JP2006250295A - Continuous water gate valve installing method for existing fluid pipe and gate valve installing device - Google Patents

Continuous water gate valve installing method for existing fluid pipe and gate valve installing device Download PDF

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JP2006250295A
JP2006250295A JP2005069916A JP2005069916A JP2006250295A JP 2006250295 A JP2006250295 A JP 2006250295A JP 2005069916 A JP2005069916 A JP 2005069916A JP 2005069916 A JP2005069916 A JP 2005069916A JP 2006250295 A JP2006250295 A JP 2006250295A
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gate valve
valve
fluid pipe
existing fluid
housing
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JP4642511B2 (en
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Takehiro Ito
武洋 伊藤
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Cosmo Koki Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a continuous water gate valve installing method for an existing fluid pipe and a gate valve installing device capable of shortening the installing process without requiring works to install again a power transmitting means after a gate valve is installed. <P>SOLUTION: The power transmitting means 28 and a cover 2 able to cover it watertightly are installed on the oversurface of a top lid 5 placed on the gate valve 4, and the cover 2 is removed after the valve element 7 side of a casing 10 is sealed watertightly with the top lid 5, and thereby the installing process can be shortened without requiring the operation of installing again the power transmitting means after the gate valve is installed. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、既設流体管を密封ケースで密封して、前記既設流体管の所定箇所を不断水状態で切除して、仕切弁を前記密封ケース内部に挿入して、流路の遮断若しくは流路を形成する既設流体管の不断水仕切弁設置方法及び仕切弁設置装置に関する。   According to the present invention, an existing fluid pipe is sealed with a sealing case, a predetermined portion of the existing fluid pipe is excised in an indefinite water state, a gate valve is inserted into the sealing case, and a flow path is shut off or a flow path The present invention relates to a continuous water gate valve installation method and gate valve installation device for an existing fluid pipe.

従来の既設流体管の不断水仕切弁設置方法及び仕切弁設置装置は、弁体を作動可能な動力伝達手段が取り外された状態の仕切弁を不断水状態にて密封ケース内の所定の箇所に設置する作業を行っている(例えば、特許文献1参照)。   The conventional method for installing a continuous water gate valve and a gate valve installation device for an existing fluid pipe is to place the gate valve in a state where the power transmission means capable of operating the valve body is removed at a predetermined location in the sealed case in the continuous water state. Installation work is performed (for example, refer to Patent Document 1).

特開平6−17986号公報(第2頁、第1図)Japanese Patent Laid-Open No. 6-17986 (page 2, FIG. 1)

しかしながら、特許文献1において、対象となる仕切弁が大型化する場合には、動力伝達手段が取り外された状態の仕切弁を不断水状態にて密封ケース内に設置した後に、動力伝達手段を仕切弁に再度取り付ける作業を行っているために、作業手間や工程が増大するという問題を有していた。   However, in Patent Document 1, when the target gate valve is increased in size, the power transmission means is partitioned after the gate valve with the power transmission means removed is installed in a sealed case in an uninterrupted water state. Since the operation of re-attaching to the valve is performed, there is a problem that the labor and process increase.

本発明は、このような問題点に着目してなされたもので、仕切弁の設置後に動力伝達手段を再度設置する作業を要することなく、設置工程を短縮化することができる既設流体管の不断水仕切弁設置方法及び仕切弁設置装置を提供することを目的とする。   The present invention has been made paying attention to such problems, and it is not necessary to install an existing fluid pipe that can shorten the installation process without requiring the work of installing the power transmission means again after the gate valve is installed. It aims at providing a water gate valve installation method and a gate valve installation device.

上記課題を解決するために、本発明の請求項1に記載の既設流体管の不断水仕切弁設置方法は、既設流体管の一部を密封ケースで水密的に密封して、前記既設流体管の所定切除箇所を不断水状態で切除して、少なくとも上蓋と動力伝達手段により動作可能な弁体とからなる仕切弁を、前記密封ケースの内部を押動可能な挿入手段にて前記所定切除箇所に設置するのと略同時に、前記上蓋により前記密封ケース内部の前記弁体側を水密的に密封して、流路の遮断若しくは流路を形成する既設流体管の不断水仕切弁設置方法であって、
前記上蓋の上面には、予め前記動力伝達手段と、前記動力伝達手段を水密的に被覆可能なカバーとが取り付けられており、前記上蓋により前記弁体側が水密的に密封した後に、前記カバーを取り外すことを特徴としている。
この特徴によれば、仕切弁の上蓋の上面に予め動力伝達手段を水密的に被覆可能なカバーが取り付けられており、水密的に密封された密封ケース内において、上蓋の上面に予め動力伝達手段を取り付けた状態にて仕切弁の設置が可能となるため、仕切弁の設置後に動力伝達手段を再度設置する作業を要することなく、設置工程を短縮化することができる。
In order to solve the above-mentioned problem, the continuous fluid gate valve installation method for an existing fluid pipe according to claim 1 of the present invention is characterized in that a part of the existing fluid pipe is sealed in a watertight manner with a sealing case, and the existing fluid pipe The predetermined excision location is excised in an indefinite water state, and the predetermined excision location is formed by an insertion means capable of pushing the inside of the sealing case with a gate valve composed of at least an upper lid and a valve element operable by power transmission means. Substantially at the same time as installing the valve body side in the sealing case with the upper lid in a watertight manner, blocking the flow path or forming a flow path, a continuous water partition valve installation method for an existing fluid pipe, ,
On the upper surface of the upper lid, the power transmission means and a cover capable of watertightly covering the power transmission means are attached in advance, and after the valve body side is watertightly sealed by the upper lid, It is characterized by removing.
According to this feature, a cover capable of watertightly covering the power transmission means is previously attached to the upper surface of the upper lid of the gate valve, and the power transmission means is previously provided on the upper surface of the upper lid in a watertight sealed case. Since the gate valve can be installed in a state where the gate is attached, the installation process can be shortened without requiring the work of installing the power transmission means again after the gate valve is installed.

本発明の請求項2に記載の既設流体管の不断水仕切弁設置方法は、請求項1に記載の既設流体管の不断水仕切弁設置方法であって、前記密封ケースが、互いの接続口を介して分割可能に接続され前記密封ケース内部を開閉可能な開閉弁を有する作業ケースと、筐体とからなり、前記所定切除箇所が前記筐体の内部に設けられており、前記筐体の前記接続口の近傍において前記上蓋により前記筐体の内部を水密的に密封した後に、前記カバーと前記作業ケースとを取り外すことを特徴としている。
この特徴によれば、密封ケースが、分割可能に接続され開閉弁を有する作業ケースと、筐体とからなり、筐体の近傍において上蓋により筐体の内部を密封した後に、カバーと作業ケースとを取り外すことにより、仕切弁設置後に既設流体管を密封して残置される筐体が小型化できるため、筐体の既設流体管への密封作業がし易くなる。
The continuous fluid gate valve installation method for an existing fluid pipe according to claim 2 of the present invention is the continuous water partition valve installation method for an existing fluid pipe according to claim 1, wherein the sealing case is connected to each other's connection port. A work case having an opening / closing valve that is detachably connected to the inside of the sealing case and a housing, and the predetermined excision point is provided in the housing, In the vicinity of the connection port, the cover and the work case are removed after the inside of the casing is watertightly sealed with the upper lid.
According to this feature, the sealing case includes a work case that is separably connected and has an on-off valve, and a housing. After sealing the inside of the housing with the upper lid in the vicinity of the housing, the cover and the work case By removing the, the casing that is left behind by sealing the existing fluid pipe after the gate valve is installed can be miniaturized, so that the casing can be easily sealed to the existing fluid pipe.

