JP2022007463A - Washing method and washing system - Google Patents

Washing method and washing system Download PDF

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JP2022007463A
JP2022007463A JP2020110467A JP2020110467A JP2022007463A JP 2022007463 A JP2022007463 A JP 2022007463A JP 2020110467 A JP2020110467 A JP 2020110467A JP 2020110467 A JP2020110467 A JP 2020110467A JP 2022007463 A JP2022007463 A JP 2022007463A
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immersion
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immersion water
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JP7437248B2 (en
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誠 和田野
Makoto Wadano
直昭 嶽北
Naoaki Takekita
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Nakanishi Mfg Co Ltd
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Abstract

To provide a washing method and a washing system in which cleanliness of immersion water for use in immersion washing is kept as much as possible, and thereby the washed material can be washed effectively.SOLUTION: A washing system includes: an immersion tank for storing immersion water, and performing immersion washing of the washed material; carrying means for immersing at least a portion in the immersion water, and carrying the washed material from the carrying-in port side to the carrying-out port side; fine air bubble mixing means for mixing fine air bubbles in the passing liquid; discharge means for discharging the immersion water sucked up from a circulation port provided in the immersion tank in the carrying-out port side into the immersion tank through the fine air bubble mixing means, and circulating the immersion water; and a discharge port for discharging the water by making the immersion water overflow. In the washing system, solid dirt materials having the density larger than the immersion water among dirt materials separated from the washed material are made to come up on the water surface of the immersion water or in the vicinity of the surface of the water by the fine air bubbles, and thereby the solid dirt materials having the density larger than the immersion water are made to overflow from the discharge port along with the immersion water and are discharged from the immersion tank.SELECTED DRAWING: Figure 1

Description

本発明は、浸漬洗浄で使用する浸漬水の清浄度を可能な限り保ち、被洗浄物を効果的に洗浄することのできる洗浄方法および洗浄システムに関するものである。 The present invention relates to a cleaning method and a cleaning system capable of effectively cleaning an object to be cleaned while maintaining the cleanliness of the immersion water used in the immersion cleaning as much as possible.

従来、被洗浄物、例えば喫食を終えた食器等を洗浄する洗浄システムとして、以下のものが知られている。 Conventionally, the following are known as a cleaning system for cleaning an object to be cleaned, for example, tableware that has been eaten.

特許文献1に記載されたものは、浸漬槽に貯水した浸漬水に被洗浄物である食器を積み重ねて収容した食器篭を浸漬させて浸漬洗浄し、被洗浄物に付着した汚れの一部を分離させ、被洗浄物から分離しなかった残りの汚れを分離させやすい状態とする浸漬洗浄を行う洗浄システムである。浸漬洗浄を行った被洗浄物は、後工程となる洗浄装置内で洗浄水を噴射されて洗浄される。 In Patent Document 1, a tableware case in which tableware to be cleaned is stacked and stored is immersed in the immersion water stored in the immersion tank for immersion cleaning, and a part of the stains adhering to the object to be cleaned is removed. It is a cleaning system that performs immersion cleaning that separates and makes it easy to separate the remaining dirt that has not been separated from the object to be cleaned. The object to be washed, which has been immersed and washed, is washed by spraying washing water in a washing device which is a subsequent step.

特開平10-108816号公報Japanese Unexamined Patent Publication No. 10-108816

特許文献1に記載されたものは、浸漬槽に貯水した浸漬水で多くの被洗浄物を浸漬洗浄すると、浸漬水中に被洗浄物から分離した汚れが混ざり合う。被洗浄物から分離した汚れが浸漬水に多く混じると、その汚れがふたたび被洗浄物に付着してしまうという課題があった。 In the case described in Patent Document 1, when a large amount of the object to be cleaned is immersed and washed with the immersion water stored in the immersion tank, the stains separated from the object to be cleaned are mixed in the immersion water. If a large amount of dirt separated from the object to be cleaned is mixed with the immersion water, there is a problem that the dirt adheres to the object to be cleaned again.

本発明は、浸漬洗浄で使用する浸漬水の清浄度を可能な限り保ち、被洗浄物の洗浄を効果的に行うことができる洗浄方法および洗浄システムを提供することを目的とする。 It is an object of the present invention to provide a cleaning method and a cleaning system capable of effectively cleaning an object to be cleaned while maintaining the cleanliness of the immersion water used in the immersion cleaning as much as possible.

上記目的を達成するために本発明に係る洗浄方法は、
浸漬槽に貯水した微細気泡が混入された浸漬水中へと被洗浄物を浸漬させ、前記浸漬水中に浸漬させた被洗浄物を搬送手段により搬送しつつ、前記浸漬水中に混入された微細気泡により、前記被洗浄物に付着した固体状の汚れを分離する浸漬洗浄を行う浸漬洗浄ステップを含み、
前記浸漬洗浄ステップにて分離させた汚れのうち、前記浸漬水より密度の大きい固体状の汚れを前記微細気泡により前記浸漬水の水面、または水面付近に浮上させて、前記浸漬水より密度の大きい固体状の汚れを前記浸漬水とともにオーバーフローさせて前記浸漬槽から排出する
ことを特徴とするものである。
The cleaning method according to the present invention for achieving the above object is
The object to be cleaned is immersed in the immersion water in which the fine bubbles stored in the immersion tank are mixed, and the object to be cleaned immersed in the immersion water is conveyed by the transport means, and the fine bubbles mixed in the immersion water are used. , Including a dip cleaning step of performing dip cleaning to separate solid stains adhering to the object to be cleaned.
Of the stains separated in the immersion cleaning step, solid stains having a higher density than the immersion water are floated by the fine bubbles on or near the water surface of the immersion water and have a higher density than the immersion water. It is characterized in that solid dirt overflows together with the immersion water and is discharged from the immersion tank.

また、上記目的を達成するために本発明に係る洗浄システムは、
所定の水量の浸漬水を貯水し、被洗浄物を浸漬させて前記被洗浄物に付着した固体状の汚れを前記被洗浄物から分離する浸漬洗浄を行う浸漬槽と、
前記浸漬槽に貯水した浸漬水に少なくとも一部浸漬し、前記浸漬槽の前記被洗浄物を搬入する搬入口側から前記被洗浄物を搬出する搬出口側へと、前記被洗浄物を搬送する搬送手段と、
通過する液体に微細気泡を混入させる微細気泡混入手段と、
前記搬出口側で前記浸漬槽に設けた循環口より吸込んだ前記浸漬水を前記微細気泡混入手段を介して前記浸漬槽内へと吐出して、前記浸漬水を循環させる吐出手段と、
前記浸漬槽に貯水した浸漬水をオーバーフローさせることにより排水させる排出口と、
を備え、
前記被洗浄物から分離した汚れのうち、前記浸漬水より密度の大きい固体状の汚れを前記微細気泡により前記浸漬水の水面、または水面付近に浮上させて、前記浸漬水より密度の大きい固体状の汚れを前記浸漬水とともに前記排出口からオーバーフローさせて前記浸漬槽から排出する
ことを特徴とするものである。
In addition, the cleaning system according to the present invention in order to achieve the above object
An immersion tank that stores a predetermined amount of immersion water, immerses the object to be cleaned, and performs immersion cleaning to separate solid stains adhering to the object to be cleaned from the object to be cleaned.
At least a part of the immersion water stored in the immersion tank is immersed, and the object to be cleaned is transported from the carry-in inlet side of the immersion tank to carry in the object to be cleaned to the carry-out port side of the immersion tank to carry out the object to be cleaned. Transport means and
A fine bubble mixing means that mixes fine bubbles in the passing liquid,
A discharge means for circulating the immersion water by discharging the immersion water sucked from the circulation port provided in the immersion tank on the carry-out port side into the immersion tank via the fine bubble mixing means.
An outlet for draining water by overflowing the immersion water stored in the immersion tank,
Equipped with
Of the stains separated from the object to be cleaned, solid stains having a higher density than the immersion water are floated by the fine bubbles on or near the water surface of the immersion water, and the solid state has a higher density than the immersion water. It is characterized in that the dirt of the above is overflowed from the discharge port together with the immersion water and discharged from the immersion tank.

本発明の洗浄方法および洗浄システムによれば、浸漬洗浄で使用する浸漬水の清浄度を可能な限り保ち、効果的に被洗浄物の洗浄を行うことができる。 According to the cleaning method and the cleaning system of the present invention, the cleanliness of the immersion water used in the immersion cleaning can be maintained as much as possible, and the object to be cleaned can be effectively cleaned.

本発明の一実施形態の洗浄システムのうち、浸漬装置の構成の概略を示す正面断面図。A front sectional view showing an outline of the configuration of a dipping device in the cleaning system according to the embodiment of the present invention. 本発明の一実施形態の洗浄システムのうち、洗浄装置の構成の概略を示す正面断面図。The front sectional view which shows the outline of the structure of the cleaning apparatus among the cleaning system of one Embodiment of this invention. 上記浸漬装置の斜面排出口の構成を示す概略図であって、(a)は搬入口側斜面および排出溝の構成を示す概略斜視図、(b)は排出溝を上方から見たときの構成を示す概略平面図。It is a schematic diagram which shows the structure of the slope discharge port of the dipping device, (a) is the schematic perspective view which shows the structure of the slope on the carry-in entrance side and the discharge groove, (b) is the structure when the discharge groove is seen from above. Schematic plan view showing. 上記浸漬装置の壁面排出口の構成を示す概略図であって、(a)は浸漬槽の壁面に取付けられている状態を示す概略正面図、(b)は浸漬槽の壁面および排出量調整手段を省略した状態の壁面排出口の構成を示す概略斜視図。It is a schematic diagram which shows the structure of the wall surface discharge port of the immersion apparatus, (a) is a schematic front view which shows the state attached to the wall surface of the immersion tank, (b) is the wall surface of the immersion tank and the discharge amount adjusting means. The schematic perspective view which shows the structure of the wall surface discharge port in the state which omits. (a)は上記浸漬装置の搬入口側シャワーノズルの構成を示す概略斜視図であり、(b)は(a)のA-A線における概略断面図。(A) is a schematic perspective view showing the configuration of a shower nozzle on the carry-in entrance side of the dipping device, and (b) is a schematic cross-sectional view taken along the line AA of (a). 上記洗浄装置の第2の本洗浄下ノズルの概略を示す正面断面図(ハッチング省略)。The front sectional view (hatching omitted) which shows the outline of the 2nd main cleaning lower nozzle of the said cleaning apparatus. 被洗浄物である食器を積み重ねて収容した食器篭の概略斜視図。Schematic perspective view of a tableware basket in which tableware to be washed is stacked and stored. 上記浸漬装置で被洗浄物に付着した汚れが、微細気泡によりどのように分離されるかの様子を示す模式図であり、(a)は被洗浄物である食器に汚れが付着している状態、(b)は被洗浄物である食器に付着した汚れが微細気泡等により分離されている状態、(c)は被洗浄物である食器に付着していた汚れが微細気泡等により分離され浸漬水の水面に向かって浮上している状態である。It is a schematic diagram showing how the dirt adhering to the object to be cleaned by the dipping device is separated by fine air bubbles, and (a) is a state where the dirt is attached to the tableware which is the object to be cleaned. , (B) is a state in which dirt adhering to the tableware to be cleaned is separated by fine air bubbles or the like, and (c) is a state in which dirt adhering to the tableware to be cleaned is separated by fine air bubbles or the like and immersed. It is in a state of floating toward the surface of the water.

第1の発明は、
浸漬槽に貯水した微細気泡が混入された浸漬水中へと被洗浄物を浸漬させ、前記浸漬水中に浸漬させた被洗浄物を搬送手段により搬送しつつ、前記浸漬水中に混入された微細気泡により、前記被洗浄物に付着した固体状の汚れを分離する浸漬洗浄を行う浸漬洗浄ステップを含み、
前記浸漬洗浄ステップにて分離させた汚れのうち、前記浸漬水より密度の大きい固体状の汚れを前記微細気泡により前記浸漬水の水面、または水面付近に浮上させて、前記浸漬水より密度の大きい固体状の汚れを前記浸漬水とともにオーバーフローさせて前記浸漬槽から排出する
ことを特徴とする洗浄方法である。
The first invention is
The object to be cleaned is immersed in the immersion water in which the fine bubbles stored in the immersion tank are mixed, and the object to be cleaned immersed in the immersion water is conveyed by the transport means, and the fine bubbles mixed in the immersion water are used. , Including a dip cleaning step of performing dip cleaning to separate solid stains adhering to the object to be cleaned.
Of the stains separated in the immersion cleaning step, solid stains having a higher density than the immersion water are floated by the fine bubbles on or near the water surface of the immersion water and have a higher density than the immersion water. It is a cleaning method characterized by overflowing solid dirt together with the immersion water and discharging it from the immersion tank.

これにより、可能な限り浸漬水の清浄度を保つことで浸漬洗浄を効果的なものとするとともに、浸漬洗浄により被洗浄物から分離させた汚れが被洗浄物に再付着することを抑制することができる。つまり、効果的に被洗浄物の洗浄を行うことができる。 As a result, the immersion cleaning is made effective by maintaining the cleanliness of the immersion water as much as possible, and the dirt separated from the object to be cleaned by the immersion cleaning is suppressed from reattaching to the object to be cleaned. Can be done. That is, the object to be cleaned can be effectively washed.

第2の発明は、第1の発明において、
前記浸漬槽に貯水した固体状の汚れを含んだ浸漬水を、前記浸漬槽の前記被洗浄物を搬出する搬出口側に設けた循環口を通じて吐出手段を用いて吸込み、
前記吐出手段により吸込んだ浸漬水を、前記微細気泡を前記浸漬水に混入させる微細気泡混入手段を介して、前記浸漬槽の前記被洗浄物を搬入する搬入口側に吐出させることにより循環させる
ことを特徴とする洗浄方法である。
The second invention is the first invention.
Immersion water containing solid dirt stored in the immersion tank is sucked in by a discharge means through a circulation port provided on the carry-out outlet side of the immersion tank to carry out the object to be cleaned.
The immersion water sucked by the discharge means is circulated by being discharged to the carry-in inlet side of the immersion tank to carry in the object to be cleaned via the fine bubble mixing means for mixing the fine bubbles into the immersion water. It is a cleaning method characterized by.

これにより、例えば別途用意された微細気泡を混入させた水を浸漬槽に供給する場合に比較し、効果的に浸漬水に含まれる固体状の汚れに微細気泡を付着させ、浸漬水中で浮上させることができる。そして、浸漬槽からオーバーフローさせて、浸漬水とともに効果的に固体状の汚れを排出することができる。 As a result, compared to the case where water mixed with fine bubbles prepared separately is supplied to the immersion tank, the fine bubbles are effectively attached to the solid dirt contained in the immersion water and floated in the immersion water. be able to. Then, it can be overflowed from the immersion tank to effectively discharge solid dirt together with the immersion water.

第3の発明は、第2の発明において、
前記循環口を通じて吐出手段へ吸い込まれる浸漬水に、前記循環口に被せたストレーナを通過する固体状の汚れを含ませる
ことを特徴とする洗浄方法である。
The third invention is the second invention.
The cleaning method is characterized in that the immersion water sucked into the discharge means through the circulation port contains solid dirt that passes through the strainer over the circulation port.

これにより、ストレーナの目を通過して循環口へと流動する固体状の汚れの大きさを選別し、固体状の汚れの大きさを微細気泡を付着させたときに浮上させやすい大きさとすることができる。また、ストレーナの目を通過する単位体積当たりの浸漬水に対して所定の量の固体状の汚れが含まれるように、ストレーナの目を通過する固体状の汚れの量を制限することができる。 In this way, the size of the solid dirt that flows through the eyes of the strainer and flows to the circulation port is selected, and the size of the solid dirt is set to a size that is easy to float when fine bubbles are attached. Can be done. In addition, the amount of solid stains passing through the strainer's eyes can be limited so that a predetermined amount of solid stains is contained in the immersion water per unit volume passing through the strainer's eyes.

つまり、浸漬水に含まれる固体状の汚れの割合を制限して、単位体積当たりの浸漬水に対して所定の量の微細気泡を混入させることができる。そして、浸漬水に混入された微細気泡により効果的に固体状の汚れを浮上させ、浸漬水とともにオーバーフローさせて浸漬槽から排出することができるようにし、浸漬槽に貯水する浸漬水の清浄度を可能な限り保ち、浸漬水による浸漬洗浄を効果的なものとすることができる。 That is, it is possible to limit the proportion of solid stains contained in the immersion water and mix a predetermined amount of fine bubbles with the immersion water per unit volume. Then, the fine bubbles mixed in the immersion water effectively float solid dirt, overflow with the immersion water and be discharged from the immersion tank, and the cleanliness of the immersion water stored in the immersion tank is improved. It can be kept as long as possible and soaked and washed with soaking water can be effective.

第4の発明は、第1~3のいずれか1つの発明において、
前記浸漬水に洗剤を供給し、
前記浸漬水中で微細気泡により浮上させた浸漬水より密度の大きい固体状の汚れを、前記洗剤を供給したことにより発生する泡沫により捕獲し、前記泡沫により捕獲された前記固体状の汚れを、前記浸漬水とともにオーバーフローさせて前記浸漬槽から排出する
ことを特徴とする洗浄方法である。
The fourth invention is the invention of any one of the first to the third.
Detergent is supplied to the immersion water,
Solid stains having a higher density than the immersion water floated by the fine bubbles in the immersion water are captured by the foam generated by supplying the detergent, and the solid stain captured by the foam is captured by the foam. It is a cleaning method characterized in that it overflows together with the immersion water and is discharged from the immersion tank.

これにより、浸漬水中を浮上する固体状の汚れを、洗剤を供給することにより発生する泡沫により捕獲し、効果的に浸漬水とともに排出口からオーバーフローさせて排出することができる。 As a result, solid dirt floating in the immersion water can be captured by the bubbles generated by supplying the detergent, and can be effectively overflowed from the discharge port together with the immersion water and discharged.

第5の発明は、第1~4のいずれか1つの発明において、
前記浸漬洗浄ステップで浸漬洗浄を行った被洗浄物である食器に向けて、二流体噴射ノズルより洗浄水を噴射して洗浄を行う本洗浄ステップを含む
ことを特徴とする洗浄方法である。
The fifth invention is the invention of any one of the first to the fourth.
The cleaning method comprises the main cleaning step of spraying cleaning water from a two-fluid injection nozzle toward the tableware to be washed by immersion cleaning in the immersion cleaning step.

これにより、洗浄水を高圧でのみ噴射した場合に比較して、幅広く洗浄水を被洗浄物に向けて噴射することができ、被洗浄物の広い範囲を高圧の洗浄水により効果的に洗浄することができる。 As a result, the washing water can be sprayed widely toward the object to be cleaned as compared with the case where the cleaning water is sprayed only at high pressure, and a wide range of the object to be cleaned can be effectively washed with the high pressure cleaning water. be able to.

