JP2022020100A - Pump device - Google Patents

Pump device Download PDF

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Publication number
JP2022020100A
JP2022020100A JP2020123377A JP2020123377A JP2022020100A JP 2022020100 A JP2022020100 A JP 2022020100A JP 2020123377 A JP2020123377 A JP 2020123377A JP 2020123377 A JP2020123377 A JP 2020123377A JP 2022020100 A JP2022020100 A JP 2022020100A
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JP
Japan
Prior art keywords
hole
support shaft
pump device
pump chamber
partition wall
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Pending
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JP2020123377A
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Japanese (ja)
Inventor
岳 山本
Takeshi Yamamoto
岳彦 矢澤
Takehiko Yazawa
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Nidec Sankyo Corp
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Nidec Sankyo Corp
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Priority to JP2020123377A priority Critical patent/JP2022020100A/en
Priority to CN202110811275.3A priority patent/CN113958510B/en
Publication of JP2022020100A publication Critical patent/JP2022020100A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/06Units comprising pumps and their driving means the pump being electrically driven
    • F04D13/0606Canned motor pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/007Details, component parts, or accessories especially adapted for liquid pumps
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2706Inner rotors
    • H02K1/272Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/32Windings characterised by the shape, form or construction of the insulation
    • H02K3/34Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation
    • H02K3/345Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation between conductor and core, e.g. slot insulation
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/14Structural association with mechanical loads, e.g. with hand-held machine tools or fans

Abstract

To provide a pump device capable of holding a support shaft for rotatably supporting a rotor on a resin-made partition wall member without using insert molding.SOLUTION: In a pump device 1, a first end 71 of a support shaft 7 is fixed to a first hole portion 651 of a shaft hole 65 of a resin-made partition wall member 6, and is prevented from rotation by a second hole portion 652 of the shaft hole 65. A gap G2 between the end face of a second end 72 and a receiving portion 280 is smaller than a dimension G1 in the direction of a rotation center axis L of the first end 71 located in the inside of the second hole portion 652, so that the first end 71 does not come out of the first hole portion 652 even when temperature rises to loosen fixing in the first hole portion 651 and the supporting shaft 7 is moved toward a receiving portion 280 side. The first hole portion 651 includes an inner portion of a first cylindrical part 631 which protrudes from a bottom plate portion 63 toward a pump chamber 20 side, and the second hole portion 652 is provided at an inner portion of a second bottomed cylindrical part 632 which protrudes at the bottom plate portion 63 toward the opposite side of the pump chamber 20.SELECTED DRAWING: Figure 2

Description

本発明は、インペラをモータによって回転させるポンプ装置に関するものである。 The present invention relates to a pump device in which an impeller is rotated by a motor.

ポンプ装置では、ポンプ室に配置されたインペラをポンプで回転させる。ポンプにおいて、ステータは、樹脂製の隔壁部材によって覆われており、ロータは、隔壁部材に支持された支軸によって回転可能に支持されている。支軸が隔壁部材に支持された構造とするにあたっては、ステータを覆うようにインサート成形を行って隔壁部材を成形する際、支軸も一緒にインサート成形する(特許文献1参照)。 In the pump device, the impeller arranged in the pump chamber is rotated by the pump. In the pump, the stator is covered with a resin bulkhead member, and the rotor is rotatably supported by a support shaft supported by the bulkhead member. In the structure in which the support shaft is supported by the partition wall member, when the partition wall member is formed by insert molding so as to cover the stator, the support shaft is also insert-molded (see Patent Document 1).

特開2019-2368号公報Japanese Unexamined Patent Publication No. 2019-2368

ポンプ装置に用いる隔壁部材には、ステータをポンプ室の側から覆う第1隔壁部と、ステータとロータとの間に介在する第2隔壁部とを設ける必要がある。それ故、支軸は、第2隔壁部で周囲が囲まれた凹部の底部に配置される。このため、支軸をインサート成形する場合には、支軸を保持する金型の周りで第2隔壁部が成形されるため、金型の構成が複雑である等の問題点がある。 The partition wall member used in the pump device needs to be provided with a first partition wall portion that covers the stator from the side of the pump chamber and a second partition wall portion that is interposed between the stator and the rotor. Therefore, the support shaft is arranged at the bottom of the recess surrounded by the second partition wall. Therefore, when the support shaft is insert-molded, the second partition wall portion is formed around the mold that holds the support shaft, so that there is a problem that the structure of the mold is complicated.

以上の問題点に鑑みて、本発明の課題は、インサート成形を利用しなくても、ロータを回転可能に支持する支軸を樹脂製の隔壁部材に保持させることのできるポンプ装置を提供することにある。 In view of the above problems, an object of the present invention is to provide a pump device capable of holding a support shaft that rotatably supports a rotor by a resin partition wall member without using insert molding. It is in.

上記課題を解決するために、本発明に係るポンプ装置では、吸入口および吐出口を備えたケースと、ステータおよびロータを備えたモータと、を備え、前記モータは、前記ステータを覆い、前記ケースとの間にインペラが配置されるポンプ室を区画する樹脂製の隔壁部材と、前記ロータを回転可能に支持する支軸と、を備え、前記隔壁部材には、前記支軸の前記ポンプ室とは反対側の第1端部が嵌った軸穴が形成され、前記ケースには、前記支軸の前記ポンプ室側の第2端部に前記ポンプ室の側で対向して前記支軸の前記ポンプ室側への可動範囲を制限する受け部が形成され、前記軸穴は、前記第1端部が固定される第1穴部と、前記第1穴部に前記ポンプ室と反対側で連通し、前記第1端部と係合して前記支軸の回転を防止する第2穴部と、を備え、前記第2端部と前記受け部との隙間は、前記第2穴部の内部に位置する前記第1端部の回転中心軸線方向における寸法より狭いことを特徴とする。 In order to solve the above problems, the pump device according to the present invention includes a case provided with an suction port and a discharge port, and a motor provided with a stator and a rotor, and the motor covers the stator and the case. A resin partition wall member for partitioning a pump chamber in which an impeller is arranged is provided with a support shaft for rotatably supporting the rotor, and the partition wall member includes the pump chamber of the support shaft. Is formed with a shaft hole into which the first end on the opposite side is fitted, and in the case, the support shaft faces the second end on the pump chamber side of the support shaft on the side of the pump chamber. A receiving portion that limits the movable range to the pump chamber side is formed, and the shaft hole communicates with the first hole portion to which the first end portion is fixed and the first hole portion on the opposite side of the pump chamber. A second hole portion that engages with the first end portion to prevent the rotation of the support shaft is provided, and the gap between the second end portion and the receiving portion is inside the second hole portion. It is characterized in that it is narrower than the dimension in the rotation center axis direction of the first end portion located in.

本発明では、支軸の第1端部が軸穴の第1穴部に固定されているため、複雑な構成の金型を必要とするインサート成形を利用しなくても、支軸を隔壁部材に保持させることができる。また、軸穴の第2穴部によって支軸の回転を防止するため、支軸を隔壁部材に安定した状態に保持させることができる。また、第2端部と受け部との隙間は、第2穴部の内部に位置する第1端部の回転中心軸線方向における寸法より狭いため、温度上昇等によって第1穴部での支軸の固定が緩み、支軸が受け部側に移動したときでも、第1端部は第2穴部から抜けない。従って、支軸の回転を防止することができる。 In the present invention, since the first end portion of the support shaft is fixed to the first hole portion of the shaft hole, the support shaft can be used as a partition wall member without using insert molding that requires a mold having a complicated structure. Can be held in. Further, since the second hole portion of the shaft hole prevents the support shaft from rotating, the support shaft can be held in a stable state by the partition wall member. Further, since the gap between the second end portion and the receiving portion is narrower than the dimension in the rotation center axis direction of the first end portion located inside the second hole portion, the support shaft in the first hole portion due to temperature rise or the like. Even when the fixing is loosened and the support shaft moves to the receiving portion side, the first end portion does not come off from the second hole portion. Therefore, the rotation of the support shaft can be prevented.