本発明の請求項3に記載の既設流体管の不断水仕切弁設置装置は、既設流体管の一部を密封ケースで水密的に密封して、前記既設流体管の所定切除箇所を不断水状態で切除して、少なくとも上蓋と動力伝達手段により動作可能な弁体とからなる仕切弁を、前記密封ケースの内部を押動可能な挿入手段にて前記所定切除箇所に設置して、流路の遮断若しくは流路を形成する既設流体管の不断水仕切弁設置装置であって、
前記仕切弁設置時に、前記上蓋が前記密封ケース内部の前記弁体側を水密的に密封し且つ、前記上蓋の上面には、予め前記動力伝達手段と、前記動力伝達手段を水密的に被覆可能であり前記上蓋に着脱可能なカバーと、が取り付けられていることを特徴としている。
この特徴によれば、仕切弁の上蓋の上面に予め動力伝達手段を水密的に被覆可能なカバーが取り付けられており、水密的に密封した密封ケース内において、上蓋の上面に予め動力伝達手段を取り付けた状態にて仕切弁の設置が可能となるため、既設流路から流れ込む流体の浸入をカバーにより防いでおり、設置の際に動力伝達手段を防護できる。
The continuous fluid gate valve installation device for an existing fluid pipe according to claim 3 of the present invention seals a part of the existing fluid pipe in a sealing case in a water-tight manner, and the predetermined excision site of the existing fluid pipe is in a continuous water state. The gate valve comprising at least the upper lid and a valve element operable by the power transmission means is installed at the predetermined excision location by the insertion means capable of pushing the inside of the sealing case, An uninterrupted water gate valve installation device for an existing fluid pipe that forms a cutoff or flow path,
When the gate valve is installed, the upper lid seals the valve body side inside the sealing case in a watertight manner, and the upper surface of the upper lid can be covered with the power transmission means and the power transmission means in a watertight manner in advance. And a cover detachably attached to the upper lid.
According to this feature, a cover capable of watertightly covering the power transmission means is previously attached to the upper surface of the upper lid of the gate valve, and the power transmission means is previously provided on the upper surface of the upper lid in a watertight sealed case. Since the gate valve can be installed in the attached state, the inflow of the fluid flowing from the existing flow path is prevented by the cover, and the power transmission means can be protected at the time of installation.

本発明の請求項4に記載の既設流体管の不断水仕切弁設置装置は、請求項3に記載の既設流体管の不断水仕切弁設置装置であって、前記密封ケースが、互いの接続口を介して分割可能に接続され前記密封ケース内部を開閉可能な開閉弁を有する作業ケースと、筐体とからなり、前記所定切除箇所が前記筐体の内部に設けられていることを特徴としている。
この特徴によれば、密封ケースが、分割可能に接続され開閉弁を有する作業ケースと、筐体とからなり、所定切除箇所が筐体の内部に設けられていることにより、筐体の内部を水密的に密封した後に、カバーと共に作業ケースを取り外すことができるため、仕切弁設置後の構造がシンプルになるばかりか、カバーや作業ケースの再利用が可能となる。
The continuous fluid gate valve installation device for an existing fluid pipe according to claim 4 of the present invention is the continuous water partition valve installation device for an existing fluid pipe according to claim 3, wherein the sealing case is connected to each other's connection port. A work case having an opening / closing valve that is detachably connected to the inside of the sealing case and a housing, and the predetermined excision point is provided inside the housing. .
According to this feature, the sealed case includes a work case that is detachably connected and has an on-off valve, and a housing, and a predetermined excision point is provided inside the housing, whereby the inside of the housing is Since the work case can be removed together with the cover after sealing in a watertight manner, the structure after the gate valve is installed is simplified, and the cover and the work case can be reused.

本発明の請求項5に記載の既設流体管の不断水仕切弁設置装置は、請求項3または4に記載の既設流体管の不断水仕切弁設置装置であって、前記動力伝達手段が、ギア減速手段であることを特徴としている。
この特徴によれば、ギア減速手段を予め上蓋に取り付けて水密的なカバーで被覆することにより、仕切弁の設置の際に流体の浸入を防ぐことができるため、ギア部を有するギア減速手段の潤滑性を確保できるばかりか、ギア部に付着している潤滑材が既設流路に混入することを防護できる。
According to a fifth aspect of the present invention, there is provided the continuous water partition valve installation device for an existing fluid pipe according to claim 3 or 4, wherein the power transmission means is a gear. It is a decelerating means.
According to this feature, since the gear speed reducing means is previously attached to the upper lid and covered with a watertight cover, fluid can be prevented from entering when the gate valve is installed. In addition to ensuring lubricity, it is possible to protect the lubricant adhering to the gear portion from entering the existing flow path.

本発明の実施例を以下に説明する。   Examples of the present invention will be described below.

本発明の実施例を図面に基づいて説明すると、先ず図1は、本発明の実施例における既設水道管に仕切弁が設けられた筐体を装着した配管の全体像を示す平面図である。(a)は、既設水道管に装着した状態及び管内流体の流下方向を示した平面図であり、(b)は、同じく既設水道管を切断した状態を示した平面図であり、(c)は、同じく筐体内部に設置されたバタフライ弁の開状態を示した平面図であり、(d)は、同じくバタフライ弁の閉状態を示した平面図である。図2(a)は、本発明におけるバタフライ弁を示す斜視図であり、(b)は筐体の全体像を示す斜視図である。図3(a)は、カバーの全体を示した縦断面図であり、(b)は(a)のA−A断面図である。図4(a)は、バタフライ弁の設置される状況を示した縦断面図であり、(b)は同じく設置された状況を示した縦断面図である。図5は、バタフライ弁が設置された筐体の状況を示した縦断面図である。図6(a)は、既設水道管の切断状況を示した図であり、(b)は同じく管片除去の状況を示した図である。   An embodiment of the present invention will be described with reference to the drawings. First, FIG. 1 is a plan view showing an overall image of a pipe in which a casing provided with a gate valve is attached to an existing water pipe in an embodiment of the present invention. (A) is the top view which showed the state with which the existing water pipe was mounted | worn, and the flow direction of the fluid in a pipe | tube, (b) is the top view which similarly showed the state which cut | disconnected the existing water pipe, (c) FIG. 5 is a plan view showing an open state of a butterfly valve that is also installed inside the housing, and FIG. 6D is a plan view showing a closed state of the butterfly valve. FIG. 2A is a perspective view showing a butterfly valve according to the present invention, and FIG. 2B is a perspective view showing an entire image of a housing. Fig.3 (a) is the longitudinal cross-sectional view which showed the whole cover, (b) is AA sectional drawing of (a). FIG. 4A is a longitudinal sectional view showing a situation where the butterfly valve is installed, and FIG. 4B is a longitudinal sectional view showing a situation where the butterfly valve is similarly installed. FIG. 5 is a longitudinal sectional view showing the situation of the casing in which the butterfly valve is installed. Fig.6 (a) is the figure which showed the cutting condition of the existing water pipe, (b) is the figure which showed the condition of pipe piece removal similarly.