第6の発明は、
所定の水量の浸漬水を貯水し、被洗浄物を浸漬させて前記被洗浄物に付着した固体状の汚れを前記被洗浄物から分離する浸漬洗浄を行う浸漬槽と、
前記浸漬槽に貯水した浸漬水に少なくとも一部浸漬し、前記浸漬槽の前記被洗浄物を搬入する搬入口側から前記被洗浄物を搬出する搬出口側へと、前記被洗浄物を搬送する搬送手段と、
通過する液体に微細気泡を混入させる微細気泡混入手段と、
前記搬出口側で前記浸漬槽に設けた循環口より吸込んだ前記浸漬水を前記微細気泡混入手段を介して前記浸漬槽内へと吐出して、前記浸漬水を循環させる吐出手段と、
前記浸漬槽に貯水した浸漬水をオーバーフローさせることにより排水させる排出口と、
を備え、
前記被洗浄物から分離した汚れのうち、前記浸漬水より密度の大きい固体状の汚れを前記微細気泡により前記浸漬水の水面、または水面付近に浮上させて、前記浸漬水より密度の大きい固体状の汚れを前記浸漬水とともに前記排出口からオーバーフローさせて前記浸漬槽から排出する
ことを特徴とする洗浄システムである。
The sixth invention is
An immersion tank that stores a predetermined amount of immersion water, immerses the object to be cleaned, and performs immersion cleaning to separate solid stains adhering to the object to be cleaned from the object to be cleaned.
At least a part of the immersion water stored in the immersion tank is immersed, and the object to be cleaned is transported from the carry-in inlet side of the immersion tank to carry in the object to be cleaned to the carry-out port side of the immersion tank to carry out the object to be cleaned. Transport means and
A fine bubble mixing means that mixes fine bubbles in the passing liquid,
A discharge means for circulating the immersion water by discharging the immersion water sucked from the circulation port provided in the immersion tank on the carry-out port side into the immersion tank via the fine bubble mixing means.
An outlet for draining water by overflowing the immersion water stored in the immersion tank,
Equipped with
Of the stains separated from the object to be cleaned, solid stains having a higher density than the immersion water are floated on or near the water surface of the immersion water by the fine bubbles, and the solid state has a higher density than the immersion water. It is a cleaning system characterized in that the dirt of the above is overflowed from the discharge port together with the immersion water and discharged from the immersion tank.

これにより、可能な限り浸漬水の清浄度を保つことで浸漬洗浄を効果的なものとするとともに、浸漬洗浄により被洗浄物から分離させた汚れが被洗浄物に再付着することを抑制することができる。つまり、効果的に被洗浄物の洗浄を行うことができる。 As a result, the immersion cleaning is made effective by maintaining the cleanliness of the immersion water as much as possible, and the dirt separated from the object to be cleaned by the immersion cleaning is suppressed from reattaching to the object to be cleaned. Can be done. That is, the object to be cleaned can be effectively washed.

第7の発明は、第6の発明において、
前記循環口にストレーナを被せ、
前記循環口を通じて吐出手段へ吸い込まれる浸漬水に、前記循環口に被せたストレーナを通過する固体状の汚れを含ませる
ことを特徴とする洗浄システムである。
The seventh invention is the sixth invention.
Cover the circulation port with a strainer and
The cleaning system is characterized in that the immersion water sucked into the discharge means through the circulation port contains solid dirt that passes through the strainer over the circulation port.

これにより、ストレーナの目を通過して循環口へと流動する固体状の汚れの大きさを選別し、固体状の汚れの大きさを微細気泡を付着させたときに浮上させやすい大きさとすることができる。また、ストレーナの目を通過する単位体積当たりの浸漬水に対して所定の量の固体状の汚れが含まれるように、ストレーナの目を通過する固体状の汚れの量を制限することができる。 In this way, the size of the solid dirt that flows through the eyes of the strainer and flows to the circulation port is selected, and the size of the solid dirt is set to a size that is easy to float when fine bubbles are attached. Can be done. In addition, the amount of solid stains passing through the strainer's eyes can be limited so that a predetermined amount of solid stains is contained in the immersion water per unit volume passing through the strainer's eyes.

つまり、浸漬水に含まれる固体状の汚れの割合を制限して、単位体積当たりの浸漬水に対して所定の量の微細気泡を混入させることができる。そして、浸漬水に混入された微細気泡により効果的に固体状の汚れを浮上させ、浸漬水とともにオーバーフローさせて浸漬槽から排出することができるようにし、浸漬槽に貯水する浸漬水の清浄度を可能な限り保ち、浸漬水による浸漬洗浄を効果的なものとすることができる。 That is, it is possible to limit the proportion of solid stains contained in the immersion water and mix a predetermined amount of fine bubbles with the immersion water per unit volume. Then, the fine bubbles mixed in the immersion water effectively float solid dirt, overflow with the immersion water and be discharged from the immersion tank, and the cleanliness of the immersion water stored in the immersion tank is improved. It can be kept as long as possible and soaked and washed with soaking water can be effective.

第8の発明は、第6または第7の発明において、
前記浸漬槽に貯水した浸漬水に洗剤を供給する洗剤供給手段をさらに備え、
前記浸漬水中で微細気泡により浮上させた浸漬水より密度の大きい固体状の汚れを、前記洗剤を供給したことにより発生する泡沫により捕獲し、前記泡沫により捕獲された前記固体状の汚れを前記浸漬水とともに前記排出口からオーバーフローさせて前記浸漬槽から排出する
ことを特徴とする洗浄システムである。
The eighth invention is the sixth or seventh invention.
Further provided with a detergent supply means for supplying detergent to the immersion water stored in the immersion tank,
Solid stains having a higher density than the immersion water floated by the fine bubbles in the immersion water are captured by the foam generated by supplying the detergent, and the solid stain captured by the foam is immersed. It is a cleaning system characterized in that it overflows from the discharge port together with water and is discharged from the immersion tank.

これにより、浸漬水中を浮上する固体状の汚れを、洗剤を供給することにより発生する泡沫により捕獲し、効果的に浸漬水とともに排出口からオーバーフローさせて排出することができる。 As a result, solid dirt floating in the immersion water can be captured by the bubbles generated by supplying the detergent, and can be effectively overflowed from the discharge port together with the immersion water and discharged.

第9の発明は、第6~8のいずれか1つの発明において、
前記浸漬水を前記浸漬槽の搬入口側で前記微細気泡混入手段を介して前記浸漬槽内へと吐出し、
前記浸漬槽の搬入口側に前記排出口を位置させた
ことを特徴とする洗浄システムである。
The ninth invention is the invention of any one of the sixth to eight.
The immersion water is discharged into the immersion tank via the fine bubble mixing means on the carry-in port side of the immersion tank.
It is a cleaning system characterized in that the discharge port is located on the carry-in port side of the immersion tank.

これにより、搬出口側へと固体状の汚れを含んだ浸漬水が流動したとき、浸漬槽の搬出口側でその固体状の汚れを含んだ浸漬水を吐出手段で吸込み、搬入口側で吐出する。そして、搬入口側で集中的に排出口からオーバーフローさせて排出することができる。 As a result, when the immersion water containing solid dirt flows to the carry-out port side, the immersion water containing the solid dirt is sucked in by the discharge means on the carry-out port side of the immersion tank and discharged on the carry-in port side. do. Then, it can be intensively overflowed from the discharge port on the carry-in port side and discharged.

第10の発明は、第6~9のいずれか1つの発明において、
前記排出口に、前記排出口の流路断面積を小さくする櫛歯状の排出量調整手段を有する
ことを特徴とする洗浄システムである。
The tenth invention is the invention of any one of the sixth to nine.
The cleaning system is characterized in that the discharge port is provided with a comb-shaped discharge amount adjusting means for reducing the cross-sectional area of the flow path of the discharge port.

これにより、排出口の開口の大きさを変更せず、排出量調整手段により排出口へと浸漬水が流動する流路断面積を小さく変更して、排出口へと流動する流速を早め、浸漬水の水面、または水面付近に浮上した固体状の汚れを排出しやすくすることができる。 As a result, the size of the opening of the discharge port is not changed, and the cross-sectional area of the flow path through which the immersion water flows to the discharge port is changed small by the discharge amount adjusting means, the flow velocity flowing to the discharge port is increased, and the immersion is performed. It is possible to facilitate the discharge of solid dirt that has floated on or near the surface of the water.

第11の発明は、第6~10のいずれか1つの発明において、
前記浸漬洗浄を行った被洗浄物である食器を搬送する搬送手段と、
所定の水量の洗浄水を貯水する本洗浄槽と、
前記本洗浄槽に貯水した洗浄水を吸込んで吐出する第1の吐出手段と、
前記本洗浄槽に貯水した洗浄水を吸込んで、前記第1の吐出手段から吐出されるよりも高圧で吐出する第2の吐出手段と、
前記第1の吐出手段から吐出される洗浄水と、前記第2の吐出手段から吐出される洗浄水とを、ともに同一の噴射孔から噴射させ、前記搬送手段により搬送する食器を洗浄するノズルと、
を有する洗浄装置をさらに備えた
ことを特徴とする洗浄システムである。
The eleventh invention is the invention of any one of the sixth to tenth.
A transport means for transporting tableware, which is the object to be washed that has been soaked and washed,
The main washing tank that stores a predetermined amount of washing water, and
A first discharging means for sucking and discharging the washing water stored in the main washing tank, and
A second discharging means that sucks the washing water stored in the main washing tank and discharges it at a higher pressure than that discharged from the first discharging means.
A nozzle that injects both the washing water discharged from the first discharging means and the washing water discharged from the second discharging means from the same injection hole to wash the dishes to be conveyed by the conveying means. ,
It is a cleaning system characterized by further provided with a cleaning device having the above.

これにより、洗浄水を高圧でのみ噴射した場合に比較して、幅広く洗浄水を被洗浄物に向けて噴射することができ、被洗浄物の広い範囲を高圧の洗浄水により効果的に洗浄することができる。 As a result, the washing water can be sprayed widely toward the object to be cleaned as compared with the case where the cleaning water is sprayed only at high pressure, and a wide range of the object to be cleaned can be effectively washed with the high pressure cleaning water. be able to.

(実施形態1)
(洗浄システムの構成)
まず、本実施形態の洗浄システム1の構成について説明する。
(Embodiment 1)
(Washing system configuration)
First, the configuration of the cleaning system 1 of the present embodiment will be described.

本実施形態の洗浄システム1は、図1に示す浸漬装置10、図2に示す洗浄装置50、および図示しない制御盤100により構成されている。 The cleaning system 1 of the present embodiment includes a dipping device 10 shown in FIG. 1, a cleaning device 50 shown in FIG. 2, and a control panel 100 (not shown).

図1に示す浸漬装置10は、例えば被洗浄物である食器Tを積み重ねて収容した食器篭Wを、浸漬槽20に貯水した浸漬水に所定の時間浸漬させて食器Tに付着した汚れDを湿潤させ、分離させる浸漬洗浄を行うものである。また、図2に示す洗浄装置50は、浸漬装置10により浸漬洗浄を行った被洗浄物に洗浄水を噴射して洗浄を行うものである。そして、制御盤100は浸漬装置10および洗浄装置50と電気的に接続して制御を行うものである。また、図1および図2に記載された実線矢印は、被洗浄物の搬送方向である。 In the dipping device 10 shown in FIG. 1, for example, the tableware basket W in which the tableware T, which is the object to be washed, is stacked and housed is immersed in the dipping water stored in the dipping tank 20 for a predetermined time to remove the dirt D adhering to the tableware T. Immersion cleaning is performed to moisten and separate. Further, the cleaning device 50 shown in FIG. 2 sprays cleaning water onto the object to be cleaned by the dipping device 10 to perform cleaning. The control panel 100 is electrically connected to the dipping device 10 and the cleaning device 50 for control. Further, the solid line arrows shown in FIGS. 1 and 2 indicate the transport direction of the object to be cleaned.

また、図1および図2に記載された白抜き矢印は、浸漬水、洗浄水、仕上すすぎ水および清水、つまり水の流れ方向である。 Further, the white arrows shown in FIGS. 1 and 2 indicate the flow direction of the immersion water, the washing water, the finishing rinse water and the fresh water, that is, the water.

なお、被洗浄物に付着した汚れDは、特に言及している場合を除き、液体状や固体状の汚れDを含んだものを指すものであり、特にその形状や状態を限定するものではない。 The stain D adhering to the object to be cleaned refers to a stain D containing a liquid or solid stain D, unless otherwise specified, and does not particularly limit its shape or state. ..

また、本発明では、清浄度の低下した状態とは、浸漬水または洗浄水に被洗浄物に付着していた汚れDが多く含まれている状態を指す。可能な限り清浄度を保つというときは、浸漬水または洗浄水中に含まれる被洗浄物に付着していた汚れDを可能な限り少なくすることを意味する。 Further, in the present invention, the state in which the cleanliness is lowered means a state in which the immersion water or the washing water contains a large amount of dirt D adhering to the object to be washed. Maintaining the cleanliness as much as possible means to reduce the amount of dirt D adhering to the object to be cleaned contained in the immersion water or the washing water as much as possible.

また、本発明では、水面に浮かぶ泡を泡沫、水中に混入した、もしくは混入された泡を気泡という。 Further, in the present invention, bubbles floating on the surface of water are referred to as bubbles, and bubbles mixed or mixed in water are referred to as bubbles.

また、本発明では、被洗浄物は喫食を終えた食器Tであり、単に被洗浄物、もしくは食器篭Wに積み重ねて収容した被洗浄物である食器T、等と表現することがある。 Further, in the present invention, the object to be washed is the tableware T that has finished eating, and may be simply expressed as the tableware T that is the object to be washed or the tableware T that is stacked and stored in the tableware basket W.

(浸漬装置の構成)
まず、浸漬装置10の構成を説明する。
(Structure of immersion device)
First, the configuration of the dipping device 10 will be described.

図1に示すように、浸漬装置10は、
浸漬装置10の壁面を構成する外郭体11と、
所定の温度、例えば40~60度Cに加熱した浸漬水を貯水する浸漬槽20と、
浸漬槽20内で浸漬洗浄を行う被洗浄物を搬送方向、つまり搬入口10a側から搬出口10b側へと搬送する搬送手段21と、
被洗浄物を、搬送手段21へと滑り落とす斜面である搬入口側斜面(斜面)20aと、
浸漬槽20に貯水した浸漬水の水面に浮かぶ泡沫等を、所定の水位でオーバーフローする浸漬水とともに排出する搬入口側斜面20aに設けた斜面排出口(排出口)12と、
浸漬槽20に貯水した浸漬水の水面に浮かぶ泡沫等を、所定の水位でオーバーフローする浸漬水とともに排出する浸漬槽20の壁面に設けた壁面排出口(排出口)23と、
搬出口10b側で、バルブ26aを開けることにより浸漬槽20へと清水を供給する給水口27を有する給水配管26と、
浸漬槽20に貯水した浸漬水を搬出口10b側の底に有する循環口34を通じて循環ポンプ(吐出手段)33により吸込み、吐出した浸漬水を流動させる循環配管(配管)31と、
循環配管31内の浸漬水を、バルブ39aを開けることにより排水する排水配管(配管)39と、
循環ポンプ33により吐出された浸漬水に、微細気泡Bを混入させる微細気泡混入手段32と、
被洗浄物を搬入する搬入口10a側で、循環配管31を流動する浸漬水を循環配管31から分岐させ、搬入口側シャワー配管(配管)35を通じて流動させ、浸漬槽20の上方から浸漬水を噴射する搬入口側シャワーノズル(シャワーノズル)35aと、
被洗浄物を搬出する搬出口10b側で、循環配管31を流動する浸漬水を循環配管31から分岐させ、搬出口側シャワー配管(配管)36を通じて流動させ、浸漬槽20の上方から浸漬水を噴射する搬出口側シャワーノズル(シャワーノズル)36aと、
浸漬槽20に貯水した浸漬水を、バルブ37aを開くことにより排水配管(配管)37を通じて排水する排出口38と、
洗浄装置50で仕上すすぎ水を仕上すすぎポンプ(吐出手段)93により吸込ませ吐出させて(図2参照)、接続配管40を通じ、浸漬槽20の上方から仕上すすぎ水を噴射する仕上シャワーノズル(シャワーノズル)40aと、
浸漬槽20に貯水した浸漬水に洗剤を供給する図示しない洗剤供給手段と、
を備えている。
As shown in FIG. 1, the dipping device 10 is
The outer shell 11 constituting the wall surface of the dipping device 10 and
An immersion tank 20 for storing immersion water heated to a predetermined temperature, for example, 40 to 60 degrees Celsius,
The transport means 21 for transporting the object to be cleaned in the immersion tank 20 in the transport direction, that is, from the carry-in inlet 10a side to the carry-out port 10b side.
The carry-in entrance side slope (slope) 20a, which is a slope on which the object to be cleaned is slid down to the transport means 21,
A slope discharge port (discharge port) 12 provided on the carry-in inlet side slope 20a for discharging bubbles and the like floating on the water surface of the immersion water stored in the immersion tank 20 together with the immersion water overflowing at a predetermined water level.
A wall discharge port (discharge port) 23 provided on the wall surface of the immersion tank 20 for discharging bubbles and the like floating on the surface of the immersion water stored in the immersion tank 20 together with the immersion water overflowing at a predetermined water level.
A water supply pipe 26 having a water supply port 27 for supplying fresh water to the immersion tank 20 by opening a valve 26a on the carry-out port 10b side.
A circulation pipe (pipe) 31 that sucks the immersion water stored in the immersion tank 20 through a circulation port 34 at the bottom on the carry-out port 10b side by a circulation pump (discharge means) 33 and causes the discharged immersion water to flow.
A drainage pipe (pipe) 39 that drains the immersion water in the circulation pipe 31 by opening the valve 39a.
The fine bubble mixing means 32 that mixes the fine bubbles B into the immersion water discharged by the circulation pump 33, and
On the carry-in inlet 10a side for carrying in the object to be cleaned, the immersion water flowing through the circulation pipe 31 is branched from the circulation pipe 31 and flowed through the shower pipe (pipe) 35 on the carry-in entrance side, and the immersion water is discharged from above the immersion tank 20. Shower nozzle (shower nozzle) 35a on the carry-in entrance side to inject,
On the carry-out port 10b side for carrying out the object to be cleaned, the immersion water flowing through the circulation pipe 31 is branched from the circulation pipe 31 and flowed through the shower pipe (pipe) 36 on the carry-out outlet side, and the immersion water is discharged from above the immersion tank 20. Shower nozzle (shower nozzle) 36a on the carry-out port side to inject,
A discharge port 38 for draining the immersion water stored in the immersion tank 20 through the drainage pipe (pipe) 37 by opening the valve 37a.
The finishing rinse water is sucked and discharged by the finishing rinse pump (discharge means) 93 by the cleaning device 50 (see FIG. 2), and the finishing rinse water is sprayed from above the immersion tank 20 through the connection pipe 40 (shower). Nozzle) 40a and
Detergent supply means (not shown) that supplies detergent to the immersion water stored in the immersion tank 20
It is equipped with.

また、浸漬装置10は、浸漬槽20内で浸漬水を循環させる循環路30を備える。循環路30は、浸漬槽20に貯水した浸漬水を、循環口34を通じて循環ポンプ33により吸込み、吐出して、循環配管31から微細気泡混入手段32を介して微細気泡Bを浸漬水に混入させつつ吐出し、再び浸漬槽20へと循環させる。 Further, the immersion device 10 includes a circulation path 30 for circulating the immersion water in the immersion tank 20. The circulation passage 30 sucks and discharges the immersion water stored in the immersion tank 20 by the circulation pump 33 through the circulation port 34, and mixes the fine bubbles B into the immersion water from the circulation pipe 31 via the fine bubble mixing means 32. While discharging, it is circulated to the immersion tank 20 again.

さらに、循環路30は、循環ポンプ33から吐出された浸漬水を、循環配管31から分岐して搬入口側シャワー配管35を通じて搬入口側シャワーノズル35aから浸漬槽20へと噴射する経路と、循環配管31から分岐して搬出口側シャワー配管36を通じて搬出口側シャワーノズル36aから浸漬槽20へと噴射する経路とを含むものである。この2つの経路は、循環口34を通じて循環ポンプ33により吸い込み、吐出した後に、浸漬水を微細気泡混入手段32へと流動させない。つまり、浸漬水に微細気泡Bを混入させない経路となっている。 Further, the circulation path 30 has a path for branching the immersion water discharged from the circulation pump 33 from the circulation pipe 31 and injecting the immersion water from the carry-in inlet side shower nozzle 35a to the immersion tank 20 through the carry-in inlet side shower pipe 35 and circulation. It includes a path that branches from the pipe 31 and is injected from the shower nozzle 36a on the carry-out outlet side to the immersion tank 20 through the shower pipe 36 on the carry-out outlet side. These two paths do not allow the immersion water to flow to the fine bubble mixing means 32 after being sucked in by the circulation pump 33 through the circulation port 34 and discharged. That is, it is a path that does not allow the fine bubbles B to be mixed in the immersion water.