本発明において、前記軸穴は、前記隔壁部材の底板部に形成されており、前記第1穴部は、前記底板部から前記ポンプ室の側に突出した第1筒部の内側部分を含み、前記第2穴部は、前記底板部で前記ポンプ室とは反対側に向けて突出した有底の第2筒部の内側部分に設けられている態様を採用することができる。かかる態様によれば、第1穴部および第2穴部の各々において、回転中心軸線方向で適正な寸法を確保することができる。 In the present invention, the shaft hole is formed in the bottom plate portion of the partition wall member, and the first hole portion includes an inner portion of a first cylinder portion protruding from the bottom plate portion toward the pump chamber. As the second hole portion, an embodiment provided in the inner portion of the bottomed second cylinder portion that protrudes from the bottom plate portion toward the side opposite to the pump chamber can be adopted. According to such an aspect, it is possible to secure an appropriate dimension in the direction of the rotation center axis in each of the first hole portion and the second hole portion.

本発明において、前記底板部には、前記第2筒部の外周面と繋がった複数のリブが設けられている態様を採用することができる。かかる態様によれば、支軸に大きな負荷が加わった場合でも、かかる負荷に第2筒部が耐えることができる。 In the present invention, it is possible to adopt an embodiment in which the bottom plate portion is provided with a plurality of ribs connected to the outer peripheral surface of the second cylinder portion. According to this aspect, even when a large load is applied to the support shaft, the second cylinder portion can withstand the applied load.

本発明において、前記第1筒部の肉厚は、前記第2筒部の肉厚より薄い態様を採用することができる。 In the present invention, the wall thickness of the first cylinder portion can be thinner than the wall thickness of the second cylinder portion.

本発明において、前記第2穴部では、前記第2穴部の内周面に形成された平面部と前記支軸の外周面に形成された平面部と重なりによって前記支軸の回転が防止されている態様を採用することができる。 In the present invention, in the second hole portion, the rotation of the support shaft is prevented by overlapping the flat surface portion formed on the inner peripheral surface of the second hole portion and the flat surface portion formed on the outer peripheral surface of the support shaft. Can be adopted.

本発明において、前記軸穴の前記ポンプ室側の開口縁は傾斜面になっている態様を採用することができる。かかる態様によれば、支軸を軸穴に容易に嵌めることができる。 In the present invention, it is possible to adopt an embodiment in which the opening edge of the shaft hole on the pump chamber side is an inclined surface. According to such an embodiment, the support shaft can be easily fitted into the shaft hole.

本発明において、前記隔壁部材は、前記ステータを径方向の両側、および回転中心軸線方向の両側から覆う樹脂封止部材である態様を採用することができる。 In the present invention, the partition wall member may be a resin sealing member that covers the stator from both sides in the radial direction and both sides in the rotation center axis direction.

本発明において、前記支軸は、前記第1穴部への圧入により前記隔壁部材に固定されている態様を採用することができる。 In the present invention, the support shaft can be fixed to the partition wall member by press fitting into the first hole portion.

本発明において、前記ケースと前記隔壁部材とは、振動溶着によって固定されている態様を採用することができる。この場合、前記ケースには、前記支軸が内側に位置する筒部が形成され、前記筒部の前記回転中心軸線方向の一方側の底部によって前記受け部が構成されており、前記支軸の外周面と前記筒部の内周面との間には隙間が設けられている態様を採用することができる。 In the present invention, the case and the partition wall member can be fixed by vibration welding. In this case, the case is formed with a tubular portion in which the support shaft is located inside, and the receiving portion is formed by the bottom portion of the tubular portion on one side in the direction of the rotation center axis. A mode in which a gap is provided between the outer peripheral surface and the inner peripheral surface of the tubular portion can be adopted.

本発明では、支軸の第1端部が軸穴の第1穴部に固定されているため、複雑な構成の金型を必要とするインサート成形を利用しなくても、支軸を隔壁部材に保持させることができる。また、軸穴の第2穴部によって支軸の回転を防止するため、支軸を隔壁部材に安定した状態に保持させることができる。また、第2端部と受け部との隙間は、第2穴部の内部に位置する第1端部の回転中心軸線方向における寸法より狭いため、温度上昇等によって第1穴部での支軸の固定が緩み、支軸が受け部側に移動したときでも、第1端部は第2穴部から抜けない。従って、支軸の回転を防止することができる。 In the present invention, since the first end portion of the support shaft is fixed to the first hole portion of the shaft hole, the support shaft can be used as a partition wall member without using insert molding that requires a mold having a complicated structure. Can be held in. Further, since the second hole portion of the shaft hole prevents the support shaft from rotating, the support shaft can be held in a stable state by the partition wall member. Further, since the gap between the second end portion and the receiving portion is narrower than the dimension in the rotation center axis direction of the first end portion located inside the second hole portion, the support shaft in the first hole portion due to temperature rise or the like. Even when the fixing is loosened and the support shaft moves to the receiving portion side, the first end portion does not come off from the second hole portion. Therefore, the rotation of the support shaft can be prevented.

本発明を適用したポンプ装置の一態様を示す斜視図。The perspective view which shows one aspect of the pump device to which this invention is applied. 図1に示すポンプ装置の縦断面図。The vertical sectional view of the pump device shown in FIG. 図1に示すポンプ装置の分解斜視図。An exploded perspective view of the pump device shown in FIG. 1. 図3に示すケース等を回転中心軸線方向の他方側からみた斜視図。FIG. 3 is a perspective view of the case and the like shown in FIG. 3 as viewed from the other side in the direction of the center axis of rotation. 図2に示すモータを回転中心軸線方向の一方側からみた分解斜視図。An exploded perspective view of the motor shown in FIG. 2 as viewed from one side in the direction of the center axis of rotation. 図2に示すモータを回転中心軸線L方向の他方側からみた分解斜視図。The exploded perspective view of the motor shown in FIG. 2 as seen from the other side in the rotation center axis L direction.

以下、本発明の実施の形態として、本発明に係るモータ装置をポンプ装置として構成した例を説明する。 Hereinafter, as an embodiment of the present invention, an example in which the motor device according to the present invention is configured as a pump device will be described.

(全体構成)
図1は、本発明を適用したポンプ装置1の一態様を示す斜視図である。図2は、図1に示すポンプ装置1の縦断面図である。図3は、図1に示すポンプ装置1の分解斜視図である。図4は、図3に示すケース2等を回転中心軸線L方向の他方側L2からみた斜視図である。図5は、図2に示すモータ10を回転中心軸線L方向の一方側L1からみた分解斜視図である。図6は、図2に示すモータ10を回転中心軸線L方向の他方側L2からみた分解斜視図である。
(overall structure)
FIG. 1 is a perspective view showing one aspect of the pump device 1 to which the present invention is applied. FIG. 2 is a vertical sectional view of the pump device 1 shown in FIG. FIG. 3 is an exploded perspective view of the pump device 1 shown in FIG. FIG. 4 is a perspective view of the case 2 and the like shown in FIG. 3 as viewed from the other side L2 in the rotation center axis L direction. FIG. 5 is an exploded perspective view of the motor 10 shown in FIG. 2 as viewed from one side L1 in the rotation center axis L direction. FIG. 6 is an exploded perspective view of the motor 10 shown in FIG. 2 as viewed from the other side L2 in the rotation center axis L direction.

