JP2022003270A - Valve body installation method - Google Patents

Valve body installation method Download PDF

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JP2022003270A
JP2022003270A JP2021145255A JP2021145255A JP2022003270A JP 2022003270 A JP2022003270 A JP 2022003270A JP 2021145255 A JP2021145255 A JP 2021145255A JP 2021145255 A JP2021145255 A JP 2021145255A JP 2022003270 A JP2022003270 A JP 2022003270A
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valve
housing
valve body
valve seat
fluid pipe
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JP7288485B2 (en
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洋一郎 星野
Yoichiro Hoshino
聡 玉田
Satoshi Tamada
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Cosmo Koki Co Ltd
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Cosmo Koki Co Ltd
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Priority claimed from JP2020084909A external-priority patent/JP6942840B2/en
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Abstract

To provide a valve device which can be attached to an interior of a housing in a constant flow state after a fluid pipe is cut in the housing, enclosing the fluid pipe in a sealing state, by a cylindrical cutter and which enables reduction of pressure loss and achieves high long-term reliability even if a clearance between cutting surfaces of the fluid pipe is small.SOLUTION: A valve body 5 includes: a valve element 5v; a valve operation shaft 5j connected to an upper part of the valve body 5v; a valve seat body 5b having a valve seat hole part 5f; a valve seat body extension part 5p extending toward cut surfaces 2a, 2a of a water pipe 2; a valve lid 5a which closes a housing opening 41d of a housing 4; and a sealing member which seals a space between the valve seat body 5b and the housing 4. The valve element 5v is inserted toward the valve seat body 5b installed in the housing 4 to be able to open or close the valve seat hole part 5f. A valve body insertion device 80 has: an insertion device housing 86 connected to the housing 4; an insertion shaft 87 which may move forward or rearward relative to the insertion device housing 86; and a holding part 83 provided at one end of the insertion shaft 87. In a state where the holding part 83 holds a portion, which is located below an upper end of the valve operation shaft 5j, of the valve body 5, the valve body 5 is inserted into the housing 4.SELECTED DRAWING: Figure 3

Description

本発明は、流体管を密封状に囲む筐体の中で流体管を円筒状のカッターにて切断し、不断流状態で前記筐体内に取付け可能な弁装置に関する。 The present invention relates to a valve device capable of cutting a fluid pipe with a cylindrical cutter in a housing that surrounds the fluid pipe in a sealed manner and mounting the fluid pipe in the housing in a continuous flow state.

従来の流体管を密封状に囲む筐体の中で流体管を円筒状のカッターにて切断し、不断流状態で前記筐体内に取付け可能な弁装置において、筺体を小型、軽量化するため、可能な限り小径の円筒状のカッターにより流体管を切断し、筺体に弁体を直接挿入して、弁体によって筐体を遮断することによって流体管内の流れを制御していた。
(例えば、特許文献1参照)。
In a valve device that can be installed in the housing in a continuous flow state by cutting the fluid pipe with a cylindrical cutter in a housing that surrounds the conventional fluid pipe in a sealed manner, in order to reduce the size and weight of the housing. The flow in the fluid tube was controlled by cutting the fluid tube with a cylindrical cutter having a small diameter as much as possible, inserting the valve body directly into the housing, and blocking the housing by the valve body.
(See, for example, Patent Document 1).

特表2006−515406号公報(第6頁、第1−5図)Special Table 2006-515406 (Page 6, Fig. 1-5)

特許文献1にあっては、小径の円筒状のカッターを使用して流体管を切断しているので、流体管の切断面が最接近する部分の離間距離が小さくなり、筺体に直接弁体を挿入せざるを得なかった。しかしながら、筺体に直接弁体を挿入すると、筺体内を流れる流体の乱れが大きくなり、圧力損失が増加してしまうという問題とともに、弁体前後の圧力差によって弁体に作用する力も大きくなり、長期的な信頼性が低下する虞もあった。 In Patent Document 1, since the fluid tube is cut by using a small-diameter cylindrical cutter, the separation distance of the portion where the cut surface of the fluid tube is closest is small, and the valve body is directly attached to the housing. I had to insert it. However, if the valve body is inserted directly into the housing body, the turbulence of the fluid flowing in the housing body becomes large and the pressure loss increases. There was also a risk that the reliability would be reduced.

本発明は、このような問題点に着目してなされたもので、流体管を密封状に囲む筐体の中で流体管を円筒状のカッターにて切断し、不断流状態で前記筐体内に取付け可能な弁装置において、流体管の切断面の離間距離が小さい場合でも、圧力損失を低減でき、長期的な信頼性の高い弁装置を提供することを目的とする。 The present invention has been made by paying attention to such a problem, and the fluid pipe is cut by a cylindrical cutter in a housing that encloses the fluid pipe in a sealed shape, and the inside of the housing is in a continuous flow state. It is an object of the present invention to provide a valve device that can be attached and has high long-term reliability by reducing pressure loss even when the separation distance between the cut surfaces of the fluid pipe is small.

前記課題を解決するために、本発明の弁装置は、
流体管を密封状に囲む筐体と、該筐体の中で流体管を円筒状のカッターで切断し、不断流状態で前記筐体内に挿入可能な挿入体と、を有する弁装置であって、前記挿入体は弁体と、弁座孔部を有する弁座体と、を備え、前記弁体は前記弁座孔部を開閉して流体を制御可能となっており、前記弁座体の基端部側の管軸方向幅は、流体管切断面に最接近する位置における前記弁座体の管軸方向幅より大きく形成されることを特徴としている。
この特徴によれば、円筒状のカッターにより切断された流体管切断面の最接近部に挿入可能となった弁体と弁座体とを備えた挿入体は、弁座体の基端部側の管軸方向幅が大きく形成されており、当該部分と流体管切断面との離間幅を極小化できるため、筐体内での流れの乱れを抑え圧力損失を低減でき、延いては弁装置に作用する力を低減して長期的な信頼性を確保できる。
In order to solve the above problems, the valve device of the present invention is used.
A valve device having a housing that encloses the fluid pipe in a sealed shape, and an insert body that can be inserted into the housing in a continuous flow state by cutting the fluid pipe with a cylindrical cutter in the housing. The insert body includes a valve body and a valve seat body having a valve seat hole portion, and the valve body can open and close the valve seat hole portion to control the fluid, and the valve seat body can control the fluid. The pipe axial width on the proximal end side is characterized in that it is formed larger than the pipe axial width of the valve seat body at a position closest to the fluid pipe cutting surface.
According to this feature, the insert body provided with the valve body and the valve seat body that can be inserted into the closest portion of the fluid tube cut surface cut by the cylindrical cutter is on the proximal end side of the valve seat body. Since the width in the pipe axis direction is formed large and the separation width between the relevant part and the cut surface of the fluid pipe can be minimized, turbulence of the flow in the housing can be suppressed and pressure loss can be reduced, and eventually the valve device can be used. Long-term reliability can be ensured by reducing the acting force.

