝導性の第2の無機フィラーに結合していない、すなわち結合に寄与していない有機化合物(例えば重合性化合物または高分子化合物)を含んでいてもよく、重合開始剤や溶媒等を含んでいてもよい。
<Other components>
The composition for the heat dissipation member is further not bound to, or contributes to, the thermally conductive inorganic filler, or the thermally conductive first inorganic filler and the thermally conductive second inorganic filler. It may contain a compound (for example, a polymerizable compound or a polymer compound), and may contain a polymerization initiator, a solvent, or the like.
<結合していない重合性化合物>
放熱部材用組成物は、熱伝導性の無機フィラーに結合していないポリシロキサン共重合体または架橋剤を構成要素としてもよい。このようなシルセスキオキサンとしては、熱伝導性の無機フィラーの熱硬化を妨げず、加熱により蒸発やブリードアウトがないものが好ましい。または、熱伝導性の無機フィラーに結合していない他の重合性化合物を構成要素としてもよい。この重合性化合物は、液晶性を有しない化合物と液晶性を有する化合物とに分類される。液晶性を有しない重合性化合物としては、ビニル誘導体、スチレン誘導体、(メタ)アクリル酸誘導体、ソルビン酸誘導体、フマル酸誘導体、イタコン酸誘導体、などが挙げられる。含有量は、まず結合していない化合物を含まない、放熱部材用組成物を作製し、その空隙率を測定して、その空隙率を埋められる量の化合物を添加することが望ましい。
<Non-bonded polymerizable compound>
The composition for a heat radiating member may contain a polysiloxane copolymer or a cross-linking agent that is not bonded to a thermally conductive inorganic filler as a component. As such silsesquioxane, those that do not interfere with the thermal curing of the thermally conductive inorganic filler and do not evaporate or bleed out by heating are preferable. Alternatively, other polymerizable compounds not bonded to the thermally conductive inorganic filler may be used as a component. This polymerizable compound is classified into a compound having no liquid crystal property and a compound having a liquid crystal property. Examples of the polymerizable compound having no liquid crystal property include vinyl derivatives, styrene derivatives, (meth) acrylic acid derivatives, sorbic acid derivatives, fumaric acid derivatives, itaconic acid derivatives and the like. As for the content, it is desirable to first prepare a composition for a heat radiating member that does not contain a compound that is not bonded, measure the porosity, and add an amount of the compound that can fill the porosity.
<結合していない高分子化合物>
放熱部材用組成物は、熱伝導性の無機フィラーに結合していない高分子化合物を構成要素としてもよい。このような高分子化合物としては、膜形成性および機械的強度を低下させない化合物が好ましい。この高分子化合物は、熱伝導性の無機フィラー、表面処理剤、およびシロキサン複合体または架橋剤と反応しない高分子化合物であればよく、例えばシルセスキオキサンがオキシラニル基でシランカップリング剤がアミノ基を持つ場合は、ポリオレフィン系樹脂、ポリビニル系樹脂、シリコーン樹脂、ワックスなどが挙げられる。含有量は、まず結合していない重合性化合物を含まない、放熱部材用組成物を作製し、その空隙率を測定して、その空隙率を埋められる量の高分子化合物を添加することが望ましい。
<Unbound polymer compound>
The composition for a heat radiating member may contain a polymer compound that is not bonded to a thermally conductive inorganic filler as a constituent element. As such a polymer compound, a compound that does not reduce the film-forming property and the mechanical strength is preferable. The polymer compound may be a thermally conductive inorganic filler, a surface treatment agent, and a polymer compound that does not react with a siloxane complex or a cross-linking agent. For example, silsesquioxane is an oxylanyl group and a silane coupling agent is amino. When it has a group, examples thereof include a polyolefin resin, a polyvinyl resin, a silicone resin, and a wax. As for the content, it is desirable to first prepare a composition for a heat radiating member that does not contain a non-bonded polymerizable compound, measure the porosity, and add an amount of the polymer compound that can fill the porosity. ..
<溶媒>
放熱部材用組成物は溶媒を含有してもよい。重合させる必要がある構成要素を該組成物中に含む場合、重合は溶媒中で行っても、無溶媒で行ってもよい。溶媒を含有する該組成物を基板上に、例えばスピンコート法などにより塗布した後、溶媒を除去してから光重合させてもよい。また、光硬化後適当な温度に加温して熱硬化により後処理を行ってもよい。
好ましい溶媒としては、例えば、ベンゼン、トルエン、キシレン、メシチレン、ヘキサン、ヘプタン、オクタン、ノナン、デカン、テトラヒドロフラン、γ-ブチロラクトン、N-メチルピロリドン、ジメチルホルムアミド、ジメチルスルホキシド、シクロヘキサン、メチルシクロヘキサン、シクロペンタノン、シクロヘキサノン、PGMEAなどが挙げられる。上記溶媒は1種単独で用いても、2種以上を混合して用いてもよい。
なお、重合時の溶媒の使用割合を限定することにはあまり意味がなく、重合効率、溶媒コスト、エネルギーコストなどを考慮して、個々のケースごとに決定すればよい。
<Solvent>
The composition for a heat radiating member may contain a solvent. When the component to be polymerized is contained in the composition, the polymerization may be carried out in a solvent or in the absence of a solvent. The composition containing the solvent may be applied onto a substrate by, for example, a spin coating method, and then the solvent may be removed before photopolymerization. Further, after photo-curing, it may be heated to an appropriate temperature and post-treated by thermosetting.
Preferred solvents include, for example, benzene, toluene, xylene, mesitylene, hexane, heptane, octane, nonane, decane, tetrahydrofuran, γ-butyrolactone, N-methylpyrrolidone, dimethylformamide, dimethylsulfoxide, cyclohexane, methylcyclohexane, cyclopentanone. , Cyclohexanone, PGMEA and the like. The above solvent may be used alone or in combination of two or more.
It is not so meaningful to limit the ratio of the solvent used at the time of polymerization, and it may be determined for each individual case in consideration of polymerization efficiency, solvent cost, energy cost and the like.
<その他>
放熱部材用組成物には、取扱いを容易にするために、安定剤を添加してもよい。このような安定剤としては、公知のものを制限なく使用でき、例えば、ハイドロキノン、4-エトキシフェノールおよび3,5-ジ-t-ブチル-4-ヒドロキシトルエン(BHT)などが挙げられる。
さらに、放熱部材用組成物の粘度や色を調整するために添加剤(酸化物等)を添加してもよい。例えば、白色にするための酸化チタン、黒色にするためのカーボンブラック、粘度を調整するためのシリカの微粉末を挙げることができる。また、機械的強度をさらに増すために添加剤を添加してもよい。例えば、ガラスファイバー、カーボンファイバー、カーボンナノチューブなどの無機繊維やクロス、または高分子添加剤として、ポリビニルホルマール、ポリビニルブチラール、ポリエステル、ポリアミド、ポリイミドなどの繊維または長分子を挙げることができる。
<Others>
A stabilizer may be added to the composition for the heat radiating member for ease of handling. As such stabilizers, known stabilizers can be used without limitation, and examples thereof include hydroquinone, 4-ethoxyphenol and 3,5-di-t-butyl-4-hydroxytoluene (BHT).
Further, an additive (oxide or the like) may be added to adjust the viscosity and color of the composition for a heat radiating member. For example, titanium oxide for whitening, carbon black for blackening, and fine powder of silica for adjusting the viscosity can be mentioned. In addition, additives may be added to further increase the mechanical strength. For example, inorganic fibers and cloths such as glass fibers, carbon fibers and carbon nanotubes, or as polymer additives, fibers or long molecules such as polyvinyl formal, polyvinyl butyral, polyester, polyamide and polyimide can be mentioned.