このように循環路30は、微細気泡混入手段32により微細気泡Bを浸漬水に混入させる循環路30と、微細気泡Bを浸漬水に混入させない循環路30とにより構成されている。 As described above, the circulation path 30 is composed of a circulation path 30 for mixing the fine bubbles B into the immersion water by the fine bubble mixing means 32 and a circulation path 30 for preventing the fine bubbles B from being mixed with the immersion water.

浸漬槽20に貯水した浸漬水は、例えば蒸気配管により供給される蒸気を吹き込むことにより所定の温度に加熱される。そして、制御盤100に電気的に接続された温度センサ等を浸漬槽20に設けて、浸漬槽20に貯水した浸漬水が所定の温度に達したところで蒸気配管に設けたバルブを閉じて加熱を止める。 The immersion water stored in the immersion tank 20 is heated to a predetermined temperature by, for example, blowing steam supplied by a steam pipe. Then, a temperature sensor or the like electrically connected to the control panel 100 is provided in the immersion tank 20, and when the immersion water stored in the immersion tank 20 reaches a predetermined temperature, the valve provided in the steam pipe is closed to heat the water. stop.

浸漬槽20の底面は水平方向に対して所定の角度、例えば5度傾斜しており、搬入口10a側から搬出口10b側へと上方傾斜している。なお、図1に記載した浸漬槽20は構造をデフォルメしたものであり、浸漬槽20の底面の水平方向に対して傾斜する所定の角度は一例である。 The bottom surface of the immersion tank 20 is inclined at a predetermined angle, for example, 5 degrees with respect to the horizontal direction, and is inclined upward from the carry-in inlet 10a side to the carry-out port 10b side. The immersion tank 20 shown in FIG. 1 has a deformed structure, and a predetermined angle at which the bottom surface of the immersion tank 20 is inclined with respect to the horizontal direction is an example.

浸漬槽20に貯水した浸漬水に少なくとも一部浸漬するように配置され、浸漬槽20の底面に沿うように上方傾斜している搬送手段21は、浸漬槽20に貯水した浸漬水中で被洗浄物を搬送方向に搬送する、例えばチェーンコンベアである。搬送手段21は、搬入口10aから搬入して搬入口側斜面20aを滑り落ちてきた被洗浄物を搬出口10b側へと搬送する。搬出口10bでは順次搬送される被洗浄物により押し出されるように、被洗浄物は搬出口側斜面(斜面)20bから搬出口10bへと搬出される。 The transport means 21, which is arranged so as to be immersed in at least a part of the immersion water stored in the immersion tank 20 and is inclined upward along the bottom surface of the immersion tank 20, is to be cleaned in the immersion water stored in the immersion tank 20. For example, a chain conveyor. The transport means 21 carries in from the carry-in inlet 10a and slides down the carry-in entrance side slope 20a to convey the object to be cleaned to the carry-out port 10b side. The object to be cleaned is carried out from the slope (slope) 20b on the carry-out port side to the carry-out port 10b so as to be pushed out by the items to be washed which are sequentially conveyed at the carry-out port 10b.

図3(a)および図3(b)に示すように、搬入口側斜面20aには、搬入口側斜面20aの下方傾斜する方向と直交する方向に溝状に形成した排出溝13を設けている。そして、排出溝13の底には排水配管(配管)14が接続されている。浸漬槽20に貯水した浸漬水が所定の水位を越えたときに、浸漬水の水面に浮かぶ泡沫等を、浸漬水とともに搬入口側斜面20aから斜面排出口12を通じて排出溝13へとオーバーフローさせて、排水配管14から排出する。 As shown in FIGS. 3A and 3B, the carry-in entrance side slope 20a is provided with a discharge groove 13 formed in a groove shape in a direction orthogonal to the downwardly inclined direction of the carry-in entrance side slope 20a. There is. A drainage pipe (piping) 14 is connected to the bottom of the drainage groove 13. When the immersion water stored in the immersion tank 20 exceeds a predetermined water level, bubbles or the like floating on the water surface of the immersion water overflow together with the immersion water from the carry-in inlet side slope 20a to the discharge groove 13 through the slope discharge port 12. , Drain from the drain pipe 14.

そして、斜面排出口12へと排出された泡沫等及び浸漬水は排水配管14を通じて、施設の排水路へと流動していく。 Then, the bubbles and the like discharged to the slope discharge port 12 and the immersion water flow to the drainage channel of the facility through the drainage pipe 14.

なお、図3(a)および(b)に示す搬入口側斜面20a、斜面排出口12、排出溝13および排水配管14は、見易さを考慮して寸法をデフォルメしている。 The dimensions of the carry-in entrance side slope 20a, the slope discharge port 12, the drain groove 13, and the drain pipe 14 shown in FIGS. 3A and 3B are deformed in consideration of easy viewing.

なお、搬入口側斜面20aで食器Tを積み重ねて収容した食器篭Wを滑り落とすときに、排出溝13の角に接触して食器Tを積み重ねて収容した食器篭Wが止まらないよう、排出溝13を十分に小さくすることも可能であり、排出溝13の上に板金等により橋渡しをすることで、食器Tを積み重ねて収容した食器篭Wが排出溝13の角に接触して止まることを防止することも可能である。 When the tableware basket W in which the tableware T is stacked and stored is slid down on the slope 20a on the carry-in entrance side, the tableware basket W in which the tableware T is stacked and stored in contact with the corner of the discharge groove 13 does not stop. It is also possible to make 13 sufficiently small, and by bridging the discharge groove 13 with a sheet metal or the like, the tableware basket W in which the tableware T is stacked and stored comes into contact with the corner of the discharge groove 13 and stops. It is also possible to prevent it.

図4(a)に示す壁面排出口23は、浸漬水を貯水する浸漬槽20の搬入口10a側の壁面に設けられている。壁面排出口23には、その両側で鉛直方向に長くなるように形成した長孔である調整孔24aにネジ等を通して浸漬槽20の壁面に固定し、その高さ方向の位置を調整することにより浸漬槽20に貯水した浸漬水が壁面排出口23へとオーバーフローする水位を調整することのできる排出量調整手段24を有する。 The wall surface discharge port 23 shown in FIG. 4A is provided on the wall surface on the carry-in port 10a side of the immersion tank 20 for storing the immersion water. The wall surface discharge port 23 is fixed to the wall surface of the immersion tank 20 by passing a screw or the like through an adjusting hole 24a which is a long hole formed so as to be long in the vertical direction on both sides thereof, and the position in the height direction thereof is adjusted. It has a discharge amount adjusting means 24 capable of adjusting the water level at which the immersion water stored in the immersion tank 20 overflows to the wall surface discharge port 23.

排出量調整手段24の上辺24bには、上辺24bを凹凸状にするように凹部24cおよび凸部24dが設けられている。浸漬槽20に貯水する浸漬水の水面が凹部24cよりも高い高さ位置まで達すると、凸部24dと隣接する凸部24dとの間から浸漬水がオーバーフローして、壁面排出口23を通じて排水函25へと排水される。 The upper side 24b of the discharge amount adjusting means 24 is provided with a concave portion 24c and a convex portion 24d so as to make the upper side 24b uneven. When the water surface of the immersion water stored in the immersion tank 20 reaches a height higher than the concave portion 24c, the immersion water overflows between the convex portion 24d and the adjacent convex portion 24d, and the drainage box is passed through the wall surface discharge port 23. It is drained to 25.

このように上辺24bに凹部24cおよび凸部24dを形成することにより、壁面排出口23の開口の大きさ、特に被洗浄物の搬送方向の長さを変更せず、排水函25へとオーバーフローして排水される浸漬水の流路断面積を凹部24cおよび凸部24dがない場合に比較して小さくすることができる。これにより、可能な限り広い範囲で排水される浸漬水の流速を早め、浸漬水の水面に浮かぶ泡沫を排出しやすくすることができる。加えて、浸漬水の水面に浮かぶ被洗浄物に付着していた油脂成分の汚れDも排出しやすくすることができる。 By forming the concave portion 24c and the convex portion 24d on the upper side 24b in this way, the size of the opening of the wall surface discharge port 23, particularly the length in the transport direction of the object to be cleaned is not changed, and the water overflows into the drainage box 25. The cross-sectional area of the flow path of the immersion water drained can be made smaller than that in the case where the concave portion 24c and the convex portion 24d are not provided. As a result, the flow velocity of the immersion water drained in the widest possible range can be increased, and bubbles floating on the water surface of the immersion water can be easily discharged. In addition, the dirt D of the oil and fat component adhering to the object to be cleaned floating on the surface of the immersion water can be easily discharged.

そして、壁面排出口23を通じてオーバーフローして排出された浸漬水は図4(b)に示す排水函25内へと流動し、排水函25の底部に設けた排水配管(配管)22を通じて図1に示す排水配管14へと合流して施設の排水路へと流動していく。 Then, the immersion water overflowing and discharged through the wall surface discharge port 23 flows into the drainage box 25 shown in FIG. 4B, and is shown in FIG. 1 through the drainage pipe (pipe) 22 provided at the bottom of the drainage box 25. It joins the drainage pipe 14 shown and flows into the drainage channel of the facility.

なお、斜面排出口12に、搬入口側斜面20aに沿うように排出量調整手段24を設けてもよい。 The slope discharge port 12 may be provided with the discharge amount adjusting means 24 along the slope 20a on the carry-in entrance side.

なお、斜面排出口12と壁面排出口23とから浸漬水をオーバーフローさせて排出するときの水位は、同じ高さの水位としてもよいし、異なる高さの水位としてもよい。 The water level when the immersion water overflows from the slope discharge port 12 and the wall surface discharge port 23 may be the same height or different heights.

図1に示すように、浸漬槽20の搬出口10b側には、浸漬槽20に貯水した浸漬水を循環配管31を通じて循環ポンプ33により吸込むための循環口34を備えている。循環口34には、その目の大きさよりも大きな固体状の汚れDを浸漬水から分離し、循環口34へと流動する固体状の汚れDの大きさを選別するストレーナ34aを被せている。このストレーナ34aの目は所定の大きさ、例えば直径2~5ミリメートルの丸孔としている。なお、ストレーナ34aの目は丸孔に限らず、スリット形状や網目形状でもよい。 As shown in FIG. 1, on the carry-out port 10b side of the immersion tank 20, a circulation port 34 for sucking the immersion water stored in the immersion tank 20 through the circulation pipe 31 by the circulation pump 33 is provided. The circulation port 34 is covered with a strainer 34a that separates the solid dirt D larger than the size of the eyes from the immersion water and selects the size of the solid dirt D flowing to the circulation port 34. The eyes of the strainer 34a are round holes having a predetermined size, for example, a diameter of 2 to 5 mm. The mesh of the strainer 34a is not limited to the round hole, but may be a slit shape or a mesh shape.

循環口34から循環配管31を通じて循環ポンプ33により吸込まれた浸漬水は、浸漬槽20の搬入口10a側に設けた微細気泡混入手段32を介して浸漬槽20へと吐出されて循環する。 The immersion water sucked by the circulation pump 33 from the circulation port 34 through the circulation pipe 31 is discharged to the immersion tank 20 via the fine bubble mixing means 32 provided on the carry-in port 10a side of the immersion tank 20 and circulates.

このように固体状の汚れDを含んだ浸漬水を、微細気泡混入手段32を介して浸漬槽20へ吐出することにより、例えば別途用意された微細気泡Bを混入させた水を浸漬槽20に供給する場合に比較して、効果的に固体状の汚れDに微細気泡Bを付着させ、浸漬水中で浮上させることができる。 By discharging the immersion water containing the solid dirt D into the immersion tank 20 via the fine bubble mixing means 32, for example, the water mixed with the fine bubbles B prepared separately is discharged into the immersion tank 20. Compared with the case of supplying, the fine bubbles B can be effectively attached to the solid dirt D and floated in the immersion water.

微細気泡混入手段32は、液体に微細気泡Bを混入させる公知の装置である。例えば、流動する液体に自吸させた気泡を混入し、流路内の圧力を急激に変化させることにより液体に微細気泡Bを混入させるベンチュリー方式の微細気泡混入手段、液体に混入させた気泡を高速旋回流により破砕し、液体に微細気泡Bを混入させる高速旋回液流式の微細気泡混入手段、大気圧よりも高い圧力をかけることにより液体に気体を溶解し、その後に減圧することにより液体に微細気泡Bを混入させる加圧溶解式の微細気泡混入手段のような装置である。 The fine bubble mixing means 32 is a known device that mixes fine bubbles B into a liquid. For example, a venturi-type fine bubble mixing means in which fine bubbles B are mixed in a liquid by mixing self-absorbing bubbles in a flowing liquid and rapidly changing the pressure in the flow path, bubbles mixed in the liquid are mixed. A high-speed swirling liquid flow type fine bubble mixing means that crushes with a high-speed swirling flow and mixes the fine bubbles B into the liquid. The gas is dissolved in the liquid by applying a pressure higher than the atmospheric pressure, and then the liquid is reduced in pressure. It is a device such as a pressure-dissolving type fine bubble mixing means for mixing fine bubbles B in the gas.

なお、図1では微細気泡混入手段32は浸漬槽20の内側に設けているが、浸漬槽20の外側に設けてもよい。微細気泡混入手段32を浸漬槽20の外側に設けた場合は、微細気泡混入手段32からさらに循環配管31を通じて、搬入口10a側で浸漬槽20に貯水した浸漬水へと吐出されてもよい。 Although the fine bubble mixing means 32 is provided inside the immersion tank 20 in FIG. 1, it may be provided outside the immersion tank 20. When the fine bubble mixing means 32 is provided outside the immersion tank 20, the fine bubble mixing means 32 may be further discharged from the fine bubble mixing means 32 to the immersion water stored in the immersion tank 20 on the carry-in inlet 10a side.

このような微細気泡混入手段32は、日本産業規格(B8741-1:2019)で規格化されているウルトラファインバブル(登録商標)やファインバブル(登録商標)といった微細気泡Bを浸漬水中に混入させるものである。 Such a fine bubble mixing means 32 mixes fine bubbles B such as ultra fine bubbles (registered trademark) and fine bubbles (registered trademark) standardized by Japanese Industrial Standards (B8741-1: 2019) into the immersion water. It is a thing.

なお、日本産業規格(B8741-1:2019)ではウルトラファインバブル(登録商標)は体積相当の直径が1μm未満のバブルであり、ファインバブル(登録商標)は体積相当の直径が100μm未満のバブルであると記載されている。なお、本発明の効果を発揮させることができるのであれば、微細気泡Bはマイクロバブル(体積相当の直径が1μm以上100μm未満のファインバブル)でもよい。 According to the Japanese Industrial Standards (B8741-1: 2019), Ultra Fine Bubble (registered trademark) is a bubble with a volume-equivalent diameter of less than 1 μm, and Fine Bubble (registered trademark) is a bubble with a volume-equivalent diameter of less than 100 μm. It is stated that there is. The microbubbles B may be microbubbles (fine bubbles having a volume-equivalent diameter of 1 μm or more and less than 100 μm) as long as the effects of the present invention can be exhibited.

図1に示すように、循環配管31からは搬入口側シャワー配管35が分岐している。また、図5(a)に示すように、搬入口側シャワー配管35の一部は、浸漬槽20の搬入口10a側で、被洗浄物の搬送方向に沿って左右両側の浸漬槽20の上部に、浸漬槽20と略平行に水平となるよう設けられている。水平となるように設けられた搬入口側シャワー配管35には、被せるように反射板35dが取り付けられている。 As shown in FIG. 1, the shower pipe 35 on the carry-in entrance side branches from the circulation pipe 31. Further, as shown in FIG. 5A, a part of the shower pipe 35 on the carry-in entrance side is on the carry-in inlet 10a side of the immersion tank 20 and is the upper part of the immersion tank 20 on both the left and right sides along the transport direction of the object to be cleaned. Is provided so as to be substantially parallel to and horizontal to the immersion tank 20. A reflector 35d is attached to the shower pipe 35 on the carry-in entrance side so as to be horizontal so as to cover it.

図5(b)に示すように、搬入口側シャワー配管35に設けられた孔35cから噴射した微細気泡Bが混入された浸漬水は、反射板35dに向けて噴射される。そして、反射板35dで反射した微細気泡Bが混入された浸漬水は、水平方向に広がって被洗浄物に向けて噴射される。(図5(b)の実線矢印を参照。) As shown in FIG. 5B, the immersion water mixed with the fine bubbles B jetted from the holes 35c provided in the shower pipe 35 on the carry-in inlet side is jetted toward the reflector 35d. Then, the immersion water mixed with the fine bubbles B reflected by the reflector 35d spreads in the horizontal direction and is sprayed toward the object to be cleaned. (See the solid arrow in FIG. 5 (b).)

図1に示すように、循環配管31からは搬出口側シャワー配管36が分岐している。搬出口側シャワー配管36には、浸漬槽20の上方に設けた、例えばノズル状の搬出口側シャワーノズル36aを設けている。搬出口側シャワーノズル36aからは、搬出口側シャワー配管36を通じて流動する微細気泡Bが混入された浸漬水が被洗浄物に向けて噴射される。 As shown in FIG. 1, a shower pipe 36 on the carry-out outlet side branches from the circulation pipe 31. The carry-out outlet side shower pipe 36 is provided with, for example, a nozzle-shaped carry-out outlet side shower nozzle 36a provided above the immersion tank 20. From the carry-out outlet side shower nozzle 36a, the immersion water mixed with the fine bubbles B flowing through the carry-out outlet side shower pipe 36 is jetted toward the object to be cleaned.

そして、図2に示す洗浄装置50からの接続配管40を通じて、仕上すすぎ水が流動し、図1に示す浸漬槽20の搬出口10b側で仕上シャワーノズル40aから仕上すすぎ水が被洗浄物に向けて噴射される。 Then, the finishing rinse water flows through the connection pipe 40 from the cleaning device 50 shown in FIG. 2, and the finishing rinse water is directed toward the object to be cleaned from the finishing shower nozzle 40a on the carry-out port 10b side of the immersion tank 20 shown in FIG. Is sprayed.

(洗浄装置の構成)
次に、洗浄装置50の構成を説明する。
(Configuration of cleaning equipment)
Next, the configuration of the cleaning device 50 will be described.

図2に示すように、洗浄装置50は、
洗浄装置50の洗浄室の壁面を構成する上部外郭体51と、
各種の機器を収め、上部外郭体51の下部に位置する鉄系材料のフレームにより形成され、外側を化粧板である板金で一部覆った下部外郭体52と、
被洗浄物である積み重ねた食器Tを食器篭Wから取り出して一枚ずつ分離し、食器Tの食材を盛り付ける面である内表面を下方に向けた状態で、食器Tを搬送方向、つまり搬入口50aから搬出口50bへと洗浄装置50内を搬送する搬送手段60と、
被洗浄物を荒洗浄する荒洗浄室(洗浄室)70と、
荒洗浄した被洗浄物を本洗浄する本洗浄室(洗浄室)80と、
本洗浄した被洗浄物を仕上すすぎする仕上すすぎ室(洗浄室)90と、
を備える。
As shown in FIG. 2, the cleaning device 50 is
The upper outer shell 51 constituting the wall surface of the cleaning chamber of the cleaning device 50,
A lower outer shell 52 that houses various devices and is formed by a frame made of an iron-based material located at the lower part of the upper outer shell 51 and whose outside is partially covered with a sheet metal that is a decorative plate.
The stacked tableware T, which is the object to be washed, is taken out from the tableware basket W, separated one by one, and the tableware T is transported in the transport direction, that is, the carry-in entrance, with the inner surface, which is the surface on which the ingredients of the tableware T are arranged, facing downward. The transport means 60 for transporting the inside of the cleaning device 50 from the 50a to the carry-out port 50b,
Rough cleaning room (cleaning room) 70 for rough cleaning of the object to be cleaned,
The main cleaning room (cleaning room) 80 for main cleaning of the rough-washed object, and
A finishing rinsing room (washing room) 90 for finishing and rinsing the mainly washed object, and
To prepare for.