本発明の実施例における不断水仕切弁設置装置の装着後の配管状況について説明すると、図1(a)に示すように、上水管である既設水道管1の管内流体の流下方向に対して、例えば既設水道管1の一部に撤去や補修が必要な特定エリアEよりも上流側の管部分に、本発明の実施例における筐体10からなる不断水仕切弁設置装置を既設水道管1の外周面に水密的に装着し、筐体10内部の既設水道管1部分(所定切除箇所)を後述する方法にて切断して(図1(b))、当該切断箇所にバタフライ弁4(仕切弁)を装着し、図1(c)、(d)に示すように、既設水道管1の既設流路を開閉可能とする構成を有している。   Explaining the piping situation after installation of the continuous water gate valve installation device in the embodiment of the present invention, as shown in FIG. 1 (a), with respect to the flow direction of the fluid in the pipe of the existing water pipe 1, which is a water pipe, For example, the continuous water partition valve installation device comprising the casing 10 in the embodiment of the present invention is installed in the pipe portion on the upstream side of the specific area E that needs to be removed or repaired to a part of the existing water pipe 1. It is attached to the outer peripheral surface in a water-tight manner, and an existing water pipe 1 portion (predetermined excision location) inside the housing 10 is cut by a method described later (FIG. 1 (b)), and a butterfly valve 4 (partition) is provided at the cut location. 1 (c) and (d), the existing flow path of the existing water pipe 1 can be opened and closed as shown in FIGS.

このような仕切弁設置装置の配設により、既設水道管1の特定エリアEには管内流体が流下しないように操作できるため、特定エリアEに位置する管部分の撤去やあるいは補修等の作業が可能となる。   By arranging such a gate valve installation device, it is possible to operate so that the fluid in the pipe does not flow down to the specific area E of the existing water pipe 1, so that work such as removal or repair of the pipe portion located in the specific area E can be performed. It becomes possible.

図2(a)、(b)に示すように、本実施例の仕切弁設置装置は、既設水道管の流路を変更するバタフライ弁4と筐体10とからなり、バタフライ弁4は、ほぼ中央部に開口Hを有する仕切壁6と、開閉軸40を中心に回動して開口Hを開閉可能である弁体7と、仕切壁6の上端部と一体的に連接される水平方向に備えられる円形の上蓋5と、上蓋5上面に設けられる減速ギア28(動力伝達手段)とからなる。   As shown in FIGS. 2 (a) and 2 (b), the gate valve installation device of the present embodiment is composed of a butterfly valve 4 and a housing 10 that change the flow path of an existing water pipe. A partition wall 6 having an opening H at the center, a valve body 7 that can be rotated around an opening / closing shaft 40 to open and close the opening H, and a horizontal direction integrally connected to the upper end of the partition wall 6. It comprises a circular upper lid 5 provided, and a reduction gear 28 (power transmission means) provided on the upper surface of the upper lid 5.

弁体7の左右中心位置には、上下方向に延びる開閉軸40が設けられており、図2(a)に示されるように、弁体7の下部周縁より下方に延設された開閉軸40の下端部は、開口Hの下部に設けられた下軸受部41bに嵌挿され回動可能に軸支されている。同様に開閉軸40の上端部は、上蓋5の上面に設けられる上軸受部41aに嵌挿され回動可能に軸支されている。   An opening / closing shaft 40 extending in the vertical direction is provided at the left and right center position of the valve body 7, and as shown in FIG. 2A, the opening / closing shaft 40 extending downward from the lower peripheral edge of the valve body 7. The lower end of the shaft is fitted into a lower bearing portion 41b provided at the lower portion of the opening H and is pivotally supported. Similarly, the upper end portion of the opening / closing shaft 40 is fitted into an upper bearing portion 41 a provided on the upper surface of the upper lid 5 and is pivotally supported.

また、開閉軸40は、開閉軸40と略同軸なる減速ギア28のギア部28aを介して操作軸29と噛合されているために、操作軸29を回動操作することにより、開閉軸40に該回動動作が伝達されて弁体7が開閉可能に回動できるようになっている。   Further, since the opening / closing shaft 40 is engaged with the operation shaft 29 via the gear portion 28a of the reduction gear 28 that is substantially coaxial with the opening / closing shaft 40, the opening / closing shaft 40 is rotated by rotating the operation shaft 29. The turning operation is transmitted so that the valve body 7 can be opened and closed.

したがって、弁体7は開閉軸40を中心に回動可能であり開口Hを開閉可能となっており、また弁体7は開口Hと略同一形状であって、弁体7の閉状態においては弁体7の全周縁がシール部材からなる弁座部42と密接するため、管内流体が開口Hを流通することが封止される。   Therefore, the valve body 7 can rotate around the opening / closing shaft 40 and can open and close the opening H. The valve body 7 has substantially the same shape as the opening H, and in the closed state of the valve body 7. Since the entire periphery of the valve body 7 is in close contact with the valve seat portion 42 made of a seal member, it is sealed that the fluid in the pipe flows through the opening H.

また、バタフライ弁4の設置時において、上蓋5の上部は後述するカバー2により中空内部Sが水密的に密封されるために、減速ギア28がバタフライ弁4に取り付けられた状態にてバタフライ弁4の設置が可能となっている。   Further, when the butterfly valve 4 is installed, the upper portion of the upper lid 5 is hermetically sealed with the hollow interior S by the cover 2 described later, so that the butterfly valve 4 is mounted with the reduction gear 28 attached to the butterfly valve 4. Can be installed.

図2(b)に示すように、筐体10は上部筐体11と下部筐体12とからなる上下2部分に分割可能となっている。筐体10は、既設水道管1の外径よりも大なる内径を有する円筒形からなっており、上面に上向きに開口した円形の接続口10aが形成され、側面にも水平方向に開口した円形の側方開口部A、A’が2箇所形成されている。   As shown in FIG. 2B, the housing 10 can be divided into two upper and lower portions including an upper housing 11 and a lower housing 12. The casing 10 has a cylindrical shape having an inner diameter larger than the outer diameter of the existing water pipe 1. A circular connection port 10 a that opens upward is formed on the upper surface, and a circular shape that opens horizontally also on the side surface. Two side openings A and A 'are formed.

また、水平方向の同一の中心軸Cを有し、筐体10の側面において互いの対面に位置する側方開口部A及び側方開口部A’の内径は、既設水道管1の外径よりもほぼ同一あるいは若干大きく形成されており、これら側方開口部A、A’の両端部近傍における内面には水密的なゴム輪14が備えられている。   In addition, the inner diameters of the side opening A and the side opening A ′ that have the same central axis C in the horizontal direction and that face each other on the side surface of the housing 10 are larger than the outer diameter of the existing water pipe 1. Are formed substantially the same or slightly larger, and a watertight rubber ring 14 is provided on the inner surface in the vicinity of both end portions of these side openings A and A ′.