<製造方法>
以下、放熱部材用組成物を製造する方法、および該組成物から放熱部材を製造する方法について具体的に説明する。
(1)カップリング処理を施す
熱伝導性の無機フィラーにカップリング処理を施し、カップリング剤の一端と熱伝導性の無機フィラーを結合させたものを熱伝導性の第2の無機フィラーとする。カップリング処理は、公知の方法を用いることができる。
一例として、まず熱伝導性の無機フィラーとカップリング剤を溶媒に加える。スターラー等を用いて撹拌したのち、乾燥する。溶媒乾燥後に、真空乾燥機等を用いて、真空条件下で加熱処理をする。この熱伝導性の無機フィラーに溶媒を加えて、超音波処理により粉砕する。遠心分離機を用いてこの溶液を分離精製する。上澄みを捨てたのち、溶媒を加えて同様の操作を数回行う。オーブンを用いて精製後のカップリング処理を施した熱伝導性の無機フィラーを乾燥させる。
(2)シロキサン複合体または架橋剤で修飾する
カップリング処理を施した熱伝導性の無機フィラー(上記熱伝導性の第2の無機フィラーと同じであってもよく、異なっていてもよい)の、カップリング剤の他端にシロキサン複合体または架橋剤を結合させる。このようにシロキサン複合体または架橋剤で修飾した熱伝導性の無機フィラーを熱伝導性の第1の無機フィラーとする。
一例として、カップリング処理された熱伝導性の無機フィラーとシロキサン複合体または架橋剤を、メノウ乳鉢等を用いて混合したのち、2軸ロール等を用いて混練する。その後、超音波処理および遠心分離によって分離精製する。
(3)放熱部材を製造する
一例として、放熱部材用組成物を用いて、放熱部材としてのフィルムを製造する方法を説明する。放熱部材用組成物を、圧縮成形機を用いて加熱板中にはさみ、圧縮成形により配向・硬化成形する。さらに、オーブン等を用いて後硬化を行い、本発明の放熱部材を得る。なお、圧縮成形時の圧力は、50~200kgf/cm2が好ましく、より好ましくは70~180kgf/cm2である。硬化時の圧力は基本的には高い方が好ましい。しかし、金型内での流動性や、目的とする物性(どちら向きの熱伝導率を重視するかなど)によって適宜変更し、適切な圧力を加えることが好ましい。
<Manufacturing method>
Hereinafter, a method for producing a composition for a heat radiating member and a method for producing a heat radiating member from the composition will be specifically described.
(1) Coupling treatment A heat-conducting inorganic filler is subjected to a coupling treatment, and one end of the coupling agent and the heat-conducting inorganic filler are bonded to form a second heat-conducting inorganic filler. .. A known method can be used for the coupling treatment.
As an example, first, a thermally conductive inorganic filler and a coupling agent are added to the solvent. After stirring with a stirrer or the like, it is dried. After the solvent is dried, heat treatment is performed under vacuum conditions using a vacuum dryer or the like. A solvent is added to this thermally conductive inorganic filler, and the mixture is pulverized by ultrasonic treatment. The solution is separated and purified using a centrifuge. After discarding the supernatant, add a solvent and perform the same operation several times. The heat-conducting inorganic filler that has been subjected to the coupling treatment after purification is dried using an oven.
(2) A thermally conductive inorganic filler modified with a siloxane composite or a cross-linking agent (which may be the same as or different from the above-mentioned thermally conductive second inorganic filler). , A siloxane complex or cross-linking agent is attached to the other end of the coupling agent. The thermally conductive inorganic filler modified with the siloxane composite or the cross-linking agent as described above is used as the first thermally conductive inorganic filler.
As an example, the coupled thermally conductive inorganic filler and the siloxane composite or the cross-linking agent are mixed using an agate mortar or the like, and then kneaded using a biaxial roll or the like. Then, it is separated and purified by sonication and centrifugation.
(3) As an example of manufacturing a heat-dissipating member, a method of manufacturing a film as a heat-dissipating member by using a composition for a heat-dissipating member will be described. The composition for a heat radiating member is sandwiched in a heating plate using a compression molding machine, and is oriented and cured by compression molding. Further, post-curing is performed using an oven or the like to obtain the heat dissipation member of the present invention. The pressure during compression molding is preferably 50 to 200 kgf / cm 2 , more preferably 70 to 180 kgf / cm 2 . Basically, it is preferable that the pressure at the time of curing is high. However, it is preferable to appropriately change the fluidity in the mold and the desired physical properties (which direction the thermal conductivity is emphasized, etc.) and apply an appropriate pressure.
以下、溶媒を含有する放熱部材用組成物を用いて、放熱部材としてのフィルムを製造する方法について具体的に説明する。
まず、基板上に該組成物を塗布し、溶媒を乾燥除去して膜厚の均一な塗膜層を形成する。塗布方法としては、例えば、スピンコート、ロールコート、カテンコート、フローコート、プリント、マイクログラビアコート、グラビアコート、ワイヤーバーコート、ディップコート、スプレーコート、メニスカスコート法などが挙げられる。
溶媒の乾燥除去は、例えば、室温での風乾、ホットプレートでの乾燥、乾燥炉での乾燥、温風や熱風の吹き付けなどにより行うことができる。溶媒除去の条件は特に限定されず、溶媒がおおむね除去され、塗膜層の流動性がなくなるまで乾燥すればよい。
Hereinafter, a method for producing a film as a heat radiating member by using a composition for a heat radiating member containing a solvent will be specifically described.
First, the composition is applied onto a substrate, and the solvent is dried and removed to form a coating film layer having a uniform film thickness. Examples of the coating method include spin coating, roll coating, cutane coating, flow coating, printing, microgravure coating, gravure coating, wire bar coating, dip coating, spray coating, meniscus coating method and the like.
The solvent can be removed by drying, for example, by air-drying at room temperature, drying on a hot plate, drying in a drying oven, blowing warm air or hot air, or the like. The conditions for removing the solvent are not particularly limited, and the solvent may be generally removed and dried until the coating film layer loses its fluidity.
上記基板としては、例えば、銅、アルミニウム、鉄などの金属基板;シリコン、窒化ケイ素、窒化ガリウム、酸化亜鉛などの無機半導体基板;アルカリガラス、ホウ珪酸ガラス、フリントガラスなどのガラス基板、アルミナ、窒化アルミニウムなどの無機絶縁基板;ポリイミド、ポリアミドイミド、ポリアミド、ポリエーテルイミド、ポリエーテルエーテルケトン、ポリエーテルケトン、ポリケトンサルファイド、ポリエーテルスルフォン、ポリスルフォン、ポリフェニレンサルファイド、ポリフェニレンオキサイド、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート、ポリアセタール、ポリカーボネート、ポリアリレート、アクリル樹脂、ポリビニルアルコール、ポリプロピレン、セルロース、トリアセチルセルロースもしくはその部分鹸化物、エポキシ樹脂、フェノール樹脂、ノルボルネン樹脂などのプラスティックフィルム基板などが挙げられる。 Examples of the substrate include metal substrates such as copper, aluminum, and iron; inorganic semiconductor substrates such as silicon, silicon nitride, gallium nitride, and zinc oxide; glass substrates such as alkali glass, borosilicate glass, and flint glass, alumina, and nitride. Inorganic insulating substrate such as aluminum; polyimide, polyamideimide, polyamide, polyetherimide, polyetheretherketone, polyetherketone, polycarbonate sulphide, polyethersulphon, polysulphon, polyphenylene sulphide, polyphenylene oxide, polyethylene terephthalate, polybutylene terephthalate, Examples thereof include plastic film substrates such as polyethylene naphthalate, polyacetal, polycarbonate, polyarylate, acrylic resin, polyvinyl alcohol, polypropylene, cellulose, triacetyl cellulose or a partially saponified product thereof, epoxy resin, phenol resin, and norbornene resin.
上記フィルム基板は、一軸延伸フィルムでも、二軸延伸フィルムであってもよい。上記フィルム基板は、事前に鹸化処理、コロナ処理、プラズマ処理などの表面処理を施してもよい。なお、これらのフィルム基板上には、上記放熱部材用組成物に含まれる溶媒に侵されないような保護層を形成してもよい。保護層として用いられる材料としては、例えばポリビニルアルコールが挙げられる。さらに、保護層と基板の密着性を高めるためにアンカーコート層を形成させてもよい。このようなアンカーコート層は保護層と基板の密着性を高めるものであれば、無機系および有機系のいずれの材料であってもよい。 The film substrate may be a uniaxially stretched film or a biaxially stretched film. The film substrate may be subjected to surface treatment such as saponification treatment, corona treatment, and plasma treatment in advance. A protective layer may be formed on these film substrates so as not to be attacked by the solvent contained in the composition for heat dissipation member. Examples of the material used as the protective layer include polyvinyl alcohol. Further, an anchor coat layer may be formed in order to improve the adhesion between the protective layer and the substrate. Such an anchor coat layer may be either an inorganic material or an organic material as long as it enhances the adhesion between the protective layer and the substrate.
