JP2021529028A - Surface cleaning device - Google Patents

Abstract

A surface cleaning device such as a vacuum cleaner 10 includes a suction source 18, a recovery container, and a base assembly 34 with at least one agitator 26 in the agitator chamber 74. The recovery vessel 20 can be coupled to a separator assembly 140 configured to remove dust and debris from the working fluid passing through the surface cleaning device 10. In addition, a user interface 84 can be provided to selectively operate the components of the surface cleaning device 10. [Selection diagram] Fig. 4

Description

[Cross-reference of related applications]
The present application claims the interests of US Provisional Patent Application No. 62 / 690,371 filed on June 27, 2018, the US Provisional Patent Application being incorporated herein by reference in its entirety. Make a note.

Surface cleaning devices such as vacuum cleaners are known devices that remove dust and debris from various surfaces such as carpets, hard floors, or other woven surfaces such as upholstery. Such surface cleaning devices usually include a recovery system, which includes a recovery container, a nozzle adjacent to the surface to be cleaned and fluid communication with the recovery container via a conduit, and debris communication with the conduit and fluid communication. It is provided with a suction source that draws air containing the above-mentioned air from the surface to be cleaned into the collection container through a nozzle and a conduit.

In one embodiment, the present disclosure is a vacuum cleaner with a base assembly, a handgrip, and a suction nozzle fluidly communicating and acting with a suction nozzle and adapted to move along a surface to be cleaned. A hand-held portion having a suction source configured to generate an air flow, a working air passage containing the suction source from the suction nozzle to the air outlet in the hand-held portion, and a headlight array, the base assembly. It is provided with a headlight array located along the front facing portion of the surface to supply a beam substantially parallel to the surface to be cleaned and separated above the surface to be cleaned by a distance of 30 mm or less. Regarding vacuum cleaners.

In another aspect, the present disclosure is a vacuum cleaner with a base assembly fitted with a suction nozzle and adapted to move along a surface to be cleaned, and a hand-held portion with a handgrip and a center. A hand-held portion having a collection container with a collection axis defined through it, a suction nozzle and a suction source configured to communicate with the recovery container and generate a working air flow, and a wand, base. A wand axis that is operably coupled between the assembly and the hand-held portion, extends from the suction nozzle to the air outlet of the hand-held portion, defines at least part of the working air passage containing the suction source, and defines the wand axis through the center of the wand. With respect to a vacuum cleaner, with a wand, where the wand axis and the collection axis are parallel.

It is the schematic of the surface cleaning apparatus according to various aspects described in this specification. FIG. 1 is a perspective view of the surface cleaning device of FIG. 1 in the form of a handheld vacuum cleaner comprising a base assembly and an upright assembly according to the various aspects described herein. It is a partial exploded view of the vacuum cleaner of FIG. It is a side sectional view along the line IV-IV of the vacuum cleaner of FIG. FIG. 2 is a perspective view of the handgrip of FIG. 2, comprising a user interface according to the various aspects described herein. FIG. 5 is a partial exploded view of the handgrip of FIG. 5 in which the user interface is in the first configuration. It is sectional drawing of the hand grip and the user interface of FIG. FIG. 2 is a cross-sectional view taken along line IV-IV of the upright assembly of the handheld vacuum cleaner portion of FIG. FIG. 5 is a cross-sectional view of a dust separation and collection module in the handheld vacuum cleaner portion of FIG. 8 according to the various aspects described herein. It is a figure which shows the discharge process of the dust separation and collection module of FIG. It is a figure which shows the discharge process of the dust separation and collection module of FIG. It is a partial exploded view of the wand of the vacuum cleaner of FIG. 2 according to various aspects described herein. It is sectional drawing along the line XII-XII of the wand of FIG. FIG. 3 is a partial exploded view of another wand available in the vacuum cleaner of FIG. 2 according to the various aspects described herein. It is sectional drawing along the line XIV-XIV of the wand of FIG. FIG. 2 is a partial exploded view of the base assembly of FIG. 2 according to the various aspects described herein. FIG. 3 is a perspective view of a brush roll available in the base assembly of FIG. 2 according to the various aspects described herein. FIG. 2 is a cross-sectional view of the base assembly of FIG. FIG. 2 is a partial exploded view of the base assembly of FIG. 2, showing alternative brush rolls available in the base assembly. FIG. 2 is a cross-sectional view of the base assembly of FIG.

The present disclosure relates to a surface cleaning device such as a handheld surface vacuum cleaner that cleans debris from the surface. Such a handheld vacuum cleaner can be in the form of a stick vacuum cleaner or a wand vacuum cleaner. The surface cleaning device also includes a handgrip with a user interface for selectively operating the components of the surface cleaning device. The base assembly can include an agitator chamber and holes. At least one agitator can be slidably housed in the agitator chamber through the holes.

FIG. 1 is a schematic diagram of various functional systems of a surface cleaning device in the form of an exemplary vacuum cleaner 10. The functional system of the exemplary vacuum cleaner 10 can be placed in any desired configuration, including a portable vacuum cleaner adapted to be hand-carried by the user to clean a relatively small area. The vacuum cleaner 10 is adapted to include a hose or other conduit, which can form part of the working air conduit between the nozzle and the suction source.

The vacuum cleaner 10 can include a recovery system 14 for removing debris from the surface to be cleaned and storing the debris. The recovery system 14 separates and recovers the suction inlet or suction nozzle 16, the suction source 18 for fluid communication with the suction nozzle 16 to generate the working air flow, and the debris from the working air flow, and disposes of the debris later. Can be provided with the collection container 20 of the above.