また、筐体10側面下部には、筐体10の内部に設置されたバタフライ弁4の上流側には開閉可能な上流側口13aが設けられ、同様にバタフライ弁4の下流側には開閉可能な下流側口13bが設けられている。後述する既設水道管1の切断時においては、上流側口13a、下流側口13bは筐体10の外部と連通可能となっている。   In addition, an upstream side opening 13a that can be opened and closed is provided on the lower side of the side surface of the casing 10 on the upstream side of the butterfly valve 4 installed inside the casing 10, and can be opened and closed on the downstream side of the butterfly valve 4 as well. A downstream port 13b is provided. At the time of cutting the existing water pipe 1 described later, the upstream side port 13 a and the downstream side port 13 b can communicate with the outside of the housing 10.

また、筐体10の外側面にから内面に向けて螺挿される固定プラグねじ23が、後述するバタフライ弁4の設置位置における、上蓋5の上面と当接する高さ位置に筐体10の平面視円周方向に略等間隔に6箇所配設されている。   Further, the fixed plug screw 23 screwed into the inner surface from the outer surface to the inner surface of the housing 10 is in a plan view of the housing 10 at a height position where it comes into contact with the upper surface of the upper lid 5 at the installation position of the butterfly valve 4 described later. Six places are arranged at substantially equal intervals in the circumferential direction.

筐体10の既設水道管1への装着について説明すると、上部筐体11及び下部筐体12を、それぞれ既設水道管1の上方及び下方から、中心軸Cと既設水道管1の中心軸とを合わせる位置で、既設水道管1の外周部に装着する。既設水道管1の外周部に装着した上部筐体11及び下部筐体12の突合せ部18は、溶接加工により接合を行う。また、開口部A及び開口部A’において、ゴム輪14を、筐体10側のフランジ17と分割構造の押し輪21との間に挟み込むことにより、筐体10と既設水道管1の外周面との接合を行う。   The mounting of the housing 10 to the existing water pipe 1 will be described. The upper housing 11 and the lower housing 12 are respectively connected to the central axis C and the central axis of the existing water pipe 1 from above and below the existing water pipe 1. At the matching position, it is attached to the outer periphery of the existing water pipe 1. The abutting portions 18 of the upper housing 11 and the lower housing 12 attached to the outer peripheral portion of the existing water pipe 1 are joined by welding. Further, in the opening A and the opening A ′, the rubber ring 14 is sandwiched between the flange 17 on the side of the casing 10 and the push ring 21 having a split structure, so that the outer peripheral surface of the casing 10 and the existing water pipe 1 is obtained. And joining.

従って、溶接加工による上部筐体11及び下部筐体12の接合と、開口部A、A’の両端部及び既設水道管1の外周面との接合と、後述するバタフライ弁4の上蓋5及び筐体10の接続口10a近傍の内面の接合と、により筐体10の内部は水密的となっている。   Therefore, the joining of the upper housing 11 and the lower housing 12 by welding, joining of both ends of the openings A and A ′ and the outer peripheral surface of the existing water pipe 1, and the upper lid 5 and the housing of the butterfly valve 4 described later. The inside of the housing 10 is watertight due to the joining of the inner surface of the body 10 in the vicinity of the connection port 10a.

次に本実施例のカバー2は、図3(a)、(b)に示されるように、上面と側周面とが鋼材により被覆され下部が開口しており、平面視略円形の中空内部Sを有するカバー体24からなる。カバー体24の側周面の下部には、バタフライ弁4の上蓋5の外径より小さい外径を有する環状部材25が固着されている。環状部材25のボルト孔25aと上蓋5の上面のタップ孔5aとを介してボルト27にて接続することで、図2(a)で示される上蓋5の上面に環状に設けられるシール材8cと、環状部材25の下面とが接合して、カバー体24の中空内部Sが水密的に密封されるようになっている。   Next, as shown in FIGS. 3 (a) and 3 (b), the cover 2 of the present embodiment is a hollow interior having a substantially circular shape in plan view, with the upper surface and the side peripheral surface covered with a steel material and the lower portion opened. It consists of a cover body 24 having S. An annular member 25 having an outer diameter smaller than the outer diameter of the upper cover 5 of the butterfly valve 4 is fixed to the lower part of the side peripheral surface of the cover body 24. By connecting with bolts 27 via the bolt holes 25a of the annular member 25 and the tap holes 5a on the upper surface of the upper lid 5, a sealing material 8c provided annularly on the upper surface of the upper lid 5 shown in FIG. The lower surface of the annular member 25 is joined, and the hollow interior S of the cover body 24 is sealed in a watertight manner.

したがって、上蓋5の上面に設けられた減速ギア28が、カバー体24の中空内部Sに収納され、既設水道管1からの流体により浸水されることがないため、減速ギア28が予めバタフライ弁4に取り付けられた状態にて、後述するバタフライ弁4の設置工程を行うことができる。   Accordingly, the reduction gear 28 provided on the upper surface of the upper lid 5 is accommodated in the hollow interior S of the cover body 24 and is not submerged by the fluid from the existing water pipe 1. In the state attached to the butterfly, it is possible to perform an installation process of the butterfly valve 4 described later.

また、カバー体24の側周面の上部には、略水平のローラ軸36周りに回転可能なガイドローラ3が、略等間隔に4箇所固定配設されている。さらにカバー2上部には、後述するバタフライ弁4を挿入する挿入機34(挿入手段)の挿入ロッド35と接続可能な接続部26が設けられている。   In addition, four guide rollers 3 that are rotatable about a substantially horizontal roller shaft 36 are fixedly disposed at approximately equal intervals on the upper part of the side peripheral surface of the cover body 24. Further, a connection portion 26 that can be connected to an insertion rod 35 of an insertion machine 34 (insertion means) for inserting a butterfly valve 4 described later is provided on the cover 2.

次に、図6(a)、(b)を用いて既設水道管1の切断工程について説明すると、筐体10の接続口10aの上方には、接続口10aを開閉自在とし、閉状態においては筐体10内部の水密性を保持できる開閉弁30が配設されている。続いて、既設水道管1の外径よりも大なる内径及び高さを有し、下端周縁に下向きに配設された穿孔刃32aと、穿孔刃32aと同じ中心軸を有し穿孔刃32aよりも下方の位置に下向きに配設されたセンタードリル32bと、センタードリル32bの先方に設けられた掛止片32cとを有する内空円筒状の穿孔用カッタ32を、該切断工程に用いられる胴体31(作業ケース)内部空間に設け、円筒状の穿孔用カッタ32の中心軸がほぼ鉛直方向を向き、かつ筐体10内の既設水道管1の中心軸とほぼ直交方向に交差する位置に配設するように、胴体31を開閉弁30の上方に水密的に連通接続する。   Next, the cutting process of the existing water pipe 1 will be described with reference to FIGS. 6 (a) and 6 (b). The connection port 10 a can be opened and closed above the connection port 10 a of the housing 10. An on-off valve 30 that can maintain water tightness inside the housing 10 is provided. Subsequently, a perforation blade 32a having an inner diameter and a height larger than the outer diameter of the existing water pipe 1 and disposed downward on the peripheral edge of the lower end, and having the same central axis as the perforation blade 32a, from the perforation blade 32a An inner hollow cylindrical drilling cutter 32 having a center drill 32b disposed downward at a lower position and a hook 32c provided at the front of the center drill 32b is used in the cutting process. 31 (work case) is provided in the interior space, and is arranged at a position where the central axis of the cylindrical piercing cutter 32 faces in a substantially vertical direction and intersects with the central axis of the existing water pipe 1 in the casing 10 in a substantially orthogonal direction. As shown, the body 31 is connected in a watertight manner above the on-off valve 30.