以上、熱伝導性の無機フィラー同士の結合を、カップリング処理を含む表面処理された熱伝導性の無機フィラーと、表面処理され、さらにシロキサン複合体または架橋剤で修飾された熱伝導性の無機フィラーで構成する場合を説明した。 As described above, the bond between the thermally conductive inorganic fillers is surface-treated with the surface-treated thermally conductive inorganic filler including the coupling treatment, and further modified with the siloxane composite or the cross-linking agent. The case of being composed of a filler has been described.
[放熱部材]
本発明の第2の実施の形態に係る放熱部材は、放熱部材用組成物を硬化させ、用途に応じて成形したものである。この硬化物は、高い熱伝導性を有するとともに、熱膨張率が負かまたは非常に小さい正にすることができ、耐熱性、化学的安定性、硬度および機械的強度などに優れている。なお、前記機械的強度とは、ヤング率、引っ張り強度、引き裂き強度、曲げ強度、曲げ弾性率、衝撃強度などである。放熱部材は、放熱板、放熱シート、放熱フィルム、放熱接着材、放熱成形品などに有用である。
[Heat dissipation member]
The heat radiating member according to the second embodiment of the present invention is obtained by curing a composition for a heat radiating member and molding it according to the intended use. This cured product has high thermal conductivity and can be positive with a negative or very small thermal expansion rate, and is excellent in heat resistance, chemical stability, hardness, mechanical strength and the like. The mechanical strength includes Young's modulus, tensile strength, tear strength, bending strength, flexural modulus, impact strength, and the like. The heat radiating member is useful for a heat radiating plate, a heat radiating sheet, a heat radiating film, a heat radiating adhesive, a heat radiating molded product, and the like.
熱重合により放熱部材用組成物を硬化させるための前硬化の条件としては、熱硬化温度が、室温~350℃、好ましくは室温~250℃、より好ましくは120℃~220℃の範囲であり、硬化時間は、5秒~10時間、好ましくは1分~8時間、より好ましくは5分~5時間の範囲である。重合後は、応力ひずみなど抑制するために徐冷することが好ましい。また、再加熱処理を行い、ひずみなどを緩和させてもよい。 As a pre-curing condition for curing the composition for a heat-dissipating member by thermal polymerization, the thermosetting temperature is in the range of room temperature to 350 ° C., preferably room temperature to 250 ° C., more preferably 120 ° C. to 220 ° C. The curing time is in the range of 5 seconds to 10 hours, preferably 1 minute to 8 hours, and more preferably 5 minutes to 5 hours. After the polymerization, it is preferable to slowly cool the mixture in order to suppress stress-strain and the like. Further, the strain may be relaxed by performing a reheat treatment.
放熱部材は、シート、フィルム、薄膜、繊維、成形体などの形状で使用する。好ましい形状は、板、シート、フィルムおよび薄膜である。なお、本明細書におけるシートの膜厚は1mm以上であり、フィルムの膜厚は3μm以上、好ましくは5~999μm、より好ましくは20~300μmであり、薄膜の膜厚は3μm未満である。膜厚は、用途に応じて適宜変更すればよい。放熱部材用組成物は、そのまま接着剤や充填剤として使用することもできる。 The heat radiating member is used in the form of a sheet, a film, a thin film, a fiber, a molded body, or the like. Preferred shapes are plates, sheets, films and thin films. The film thickness of the sheet in the present specification is 1 mm or more, the film thickness is 3 μm or more, preferably 5 to 999 μm, more preferably 20 to 300 μm, and the film thickness of the thin film is less than 3 μm. The film thickness may be appropriately changed according to the intended use. The composition for a heat radiating member can be used as it is as an adhesive or a filler.
[電子機器]
本発明の第3の実施の形態に係る電子機器は、上記第2の実施の形態に係る放熱部材と、発熱部または冷却部を有する電子デバイスとを備える。放熱部材は、前記発熱部に接触するように電子デバイスに配置される。放熱部材の形状は、放熱電子基板、放熱板、放熱シート、放熱フィルム、放熱接着材、放熱成形品などのいずれであってもよい。
例えば、電子デバイスとして、半導体モジュールを挙げることができる。低熱膨張部材は、低熱膨張性に加え、高熱伝導性、高耐熱性、高絶縁性を有する。そのため、半導体素子の中でも高電力のためより効率的な放熱機構を必要とする絶縁ゲートバイポーラトランジスタ(Insulated Gate Bipolar Transistor、IGBT)に特に有効である。IGBTは半導体素子の一つで、MOSFETをゲート部に組み込んだバイポーラトランジスタであり、電力制御の用途で使用される。IGBTを備えた電子機器には、大電力インバータの主変換素子、無停電電源装置、交流電動機の可変電圧可変周波数制御装置、鉄道車両の制御装置、ハイブリッドカー、エレクトリックカーなどの電動輸送機器、IH調理器などを挙げることができる。
[Electronics]
The electronic device according to the third embodiment of the present invention includes a heat radiating member according to the second embodiment and an electronic device having a heat generating portion or a cooling portion. The heat radiating member is arranged on the electronic device so as to come into contact with the heat generating portion. The shape of the heat radiating member may be any of a heat radiating electronic substrate, a heat radiating plate, a heat radiating sheet, a heat radiating film, a heat radiating adhesive, a heat radiating molded product, and the like.
For example, a semiconductor module can be mentioned as an electronic device. The low thermal expansion member has high thermal conductivity, high heat resistance, and high insulation in addition to low thermal expansion. Therefore, it is particularly effective for an insulated gate bipolar transistor (IGBT), which requires a more efficient heat dissipation mechanism due to its high power among semiconductor elements. An IGBT is one of the semiconductor elements, which is a bipolar transistor in which a MOSFET is incorporated in a gate portion, and is used for power control. Electronic devices equipped with IGBTs include main conversion elements for high-power inverters, non-disruptive power supply devices, variable voltage variable frequency control devices for AC motors, control devices for railway vehicles, electric transport equipment such as hybrid cars and electric cars, and IH. Examples include cookers.
以上、本発明を熱伝導性の無機フィラーと、ポリシロキサン共重合体とにより形成し、高い熱伝導性と高い耐熱性を有する放熱部材を得るとして説明したが、本発明はこれに限られない。
すなわち、本発明は、無機材料と有機化合物の複合化において、無機材料間に有機化合物で結合を形成し、熱伝導性を著しく向上させ、さらに耐熱性を向上させたものである。
Although the present invention has been described above as describing that the present invention is formed by a heat conductive inorganic filler and a polysiloxane copolymer to obtain a heat radiating member having high heat conductivity and high heat resistance, the present invention is not limited to this. ..
That is, in the present invention, in the compounding of an inorganic material and an organic compound, a bond is formed between the inorganic materials by the organic compound, the thermal conductivity is remarkably improved, and the heat resistance is further improved.
以下に、実施例を用いて、本発明を詳細に説明する。しかし本発明は、以下の実施例に記載された内容に限定されるものではない。 Hereinafter, the present invention will be described in detail with reference to examples. However, the present invention is not limited to the contents described in the following examples.
本発明の実施例に用いた、放熱部材を構成する材料は次のとおりである。 The materials constituting the heat radiating member used in the examples of the present invention are as follows.