The suction nozzle 16 can be provided on a base or cleaning head adapted to move across the surface to be cleaned. The agitator 26 can be provided adjacent to the suction nozzle 16 so as to agitate the surface to be cleaned, whereby debris can be easily sucked by the suction nozzle 16. Some examples of the agitator 26 include, but are not limited to, horizontal rotating brush rolls, double horizontal rotating brush rolls, one or more vertical rotating brush rolls, or static brushes.

The suction source 18 can be any suitable suction source and is provided in a state of fluid communication with the recovery container 20. The suction source 18 can be electrically coupled to the power source 22 by a battery, a power cord plugged into a household outlet, or the like. The suction power switch 24 between the suction source 18 and the power source 22 is selectively closed by the user, whereby the suction source 18 can be activated.

A separator 21 can be formed in a part of the recovery container 20 to separate the debris mixed from the working air flow.

The vacuum cleaner 10 shown in FIG. 1 can be used to effectively remove debris from the surface to be cleaned according to the following method. The series of steps discussed is for illustrative purposes only and is by no means intended to limit the method. The reason is that it is understood that the steps can proceed in different logical sequences, can include additional or intervening steps, or the steps described can be divided into multiple steps.

In operation, the vacuum cleaner 10 prepares for use by coupling the vacuum cleaner 10 to the power source 22. While the recovery system 14 is operating, the vacuum cleaner 10 draws the working air containing the debris into the downstream recovery container 20 through the suction nozzle 16, and the fluid debris is substantially separated from the working air in the recovery container 20. The air stream is then discharged from the vacuum cleaner 10 after passing through the suction source 18. The collection container 20 can periodically discharge the collected fluid and debris.

FIG. 2 is a perspective view showing a vacuum cleaner 10 according to various aspects described in the present specification. The terms "top", "bottom", "right", "left", "rear", "front", "vertical", "horizontal", "inside", "outside" and those for the purposes of illustration. Derivatives of are explained from the perspective of the user behind the vacuum cleaner 10, with the back defining the rear of the vacuum cleaner 10. However, it should be understood that this disclosure may take various alternative orientations, unless expressly provided otherwise.

In the illustrated example, the vacuum cleaner 10 can include a housing 30 with an upright assembly 32 and a base assembly 34. The upright assembly 32 can be rotatably connected to the base assembly 34 in order to orient the base assembly 34 across the surface to be cleaned. The vacuum cleaner 10 may include any or all of the various systems and components described in FIG. 1, comprising a recovery system 14 for separating and storing dust or debris from the surface to be cleaned. is assumed. The various systems and components schematically illustrated in FIG. 1 can be supported by one or both of the base assembly 34 and the upright assembly 32 of the vacuum cleaner 10.

FIG. 3 shows a partially exploded view of the vacuum cleaner 10 of FIG. The upright assembly 32 comprises a hand-held portion 36 that supports, but is not limited to, the components of the recovery system 14, including a suction source 18 and a recovery container 20. As a non-limiting example, the suction source 18 can include a motor / fan assembly 124 (FIG. 8).

The handheld portion 36 can be coupled to a wand 40 having at least one wand connector 42. In the illustrated example, both the first end 44 of the wand 40 and the second end 46 of the wand 40 include a wand connector 42. The wand connector 42 at the second end 46 of the wand 40 can be coupled to the base assembly 34 via the wand accommodating portion 48. The wand connector 42 at the first end 44 of the wand 40 can be coupled to the second wand accommodating portion 50 in the handheld portion 36. The wand connector 42 is expected to be the same type of connector or different. In a non-limiting example, any suitable type of connector mechanism, such as a quick connection mechanism or a tubing coupler, can be utilized.

A swivel connection can be provided between the upright assembly 32 and the base assembly 34 by at least one swivel mechanism. In the illustrated example, the swivel mechanism can include a multi-axis swivel joint assembly 52 configured to swivel the upright assembly 32 back and forth and left and right with respect to the base assembly 34. The lower 54 of the swivel joint assembly 52 is located between the wand 40 and the base assembly 34. The lower 54 of the swivel joint assembly 52 provides forward and backward rotation between the wand 40 and the base assembly 34 by swiveling. The top 56 of the swivel joint assembly 52 is also located between the wand 40 and the base assembly 34 to provide lateral or lateral rotation between the wand 40 and the base assembly 34. More specifically, the lower 54 of the swivel joint assembly 52 is coupled between the base assembly 34 and the upper 56 of the swivel joint assembly 52. The upper 56 of the swivel joint assembly 52 is coupled to the wand accommodating portion 48 at the second end 46 of the wand 40. The wheel 58 can be coupled to the lower 54 of the swivel joint assembly 52 or directly to the base assembly 34, the wheel 58 being adapted to move the base assembly 34 across the surface to be cleaned.

The handheld portion 36 can also include a collection container 20, which is illustrated herein as a dust separation and collection module 60 fluidly coupled to a suction source 18 via an air outlet port 62. As shown, the dust separation and collection module 60 is removable from the handheld portion 36 by a release latch 64, which allows the dust separation and collection module 60 to expel debris.