本発明の弁装置は、
前記弁座体は、前記流体管切断面に対向し、該弁座体が挿入される方向に先細りに傾斜する弁座体傾斜面を有することを特徴としている。
この特徴によれば、弁座体が流体管切断面に対向する面は、弁座体が挿入される方向に先細りに傾斜する弁座体傾斜面を有するので、弁体と弁座体とを備えた弁装置を筐体内に挿入できるとともに、弁座体傾斜面によって管軸方向幅が大きく形成された弁座体の基端部によって、弁座体と流体管切断面との離間幅を小さくできるため、筐体内での流れの乱れを抑えることができる。
The valve device of the present invention is
The valve seat body is characterized by having a valve seat body inclined surface that faces the fluid pipe cutting surface and is tapered in a direction in which the valve seat body is inserted.
According to this feature, the surface of the valve seat facing the cut surface of the fluid pipe has a valve seat inclined surface that is tapered in the direction in which the valve seat is inserted, so that the valve body and the valve seat can be separated from each other. The provided valve device can be inserted into the housing, and the separation width between the valve seat body and the fluid pipe cutting surface is reduced by the base end portion of the valve seat body having a large pipe axial width formed by the valve seat body inclined surface. Therefore, it is possible to suppress the turbulence of the flow in the housing.

本発明の弁装置は、
前記弁体は、前記弁座孔部に対向し、該弁体が挿入される方向に先細りに傾斜する弁体傾斜面を有することを特徴としている。
この特徴によれば、弁体は、前記弁座孔部に対向し、該弁体が挿入される方向に先細りに傾斜する弁体傾斜面となっているので、管軸方向幅が大きく形成された基端部は剛性が高くなるため、流体により作用するモーメントに耐えることができ、延いては弁体開閉制御の長期的な信頼性を確保できる。
The valve device of the present invention is
The valve body is characterized by having a valve body inclined surface that faces the valve seat hole portion and is inclined in a direction in which the valve body is inserted.
According to this feature, the valve body faces the valve seat hole portion and has a valve body inclined surface that is tapered in the direction in which the valve body is inserted, so that a large pipe axial width is formed. Since the base end portion has high rigidity, it can withstand the moment acted by the fluid, and thus the long-term reliability of the valve body opening / closing control can be ensured.

本発明の弁装置は、
前記弁座孔部は、前記流体管と略同一径に形成されることを特徴としている。
この特徴によれば、弁座体の孔部は、前記流体管と略同一径に形成されるので、流下断面の変化を小さくして筺体内の流れの乱れを抑えることができる。
The valve device of the present invention is
The valve seat hole portion is characterized in that it is formed to have substantially the same diameter as the fluid tube.
According to this feature, since the hole portion of the valve seat is formed to have substantially the same diameter as the fluid pipe, it is possible to reduce the change in the flow-down cross section and suppress the turbulence of the flow in the housing.

本発明の弁装置は、
前記弁座体は、前記流体管切断面に向けて延設される延設部を備えることを特徴としている。
この特徴によれば、弁座体の傾斜面に流体管切断面に向けて延設される延設部によって、流体は案内されるので、筺体内の流れの乱れを抑えることができる。
The valve device of the present invention is
The valve seat body is characterized by including an extension portion extending toward the cut surface of the fluid pipe.
According to this feature, the fluid is guided by the extension portion extending toward the cut surface of the fluid pipe on the inclined surface of the valve seat, so that the turbulence of the flow in the housing can be suppressed.

既設流体管に取付けられた筐体に流体管切断装置を設置した状態を示す一部正面断面図である。It is a partial front sectional view which shows the state which installed the fluid pipe cutting apparatus in the housing attached to the existing fluid pipe. 図1のA矢視の一部断面図である。It is a partial cross-sectional view of the arrow A view of FIG. 弁本体挿入装置によって弁本体を筐体内に設置した状態を示す一部正面断面図である。It is a partial front sectional view showing a state in which a valve body is installed in a housing by a valve body insertion device. (a)は図3のB−B矢視図で、押えネジによって弁蓋を仮固定した状態を示す図、(b)は押えネジの仮固定を解除した状態を示す図である。(A) is a view taken along the line BB of FIG. 3, showing a state in which the valve lid is temporarily fixed by the presser screw, and (b) is a diagram showing a state in which the temporary fixing of the presser screw is released. 弁本体を筐体内に設置し、固定部材を凹部に挿入する工程を示す一部正面断面図である。It is a partial front sectional view showing the process of installing a valve body in a housing and inserting a fixing member into a recess. (a)は固定部材を筐体凹部に挿入した状態を示す平面図、(b)は一部正面断面図である。(A) is a plan view showing a state in which the fixing member is inserted into the concave portion of the housing, and (b) is a partial front sectional view. フランジ部に上蓋を取付ける工程を示す図である。It is a figure which shows the process of attaching an upper lid to a flange part. (a)は上蓋をフランジ部に取付け、設置体取付工程を完了した状態を示す平面図、(b)は一部正面断面図である。(A) is a plan view showing a state in which the upper lid is attached to the flange portion and the installation body attachment process is completed, and (b) is a partial front sectional view. 弁装置の弁座体と既設流体管の切断面との寸法関係を示す図である。It is a figure which shows the dimensional relationship between the valve seat body of a valve device, and the cut surface of an existing fluid pipe.

本発明に係る弁装置につき、図1から図9を参照して説明する。 The valve device according to the present invention will be described with reference to FIGS. 1 to 9.