<ポリシロキサン共重合体>
[合成例1]
ケイ素化合物1の作製
100mLフラスコに、冷却管、マグネチックスターラー、温度計保護管を取り付け、フラスコ内部を窒素置換した。式(A)におけるR0がフェニルでありR1がメチルである化合物 10.0g、オクタメチルシクロテトラシロキサン(D4)2.3g、メタンスルホン酸 0.47g、脱水トルエン 10.2g、4-メチルテトラヒドロピラン 2.6gをフラスコに入れた。80℃で7時間撹拌した後、水 30.0g、酢酸エチル56.3gを加え、水層を抜き出した。有機層をブラインで3回洗浄後、硫酸ナトリウム 5.0 g、キョーワード500 4.2gを加え、終夜撹拌した。減圧ろ過により固体をろ別し、ろ液を濃縮した。濃縮液にヘプタンとメタノールを加え、得られた沈殿を80℃で減圧乾燥することにより、白色固体9.9gを得た。1H-NMR及びGPC分析により、得られた白色固体は式(1’)で表されるケイ素化合物であり、式(1’)中の各構成単位(シルセスキオキサンユニットとジメチルシロキサンユニット)が交互に結合してなるポリマーであり、DMSユニット数nは平均2.7であることがわかった。GPC分析よりケイ素化合物1の数平均分子量はMn=45,300、重量平均分子量はMw=110,000であった。
<Polysiloxane copolymer>
[Synthesis Example 1]
Preparation of Silicon Compound 1 A cooling tube, a magnetic stirrer, and a thermometer protection tube were attached to a 100 mL flask, and the inside of the flask was replaced with nitrogen. Compound in formula (A) where R 0 is phenyl and R 1 is methyl 10.0 g, octamethylcyclotetrasiloxane (D4) 2.3 g, methanesulfonic acid 0.47 g, dehydrated toluene 10.2 g, 4-methyl 2.6 g of tetrahydropyran was placed in a flask. After stirring at 80 ° C. for 7 hours, 30.0 g of water and 56.3 g of ethyl acetate were added, and the aqueous layer was extracted. After washing the organic layer with brine three times, 5.0 g of sodium sulfate and 4.2 g of Kyoward 500 were added, and the mixture was stirred overnight. The solid was filtered off by vacuum filtration and the filtrate was concentrated. Heptane and methanol were added to the concentrate, and the obtained precipitate was dried under reduced pressure at 80 ° C. to obtain 9.9 g of a white solid. 1 The white solid obtained by H-NMR and GPC analysis is a silicon compound represented by the formula (1'), and each structural unit (silsesquioxane unit and dimethylsiloxane unit) in the formula (1'). It was found that the polymer was formed by alternately bonding, and the number n of DMS units was 2.7 on average. From GPC analysis, the number average molecular weight of silicon compound 1 was Mn = 45,300, and the weight average molecular weight was Mw = 110,000.
[合成例2]
ケイ素化合物2の作成
100mLフラスコに、冷却管、メカニカルスターラー、温度計保護管を取り付け、フラスコ内部を窒素置換した。式(A)におけるR0がフェニルでありR1がメチルである化合物 10.0g、オクタメチルシクロテトラシロキサン(D4)4.50g、メタンスルホン酸0.681g、脱水トルエン 12.1g、4-メチルテトラヒドロピラン3.04gをフラスコに入れた。80℃で5時間撹拌した。反応混合物を水へ注ぎ込み、水層を酢酸エチルで抽出した。合わせた有機層を水で洗浄し、無水硫酸ナトリウムとキョーワード500を加え撹拌した。無水硫酸ナトリウムとキョーワード500をろ別し、得られた溶液を減圧下で濃縮した。得られた粗生成物をヘプタンで再沈殿させて精製した。得られた白色固体を80℃で真空乾燥することにより白色固体9.53gを得た。1H-NMR及びGPC分析により、得られた白色固体は式(1’)で表されるケイ素化合物であり、式(1’)中の各構成単位(シルセスキオキサンユニットとジメチルシロキサンユニット)が交互に結合してなるポリマーでありDMSユニット数nは平均3.8であることがわかった。GPC分析よりケイ素化合物2の数平均分子量はMn=40,000、重量平均分子量はMw=93,500であった。
[Synthesis Example 2]
Preparation of Silicon Compound 2 A cooling tube, a mechanical stirrer, and a thermometer protection tube were attached to a 100 mL flask, and the inside of the flask was replaced with nitrogen. Compound in formula (A) where R 0 is phenyl and R 1 is methyl 10.0 g, octamethylcyclotetrasiloxane (D4) 4.50 g, methanesulfonic acid 0.681 g, dehydrated toluene 12.1 g, 4-methyl 3.04 g of tetrahydropyran was placed in a flask. The mixture was stirred at 80 ° C. for 5 hours. The reaction mixture was poured into water and the aqueous layer was extracted with ethyl acetate. The combined organic layer was washed with water, anhydrous sodium sulfate and Kyoward 500 were added, and the mixture was stirred. Anhydrous sodium sulfate and Kyoward 500 were separated by filtration, and the obtained solution was concentrated under reduced pressure. The obtained crude product was reprecipitated with heptane and purified. The obtained white solid was vacuum dried at 80 ° C. to obtain 9.53 g of the white solid. 1 The white solid obtained by H-NMR and GPC analysis is a silicon compound represented by the formula (1'), and each structural unit (silsesquioxane unit and dimethylsiloxane unit) in the formula (1'). It was found that the polymer was formed by alternately binding and the number n of DMS units was 3.8 on average. From GPC analysis, the number average molecular weight of
[合成例3]
ケイ素化合物3の作製
100mLフラスコに、冷却管、マグネチックスターラー、温度計保護管を取り付け、フラスコ内部を窒素置換した。式(A)におけるR0がフェニルでありR1がメチルである化合物 10.0g、オクタメチルシクロテトラシロキサン(D4)2.3g、メタンスルホン酸 3.2g、脱水トルエン 12.6g、4-メチルテトラヒドロピラン 3.2gをフラスコに入れた。80℃で2時間撹拌した後、5時間還流した。水 30.0g、酢酸エチル46.6gを加え、水層を抜き出した。有機層をブラインで2回洗浄後、硫酸ナトリウム 5.0g、キョーワード500 32.0gを加え、終夜撹拌した。減圧ろ過により固体をろ別し、ろ液を濃縮した。濃縮液にヘプタンとメタノールを加え、得られた沈殿を80℃で減圧乾燥することにより、白色固体9.5gを得た。1H-NMR及びGPC分析により、得られた白色固体は式(1’)で表されるケイ素化合物であり、1H-NMR及びGPC分析により、得られた白色固体は式(1’)で表されるケイ素化合物であり、式(1’)中の各構成単位(シルセスキオキサンユニットとジメチルシロキサンユニット)が交互に結合してなるポリマーであり、DMSユニット数nは平均3.2であることがわかった。GPC分析よりケイ素化合物3の数平均分子量はMn=10,300、重量平均分子量はMw=15,100であった。
[Synthesis Example 3]
Preparation of Silicon Compound 3 A cooling tube, a magnetic stirrer, and a thermometer protection tube were attached to a 100 mL flask, and the inside of the flask was replaced with nitrogen. Compound in formula (A) where R 0 is phenyl and R 1 is methyl 10.0 g, octamethylcyclotetrasiloxane (D4) 2.3 g, methanesulfonic acid 3.2 g, dehydrated toluene 12.6 g, 4-methyl 3.2 g of tetrahydropyran was placed in a flask. After stirring at 80 ° C. for 2 hours, the mixture was refluxed for 5 hours. 30.0 g of water and 46.6 g of ethyl acetate were added, and the aqueous layer was extracted. After washing the organic layer twice with brine, 5.0 g of sodium sulfate and 32.0 g of Kyoward 500 were added, and the mixture was stirred overnight. The solid was filtered off by vacuum filtration and the filtrate was concentrated. Heptane and methanol were added to the concentrate, and the obtained precipitate was dried under reduced pressure at 80 ° C. to obtain 9.5 g of a white solid. The white solid obtained by 1 H-NMR and GPC analysis is a silicon compound represented by the formula (1'), and the white solid obtained by 1 H-NMR and GPC analysis is represented by the formula (1'). It is a silicon compound represented by a polymer in which each structural unit (silsesquioxane unit and dimethylsiloxane unit) in the formula (1') is alternately bonded, and the number n of DMS units is 3.2 on average. It turned out that there was. From GPC analysis, the number average molecular weight of the silicon compound 3 was Mn = 10,300, and the weight average molecular weight was Mw = 15,100.