The upper end of the hand-held portion 36 may further include a hand grip 66 for operating the vacuum cleaner 10 above the surface to be cleaned and for using the vacuum cleaner 10 in hand-held mode. At least one control mechanism 68 is provided on the handgrip 66 and coupled to the power supply 22 (FIG. 1) to selectively operate the components of the vacuum cleaner 10. In the assumed example, at least one control mechanism 68 is an electronic control unit capable of forming the suction electric switch 24.

The agitator 26 of the illustrated embodiment includes a brush roll 70 (FIG. 4) configured to rotate about a horizontal axis and operably coupled to the drive shaft of a drive motor via a transmission. It can include one or more belts, gears, shafts, pulleys, or a combination thereof. An example of a transmission is described in detail below. An agitator housing 72 is provided around the suction nozzle 16 to define an agitator chamber 74 (FIG. 4) for the brush roll 70 (FIG. 4).

Here, referring to FIG. 4, a recovery airflow conduit 75 can be formed between the agitator housing 72 and the dust separation and collection module 60. For example, the hose conduit 76 in the base assembly 34 can be fluidly coupled to the wand center conduit 78 in the wand 40. The hose conduit 76 can be made flexible to facilitate swivel movement of the swivel joint assembly 52 about a plurality of axes. The wand central conduit 78 is fluidly connected to the dust inlet 80 on the dust separation and collection module 60 via the air outlet port 62.

In the illustrated example, the power source 22 is in the form of a battery pack 82 that includes one or more batteries such as a lithium ion (Li ion) battery. If desired, the vacuum cleaner 10 may include a power cord (not shown) for connecting to a wall outlet. In yet another example, the battery pack 82 may include a rechargeable battery pack that connects to an external power source to recharge the batteries contained therein.

While the vacuum cleaner 10 is operating, the power source 22 powers a suction source 18 such as a motor / fan assembly 124 (FIG. 8), which is a non-limiting example, in order to supply suction through the recovery airflow conduit 75. Can be supplied. As shown, the working air containing debris in the agitator housing 72 passes through the flexible hose conduit 76 and the wand center conduit 78 before flowing into the dust separation and collection module 60 via the dust inlet 80. It can be oriented to pass. In addition, the swivel joint assembly 52 can swivel the upright assembly 32 back and forth and left and right with respect to the base assembly 34 as the base assembly 34 moves across the surface to be cleaned. The motor / fan assembly 124 (FIG. 8) is described in more detail in US Pat. No. 10,064,530 issued September 4, 2018, which is in its entirety by reference. It is part of this specification.

FIG. 5 shows an exemplary handgrip 66 that can be used in the vacuum cleaner 10. The handgrip 66 can include a user interface 84 that includes at least one status indicator for the components of the vacuum cleaner 10. The status indicator is illustrated in the form of a suction level indicator 86 and a battery level indicator 88. Although not shown, another status indicator may be provided on the user interface 84. In a non-limiting example, the LED or text display (not shown) indicates that the filter is clogged, that the contents of the collection container 20 need to be drained, or that the brush roll 70 needs to be cleaned or inspected. Can also be displayed.

The suction level indicator 86, for example, is located on the side edge of the user interface 84 and can be lit to indicate the current level of suction force. More specifically, three gradually lit LEDs 90 may be placed on each side edge to indicate the suction level between the "high", "medium" and "low" suction forces for the suction level indicator 86. can. For example, by repeatedly pressing the suction mode selection button 92, it is possible to go between the suction power levels of "high", "medium" and "low", and each LED 90 of the suction level indicator 86 lights up in order accordingly. can do. In the illustrated example, a "medium" suction level is shown, where two of the three LEDs 90 are lit on the suction level indicator 86 of the user interface 84. In the illustrated example, the suction mode selection button 92 is configured to operate the suction source 18 (FIG. 2) with low, medium, and high suction forces, thereby causing the motor / fan assembly 124 (FIG. 8). The suction source 18 including) operates at predetermined low, medium, and high rotational speeds. Furthermore, the power button 94 can be placed adjacent to the suction mode selection button 92 or elsewhere on the user interface 84 to selectively power the suction source 18.

The battery level indicator 88 is in the form of a series of lights such as a light emitting diode (LED) 96 that gradually lights up, and indicates the charge level of the battery pack 82. In an alternative example, the battery level indicator 88 can indicate the charge level of the battery pack 82 in the form of a pre-drawn icon displayed on the screen.

FIG. 6 shows an exploded view of the handgrip 66 of FIG. 5 and more clearly shows that the LEDs 90 and 96 can be provided within the substructure of the handgrip 66. An upper grip 100 with a hole 102 is configured to accommodate and surround a power button 94 and a suction mode selection button 92. The lower grip 104 coupled to the upper grip 100 can have a reflective recess 106 such as a white or reflective surface or mirror surface. The lower grip 104 may also include a plurality of dividing walls 108 to isolate the light emitted by the LEDs 90 and 96. The LED 90 (FIG. 7) and LED 96 (FIG. 5) are for the suction level indicator 86 and the battery level indicator 88, respectively, and can be arranged on the printed circuit board (PCB) 110. In addition, the disconnector 112 can be coupled to the PCB 110 and includes a first seat 116a for the power button 94 and a second seat 116b for the suction mode selection button 92. The disconnector 112 can include openings 118a, 118b along each side edge, thus allowing light for the suction level indicator 86 to be emitted. The disconnector 112 can further include an additional opening 120 so that the LED 96 can shine through the opening 120 for the battery level indicator 88.