図1ないし図5に示されるように、本発明に係る弁装置1は、既設流体管2を密封状に囲む筐体4と、筐体4内に挿入可能な挿入体としての弁本体5と、を有する。弁本体5は、筺体4の筐体開口部41dを閉塞する弁蓋5a、弁座孔部5fを有する弁座体5b、弁座孔部5fを開閉する弁体5v、該弁体5vの上部に接続される弁操作軸5jを備える。さらに、弁装置1は、パッキン箱5hに収納され弁操作軸5jを密封するパッキン、弁体5vと弁座体5bとの間を密封するパッキン(図示せず)、及び弁座体5bと筐体4との間を密封する密封部材5eを備える。そして、弁装置1は筺体4に密封状に挿入され、弁操作軸5jを回動操作し、弁体5vを可動させることによって、弁体5vは弁座体5bに設けられた弁座孔部5fを開閉して既設流体管2の流れを制御することができる。ただし、弁体5vと弁座体5bとの間の密封はパッキンに限らず、たとえば、金属同士の密封としてもよい。 As shown in FIGS. 1 to 5, the valve device 1 according to the present invention includes a housing 4 that encloses the existing fluid pipe 2 in a sealed manner, and a valve body 5 as an insertable body that can be inserted into the housing 4. , Have. The valve body 5 includes a valve lid 5a that closes the housing opening 41d of the housing 4, a valve seat 5b having a valve seat hole 5f, a valve body 5v that opens and closes the valve seat hole 5f, and an upper portion of the valve body 5v. A valve operating shaft 5j connected to is provided. Further, the valve device 1 includes a packing housed in the packing box 5h for sealing the valve operating shaft 5j, a packing (not shown) for sealing between the valve body 5v and the valve seat body 5b, and a valve seat body 5b and a casing. A sealing member 5e for sealing between the body 4 and the body 4 is provided. Then, the valve device 1 is hermetically inserted into the housing 4, and the valve operating shaft 5j is rotated to move the valve body 5v, whereby the valve body 5v is provided with a valve seat hole portion in the valve seat body 5b. The flow of the existing fluid pipe 2 can be controlled by opening and closing 5f. However, the sealing between the valve body 5v and the valve seat body 5b is not limited to the packing, and may be, for example, sealing between metals.

ここで、既設流体管2は、例えば、地中に埋設される上水道用のダクタイル鋳鉄製であり、断面視略円形状に形成され、内周面がエポキシ樹脂層で被覆されている。尚、本発明に係る流体管は、その他鋳鉄、鋼等の金属製等、あるいは石綿、コンクリート製、塩化ビニール、ポリエチレン若しくはポリオレフィン製等であってもよい。更に尚、流体管の内周面はエポキシ樹脂層に限らず、例えばモルタル等により被覆されてもよく、若しくは適宜の材料を粉体塗装により流体管の内周面に被覆してもよい。また、本実施例では流体管内の流体は上水であるが、本実施例の上水に限らず、例えば工業用水や農業用水、下水等の他、ガスやガスと液体との気液混合体であっても構わない。また、筺体4、弁本体5の材質も上記に適合するものとしてもよい。 Here, the existing fluid pipe 2 is made of, for example, ductile cast iron for waterworks buried in the ground, is formed in a substantially circular shape in cross section, and its inner peripheral surface is covered with an epoxy resin layer. The fluid tube according to the present invention may be made of other metal such as cast iron or steel, or may be made of asbestos, concrete, vinyl chloride, polyethylene or polyolefin. Furthermore, the inner peripheral surface of the fluid pipe is not limited to the epoxy resin layer, and may be coated with, for example, mortar, or an appropriate material may be coated on the inner peripheral surface of the fluid pipe by powder coating. Further, in this embodiment, the fluid in the fluid pipe is clean water, but the fluid is not limited to the clean water of this embodiment, for example, industrial water, agricultural water, sewage, etc., as well as gas or a gas-liquid mixture of gas and liquid. It doesn't matter. Further, the materials of the housing 4 and the valve body 5 may also be suitable for the above.

図1に示されるように、既設流体管2の外周面に取り付けられる筐体4は、いわゆる割T字管であって、既設流体管2の径方向(本実施例では上下方向)に筐体上部41と筐体下部42に分割された構造となっている。また、筐体4には、既設流体管2の離脱を防止する離脱防止金具6、6を備えられている。 As shown in FIG. 1, the housing 4 attached to the outer peripheral surface of the existing fluid pipe 2 is a so-called split T-shaped pipe, and is a housing in the radial direction of the existing fluid pipe 2 (vertical direction in this embodiment). The structure is divided into an upper portion 41 and a lower portion 42 of the housing. Further, the housing 4 is provided with detachment prevention metal fittings 6 and 6 for preventing the existing fluid tube 2 from detaching.

筐体上部41には首部41a、該首部41aに連なるフランジ部41b、該フランジ部41bに連なり筐体内部に連通する筐体開口部41dが形成され、さらに該筐体開口部41dの端部には、後述する固定部材7を挿入固定する筐体凹部41cが形成されている。そして、フランジ部41bには後述する固定フランジ本体50、作業弁60を介して流体管切断装置70、弁本体挿入装置80(図3参照)等を取付けることができる。 The upper portion 41 of the housing is formed with a neck portion 41a, a flange portion 41b connected to the neck portion 41a, a housing opening 41d connected to the flange portion 41b and communicated with the inside of the housing, and further at an end portion of the housing opening 41d. Is formed with a housing recess 41c for inserting and fixing the fixing member 7 described later. Then, a fluid pipe cutting device 70, a valve body inserting device 80 (see FIG. 3), and the like can be attached to the flange portion 41b via a fixed flange main body 50 and a working valve 60, which will be described later.

一方、筐体下部42は鉢状の筐体底部42dを有し、筐体底部42dの中央には排出孔42bが形成されている。該排出孔42bは、バルブ49が接続可能となっており、後述するように、既設流体管2の切断時に発生する切粉をバルブ49を操作して排出孔42bより流体とともに排出可能となっている。 On the other hand, the housing lower portion 42 has a pot-shaped housing bottom portion 42d, and a discharge hole 42b is formed in the center of the housing bottom portion 42d. A valve 49 can be connected to the discharge hole 42b, and as will be described later, chips generated when the existing fluid pipe 2 is cut can be discharged together with the fluid from the discharge hole 42b by operating the valve 49. There is.