[合成例4]
ケイ素化合物4の作製
1000mLフラスコに、冷却管、メカニカルスターラー、温度計保護管を取り付け、フラスコ内部を窒素置換した。式(A)におけるR0がフェニルでありR1がメチルである化合物 100g、オクタメチルシクロテトラシロキサン(D4)30.0g、メタンスルホン酸5.35g、脱水トルエン 108g、4-メチルテトラヒドロピラン27.1gをフラスコに入れた。80℃で5時間撹拌した。反応混合物を水へ注ぎ込み、水層を酢酸エチルで抽出した。合わせた有機層を水で洗浄し、無水硫酸ナトリウムとキョーワード500を加え撹拌した。無水硫酸ナトリウムとキョーワード500をろ別し、得られた溶液を減圧下で濃縮した。得られた粗生成物をヘプタンで再沈殿させて精製した。得られた白色固体を80℃で真空乾燥することにより白色固体107gを得た。1H-NMR及びGPC分析により、得られた白色固体は式(1’)で表されるケイ素化合物であり、式(1’)中の各構成単位(シルセスキオキサンユニットとジメチルシロキサンユニット)が交互に結合してなるポリマーでありDMSユニット数nは平均2.6であることがわかった。GPC分析よりケイ素化合物4の数平均分子量はMn=43,600、重量平均分子量はMw=141,400であった。
[Synthesis Example 4]
Preparation of Silicon Compound 4 A cooling tube, a mechanical stirrer, and a thermometer protection tube were attached to a 1000 mL flask, and the inside of the flask was replaced with nitrogen. 100 g of the compound in which R 0 is phenyl and R 1 is methyl in the formula (A), 30.0 g of octamethylcyclotetrasiloxane (D4), 5.35 g of methanesulfonic acid, 108 g of dehydrated toluene, 4-methyltetrahydropyran 27. 1 g was placed in a flask. The mixture was stirred at 80 ° C. for 5 hours. The reaction mixture was poured into water and the aqueous layer was extracted with ethyl acetate. The combined organic layer was washed with water, anhydrous sodium sulfate and Kyoward 500 were added, and the mixture was stirred. Anhydrous sodium sulfate and Kyoward 500 were separated by filtration, and the obtained solution was concentrated under reduced pressure. The obtained crude product was reprecipitated with heptane and purified. The obtained white solid was vacuum dried at 80 ° C. to obtain 107 g of the white solid. 1 The white solid obtained by H-NMR and GPC analysis is a silicon compound represented by the formula (1'), and each structural unit (silsesquioxane unit and dimethylsiloxane unit) in the formula (1'). It was found that the polymer was formed by alternately binding and the number n of DMS units was 2.6 on average. From the GPC analysis, the number average molecular weight of the silicon compound 4 was Mn = 43,600, and the weight average molecular weight was Mw = 141,400.
GPC測定の測定条件を以下に示す。
<測定条件>
カラム:Shodex KF-804L 300×8.0mm
Shodex KF-805L 300×8.0mm 2本直列
移動相:THF
流速:1.0ml/min
温度:40℃
検出器:RI
分子量標準サンプル:分子量既知のPMMA
The measurement conditions for GPC measurement are shown below.
<Measurement conditions>
Column: Shodex KF-804L 300 x 8.0 mm
Chromatography KF-805L 300 × 8.0
Flow velocity: 1.0 ml / min
Temperature: 40 ° C
Detector: RI
Molecular Weight Standard Sample: PMMA with Known Molecular Weight
<熱伝導性の無機フィラー>
・窒化ホウ素:h-BN粒子(モメンティブ・パフォーマンス・マテリアルズ・ジャパン(合)製、(商品名)PolarTherm PTX-25)(PTX-25)
・アルミナ:DAW-20(デンカ)
<Thermal conductive inorganic filler>
-Boron Nitride: h-BN particles (manufactured by Momentive Performance Materials Japan (combination), (trade name) PolarTherm PTX-25) (PTX-25)
-Alumina: DAW-20 (Denka)
<シランカップリング剤1>
・東京化成工業(株)製、デシルトリエトキシシラン、(DTES)
<シランカップリング剤2>
・東京化成工業(株)製、フェニルトリエトキシシラン、(PhTES)
<Silane coupling agent 1>
・ Decyltriethoxysilane, (DTES) manufactured by Tokyo Chemical Industry Co., Ltd.
<
-Made by Tokyo Chemical Industry Co., Ltd., Phenyltriethoxysilane, (PhTES)
<架橋剤化合物>
・メチルシリケート、三菱ケミカル(株)製、(商品名)MS-51
・1,4-ビス(トリエトキシシリル)ベンゼン、Gelest製、(1,4-BTESB)
<Crosslinking agent compound>
・ Methyl silicate, manufactured by Mitsubishi Chemical Corporation, (trade name) MS-51
1,4-Bis (triethoxysilyl) benzene, manufactured by Gelest, (1,4-BTESB)
<触媒>
・ラウリン酸ジブチル錫(東京化成工業(株)製)(DBTDL)
<Catalyst>
・ Dibutyl phthalate tin (manufactured by Tokyo Chemical Industry Co., Ltd.) (DBTDL)
<溶剤>
・メタノール(富士フイルム和光純薬((株)製)
・1-メチル-2-ピロリドン(富士フイルム和光純薬((株)製)
<Solvent>
・ Methanol (manufactured by Wako Pure Chemical Industries, Ltd.)
・ 1-Methyl-2-pyrrolidone (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.)
<カップリング剤の処理 1>
窒化ホウ素(PTX-25) 20.0gと、メタノール 70.0gと、DTES 2.0gとをガラス容器に入れ、攪拌した後に、超純水17.5gを加え、12時間常温で攪拌した。これを減圧濾過し、固形分を得た。フィラーの洗浄として、ガラス容器に入れ、メタノール 100gを加え、数分攪拌した。減圧濾過してフィラーの洗浄をする工程は3回行った。洗浄された固形分を減圧濾過し、ガラス容器に入れ、真空乾燥機で、120℃で5時間乾燥させ、粉末状の<フィラー1>を得た。
<Treatment of coupling agent 1>
20.0 g of boron nitride (PTX-25), 70.0 g of methanol and 2.0 g of DTES were placed in a glass container and stirred, then 17.5 g of ultrapure water was added and the mixture was stirred at room temperature for 12 hours. This was filtered under reduced pressure to obtain a solid content. To wash the filler, it was placed in a glass container, 100 g of methanol was added, and the mixture was stirred for several minutes. The step of filtering under reduced pressure and cleaning the filler was performed three times. The washed solid content was filtered under reduced pressure, placed in a glass container, and dried in a vacuum dryer at 120 ° C. for 5 hours to obtain a powdery <filler 1>.
<カップリング剤の処理 2>
<カップリング剤の処理 1>と同様の手法で、DTESの代わりにPhTESを用いて、粉末状の<フィラー2>を作製した。
<Treatment of
A powdery <
[実施例1]
<放熱部材の調製>
以下に、放熱部材の調製例を示す。
<ケイ素化合物1>1gを、NMP1mLに加え、終夜攪拌した。その後、DAW-20を2g加え、真空泡取練太郎を用いて、無加圧条件下で2000rpmにて回転処理を1分、その後100.3kPaに減圧した条件で2000rpmにて回転処理を1分行った。
[Example 1]
<Preparation of heat dissipation member>
An example of preparing a heat radiating member is shown below.
1 g of <silicon compound 1> was added to 1 mL of NMP, and the mixture was stirred overnight. After that, 2 g of DAW-20 was added, and the rotation treatment was carried out at 2000 rpm for 1 minute under no pressure conditions and then at 2000 rpm under the condition of reduced pressure to 100.3 kPa using vacuum foam training Taro for 1 minute. went.