荒洗浄室70は、
仕上すすぎ室90に有する仕上すすぎ槽(槽)91に貯水した仕上すすぎ水を第1の仕上すすぎ配管92を通じて仕上すすぎポンプ93により吸込んで吐出し、接続配管40へと流動した仕上すすぎ水を分岐させ、第1の荒洗浄配管71を通じて、搬送手段60により搬送される被洗浄物に向けて噴射する第1の荒洗浄上ノズル(荒洗浄ノズル)71aおよび第1の荒洗浄下ノズル(荒洗浄ノズル)71bと、
荒洗浄槽(槽)72に貯水した洗浄水を第2の荒洗浄配管73を通じて荒洗浄ポンプ(吐出手段)74により吸込んで吐出し、搬送手段60により搬送される被洗浄物に向けて噴射する第2の荒洗浄上ノズル(荒洗浄ノズル)73aおよび第2の荒洗浄下ノズル(荒洗浄ノズル)73bと、
荒洗浄槽72に貯水した洗浄水へ洗剤を供給する図示しない洗剤供給手段と、
を備える。
The rough cleaning room 70 is
The finishing rinsing water stored in the finishing rinsing tank (tank) 91 of the finishing rinsing chamber 90 is sucked and discharged by the finishing rinsing pump 93 through the first finishing rinsing pipe 92, and the finishing rinsing water flowing to the connecting pipe 40 is branched. The first rough cleaning upper nozzle (rough cleaning nozzle) 71a and the first rough cleaning lower nozzle (rough cleaning) are sprayed toward the object to be cleaned to be transported by the transport means 60 through the first rough cleaning pipe 71. Nozzle) 71b and
The cleaning water stored in the rough cleaning tank (tank) 72 is sucked and discharged by the rough cleaning pump (discharge means) 74 through the second rough cleaning pipe 73, and is ejected toward the object to be cleaned transported by the transport means 60. The second rough cleaning upper nozzle (rough cleaning nozzle) 73a and the second rough cleaning lower nozzle (rough cleaning nozzle) 73b,
Detergent supply means (not shown) that supplies detergent to the cleaning water stored in the rough cleaning tank 72,
To prepare for.

本洗浄室80は、
本洗浄槽(槽)81に貯水した洗浄水を第1の本洗浄配管82を通じて第1の本洗浄ポンプ(吐出手段)83により吸込んで吐出し、搬送手段60により搬送される被洗浄物に向けて噴射する第1の本洗浄上ノズル(本洗浄ノズル)82aおよび第1の本洗浄下ノズル(本洗浄ノズル)82bと、
本洗浄槽81に貯水した洗浄水を第1の本洗浄配管82を通じて第1の本洗浄ポンプ83により吸込んで吐出し、第1の本洗浄配管82から分岐する第2の本洗浄高圧側配管85を通じて、さらに第2の本洗浄ポンプ(吐出手段)87により吸込んで吐出し、搬送手段60により搬送される被洗浄物に向けて噴射させる第2の本洗浄下ノズル(二流体噴射ノズル)86と、
本洗浄槽81に貯水した洗浄水を第1の本洗浄配管82を通じて第1の本洗浄ポンプ83により吸込んで吐出し、第2の本洗浄下ノズル86へと洗浄水を流動させて噴射させる第2の本洗浄低圧側配管84と、
本洗浄槽81に貯水した洗浄水へ洗剤を供給する図示しない洗剤供給手段と、
を備える。
The main washing room 80 is
The cleaning water stored in the main cleaning tank (tank) 81 is sucked and discharged by the first main cleaning pump (discharge means) 83 through the first main cleaning pipe 82, and directed toward the object to be cleaned transported by the transport means 60. First main cleaning upper nozzle (main cleaning nozzle) 82a and first main cleaning lower nozzle (main cleaning nozzle) 82b,
The cleaning water stored in the main cleaning tank 81 is sucked and discharged by the first main cleaning pump 83 through the first main cleaning pipe 82, and the second main cleaning high-pressure side pipe 85 branching from the first main cleaning pipe 82. Through the second main cleaning lower nozzle (two-fluid injection nozzle) 86, which is further sucked and discharged by the second main cleaning pump (discharge means) 87 and ejected toward the object to be cleaned transported by the transport means 60. ,
The cleaning water stored in the main cleaning tank 81 is sucked and discharged by the first main cleaning pump 83 through the first main cleaning pipe 82, and the cleaning water is made to flow and jetted to the second main cleaning lower nozzle 86. 2 main cleaning low pressure side pipe 84 and
Detergent supply means (not shown) that supplies detergent to the cleaning water stored in the main cleaning tank 81,
To prepare for.

第2の本洗浄ポンプ87は、第1の本洗浄ポンプ83よりも吐出圧力が大きくなるように設定している。そして、第2の本洗浄高圧側配管85を流動する洗浄水は第1の本洗浄ポンプ83および第2の本洗浄ポンプ87により二段昇圧され、第1の本洗浄ポンプ83から第2の本洗浄低圧側配管84へと流動する洗浄水よりも高い圧力で流動する。 The second main cleaning pump 87 is set so that the discharge pressure is larger than that of the first main cleaning pump 83. Then, the cleaning water flowing through the second main cleaning high-pressure side pipe 85 is boosted in two stages by the first main cleaning pump 83 and the second main cleaning pump 87, and the first main cleaning pump 83 to the second main cleaning pump 83 to the second main cleaning pump 83. It flows at a higher pressure than the washing water flowing to the washing low pressure side pipe 84.

図6に示すように、第2の本洗浄下ノズル86では、第1の本洗浄ポンプ83により吐出され、第1の本洗浄配管82より分岐する第2の本洗浄低圧側配管84を通じて流動する洗浄水が、第2の本洗浄下ノズル86のうち低圧側ノズル(二流体噴射ノズル)86bより噴射される。 As shown in FIG. 6, in the second main cleaning lower nozzle 86, the nozzle 86 is discharged by the first main cleaning pump 83 and flows through the second main cleaning low pressure side pipe 84 branching from the first main cleaning pipe 82. The washing water is jetted from the low pressure side nozzle (two-fluid injection nozzle) 86b of the second main washing lower nozzle 86.

また、第1の本洗浄配管82より分岐する第2の本洗浄高圧側配管85を通じて、第1の本洗浄ポンプ83および第2の本洗浄ポンプ87により二段昇圧されて流動する洗浄水が、第2の本洗浄下ノズル86のうち高圧側ノズル(二流体噴射ノズル)86aより噴射される。 Further, the washing water that is boosted and flowed in two stages by the first main washing pump 83 and the second main washing pump 87 through the second main washing high-pressure side pipe 85 that branches from the first main washing pipe 82. Of the second main cleaning lower nozzle 86, the pump is ejected from the high pressure side nozzle (two-fluid injection nozzle) 86a.

つまり、低圧側ノズル86b(第2の本洗浄下ノズル86)の先端側である同一の噴射孔(二流体噴射ノズル)86cから、第1の吐出手段である第1の本洗浄ポンプ83から吐出される低圧の洗浄水と、第2の吐出手段である第2の本洗浄ポンプ87から吐出される高圧の洗浄水と、がともに噴射される。 That is, it is discharged from the same injection hole (two-fluid injection nozzle) 86c on the tip side of the low-pressure side nozzle 86b (second main cleaning lower nozzle 86) from the first main cleaning pump 83 which is the first discharge means. Both the low-pressure washing water to be discharged and the high-pressure washing water discharged from the second main cleaning pump 87, which is the second discharging means, are injected.

このようにして噴射孔86cから低圧の洗浄水と高圧の洗浄水がともに、食材を盛り付ける面である内表面を下方に向けた被洗浄物である食器Tに向けて下方から噴射されることにより、より効果的に被洗浄物を洗浄することができる。 In this way, both the low-pressure washing water and the high-pressure washing water are sprayed from below from the injection hole 86c toward the tableware T, which is the object to be washed, with the inner surface facing downward, which is the surface on which the food is placed. , The object to be cleaned can be washed more effectively.

図2に示すように、仕上すすぎ室90は、
仕上すすぎ槽91に貯水した仕上すすぎ水を第1の仕上すすぎ配管92を通じて仕上すすぎポンプ93により吸込んで吐出し、搬送手段60により搬送される被洗浄物に向けて噴射する第1の仕上すすぎ上ノズル(仕上すすぎノズル)92aおよび第1の仕上すすぎ下ノズル(仕上すすぎノズル)92bと、
施設側の水道水等の給水設備に接続し、バルブ94cを開けることにより、第2の仕上すすぎ配管94を通じて供給される清水を搬送手段60により搬送される被洗浄物に向けて噴射する第2の仕上すすぎ上ノズル(仕上すすぎノズル)94aおよび第2の仕上すすぎ下ノズル(仕上すすぎノズル)94bと、
を備える。
As shown in FIG. 2, the finishing rinsing chamber 90 is
The finish rinsing water stored in the finish rinsing tank 91 is sucked and discharged by the finish rinsing pump 93 through the first finish rinsing pipe 92, and is ejected toward the object to be cleaned carried by the transport means 60. Nozzle (finishing rinse nozzle) 92a, first finishing rinse lower nozzle (finishing rinse nozzle) 92b, and
By connecting to a water supply facility such as tap water on the facility side and opening the valve 94c, the fresh water supplied through the second finishing rinse pipe 94 is sprayed toward the object to be cleaned transported by the transport means 60. Finishing rinse upper nozzle (finishing rinse nozzle) 94a and second finishing rinse lower nozzle (finishing rinse nozzle) 94b,
To prepare for.

また、洗浄システム1は、仕上すすぎ槽91に貯水した仕上すすぎ水を第1の仕上すすぎ配管92を通じて仕上すすぎポンプ93により吸込んで吐出し、荒洗浄ノズル71a、71b、および浸漬装置10の仕上シャワーノズル40aへと流動させる接続配管40を備える。 Further, the cleaning system 1 sucks and discharges the finishing rinse water stored in the finishing rinse tank 91 through the first finishing rinse pipe 92 by the finishing rinse pump 93, and discharges the finishing rinse nozzles 71a and 71b, and the finishing shower of the dipping device 10. A connection pipe 40 for flowing to the nozzle 40a is provided.

荒洗浄槽72および本洗浄槽81に貯水する洗浄水は、例えば蒸気配管により供給される蒸気を吹き込むことにより所定の温度に加熱される。そして、制御盤100に電気的に接続された温度センサ等を荒洗浄槽72および本洗浄槽81に設けて、貯水した洗浄水が所定の温度に達したところで蒸気配管に設けたバルブを閉じて加熱を止める。 The washing water stored in the rough washing tank 72 and the main washing tank 81 is heated to a predetermined temperature by, for example, blowing steam supplied by a steam pipe. Then, a temperature sensor or the like electrically connected to the control panel 100 is provided in the rough cleaning tank 72 and the main cleaning tank 81, and when the stored cleaning water reaches a predetermined temperature, the valve provided in the steam pipe is closed. Stop heating.

(洗浄システムの動き)
次に、本実施形態の洗浄システム1の動きについて説明する。
(Movement of cleaning system)
Next, the operation of the cleaning system 1 of the present embodiment will be described.

本実施形態の洗浄システム1で行う洗浄方法は、
浸漬槽20、荒洗浄槽72、本洗浄槽81および仕上すすぎ槽91に所定の量の清水を貯水して、浸漬槽20、荒洗浄槽72および本洗浄槽81に貯水した清水を所定の温度に加熱し、各機器を駆動させて次工程以後で行う浸漬洗浄ステップ、荒洗浄ステップ、本洗浄ステップおよび仕上すすぎステップの準備を行う準備ステップと、
浸漬装置10の搬入口10aから被洗浄物を浸漬槽20へと搬入し、浸漬槽20に貯水した浸漬水に被洗浄物を浸漬させて洗浄を行う浸漬洗浄を行う浸漬洗浄ステップと、
浸漬洗浄ステップを終えた被洗浄物を、浸漬装置10の搬出口10bから洗浄装置50の搬入口50aへと移載する移載ステップと、
移載ステップにより移載された被洗浄物に仕上すすぎ水および洗浄水を噴射して荒洗浄を行う荒洗浄ステップと、
荒洗浄を終えた被洗浄物に洗浄水を噴射して本洗浄を行う本洗浄ステップと、
本洗浄を終えた被洗浄物に仕上すすぎ水および清水を噴射して仕上すすぎを行う仕上すすぎステップと、
被洗浄物の洗浄を終えた後に、浸漬装置10および洗浄装置50を清掃する清掃ステップと、
を備える。
The cleaning method performed by the cleaning system 1 of the present embodiment is
A predetermined amount of fresh water is stored in the immersion tank 20, the rough cleaning tank 72, the main cleaning tank 81 and the finishing rinse tank 91, and the fresh water stored in the immersion tank 20, the rough cleaning tank 72 and the main cleaning tank 81 is stored at a predetermined temperature. A preparatory step to prepare for the immersion cleaning step, the rough cleaning step, the main cleaning step, and the finishing rinsing step, which are performed after the next step by driving each device.
The immersion cleaning step of carrying the object to be cleaned into the immersion tank 20 from the carry-in inlet 10a of the immersion device 10 and immersing the object to be cleaned in the immersion water stored in the immersion tank 20 for cleaning.
A transfer step of transferring the object to be cleaned after the immersion cleaning step from the carry-out port 10b of the dipping device 10 to the carry-in port 50a of the cleaning device 50.
A rough cleaning step in which finish rinsing water and cleaning water are sprayed onto the object to be cleaned transferred by the transfer step to perform rough cleaning.
The main cleaning step, in which cleaning water is sprayed onto the object to be cleaned after rough cleaning, and the main cleaning is performed.
A finishing rinsing step in which finishing rinsing water and fresh water are sprayed onto the object to be washed after the main cleaning, and a finishing rinsing step.
A cleaning step of cleaning the dipping device 10 and the cleaning device 50 after cleaning the object to be cleaned, and a cleaning step.
To prepare for.

(準備ステップ)
準備ステップでは、図1に示す給水配管26のバルブ26aを開いて浸漬槽20へと浸漬水として用いる清水を所定の水位となるまで貯水するとともに、図2で図示しない給水配管から、荒洗浄槽72および本洗浄槽81には洗浄水として用いる清水を、仕上すすぎ槽91には仕上すすぎ水として用いる清水を、所定の水位となるまで貯水する。浸漬槽20に貯水する清水が所定の水位となった後には、給水配管26のバルブ26aを閉じる。
(Preparation step)
In the preparation step, the valve 26a of the water supply pipe 26 shown in FIG. 1 is opened to store the fresh water used as the immersion water in the immersion tank 20 until the water level reaches a predetermined level, and the water supply pipe (not shown in FIG. 2) is used to store the rough cleaning tank. Fresh water used as washing water is stored in 72 and the main washing tank 81, and fresh water used as finishing rinsing water is stored in the finishing rinsing tank 91 until the water level reaches a predetermined level. After the fresh water stored in the immersion tank 20 reaches a predetermined water level, the valve 26a of the water supply pipe 26 is closed.

浸漬槽20、荒洗浄槽72、本洗浄槽81および仕上すすぎ槽91に所定の水位まで貯水した後に、蒸気配管から蒸気を供給して、浸漬槽20に貯水した浸漬水、荒洗浄槽72および本洗浄槽81に貯水した洗浄水を所定の温度に加熱する。 After storing water up to a predetermined water level in the immersion tank 20, the rough cleaning tank 72, the main cleaning tank 81 and the finishing rinse tank 91, steam is supplied from the steam pipe to store the immersion water, the rough cleaning tank 72 and the water in the immersion tank 20. The washing water stored in the main washing tank 81 is heated to a predetermined temperature.

浸漬槽20に貯水した浸漬水の所定の温度は例えば40度C以上60度C未満、好ましくは50度C、荒洗浄槽72に貯水する洗浄水の所定の温度は略60度C、本洗浄槽81に貯水する洗浄水の所定の温度は略70度Cである。 The predetermined temperature of the immersion water stored in the immersion tank 20 is, for example, 40 ° C or more and less than 60 ° C, preferably 50 ° C, the predetermined temperature of the cleaning water stored in the rough cleaning tank 72 is approximately 60 ° C, and the main cleaning. The predetermined temperature of the washing water stored in the tank 81 is about 70 degrees C.

浸漬槽20に貯水した浸漬水の所定の温度は、例えば被洗浄物が喫食後の食器Tであった場合、浸漬水に混入させた微細気泡Bが効果的に被洗浄物に付着した汚れDを被洗浄物から分離することのできる温度としている。これは実験の結果、60度C以上では被洗浄物に付着したタンパク質が熱凝固して被洗浄物から分離させにくくなるためである。また、略50度C(45度C~55度C)では40度C以下の浸漬水に比較して、被洗浄物に付着させた汚れD、例えば油脂、でんぷん、タンパク質のいずれの成分の汚れDも効果的に分離させることができたためである。 The predetermined temperature of the immersion water stored in the immersion tank 20 is, for example, when the object to be cleaned is the tableware T after eating, the fine bubbles B mixed in the immersion water effectively adhere to the dirt D. Is set to a temperature at which it can be separated from the object to be cleaned. This is because, as a result of the experiment, at 60 ° C. or higher, the protein adhering to the object to be cleaned is thermally coagulated and it becomes difficult to separate it from the object to be cleaned. Further, at about 50 degrees C (45 degrees C to 55 degrees C), dirt D adhered to the object to be cleaned, for example, dirt of any component such as fat, starch, or protein, as compared with the immersion water of 40 degrees C or less. This is because D was also able to be effectively separated.

また、荒洗浄槽72および本洗浄槽81に貯水した洗浄水の所定の温度は、略50度C以上で洗い流しやすくなる油脂およびでんぷんの成分の汚れDを、効果的に洗い流すための温度である。 Further, the predetermined temperature of the washing water stored in the rough washing tank 72 and the main washing tank 81 is a temperature for effectively washing away the dirt D of the oil and fat and the starch component which is easy to wash off at about 50 ° C. or higher. ..

なお、浸漬槽20、荒洗浄槽72および本洗浄槽81には、制御盤100に電気的に接続する公知の温度センサを設けることで温度を検知し、蒸気配管に有する公知の電動バルブ等により蒸気の供給を制御するよう構成している。 The immersion tank 20, the rough cleaning tank 72, and the main cleaning tank 81 are provided with a known temperature sensor electrically connected to the control panel 100 to detect the temperature, and a known electric valve or the like provided in the steam pipe is used. It is configured to control the steam supply.

そして、図示しない洗剤供給手段から洗剤を、浸漬槽20、荒洗浄槽72および本洗浄槽81へと所定の濃度となるように供給する。なお、荒洗浄槽72と本洗浄槽81への洗剤の供給については、荒洗浄槽72だけ、あるいは本洗浄槽81だけとしてもよい。被洗浄物に付着している汚れDの成分や量に合わせて選択すればよい。 Then, the detergent is supplied from the detergent supply means (not shown) to the immersion tank 20, the rough cleaning tank 72, and the main cleaning tank 81 so as to have a predetermined concentration. Regarding the supply of the detergent to the rough cleaning tank 72 and the main cleaning tank 81, only the rough cleaning tank 72 or the main cleaning tank 81 may be used. It may be selected according to the component and amount of dirt D adhering to the object to be cleaned.