なお、本実施例では筐体上部41、筺体下部42等と称して説明するが、筺体の分割方向は上下に限らず、例えば水平方向や所定角度の傾斜方向であってもよい。また、分割数は3以上であってもよい。同じく既設流体管2の配管方向も水平に限らず、例えば垂直方向であってもよい。さらに、後述するカッター72の切断方向も上下に限らず、例えば水平方向であってもよい。以下の実施例において、カッター72は、作業効率の良いホールソー等の円筒状のカッターを使用する例について説明するが、ワイヤーソーやバイト等を使用してもよい。 In this embodiment, the upper part 41 of the housing, the lower part 42 of the housing, and the like will be referred to, but the division direction of the housing is not limited to the vertical direction, and may be, for example, a horizontal direction or an inclination direction of a predetermined angle. Further, the number of divisions may be 3 or more. Similarly, the piping direction of the existing fluid pipe 2 is not limited to horizontal, and may be, for example, vertical. Further, the cutting direction of the cutter 72, which will be described later, is not limited to the vertical direction, and may be, for example, the horizontal direction. In the following examples, the cutter 72 will be described as an example in which a cylindrical cutter such as a hole saw having good work efficiency is used, but a wire saw, a bite or the like may be used.

以下、固定フランジ本体50、作業弁本体60及び流体管切断装置70について説明する。図1に示されるように、既設流体管2に筐体4を密封して取付けた状態で、筐体上部41のフランジ部41bには固定フランジ本体50、作業弁本体60及び流体管切断装置70が取付けられる。 Hereinafter, the fixed flange main body 50, the working valve main body 60, and the fluid pipe cutting device 70 will be described. As shown in FIG. 1, in a state where the housing 4 is sealed and attached to the existing fluid pipe 2, the fixed flange main body 50, the work valve main body 60, and the fluid pipe cutting device 70 are attached to the flange portion 41b of the housing upper portion 41. Is attached.

図1及び図2に示されるように、固定フランジ本体50の固定フランジ部51とフランジ部41bとの接合面には、シール部材53が介挿され、ボルト・ナット54によって緊締されることによって、固定フランジ部51とフランジ部41bとは密封される。固定フランジ部51の径方向には、周方向に所定の間隔を隔てて、複数の押えネジ52が密封状に取付けられており、後述するように、筺体4に弁本体5を挿入した際に、弁本体5を一時的に固定できるようになっている。 As shown in FIGS. 1 and 2, a sealing member 53 is inserted through the joint surface between the fixed flange portion 51 and the flange portion 41b of the fixed flange body 50 and tightened by bolts and nuts 54. The fixed flange portion 51 and the flange portion 41b are sealed. A plurality of presser screws 52 are hermetically attached in the radial direction of the fixed flange portion 51 at predetermined intervals in the circumferential direction, and as will be described later, when the valve body 5 is inserted into the housing body 4. , The valve body 5 can be temporarily fixed.

図1に示されるように、作業弁本体60の作業弁筺体61と固定フランジ本体50との接合面は、シール部材63が介挿され、ボルト55によって緊締され、作業弁本体60と固定フランジ本体50とは密封される。作業弁本体60の作業弁筺体61には、水平方向にスライド移動することで筐体4と流体管切断装置70との間を開閉自在とする作業弁62が密封状に取り付けられている。 As shown in FIG. 1, the joint surface between the work valve housing 61 of the work valve main body 60 and the fixed flange main body 50 is inserted with a seal member 63 and tightened by bolts 55, and the work valve main body 60 and the fixed flange main body are tightened. 50 is sealed. A work valve 62 that can be opened and closed between the housing 4 and the fluid pipe cutting device 70 by sliding in the horizontal direction is attached to the work valve housing 61 of the work valve main body 60 in a hermetically sealed manner.

また、流体管切断装置70と作業弁本体60との間の接合面は、シール部材73が介挿され、ボルト74によって緊締され、流体管切断装置70と作業弁本体60との間は密封される。さらに、カッター軸75に取付けられたカッター72が穿孔装置筐体71に密封状に、上下に移動可能かつ回転可能に取付けられている。カッター72及びカッター軸75は流体管切断装置70の外部から図示しない駆動装置により回転駆動できるようになっている。 Further, a sealing member 73 is inserted into the joint surface between the fluid pipe cutting device 70 and the working valve main body 60, and the joint surface is tightened by a bolt 74, and the fluid pipe cutting device 70 and the working valve main body 60 are sealed. To. Further, the cutter 72 attached to the cutter shaft 75 is hermetically attached to the drilling device housing 71 so as to be movable up and down and rotatably. The cutter 72 and the cutter shaft 75 can be rotationally driven by a drive device (not shown) from the outside of the fluid pipe cutting device 70.

以下、既設流体管2の切断工程、弁本体5の取付工程について説明する。 Hereinafter, the cutting process of the existing fluid pipe 2 and the mounting process of the valve body 5 will be described.

最初に切断工程について説明する。図1に示されるように、作業弁62を開放した状態でカッター72により、既設流体管2を不断流状態で切断する。カッター72は円筒形状をしているので、既設流体管2の管切断部は、カッター軸75方向から見ると円筒形状のカッター72に沿った円弧状に形成される。既設流体管2を切断する際に発生する切粉は、筐体下部42の中央に設けられた排出孔42bに取付けられたバルブ49を操作して、流体とともに切粉を排出する。 First, the cutting process will be described. As shown in FIG. 1, the existing fluid pipe 2 is cut in a continuous flow state by a cutter 72 with the working valve 62 open. Since the cutter 72 has a cylindrical shape, the pipe cutting portion of the existing fluid pipe 2 is formed in an arc shape along the cylindrical cutter 72 when viewed from the direction of the cutter shaft 75. The chips generated when cutting the existing fluid pipe 2 are discharged together with the fluid by operating the valve 49 attached to the discharge hole 42b provided in the center of the lower portion 42 of the housing.

既設流体管2を切断した後、カッター72を上昇させ、作業弁筺体61の作業弁62を閉塞し、筐体4と流体管切断装置70との間を密封する。その後、流体管切断装置70内の流体を排出し、作業弁本体60から流体管切断装置70を取り外して、既設流体管2の切断工程作業を終了する。 After cutting the existing fluid pipe 2, the cutter 72 is raised, the working valve 62 of the working valve housing 61 is closed, and the space between the housing 4 and the fluid pipe cutting device 70 is sealed. After that, the fluid in the fluid pipe cutting device 70 is discharged, the fluid pipe cutting device 70 is removed from the work valve main body 60, and the cutting process work of the existing fluid pipe 2 is completed.