φ2.5cmの穴が開いた厚さ3mmのステンレス製の板に、φ2.5cmに加工した1mmのPTFE板を押し込み固定したものを作製し、上記組成物を一杯になる様に入れた。これを70℃にて30分加熱し、その後、110℃にて30分、220℃で4時間加熱した。その後、放熱部材としての厚みが602μmの円形片を取り出した。 A 3 mm-thick stainless steel plate with a φ2.5 cm hole was pressed and fixed with a 1 mm PTFE plate processed to φ2.5 cm, and the above composition was filled into the plate. This was heated at 70 ° C. for 30 minutes, then at 110 ° C. for 30 minutes and at 220 ° C. for 4 hours. Then, a circular piece having a thickness of 602 μm as a heat radiating member was taken out.
熱伝導率評価
熱伝導率は、予め放熱部材の25℃における比熱((株)リガク製DSC型高感度示差走査熱量計Thermo Plus EVO2 DSC-8231で測定した)と25℃における比重(新光電子(株)製比電子はかり式比重計DME-220により測定した)を求めておき、その値を(株)アイフェイズ製ai-Phase Mobile 1u熱拡散率測定装置により求めた25℃における熱拡散率を掛け合わせることにより厚み方向の熱伝導率を求めた。
Thermal conductivity evaluation The thermal conductivity is determined in advance by the specific heat of the heat dissipation member at 25 ° C (measured with a DSC type high-sensitivity differential scanning calorimeter manufactured by Rigaku Co., Ltd., Thermo Plus EVO2 DSC-8231) and the specific gravity at 25 ° C (new photoelectrons (new photoelectrons). (Measured by DME-220, a specific electron scale type gravity meter manufactured by Co., Ltd.), and the value was determined by the ai-Phase Mobile 1u heat diffusivity measuring device manufactured by iPhase Co., Ltd. The thermal conductivity in the thickness direction was obtained by multiplying.
<評価>
熱重量(TG)測定
放熱部材のシランカップリング剤の熱伝導性の無機フィラーに対する被覆量は、熱重量・示差熱測定装置((株)リガク製TG-8121)を用いて、その901℃における加熱減量から算出した。
また、放熱部材の5%重量減少温度は、前記の測定装置を用いて、140℃から900℃への減少量を100重量%とした際の5重量%減少した時の温度から算出した。
<Evaluation>
Thermogravimetric (TG) measurement The amount of silane coupling agent coated on the heat conductive inorganic filler of the heat dissipation member is 901 ° C. using a thermogravimetric / differential thermal measuring device (TG-8121 manufactured by Rigaku Co., Ltd.). Calculated from heat loss.
Further, the 5% weight reduction temperature of the heat radiating member was calculated from the temperature when the weight was reduced by 5% by weight when the amount of reduction from 140 ° C. to 900 ° C. was 100% by weight using the above measuring device.
[実施例2]
熱伝導性の無機フィラーとして、<フィラー2>をDAW-20の代わりに用いた以外は、実施例1と同様に試料を作製し、測定を行った。
[Example 2]
A sample was prepared and measured in the same manner as in Example 1 except that <
[実施例3]
<ケイ素化合物2>1gを、NMP4mLに加え、終夜攪拌した。その後、MS-51を36mg、DBTDLを1.26mg、さらにDAW-20を2g加えた以外は、実施例1と同様に試料を作製し、測定を行った。
[Example 3]
<
[実施例4]
<ケイ素化合物1>1gを、NMP4mLに加え、終夜攪拌した。その後、MS-51を32mg、DBTDLを1.12mg、さらにDAW-20を2g加えた以外は、実施例1と同様に試料を作製し、測定を行った。
[Example 4]
<Silicon compound 1> 1 g was added to 4 mL of NMP, and the mixture was stirred overnight. Then, a sample was prepared and measured in the same manner as in Example 1 except that 32 mg of MS-51, 1.12 mg of DBTDL, and 2 g of DAW-20 were added.
[実施例5]
<ケイ素化合物3>1gを、NMP4mLに加え、終夜攪拌した。その後、MS-51を140mg、DBTDLを4.91mg、さらにDAW-20を2g加えた以外は、実施例1と同様に試料を作製し、測定を行った。
[Example 5]
1 g of <silicon compound 3> was added to 4 mL of NMP, and the mixture was stirred overnight. Then, a sample was prepared and measured in the same manner as in Example 1 except that 140 mg of MS-51, 4.91 mg of DBTDL, and 2 g of DAW-20 were added.
[実施例6]
<ケイ素化合物4>1gを、NMP1mLに加え、終夜攪拌した。その後、MS-51を33mg、DBTDLを1.15mg、さらにDAW-20を1g加えた以外は、実施例1と同様に試料を作製し、測定を行った。
[Example 6]
1 g of <silicon compound 4> was added to 1 mL of NMP, and the mixture was stirred overnight. Then, a sample was prepared and measured in the same manner as in Example 1 except that 33 mg of MS-51, 1.15 mg of DBTDL, and 1 g of DAW-20 were added.
[実施例7]
DAW-20を2g用いた以外は、実施例6と同様に試料を作製し、測定を行った。
[Example 7]
A sample was prepared and measured in the same manner as in Example 6 except that 2 g of DAW-20 was used.
[実施例8]
DAW-20を5g用いた以外は、実施例6と同様に試料を作製し、測定を行った。
[Example 8]
A sample was prepared and measured in the same manner as in Example 6 except that 5 g of DAW-20 was used.
[実施例9]
DAW-20を10g用いた以外は、実施例6と同様に試料を作製し、測定を行った。
[Example 9]
A sample was prepared and measured in the same manner as in Example 6 except that 10 g of DAW-20 was used.
[実施例10]
熱伝導性の無機フィラーとして、<フィラー1>2gをDAW-20の代わりに用いた以外は、実施例6と同様に試料を作製し、測定を行った。
[Example 10]
A sample was prepared and measured in the same manner as in Example 6 except that 2 g of <filler 1> was used instead of DAW-20 as the thermally conductive inorganic filler.
[実施例11]
熱伝導性の無機フィラーとして、<フィラー2>2gをDAW-20の代わりに用いた以外は、実施例6と同様に試料を作製し、測定を行った。
[Example 11]
A sample was prepared and measured in the same manner as in Example 6 except that 2 g of <
[実施例12]
熱伝導性の無機フィラーとして、<フィラー1>2gおよびDAW-20を13g混ぜたものをDAW-20の代わりに用いた以外は、実施例6と同様に試料を作製し、測定を行った。
[Example 12]
As a heat-conducting inorganic filler, a sample was prepared and measured in the same manner as in Example 6 except that a mixture of 2 g of <filler 1> and 13 g of DAW-20 was used instead of DAW-20.
[実施例13]
熱伝導性の無機フィラーとして、<フィラー2>2gおよびDAW-20を13g混ぜたものをDAW-20の代わりに用いた以外は、実施例6と同様に試料を作製し、測定を行った。
[Example 13]
As a heat-conducting inorganic filler, a sample was prepared and measured in the same manner as in Example 6 except that a mixture of 2 g of <
[実施例14]
架橋剤として、1,4-BTESB44mgを用いた以外は、実施例5と同様に試料を作製し、測定を行った。
[Example 14]
A sample was prepared and measured in the same manner as in Example 5 except that 1,4-BTESB 44 mg was used as a cross-linking agent.
[比較例1]
KR-515を1g、NMP1mLに加え、終夜攪拌した。その後、MS-51を33mg、DBTDLを1.15mg、さらにDAW-20を2g加えた以外は、実施例1と同様に試料を作製し、測定を行った。
[Comparative Example 1]
1 g of KR-515 and 1 mL of NMP were added, and the mixture was stirred overnight. Then, a sample was prepared and measured in the same manner as in Example 1 except that 33 mg of MS-51, 1.15 mg of DBTDL, and 2 g of DAW-20 were added.
[比較例2]
DAW-20を5g用いた以外は、比較例1と同様に試料を作製し、測定を行った。
[Comparative Example 2]
A sample was prepared and measured in the same manner as in Comparative Example 1 except that 5 g of DAW-20 was used.
[比較例3]
熱伝導性の無機フィラーとして、<フィラー1>2gを用いた以外は、比較例1と同様に試料を作製したが、硬化物は熱拡散率を測定できる程の強度がなかった。
[Comparative Example 3]
A sample was prepared in the same manner as in Comparative Example 1 except that 2 g of <filler 1> was used as the heat conductive inorganic filler, but the cured product was not strong enough to measure the thermal diffusivity.