FIG. 7 shows the assembled hand grip 66. When assembled in the handgrip 66, the PCB 110 defines a lower surface 1l4a and an upper surface 1l4b. The LED 90 for the suction level indicator 86 is located on the lower surface 114a of the PCB 110 and radiates light downward toward the lower grip 104, as indicated by the first arrow 123. The reflection recess 106 of the lower grip 104 reflects the emitted light upward toward the upper grip 100. The overmolded portion 122 of the lower grip 104 can block or turn the light emitted from the LED 90 and shine upward toward the disconnector 112. As indicated by the arrow 125, the openings 118a, 118b along each side edge of the disconnector 112 allow the emitted light to shine through the side edge of the upper grip 100, thereby allowing the hand. A suction level indicator 86 is configured on each side edge of the grip 66. Further, the upper grip 100 includes a molded or molded portion such as a translucent portion in the suction level indicator 86 that forms an observation window for each LED, thus further directing or directing the emitted light. It is expected to spread.

With reference to FIG. 8, the assembled hand-held portion 36 of the upright assembly 32 is shown including a portion of the wand 40, a battery pack 82, a handgrip 66, a motor / fan assembly 124, and a dust separation and collection module 60.

As shown, a wand axis 126 passing through the center of the wand 40 (FIG. 4) and the wand connector 42 can be defined. In FIG. 8, the wand 40 is held upright so that the wand axis 126 is vertical. In this example, it will be understood that when referring to the "vertical axis", it also refers to the wand axis 126. During use, it will be appreciated that the wand 40 can be oriented in any suitable manner, including tilting with respect to a vertical axis.

A collection axis 128 that passes through the center of the dust separation and collection module 60 can be defined, and a motor axis 130 that passes through the center of the motor / fan assembly 124 can be defined. As shown, it is assumed that the wand axis 126, the collection axis 128, and the motor axis 130 can all be parallel to each other. In other words, when the wand 40 is held upright and the wand axis 126 is vertical, the collection axis 128 and the motor axis 130 are also vertical.

As shown, a grip axis 132 that passes through the center of the handgrip 66 can be defined. The grip axis 132 forms a grip angle 134 such as 60 degrees with respect to the vertical direction in a non-limiting example. Further, the battery axis 136 can be defined by passing through the center of the battery pack 82 and intersecting the grip axis 132. The battery axis 136 can also specify a battery angle of 138, such as 30 degrees with respect to the vertical direction, in a non-limiting example. If desired, the grip axis 132 can be orthogonal to the battery axis 136.

FIG. 9 shows the dust separation and collection module 60 in more detail. The dust separation and collection module 60 can include a dust cup in the form of a collection container 20 having an inlet port in the form of a dust inlet 80 and a separator assembly 140 coupled to the collection container 20. The working air can enter through the dust inlet 80 and swirl around the first stage separator assembly chamber 144 to centrifuge the debris from the working air stream. The separator assembly 140 includes a first stage separator 142 such as a grill, the first stage separator 142 being used in combination with swirling working air and compared to the working air that collects at the bottom of the recovery vessel 20 defining the first stage collecting area 146. Remove large debris.

The working air travels through the inlet to a second stage separator 148 within the separator assembly 140, such as a grill or mesh configured to filter smaller debris, and is referred to herein as a cyclone type separator. Enter the second stage separation chamber 150. The smaller debris removed from the working air collects in the second stage collector 152 near the bottom of the collection vessel 20. As shown, the first stage collector 146 can surround the second stage collector 152.

The exhaust outlet 154 and the filter housing 158 are fluidly coupled to the upper part of the second stage separation chamber 150. Further referring to FIG. 8, working air exits the second stage separation chamber 150 through the exhaust outlet 154 and at least one filter in the filter housing 158, where the filter is referred to herein as a motor / fan assembly. Shown as 124 pre-motor filter 156. The filtered working air flows into the motor / fan assembly 124, where it is expelled into the surrounding atmosphere through an exhaust filter or post-motor filter 155 and an air outlet in the working air passage through the vacuum cleaner 10. The working air passages can and are shown herein formed by the exhaust grill 153.

The outer surface of the first stage separator 142 may accumulate debris such as hair and lint, and the debris may adhere to the outer surface and not fall into the first stage collection area 146. FIG. 10A shows the state in which the separator assembly 140 is being removed, and FIG. 10B shows the separator assembly 140 for discharging the collected dust and debris from the first stage collection area 146 and the second stage collection area 152. Indicates a state in which is completely removed from the collection container 20.

The separator assembly 140 may further include a ring 161 slidably coupled to the collection container 20. The ring 161 can be coupled to a wiper 160, such as an annular wiper configured to contact the first stage separator 142. The separator assembly 140 can be lifted upward with respect to the ring 161 and the collection container 20. During this lifting, the ring 161 remains temporarily attached to the collection vessel 20, either by fitting or mechanical coupling such as a bayonet hook, and the wiper 160 is attached to the first stage separator 142. Sliding or rubbing along, the debris thus accumulated is removed from the outer surface of the first stage separator 142 or the grill, and the removed debris falls into the first stage collection area 146.

When the separator assembly 140 is raised to a predetermined level, it can be lifted away from the collection container 20 together with the ring 161 and the wiper 160. The collection vessel 20 can then be inverted to remove dust and debris from the first stage collection area 146 and the second stage collection area 152. After draining the contents, the separator assembly 140 can be rearranged in the recovery vessel 20, and the ring 161 can be reattached to the recovery vessel 20 for the next use of the vacuum cleaner 10.