つぎに、図3に示されるように、作業弁本体60の上部に弁本体挿入装置80が密封状に取り付けられる。この弁本体挿入装置80は、挿入装置筐体86、挿入軸87、該挿入軸87の一方の端には弁本体5を保持する保持部83が取付けボルト88によって取付けられ、挿入軸87の他端には、該挿入軸87に螺入されるネジ部89、該ネジ部89を回動操作するハンドル90を備え、該ハンドル90を回動操作して挿入軸87を昇降させ、弁本体5を筐体4に対し挿入及び撤去することができる。 Next, as shown in FIG. 3, the valve body insertion device 80 is hermetically attached to the upper part of the work valve body 60. In the valve body insertion device 80, a holding portion 83 for holding the valve body 5 is attached to one end of the insertion device housing 86, the insertion shaft 87, and the insertion shaft 87 by a mounting bolt 88, and the other of the insertion shaft 87 is attached. At the end, a screw portion 89 screwed into the insertion shaft 87 and a handle 90 for rotating the screw portion 89 are provided, and the handle 90 is rotated to raise and lower the insertion shaft 87 to move the valve body 5 up and down. Can be inserted and removed from the housing 4.

ハンドル90を回動操作して挿入軸87を降下させ、固定部材7、7が設置された弁本体5を筐体4に対し挿入、設置すると、図4(a)に示されるように、固定フランジ本体50に設けられた押えネジ52をねじ込み、弁本体5の弁蓋5aの外周部に形成された弁蓋傾斜面5cを押えネジ52によって仮固定する。その後、弁本体挿入装置80内の流体を排出し、挿入装置蓋84を取外し、作業用孔85から保持部83と挿入軸87とを結合する取付けボルト88を取外し、弁本体挿入装置80を作業弁本体60から取外した後、弁本体挿入装置80の保持部83を弁本体5から撤去する(図3参照)。 When the handle 90 is rotated to lower the insertion shaft 87, and the valve body 5 in which the fixing members 7 and 7 are installed is inserted and installed in the housing 4, it is fixed as shown in FIG. 4A. The presser screw 52 provided on the flange body 50 is screwed in, and the valve lid inclined surface 5c formed on the outer peripheral portion of the valve lid 5a of the valve body 5 is temporarily fixed by the presser screw 52. After that, the fluid in the valve body insertion device 80 is discharged, the insertion device lid 84 is removed, the mounting bolt 88 that connects the holding portion 83 and the insertion shaft 87 is removed from the work hole 85, and the valve body insertion device 80 is operated. After removing from the valve body 60, the holding portion 83 of the valve body insertion device 80 is removed from the valve body 5 (see FIG. 3).

つぎに、図5に示されるように、弁本体挿入装置80が作業弁本体60から取外されると、後述する筐体上部41に形成された筐体凹部41cに平面視略矩形状の固定部材7、7を取付ける。そして、固定部材7を弁蓋5aと筐体凹部41cとに跨がるように取付けることで、固定部材7は弁蓋5aに加わる流体力を保持できるようになる。この際、作業弁筐体61の作業弁筐体内部61bは、パッキン箱5h等の存在により作業スペースが狭く、さらに、作業弁筐体61の作業弁筐体フランジ61aから固定部材までの距離も遠いため、固定部材7の挿入が困難となっている。そこで、作業治具92を弁蓋5aと固定部材7との間に挿入して、固定部材7を筐体凹部41cへ挿入することができるようになっている。なお、図5、図6に示されるように、固定部材7にはテーパ部7dが設けられており、狭い作業スペースであっても作業治具92を容易に挿入できる。さらに、固定部材7には複数の孔部7e、7eが設けられている。該孔部7e、7eに作業治具(図示せず)を挿入することにより、作業スペースが狭くても固定部材7を筐体凹部41cに挿入できるだけでなく、固定部材7を筐体凹部41cから容易に取外すことができる。 Next, as shown in FIG. 5, when the valve body insertion device 80 is removed from the work valve body 60, it is fixed in a substantially rectangular shape in a plan view in the housing recess 41c formed in the housing upper portion 41 described later. Install members 7 and 7. Then, by attaching the fixing member 7 so as to straddle the valve lid 5a and the housing recess 41c, the fixing member 7 can hold the fluid force applied to the valve lid 5a. At this time, the work space inside the work valve housing 61b of the work valve housing 61 is narrow due to the presence of the packing box 5h and the like, and the distance from the work valve housing flange 61a of the work valve housing 61 to the fixing member is also large. Since it is far away, it is difficult to insert the fixing member 7. Therefore, the work jig 92 can be inserted between the valve lid 5a and the fixing member 7, and the fixing member 7 can be inserted into the housing recess 41c. As shown in FIGS. 5 and 6, the fixing member 7 is provided with a tapered portion 7d, so that the work jig 92 can be easily inserted even in a narrow work space. Further, the fixing member 7 is provided with a plurality of holes 7e and 7e. By inserting a work jig (not shown) into the holes 7e and 7e, not only the fixing member 7 can be inserted into the housing recess 41c even if the work space is narrow, but also the fixing member 7 can be inserted from the housing recess 41c. It can be easily removed.

続いて、図6に示されるように、固定部材7、7を複数のボルト7a、7aによってロックする。その後、押えネジ52を緩めて(図4(b)参照)、固定フランジ本体50及び作業弁本体60を取外す。このように、固定フランジ本体50を取外すことができるので、固定フランジ本体50及び固定フランジ本体50に設けられた複数の押えネジ52が筐体4に残置され経年劣化することなく設置体の構造をシンプルにできるばかりか、取外した固定フランジ本体50及び複数の押えネジ52を他の筐体に取付け再利用することができる。 Subsequently, as shown in FIG. 6, the fixing members 7 and 7 are locked by the plurality of bolts 7a and 7a. After that, the presser screw 52 is loosened (see FIG. 4B), and the fixing flange main body 50 and the working valve main body 60 are removed. Since the fixed flange main body 50 can be removed in this way, the fixed flange main body 50 and the plurality of presser screws 52 provided on the fixed flange main body 50 are left in the housing 4, and the structure of the installed body is not deteriorated over time. Not only can it be simplified, but the removed fixed flange main body 50 and a plurality of presser screws 52 can be attached to other housings and reused.