[比較例4]
熱伝導性の無機フィラーとして、<フィラー2>2gを用いた以外は、比較例1と同様に試料を作製したが、硬化物は熱拡散率を測定できる程の強度がなかった。
[Comparative Example 4]
A sample was prepared in the same manner as in Comparative Example 1 except that 2 g of <
表1
Table 1
表1からは、ポリシロキサン共重合体と汎用のシリコーン材料との比較では、ポリシロキサン共重合体の方が同じアルミナを用いたとき、熱伝導率はやや劣るものの、5%重量減少温度が著しく高いことがわかる。また、汎用のシリコーンでは窒化ホウ素を用いて硬化することはできないが、ポリシロキサン共重合体においては、硬化ができ、高い熱伝導率である。汎用のシリコーンは窒化ホウ素との相溶性が悪く、表面処理を行ったものに対してもその効果はなく、反応基となる部位が窒化ホウ素の凝集体の内部に入ってしまったため硬化しない。一方で、ポリシロキサン共重合体の構造は窒化ホウ素に表面処理を施すと相溶性がある程度上がることで、硬化がより強固となった模様である。また、ケイ素化合物の分子量による熱伝導率や5%重量減少温度での差はあまり見られなかった。有機無機ハイブリッド材である本発明の放熱部材用組成物は、耐熱性が高く熱伝導率も高い材料であることがわかる。 From Table 1, when comparing the polysiloxane copolymer and the general-purpose silicone material, when the polysiloxane copolymer uses the same alumina, the thermal conductivity is slightly inferior, but the 5% weight loss temperature is remarkable. It turns out to be expensive. Further, general-purpose silicone cannot be cured by using boron nitride, but the polysiloxane copolymer can be cured and has high thermal conductivity. General-purpose silicone has poor compatibility with boron nitride, has no effect on surface-treated silicones, and does not cure because the site that becomes the reaction group has entered the inside of the boron nitride aggregate. On the other hand, the structure of the polysiloxane copolymer seems to have become stronger in curing because the compatibility is increased to some extent when boron nitride is surface-treated. In addition, there was not much difference in thermal conductivity and 5% weight loss temperature depending on the molecular weight of the silicon compound. It can be seen that the composition for a heat dissipation member of the present invention, which is an organic-inorganic hybrid material, is a material having high heat resistance and high thermal conductivity.
本発明の放熱部材用組成物は、樹脂の持つ加工性と極めて高い耐熱性を併せ持ち、さらに電子機器内部に生じた熱を効率よく伝導、伝達することにより放熱できるので、電子基板等の電子機器に用いることができる。 The composition for a heat radiating member of the present invention has both the workability of the resin and extremely high heat resistance, and can dissipate heat by efficiently conducting and transmitting the heat generated inside the electronic device. Can be used for.
1 熱伝導性の第1の無機フィラー
2 熱伝導性の第2の無機フィラー
11 第1の表面処理剤
12 第2の表面処理剤
21 ポリシロキサン共重合体
1 Thermally conductive first
Claims (18)
式(A)で表されるかご型シルセスキオキサン繰り返し単位および式(B)で表される鎖状シロキサン繰り返し単位からなるポリシロキサン共重合体と;
を含む、放熱部材用組成物。
式(A)中、
R0は独立して、炭素数6~20のアリールまたは炭素数5~6のシクロアルキルであり、炭素数6~20のアリールおよび炭素数5~6のシクロアルキルにおいて、少なくとも1つの水素が、ハロゲンまたは炭素数1~20のアルキルで置き換えられてもよく;
R1は独立して、水素、ビニル、アリル、水酸基、炭素数6~20のアリール、炭素数5~6のシクロアルキル、炭素数7~40のアリールアルキル、または炭素数1~40のアルキルであり、炭素数6~20のアリール、炭素数5~6のシクロアルキル、および炭素数7~40のアリールアルキル中のアリールにおいて、少なくとも1つの水素がハロゲンまたは炭素数1~20のアルキルで置き換えられてもよく、炭素数7~40のアリールアルキル中のアルキレンにおいて、少なくとも1つの水素がハロゲンで置き換えられてもよく、少なくとも1つの-CH2-が、-O-、-CH=CH-、または炭素数5~20のシクロアルキレンで置き換えられてもよく、炭素数1~40のアルキルは、少なくとも1つの水素が、ハロゲンで置き換えられてもよく、少なくとも1つの-CH2-が-O-または炭素数5~20のシクロアルキレンで置き換えられてもよく;
xは1以上であり;
式(B)中、
R2は独立して、水素、ビニル、アリル、水酸基、炭素数6~20のアリール、炭素数5~6のシクロアルキル、炭素数7~40のアリールアルキル、または炭素数1~40のアルキルであり、炭素数6~20のアリール、炭素数5~6のシクロアルキル、および炭素数7~40のアリールアルキル中のアリールにおいて、少なくとも1つの水素がハロゲンまたは炭素数1~20のアルキルで置き換えられてもよく、炭素数7~40のアリールアルキル中のアルキレンにおいて、少なくとも1つの水素がハロゲンで置き換えられてもよく、少なくとも1つの-CH2-が、-O-、-CH=CH-、または炭素数5~20のシクロアルキレンで置き換えられてもよく、炭素数1~40のアルキルにおいて、少なくとも1つの水素がハロゲンで置き換えられてもよく、少なくとも1つの-CH2-が-O-または炭素数5~20のシクロアルキレンで置き換えられてもよく;
yは1以上である。 With thermally conductive inorganic fillers;
A polysiloxane copolymer consisting of a cage-type silsesquioxane repeating unit represented by the formula (A) and a chain siloxane repeating unit represented by the formula (B);
A composition for a heat radiating member, including.
In formula (A),
R0 is independently an aryl with 6 to 20 carbon atoms or a cycloalkyl with 5 to 6 carbon atoms, and in the aryl with 6 to 20 carbon atoms and the cycloalkyl with 5 to 6 carbon atoms, at least one hydrogen is contained. It may be replaced with a halogen or an alkyl having 1 to 20 carbon atoms;
R1 is independently composed of hydrogen, vinyl, allyl, hydroxyl group, aryl having 6 to 20 carbon atoms, cycloalkyl having 5 to 6 carbon atoms, arylalkyl having 7 to 40 carbon atoms, or alkyl having 1 to 40 carbon atoms. At least one hydrogen is replaced by a halogen or an alkyl having 1 to 20 carbon atoms in the aryl in the aryl having 6 to 20 carbon atoms, the cycloalkyl having 5 to 6 carbon atoms, and the aryl alkyl having 7 to 40 carbon atoms. Alternatively, in the alkylene in the arylalkyl having 7 to 40 carbon atoms, at least one hydrogen may be replaced with a halogen, and at least one -CH 2- is -O-, -CH = CH-, or. An alkyl having 5 to 20 carbon atoms may be replaced with a cycloalkylene having 1 to 40 carbon atoms, and at least one hydrogen may be replaced with a halogen, and at least one -CH 2- may be replaced with -O- or. It may be replaced with a cycloalkylene having 5 to 20 carbon atoms;
x is greater than or equal to 1;
In formula (B),
R2 is independently composed of hydrogen, vinyl, allyl, hydroxyl group, aryl having 6 to 20 carbon atoms, cycloalkyl having 5 to 6 carbon atoms, arylalkyl having 7 to 40 carbon atoms, or alkyl having 1 to 40 carbon atoms. At least one hydrogen is replaced by a halogen or an alkyl having 1 to 20 carbon atoms in the aryl in the aryl having 6 to 20 carbon atoms, the cycloalkyl having 5 to 6 carbon atoms, and the aryl alkyl having 7 to 40 carbon atoms. Alternatively, in the alkylene in the arylalkyl having 7 to 40 carbon atoms, at least one hydrogen may be replaced with a halogen, and at least one -CH 2- is -O-, -CH = CH-, or. It may be replaced with a cycloalkylene having 5 to 20 carbon atoms, or in an alkyl having 1 to 40 carbon atoms, at least one hydrogen may be replaced with a halogen, and at least one -CH 2- may be replaced with -O- or carbon. May be replaced with the number 5-20 cycloalkylene;
y is 1 or more.