An exemplary wand assembly is shown in more detail in FIG. 11, which can include a wand body 162 that surrounds the wand central conduit 78. In one example, the wand body 162 can be formed from an extruded aluminum product and is illustrated as an outer rounded triangular geometric contour defining an outer peripheral surface 168 (FIG. 12). The wand connector 42 can be connected to the ends 44 and 46 of the wand body 162. The first wand connector 42 can connect the wand body 162 to the base assembly 34, and the second wand connector 42 can connect the wand body 162 to the handheld portion 36 (FIG. 3).

The decorative insert 166 can be coupled to at least a portion of the wand body 162. In the illustrated example, the decorative insert 166 can be configured in the form of a flat plate to be coupled to a recessed portion defining the surface 164 of the triangular wand body 162. If desired, the decorative insert 166 can include a rounded edge, thus forming a smooth surface transition between the outer surface of the decorative insert and the second surface of the wand body. It is assumed that the decorative insert 166 can be made of plastic, including transparent or translucent plastic. If desired, the decorative insert 166 can include, for example, a logo or other marking or display indicating the operation of the vacuum cleaner 10, or a base assembly 34 or upright assembly with the correct end of the wand body 162. An arrangement feature may be included to couple to one of the 32 handheld portions 36.

FIG. 12 shows a cross-sectional view of the wand 40. It is envisioned that the wand body 162 has an outer wall, which can define an outer peripheral surface 168 with at least one internal partition 170 defining the wand central conduit 78. The outer wall defining the outer peripheral surface 168 is further exemplified as having hooks 172 defining the recesses 174 corresponding to both sides of the surface 164. The protrusions 176 on both sides of the decorative insert 166 can be accommodated in the recess 174. It is envisioned that the protrusion 176 or the entire decorative insert 166 allows the material to be flexible so that the protrusion 176 can be "snap-fitted" into the recess 174 of the wand body 162. In another non-limiting example, the protrusion 176 can be made of a material that is more elastic than the rest of the decorative insert 166, such as a plastic decorative insert, and the insert snaps into the recess 174 of the wand body 162. It has a rubber hook portion that is configured to fit or fit snugly.

FIG. 13 shows another embodiment of the wand assembly available in the vacuum cleaner 10. In the illustrated example, the wand body 162a can be made into a substantially V-shaped geometric contour having a surface 163 open on one side by forming a V-shaped extruded product of aluminum or the like. The tubular member 165 can be coupled within the wand body 162a. The tubular member 165 can have an inner surface that defines the wand central conduit 78a and an outer surface that is shaped to form a smooth surface transition between the tubular member 165 and the wand body 162a.

FIG. 14 shows a cross-sectional view of the tubular member 165a assembled in the wand main body 162a. The wand body l62a can have an outer wall l68a with at least one protrusion l76a. The tubular member 165a can have at least one corresponding recess l72c formed by the separated wall portions 172a and 172b. The at least one recess 172c is configured to surround at least one protrusion 176a in order to securely secure the tubular member l65a in place. In one example, at least one protrusion 176a can be formed from an elastic material to provide a "snap fit" joint between the tubular member 165a and the wand body 162a. In another example, the wand body 162a can have sufficient elasticity so that the tubular member 165a can be press-fitted into the wand body 162a so that at least one protrusion 176a is in the corresponding at least one recess l72c. Can "fit" in place.

The tubular member 165a can be formed from a transparent material such as an extruded thermoplastic material or a polycarbonate material. In that case, the assembled wand has a transparent surface defined by the exposed surface of the tubular member 165a when assembled within the wand body 162a. In this configuration, the inside of the wand central conduit 78a is visible thanks to the transparent tubular member, which allows the user to see dust and debris moving through the conduit during the operation of the vacuum cleaner 10. In addition, potential obstacles or blockages within the tubular member can be easily seen through the transparent tubular member. The transparent portion 167 is shown as an example of not being limited to the tubular member 165a.

FIG. 15 shows one embodiment of the base assembly 34. The base assembly 34 can extend between the first side surface 180 and the second side surface 182, and the cover 184 can at least partially define the agitator chamber 74 between them. A hole 186 is located in a portion of the second side surface 182 to allow the brush roll 70 to be inserted and removed. Between the first side surface 180 and the second side surface 182, a front bar 188 extends along the bottom of the base assembly. The front bar 188 is configured to be located behind the cover 184 when the cover 184 is attached. The headlight array 190 is located on the front bar 188 and is illustrated as extending between the first side surface 180 and the second side surface 182 along the width of the base assembly. The headlight array 190 can be any suitable lighting assembly, including LED headlight arrays. Although the headlight array 190 is located below the cover 184, it can be considered to be located along the outer portion of the base assembly 34. In one example, the cover 184 can have a transparent portion, whereby during installation, the transparent portion covers and protects the headlight array 190, through which the emitted light illuminates the surface to be cleaned. Will be possible. In another example, the cover 184 can leave the headlight array 190 uncovered so as not to block the light emitted from the headlight array 190.

The brush roll 70 can be placed in the agitator chamber 74 and is placed by sliding the first end through a hole 186 located in the second side surface 182 of the base assembly 34. When fully inserted, the second end 70b of the brush roll 70 can be coplanar with the hole 186. In addition, the hose conduit 76 can fluidly couple the agitator chamber 74 to the wand central vessel 78 (FIG. 4).