浸漬槽20へと供給する洗剤は、例えば低泡性あるいは発泡性の中性洗剤を使用し、荒洗浄槽72および本洗浄槽81へと供給する洗剤は、例えばアルカリ性洗剤を使用する。なお、使用する洗剤は被洗浄物に付着している汚れDの成分や量に合わせて適宜決定してもよい。 As the detergent supplied to the immersion tank 20, for example, a low-foaming or effervescent neutral detergent is used, and as the detergent supplied to the rough washing tank 72 and the main washing tank 81, for example, an alkaline detergent is used. The detergent to be used may be appropriately determined according to the component and amount of dirt D adhering to the object to be cleaned.

なお、浸漬槽20へと供給する洗剤は界面活性剤を含んだ洗剤が好ましい。微細気泡Bの体積相当の直径は、被洗浄物に付着した汚れDに付着しやすい大きさに合わせて選定することができるが、洗剤を界面活性剤を含んだものとすることにより、浸漬水に混入された微細気泡B同士の合体を抑制し、微細気泡Bの体積相当の直径の大きさを維持して、効果的に浸漬洗浄を行うことができる。 The detergent supplied to the immersion tank 20 is preferably a detergent containing a surfactant. The diameter corresponding to the volume of the fine bubbles B can be selected according to the size of the fine bubbles B that easily adheres to the dirt D adhering to the object to be cleaned. It is possible to effectively perform immersion cleaning by suppressing the coalescence of the fine bubbles B mixed in the water and maintaining the size of the diameter corresponding to the volume of the fine bubbles B.

浸漬槽20に貯水した浸漬水、荒洗浄槽72および本洗浄槽81に貯水した洗浄水を所定の温度に加熱し、浸漬槽20に貯水した浸漬水と、荒洗浄槽72および本洗浄槽81に貯水した洗浄水とに供給する洗剤の濃度が所定の濃度となった後に、循環ポンプ33を駆動させる。 The immersion water stored in the immersion tank 20, the washing water stored in the rough cleaning tank 72 and the main cleaning tank 81 is heated to a predetermined temperature, and the immersion water stored in the immersion tank 20 and the rough cleaning tank 72 and the main cleaning tank 81 are heated. After the concentration of the detergent supplied to the washing water stored in the water reaches a predetermined concentration, the circulation pump 33 is driven.

駆動した循環ポンプ33は、浸漬槽20に貯水された浸漬水を搬出口10b側のストレーナ34aを介して循環口34を通じて吸込み、循環配管31を通じて浸漬槽20の搬入口10a側へと送り、浸漬槽20の搬入口10a側に設けた微細気泡混入手段32を介して浸漬槽20内に貯水された浸漬水へと吐出する。このとき、微細気泡混入手段32により、浸漬水中に微細気泡Bが混入される。循環ポンプ33は所定の時間、例えば20~30分間だけ駆動させて、浸漬槽20に貯水した浸漬水中に微細気泡Bが飽和するまで混入させる。循環ポンプ33は引き続き駆動させておく。 The driven circulation pump 33 sucks the immersion water stored in the immersion tank 20 through the circulation port 34 via the strainer 34a on the carry-out port 10b side, sends the immersion water to the carry-in inlet 10a side of the immersion tank 20 through the circulation pipe 31, and immerses the water. It is discharged to the immersion water stored in the immersion tank 20 via the fine bubble mixing means 32 provided on the carry-in inlet 10a side of the tank 20. At this time, the fine bubbles B are mixed in the immersion water by the fine bubble mixing means 32. The circulation pump 33 is driven for a predetermined time, for example, 20 to 30 minutes, and is mixed in the immersion water stored in the immersion tank 20 until the fine bubbles B are saturated. The circulation pump 33 is continuously driven.

このとき、微細気泡混入手段32が搬入口10a側にあり、循環口34が搬出口10b側にあるため、浸漬槽20に貯水する浸漬水にまんべんなく微細気泡Bを混入させることができる。 At this time, since the fine bubble mixing means 32 is on the carry-in inlet 10a side and the circulation port 34 is on the carry-out port 10b side, the fine bubble B can be evenly mixed in the immersion water stored in the immersion tank 20.

また、循環ポンプ33から吐出された浸漬水は、搬入口側シャワーノズル35aおよび搬出口側シャワーノズル36aから浸漬槽20に向けて噴射される。このとき、洗剤が供給された浸漬水の水面へとシャワーノズル35a、36aから噴射した浸漬水が衝突、および洗剤が供給された浸漬水が浸漬槽20の壁面に衝突することにより、浸漬水の水面に泡沫が発生する。それとともに、洗浄装置50の仕上すすぎポンプ93を駆動させて、接続配管40を通じて浸漬装置10の仕上シャワーノズル40aから仕上すすぎ水を浸漬槽20に向けて噴射させる。 Further, the immersion water discharged from the circulation pump 33 is ejected from the carry-in inlet side shower nozzle 35a and the carry-out port side shower nozzle 36a toward the immersion tank 20. At this time, the immersion water jetted from the shower nozzles 35a and 36a collides with the water surface of the immersion water to which the detergent is supplied, and the immersion water supplied with the detergent collides with the wall surface of the immersion tank 20. Foam is generated on the surface of the water. At the same time, the finishing rinse pump 93 of the cleaning device 50 is driven to inject the finishing rinse water from the finishing shower nozzle 40a of the dipping device 10 toward the dipping tank 20 through the connection pipe 40.

そして、洗浄装置50の駆動する仕上すすぎポンプ93により、仕上すすぎ室90で仕上すすぎ水を噴射させるとともに、洗浄装置50の荒洗浄ポンプ74、第1の本洗浄ポンプ83および第2の本洗浄ポンプ87を駆動して、荒洗浄室70および本洗浄室80内で洗浄水を噴射させる。また、第2の仕上すすぎ配管94のバルブ94cを開き、仕上すすぎ室90内で清水を噴射させる。 Then, the finishing rinse pump 93 driven by the cleaning device 50 injects the finishing rinse water in the finishing rinse chamber 90, and the rough cleaning pump 74, the first main cleaning pump 83, and the second main cleaning pump of the cleaning device 50 are injected. 87 is driven to inject cleaning water in the rough cleaning chamber 70 and the main cleaning chamber 80. Further, the valve 94c of the second finishing rinsing pipe 94 is opened to inject fresh water in the finishing rinsing chamber 90.

最後に、浸漬装置10の搬送手段21および洗浄装置50の搬送手段60を駆動する。 Finally, the transport means 21 of the dipping device 10 and the transport means 60 of the cleaning device 50 are driven.

(浸漬洗浄ステップ)
準備ステップを終えた後に、被洗浄物である喫食を終えた食器Tを積み重ねて収容した食器篭Wを、図1および図7に示すように食器Tの積み重ね方向が被洗浄物の搬送方向と直交する方向となるよう浸漬装置10の搬入口10aより搬入して、搬入口側斜面20aに沿って浸漬槽20内へと滑り落とす。滑り落とされた食器篭Wは、搬送手段21により搬出口10b側へと浸漬槽20内を搬送される。
(Immersion cleaning step)
After the preparation step is completed, the tableware basket W in which the tableware T that has finished eating, which is the object to be washed, is stacked and housed, the stacking direction of the tableware T is the transport direction of the object to be washed as shown in FIGS. 1 and 7. It is carried in from the carry-in port 10a of the dipping device 10 so as to be in an orthogonal direction, and slides down into the dipping tank 20 along the carry-in port side slope 20a. The tableware basket W that has been slid off is transported in the immersion tank 20 to the carry-out port 10b side by the transport means 21.

なお、食器Tの積み重ね方向が被洗浄物の搬送方向に沿う方向となるよう搬入口10aより搬入してもよい。 The tableware T may be carried in from the carry-in entrance 10a so that the stacking direction of the tableware T is in the direction along the transport direction of the object to be washed.

図1に示す浸漬槽20の搬入口10a側では、被洗浄物に付着した汚れDの多くが被洗浄物から浸漬水中へと分離される。そのため、浸漬槽20に貯水する浸漬水の搬入口10a側は清浄度が低下しやすい。 On the carry-in port 10a side of the immersion tank 20 shown in FIG. 1, most of the dirt D adhering to the object to be cleaned is separated from the object to be cleaned into the immersion water. Therefore, the cleanliness of the inlet 10a side of the immersion water stored in the immersion tank 20 tends to decrease.

その清浄度が低下した浸漬水は、浸漬槽20に搬入される被洗浄物、および接続配管40を通じて仕上シャワーノズル40aから浸漬槽20に供給される仕上すすぎ水により、水位が上がる。そして、搬入口10a側に設けた斜面排出口12および壁面排出口23によりオーバーフローして排出される。このオーバーフローして排出される浸漬水には被洗浄物から分離した汚れDが多く含まれているため、浸漬槽20に貯水する浸漬水の清浄度を可能な限り保つことができる。 The water level of the soaked water whose cleanliness has decreased is raised by the object to be cleaned carried into the soaking tank 20 and the finishing rinse water supplied from the finishing shower nozzle 40a to the soaking tank 20 through the connecting pipe 40. Then, it overflows and is discharged by the slope discharge port 12 and the wall surface discharge port 23 provided on the carry-in port 10a side. Since the immersion water that overflows and is discharged contains a large amount of dirt D separated from the object to be cleaned, the cleanliness of the immersion water stored in the immersion tank 20 can be maintained as much as possible.

なお、一般的に知られているように、汚れDの付着した被洗浄物を所定の温度の浸漬水に所定の時間だけ浸漬することにより、被洗浄物に付着した汚れDを湿潤させ、洗い落としやすくすることができる。本実施形態の浸漬洗浄ステップでも、同様の効果が得られる。 As is generally known, the dirt D adhering to the object to be cleaned is moistened and washed off by immersing the object to be cleaned with the dirt D attached to the immersion water at a predetermined temperature for a predetermined time. Can be made easier. The same effect can be obtained in the immersion cleaning step of the present embodiment.

以下に、浸漬槽20の搬入口10a側で浸漬水の清浄度を可能な限り保つ様子を詳しく説明する。 The state of maintaining the cleanliness of the immersion water as much as possible on the carry-in port 10a side of the immersion tank 20 will be described in detail below.

浸漬槽20の搬入口10a側では、浸漬水により被洗浄物から分離された汚れDのうち、固体状の汚れDには浸漬水よりも密度が大きいものが含まれており、浸漬槽20の底へと沈みやすい。しかし、図8(a)~図8(c)に示すように、微細気泡混入手段32により微細気泡Bが混入した浸漬水中では、固体状の汚れDに微細気泡Bが付着して固体状の汚れDを浮上させる。 On the carry-in port 10a side of the immersion tank 20, among the stains D separated from the object to be cleaned by the immersion water, the solid stain D contains a stain having a higher density than the immersion water, and the immersion tank 20 has a density higher than that of the immersion water. Easy to sink to the bottom. However, as shown in FIGS. 8A to 8C, in the immersion water in which the fine bubbles B are mixed by the fine bubble mixing means 32, the fine bubbles B adhere to the solid dirt D and become a solid state. Float dirt D.

そのメカニズムは詳しくは解明されていないが、図8(a)に示すように被洗浄物である食器Tに付着した固体状の汚れDの周りに漂う微細気泡Bは、図8(b)のように固体状の汚れDのまわりに複数付着する。その複数付着した微細気泡Bが、他の微細気泡Bや浸漬水中に存在する、例えば循環ポンプ33によるキャビテーション効果により混入した気泡と合体して、浮力により固体状の汚れDを浮上させる。そして、図8(c)のように固体状の汚れDに付着した複数の微細気泡Bや気泡が、食器Tから固体状の汚れDを分離し、浮上させるといわれている。 Although the mechanism has not been elucidated in detail, as shown in FIG. 8 (a), the fine bubbles B floating around the solid dirt D adhering to the tableware T to be cleaned are shown in FIG. 8 (b). A plurality of solid stains D adhere to the surroundings. The plurality of adhered fine bubbles B are combined with other fine bubbles B and bubbles existing in the immersion water, for example, mixed by the cavitation effect of the circulation pump 33, and the solid dirt D is floated by buoyancy. Then, as shown in FIG. 8C, it is said that a plurality of fine bubbles B and bubbles adhering to the solid dirt D separate the solid dirt D from the tableware T and float it.

そのように食器Tから分離された固体状の汚れDの多くは、浸漬槽20に貯水した浸漬水の水面へと浮上し、洗剤が供給された浸漬水の水面へとシャワーノズル35a、36aから噴射した浸漬水が衝突することにより発生し水面に浮かぶ泡沫や、洗剤が供給された浸漬水が浸漬槽20の壁面に衝突したときに発生し水面に浮かぶ泡沫に捕獲される。 Most of the solid dirt D thus separated from the tableware T floats on the surface of the immersion water stored in the immersion tank 20 and reaches the surface of the immersion water to which the detergent is supplied from the shower nozzles 35a and 36a. It is captured by the foam generated by the collision of the jetted immersion water and floating on the water surface, or by the foam generated when the immersion water supplied with the detergent collides with the wall surface of the immersion tank 20 and floats on the water surface.

また、それとともに食器Tに付着した汚れDのうち、浸漬槽20に貯水した浸漬水に食器Tを浸漬させるときに浸漬水の水面に浮かぶ泡沫と接触した汚れDの一部は、直接泡沫に捕獲される。また、浸漬槽20に貯水した浸漬水に食器Tを浸漬させた時点で剥がれ落ちるように浸漬水中に分離した汚れDの多くも、微細気泡Bが付着することにより浸漬水の水面へと浮上し、浸漬水の水面に浮かぶ泡沫に捕獲される。 At the same time, among the stains D adhering to the tableware T, a part of the stain D that comes into contact with the foam floating on the surface of the immersion water when the tableware T is immersed in the immersion water stored in the immersion tank 20 is directly converted into foam. Be captured. Further, most of the dirt D separated in the immersion water so as to be peeled off when the tableware T is immersed in the immersion water stored in the immersion tank 20 also rises to the surface of the immersion water due to the adhesion of the fine bubbles B. , Captured by bubbles floating on the surface of the soaking water.

固体状の汚れDを捕獲した浸漬水の水面に浮かぶ泡沫は、浸漬槽20に貯水した浸漬水とともに搬入口10a側に設けた斜面排出口12および壁面排出口23よりオーバーフローして、排出される。 The bubbles floating on the surface of the immersion water that captures the solid dirt D overflow from the slope discharge port 12 and the wall surface discharge port 23 provided on the carry-in port 10a side together with the immersion water stored in the immersion tank 20 and are discharged. ..

なお、当然のことながら、食器Tに付着した汚れDのうち、すべての汚れDが浸漬水の水面へと浮上するわけではなく、食器Tから分離した後に浸漬槽20の底に貯まるものもある。 As a matter of course, among the stains D adhering to the tableware T, not all the stains D rise to the surface of the immersion water, and some of the stains D accumulate at the bottom of the immersion tank 20 after being separated from the tableware T. ..

また、被洗浄物である食器Tから分離された固体状の汚れDのうち、固体状の汚れDが浮上するほど微細気泡Bが付着しなかった、微細気泡Bが付着して浸漬水の水面へと浮上したが水面に浮かぶ泡沫に捕獲されなかった、もしくは捕獲されたが斜面排出口12または壁面排出口23よりオーバーフローして浸漬水とともに排出されなかった固体状の汚れDは、浸漬槽20内の浸漬水中を漂い、被洗浄物の搬送とともに図1に示す浸漬槽20の搬出口10b側へと浸漬水とともに流動する。 Further, among the solid stains D separated from the tableware T which is the object to be cleaned, the fine bubbles B did not adhere to the extent that the solid stains D surfaced, and the fine bubbles B adhered to the water surface of the immersion water. The solid dirt D that floated up to the surface but was not captured by the bubbles floating on the water surface, or was captured but overflowed from the slope discharge port 12 or the wall surface discharge port 23 and was not discharged together with the immersion water, is the immersion tank 20. It floats in the immersion water inside and flows together with the immersion water to the carry-out port 10b side of the immersion tank 20 shown in FIG. 1 together with the transportation of the object to be cleaned.

このとき、浸漬槽20の搬出口10b側へと流動した浸漬水は、搬送方向に搬送される被洗浄物によりふたたび搬入口10a側へと逆流することが抑制される。 At this time, the immersion water flowing to the carry-out port 10b side of the immersion tank 20 is suppressed from flowing back to the carry-in port 10a side again by the object to be washed carried in the transport direction.

浸漬槽20の搬出口10b側に流動した固体状の汚れDを含んだ浸漬水は、ストレーナ34aを介して循環口34を通じ、循環配管31を通じて循環ポンプ33へと吸込まれ、吐出される。そして吐出された浸漬水は、微細気泡混入手段32を介して再び浸漬槽20の搬入口10a側へと循環する。 The immersion water containing the solid dirt D that has flowed to the carry-out port 10b side of the immersion tank 20 is sucked into and discharged to the circulation pump 33 through the circulation port 34 via the strainer 34a and through the circulation pipe 31. Then, the discharged immersion water circulates again to the carry-in port 10a side of the immersion tank 20 via the fine bubble mixing means 32.

このときに固体状の汚れDを含んだ浸漬水が通過するストレーナ34aの目の大きさは、微細気泡Bにより浮上させやすい大きさの固体状の汚れDが通過するように設定されている。そのため、ストレーナ34aを通過できない固体状の汚れDを捕集するとともに、ストレーナ34aを介して循環口34を通じ、循環配管31へと流動する浸漬水に含まれる固体状の汚れDの大きさを選別して、浸漬水とともに循環ポンプ33へと吸込ませることができる。また、ストレーナ34aはその目よりも大きな固体状の汚れDを分離することで、循環ポンプ33へと吸込まれる浸漬水に含まれる固体状の汚れDを小さくし、循環ポンプ33への固体状の汚れDのつまりを抑制し、寿命を長くすることができる。 At this time, the size of the eyes of the strainer 34a through which the immersion water containing the solid dirt D passes is set so that the solid dirt D having a size easily floated by the fine bubbles B passes through. Therefore, the solid dirt D that cannot pass through the strainer 34a is collected, and the size of the solid dirt D contained in the immersion water flowing to the circulation pipe 31 through the circulation port 34 via the strainer 34a is selected. Then, it can be sucked into the circulation pump 33 together with the immersion water. Further, the strainer 34a separates the solid dirt D larger than its eyes to reduce the solid dirt D contained in the immersion water sucked into the circulation pump 33, and the solid state to the circulation pump 33. It is possible to suppress the clogging of the dirt D and prolong the life.

さらに、ストレーナ34aの目の大きさは、循環配管31へと流動する浸漬水に含まれる固体状の汚れDの量を、単位体積当たりの浸漬水に対して所定の割合とするように設定されている。つまり、固体状の汚れDが占める部分には微細気泡Bが混入しないため、微細気泡混入手段32を介して浸漬槽20に貯水した浸漬水へと吐出される浸漬水に所定の量の微細気泡Bが混入するように、循環配管31へと流動する浸漬水に含まれる固体状の汚れDの量をストレーナ34aの目により制限している。すなわち、浸漬槽20へと吐出される浸漬水に混入される微細気泡Bの量が固体状の汚れDにより低減するのを可能な限り抑制することができる。 Further, the size of the eyes of the strainer 34a is set so that the amount of solid dirt D contained in the immersion water flowing to the circulation pipe 31 is a predetermined ratio to the immersion water per unit volume. ing. That is, since the fine bubbles B are not mixed in the portion occupied by the solid dirt D, a predetermined amount of fine bubbles are discharged into the immersion water stored in the immersion tank 20 via the fine bubble mixing means 32. The amount of solid dirt D contained in the immersion water flowing into the circulation pipe 31 is limited by the eyes of the strainer 34a so that B is mixed. That is, it is possible to suppress the amount of fine bubbles B mixed in the immersion water discharged to the immersion tank 20 from being reduced by the solid dirt D as much as possible.