最後に、図7、図8に示されるように、上蓋43をフランジ部41bにボルト・ナット43bにより取付け、設置体の取付け工程を完了する。また、上蓋43が固定部材7に対向する位置には、固定部材7を保持する上蓋凸部43aが設けられている。上蓋43をフランジ部41bにボルト・ナット43bにより締付けた状態で、固定部材7は上蓋凸部43aによっても保持されるので、固定部材7が受ける圧力を軽減できる。なお、上蓋43には、固定部材7だけでなく、弁蓋5aも保持するように上蓋凸部43cを形成しているが、省略してもよい。 Finally, as shown in FIGS. 7 and 8, the upper lid 43 is attached to the flange portion 41b with bolts and nuts 43b, and the attachment process of the installation body is completed. Further, at a position where the upper lid 43 faces the fixing member 7, an upper lid convex portion 43a for holding the fixing member 7 is provided. Since the fixing member 7 is also held by the upper lid convex portion 43a in a state where the upper lid 43 is fastened to the flange portion 41b with bolts and nuts 43b, the pressure received by the fixing member 7 can be reduced. Although the upper lid 43 is formed with the upper lid convex portion 43c so as to hold not only the fixing member 7 but also the valve lid 5a, it may be omitted.

以下、本発明に係る弁装置1の作用効果について説明する。図9に示されるように、弁本体5は、既設流体管2を密封状に囲む筐体4の中で円筒状のカッター72にて切断し、不断流状態で筐体4内に挿入可能な構成となっている。 Hereinafter, the operation and effect of the valve device 1 according to the present invention will be described. As shown in FIG. 9, the valve body 5 can be cut by a cylindrical cutter 72 in the housing 4 that encloses the existing fluid pipe 2 in a sealed manner, and can be inserted into the housing 4 in a continuous flow state. It is composed.

ここで、既設流体管2を円筒状のカッター72にて径方向に切断すると、図9に示されるように、流体管切断面2a、2a同士の管軸方向の離間距離は、既設流体管2の頂部と底部で最大となり、既設流体管2の頂部と底部との略中間位置で最小離間距離L1となる。この最小離間距離L1によって、筺体4に挿入可能となる弁装置1の弁座体5b及び弁体5vの大きさが決まってしまう。 Here, when the existing fluid pipe 2 is cut in the radial direction with a cylindrical cutter 72, as shown in FIG. 9, the separation distance between the fluid pipe cutting surfaces 2a and 2a in the pipe axial direction is the existing fluid pipe 2. The maximum is at the top and bottom of the pipe, and the minimum separation distance L1 is obtained at a position substantially intermediate between the top and bottom of the existing fluid pipe 2. The minimum separation distance L1 determines the sizes of the valve seat 5b and the valve body 5v of the valve device 1 that can be inserted into the housing 4.

たとえば、弁座体5bの管軸方向幅が大きい場合には、径の大きいカッター72によって既設流体管2を切断し、最小離間距離L1を確保して弁座体5bが通過することができるようにする必要がある。しかしながら、径の大きいカッター72にて既設流体管2を切断するためには、既設流体管2を密封状に囲む筐体4を大きくする必要がある。このため弁装置1のコストが上昇してしまい、大きな弁装置1を埋設するための土砂の掘削量も増加するので、設置コストも上昇してしまう。また、筺体4が大きくなると、該筐体に挿入される弁本体5の表面積も大きくなるため、流体が弁本体5に作用する力も大きくなり、弁座体5bをさらに補強する必要があり、弁装置1のコストもますます上昇してしまう。 For example, when the width of the valve seat 5b in the pipe axis direction is large, the existing fluid pipe 2 is cut by a cutter 72 having a large diameter so that the valve seat 5b can pass through while ensuring the minimum separation distance L1. Need to be. However, in order to cut the existing fluid pipe 2 with the cutter 72 having a large diameter, it is necessary to enlarge the housing 4 that encloses the existing fluid pipe 2 in a sealed manner. Therefore, the cost of the valve device 1 increases, and the amount of earth and sand excavated for burying the large valve device 1 also increases, so that the installation cost also increases. Further, as the housing 4 becomes larger, the surface area of the valve body 5 inserted into the housing also becomes larger, so that the force of the fluid acting on the valve body 5 also increases, and it is necessary to further reinforce the valve seat body 5b. The cost of the device 1 will also increase more and more.

反対に、既設流体管2を密封状に囲む筐体4を小さくして、径の小さい円筒状のカッター72によって既設流体管2を切断すると、最小離間距離L1も小さくなるので弁座体5b、弁体5vを薄くする必要がある。その結果、弁座体5b、弁体5vの構造強度が低く制限され、長期の信頼性が低下してしまう。 On the contrary, when the housing 4 that encloses the existing fluid pipe 2 in a sealed shape is made small and the existing fluid pipe 2 is cut by a cylindrical cutter 72 having a small diameter, the minimum separation distance L1 is also reduced, so that the valve seat 5b, It is necessary to make the valve body 5v thin. As a result, the structural strength of the valve seat 5b and the valve body 5v is limited to a low level, and the long-term reliability is lowered.

そこで、本発明の弁装置1は、図9に示されるように、流体管切断面2aに最接近する位置における弁座体の管軸方向幅L2を既設流体管2の最小離間距離L1より小さく形成して、筺体4を小形化することにより、弁座体5b、弁体5vも小形化が可能となる。筺体4を小さくすることにより、弁装置1のコスト及び弁装置1の設置コストを低減することができ、弁座体5b、弁体5vの表面積を小さくして、弁座体5b、弁体5vに加わる力を小さくすることができる。 Therefore, in the valve device 1 of the present invention, as shown in FIG. 9, the pipe axial width L2 of the valve seat body at the position closest to the fluid pipe cutting surface 2a is smaller than the minimum separation distance L1 of the existing fluid pipe 2. By forming and miniaturizing the housing 4, the valve seat body 5b and the valve body 5v can also be miniaturized. By making the housing 4 smaller, the cost of the valve device 1 and the installation cost of the valve device 1 can be reduced, and the surface areas of the valve seat 5b and the valve body 5v are reduced to reduce the surface areas of the valve seat 5b and the valve body 5v. The force applied to the valve can be reduced.