The base assembly 34 can include a brush drive assembly 192 that is located on the opposite side of the hole 186 and is configured to rotationally drive the agitator 26 (eg, brush roll 70) in the agitator chamber 74. The brush-driven assembly 192 can have components including, but not limited to, a brush motor 226, a belt 228 in a belt housing 229, and a brush-driven gear 220.

The brush roll 70 is shown in more detail in FIG. The first end of the brush roll 70 may include an end plate 194 having protrusions 196 such as teeth, which are configured to engage a portion of the brush drive assembly 192 (FIG. 15). NS. The brush roll 70 further has a central shaft 222 coupled to a brush bearing 224 (FIG. 17) at each end. In the illustrated example, the brush roll 70 includes a bristle brush roll 70 with an offset sweeping chamber 202 extending along its outer surface. The bristle tufts 202 can be placed offset from the centerline 204 of the tufted platform 206, and the tufts 202 can also be non-orthogonal to the tufted platform 206. In this way, the bristle brush roll 70 can be configured to prevent hair from wrapping around the brush roll 70 during operation. Similar brush rolls are described in more detail in U.S. Patent Application Publication No. 2018-0125315, which U.S. Patent Application Publication is incorporated herein by reference in its entirety.

The assembled base assembly 34 is shown in FIG. 17, where the brush drive gear 220 is coupled to the protrusion 196 of the end plate. In this way, the brush drive gear 220 is also coupled to the shaft 222 via the drive gear bearing 229. Further referring to FIG. 15, when the brush motor 226 rotationally drives the belt 228 and the brush drive gear 220, the brush roll 70 can rotate at various speeds depending on the selected suction mode (FIG. 5). .. The brush removing end cap 230 at the second end of the brush roll 70 unlocks or removes the brush roll 70 from the agitator chamber 74, such as for cleaning the bristles 202.

It is assumed that various agitators 26 and brush rolls 70 are available in the agitator chamber 74. FIG. 18 shows the available microfiber brush rolls 210. The microfiber brush roll 210 is similar to the bristle brush roll 70, with one difference being that the outer surface contains a microfiber layer instead of the bristles. Bristle can be used to lift hair and debris from carpet fibers, while microfiber layers can lift dust and debris from hard surfaces such as wood and tile. Each of the brush rolls can be equipped with a brush removal end cap 198 that includes a fastener 212. In the illustrated example, the fastener 212 includes a bayonet-type fastener, in which a predetermined brush roll is inserted through the hole 186 and rotated, for example, 30 degrees, and thus through the corresponding fastener housing 214. The brush roll is locked in place in the agitator chamber 74 (FIG. 19). It will be appreciated that in vacuum cleaner 10, other brush roll forms not explicitly described can be used.

FIG. 19 shows a base assembly 34 mounted on a surface to be cleaned, which surface defines a first plane 230. As shown in the cross-sectional view, the centerline of the headlight array 190 can be defined as a second plane 232. The second plane 232 is separated by a height of 234 above the first plane defined by the surface to be cleaned. It has been found that the unexpected benefit can be obtained by providing the headlight array 190 near the first plane 230 and relatively low in the base assembly 34. The height can be any suitable small height, and the purpose of the example, which is not limited thereto, includes separating the surface to be cleaned by a distance of 30 mm or less, less than 20 mm, and 15.8 mm. Such an advantage is obtained. Further, as a non-limiting example, the illuminance measurement value as a difference from the ambient value at 2 meters from the headlight array 190 can be 16 lux, and the illuminance measurement value at 10 cm is larger than 1000 lux. Can be done. In another example, the headlight array 190 can be aligned with the front lower edge of the front bar 188.

More specifically, when the headlight array 190 illuminates during the operation of the vacuum cleaner 10, dust and / or by placing the headlight array 190 at this very low position across the front surface of the base assembly 34. It was found that the surface to be cleaned was illuminated very well, including the debris being exposed to very good light. It has been found that the performance is significantly improved as compared with the case where the LED is mounted higher and oriented downward toward the surface to be cleaned. Shadows due to debris on the surface to be cleaned because the position of the headlight array 190 is low and because the headlight array 190 is directed forward and projects light in a substantially horizontal projection along the second plane 232. Are cast, and these shadows are very obvious to the user of the vacuum cleaner 10. It will be appreciated that the beam supplied by the headlight array 190 can be projected at an angle of 0 degrees that supplies the beam parallel to the surface to be cleaned defined by the first plane 230.

To the extent not described above, different features and structures of the various embodiments of the present disclosure can be used in combination with each other as desired. Thus, the various features of the different embodiments can be optionally hybridized and combined to form the new embodiment, whether or not the new embodiment is explicitly described. ..

For example, the various features, aspects and advantages of the present invention can also be embodied in the following technical solutions as defined by the following provisions and may include any combination of the following concepts.

It ’s a vacuum cleaner,
With a base assembly equipped with a suction nozzle and adapted to move along the surface to be cleaned,
A hand-held portion having a hand grip and a suction source configured to communicate with the suction nozzle and generate a working air flow.
The working air passage including the suction source from the suction nozzle to the air outlet in the handheld portion, and
A headlight array that is located along the front facing portion of the base assembly to supply a beam that is substantially parallel to the surface to be cleaned and at a distance of 30 mm or less above the surface to be cleaned. With the separated headlight array,
Equipped with a vacuum cleaner.

2. The vacuum cleaner according to clause 1, wherein the headlight array comprises a plurality of LEDs spaced apart along the width of the base assembly.

3. 3. The vacuum cleaner according to clause 2, wherein the plurality of LEDs have a centerline that is above the plane defined by the surface to be cleaned by a distance of less than 20 mm.