また、ストレーナ34aの目の大きさは、シャワーノズル35a、36aの浸漬水が噴射される孔を通過できるように固体状の汚れDの大きさを選別している。これにより、シャワーノズル35a、36aから、浸漬水とともに固体状の汚れDを目詰まりすることなく浸漬水の水面に浮かぶ泡沫に直接噴射することができる。 Further, as for the size of the eyes of the strainer 34a, the size of the solid dirt D is selected so that the immersion water of the shower nozzles 35a and 36a can pass through the hole to be sprayed. As a result, the solid dirt D can be directly injected from the shower nozzles 35a and 36a together with the immersion water onto the bubbles floating on the water surface of the immersion water without clogging.

そして、固体状の汚れDを含む浸漬水は、循環ポンプ33へと吸込まれて吐出され、浸漬槽20の搬入口10a側で微細気泡混入手段32により浸漬水に微細気泡Bが混入される。これにより、例えば別途用意された微細気泡Bを混入させた水を浸漬槽20に供給する場合に比較し、浸漬水に含まれる固体状の汚れDに効果的に微細気泡Bを付着させることができる。そして、効果的に微細気泡Bが付着させられた固体状の汚れDが含まれる浸漬水は、浸漬槽20の搬入口10a側に吐出される。 Then, the immersion water containing the solid dirt D is sucked into the circulation pump 33 and discharged, and the fine bubbles B are mixed into the immersion water by the fine bubble mixing means 32 on the carry-in port 10a side of the immersion tank 20. As a result, for example, as compared with the case where water mixed with fine bubbles B prepared separately is supplied to the immersion tank 20, the fine bubbles B can be effectively attached to the solid dirt D contained in the immersion water. can. Then, the immersion water containing the solid dirt D to which the fine bubbles B are effectively adhered is discharged to the carry-in port 10a side of the immersion tank 20.

また、浸漬水に含まれた固体状の汚れDを循環ポンプ33で吐出する際に、浸漬水に含まれる固体状の汚れDを循環ポンプ33の吐出圧力により細かくせん断して、微細気泡Bを付着させたときに浮上させやすい大きさとすることができる。このとき、循環ポンプ33により細かくせん断する固体状の汚れDは浸漬水により湿潤しているので柔らかくなっており、せん断しやすくなっている。 Further, when the solid dirt D contained in the immersion water is discharged by the circulation pump 33, the solid dirt D contained in the immersion water is finely sheared by the discharge pressure of the circulation pump 33 to generate fine bubbles B. The size can be set so that it can be easily levitated when attached. At this time, the solid dirt D finely sheared by the circulation pump 33 is softened because it is moistened by the immersion water, and is easily sheared.

そして、浸漬槽20の搬入口10a側で浸漬水中の固体状の汚れDを浸漬水の水面に浮上させ、浸漬槽20の搬入口10a側の浸漬水の水面に浮かぶ泡沫に捕獲させることができる。浸漬水の水面に浮かぶ固体状の汚れDを捕獲した泡沫は、浸漬槽20に貯水した浸漬水とともに搬入口10a側に設けた斜面排出口12および壁面排出口23よりオーバーフローさせて、排出する。 Then, the solid dirt D in the immersion water can be floated on the water surface of the immersion water on the carry-in port 10a side of the immersion tank 20 and captured by the bubbles floating on the water surface of the immersion water on the carry-in inlet 10a side of the immersion tank 20. .. The foam that captures the solid dirt D floating on the surface of the immersion water overflows from the slope discharge port 12 and the wall surface discharge port 23 provided on the carry-in port 10a side together with the immersion water stored in the immersion tank 20 and is discharged.

このとき、微細気泡混入手段32を介して吐出される固体状の汚れDを含んだ浸漬水には、微細気泡Bとともに循環ポンプ33により吐出されたときにキャビテーション効果により気泡が混入している。また、微細気泡混入手段32を介して吐出される固体状の汚れDを含んだ浸漬水には、微細気泡B同士が結合した気泡も混入している。 At this time, bubbles are mixed in the immersion water containing the solid dirt D discharged through the fine bubble mixing means 32 due to the cavitation effect when the fine bubbles B are discharged by the circulation pump 33. Further, bubbles in which the fine bubbles B are bonded to each other are also mixed in the immersion water containing the solid dirt D discharged through the fine bubble mixing means 32.

その気泡が混入した浸漬水が浸漬槽20の搬入口10a側で吐出されるので、微細気泡Bが付着して浮上する固体状の汚れDの浮上を促進することができる。それとともに、吐出された浸漬水に含まれる気泡を固体状の汚れDに付着した微細気泡Bと合体させ、固体状の汚れDの浮力を大きくして固体状の汚れDの浮上速度を速めることができる。 Since the immersion water mixed with the bubbles is discharged on the carry-in port 10a side of the immersion tank 20, it is possible to promote the floating of the solid dirt D to which the fine bubbles B adhere and float. At the same time, the bubbles contained in the discharged immersion water are combined with the fine bubbles B adhering to the solid dirt D to increase the buoyancy of the solid dirt D and increase the floating speed of the solid dirt D. Can be done.

また、循環路30を循環する固体状の汚れDを含んだ浸漬水が搬入口側シャワーノズル35aおよび搬出口側シャワーノズル36aから噴射されることにより、浸漬水の水面に浮かぶ泡沫に、浸漬水に含まれる固体状の汚れDを直接捕獲させることができる。 Further, the immersion water containing the solid dirt D circulating in the circulation path 30 is sprayed from the shower nozzle 35a on the carry-in inlet side and the shower nozzle 36a on the carry-out outlet side, so that the immersion water floats on the water surface of the immersion water. The solid dirt D contained in the water can be directly captured.

これらにより、浸漬槽20に貯水する浸漬水が循環している限り、固体状の汚れDは、その大きさによりストレーナ34aで捕集される、および斜面排出口12および壁面排出口23よりオーバーフローして排出されることにより、浸漬槽20に貯水する浸漬水の清浄度を可能な限り保ち、浸漬水による浸漬洗浄を効果的なものとすることができる。 As a result, as long as the immersion water stored in the immersion tank 20 circulates, the solid dirt D is collected by the strainer 34a due to its size, and overflows from the slope discharge port 12 and the wall surface discharge port 23. The cleanliness of the immersion water stored in the immersion tank 20 can be maintained as much as possible, and the immersion cleaning with the immersion water can be effective.

特に、搬入口10a側の浸漬水には、浸漬水へと浸漬させると同時に被洗浄物から分離した液体状の汚れDや、固体状の汚れDが多く含まれている。加えて、微細気泡混入手段32を介して固体状の汚れDを含む浸漬水が搬入口10aへと次々に循環してくる。そのため、浸漬槽20に貯水した浸漬水全体のうち、搬入口10a側の浸漬水の清浄度がもっとも低下しやすい。 In particular, the immersion water on the carry-in port 10a side contains a large amount of liquid stain D and solid stain D separated from the object to be cleaned at the same time as being immersed in the immersion water. In addition, the immersion water containing the solid dirt D circulates to the carry-in port 10a one after another via the fine bubble mixing means 32. Therefore, among all the immersion water stored in the immersion tank 20, the cleanliness of the immersion water on the carry-in port 10a side is most likely to decrease.

本実施形態の浸漬装置10は、そのようなもっとも清浄度が低下しやすい搬入口10a側の浸漬水を、搬入口10a側に設けた斜面排出口12および壁面排出口23によりオーバーフローさせて排出し、搬入口10a側で集中的に排出することができる。そして、浸漬水全体に含まれる固体状の汚れDを少なくして、浸漬水中で固体状の汚れDが被洗浄物に再付着することを抑制し、浸漬水中で漂う固体状の汚れDが分解され浸漬水の洗浄力を低下させることを抑制することができる。つまり、効果的に被洗浄物の洗浄を行うことができる。 The immersion device 10 of the present embodiment overflows and discharges the immersion water on the carry-in port 10a side, which is most likely to deteriorate in cleanliness, by the slope discharge port 12 and the wall surface discharge port 23 provided on the carry-in port 10a side. , Can be discharged intensively on the carry-in port 10a side. Then, the solid stain D contained in the entire immersion water is reduced to prevent the solid stain D from reattaching to the object to be cleaned in the immersion water, and the solid stain D floating in the immersion water is decomposed. It is possible to suppress the decrease in the detergency of the immersion water. That is, the object to be cleaned can be effectively washed.

なお、浸漬槽20に供給した洗剤は低発泡性あるいは発泡性の洗剤を前提としているが、洗剤に含まれる界面活性剤により効果的に浸漬洗浄を行うとともに、浸漬水の水面に泡沫を発生させ、その発生させた泡沫で微細気泡Bにより浮上させられた固体状の汚れDを捕獲し、効果的に斜面排出口12および壁面排出口23からオーバーフローする浸漬水とともに排出するためである。 The detergent supplied to the immersion tank 20 is premised on a low-foaming or foaming detergent, but the detergent contained in the detergent is used to effectively perform immersion cleaning and generate bubbles on the surface of the immersion water. This is because the generated foam captures the solid dirt D floated by the fine bubbles B and effectively discharges it together with the immersion water overflowing from the slope discharge port 12 and the wall surface discharge port 23.

なお、もし浸漬水の水面に泡沫を発生させなくても、浸漬水の水面、または水面付近まで浮上した汚れDを斜面排出口12および壁面排出口23からオーバーフローさせて排出することができるのであれば、供給する洗剤を無発泡性としてもよい。または、浸漬水に洗剤を供給しなくともよい。 Even if bubbles are not generated on the water surface of the immersion water, the dirt D that has risen to the water surface of the immersion water or near the water surface can be overflowed from the slope discharge port 12 and the wall surface discharge port 23 and discharged. For example, the detergent to be supplied may be non-foaming. Alternatively, it is not necessary to supply the detergent to the immersion water.

その場合、浸漬水の水面、または水面付近まで浮上した汚れDは、浸漬水の水面に浮かぶ泡沫に捕獲されることなく、搬入口10a側に設けた斜面排出口12および壁面排出口23より浸漬水ととともにオーバーフローさせて、排出する。 In that case, the dirt D that has risen to the water surface of the immersion water or near the water surface is not captured by the bubbles floating on the water surface of the immersion water, and is immersed from the slope discharge port 12 and the wall surface discharge port 23 provided on the carry-in port 10a side. Overflow with water and drain.

もちろん、被洗浄物である食器Tから分離された固体状の汚れDのうち、固体状の汚れDが浮上するほど微細気泡Bが付着しなかった、もしくは浸漬水の水面、または水面付近まで浮上したが斜面排出口12および壁面排出口23よりオーバーフローして浸漬水とともに排出されなかった固体状の汚れDは、ストレーナ34aを介して循環口34を通じて浸漬水を循環ポンプ33により浸漬水を吸い込んでいるので、固体状の汚れDは搬出口10b側へと流動する。加えて、被洗浄物の搬送とともに図1に示す浸漬槽20の搬出口10b側へと浸漬水とともに流動する。 Of course, among the solid stains D separated from the tableware T, which is the object to be cleaned, the fine bubbles B did not adhere to the extent that the solid stains D floated, or the water surface of the immersion water or near the water surface floated. However, the solid dirt D that overflowed from the slope discharge port 12 and the wall surface discharge port 23 and was not discharged together with the immersion water sucked the immersion water through the circulation port 34 via the strainer 34a and sucked the immersion water by the circulation pump 33. Therefore, the solid dirt D flows to the carry-out port 10b side. In addition, it flows together with the immersion water to the carry-out port 10b side of the immersion tank 20 shown in FIG. 1 together with the transportation of the object to be cleaned.

その場合は、洗剤を浸漬槽20に貯水した浸漬水に供給した場合と同様に、固体状の汚れDは浸漬水とともに循環路30を循環し、固体状の汚れDには微細気泡Bが効果的に付着して浸漬水の水面、または水面付近まで浮上させられる。そして、搬入口10a側に設けた斜面排出口12および壁面排出口23より浸漬水とともにオーバーフローさせて、排出される。 In that case, the solid stain D circulates in the circulation path 30 together with the immersion water, and the fine bubbles B are effective for the solid stain D, as in the case where the detergent is supplied to the immersion water stored in the immersion tank 20. It adheres to the surface and floats to the surface of the immersion water or near the surface of the water. Then, it overflows from the slope discharge port 12 and the wall surface discharge port 23 provided on the carry-in port 10a side together with the immersion water and is discharged.

従来、被洗浄物を浸漬洗浄する浸漬装置としては、浸漬槽の下部に設けた気泡発生装置から気泡、例えば直径数ミリメートルの気泡を発生させ、その気泡により、浸漬水に浸漬した被洗浄物の洗浄効果を向上させようとするものがあった。しかしながら、そのような浸漬装置では気泡発生装置から発生する気泡の直径が大きく、浮上し、浸漬水の水面に到達する際に浸漬水の水面が大きく波立ってしまっていた。 Conventionally, as a dipping device for dipping and cleaning an object to be cleaned, bubbles, for example, bubbles having a diameter of several millimeters are generated from a bubble generating device provided at the bottom of the dipping tank, and the bubbles are used to soak the object to be cleaned in the immersion water. There was something that tried to improve the cleaning effect. However, in such an immersion device, the diameter of the bubbles generated from the bubble generator is large, and the bubbles float, and when they reach the water surface of the immersion water, the water surface of the immersion water is greatly rippling.

浸漬水の水面が大きく波立ってしまうと、浸漬水の水面に浮かべた洗剤により発生させた泡沫が長い時間存在することができなくなり、泡沫で捕獲した汚れDが再び浸漬水中に散乱してしまう。 If the water surface of the immersion water is greatly rippling, the bubbles generated by the detergent floating on the water surface of the immersion water cannot exist for a long time, and the dirt D captured by the bubbles is scattered in the immersion water again. ..

本実施形態の浸漬装置10のように、浸漬水に混入する気泡を微細気泡Bとすることにより、浸漬槽20に貯水する浸漬水の水面の波立ちを抑制し、水面を安定したものとし、浸漬水中を浮上してきた固体状の汚れDを捕獲した泡沫を、搬入口10a側に設けた斜面排出口12および壁面排出口23より浸漬水とともに、安定してオーバーフローさせて、排出することができる。 As in the immersion device 10 of the present embodiment, the bubbles mixed in the immersion water are made into fine bubbles B, so that the ripple of the immersion water stored in the immersion tank 20 is suppressed, the water surface is stabilized, and the immersion is performed. The foam that captures the solid dirt D that has floated up in the water can be stably overflowed and discharged from the slope discharge port 12 and the wall surface discharge port 23 provided on the carry-in port 10a side together with the immersion water.

さらに、従来の浸漬装置で発生させる気泡は気泡径が大きく、発生と同時に水面へと浮上してしまう。しかしながら、本発明の浸漬装置10で発生させる微細気泡Bは、例えばファインバブル(登録商標)であるため水面へと浮上する速度が遅く、浸漬水中に漂う。そして、浸漬水中で漂う微細気泡Bは、被洗浄物の表面に浸漬水との間を隔てるように付着する。これにより、被洗浄物から分離した浸漬水に含まれる汚れDが、被洗浄物に再付着することを抑制することができる。 Further, the bubbles generated by the conventional dipping device have a large bubble diameter and rise to the water surface at the same time as the bubbles are generated. However, since the fine bubbles B generated by the immersion device 10 of the present invention are, for example, fine bubbles (registered trademark), the speed at which they rise to the water surface is slow and they float in the immersion water. Then, the fine bubbles B floating in the immersion water adhere to the surface of the object to be cleaned so as to be separated from the immersion water. As a result, it is possible to prevent the dirt D contained in the immersion water separated from the object to be cleaned from reattaching to the object to be cleaned.

また、一般的に、浸漬水中に微細気泡Bを混入させることにより、微細気泡Bが油脂成分の汚れDを吸着して被洗浄物から除去する働きがあるといわれている。本実施形態における浸漬装置10においても同じことがいえ、浸漬槽20に貯水した浸漬水中に微細気泡Bを混入しているので、浸漬水に浸漬した被洗浄物に付着した油脂成分の汚れDを効果的に分離することができ、分離した油脂成分の汚れDを浸漬水の水面に浮かぶようにすることができる。 Further, it is generally said that by mixing the fine bubbles B in the immersion water, the fine bubbles B have a function of adsorbing the dirt D of the oil and fat component and removing it from the object to be cleaned. The same applies to the dipping device 10 in the present embodiment, since the fine bubbles B are mixed in the dipping water stored in the dipping tank 20, so that the dirt D of the oil and fat component adhering to the object to be cleaned immersed in the dipping water is removed. It can be effectively separated, and the separated dirt D of the oil and fat component can be made to float on the water surface of the immersion water.

浸漬水の水面に浮かんだ油脂成分の汚れDは、浸漬水の水面に浮かぶ泡沫と、オーバーフローする浸漬水とともに斜面排出口12および壁面排出口23より排出される。これにより、浸漬槽20に貯水する浸漬水を可能な限り清浄に保ち、浸漬水中で油脂成分の汚れDが被洗浄物に再付着する、浸漬水中の油脂成分の汚れDが浸漬水の洗浄力を低下させることを抑制することができる。 The dirt D of the oil and fat component floating on the water surface of the immersion water is discharged from the slope discharge port 12 and the wall surface discharge port 23 together with the bubbles floating on the water surface of the immersion water and the overflowing immersion water. As a result, the immersion water stored in the immersion tank 20 is kept as clean as possible, and the oil and fat component stain D reattaches to the object to be cleaned in the immersion water, and the oil and fat component stain D in the immersion water has the cleaning power of the immersion water. Can be suppressed from being lowered.

また、浸漬槽20の搬出口10b側には接続配管40を通じて仕上シャワーノズル40aより、浸漬槽20に貯水する浸漬水よりも清浄度の高い仕上すすぎ水が浸漬槽20へと噴射されている。その清浄度の高い仕上すすぎ水は、浸漬槽20の搬出口10bで浸漬水に混じり、浸漬槽20の循環口34を通じて循環ポンプ33により吸い込まれる。 Further, on the carry-out port 10b side of the immersion tank 20, the finishing rinse water having a higher cleanliness than the immersion water stored in the immersion tank 20 is sprayed from the finishing shower nozzle 40a to the immersion tank 20 through the connection pipe 40. The highly clean finish rinse water is mixed with the immersion water at the carry-out port 10b of the immersion tank 20 and is sucked by the circulation pump 33 through the circulation port 34 of the immersion tank 20.

そして、循環ポンプ33により吐出し、循環配管31を通じて微細気泡混入手段32を介して浸漬槽20に貯水する浸漬水中へと吐出される。これにより、浸漬槽20に貯水した浸漬水よりも清浄度の高い水に微細気泡Bを混入させ、浸漬槽20の搬入口10a側で、より清浄度の高い浸漬水により被洗浄物の浸漬洗浄を行うことができる。 Then, it is discharged by the circulation pump 33, and is discharged into the immersion water stored in the immersion tank 20 through the circulation pipe 31 via the fine bubble mixing means 32. As a result, the fine bubbles B are mixed into the water having a higher cleanliness than the immersion water stored in the immersion tank 20, and the object to be cleaned is immersed and washed with the immersion water having a higher cleanliness on the carry-in inlet 10a side of the immersion tank 20. It can be performed.