次に、開閉弁30を開状態とし、穿孔用カッタ32を回転動作させながら、穿孔刃32aが、既設水道管1の全断面を通過するように進退移動させるストローク33により、穿孔用カッタ32を下降動作させる。穿孔用カッタ32の回転動作及び下降動作により、既設水道管1は穿孔用カッタ32の下端周縁の直径寸法分離間した2箇所の切断面で、既設水道管1上面の外周面から下方に向かって徐々に切断され、穿孔刃32aが既設水道管1の全断面を通過するように下降動作した地点で、該2箇所の切断面で既設水道管1が切断され、該2箇所の切断面の間で管片1’が既設水道管1の管路から分断される。   Next, the punching cutter 32 is moved by the stroke 33 that the punching blade 32a moves forward and backward so as to pass through the entire cross section of the existing water pipe 1 while the on-off valve 30 is opened and the drilling cutter 32 is rotated. Move down. By rotating and lowering the drilling cutter 32, the existing water pipe 1 is cut at two places between the diameters of the lower peripheral edge of the drilling cutter 32, and downward from the outer peripheral surface of the upper surface of the existing water pipe 1. The existing water pipe 1 is cut at the two cut surfaces at the point where the perforated blade 32a is lowered so as to pass through the entire cross section of the existing water pipe 1, and is cut between the two cut surfaces. Thus, the pipe piece 1 ′ is separated from the existing water pipe 1.

上述の既設水道管1の切断動作において、既設水道管1は不断水状態であるため、既設水道管1内は水圧が加わった満水状態であり、穿孔用カッタ32による切断動作において、センタードリル32bが既設水道管1上面の外周面から既設水道管1の内部に達した時点で、既設水道管1の内部の流体が管外に漏出し、筐体10の内空間及び上方に連通接続した胴体31内部を満たすようになる。ただし、胴体31内部は水密的であるため、図1(a)に示すように、既設水道管1の内部から漏出した流体が、筐体10及び胴体31の外部に漏出することはない。したがって、既設水道管1内の流体を不断水状態のまま、切断動作が可能となる。   In the above-described cutting operation of the existing water pipe 1, the existing water pipe 1 is in an undisrupted water state, and therefore, the existing water pipe 1 is filled with water pressure, and in the cutting operation by the drilling cutter 32, the center drill 32 b When the fluid reaches the inside of the existing water pipe 1 from the outer peripheral surface of the upper surface of the existing water pipe 1, the fluid inside the existing water pipe 1 leaks out of the pipe, and the fuselage is connected to the inner space and the upper side of the housing 10. 31 will be filled. However, since the inside of the body 31 is watertight, as shown in FIG. 1A, the fluid leaked from the inside of the existing water pipe 1 does not leak to the outside of the housing 10 and the body 31. Therefore, the cutting operation can be performed while the fluid in the existing water pipe 1 remains in an undisrupted water state.

また、上流側口13a及び下流側口13bと筐体10外部とが排出路(図示略)により連通されており、前記切断動作は、既設水道管1の切断時に発生する切り粉を前記排出路より外部に排出させながら行われる。   Further, the upstream side port 13a and the downstream side port 13b and the outside of the housing 10 are communicated with each other by a discharge path (not shown), and the cutting operation is performed by cutting chips generated when the existing water pipe 1 is cut. It is performed while discharging to the outside.

次に、既設水道管1の切断動作後に、穿孔用カッタ32と、センタードリル32bの掛止片32cに掛止した切断後の管片1’とを、胴体31内部に引き上げ、開閉弁30を閉状態としてから外部に搬出する(図6(b))。   Next, after the cutting operation of the existing water pipe 1, the perforating cutter 32 and the cut pipe piece 1 ′ hooked on the hook piece 32 c of the center drill 32 b are pulled up into the body 31, and the on-off valve 30 is opened. After being in the closed state, it is carried outside (FIG. 6B).

続いて筐体10の内部において、既設水道管1を切断時に既設水道管1の切断面から発生し、上流側口13a、下流側口13bから排出されずに筐体10内に残存した切り粉を、図示しない排出装置により接続口10aから排出して開閉弁30を閉状態としておく。   Subsequently, in the inside of the housing 10, chips generated from the cut surface of the existing water pipe 1 when cutting the existing water pipe 1 and remaining in the housing 10 without being discharged from the upstream side port 13a and the downstream side port 13b. Is discharged from the connection port 10a by a discharge device (not shown) to keep the on-off valve 30 closed.

次に、バタフライ弁4の設置工程について説明すると、図4(a)に示されるように、管片1’及び切り粉を排出した後の筐体10の上方には、該設置工程で用いられる作業筒9(作業ケース)が、接続口9aと筐体10の接続口10aとが水密的に連通した状態で接続されている。作業筒9内部には、ボルト27にて一体的に接続されたカバー2とバタフライ弁4とが配設されており、さらにカバー2とバタフライ弁4とは、挿入ロッド35を介して作業筒9の上部に設けられた挿入機34と接続されている。   Next, the installation process of the butterfly valve 4 will be described. As shown in FIG. 4A, the pipe piece 1 ′ and the casing 10 after the chips are discharged are used in the installation process. The work cylinder 9 (work case) is connected in a state where the connection port 9a and the connection port 10a of the housing 10 are in watertight communication. Inside the work cylinder 9, a cover 2 and a butterfly valve 4 integrally connected by bolts 27 are disposed, and the cover 2 and the butterfly valve 4 are further connected via an insertion rod 35. Is connected to an insertion machine 34 provided at the top of the.

尚、本実施例において作業ケースとは、バタフライ弁4の設置工程に用いられ開閉弁30を有して筐体10と接続される作業筒9と、前記した既設水道管1の切断工程に用いられ同様に筐体10と接続される胴体31とを示す。   In the present embodiment, the work case is used in the step of cutting the existing water pipe 1 and the work tube 9 that is used in the step of installing the butterfly valve 4 and has the on-off valve 30 and connected to the housing 10. Similarly, a body 31 connected to the housing 10 is shown.

次に、開閉弁30を開状態とした後に、カバー2とバタフライ弁4とは、挿入機34により作業筒9内部を上方から下方に向かって押圧され、図4(b)に示されるように、筐体10内部の所定の箇所に設置される。   Next, after opening the on-off valve 30, the cover 2 and the butterfly valve 4 are pressed from the upper side to the lower side of the work cylinder 9 by the insertion machine 34, as shown in FIG. 4B. It is installed at a predetermined location inside the housing 10.

開閉弁30を開状態とした時に、筐体10内の流体が作業筒9内部を満たすようになる。ただし、作業筒9内部は水密的であるため、図1(a)に示すように、既設水道管1の内部から漏出した流体が、作業筒9の外部に漏出することはない。したがって、既設水道管1内の流体を不断水状態のまま、バタフライ弁4の設置動作が可能となる。   When the on-off valve 30 is opened, the fluid in the housing 10 fills the inside of the work cylinder 9. However, since the inside of the work cylinder 9 is watertight, the fluid leaked from the inside of the existing water pipe 1 does not leak to the outside of the work cylinder 9 as shown in FIG. Therefore, the butterfly valve 4 can be installed while the fluid in the existing water pipe 1 remains in an undisturbed state.