図1、図2および図3において、ポンプ装置1は、吸入口21aおよび吐出口22aを備えたケース2と、ステータ3およびロータ4を備えたモータ10と、モータ10に対して回転中心軸線L方向の一方側L1に設けられたポンプ室20に配置されたインペラ25とを備えている。ステータ3は円筒状である。モータ10は、ステータ3を覆う樹脂製の隔壁部材6と、ロータ4を回転可能に支持する丸棒状の支軸7とを備えている。支軸7は、金属製あるいはセラミック製である。本形態のポンプ装置1において、流体は液体であり、ポンプ装置1は、環境温度や流体温度が変化しやすい条件で使用される。 In FIGS. 1, 2 and 3, the pump device 1 has a case 2 having a suction port 21a and a discharge port 22a, a motor 10 having a stator 3 and a rotor 4, and a rotation center axis L with respect to the motor 10. It is provided with an impeller 25 arranged in a pump chamber 20 provided on one side L1 in the direction. The stator 3 has a cylindrical shape. The motor 10 includes a resin partition wall member 6 that covers the stator 3, and a round bar-shaped support shaft 7 that rotatably supports the rotor 4. The support shaft 7 is made of metal or ceramic. In the pump device 1 of the present embodiment, the fluid is a liquid, and the pump device 1 is used under conditions in which the ambient temperature and the fluid temperature are likely to change.

ケース2は、ポンプ室20の回転中心軸線L方向の一方側L1の壁面23、および周方向に延在する側壁29を構成している。ケース2は、回転中心軸線Lに沿って延在する吸入管21と、回転中心軸線Lに対して直交する方向に延在する吐出管22とを備えており、吸入管21および吐出管22は各々、端部に吸入口21aおよび吐出口22aを備える。吸入管21および吸入口21aは、回転中心軸線Lに対して同心状に設けられている。 The case 2 constitutes a wall surface 23 of L1 on one side of the rotation center axis L direction of the pump chamber 20 and a side wall 29 extending in the circumferential direction. The case 2 includes a suction pipe 21 extending along the rotation center axis L and a discharge pipe 22 extending in a direction orthogonal to the rotation center axis L, and the suction pipe 21 and the discharge pipe 22 are provided. Each end is provided with a suction port 21a and a discharge port 22a. The suction pipe 21 and the suction port 21a are provided concentrically with respect to the rotation center axis L.

モータ10において、ステータ3は、ステータコア31と、ステータコア31にインシュレータ32を介して巻回されたコイル33とを有している。詳細な説明を省略するが、ステータコア31は、円環状に延在する円環部と、円環部から径方向の内側へ突出する複数の突極とを備えている。コイル33は、突極を覆うインシュレータ32の径方向内側の第1鍔部321と径方向外側の第2鍔部322との間に巻回される。本形態において、モータ10は3相モータであり、コイル33には、U相コイル、V相コイル、およびW相コイルが含まれている。 In the motor 10, the stator 3 has a stator core 31 and a coil 33 wound around the stator core 31 via an insulator 32. Although detailed description will be omitted, the stator core 31 includes an annular portion extending in an annular shape and a plurality of salient poles protruding inward in the radial direction from the annular portion. The coil 33 is wound between the radial inner first flange portion 321 and the radial outer second flange portion 322 of the insulator 32 that covers the salient pole. In the present embodiment, the motor 10 is a three-phase motor, and the coil 33 includes a U-phase coil, a V-phase coil, and a W-phase coil.

ロータ4は、ステータ3に径方向内側で対向する位置から回転中心軸線Lに沿ってポンプ室20に向けて延在する円筒部40を備えており、円筒部40は、ポンプ室20で開口している。円筒部40は、吸入管21および吸入口21aに対して同心状である。本形態において、ポンプ室20に連通する吸入口21aの内径φaは、ロータ4の円筒部40の内径φbより大きい。 The rotor 4 includes a cylindrical portion 40 extending radially inward from a position facing the stator 3 toward the pump chamber 20 along the rotation center axis L, and the cylindrical portion 40 is opened in the pump chamber 20. ing. The cylindrical portion 40 is concentric with respect to the suction pipe 21 and the suction port 21a. In this embodiment, the inner diameter φa of the suction port 21a communicating with the pump chamber 20 is larger than the inner diameter φb of the cylindrical portion 40 of the rotor 4.

円筒部40の外周面には、ステータ3に径方向内側で対向するように円筒状の磁石5が保持されている。本形態において、ロータ4には、磁石5に回転中心軸線L方向の一方側L1から重なる円環部41と、円環部41の外縁から回転中心軸線L方向の他方側L2に突出した環状の凸部42とが形成されており、凸部42は、磁石5の回転中心軸線L方向の一方側L1の端部を径方向外側から覆う。かかる構成に対応して、磁石5の回転中心軸線L方向の一方側L1の端部は、凸部42の内側で円環部41と重なる円環部51と、円環部51の径方向外側で回転中心軸線L方向の他方側L2に凹んだ円環状の凹部52とが形成されており、凹部52に凸部42が重なる。その際、磁石5とロータ4との間に接着剤を塗布し、磁石5とロータ4とを接着する。 A cylindrical magnet 5 is held on the outer peripheral surface of the cylindrical portion 40 so as to face the stator 3 on the inner side in the radial direction. In the present embodiment, the rotor 4 has an annular portion 41 that overlaps the magnet 5 from one side L1 in the rotation center axis L direction and an annular portion that protrudes from the outer edge of the annular portion 41 to the other side L2 in the rotation center axis L direction. A convex portion 42 is formed, and the convex portion 42 covers the end portion of L1 on one side in the rotation center axis L direction of the magnet 5 from the radial outside. Corresponding to such a configuration, the end portion of L1 on one side of the rotation center axis L direction of the magnet 5 is an annular portion 51 overlapping the annular portion 41 inside the convex portion 42 and a radial outer side of the annular portion 51. An annular recess 52 recessed in L2 on the other side of the rotation center axis L direction is formed, and the convex portion 42 overlaps the recess 52. At that time, an adhesive is applied between the magnet 5 and the rotor 4, and the magnet 5 and the rotor 4 are adhered to each other.