また、搬送手段21により搬送される食器篭Wに積み重ねて収容した食器Tの一部は、浸漬槽20に貯水する浸漬水の水面より上方に位置し、浸漬水に浸漬しない状態、つまり半没の状態で搬送される。その一部が浸漬しない状態で搬送される食器Tには、上方から搬入口側シャワーノズル35aおよび搬出口側シャワーノズル36aにより浸漬水が噴射される。そして、浸漬水の噴射圧力や、流動する浸漬水、浸漬水に混入された微細気泡Bにより食器Tに付着した汚れDを落とすとともに、浸漬水の水面より上方に位置する食器Tの一部を湿潤させることができる。 Further, a part of the tableware T stacked and stored in the tableware basket W transported by the transport means 21 is located above the surface of the immersion water stored in the immersion tank 20, and is not immersed in the immersion water, that is, half-submerged. It is transported in the state of. Immersion water is sprayed from above by the shower nozzle 35a on the carry-in inlet side and the shower nozzle 36a on the carry-out port side to the tableware T which is conveyed in a state where a part of the tableware T is not soaked. Then, the dirt D adhering to the tableware T is removed by the jet pressure of the immersion water, the flowing immersion water, and the fine bubbles B mixed in the immersion water, and a part of the tableware T located above the water surface of the immersion water is removed. Can be moistened.

また、浸漬槽20に貯水した浸漬水の水位が食器篭Wに積み重ねて収容した被洗浄物である食器Tの一部が浸漬しない状態で搬送される水位であるため、食器Tが常に浸漬されている状態で搬送される浸漬装置に比較し、浸漬洗浄に使用する水の使用量や、その水を加熱するためのエネルギー、供給する洗剤の量を減らすことができる。 Further, since the water level of the immersion water stored in the immersion tank 20 is the water level at which a part of the tableware T, which is the object to be washed, which is stacked and stored in the tableware basket W, is transported without being immersed, the tableware T is always immersed. It is possible to reduce the amount of water used for immersion cleaning, the energy for heating the water, and the amount of detergent to be supplied, as compared with the immersion device transported in the state of being in the state.

さらに、食器Tの一部が浸漬していない状態で上方から浸漬水が噴射されると、食器Tを食器篭W内で回転させることもできる。これにより、食器Tに付着した汚れDの分離を促進することができる。 Further, if the immersion water is sprayed from above while a part of the tableware T is not immersed, the tableware T can be rotated in the tableware basket W. Thereby, the separation of the dirt D adhering to the tableware T can be promoted.

搬出口側シャワーノズル36aから噴射される浸漬水により、浸漬水に浸漬していない部分が洗浄された食器Tは、搬出口側斜面20bに沿って搬送手段21により搬送され、浸漬水の水面よりも上方に位置する状態となる。 The tableware T whose portion not immersed in the immersion water has been washed by the immersion water ejected from the shower nozzle 36a on the carry-out outlet side is conveyed by the transport means 21 along the slope 20b on the carry-out outlet side and is conveyed from the water surface of the immersion water. Will be located above.

搬出口側斜面20bに沿って搬送される際に、泡沫が浮かぶ水面を食器Tが通過する。これにより、食器Tの表面に直接泡沫を付着させて、食器Tの表面に付着している汚れDを泡沫に捕獲させることができる。 When being transported along the carry-out outlet side slope 20b, the tableware T passes through the water surface on which bubbles float. As a result, the foam can be directly attached to the surface of the tableware T, and the dirt D adhering to the surface of the tableware T can be captured by the foam.

そして、浸漬水の水面よりも上方で搬送手段21により搬送されつつ、仕上シャワーノズル40aより噴射される仕上すすぎ水により洗い流されつつ、搬送されることとなる。 Then, while being conveyed by the conveying means 21 above the water surface of the immersion water, it is conveyed while being washed away by the finishing rinse water jetted from the finishing shower nozzle 40a.

これにより、搬入口側シャワーノズル35aおよび搬出口側シャワーノズル36aから噴射される浸漬水に含まれる固体状の汚れDや、被洗浄物に付着した浸漬水中に含まれる液体状の汚れD、被洗浄物に付着した固体状の汚れDを捕獲した泡沫、浸漬水に浸漬するだけでは分離することのできなかった被洗浄物に付着した汚れDを洗い流し、後のステップである荒洗浄ステップ、本洗浄ステップおよび仕上すすぎステップでの洗浄効果を向上させることができる。 As a result, the solid stain D contained in the immersion water ejected from the carry-in inlet side shower nozzle 35a and the carry-out outlet side shower nozzle 36a, the liquid stain D contained in the immersion water adhering to the object to be cleaned, and the subject. The foam that captured the solid dirt D adhering to the cleaning object, and the dirt D adhering to the object to be cleaned that could not be separated only by immersing it in the immersion water were washed away, and the rough cleaning step, which is a later step, is a book. The cleaning effect in the cleaning step and the finishing rinsing step can be improved.

さらに、搬入口側シャワーノズル35aおよび搬出口側シャワーノズル36aから噴射される浸漬水により、浸漬槽20に貯水する浸漬水の搬入口10a側の水面に浮かぶ固体状の汚れDを捕獲した泡沫が搬出口10b側へと流動するのを抑制することができる。これにより、さらに効果的に浸漬槽20の搬入口10a側で浸漬水の水面に浮かぶ泡沫を、斜面排出口12および壁面排出口23で排出することができる。 Further, the immersion water ejected from the shower nozzle 35a on the carry-in port side and the shower nozzle 36a on the carry-out port side causes bubbles that capture the solid dirt D floating on the water surface on the carry-in port 10a side of the immersion water stored in the immersion tank 20. It is possible to suppress the flow to the carry-out port 10b side. As a result, the bubbles floating on the water surface of the immersion water on the carry-in port 10a side of the immersion tank 20 can be more effectively discharged at the slope discharge port 12 and the wall surface discharge port 23.

また、洗浄装置50で行う仕上すすぎステップで噴射する仕上すすぎ水は、本洗浄ステップで被洗浄物に付着した洗浄水を洗い流すために使用しているため、清浄度が大きく低下しない。そして、浸漬装置10の仕上シャワーノズル40aから仕上すすぎ水を噴射することにより、浸漬水よりも清浄度の高い水で被洗浄物に付着した、固体状の汚れDを捕獲した泡沫、固体状の汚れD、および清浄度の低下した浸漬水を洗い流すことができ、効果的に被洗浄物を洗浄することができる。 Further, since the finishing rinse water sprayed in the finishing rinse step performed by the cleaning device 50 is used to wash away the cleaning water adhering to the object to be cleaned in the main cleaning step, the cleanliness does not significantly deteriorate. Then, by injecting the finishing rinse water from the finishing shower nozzle 40a of the dipping device 10, the foam and the solid form that capture the solid dirt D adhering to the object to be cleaned with water having a higher cleanliness than the dipping water. Dirt D and the immersion water having a low degree of cleanliness can be washed away, and the object to be cleaned can be effectively washed.

そして、所定の時間をかけて搬送手段21により搬送し、所定の時間だけ浸漬洗浄を行った被洗浄物である食器Tを積み重ねて収容した食器篭Wは、順次搬送される食器篭Wにより押し出されるように、搬出口側斜面20bから搬出口10bへと搬出される。 Then, the tableware basket W in which the tableware T, which is the object to be washed, which has been transported by the transport means 21 over a predetermined time and has been immersed and washed for a predetermined time, is stacked and stored is extruded by the tableware basket W which is sequentially transported. It is carried out from the carry-out port side slope 20b to the carry-out port 10b so as to be carried out.

なお、本実施形態では浸漬槽20に貯水した浸漬水に浸漬させた被洗浄物である食器Tを積み重ねて収容した食器篭Wは半没の状態で浸漬洗浄するが、浸漬槽20に貯水する浸漬水の水位を高くして、食器T全体が水没する全没の状態で搬送しつつ浸漬洗浄してもよい。 In the present embodiment, the tableware basket W in which the tableware T, which is the object to be cleaned and is immersed in the immersion water stored in the immersion tank 20, is stacked and housed, is immersed and washed in a half-submerged state, but the water is stored in the immersion tank 20. The water level of the immersion water may be raised, and the tableware T may be immersed and washed while being transported in a completely submerged state.

なお、微細気泡混入手段32は、循環ポンプ33から浸漬水が吐出された直後の位置に取付けてもよい。これにより、搬入口側シャワーノズル35aおよび搬出口側シャワーノズル36aから噴射される浸漬水により多くの微細気泡Bを混入させ、搬入口側シャワーノズル35aおよび搬出口側シャワーノズル36aから噴射される浸漬水により、浸漬水の水面より上に位置する食器Tの一部に微細気泡Bを混入させた浸漬水を噴射し、食器Tに付着した汚れDの分離を促進するとともに、搬入口側シャワーノズル35aおよび搬出口側シャワーノズル36aの位置する浸漬槽20に貯水した浸漬水に微細気泡Bを加えて、より効果的に浸漬洗浄を行うことができる。ただし、微細気泡混入手段32を通過させると浸漬水が流動するときの圧力が低下することがあるため、十分な圧力を確保できるように設計する必要がある。 The fine bubble mixing means 32 may be attached to a position immediately after the immersion water is discharged from the circulation pump 33. As a result, more fine bubbles B are mixed in the immersion water ejected from the carry-in inlet side shower nozzle 35a and the carry-out outlet side shower nozzle 36a, and the immersion water jetted from the carry-in inlet side shower nozzle 35a and the carry-out outlet side shower nozzle 36a. With water, the immersion water in which fine bubbles B are mixed is sprayed onto a part of the tableware T located above the water surface of the immersion water to promote the separation of the dirt D adhering to the tableware T and the shower nozzle on the carry-in entrance side. Fine bubbles B can be added to the immersion water stored in the immersion tank 20 where the 35a and the shower nozzle 36a on the carry-out port side are located to perform immersion cleaning more effectively. However, if it passes through the fine bubble mixing means 32, the pressure when the immersion water flows may decrease, so it is necessary to design so that a sufficient pressure can be secured.

(移載ステップ)
浸漬洗浄ステップを終えた被洗浄物である食器Tを積み重ねて収容する食器篭Wは、図1に示す浸漬装置10の搬出口10bへと搬送される。この搬出口10bへと搬送された食器篭Wを取り上げ、食器篭Wから積み重ねて収容した食器Tを取出す。
(Transfer step)
The tableware basket W for stacking and accommodating the tableware T, which is the object to be cleaned after the dipping and washing step, is conveyed to the carry-out port 10b of the dipping device 10 shown in FIG. The tableware basket W transported to the carry-out port 10b is picked up, and the tableware T stacked and stored is taken out from the tableware basket W.

そして、取り出した積み重ねた食器Tを、積み重ねた状態の食器Tから1枚ずつ分離する公知の図示しない供給装置にセットして、食器Tの食材を盛り付ける面である内表面を下方に向けて1枚ずつ分離し、図2に示す洗浄装置50の搬送手段60へと供給する。内表面を下方に向けて1枚ずつ分離した食器Tを搬送手段60により搬送方向へと搬送し、洗浄装置50の搬入口50aから洗浄室へと搬入する。 Then, the stacked tableware T taken out is set in a known supply device (not shown) that separates the stacked tableware T one by one, and the inner surface, which is the surface on which the ingredients of the tableware T are arranged, faces downward. The sheets are separated one by one and supplied to the transport means 60 of the cleaning device 50 shown in FIG. The tableware T separated one by one with the inner surface facing downward is transported in the transport direction by the transport means 60, and is carried into the cleaning chamber from the carry-in inlet 50a of the cleaning device 50.

(荒洗浄ステップ)
搬送手段60により搬送される内表面を下方に向けた食器Tは、荒洗浄室70に搬送されて上方から第1の荒洗浄上ノズル71aより仕上すすぎ水が噴射され、下方から第1の荒洗浄下ノズル71bより仕上すすぎ水が噴射される。さらに、荒洗浄室70内を搬送されて、上方から第2の荒洗浄上ノズル73aより洗浄水が噴射され、下方から第2の荒洗浄下ノズル73bより洗浄水が噴射される。
(Rough cleaning step)
The tableware T whose inner surface is directed downward, which is conveyed by the conveying means 60, is conveyed to the rough cleaning chamber 70, and the finishing rinse water is sprayed from above through the first rough cleaning upper nozzle 71a, and the first rough cleaning is performed from below. Finishing rinse water is sprayed from the cleaning nozzle 71b. Further, it is conveyed in the rough cleaning chamber 70, and the cleaning water is ejected from the second rough cleaning upper nozzle 73a from above, and the cleaning water is ejected from the lower rough cleaning lower nozzle 73b from below.

これにより、浸漬洗浄ステップで湿潤して分離しやすくなっている食器Tに付着した汚れDに仕上すすぎ水および洗浄水を噴射し、食器Tに付着している汚れDを洗い流すことができる。 As a result, the finishing rinse water and the washing water can be sprayed onto the stain D adhering to the tableware T which is wet and easily separated in the dipping and washing step, and the stain D adhering to the tableware T can be washed away.

(本洗浄ステップ)
荒洗浄ステップを終えた、搬送手段60により搬送される内表面を下方に向けた食器Tは、本洗浄室80に搬送されて上方から第1の本洗浄上ノズル82aより洗浄水が噴射され、下方から第1の本洗浄下ノズル82bより洗浄水が噴射される。さらに、本洗浄室80内を搬送されて、下方から第2の本洗浄下ノズル86より洗浄水が噴射される。
(Main cleaning step)
After the rough cleaning step, the tableware T conveyed by the conveying means 60 with the inner surface facing downward is conveyed to the main cleaning chamber 80, and the cleaning water is sprayed from above from the first main cleaning upper nozzle 82a. Cleaning water is sprayed from below from the first main cleaning lower nozzle 82b. Further, it is conveyed in the main washing chamber 80, and the washing water is sprayed from below from the second main washing lower nozzle 86.

第2の本洗浄下ノズル86は二流体噴射ノズルであるため、第2の本洗浄下ノズル86からは高圧で、しかも洗浄水を高圧でのみ噴射した場合に比較して幅広く洗浄水を噴射することができ、被洗浄物の広い範囲をより効果的に洗浄することができる。 Since the second main cleaning lower nozzle 86 is a two-fluid injection nozzle, the second main cleaning lower nozzle 86 injects a wider range of cleaning water than when the cleaning water is injected only at high pressure. It is possible to wash a wide range of the object to be cleaned more effectively.

これにより、荒洗浄ステップにより荒洗浄を行った後に、食器Tの内表面にこびりついた汚れD、例えば押しつぶされた米飯であるでんぷん成分の汚れD等を洗い流すことができる。 Thereby, after the rough washing is performed by the rough washing step, the dirt D stuck to the inner surface of the tableware T, for example, the dirt D of the starch component which is crushed cooked rice can be washed away.

(仕上すすぎステップ)
本洗浄ステップを終えた、搬送手段60により搬送される内表面を下方に向けた食器Tは、仕上すすぎ室90に搬送されて上方から第1の仕上すすぎ上ノズル92aより仕上すすぎ水が噴射され、下方から第1の仕上すすぎ下ノズル92bより仕上すすぎ水が噴射される。さらに、仕上すすぎ室90内を搬送されて、上方から第2の仕上すすぎ上ノズル94aより清水が噴射され、下方から第2の仕上すすぎ下ノズル94bより清水が噴射される。
(Finishing rinse step)
The tableware T whose inner surface is directed downward, which has been conveyed by the conveying means 60 after the main cleaning step, is conveyed to the finishing rinsing chamber 90, and the finishing rinsing water is sprayed from above from the first finishing rinsing nozzle 92a. , Finishing rinse water is sprayed from the first finishing rinse lower nozzle 92b from below. Further, it is conveyed in the finishing rinsing chamber 90, and fresh water is jetted from the second finishing rinsing upper nozzle 94a from above, and fresh water is sprayed from the lower finishing rinsing lower nozzle 94b.

これにより、荒洗浄ステップおよび本洗浄ステップにより付着した汚れDを洗い流した食器Tに対し、食器Tに付着した洗浄水を洗い流すことができる。 As a result, the washing water adhering to the tableware T can be washed away with respect to the tableware T which has washed away the dirt D adhered by the rough washing step and the main washing step.

そして、仕上すすぎステップで洗浄した食器Tは搬出口50bから搬出され、積み重ねて食器篭Wへと収容される。食器Tを積み重ねて収容した食器篭Wは、消毒の工程を行う機器内へと搬送され、消毒されて翌日に使用するまで保管される。 Then, the tableware T washed in the finishing rinsing step is carried out from the carry-out port 50b, stacked, and stored in the tableware basket W. The tableware basket W in which the tableware T is stacked and stored is transported to the equipment for which the disinfection process is performed, and is disinfected and stored until it is used the next day.

(清掃ステップ)
洗浄すべき被洗浄物の仕上すすぎステップが終了し、洗浄すべきすべての被洗浄物が洗浄装置50から搬出された後に、浸漬装置10の循環ポンプ33、洗浄装置50の荒洗浄ポンプ74、第1の本洗浄ポンプ83、第2の本洗浄ポンプ87、仕上すすぎポンプ93を停止し、第2の仕上すすぎ配管94のバルブ94cを閉める。
(Cleaning step)
After the finishing rinsing step of the object to be cleaned is completed and all the objects to be cleaned are removed from the cleaning device 50, the circulation pump 33 of the dipping device 10, the rough cleaning pump 74 of the cleaning device 50, and the second The main cleaning pump 83 of 1, the second main cleaning pump 87, and the finishing rinsing pump 93 are stopped, and the valve 94c of the second finishing rinsing pipe 94 is closed.

そして、浸漬装置10の排水配管37に有するバルブ37aを開き、排出口38を通じて浸漬槽20に貯水した浸漬水を排水するとともに、循環配管31から分岐する排水配管39に有するバルブ39aを開き、循環路30内に残った浸漬水を排水する。そして、荒洗浄槽72および本洗浄槽81に貯水した洗浄水、仕上すすぎ槽91に貯水した仕上すすぎ水を、荒洗浄槽72、本洗浄槽81および仕上すすぎ槽91に接続する排水配管に有するバルブを開き、施設側の排水設備へと排水する。 Then, the valve 37a in the drainage pipe 37 of the immersion device 10 is opened to drain the immersion water stored in the immersion tank 20 through the discharge port 38, and the valve 39a in the drainage pipe 39 branching from the circulation pipe 31 is opened to circulate. The immersion water remaining in the road 30 is drained. Then, the washing water stored in the rough washing tank 72 and the main washing tank 81 and the finishing rinse water stored in the finishing rinsing tank 91 are provided in the drainage pipe connected to the rough washing tank 72, the main washing tank 81 and the finishing rinsing tank 91. Open the valve and drain to the drainage facility on the facility side.

浸漬槽20に貯水した浸漬水、荒洗浄槽72および本洗浄槽81に貯水した洗浄水、仕上すすぎ槽91に貯水した仕上すすぎ水を排水し終えた後に、設備側の給水配管より供給する清水を使用して各部を清掃する。 After draining the immersion water stored in the immersion tank 20, the cleaning water stored in the rough cleaning tank 72 and the main cleaning tank 81, and the finishing rinse water stored in the finishing rinse tank 91, fresh water supplied from the water supply pipe on the equipment side. Clean each part using.

このとき、浸漬洗浄ステップで浸漬水中に含まれる固体状の汚れDを少なくしているので、浸漬槽20に貯水した浸漬水を排水した後に浸漬槽20の底に残留する固体状の汚れDを、微細気泡Bを混入させない浸漬水により浸漬洗浄を行った場合に比較して、少なくすることができる。 At this time, since the solid stain D contained in the immersion water is reduced in the immersion cleaning step, the solid stain D remaining on the bottom of the immersion tank 20 after draining the immersion water stored in the immersion tank 20 is removed. The amount can be reduced as compared with the case where the immersion cleaning is performed with the immersion water in which the fine bubbles B are not mixed.