このようにすることで、バタフライ弁4の上蓋5の上面に予め減速ギア28を水密的に被覆可能なカバー2が取り付けられており、作業筒9内において、上蓋5の上面に予め減速ギア28を取り付けた状態にてバタフライ弁4の設置が可能となるため、既設流路から流れ込む流体の浸入をカバー2により防いでおり、設置の際に減速ギア28を防護できる。   By doing so, the cover 2 capable of water-tightly covering the reduction gear 28 is attached to the upper surface of the upper lid 5 of the butterfly valve 4 in advance, and the reduction gear 28 is previously applied to the upper surface of the upper lid 5 in the work cylinder 9. Since the butterfly valve 4 can be installed with the cover installed, the cover 2 prevents the fluid flowing in from the existing flow path from entering, and the speed reduction gear 28 can be protected during installation.

また、このようにすることで、減速ギア28を予め上蓋5に取り付けて水密的なカバー2で被覆することにより、バタフライ弁4の設置の際に流体の浸入を防ぐことができるため、減速ギア28のギア部28aの潤滑性を確保できるばかりか、ギア部28aに付着している潤滑材が、既設流路に混入することを防護できる。   Moreover, since the reduction gear 28 is previously attached to the upper lid 5 and covered with the watertight cover 2, fluid intrusion can be prevented when the butterfly valve 4 is installed. In addition to ensuring the lubricity of the 28 gear portions 28a, it is possible to protect the lubricant adhering to the gear portion 28a from being mixed into the existing flow path.

また、バタフライ弁4が挿入機34により押圧される際には、ガイドローラ3が作業筒9の内面と当接して、回転しながらバタフライ弁4を筐体10内部の所定の箇所に案内するようになっている。   Further, when the butterfly valve 4 is pressed by the insertion machine 34, the guide roller 3 comes into contact with the inner surface of the work cylinder 9 so as to guide the butterfly valve 4 to a predetermined location inside the housing 10 while rotating. It has become.

さらにバタフライ弁4の所定の設置箇所となる筐体10の接続口10a近傍の内部には、バタフライ弁4の上蓋5の周面に沿って設けられるシール材8aと当接可能となるように、段部19が設けられている。同様にバタフライ弁4の仕切壁6の周面に沿って設けられるシール材8bと当接可能となるように、側面段部15、底面段部16が設けられており、さらに側面段部15の両側部には、案内片20、20が上下方向に設けられ、下方に降下する仕切壁6を所定の設置箇所に案内可能としている。   Further, the inside of the vicinity of the connection port 10a of the casing 10 which is a predetermined installation location of the butterfly valve 4 is able to come into contact with a sealing material 8a provided along the peripheral surface of the upper lid 5 of the butterfly valve 4. A step portion 19 is provided. Similarly, a side surface step portion 15 and a bottom surface step portion 16 are provided so as to be able to come into contact with the sealing material 8b provided along the peripheral surface of the partition wall 6 of the butterfly valve 4. On both sides, guide pieces 20 and 20 are provided in the vertical direction so that the partition wall 6 descending downward can be guided to a predetermined installation location.

そして、バタフライ弁4が筐体10内部の所定の箇所に設置されるのと略同時に、上蓋5の周面に設けられたシール材8aが、筐体10内側面に設けられた段部19と当接することにより、上蓋5が筐体10の接続口10a近傍を閉塞して、筐体10内部が密封される。同様に、仕切壁6の周面に沿って設けられるシール材8bが側面段部15、底面段部16と当接することにより、仕切壁6の周面において筐体10内部の流体の流れが遮断される。   Then, substantially simultaneously with the butterfly valve 4 being installed at a predetermined location inside the housing 10, the sealing material 8 a provided on the peripheral surface of the upper lid 5 is provided with a step portion 19 provided on the inner surface of the housing 10. By contacting, the upper lid 5 closes the vicinity of the connection port 10a of the housing 10, and the inside of the housing 10 is sealed. Similarly, the seal material 8b provided along the peripheral surface of the partition wall 6 abuts on the side surface step portion 15 and the bottom surface step portion 16, thereby blocking the flow of fluid inside the housing 10 on the peripheral surface of the partition wall 6. Is done.

バタフライ弁4の設置位置において、固定プラグねじ23が筐体10の外側面から螺挿されることにより、固定プラグねじ23の先端部が、上蓋5の上面を摺接しながら筐体10内部中心に向かって進入するため、バタフライ弁4を下方に押圧した状態での固定が可能となる。   At the installation position of the butterfly valve 4, the fixed plug screw 23 is screwed from the outer surface of the housing 10, so that the distal end portion of the fixed plug screw 23 faces the center of the housing 10 while sliding on the upper surface of the upper lid 5. Therefore, the butterfly valve 4 can be fixed in a state where it is pressed downward.

したがって、仕切壁6の側面及び底面に備えたシール材8bが、均等に下方に荷重されるため、水密性を確保することができる。   Therefore, since the sealing material 8b provided on the side surface and the bottom surface of the partition wall 6 is evenly loaded downward, water tightness can be ensured.

このように、バタフライ弁4設置の後、流下流体に面する仕切壁6が筐体10内部にて流体力を受けた場合においても、バタフライ弁4の仕切壁6を表裏両側から挟む位置に配設された案内片20、20が流体力を受け止めてバタフライ弁4を確実に固定保持する。   In this way, after the butterfly valve 4 is installed, even when the partition wall 6 facing the flowing fluid receives a fluid force inside the housing 10, the butterfly valve 4 is disposed at a position sandwiching the partition wall 6 from both the front and back sides. The provided guide pieces 20, 20 receive the fluid force and securely fix and hold the butterfly valve 4.

したがって、後述する操作軸29を操作することで弁体7が開閉操作され、図1(c)、(d)に示されるように、流体の遮断状態若しくは流下状態が操作可能となる。   Therefore, the valve body 7 is opened and closed by operating an operation shaft 29 described later, and the fluid shut-off state or flow-down state can be operated as shown in FIGS. 1 (c) and 1 (d).

そして、図5に示されるように、作業筒9内に残存した流体を排水した後に、作業筒9及び挿入機34を取り外し、ボルト27を取り除いてカバー2を上蓋5から取り外す。取り外し作業等にあっては、作業筒9の側部に設けられる開閉自在な作業口9bから作業筒9内部に出入り可能となっている。   Then, as shown in FIG. 5, after draining the fluid remaining in the work cylinder 9, the work cylinder 9 and the insertion machine 34 are removed, the bolts 27 are removed, and the cover 2 is removed from the upper lid 5. For removal work or the like, it is possible to enter and exit the inside of the work cylinder 9 from an openable / closable work port 9b provided on the side of the work cylinder 9.