一方、弁座体5b、弁体5vは片持ち梁状態となるため、筺体4を小さくすることにより、弁座体5b、弁体5vの構造強度が低く制限される。そこで、弁座体5b、弁体5vに発生する高い応力に耐えるようにするために、弁座体5bは、流体管切断面2aに対向し、弁座体5bが挿入される方向に先細りに傾斜する弁座体傾斜面5qを設け、弁座体5bの基端部側の管軸方向幅L3を、流体管切断面2aに最接近する位置における弁座体5bの管軸方向幅L2より大きくして形成している。同じく、弁体5vは、弁座孔部5fに対向し、該弁体5vが挿入される方向に先細りに傾斜する弁体傾斜面5rを設け、弁体5vの基端部側の管軸方向幅L4を、流体管切断面2aに最接近する位置における弁座体5bの管軸方向幅L2より大きくして形成している。 On the other hand, since the valve seat 5b and the valve body 5v are in a cantilever state, the structural strength of the valve seat 5b and the valve body 5v is limited to be low by making the housing 4 smaller. Therefore, in order to withstand the high stress generated in the valve seat 5b and the valve body 5v, the valve seat 5b faces the fluid pipe cutting surface 2a and is tapered in the direction in which the valve seat 5b is inserted. An inclined valve seat body inclined surface 5q is provided, and the pipe axial width L3 on the proximal end side of the valve seat body 5b is set from the pipe axial width L2 of the valve seat body 5b at a position closest to the fluid pipe cutting surface 2a. It is formed large. Similarly, the valve body 5v is provided with a valve body inclined surface 5r that faces the valve seat hole portion 5f and is tapered in the direction in which the valve body 5v is inserted, and is provided with a valve body inclined surface 5r in the direction of the pipe axis on the base end portion side of the valve body 5v. The width L4 is formed to be larger than the pipe axial width L2 of the valve seat body 5b at the position closest to the fluid pipe cutting surface 2a.

また、弁座体5bの基端部側の管軸方向幅L3を大きく形成することで、弁座体5bを流体管切断面2aに近づけることができるので、弁座体5bにより筐体内の断面積変化を小さくして、筺体4内の流れの乱れを抑えることができるので、圧力損失を小さくすることができる。 Further, by forming a large pipe axial width L3 on the proximal end side of the valve seat 5b, the valve seat 5b can be brought closer to the fluid pipe cutting surface 2a, so that the valve seat 5b breaks the inside of the housing. Since the area change can be reduced and the turbulence of the flow in the housing 4 can be suppressed, the pressure loss can be reduced.

また、図9に示されるように、弁座体5bには、流体管切断面2aに向けて延設される弁座体延設部5pが設けられている。弁座体延設部5pは流体管切断面2aに向かって、流体管切断面2aに沿うように周方向に延設されるので、既設流体管2からの流れは弁座体延設部5pによって案内され、筺体内の流れの乱れを抑え圧力損失を低減でき、延いては弁体に作用する力を低減でき長期的な信頼性を確保できる。また、弁座孔部5fを流体管と同じ断面となるように形成することで、流路の断面積変化を小さくして、筺体内の流れの乱れを抑え、圧力損失を低減することができる。なお、弁座孔部5fは、流体管の内径と同径にすることが好ましいが、適宜流体管の外径等に合わせてもよい。 Further, as shown in FIG. 9, the valve seat body 5b is provided with a valve seat body extending portion 5p extending toward the fluid pipe cutting surface 2a. Since the valve seat extension portion 5p extends in the circumferential direction toward the fluid pipe cutting surface 2a along the fluid pipe cutting surface 2a, the flow from the existing fluid pipe 2 flows from the valve seat extension portion 5p. Guided by, the turbulence of the flow in the housing can be suppressed, the pressure loss can be reduced, and the force acting on the valve body can be reduced, and long-term reliability can be ensured. Further, by forming the valve seat hole portion 5f so as to have the same cross section as the fluid pipe, it is possible to reduce the change in the cross-sectional area of the flow path, suppress the turbulence of the flow in the housing, and reduce the pressure loss. .. The valve seat hole portion 5f preferably has the same diameter as the inner diameter of the fluid pipe, but may be appropriately adjusted to the outer diameter of the fluid pipe or the like.

以上、本発明の実施例を図面により説明してきたが、具体的な構成はこれら実施例に限られるものではなく、本発明の要旨を逸脱しない範囲における変更や追加があっても本発明に含まれる。 Although examples of the present invention have been described above with reference to the drawings, the specific configuration is not limited to these examples, and any changes or additions that do not deviate from the gist of the present invention are included in the present invention. Will be.

図9においては、弁座体5bが流体管切断面2aに対向する面は、弁座体5bが筐体4に挿入される方向に先細りに傾斜する弁座体傾斜面5qとして形成されている。しかし、弁座体5bが流体管切断面2aに対向する面は傾斜面に限らず、弁座体5bが流体管切断面2aに最接近する位置より上側の部分をステップ状に幅広に形成してもよい。また、弁座体5bの基端部側の管軸方向幅L3をさらに大きく形成し、既設流体管2の最小離間距離L1よりさらに大きくすることもできる。たとえば、弁座体5bが流体管切断面2aに最接近する位置より上側については、弁座体5bまたは弁座体延設部5p、若しくは弁座体5b及び弁座体延設部5pの管軸方向幅をさらに大きくして、弁座体5bと流体管切断面2aとの離間距離若しくは弁座体延設部5pと流体管切断面2aとの離間距離を極小化して、筺体4内の流れの乱れをさらに抑え、圧力損失を低減することができる。 In FIG. 9, the surface of the valve seat 5b facing the fluid pipe cutting surface 2a is formed as a valve seat inclined surface 5q that is tapered in the direction in which the valve seat 5b is inserted into the housing 4. .. However, the surface of the valve seat 5b facing the fluid pipe cutting surface 2a is not limited to the inclined surface, and the portion above the position where the valve seat 5b is closest to the fluid pipe cutting surface 2a is formed wide in a stepped manner. You may. Further, the pipe axial width L3 on the proximal end side of the valve seat body 5b can be further formed to be larger than the minimum separation distance L1 of the existing fluid pipe 2. For example, above the position where the valve seat 5b is closest to the fluid pipe cutting surface 2a, the valve seat 5b or the valve seat extension 5p, or the valve seat 5b and the valve seat extension 5p are pipes. The axial width is further increased to minimize the separation distance between the valve seat body 5b and the fluid pipe cutting surface 2a or the separation distance between the valve seat extension portion 5p and the fluid pipe cutting surface 2a, and the inside of the housing 4 is minimized. The turbulence of the flow can be further suppressed and the pressure loss can be reduced.

