JP2021196566A - Bearing member, bearing mechanism, developing device, and image forming apparatus - Google Patents

Bearing member, bearing mechanism, developing device, and image forming apparatus Download PDF

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JP2021196566A
JP2021196566A JP2020104854A JP2020104854A JP2021196566A JP 2021196566 A JP2021196566 A JP 2021196566A JP 2020104854 A JP2020104854 A JP 2020104854A JP 2020104854 A JP2020104854 A JP 2020104854A JP 2021196566 A JP2021196566 A JP 2021196566A
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bearing
bearing portion
gear
bearing member
toner
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JP7496060B2 (en
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ほたる 橋川
Hotaru Hashikawa
雄樹 押川
Takeki Oshikawa
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Ricoh Co Ltd
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Ricoh Co Ltd
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Abstract

To provide a bearing member that can prevent an increase in temperature due to heat generated from a bearing part despite a device configuration having a rotation shaft with the high number of rotations.SOLUTION: A bearing member 120 is for receiving a shaft 101, and is provided with an inside bearing part 130, an outside bearing part 140 that rotatably holds the inside bearing part 130, a seal member 151 for sealing the space between the shaft 101 and the inside bearing part 130, and a seal member 152 for sealing the space between the inside bearing part 130 and the outside bearing part 140. The two seal members are arranged at positions where their rubbing parts are different in an axial direction.SELECTED DRAWING: Figure 1

Description

本発明は、軸受部材、軸受機構、現像装置及び画像形成装置に関するものである。 The present invention relates to a bearing member, a bearing mechanism, a developing device and an image forming device.

従来、軸を受けるための軸受部材が知られている。例えば特許文献1には、係る軸受部材を設けた次の現像装置が記載されている。この現像装置は、装置本体内において回転して装置本体内における現像剤を攪拌する攪拌部材における回転軸が軸受部に回転自在に支持される。この軸受部の装置本体側に回転軸を貫通させたシール部材が設けられている。この軸受部近傍を囲うように熱伝導性の高い伝熱部材が配置され、この伝熱部材から伝えられた熱を放熱する放熱部材が装置本体の外部に向けて設けられている。駆動時に軸受部において発生する熱が伝熱部材を介して放熱部材から放熱される。 Conventionally, a bearing member for receiving a shaft is known. For example, Patent Document 1 describes the following developing apparatus provided with such a bearing member. In this developing apparatus, the rotating shaft of the stirring member that rotates in the apparatus main body and stirs the developer in the apparatus main body is rotatably supported by the bearing portion. A sealing member is provided on the device main body side of the bearing portion so as to penetrate the rotating shaft. A heat transfer member having high thermal conductivity is arranged so as to surround the vicinity of the bearing portion, and a heat dissipation member that dissipates heat transmitted from the heat transfer member is provided toward the outside of the main body of the apparatus. The heat generated in the bearing portion during driving is dissipated from the heat radiating member via the heat transfer member.

ところが、回転軸の回転数が高い装置構成では、軸受部の発熱による温度上昇を十分に抑制できない虞がある。 However, in a device configuration in which the rotation speed of the rotating shaft is high, there is a possibility that the temperature rise due to heat generation of the bearing portion cannot be sufficiently suppressed.

上述した課題を解決するために、本発明は、軸を受けるための軸受部材であって、内側の軸受部と、前記内側の軸受部を回転可能に保持する外側の軸受部と、軸と前記内側の軸受部の間をシールするためのシール部材と、前記内側の軸受部と前記外側の軸受部との間をシールするためのシール部材とを設けたことを特徴とするものである。 In order to solve the above-mentioned problems, the present invention is a bearing member for receiving a shaft, the inner bearing portion, the outer bearing portion that rotatably holds the inner bearing portion, the shaft, and the above. It is characterized by providing a sealing member for sealing between the inner bearing portions and a sealing member for sealing between the inner bearing portion and the outer bearing portion.

本発明によれば、回転軸の回転数が高い装置構成でも、軸受部の発熱による温度上昇を抑制できる。 According to the present invention, it is possible to suppress a temperature rise due to heat generation of the bearing portion even in an apparatus configuration in which the rotation speed of the rotating shaft is high.

実施形態に係る軸受機構の一例の概略構成図。The schematic block diagram of an example of the bearing mechanism which concerns on embodiment. 実施形態に係る軸受機構の他の例の概略構成図。The schematic block diagram of another example of the bearing mechanism which concerns on embodiment. 画像形成装置であるプリンタの概略構成図。Schematic diagram of a printer which is an image forming apparatus. 同プリンタの作像部の概略構成図。Schematic diagram of the image forming section of the printer. 同プリンタのトナー補給装置の構成例の説明図。Explanatory drawing of the configuration example of the toner replenishment device of the printer. 回転軸受の他の構成例の説明図。Explanatory drawing of another configuration example of a rotary bearing. 回転軸受の更に他の構成例の説明図。Explanatory drawing of still another configuration example of a rotary bearing. 回転軸受の更に他の構成例の説明図。Explanatory drawing of still another configuration example of a rotary bearing. 温度上昇の測定結果を示すグラフ。A graph showing the measurement result of temperature rise.