ここで、磁石5の円環部51には、周方向の複数個所に凹部53(図5参照)が形成さ
れ、ロータ4の円環部41には、凹部53に嵌る凸部43(図6参照)が形成されている。従って、凸部43は、凹部53に嵌ることによって、磁石5がロータ4に対して回転することを防止する。本形態において、凸部43は、周方向の両側に位置する端部が傾斜面になった断面台形形状になっており、凹部53は、周方向の両側に位置する壁部が傾斜面になった断面台形形状あるいは断面長方形形状になっている。また、凸部43が凹部53に嵌った際、凸部43は、凹部53の壁部に当接するようになっている。従って、凸部43の高さ寸法および凹部53の深さ寸法がばらついても、磁石5を回転中心軸線L方向に適正に位置決めすることができるとともに、ロータ4に対して磁石5ががたつくことを防止することができる。
Here, the annular portion 51 of the magnet 5 is formed with recesses 53 (see FIG. 5) at a plurality of locations in the circumferential direction, and the annular portion 41 of the rotor 4 has a convex portion 43 (FIG. 6) that fits into the concave portion 53. See) is formed. Therefore, the convex portion 43 fits into the concave portion 53 to prevent the magnet 5 from rotating with respect to the rotor 4. In the present embodiment, the convex portion 43 has a trapezoidal cross-sectional shape in which the ends located on both sides in the circumferential direction are inclined surfaces, and the concave portion 53 has wall portions located on both sides in the circumferential direction as inclined surfaces. It has a trapezoidal cross section or a rectangular cross section. Further, when the convex portion 43 fits into the concave portion 53, the convex portion 43 comes into contact with the wall portion of the concave portion 53. Therefore, even if the height dimension of the convex portion 43 and the depth dimension of the concave portion 53 vary, the magnet 5 can be properly positioned in the rotation center axis L direction, and the magnet 5 rattles with respect to the rotor 4. Can be prevented.

本形態において、磁石5は、ネオジムボンド磁石である。かかる磁石では、全体が樹脂のスキン層で覆われる。但し、磁石5を成形する際にゲートが位置していた箇所では、スキン層で覆われず、金属が露出しているため、錆が発生しやすい。そこで、本形態では、磁石5の回転中心軸線L方向の一方側L1の端面のうち、凹部52の底部、あるいは凹部53の底部にゲートを配置して磁石5を成形する。このため、磁石5を成形する際にゲートが位置していた箇所は、磁石5とロータ4とを接着した後、接着剤で覆われることになる。それ故、ゲートが位置していた箇所での錆の発生を抑制することができる。なお、図5および図6に示すように、磁石5のポンプ室20とは反対側の面には、磁石5の割れ等を防止するリング15が装着されている。 In this embodiment, the magnet 5 is a neodymium bond magnet. The magnet is entirely covered with a resin skin layer. However, at the place where the gate was located when the magnet 5 was formed, the metal was not covered with the skin layer and the metal was exposed, so that rust was likely to occur. Therefore, in the present embodiment, the magnet 5 is formed by arranging a gate at the bottom of the recess 52 or the bottom of the recess 53 in the end face of L1 on one side in the rotation center axis L direction of the magnet 5. Therefore, the portion where the gate was located when the magnet 5 was formed is covered with the adhesive after the magnet 5 and the rotor 4 are adhered to each other. Therefore, it is possible to suppress the occurrence of rust at the place where the gate was located. As shown in FIGS. 5 and 6, a ring 15 for preventing the magnet 5 from cracking or the like is mounted on the surface of the magnet 5 opposite to the pump chamber 20.

図2、図3および図4に示すように、本形態のロータ4において、円筒部40の回転中心軸線L方向の一方側L1の端部には、円板状のフランジ部45が形成されており、フランジ部45には、回転中心軸線L方向の一方側L1から円板26が連結されている。円板26の中央には中央穴260が形成されており、円板26のフランジ部45と対向する面には、中央穴260の周囲から円弧状に湾曲しながら径方向の外側に延在する複数の羽根部261が等角度間隔に形成されている。複数の羽根部261の各々には、フランジ部45に向けて突出した凸部262が形成されている。 As shown in FIGS. 2, 3 and 4, in the rotor 4 of the present embodiment, a disk-shaped flange portion 45 is formed at the end of L1 on one side in the rotation center axis L direction of the cylindrical portion 40. A disk 26 is connected to the flange portion 45 from one side L1 in the rotation center axis L direction. A central hole 260 is formed in the center of the disk 26, and the surface of the disk 26 facing the flange portion 45 extends radially outward from the periphery of the central hole 260 while being curved in an arc shape. A plurality of blade portions 261 are formed at equal angular intervals. Each of the plurality of blade portions 261 is formed with a convex portion 262 protruding toward the flange portion 45.

フランジ部45には、羽根部261のフランジ部45側の端部が嵌る溝451が形成され、溝451の底部には、凸部262が嵌る穴452が形成されている。従って、凸部262を穴452に嵌めるように、円板26をフランジ部45に重ねて固定すると、フランジ部45と円板26とによって、ロータ4の円筒部40に接続されたインペラ25が構成される。本形態において、円板26は、径方向内側より径方向外側がフランジ部45の側に位置するように傾いている。従って、円板26とフランジ部45との間隔は、径方向内側より径方向外側で狭い。 The flange portion 45 is formed with a groove 451 into which the end portion of the blade portion 261 on the flange portion 45 side is fitted, and the bottom portion of the groove portion 451 is formed with a hole 452 into which the convex portion 262 is fitted. Therefore, when the disk 26 is overlapped and fixed on the flange portion 45 so as to fit the convex portion 262 into the hole 452, the flange portion 45 and the disk 26 form an impeller 25 connected to the cylindrical portion 40 of the rotor 4. Will be done. In the present embodiment, the disk 26 is tilted so that the radial outer side is located closer to the flange portion 45 than the radial inner side. Therefore, the distance between the disk 26 and the flange portion 45 is narrower on the radial outer side than on the radial inner side.

図2、図5および図6に示すように、ロータ4には、円筒部40の径方向内側に円筒状のラジアル軸受11がカシメ等の方法で保持されており、ロータ4は、ラジアル軸受11を介して支軸7に回転可能に支持されている。支軸7は、後述するように、隔壁部材6に保持されている。 As shown in FIGS. 2, 5 and 6, the rotor 4 holds a cylindrical radial bearing 11 radially inside the cylindrical portion 40 by a method such as caulking, and the rotor 4 is a radial bearing 11. It is rotatably supported by the support shaft 7 via the support shaft 7. The support shaft 7 is held by the partition wall member 6 as described later.

隔壁部材6は、ポンプ室20の壁面23に対向する底壁24を構成する第1隔壁部61と、ステータ3と磁石5との間に介在する第2隔壁部62とを有している。本形態において、隔壁部材6は、ステータ3を径方向の両側、および回転中心軸線L方向の両側から覆う樹脂封止部材60であり、BMC(Bulk Molding Compound)等によってステータ3をインサート成形した際の樹脂部分である。本形態において、樹脂封止部材60の材質は、ポリフェニレンサルファイド(PPS:Poly Phenylene Sulfide)である。 The partition wall member 6 has a first partition wall portion 61 constituting a bottom wall 24 facing the wall surface 23 of the pump chamber 20, and a second partition wall portion 62 interposed between the stator 3 and the magnet 5. In the present embodiment, the partition wall member 6 is a resin sealing member 60 that covers the stator 3 from both sides in the radial direction and both sides in the rotation center axis L direction, and when the stator 3 is insert-molded by BMC (Bulk Molding Compound) or the like. It is the resin part of. In this embodiment, the material of the resin sealing member 60 is polyphenylene sulfide (PPS: Poly Phenylene Sulfide).

本形態において、樹脂封止部材60には、回転中心軸線L方向の他方側L2からカバー
18が固定され、カバー18と樹脂封止部材60との間には、コイル33に対する給電を制御する回路等が設けられた基板19が配置されている。また、隔壁部材6には、コネクタハウジング69が形成されている。従って、コネクタハウジング69にコネクタを連結して電源供給等を行うと、ロータ4が回転中心軸線L周りに回転する。これにより、ポンプ室20内でインペラ25が回転すると、ポンプ室20の内部が負圧となるため、流体は吸入管21からポンプ室20に吸い込まれて、吐出管22から吐出される。
In the present embodiment, a cover 18 is fixed to the resin sealing member 60 from the other side L2 in the rotation center axis L direction, and a circuit for controlling power supply to the coil 33 between the cover 18 and the resin sealing member 60. The substrate 19 provided with the above is arranged. Further, a connector housing 69 is formed on the partition wall member 6. Therefore, when the connector is connected to the connector housing 69 to supply power or the like, the rotor 4 rotates around the rotation center axis L. As a result, when the impeller 25 rotates in the pump chamber 20, the inside of the pump chamber 20 becomes a negative pressure, so that the fluid is sucked into the pump chamber 20 from the suction pipe 21 and discharged from the discharge pipe 22.