熱伝導性の第1の無機フィラーは、第1の表面処理剤の一端と結合しており、
熱伝導性の第2の無機フィラーは、第2の表面処理剤の一端と結合しており、
硬化処理により、
前記第1の表面処理剤の他端と前記第2の表面処理剤の他端とがポリシロキサン共重合体ポリシロキサン共重合体に結合する、または、
前記第1の表面処理剤と前記第2の表面処理剤の少なくとも1つがその構造中にポリシロキサン共重合体を含み、前記第1の表面処理剤の他端と前記第2の表面処理剤の他端が互いに結合する、
請求項1に記載の放熱部材用組成物。 The thermally conductive inorganic filler consists of a thermally conductive first inorganic filler and a thermally conductive second inorganic filler.
The first inorganic filler of thermal conductivity is bonded to one end of the first surface treatment agent.
The second inorganic filler of thermal conductivity is bonded to one end of the second surface treatment agent.
By hardening treatment
The other end of the first surface treatment agent and the other end of the second surface treatment agent are bonded to the polysiloxane copolymer polysiloxane copolymer, or
At least one of the first surface treatment agent and the second surface treatment agent contains a polysiloxane copolymer in its structure, and the other end of the first surface treatment agent and the second surface treatment agent. The other ends join each other,
The composition for a heat dissipation member according to claim 1.
R3O-[Si(OR3)2-O-]m-R3 (2-1)
R3O-[Si(OR3)2]-A1-[Z]n-A2-[Si(OR3)2]-OR3 (2-2)
式(2-1)および(2-2)中、
R3は独立して、メチルまたはエチルであり;
A1およびA2は独立して、単結合または炭素数1~10のアルキルであり、炭素数1~10のアルキルにおいて、少なくとも1つの水素はフッ素で置き換えられてもよく、少なくとも1つの-CH2-は、-O-または-CH=CH-で置き換えられてもよく;
Zは独立して炭素数6~20のアリールであり;
mは1~10であり;
nは1~4である。 The composition for a heat dissipation member according to claim 4, wherein the cross-linking agent is a compound represented by the formula (2-1) or the formula (2-2).
R 3 O- [Si (OR 3 ) 2 -O-] m -R 3 (2-1)
R 3 O- [Si (OR 3 ) 2 ] -A 1- [Z] n -A 2- [Si (OR 3 ) 2 ] -OR 3 (2-2)
In equations (2-1) and (2-2),
R3 is independently methyl or ethyl;
A 1 and A 2 are independently single-bonded or alkyl having 1 to 10 carbon atoms, in which at least one hydrogen may be replaced by fluorine and at least one -CH. 2- May be replaced with -O- or -CH = CH-;
Z is an independently aryl with 6 to 20 carbon atoms;
m is 1 to 10;
n is 1 to 4.
第1の表面処理剤の一端と結合した熱伝導性の第1の無機フィラーと;
第2の表面処理剤の一端と結合した熱伝導性の第2の無機フィラーと;を含み、
硬化処理により、
前記第1の表面処理剤の他端と前記第2の表面処理剤の他端がそれぞれポリシロキサン共重合体および架橋剤に結合する、または、
前記第1の表面処理剤と前記第2の表面処理剤の少なくとも1つがポリシロキサン共重合体または架橋剤を含み、前記第1の表面処理剤の他端と前記第2の表面処理剤の他端が互いに結合する、
請求項6に記載の放熱部材用組成物。 The thermally conductive inorganic filler consists of a thermally conductive first inorganic filler and a thermally conductive second inorganic filler.
With a thermally conductive first inorganic filler bonded to one end of the first surface treatment agent;
Containing; with a thermally conductive second inorganic filler coupled to one end of the second surface treatment agent;
By hardening treatment
The other end of the first surface treatment agent and the other end of the second surface treatment agent bind to the polysiloxane copolymer and the cross-linking agent, respectively, or
At least one of the first surface treatment agent and the second surface treatment agent contains a polysiloxane copolymer or a cross-linking agent, and the other end of the first surface treatment agent and the other of the second surface treatment agent. The ends join each other,
The composition for a heat dissipation member according to claim 6.
請求項1~11のいずれか1項に記載の放熱部材用組成物。 The thermally conductive inorganic filler, or the thermally conductive first inorganic filler and the thermally conductive second inorganic filler, are nitrides, metals, metal oxides, silicate compounds, or carbon materials.
The composition for a heat radiating member according to any one of claims 1 to 11.
請求項1~12のいずれか1項に記載の放熱部材用組成物。 The thermally conductive inorganic filler, or the thermally conductive first inorganic filler and the thermally conductive second inorganic filler, are boron nitride, aluminum nitride, boron carbide, carbon nitride carbon, graphite, carbon fibers, carbon nanotubes, etc. At least one selected from alumina, zinc oxide, gold, silver and cordierite,
The composition for a heat radiating member according to any one of claims 1 to 12.
請求項1~13のいずれか1項に記載の放熱部材用組成物。 Further comprising a thermally conductive inorganic filler, or a polymerizable or polymer compound that is not bound to a thermally conductive first inorganic filler and a thermally conductive second inorganic filler.
The composition for a heat radiating member according to any one of claims 1 to 13.
発熱部を有する電子デバイスと;を備え、
前記放熱部材が前記発熱部に接触するように前記電子デバイスに配置された、
電子機器。 With the heat dissipation member according to claim 15.
With an electronic device having a heating part;
The heat radiating member is arranged in the electronic device so as to come into contact with the heat generating portion.
Electronics.
熱伝導性の第2の無機フィラーを、第2の表面処理剤の一端と結合させる工程と;を備え、さらに、
前記第1の表面処理剤の他端と前記第2の表面処理剤の他端をそれぞれポリシロキサン共重合体に結合させる工程;または、
前記第1の表面処理剤と前記第2の表面処理剤の少なくとも1つがその構造中にポリシロキサン共重合体を含み、前記第1の表面処理剤の他端と前記第2の表面処理剤の他端を互いに結合させる工程;を備える、
放熱部材用組成物の製造方法。 With the step of binding the first inorganic filler of thermal conductivity to one end of the first surface treatment agent;
It comprises a step of binding the second inorganic filler of thermal conductivity to one end of the second surface treatment agent;
A step of binding the other end of the first surface treatment agent and the other end of the second surface treatment agent to the polysiloxane copolymer; or
At least one of the first surface treatment agent and the second surface treatment agent contains a polysiloxane copolymer in its structure, and the other end of the first surface treatment agent and the second surface treatment agent. A step of joining the other ends to each other;
A method for manufacturing a composition for a heat radiating member.
熱伝導性の第2の無機フィラーを、第2の表面処理剤の一端と結合させる工程と;を備え、さらに、
前記第1の表面処理剤の他端と前記第2の表面処理剤の他端をそれぞれ第1のポリシロキサン共重合体および第2のポリシロキサン共重合体に結合させる工程;または、
前記第1の表面処理剤と前記第2の表面処理剤の少なくとも1つがその構造中に第1のポリシロキサン共重合体または第2のポリシロキサン共重合体を含み、前記第1の表面処理剤の他端と前記第2の表面処理剤の他端を互いに結合させる工程;を備える、
放熱部材用組成物の製造方法。 With the step of binding the first inorganic filler of thermal conductivity to one end of the first surface treatment agent;
It comprises a step of binding the second inorganic filler of thermal conductivity to one end of the second surface treatment agent;
A step of binding the other end of the first surface treatment agent and the other end of the second surface treatment agent to the first polysiloxane copolymer and the second polysiloxane copolymer; or
At least one of the first surface treatment agent and the second surface treatment agent contains a first polysiloxane copolymer or a second polysiloxane copolymer in its structure, and the first surface treatment agent. The other end of the second surface treatment agent and the other end of the second surface treatment agent are bonded to each other;
A method for manufacturing a composition for a heat radiating member.
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