このようにすることで、バタフライ弁4の上蓋5の上面に予め減速ギア28を水密的に被覆可能なカバー2が取り付けられており、水密的に密封された作業筒9及び筐体10内において、上蓋5の上面に予め減速ギア28を取り付けた状態にてバタフライ弁4の設置が可能となるため、バタフライ弁4の設置後に減速ギア28を再度設置する作業を要することなく、設置工程を短縮化することができる。   In this way, the cover 2 capable of watertightly covering the reduction gear 28 is attached to the upper surface of the upper lid 5 of the butterfly valve 4 in advance, and the work cylinder 9 and the housing 10 that are watertightly sealed are attached. Since the butterfly valve 4 can be installed with the reduction gear 28 previously attached to the upper surface of the upper lid 5, the installation process is shortened without requiring the operation of installing the reduction gear 28 again after the butterfly valve 4 is installed. Can be

また、このようにすることで、バタフライ弁4の設置の際に密封する密封ケースが、分割可能に接続される作業筒と筐体10とからなり、所定の切除箇所が筐体10の内部に設けられていることにより、筐体10の内部を水密的に密封した後に、カバー2と共に作業筒9を取り外すことができるため、バタフライ弁4設置後の装置の構造がシンプルになるばかりか、カバー2や作業筒9の再利用が可能となる。   Moreover, by doing in this way, the sealing case sealed when installing the butterfly valve 4 is composed of the work cylinder and the housing 10 which are connected in a detachable manner, and a predetermined excision point is inside the housing 10. By being provided, the work cylinder 9 can be removed together with the cover 2 after the inside of the housing 10 is sealed in a watertight manner, so that the structure of the apparatus after the butterfly valve 4 is installed is simplified. 2 and the work cylinder 9 can be reused.

そして、上記のようにバタフライ弁4を設置して、作業筒9とカバー2とを取り外した後において、内部が水密的に密封された筐体10の外部に突出した操作軸29を回動することにより、筐体10の外部から、筐体10内部の弁体7の開閉操作が可能となる。   Then, after the butterfly valve 4 is installed as described above and the work cylinder 9 and the cover 2 are removed, the operation shaft 29 that protrudes to the outside of the casing 10 whose inside is sealed watertight is rotated. Thus, the valve body 7 inside the housing 10 can be opened and closed from the outside of the housing 10.

このようにすることで、密封ケースが、分割可能に接続される作業筒9と筐体10とからなり、筐体10の近傍において上蓋5により筐体10の内部を密封した後に、カバー2と作業筒9とを取り外すことにより、既設水道管1を密封して残置される筐体10が小型化できるため、筐体10の既設水道管1への密封作業がし易くなる。   By doing in this way, the sealed case is composed of the work cylinder 9 and the housing 10 that are connected in a severable manner, and after the inside of the housing 10 is sealed by the upper lid 5 in the vicinity of the housing 10, By removing the working cylinder 9, the casing 10 that is left behind by sealing the existing water pipe 1 can be miniaturized, so that the casing 10 can be easily sealed to the existing water pipe 1.

以上、本発明の実施例を図面により説明してきたが、具体的な構成はこれら実施例に限られるものではなく、本発明の要旨を逸脱しない範囲における変更や追加があっても本発明に含まれる。   Although the embodiments of the present invention have been described with reference to the drawings, the specific configuration is not limited to these embodiments, and modifications and additions within the scope of the present invention are included in the present invention. It is.

例えば、上記実施例では、仕切弁としてバタフライ弁4が形成されているが、既設流路を開閉可能な弁体を有した仕切弁であれば必ずしもバタフライ弁4である必要はなく、例えば筐体10内部に設置した仕切壁に対してスライド動により開閉可能なスルース弁体を有するスルース弁でもよいし、同様に設置した仕切壁に対して回動により開閉可能なボール弁体を有するボール弁であってもよい。   For example, in the above embodiment, the butterfly valve 4 is formed as a gate valve. However, if the gate valve has a valve body capable of opening and closing an existing flow path, the butterfly valve 4 is not necessarily required. 10 may be a sluice valve having a sluice valve body that can be opened and closed by sliding movement with respect to a partition wall installed in the interior. There may be.

また、上記実施例では、作業ケースは、バタフライ弁4の設置工程で用いられる作業筒9と、既設水道管1の切断工程で用いられる胴体31とに目的別に分けて使用されているが、作業ケースは、既設水道管1の切断工程からバタフライ弁4の設置工程に亘って同一の作業ケースであっても構わない。   Moreover, in the said Example, although the work case is divided and used for the objective by the work cylinder 9 used at the installation process of the butterfly valve 4 and the trunk | drum 31 used at the cutting process of the existing water pipe 1, The case may be the same work case from the cutting process of the existing water pipe 1 to the installation process of the butterfly valve 4.

また、上記実施例では、密封ケースは分割可能に接続される作業ケース(作業筒9及び胴体31)と筐体10とからなっていたが、密封ケースはこのような構造に限定されるものではなく、特に分割構造を有しない密封ケースであってもよい。   Moreover, in the said Example, although the sealing case consisted of the work case (work cylinder 9 and the trunk | drum 31) connected so that division | segmentation was possible, and the housing | casing 10, a sealing case is not limited to such a structure. In particular, a sealed case having no divided structure may be used.

また、上記実施例では、既設水道管1の管内流体は上水であるが、管内流体は下水でもよいし、ガスでもよい。   In the above embodiment, the pipe fluid of the existing water pipe 1 is clean water, but the pipe fluid may be sewage or gas.

また、上記実施例では、筐体10の内部における既設水道管1の切断手段は、内空円筒状の穿孔用カッタ32であったが、密封ケース内にて不断水状態で既設水道管1を切断できれば切断手段は穿孔用カッタ32に限らない。   Moreover, in the said Example, although the cutting | disconnection means of the existing water pipe 1 in the inside of the housing | casing 10 was the inner hollow cylindrical drilling cutter 32, the existing water pipe 1 was removed in an undisturbed water state in the sealed case. If cutting is possible, the cutting means is not limited to the punching cutter 32.

本発明の実施例における既設水道管に仕切弁が設けられた筐体を装着した配管の全体像を示す平面図である。(a)は、既設水道管に装着した状態及び管内流体の流下方向を示した平面図であり、(b)は、同じく既設水道管を切断した状態を示した平面図であり、(c)は、同じく筐体内部に設置されたバタフライ弁の開状態を示した平面図であり、(d)は、同じくバタフライ弁の閉状態を示した平面図である。It is a top view which shows the whole image of piping which attached the housing | casing provided with the gate valve in the existing water pipe in the Example of this invention. (A) is the top view which showed the state with which the existing water pipe was mounted | worn, and the flow direction of the fluid in a pipe | tube, (b) is the top view which similarly showed the state which cut | disconnected the existing water pipe, (c) FIG. 5 is a plan view showing an open state of a butterfly valve that is also installed inside the housing, and FIG. 6D is a plan view showing a closed state of the butterfly valve. (a)は、本発明におけるバタフライ弁を示す斜視図であり、(b)は筐体の全体像を示す斜視図である。(A) is a perspective view which shows the butterfly valve in this invention, (b) is a perspective view which shows the whole image of a housing | casing. (a)は、カバーの全体を示した縦断面図であり、(b)は(a)のA−A断面図である。(A) is the longitudinal cross-sectional view which showed the whole cover, (b) is AA sectional drawing of (a). (a)は、バタフライ弁の設置される状況を示した縦断面図であり、(b)は同じく設置された状況を示した縦断面図である。(A) is the longitudinal cross-sectional view which showed the condition where a butterfly valve is installed, (b) is the longitudinal cross-sectional view which showed the condition where it was similarly installed. バタフライ弁が設置された筐体の状況を示した縦断面図である。It is the longitudinal cross-sectional view which showed the condition of the housing | casing in which the butterfly valve was installed. (a)は、既設水道管の切断状況を示した図であり、(b)は同じく管片除去の状況を示した図である。(A) is the figure which showed the cutting condition of the existing water pipe, (b) is the figure which showed the condition of pipe piece removal similarly.