(ロータ4の円筒部40等の詳細構成)
本形態のモータ10において、ロータ4の円筒部40は、磁石5を保持する部分からインペラ25までの間に貫通穴44が設けられている。本形態において、貫通穴44は、円筒部40において角度位置で互いに180度ずれた2か所に設けられている。
(Detailed configuration of the cylindrical portion 40 of the rotor 4 and the like)
In the motor 10 of the present embodiment, the cylindrical portion 40 of the rotor 4 is provided with a through hole 44 between the portion holding the magnet 5 and the impeller 25. In this embodiment, the through holes 44 are provided at two positions in the cylindrical portion 40, which are offset by 180 degrees from each other at an angular position.

ポンプ室20において、隔壁部材6の第1隔壁部61によって構成された底壁24は、貫通穴44の径方向外側で径方向内側より径方向外側がポンプ室20の側に位置するように傾いた円錐面66を有している。かかる構成に対応して、インシュレータ32の径方向内側の第1鍔部321のポンプ室20側の端部とインシュレータ32の径方向外側の第2鍔部322のポンプ室20側の端部とを直線的に結ぶ仮想線Pは、回転中心軸線Lに対して円錐面66に沿うように傾いている。本形態において、円錐面66と回転中心軸線Lとが成す角度θは、45度以上である。 In the pump chamber 20, the bottom wall 24 formed by the first partition wall portion 61 of the partition wall member 6 is inclined so that the radial outside of the through hole 44 is located on the side of the pump chamber 20 from the radial inside. It has a conical surface 66. Corresponding to such a configuration, the end portion of the first flange portion 321 on the radial inner side of the insulator 32 on the pump chamber 20 side and the end portion of the second flange portion 322 on the radial outer side of the insulator 32 on the pump chamber 20 side are formed. The imaginary line P connecting linearly is inclined along the conical surface 66 with respect to the rotation center axis L. In this embodiment, the angle θ formed by the conical surface 66 and the rotation center axis L is 45 degrees or more.

また、底壁24は、円錐面66の外周側に回転中心軸線Lに対して直交する環状外周領域67を備えている。本形態において、円錐面66は、インペラ25の径方向の途中位置から外縁よりわずかに内側の位置までと重なり、環状外周領域67は、インペラ25の外縁より径方向外側に張り出すように形成されている。従って、環状外周領域67の外周部分は、インペラ25と対向せずに、ポンプ室20に直接、重なっている。 Further, the bottom wall 24 is provided with an annular outer peripheral region 67 orthogonal to the rotation center axis L on the outer peripheral side of the conical surface 66. In the present embodiment, the conical surface 66 overlaps from an intermediate position in the radial direction of the impeller 25 to a position slightly inside the outer edge, and the annular outer peripheral region 67 is formed so as to project radially outward from the outer edge of the impeller 25. ing. Therefore, the outer peripheral portion of the annular outer peripheral region 67 does not face the impeller 25 but directly overlaps the pump chamber 20.

このように本形態のポンプ装置1において、ロータ4の円筒部40には、磁石5を保持する部分からインペラ25までの間に貫通穴44が設けられている。このため、インペラ25が回転した際、流体の一部がポンプ室20からロータ4の円筒部40に流れ込んだ後、円筒部40の貫通穴44を通って底壁24に沿って再びポンプ室20に流れる。このため、流体に混入した空気がポンプ室20に戻される。 As described above, in the pump device 1 of the present embodiment, the cylindrical portion 40 of the rotor 4 is provided with a through hole 44 between the portion holding the magnet 5 and the impeller 25. Therefore, when the impeller 25 rotates, a part of the fluid flows from the pump chamber 20 into the cylindrical portion 40 of the rotor 4, and then passes through the through hole 44 of the cylindrical portion 40 and again along the bottom wall 24. Flow to. Therefore, the air mixed in the fluid is returned to the pump chamber 20.

ここで、ポンプ室20の底壁24は、貫通穴44の径方向外側で径方向内側より径方向外側がポンプ室20の側に位置するように傾いた円錐面66を有する。従って、貫通穴44から底壁24に沿ってポンプ室20に向かう流体の圧力が高いため、流体に異物が混入した場合でも、異物は、ポンプ室20に流れ込みやすい。従って、異物がポンプ室20からロータ4に保持された磁石5と第2隔壁部62との間に移動することを抑制することができる。それ故、異物が磁石5と第2隔壁部62との間に挟まってロータ4の回転が阻害されるという事態が発生しにくい。 Here, the bottom wall 24 of the pump chamber 20 has a conical surface 66 that is inclined so that the radial outer side of the through hole 44 is located on the side of the pump chamber 20 than the radial inner side. Therefore, since the pressure of the fluid from the through hole 44 toward the pump chamber 20 along the bottom wall 24 is high, even if foreign matter is mixed in the fluid, the foreign matter easily flows into the pump chamber 20. Therefore, it is possible to prevent foreign matter from moving from the pump chamber 20 between the magnet 5 held by the rotor 4 and the second partition wall portion 62. Therefore, it is unlikely that a foreign substance is caught between the magnet 5 and the second partition wall portion 62 and the rotation of the rotor 4 is hindered.

また、円錐面66と回転中心軸線Lとが成す角度は、45度以上である。例えば、円錐面66と回転中心軸線Lとが成す角度は、45度以上、かつ65度以下である。従って、貫通穴44から底壁24に沿ってポンプ室20に向かう流体の圧力を適正に高めることができる。 Further, the angle formed by the conical surface 66 and the rotation center axis L is 45 degrees or more. For example, the angle formed by the conical surface 66 and the rotation center axis L is 45 degrees or more and 65 degrees or less. Therefore, the pressure of the fluid from the through hole 44 toward the pump chamber 20 along the bottom wall 24 can be appropriately increased.

また、底壁24は、円錐面66の外周側に回転中心軸線Lに対して直交する環状外周領域67を備えているため、底壁24の外周側において、流体をインペラ25の外周側を通ってポンプ室20にスムーズに流出させることができる。 Further, since the bottom wall 24 has an annular outer peripheral region 67 orthogonal to the rotation center axis L on the outer peripheral side of the conical surface 66, the fluid passes through the outer peripheral side of the impeller 25 on the outer peripheral side of the bottom wall 24. It can be smoothly discharged to the pump chamber 20.

また、インシュレータ32の径方向内側の第1鍔部321のポンプ室20側の端部とイ
ンシュレータ32の径方向外側の第2鍔部322のポンプ室20側の端部とを直線的に結ぶ仮想線Pは、回転中心軸線Lに対して円錐面66に沿うように傾いており、インシュレータ32の構造と底壁24の形状とが対応している。このため、底壁24を構成する第1隔壁部61の厚さを適正な厚さとすることができる。
Further, a virtual connection between the end portion of the first flange portion 321 on the radial inner side of the insulator 32 on the pump chamber 20 side and the end portion of the second flange portion 322 on the radial outer side of the insulator 32 on the pump chamber 20 side is linearly connected. The line P is inclined along the conical surface 66 with respect to the rotation center axis L, and the structure of the insulator 32 and the shape of the bottom wall 24 correspond to each other. Therefore, the thickness of the first partition wall portion 61 constituting the bottom wall 24 can be set to an appropriate thickness.