4. The vacuum cleaner according to clause 2, wherein the plurality of LEDs have an illuminance measurement value as a difference from an ambient value of at least 16 lux at 2 meters and greater than 1000 lux at 10 cm.

5. The vacuum cleaner according to any one of the permutations of Clauses 1 to 4, wherein the beam has a beam angle of zero degrees.

6. The vacuum cleaner according to any one of the permutations of Clauses 1-5, wherein the working air passage is at least partially defined by a wand operably coupled between the base assembly and the handheld portion. ..

7. The vacuum cleaner according to clause 6, wherein the wand has an outer peripheral surface having a triangular contour.

8. The wand includes a decorative insert operably coupled to a recess in the wand body, the decorative insert and the wand body both form the outer peripheral surface, or the wand is in a recess in the wand body. The vacuum cleaner according to clause 7, wherein the tubular insert and the wand body together form the outer peripheral surface, including an operably coupled tubular insert.

9. The vacuum cleaner according to clause 6, further comprising a swivel joint that movably connects the lower end of the wand to the base assembly.

10. The vacuum cleaner according to clause 6, wherein the handheld portion further comprises a debris removal assembly including a collection container provided with fluid communication with the suction source.

11. The vacuum cleaner according to clause 10, wherein the suction source comprises a motor / fan assembly that is operably coupled to the debris removal assembly to form a single hand-carryable unit.

12. The handgrip extends away from at least one of the motor / fan assembly or the collection vessel to define a handle opening, and the handgrip is adapted for user grip. The vacuum cleaner described in.

13. Further comprising a pre-motor filter assembly attached to the hand-held portion and defining a portion of the working air passage, the pre-motor filter assembly is at least one motor front housed in a filter chamber at the upper end of the collection vessel. The vacuum cleaner according to Clause 11, comprising a filter.

14. The debris removal assembly comprises a cyclone-type separator chamber that separates contaminants from the working air passage and a collection chamber that houses the contaminants separated within the separator chamber, the collection chamber being at least partially. The vacuum cleaner according to clause 10, defined by the collection chamber.

15. The vacuum cleaner according to Clause 14, wherein the debris removal assembly further comprises a second downstream cyclone type separator chamber and a second collection chamber containing contaminants separated in the second separator chamber. ..

16. The vacuum cleaner according to Article 15, wherein the second downstream cyclone type separator chamber is concentrically located in the cyclone type separator chamber.

17. The vacuum cleaner according to Clause 16, wherein an inner housing can be selectively accommodated in the collection container, the inner housing defining the second downstream cyclone type separator chamber and the second collection chamber.

18. The vacuum cleaner according to clause 17, further comprising an annular wiper configured to slidably contact a portion of the inner housing.

19. The vacuum cleaning according to any one of the permutations of Clauses 1-18, wherein the base assembly further comprises an agitator chamber at the suction nozzle and a removable brush roll selectively located within the agitator chamber. Machine.

20. It ’s a vacuum cleaner,
With a base assembly equipped with a suction nozzle and adapted to move along the surface to be cleaned,
A hand-held portion, a collection container having a handgrip, a collection axis defined through the center, and a suction source configured to communicate fluidly with the suction nozzle and the collection container to generate a working air flow. With the handheld part,
A wand operably coupled between the base assembly and the hand-held portion, extending from the suction nozzle to the air outlet of the hand-held portion and defining at least a portion of an working air passage containing the suction source. A wand that passes through the center of the wand is defined and the wand axis is parallel to the collection axis.
Equipped with a vacuum cleaner.

21. The suction source has a motor / fan assembly that is operably coupled to the collection vessel to form a single hand-carryable unit, wherein the motor / fan assembly is the wand axis and the collection axis. The vacuum cleaner according to Clause 20, which defines a motor axis parallel to.

22. The vacuum cleaner according to any one of the permutations of Clause 20 or 21, wherein a grip axis passing through the center of the handgrip is defined and the grip axis forms an acute angle with respect to the collection axis.

23. 22. The vacuum cleaner according to clause 22, further comprising a battery pack located in the handheld portion, a battery axis passing through the center of the battery pack is defined, and the battery axis intersects the grip axis at an angle orthogonal to the grip axis.

Aspects of the present disclosure have been specifically described for certain embodiments, but it is understood that this is for illustration purposes only. Reasonable modifications and changes are possible within the scope of the above disclosure and drawings without departing from the gist of the present disclosure as defined in the appended claims. Therefore, the particular dimensions and other physical features of the embodiments disclosed herein should not be considered limiting unless otherwise explicitly stated in the claims.