符号の説明Explanation of symbols

1 既設水道管(既設流体管)
2 カバー
3 ガイドローラ
4 バタフライ弁(仕切弁)
5 上蓋
6 仕切壁
7 弁体
8a、8b、8c シール材
9 作業筒(作業ケース)
9a 接続口
9b 作業口
10 筐体
10a 接続口
11 上部筐体
12 下部筐体
17 フランジ
19 段部
23 固定プラグねじ
24 カバー体
25 環状部材
26 接続部
27 ボルト
28 減速ギア(動力伝達手段)
28a ギア部
29 操作軸
30 開閉弁
31 胴体(作業ケース)
32 穿孔用カッタ
33 ストローク
34 挿入機(挿入手段)
35 挿入ロッド
36 ローラ軸
40 開閉軸
E 特定エリア
S 中空内部
1 Existing water pipe (existing fluid pipe)
2 Cover 3 Guide roller 4 Butterfly valve (gate valve)
5 Upper lid 6 Partition wall 7 Valve body 8a, 8b, 8c Sealing material 9 Work cylinder (work case)
9a connection port 9b work port 10 housing 10a connection port 11 upper housing 12 lower housing 17 flange 19 step portion 23 fixed plug screw 24 cover body 25 annular member 26 connection portion 27 bolt 28 reduction gear (power transmission means)
28a Gear part 29 Operation shaft 30 On-off valve 31 Body (work case)
32 Punching cutter 33 Stroke 34 Inserting machine (insertion means)
35 Insertion rod 36 Roller shaft 40 Open / close shaft E Specific area S Hollow interior

Claims (5)

既設流体管の一部を密封ケースで水密的に密封して、前記既設流体管の所定切除箇所を不断水状態で切除して、少なくとも上蓋と動力伝達手段により動作可能な弁体とからなる仕切弁を、前記密封ケースの内部を押動可能な挿入手段にて前記所定切除箇所に設置するのと略同時に、前記上蓋により前記密封ケース内部の前記弁体側を水密的に密封して、流路の遮断若しくは流路を形成する既設流体管の不断水仕切弁設置方法であって、
前記上蓋の上面には、予め前記動力伝達手段と、前記動力伝達手段を水密的に被覆可能なカバーとが取り付けられており、前記上蓋により前記弁体側が水密的に密封した後に、前記カバーを取り外すことを特徴とする既設流体管の不断水仕切弁設置方法。
A partition composed of at least a top lid and a valve body operable by power transmission means by sealing a part of an existing fluid pipe in a sealing case in a watertight manner, excising a predetermined excision portion of the existing fluid pipe in an indefinite water state At the same time as installing the valve at the predetermined excision location by the insertion means that can push the inside of the sealing case, the valve body side inside the sealing case is sealed watertight by the upper lid, A method for installing an uninterrupted water gate valve of an existing fluid pipe that forms a block or a flow path,
On the upper surface of the upper lid, the power transmission means and a cover capable of watertightly covering the power transmission means are attached in advance, and after the valve body side is watertightly sealed by the upper lid, A continuous water gate valve installation method for an existing fluid pipe, characterized in that it is removed.
前記密封ケースが、互いの接続口を介して分割可能に接続され前記密封ケース内部を開閉可能な開閉弁を有する作業ケースと、筐体とからなり、前記所定切除箇所が前記筐体の内部に設けられており、前記筐体の前記接続口の近傍において前記上蓋により前記筐体の内部を水密的に密封した後に、前記カバーと前記作業ケースとを取り外す請求項1に記載の既設流体管の不断水仕切弁設置方法。   The sealing case includes a work case having an on-off valve that can be divided and connected to each other via a connection port and can open and close the inside of the sealing case, and the predetermined excision point in the case. 2. The existing fluid pipe according to claim 1, wherein the cover and the work case are removed after the inside of the housing is watertightly sealed with the upper lid in the vicinity of the connection port of the housing. How to install a continuous water gate valve. 既設流体管の一部を密封ケースで水密的に密封して、前記既設流体管の所定切除箇所を不断水状態で切除して、少なくとも上蓋と動力伝達手段により動作可能な弁体とからなる仕切弁を、前記密封ケースの内部を押動可能な挿入手段にて前記所定切除箇所に設置して、流路の遮断若しくは流路を形成する既設流体管の不断水仕切弁設置装置であって、
前記仕切弁設置時に、前記上蓋が前記密封ケース内部の前記弁体側を水密的に密封し且つ、前記上蓋の上面には、予め前記動力伝達手段と、前記動力伝達手段を水密的に被覆可能であり前記上蓋に着脱可能なカバーと、が取り付けられていることを特徴とする既設流体管の不断水仕切弁設置装置。
A partition composed of at least a top lid and a valve body operable by power transmission means by sealing a part of an existing fluid pipe in a sealing case in a watertight manner, excising a predetermined excision portion of the existing fluid pipe in an indefinite water state A valve is installed at the predetermined excision location by an insertion means that can push the inside of the sealing case, and the continuous fluid gate valve installation device for an existing fluid pipe that forms a flow path blocking or flow path,
When the gate valve is installed, the upper lid seals the valve body side inside the sealing case in a watertight manner, and the upper surface of the upper lid can be covered with the power transmission means and the power transmission means in a watertight manner in advance. A non-continuous water gate valve installation device for an existing fluid pipe, wherein a cover that is detachable from the upper lid is attached.
前記密封ケースが、互いの接続口を介して分割可能に接続され前記密封ケース内部を開閉可能な開閉弁を有する作業ケースと、筐体とからなり、前記所定切除箇所が前記筐体の内部に設けられている請求項3に記載の既設流体管の不断水仕切弁設置装置。   The sealing case includes a work case having an on-off valve that can be divided and connected to each other via a connection port and can open and close the inside of the sealing case, and the predetermined excision point in the case. The existing water gate valve installation device for an existing fluid pipe according to claim 3 provided. 前記動力伝達手段が、ギア減速手段である請求項3または4に記載の既設流体管の不断水仕切弁設置装置。
The apparatus for installing a continuous water gate valve for an existing fluid pipe according to claim 3 or 4, wherein the power transmission means is a gear reduction means.
JP2005069916A 2005-03-11 2005-03-11 Infinite water gate valve installation method and gate valve installation device for existing fluid pipes Expired - Fee Related JP4642511B2 (en)

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JP2016070464A (en) * 2014-10-01 2016-05-09 コスモ工機株式会社 Valve device
JP2017089826A (en) * 2015-11-13 2017-05-25 株式会社水道技術開発機構 Method for boring inclined existing pipe and housing used for the method
JP2022060332A (en) * 2017-10-13 2022-04-14 コスモ工機株式会社 Method for installing fluid control body
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