また、ポンプ室20に連通する吸入口21aは、円筒部40の内径φbより大きい内径φaをもって回転中心軸線Lに対して同心状に設けられているため、ポンプ室20の側壁29での流体の速度を低減することができる。従って、異物は、ポンプ室20の側壁29に沿う領域で滞留し、円筒部40の内側に流れ込みにくい。従って、異物が円筒部40から貫通穴44を通って磁石5と第2隔壁部62との間に移動するという事態が発生しにくい。 Further, since the suction port 21a communicating with the pump chamber 20 is provided concentrically with respect to the rotation center axis L with an inner diameter φa larger than the inner diameter φb of the cylindrical portion 40, the fluid in the side wall 29 of the pump chamber 20 The speed can be reduced. Therefore, the foreign matter stays in the region along the side wall 29 of the pump chamber 20 and is difficult to flow into the cylindrical portion 40. Therefore, it is unlikely that the foreign matter moves from the cylindrical portion 40 through the through hole 44 between the magnet 5 and the second partition wall portion 62.

(支軸7の固定構造)
図2に示すように、隔壁部材6には、支軸7のポンプ室20とは反対側の第1端部71が嵌った軸穴65が形成されている。これに対して、ケース2には、支軸7のポンプ室20側の第2端部72にポンプ室20の側で対向して支軸7のポンプ室20側への可動範囲を制限する受け部280が形成されている。
(Fixed structure of support shaft 7)
As shown in FIG. 2, the partition wall member 6 is formed with a shaft hole 65 into which a first end portion 71 on the side opposite to the pump chamber 20 of the support shaft 7 is fitted. On the other hand, in the case 2, the receiver that faces the second end portion 72 of the support shaft 7 on the pump chamber 20 side on the side of the pump chamber 20 and limits the movable range of the support shaft 7 toward the pump chamber 20 side. The portion 280 is formed.

軸穴65は、第1端部71が固定される第1穴部651と、第1穴部651にポンプ室20と反対側で連通する第2穴部652とを備えており、第2穴部652は、第1端部71と係合して支軸7の回転を防止する。本形態において、支軸7は、第1穴部651への圧入により隔壁部材6に固定されている。 The shaft hole 65 includes a first hole portion 651 to which the first end portion 71 is fixed, and a second hole portion 652 that communicates with the first hole portion 651 on the opposite side of the pump chamber 20. The portion 652 engages with the first end portion 71 to prevent the support shaft 7 from rotating. In this embodiment, the support shaft 7 is fixed to the partition wall member 6 by press fitting into the first hole portion 651.

本形態において、第2穴部652では、第2穴部652の内周面に形成された平面部と支軸7の外周面に形成された平面部と重なりによって支軸7の回転が防止される。例えば、第1端部71および第2穴部652はいずれも、断面D字形状に形成されている。従って、第2穴部652の平面部652aと第1端部71の平面部71aとが重なっているため、第2穴部652は、第1端部71と係合して支軸7の回転を防止する。 In the present embodiment, in the second hole portion 652, the rotation of the support shaft 7 is prevented by overlapping the flat surface portion formed on the inner peripheral surface of the second hole portion 652 and the flat surface portion formed on the outer peripheral surface of the support shaft 7. To. For example, both the first end portion 71 and the second hole portion 652 are formed in a D-shaped cross section. Therefore, since the flat surface portion 652a of the second hole portion 652 and the flat surface portion 71a of the first end portion 71 overlap with each other, the second hole portion 652 engages with the first end portion 71 to rotate the support shaft 7. To prevent.

本形態において、軸穴65は、隔壁部材6の底板部63に形成されている。また、第1穴部651は、底板部63からポンプ室20の側に突出した第1筒部631の内側部分を含み、第2穴部652は、底板部63でポンプ室20とは反対側に向けて突出した有底の第2筒部632の内側部分に設けられている。本形態において、底板部63には、第2筒部632の外周面と繋がった三角形状の複数のリブ635が設けられている。 In this embodiment, the shaft hole 65 is formed in the bottom plate portion 63 of the partition wall member 6. Further, the first hole portion 651 includes an inner portion of the first cylinder portion 631 protruding from the bottom plate portion 63 toward the pump chamber 20, and the second hole portion 652 is the bottom plate portion 63 on the opposite side of the pump chamber 20. It is provided on the inner portion of the bottomed second cylinder portion 632 that protrudes toward. In the present embodiment, the bottom plate portion 63 is provided with a plurality of triangular ribs 635 connected to the outer peripheral surface of the second cylinder portion 632.

ここで、軸穴65のポンプ室20側の開口縁は傾斜面になっている。また、第1筒部631の肉厚は、第2筒部632の肉厚より薄い。 Here, the opening edge of the shaft hole 65 on the pump chamber 20 side is an inclined surface. Further, the wall thickness of the first cylinder portion 631 is thinner than the wall thickness of the second cylinder portion 632.

本形態において、ケース2は、吸入管21の内周面からモータ10の側に延在する3本の支持部27を備えている。支持部27の端部には、支軸7が内側に位置する筒部28が形成されており、筒部28の回転中心軸線L方向の一方側L1の底部によって受け部280が構成されている。支軸7の外周面と筒部28の内周面との間には隙間が設けられており、受け部280は、支軸7の第2端部72の側の端面に隙間G2を介して対向している。ここで、第2端部72の端面と受け部280との隙間G2は、第2穴部652の内部に位置する第1端部71の回転中心軸線L方向における寸法G1より狭い。 In this embodiment, the case 2 includes three support portions 27 extending from the inner peripheral surface of the suction pipe 21 to the side of the motor 10. At the end of the support portion 27, a tubular portion 28 in which the support shaft 7 is located inside is formed, and the receiving portion 280 is formed by the bottom portion of L1 on one side in the rotation center axis L direction of the tubular portion 28. .. A gap is provided between the outer peripheral surface of the support shaft 7 and the inner peripheral surface of the tubular portion 28, and the receiving portion 280 passes through the gap G2 on the end surface on the side of the second end portion 72 of the support shaft 7. Facing each other. Here, the gap G2 between the end surface of the second end portion 72 and the receiving portion 280 is narrower than the dimension G1 in the rotation center axis L direction of the first end portion 71 located inside the second hole portion 652.

なお、支軸7の第2端部72には円環状のスラスト軸受12が装着されており、スラスト軸受12は、ラジアル軸受11と筒部28の間に配置されている。ここで、支軸7の第2端部72およびスラスト軸受12の穴121は断面D字形状に形成されており、スラスト軸受12と支軸7との回転が阻止されている。 An annular thrust bearing 12 is mounted on the second end 72 of the support shaft 7, and the thrust bearing 12 is arranged between the radial bearing 11 and the tubular portion 28. Here, the second end portion 72 of the support shaft 7 and the hole 121 of the thrust bearing 12 are formed in a D-shaped cross section, and the rotation of the thrust bearing 12 and the support shaft 7 is prevented.