Claims (23)

It ’s a vacuum cleaner (10),
With a base assembly (34) provided with a suction nozzle (16) and adapted to move along the surface to be cleaned,
A hand-held portion (36) having a hand grip (66) and a suction source (18) configured to communicate with the suction nozzle (16) and generate a working air flow.
A working air passage containing the suction source (18) from the suction nozzle (16) to the air outlet in the handheld portion (36).
A headlight array (190), located along a forward-facing portion of the base assembly (34) to supply a beam substantially parallel to the surface to be cleaned and 30 mm above the surface to be cleaned. The headlight array (190), which is separated by the following distance,
Equipped with a vacuum cleaner. The vacuum cleaner (10) according to claim 1, wherein the headlight array (190) includes a plurality of LEDs spaced apart along the width of the base assembly (34). The vacuum cleaner (10) according to claim 2, wherein the plurality of LEDs of the headlight array (190) are above the plane (230) defined by the surface to be cleaned by a distance of less than 20 mm. A vacuum cleaner with a centerline (232). The vacuum cleaner (10) according to claim 2, wherein the plurality of LEDs of the headlight array (190) have an illuminance measurement value as a difference from an ambient value of at least 16 lux at 2 meters. A vacuum cleaner that is larger than 1000 lux at 10 cm. The vacuum cleaner (10) according to claim 1, wherein the beam configured to be supplied by the headlight array (190) has a beam angle of zero degrees. The vacuum cleaner (10) of claim 1, wherein the working air passage is operably coupled between the base assembly (34) and the handheld portion (36) by a wand (40). A vacuum cleaner that is at least partially defined. The vacuum cleaner (10) according to claim 6, wherein the wand (40) includes an outer peripheral surface (168, 168a) having a triangular contour. The vacuum cleaner (10) of claim 7, wherein the wand (40) includes a decorative insert (166) operably coupled to a recess (174) within the wand body (162). The decorative insert (166) and the wand body (162) both form the outer peripheral surface (168), or the wand (40) can operate in the recess (163) of the wand body (162a). A vacuum cleaner comprising a bonded tubular insert (165), wherein the tubular insert (165) and the wand body (162a) together form the outer peripheral surface (l68a). The vacuum cleaner (10) according to claim 6, further comprising a swivel joint (52) that movably connects the lower end of the wand (40) to the base assembly (34). The vacuum cleaner (10) according to claim 6, wherein the hand-held portion (36) includes a debris removing assembly (60) including a collection container (20) provided in fluid communication with the suction source (18). ), A vacuum cleaner. The vacuum cleaner (10) of claim 10, wherein the suction source (18) is operably coupled to the debris removal assembly (60) and is a single unit (36) that can be carried by hand. ), A vacuum cleaner, including a motor / fan assembly (124). 11. The vacuum cleaner (10) of claim 11, wherein the handgrip (66) extends away from at least one of the motor / fan assembly (124) or the collection vessel (20). A vacuum cleaner that defines a handle opening and the hand grip (66) is adapted for the user to grip. The vacuum cleaner (10) according to claim 11, further comprising a pre-motor filter assembly that is attached to the hand-held portion (36) and defines a portion of the working air passage, the pre-motor filter assembly. A vacuum cleaner comprising at least one pre-motor filter (156) housed in a filter chamber at the upper end of the collection container (20). The vacuum cleaner (10) according to claim 10, wherein the debris removal assembly is separated into a cyclone type separator chamber (144) that separates contaminants from the working air passage and in the separator chamber (144). A vacuum cleaner comprising a collection chamber (146) for accommodating the contaminated material, the collection chamber (146) being at least partially defined by the collection container (20). The vacuum cleaner (10) according to claim 14, wherein the debris removal assembly is a second cyclone type separator chamber (150) located downstream of the collection chamber (146) and the second cyclone type. A vacuum cleaner further comprising a second collection chamber (152) for accommodating contaminants separated in the separator chamber (150). The vacuum cleaner (10) according to claim 15, wherein the second cyclone type separator chamber (150) is concentrically located in the cyclone type separator chamber (144). .. The vacuum cleaner (10) according to claim 16, wherein an inner housing can be selectively housed in the collection container (120), and the inner housing is the second cyclone type separator chamber (150). ) And the vacuum cleaner defining the second recovery chamber (152). The vacuum cleaner (10) according to claim 17, further comprising an annular wiper (160) configured to slidably contact a portion (142) of the inner housing. The vacuum cleaner (10) according to claim 1, wherein the base assembly (34) is selectively contained in an agitator chamber (74) in the suction nozzle (16) and in the agitator chamber (74). A vacuum cleaner further equipped with a removable brush roll (70) located. It ’s a vacuum cleaner (10),
With a base assembly (34) provided with a suction nozzle (16) and adapted to move along the surface to be cleaned,
A collection container (20) that is a hand-held portion (36) and includes a hand grip (66), a collection axis (128) defined through the center, the suction nozzle (16), and the collection container (20). And a hand-held portion (36) having a suction source (18) configured to communicate with the fluid and generate a working air flow.
A wand (40) that is operably coupled between the base assembly (34) and the hand-held portion (36) and extends from the suction nozzle (16) to the air outlet of the hand-held portion (36). A wand axis (126) that defines at least a portion of the working air passage containing the suction source (18) and passes through the center of the wand (40) is defined, the wand axis (126) and the collection axis (128). Is parallel to the wand (40),
Equipped with a vacuum cleaner. The single unit (36) of the vacuum cleaner (10) of claim 20, wherein the suction source (18) is operably coupled to the collection container (20) and can be carried by hand. The motor / fan assembly (124) comprises a motor / fan assembly (124) forming a vacuum, defining a motor axis (130) parallel to the wand axis (126) and the collection axis (128). Vacuum cleaner. The vacuum cleaner (10) according to claim 20, wherein a grip axis (134) passing through the center of the hand grip (66) is defined, and the grip axis has an acute angle with respect to the collection axis (128). A vacuum cleaner. The vacuum cleaner (10) according to claim 22, further comprising a battery pack (82) located in the hand-held portion (36), and a battery axis (136) passing through the center of the battery pack (82). A vacuum cleaner that is defined and the battery axis intersects the grip axis (134) at an angle orthogonal to it.

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