1 弁装置
2 既設流体管(流体管)
4 筐体
5 弁本体(挿入体)
5a 弁蓋
5b 弁座体
5f 弁座孔部
5p 弁座体延設部
5q 弁座体傾斜面
5r 弁体傾斜面
5v 弁体
72 カッター
1 Valve device 2 Existing fluid pipe (fluid pipe)
4 Housing 5 Valve body (insertion body)
5a Operculum 5b Valve seat body 5f Valve seat hole 5p Valve seat extension 5q Valve seat tilt surface 5r Valve body tilt surface 5v Valve body 72 Cutter

Claims (5)

水道管を密封状に囲む分割構造の筐体の中で、不断流状態で円筒状の回転可能なカッターで切断され円弧状に形成された前記水道管の切断面同士の離間部分に、弁本体を弁本体挿入装置によって挿入して設置する弁本体の設置方法であって、前記弁本体は弁体と、該弁体の上部に接続された弁操作軸と、弁座孔部を有する弁座体と、前記水道管の切断面に向けて延設される弁座体延設部と、前記筐体の筐体開口部を閉塞する弁蓋と、前記弁座体と前記筐体との間を密封する密封部材と、を備え、前記弁体は、前記筐体内に設置された前記弁座体に向けて挿入されることで前記弁座孔部を開閉可能となっており、前記弁本体挿入装置は、前記筐体に接続される挿入装置筐体と、前記挿入装置筐体に対し進退可能な挿入軸と、前記挿入軸の一端に設けられた保持部と、を有し、前記保持部が前記弁本体における前記弁操作軸の上端よりも下方を保持した状態で、前記弁本体を前記筐体内に挿入することを特徴とする弁本体の設置方法。 In the case of the divided structure that surrounds the water pipe in a sealed shape, the valve body is located at the separated portion between the cut surfaces of the water pipe, which is cut by a cylindrical rotatable cutter in a continuous flow state and formed in an arc shape. Is a method of installing a valve body by inserting and installing the valve body by a valve body insertion device, wherein the valve body has a valve body, a valve operating shaft connected to the upper part of the valve body, and a valve seat having a valve seat hole portion. Between the body, the valve seat extending portion extending toward the cut surface of the water pipe, the valve lid that closes the housing opening of the housing, and the valve seat body and the housing. The valve body is provided with a sealing member for sealing the valve body, and the valve body can be opened and closed by inserting the valve body toward the valve seat body installed in the housing. The insertion device has an insertion device housing connected to the housing, an insertion shaft that can move forward and backward with respect to the insertion device housing, and a holding portion provided at one end of the insertion shaft. A method for installing a valve body, which comprises inserting the valve body into the housing while the portion is held below the upper end of the valve operating shaft in the valve body. 前記保持部は、前記弁操作軸を跨ぐように下方に延設されていることを特徴とする請求項1に記載の弁本体の設置方法。 The method for installing a valve body according to claim 1, wherein the holding portion extends downward so as to straddle the valve operating shaft. 前記弁本体を前記筐体内に挿入した後、前記筐体に開閉可能に形成された作業用孔を通じて、前記挿入軸と前記保持部との取外し作業を行うことを特徴とする請求項1または2に記載の弁本体の設置方法。 1. How to install the valve body as described in. 前記取外し作業は、前記挿入軸と前記保持部とを結合する取付けボルトを取外す作業であることを特徴とする請求項3に記載の弁本体の設置方法。 The method for installing a valve body according to claim 3, wherein the removal operation is an operation of removing a mounting bolt that connects the insertion shaft and the holding portion. 前記取外し作業の後、前記挿入装置筐体及び前記挿入軸を取外し、前記保持部を前記弁本体から撤去することを特徴とする請求項3または4に記載の弁本体の設置方法。 The method for installing a valve body according to claim 3 or 4, wherein after the removal operation, the insertion device housing and the insertion shaft are removed, and the holding portion is removed from the valve body.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1805710A (en) * 1929-06-17 1931-05-19 Mueller Co Packing for pipe cutters and valve inserting machines
JPS61123278U (en) * 1985-01-22 1986-08-02
JPH05126290A (en) * 1991-11-05 1993-05-21 Kurimoto Ltd Replacement device for existing valve
JP2006132715A (en) * 2004-11-08 2006-05-25 Waterworks Technology Development Organization Co Ltd Valve installation equipment for existing pipe and valve element used in the same
JP2006250295A (en) * 2005-03-11 2006-09-21 Cosmo Koki Co Ltd Continuous water gate valve installing method for existing fluid pipe and gate valve installing device
JP2009127834A (en) * 2007-11-28 2009-06-11 Cosmo Koki Co Ltd Rust preventing means
JP2014119012A (en) * 2012-12-14 2014-06-30 Cosmo Koki Co Ltd Valve removal device and valve removal method

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1805710A (en) * 1929-06-17 1931-05-19 Mueller Co Packing for pipe cutters and valve inserting machines
JPS61123278U (en) * 1985-01-22 1986-08-02
JPH05126290A (en) * 1991-11-05 1993-05-21 Kurimoto Ltd Replacement device for existing valve
JP2006132715A (en) * 2004-11-08 2006-05-25 Waterworks Technology Development Organization Co Ltd Valve installation equipment for existing pipe and valve element used in the same
JP2006250295A (en) * 2005-03-11 2006-09-21 Cosmo Koki Co Ltd Continuous water gate valve installing method for existing fluid pipe and gate valve installing device
JP2009127834A (en) * 2007-11-28 2009-06-11 Cosmo Koki Co Ltd Rust preventing means
JP2014119012A (en) * 2012-12-14 2014-06-30 Cosmo Koki Co Ltd Valve removal device and valve removal method

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