このように本形態のポンプ装置1において、支軸7の第1端部71は、隔壁部材6の軸穴65の第1穴部651に固定されている。このため、複雑な構成の金型を必要とするインサート成形を利用しなくても、支軸7を隔壁部材6に保持させることができる。また、軸穴65の第2穴部652によって支軸7の回転を防止するため、支軸7を隔壁部材6に安定した状態に保持させることができる。また、第2端部72の端面と受け部280との隙間G2は、第2穴部652の内部に位置する第1端部71の回転中心軸線L方向における寸法G1より狭いため、温度が上昇して第1穴部651での支軸7の固定が緩み、支軸7が受け部280側に移動したときでも、第1端部71は第2穴部652から抜けない。従って、支軸7の回転を防止することができる。なお、温度が上昇して第1穴部651での支軸7の固定が緩んだときでも、温度が低下すれば、第1穴部651での支軸7の固定が締まる。 As described above, in the pump device 1 of the present embodiment, the first end portion 71 of the support shaft 7 is fixed to the first hole portion 651 of the shaft hole 65 of the partition wall member 6. Therefore, the support shaft 7 can be held by the partition wall member 6 without using insert molding that requires a mold having a complicated structure. Further, in order to prevent the support shaft 7 from rotating by the second hole portion 652 of the shaft hole 65, the support shaft 7 can be held in a stable state by the partition wall member 6. Further, since the gap G2 between the end surface of the second end portion 72 and the receiving portion 280 is narrower than the dimension G1 in the rotation center axis L direction of the first end portion 71 located inside the second hole portion 652, the temperature rises. Then, even when the support shaft 7 is loosened in the first hole portion 651 and the support shaft 7 moves to the receiving portion 280 side, the first end portion 71 does not come off from the second hole portion 652. Therefore, it is possible to prevent the support shaft 7 from rotating. Even when the temperature rises and the fixing of the support shaft 7 in the first hole portion 651 is loosened, if the temperature drops, the fixing of the support shaft 7 in the first hole portion 651 is tightened.

また、第1穴部651は、底板部63からポンプ室20の側に突出した第1筒部631の内側部分を含み、第2穴部652は、底板部63でポンプ室20とは反対側に向けて突出した有底の第2筒部632の内側部分に設けられている。このため、第1穴部651および第2穴部652の各々において、回転中心軸線L方向で適正な寸法を確保することができる。また、底板部63には、第2筒部632の外周面と繋がった複数のリブ635が設けられているため、支軸7に大きな負荷が加わった場合でも、かかる負荷に第2筒部632が耐えることができる。 Further, the first hole portion 651 includes an inner portion of the first cylinder portion 631 protruding from the bottom plate portion 63 toward the pump chamber 20, and the second hole portion 652 is the bottom plate portion 63 on the opposite side of the pump chamber 20. It is provided on the inner portion of the bottomed second cylinder portion 632 that protrudes toward. Therefore, it is possible to secure appropriate dimensions in the rotation center axis L direction in each of the first hole portion 651 and the second hole portion 652. Further, since the bottom plate portion 63 is provided with a plurality of ribs 635 connected to the outer peripheral surface of the second cylinder portion 632, even when a large load is applied to the support shaft 7, the second cylinder portion 632 receives the load. Can withstand.

また、軸穴65のポンプ室20側の開口縁が傾斜面になっているため、支軸7を軸穴65に容易に嵌めることができる。 Further, since the opening edge of the shaft hole 65 on the pump chamber 20 side is an inclined surface, the support shaft 7 can be easily fitted into the shaft hole 65.

(ケース2と隔壁部材6との固定構造)
本形態のポンプ装置1において、ケース2および隔壁部材6は樹脂製である。また、支軸7は、隔壁部材6の軸穴65に保持されているため、支軸7とケース2の受け部280との間には隙間G2が確保され、支軸7の外周面と筒部28の内周面との間にも隙間が確保されている。従って、支軸7とケース2との間には、ケース2と隔壁部材6とを相対移動させる遊びが確保されていることから、ポンプ装置1の製造工程では、ケース2と隔壁部材6とを振動溶着によって固定することができる。
(Fixed structure between case 2 and partition wall member 6)
In the pump device 1 of this embodiment, the case 2 and the partition wall member 6 are made of resin. Further, since the support shaft 7 is held in the shaft hole 65 of the partition wall member 6, a gap G2 is secured between the support shaft 7 and the receiving portion 280 of the case 2, and the outer peripheral surface of the support shaft 7 and the cylinder A gap is also secured between the inner peripheral surface of the portion 28 and the inner peripheral surface of the portion 28. Therefore, since a play for relatively moving the case 2 and the partition wall member 6 is secured between the support shaft 7 and the case 2, in the manufacturing process of the pump device 1, the case 2 and the partition wall member 6 are used. It can be fixed by vibration welding.

振動溶着では、ケース2と隔壁部材6とを相対的に振動させて溶着を行う。本形態では、隔壁部材6においてステータ3を径方向外側から囲む円筒状の胴部64の回転中心軸線L方向の一方側L1の端部、およびケース2の側壁29の回転中心軸線L方向の他方側L2の端部のうちの一方に環状の凸部を設け、他方に環状の凹部を設け、凸部を凹部内で振動溶着する。本形態では、側壁29の回転中心軸線L方向の他方側L2の端部に円環状の凸部290を設け、胴部64の回転中心軸線L方向の一方側L1の端部に円環状の凹部640を設け、凸部290を凹部640内で振動溶着する。 In vibration welding, the case 2 and the partition wall member 6 are relatively vibrated to perform welding. In this embodiment, in the partition wall member 6, the end of L1 on one side of the cylindrical body portion 64 that surrounds the stator 3 from the outside in the radial direction in the rotation center axis L direction, and the other end of the side wall 29 of the case 2 in the rotation center axis L direction. An annular convex portion is provided on one of the ends of the side L2, and an annular concave portion is provided on the other, and the convex portion is oscillatedly welded in the concave portion. In this embodiment, an annular convex portion 290 is provided at the end of the other side L2 of the side wall 29 in the rotation center axis L direction, and an annular concave portion is provided at the end of the one side L1 of the body portion 64 in the rotation center axis L direction. A 640 is provided, and the convex portion 290 is oscillatedly welded in the concave portion 640.

[他の実施の形態]
上記実施形態では、隔壁部材6がステータ3を径方向の両側、および回転中心軸線L方向の両側から覆う樹脂封止部材60であったが、隔壁部材6がステータ3を径方向の内側、および回転中心軸線L方向の一方側L1のみを覆う部材である場合に本発明を適用してもよい。
[Other embodiments]
In the above embodiment, the partition wall member 6 is a resin sealing member 60 that covers the stator 3 from both sides in the radial direction and both sides in the rotation center axis L direction, but the partition wall member 6 covers the stator 3 in the radial direction and inside. The present invention may be applied when the member covers only one side L1 in the rotation center axis L direction.