さらに、浸漬水に微細気泡Bを混入させることにより浸漬槽20の内壁面や搬送手段21に微細気泡Bが付着し、浸漬洗浄ステップで被洗浄物である食器Tから分離した汚れDが浸漬槽20の内壁面や搬送手段21に付着するのを抑制することができる。そして、浸漬槽20に貯水した浸漬水を排水した後に、浸漬槽20の内壁面や搬送手段21に付着したままとなる固体状の汚れDの量を少なくすることができる。 Further, by mixing the fine bubbles B in the immersion water, the fine bubbles B adhere to the inner wall surface of the immersion tank 20 and the transport means 21, and the dirt D separated from the tableware T to be cleaned in the immersion cleaning step is removed from the immersion tank. It is possible to suppress the adhesion to the inner wall surface of the 20 and the transport means 21. Then, after draining the immersion water stored in the immersion tank 20, the amount of solid dirt D that remains attached to the inner wall surface of the immersion tank 20 or the transport means 21 can be reduced.

さらに、浸漬洗浄ステップで被洗浄物である食器Tに付着していた油脂成分の汚れDを微細気泡Bにより分離して浸漬水の水面に浮かぶようにし、その浸漬水の水面に浮かんだ油脂成分の汚れDを斜面排出口12および壁面排出口23よりオーバーフローする浸漬水とともに排出している。 Further, the dirt D of the oil and fat component adhering to the tableware T which is the object to be cleaned in the immersion cleaning step is separated by the fine bubbles B so as to float on the water surface of the immersion water, and the oil and fat component floating on the water surface of the immersion water. Dirt D is discharged together with the immersion water overflowing from the slope discharge port 12 and the wall surface discharge port 23.

これにより、清掃ステップで浸漬水を排水し終えた浸漬槽20の底に貯まる油脂成分の汚れDを、微細気泡Bを混入させない浸漬水により浸漬洗浄を行った場合に比較して、少なくすることができる。また、浸漬槽20の内壁面や搬送手段21に付着する油脂成分の汚れDも減らすことができる。 As a result, the amount of dirt D of the oil and fat component accumulated in the bottom of the immersion tank 20 for which the immersion water has been drained in the cleaning step is reduced as compared with the case where the immersion cleaning is performed with the immersion water in which the fine bubbles B are not mixed. Can be done. Further, it is possible to reduce the dirt D of the oil and fat component adhering to the inner wall surface of the immersion tank 20 and the transport means 21.

これらにより、浸漬槽20の清掃を行う作業員の負荷を低減することができる。また、これらにより、清掃ステップ後にさらに時間が経過した後に、排水配管14、排水配管22、循環配管31、搬入口側シャワー配管35、搬出口側シャワー配管36、排水配管37および排水配管39内に残る固体状の汚れDが発する臭いの発生を抑制して、次回準備ステップを行う際に施設内に漂う臭いを減らすことができる。 As a result, the load on the worker who cleans the immersion tank 20 can be reduced. Further, as a result, after a further time has passed after the cleaning step, the drainage pipe 14, the drainage pipe 22, the circulation pipe 31, the carry-in inlet side shower pipe 35, the carry-out outlet side shower pipe 36, the drainage pipe 37, and the drainage pipe 39 are inserted. It is possible to suppress the generation of the odor generated by the remaining solid dirt D and reduce the odor drifting in the facility when the preparation step is performed next time.

なお、本実施形態では移載ステップで食器篭Wから積み重ねた食器Tを取出して公知の供給装置へとセットしたが、洗浄装置50を、食器篭Wに食器Tを積み重ねて収容したまま洗浄を行う公知の離間洗浄(特開2008-173258号公報)を行う洗浄装置とすることもできる。それにより、食器篭Wから食器Tを取出さなくとも、被洗浄物である食器Tを食器篭Wに収容したまま洗浄することができる。 In the present embodiment, the stacked tableware T is taken out from the tableware basket W and set in a known supply device in the transfer step, but the washing device 50 is used for cleaning while the tableware T is stacked and housed in the tableware basket W. It is also possible to use a cleaning device for performing known separation cleaning (Japanese Patent Laid-Open No. 2008-173258). As a result, the tableware T, which is the object to be washed, can be washed while being housed in the tableware basket W without removing the tableware T from the tableware basket W.

1 洗浄システム
10 浸漬装置
10a 搬入口
10b 搬出口
11 外郭体
12 斜面排出口(排出口)
13 排出溝
14 排水配管(配管)
20 浸漬槽
20a 搬入口側斜面(斜面)
20b 搬出口側斜面(斜面)
21 搬送手段
22 排水配管(配管)
22a バルブ
23 壁面排出口(排出口)
24 排出量調整手段
24a 調整孔
24b 上辺
24c 凹部
24d 凸部
25 排水函
26 給水配管
26a バルブ
27 給水口
30 循環路
31 循環配管(配管)
31a バルブ
32 微細気泡混入手段
33 循環ポンプ(吐出手段)
34 循環口
34a ストレーナ
35 搬入口側シャワー配管(配管)
35a 搬入口側シャワーノズル(シャワーノズル)
35b バルブ
35c 孔
35d 反射板
36 搬出口側シャワー配管(配管)
36a 搬出口側シャワーノズル(シャワーノズル)
36b バルブ
37 排水配管(配管)
37a バルブ
38 排出口
39 排水配管(配管)
39a バルブ
40 接続配管
40a 仕上シャワーノズル(シャワーノズル)
40b バルブ
50 洗浄装置
50a 搬入口
50b 搬出口
51 上部外郭体
52 下部外郭体
60 搬送手段
70 荒洗浄室(洗浄室)
71 第1の荒洗浄配管
71a 第1の荒洗浄上ノズル(荒洗浄ノズル)
71b 第1の荒洗浄下ノズル(荒洗浄ノズル)
71c バルブ
72 荒洗浄槽(槽)
73 第2の荒洗浄配管
73a 第2の荒洗浄上ノズル(荒洗浄ノズル)
73b 第2の荒洗浄下ノズル(荒洗浄ノズル)
74 荒洗浄ポンプ(吐出手段)
80 本洗浄室(洗浄室)
81 本洗浄槽(槽)
82 第1の本洗浄配管
82a 第1の本洗浄上ノズル(本洗浄ノズル)
82b 第1の本洗浄下ノズル(本洗浄ノズル)
83 第1の本洗浄ポンプ(吐出手段)
84 第2の本洗浄低圧側配管
85 第2の本洗浄高圧側配管
86 第2の本洗浄下ノズル(二流体噴射ノズル)
86a 高圧側ノズル(二流体噴射ノズル)
86b 低圧側ノズル(二流体噴射ノズル)
86c 噴射孔(二流体噴射ノズル)
87 第2の本洗浄ポンプ(吐出手段)
90 仕上すすぎ室(洗浄室)
91 仕上すすぎ槽(槽)
92 第1の仕上すすぎ配管
92a 第1の仕上すすぎ上ノズル(仕上すすぎノズル)
92b 第1の仕上すすぎ下ノズル(仕上すすぎノズル)
93 仕上すすぎポンプ(吐出手段)
94 第2の仕上すすぎ配管
94a 第2の仕上すすぎ上ノズル(仕上すすぎノズル)
94b 第2の仕上すすぎ下ノズル(仕上すすぎノズル)
94c バルブ
100 制御盤
B 微細気泡
D 汚れ
T 食器(被洗浄物)
W 食器篭

1 Cleaning system 10 Immersion device 10a Carry-in port 10b Carry-out port 11 Outer body 12 Slope discharge port (discharge port)
13 Drainage ditch 14 Drainage piping (piping)
20 Immersion tank 20a Slope on the carry-in entrance side (slope)
20b Slope on the carry-out exit side (slope)
21 Transport means 22 Drainage piping (piping)
22a Valve 23 Wall discharge port (discharge port)
24 Discharge amount adjusting means 24a Adjusting hole 24b Upper side 24c Concave 24d Convex 25 Drainage box 26 Water supply pipe 26a Valve 27 Water supply port 30 Circulation passage 31 Circulation pipe (piping)
31a Valve 32 Fine bubble mixing means 33 Circulation pump (discharge means)
34 Circulation port 34a Strainer 35 Carry-in entrance side shower piping (piping)
35a Carry-in entrance side shower nozzle (shower nozzle)
35b Valve 35c Hole 35d Reflector 36 Shower outlet piping (piping)
36a Shower nozzle on the carry-out outlet side (shower nozzle)
36b Valve 37 Drainage piping (piping)
37a Valve 38 Outlet 39 Drainage piping (piping)
39a Valve 40 Connection piping 40a Finishing shower nozzle (shower nozzle)
40b Valve 50 Cleaning device 50a Carry-in port 50b Carry-out port 51 Upper outer shell 52 Lower outer body 60 Transport means 70 Rough cleaning room (cleaning room)
71 First rough cleaning pipe 71a First rough cleaning upper nozzle (rough cleaning nozzle)
71b First rough cleaning lower nozzle (rough cleaning nozzle)
71c valve 72 rough cleaning tank (tank)
73 Second rough cleaning pipe 73a Second rough cleaning upper nozzle (rough cleaning nozzle)
73b Second rough cleaning lower nozzle (rough cleaning nozzle)
74 Rough cleaning pump (discharge means)
80 washing room (washing room)
81 cleaning tanks (tanks)
82 First main cleaning pipe 82a First main cleaning upper nozzle (main cleaning nozzle)
82b First main cleaning lower nozzle (main cleaning nozzle)
83 First main cleaning pump (discharge means)
84 Second main cleaning low pressure side piping 85 Second main cleaning high pressure side piping 86 Second main cleaning lower nozzle (two-fluid injection nozzle)
86a High pressure side nozzle (two-fluid injection nozzle)
86b Low pressure side nozzle (two-fluid injection nozzle)
86c injection hole (two-fluid injection nozzle)
87 Second main cleaning pump (discharge means)
90 Finishing rinse room (washing room)
91 Finishing rinse tank (tank)
92 First finish rinse pipe 92a First finish rinse nozzle (finish rinse nozzle)
92b First finishing rinse bottom nozzle (finishing rinse nozzle)
93 Finishing rinse pump (discharge means)
94 Second finish rinse pipe 94a Second finish rinse Nozzle (finish rinse nozzle)
94b Second finishing rinse bottom nozzle (finishing rinse nozzle)
94c Valve 100 Control panel B Fine bubbles D Dirt T Tableware (object to be washed)
W tableware basket

Claims (11)

浸漬槽に貯水した微細気泡が混入された浸漬水中へと被洗浄物を浸漬させ、前記浸漬水中に浸漬させた被洗浄物を搬送手段により搬送しつつ、前記浸漬水中に混入された微細気泡により、前記被洗浄物に付着した固体状の汚れを分離する浸漬洗浄を行う浸漬洗浄ステップを含み、
前記浸漬洗浄ステップにて分離させた汚れのうち、前記浸漬水より密度の大きい固体状の汚れを前記微細気泡により前記浸漬水の水面、または水面付近に浮上させて、前記浸漬水より密度の大きい固体状の汚れを前記浸漬水とともにオーバーフローさせて前記浸漬槽から排出する
ことを特徴とする洗浄方法。
The object to be cleaned is immersed in the immersion water in which the fine bubbles stored in the immersion tank are mixed, and the object to be cleaned immersed in the immersion water is conveyed by the transport means, and the fine bubbles mixed in the immersion water are used. , Including a dip cleaning step of performing dip cleaning to separate solid stains adhering to the object to be cleaned.
Of the stains separated in the immersion cleaning step, solid stains having a higher density than the immersion water are floated by the fine bubbles on or near the water surface of the immersion water and have a higher density than the immersion water. A cleaning method comprising overflowing solid dirt together with the immersion water and discharging it from the immersion tank.
前記浸漬槽に貯水した固体状の汚れを含んだ浸漬水を、前記浸漬槽の前記被洗浄物を搬出する搬出口側に設けた循環口を通じて吐出手段を用いて吸込み、
前記吐出手段により吸込んだ浸漬水を、前記微細気泡を前記浸漬水に混入させる微細気泡混入手段を介して、前記浸漬槽の前記被洗浄物を搬入する搬入口側に吐出させることにより循環させる
ことを特徴とする請求項1に記載の洗浄方法。
Immersion water containing solid dirt stored in the immersion tank is sucked in by a discharge means through a circulation port provided on the carry-out outlet side of the immersion tank to carry out the object to be cleaned.
The immersion water sucked by the discharge means is circulated by being discharged to the carry-in inlet side of the immersion tank to carry in the object to be cleaned via the fine bubble mixing means for mixing the fine bubbles into the immersion water. The cleaning method according to claim 1.
前記循環口を通じて吐出手段へ吸い込まれる浸漬水に、前記循環口に被せたストレーナを通過する固体状の汚れを含ませる
ことを特徴とする請求項2に記載の洗浄方法。
The cleaning method according to claim 2, wherein the immersion water sucked into the discharge means through the circulation port contains solid dirt that passes through the strainer over the circulation port.
前記浸漬水に洗剤を供給し、
前記浸漬水中で微細気泡により浮上させた浸漬水より密度の大きい固体状の汚れを、前記洗剤を供給したことにより発生する泡沫により捕獲し、前記泡沫により捕獲された前記固体状の汚れを、前記浸漬水とともにオーバーフローさせて前記浸漬槽から排出する
ことを特徴とする請求項1~3のいずれか一項に記載の洗浄方法。
Detergent is supplied to the immersion water,
Solid stains having a higher density than the immersion water floated by the fine bubbles in the immersion water are captured by the foam generated by supplying the detergent, and the solid stain captured by the foam is captured by the foam. The cleaning method according to any one of claims 1 to 3, wherein the detergent overflows together with the immersion water and is discharged from the immersion tank.
前記浸漬洗浄ステップで浸漬洗浄を行った被洗浄物である食器に向けて、二流体噴射ノズルより洗浄水を噴射して洗浄を行う本洗浄ステップを含む
ことを特徴とする請求項1~4のいずれか一項に記載の洗浄方法。
3. The cleaning method according to any one.
所定の水量の浸漬水を貯水し、被洗浄物を浸漬させて前記被洗浄物に付着した固体状の汚れを前記被洗浄物から分離する浸漬洗浄を行う浸漬槽と、
前記浸漬槽に貯水した浸漬水に少なくとも一部浸漬し、前記浸漬槽の前記被洗浄物を搬入する搬入口側から前記被洗浄物を搬出する搬出口側へと、前記被洗浄物を搬送する搬送手段と、
通過する液体に微細気泡を混入させる微細気泡混入手段と、
前記搬出口側で前記浸漬槽に設けた循環口より吸込んだ前記浸漬水を前記微細気泡混入手段を介して前記浸漬槽内へと吐出して、前記浸漬水を循環させる吐出手段と、
前記浸漬槽に貯水した浸漬水をオーバーフローさせることにより排水させる排出口と、
を備え、
前記被洗浄物から分離した汚れのうち、前記浸漬水より密度の大きい固体状の汚れを前記微細気泡により前記浸漬水の水面、または水面付近に浮上させて、前記浸漬水より密度の大きい固体状の汚れを前記浸漬水とともに前記排出口からオーバーフローさせて前記浸漬槽から排出する
ことを特徴とする洗浄システム。
An immersion tank that stores a predetermined amount of immersion water, immerses the object to be cleaned, and performs immersion cleaning to separate solid stains adhering to the object to be cleaned from the object to be cleaned.
At least a part of the immersion water stored in the immersion tank is immersed, and the object to be cleaned is transported from the carry-in inlet side of the immersion tank to carry in the object to be cleaned to the carry-out port side of the immersion tank to carry out the object to be cleaned. Transport means and
A fine bubble mixing means that mixes fine bubbles in the passing liquid,
A discharge means for circulating the immersion water by discharging the immersion water sucked from the circulation port provided in the immersion tank on the carry-out port side into the immersion tank via the fine bubble mixing means.
An outlet for draining water by overflowing the immersion water stored in the immersion tank,
Equipped with
Of the stains separated from the object to be cleaned, solid stains having a higher density than the immersion water are floated on or near the water surface of the immersion water by the fine bubbles, and the solid state has a higher density than the immersion water. A cleaning system characterized in that the dirt is overflowed from the discharge port together with the immersion water and discharged from the immersion tank.
前記循環口にストレーナを被せ、
前記循環口を通じて吐出手段へ吸い込まれる浸漬水に、前記循環口に被せたストレーナを通過する固体状の汚れを含ませる
ことを特徴とする請求項6に記載の洗浄システム。
Cover the circulation port with a strainer and
The cleaning system according to claim 6, wherein the immersion water sucked into the discharge means through the circulation port contains solid dirt that passes through the strainer over the circulation port.
前記浸漬槽に貯水した浸漬水に洗剤を供給する洗剤供給手段をさらに備え、
前記浸漬水中で微細気泡により浮上させた浸漬水より密度の大きい固体状の汚れを、前記洗剤を供給したことにより発生する泡沫により捕獲し、前記泡沫により捕獲された前記固体状の汚れを前記浸漬水とともに前記排出口からオーバーフローさせて前記浸漬槽から排出する
ことを特徴とする請求項6または7に記載の洗浄システム。
Further provided with a detergent supply means for supplying detergent to the immersion water stored in the immersion tank,
Solid stains having a higher density than the immersion water floated by the fine bubbles in the immersion water are captured by the foam generated by supplying the detergent, and the solid stain captured by the foam is immersed. The cleaning system according to claim 6 or 7, wherein the cleaning system overflows from the discharge port together with water and is discharged from the immersion tank.
前記浸漬水を前記浸漬槽の搬入口側で前記微細気泡混入手段を介して前記浸漬槽内へと吐出し、
前記浸漬槽の搬入口側に前記排出口を位置させた
ことを特徴とする請求項6~8のいずれか一項に記載の洗浄システム。
The immersion water is discharged into the immersion tank via the fine bubble mixing means on the carry-in port side of the immersion tank.
The cleaning system according to any one of claims 6 to 8, wherein the discharge port is located on the carry-in port side of the immersion tank.
前記排出口に、前記排出口の流路断面積を小さくする櫛歯状の排出量調整手段を有する
ことを特徴とする請求項6~9のいずれか一項に記載の洗浄システム。
The cleaning system according to any one of claims 6 to 9, wherein the discharge port has a comb-shaped discharge amount adjusting means for reducing the cross-sectional area of the flow path of the discharge port.
前記浸漬洗浄を行った被洗浄物である食器を搬送する搬送手段と、
所定の水量の洗浄水を貯水する本洗浄槽と、
前記本洗浄槽に貯水した洗浄水を吸込んで吐出する第1の吐出手段と、
前記本洗浄槽に貯水した洗浄水を吸込んで、前記第1の吐出手段から吐出されるよりも高圧で吐出する第2の吐出手段と、
前記第1の吐出手段から吐出される洗浄水と、前記第2の吐出手段から吐出される洗浄水とを、ともに同一の噴射孔から噴射させ、前記搬送手段により搬送する食器を洗浄するノズルと、
を有する洗浄装置をさらに備えた
ことを特徴とする請求項6~10のいずれか一項に記載の洗浄システム。

A transport means for transporting tableware, which is the object to be washed that has been soaked and washed,
The main washing tank that stores a predetermined amount of washing water, and
A first discharging means for sucking and discharging the washing water stored in the main washing tank, and
A second discharging means that sucks the washing water stored in the main washing tank and discharges it at a higher pressure than that discharged from the first discharging means.
A nozzle that injects both the washing water discharged from the first discharging means and the washing water discharged from the second discharging means from the same injection hole to wash the dishes to be conveyed by the conveying means. ,
The cleaning system according to any one of claims 6 to 10, further comprising a cleaning apparatus having the above.

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