1…ポンプ装置、2…ケース、3…ステータ、4…ロータ、5…磁石、6…隔壁部材、7…支軸、10…モータ、11…ラジアル軸受、12…スラスト軸受、20…ポンプ室、21…吸入管、21a…吸入口、22…吐出管、22a…吐出口、23…壁面、24…底壁
、25…インペラ、26…円板、27…支持部、28…筒部、29…側壁、31…ステータコア、32…インシュレータ、33…コイル、40…円筒部、44…貫通穴、45…フランジ部、60…樹脂封止部材、61…第1隔壁部、62…第2隔壁部、63…底板部、64…胴部、65…軸穴、66…円錐面、67…環状外周領域、71…第1端部、72…第2端部、280…受け部、321…第1鍔部、322…第2鍔部、631…第1筒部、632…第2筒部、635…リブ、651…第1穴部、652…第2穴部
1 ... pump device, 2 ... case, 3 ... stator, 4 ... rotor, 5 ... magnet, 6 ... partition member, 7 ... support shaft, 10 ... motor, 11 ... radial bearing, 12 ... thrust bearing, 20 ... pump chamber, 21 ... suction pipe, 21a ... suction port, 22 ... discharge pipe, 22a ... discharge port, 23 ... wall surface, 24 ... bottom wall, 25 ... impeller, 26 ... disk, 27 ... support part, 28 ... cylinder part, 29 ... Side wall, 31 ... Stator core, 32 ... Insulator, 33 ... Coil, 40 ... Cylindrical part, 44 ... Through hole, 45 ... Flange part, 60 ... Resin sealing member, 61 ... First partition wall part, 62 ... Second partition wall part, 63 ... bottom plate, 64 ... body, 65 ... shaft hole, 66 ... conical surface, 67 ... annular outer peripheral region, 71 ... first end, 72 ... second end, 280 ... receiving, 321 ... first bearing 322 ... 2nd flange, 631 ... 1st cylinder, 632 ... 2nd cylinder, 635 ... rib, 651 ... 1st hole, 652 ... 2nd hole

Claims (10)

吸入口および吐出口を備えたケースと、
ステータおよびロータを備えたモータと、
を備え、
前記モータは、前記ステータを覆い、前記ケースとの間にインペラが配置されるポンプ室を区画する樹脂製の隔壁部材と、前記ロータを回転可能に支持する支軸と、を備え、
前記隔壁部材には、前記支軸の前記ポンプ室とは反対側の第1端部が嵌った軸穴が形成され、
前記ケースには、前記支軸の前記ポンプ室側の第2端部に前記ポンプ室の側で対向して前記支軸の前記ポンプ室側への可動範囲を制限する受け部が形成され、
前記軸穴は、前記第1端部が固定される第1穴部と、前記第1穴部に前記ポンプ室と反対側で連通し、前記第1端部と係合して前記支軸の回転を防止する第2穴部と、を備え、
前記第2端部と前記受け部との隙間は、前記第2穴部の内部に位置する前記第1端部の回転中心軸線方向における寸法より狭いことを特徴とするポンプ装置。
A case with a suction port and a discharge port,
With a motor with a stator and rotor,
Equipped with
The motor includes a resin partition member that covers the stator and partitions a pump chamber in which an impeller is arranged, and a support shaft that rotatably supports the rotor.
The partition wall member is formed with a shaft hole into which a first end portion of the support shaft opposite to the pump chamber is fitted.
In the case, a receiving portion is formed on the second end portion of the support shaft on the pump chamber side so as to face the pump chamber side and limit the movable range of the support shaft toward the pump chamber side.
The shaft hole communicates with the first hole portion to which the first end portion is fixed and the first hole portion on the opposite side of the pump chamber, and engages with the first end portion to form the support shaft. Equipped with a second hole to prevent rotation,
A pump device characterized in that the gap between the second end portion and the receiving portion is narrower than the dimension in the rotation center axis direction of the first end portion located inside the second hole portion.
請求項1に記載のポンプ装置において、
前記軸穴は、前記隔壁部材の底板部に形成されており、
前記第1穴部は、前記底板部から前記ポンプ室の側に突出した第1筒部の内側部分を含み、
前記第2穴部は、前記底板部で前記ポンプ室とは反対側に向けて突出した有底の第2筒部の内側部分に設けられていることを特徴とするポンプ装置。
In the pump device according to claim 1,
The shaft hole is formed in the bottom plate portion of the partition wall member, and is formed.
The first hole portion includes an inner portion of the first cylinder portion protruding from the bottom plate portion toward the pump chamber.
The pump device is characterized in that the second hole portion is provided in an inner portion of a bottomed second cylinder portion that protrudes from the bottom plate portion toward a side opposite to the pump chamber.
請求項2に記載のポンプ装置において、
前記底板部には、前記第2筒部の外周面と繋がった複数のリブが設けられていることを特徴とするポンプ装置。
In the pump device according to claim 2,
A pump device characterized in that the bottom plate portion is provided with a plurality of ribs connected to an outer peripheral surface of the second cylinder portion.
請求項2または3に記載のポンプ装置において、
前記第1筒部の肉厚は、前記第2筒部の肉厚より薄いことを特徴とするポンプ装置。
In the pump device according to claim 2 or 3.
A pump device characterized in that the wall thickness of the first cylinder portion is thinner than the wall thickness of the second cylinder portion.
請求項1から4までの何れか一項に記載のポンプ装置において、
前記第2穴部では、前記第2穴部の内周面に形成された平面部と前記支軸の外周面に形成された平面部と重なりによって前記支軸の回転が防止されていることを特徴とするポンプ装置。
In the pump device according to any one of claims 1 to 4.
In the second hole portion, the rotation of the support shaft is prevented by overlapping the flat surface portion formed on the inner peripheral surface of the second hole portion and the flat surface portion formed on the outer peripheral surface of the support shaft. A featured pumping device.
請求項1から5までの何れか一項に記載のポンプ装置において、
前記軸穴の前記ポンプ室側の開口縁は傾斜面になっていることを特徴とするポンプ装置。
In the pump device according to any one of claims 1 to 5.
A pump device characterized in that the opening edge of the shaft hole on the pump chamber side is an inclined surface.
請求項1から6までの何れか一項に記載のポンプ装置において、
前記隔壁部材は、前記ステータを径方向の両側、および前記回転中心軸線方向の両側から覆う樹脂封止部材であることを特徴とするポンプ装置。
In the pump device according to any one of claims 1 to 6.
The pumping device is characterized in that the partition wall member is a resin sealing member that covers the stator from both sides in the radial direction and both sides in the rotation center axis direction.
請求項1から7までの何れか一項に記載のポンプ装置において、
前記支軸は、前記第1穴部への圧入により前記隔壁部材に固定されていることを特徴とするポンプ装置。
In the pump device according to any one of claims 1 to 7.
The pump device is characterized in that the support shaft is fixed to the partition wall member by press fitting into the first hole portion.
請求項1から8までの何れか一項に記載のポンプ装置において、
前記ケースは、振動溶着によって前記隔壁部材に固定されていることを特徴とするポンプ装置。
In the pump device according to any one of claims 1 to 8.
The case is a pump device characterized in that it is fixed to the partition wall member by vibration welding.
請求項9に記載のポンプ装置において、
前記ケースは、前記支軸が内側に位置する筒部が形成され、
前記筒部の前記回転中心軸線方向の一方側の底部によって前記受け部が構成されており、
前記支軸の外周面と前記筒部の内周面との間には隙間が設けられていることを特徴とするポンプ装置。
In the pump device according to claim 9,
In the case, a tubular portion in which the support shaft is located inside is formed.
The receiving portion is formed by the bottom portion of the cylinder portion on one side in the direction of the rotation center axis.
A pump device characterized in that a gap is provided between the outer peripheral surface of the support shaft and the inner peripheral surface of the tubular portion.
JP2020123377A 2020-07-20 2020-07-20 Pump device Pending JP2022020100A (en)

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CN101956606A (en) * 2010-09-05 2011-01-26 张显荣 Radial turbine engine
JP5660942B2 (en) * 2011-03-16 2015-01-28 株式会社久保田鉄工所 Electric pump and rotor for electric pump
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