本発明を画像形成装置の現像装置における軸受機構に適用した実施形態について説明する。図1は実施形態に係る軸受機構の一例の概略構成図である。図1(a)と図1(b)の各例は、現像剤やトナーを搬送するための搬送部材100の軸101を受ける軸受部材120を備えている。搬送部材100は軸101上にスクリュウ羽根102を有し、搬送経路形成部材103内で現像剤又はトナーを搬送する。この軸受部材120は、内側の軸受部としての回転軸受130と、回転軸受130を回転可能に保持する外側の軸受部としての固定軸受140とを備えている。軸101と回転軸受130の間をシールするための第一シール部材151と、回転軸受130と固定軸受140との間をシールするための第二シール部材152とを有する。2つのシール部材151,152は、摺擦部が軸方向で異なる位置に生じるように配置されている。 An embodiment in which the present invention is applied to a bearing mechanism in a developing device of an image forming apparatus will be described. FIG. 1 is a schematic configuration diagram of an example of a bearing mechanism according to an embodiment. Each example of FIGS. 1 (a) and 1 (b) includes a bearing member 120 that receives a shaft 101 of a transport member 100 for transporting a developer or toner. The transport member 100 has a screw blade 102 on the shaft 101, and transports the developer or toner in the transport path forming member 103. The bearing member 120 includes a rotary bearing 130 as an inner bearing portion and a fixed bearing 140 as an outer bearing portion that rotatably holds the rotary bearing 130. It has a first sealing member 151 for sealing between the shaft 101 and the rotary bearing 130, and a second sealing member 152 for sealing between the rotary bearing 130 and the fixed bearing 140. The two sealing members 151 and 152 are arranged so that the rubbing portions are generated at different positions in the axial direction.

回転軸受130が軸101を支持し、固定軸受140が回転軸受130を支持しており、軸101と回転軸受130、回転軸受130と固定軸受140がそれぞれ摺動する。軸101と回転軸受130の図中右側の端部にはそれぞれ駆動ギヤ160,161が取り付けられている。これらの駆動ギヤ160,161にギヤの噛み合いで駆動が入力される。図1(a)に示すように、それぞれに軸駆動入力ギヤ170,軸受駆動入力ギヤ171を噛み合せ、互いに独立に駆動入力することができる。これに代え、図1(b)に示すように駆動入力ギヤに一つの段付きギヤ173の各径部173a、173bのギヤを噛み合わせて駆動入力してもよい。段付きギヤ173とした場合、部品数の削減による組立性の向上や部品費の低減が見込まれる。いずれにしても、軸101と回転軸受130を異なる回転数で同じ向きに回転するよう駆動させる。 The rotary bearing 130 supports the shaft 101, the fixed bearing 140 supports the rotary bearing 130, and the shaft 101 and the rotary bearing 130, and the rotary bearing 130 and the fixed bearing 140 slide, respectively. Drive gears 160 and 161 are attached to the right ends of the shaft 101 and the rotary bearing 130 in the drawing, respectively. Drive is input to these drive gears 160 and 161 by meshing the gears. As shown in FIG. 1A, the shaft drive input gear 170 and the bearing drive input gear 171 can be meshed with each other to drive and input independently of each other. Instead of this, as shown in FIG. 1 (b), the gears of the respective diameter portions 173a and 173b of one stepped gear 173 may be meshed with the drive input gear for drive input. When the stepped gear 173 is used, it is expected that the assembling property and the parts cost will be reduced by reducing the number of parts. In any case, the shaft 101 and the rotary bearing 130 are driven to rotate in the same direction at different rotation speeds.

例えば、狙いの軸回転数(例:700rpm)に対し、回転軸受130の回転数を半分(例:350rpm)にすると、軸101と回転軸受130、回転軸受130と固定軸受140の相対的回転数が共に350rpmとなる。こうすることで、摺動部分の発熱が2か所に分散される。具体的には軸101と回転軸受130との間の摺動部と、回転軸受130と固定軸受140との間の摺動部に分散される。これにより、分散させずに一箇所で局所的に狙いの回転数にする場合より軸受周りの温度上昇を低減させることができる。相対的回転数は、狙いの軸回転数の半分でなくてもよい。ギヤの設計次第で比較的自由に設定することができる。 For example, if the rotation speed of the rotary bearing 130 is halved (example: 350 rpm) with respect to the target shaft rotation speed (example: 700 rpm), the relative rotation speed of the shaft 101 and the rotary bearing 130, and the rotary bearing 130 and the fixed bearing 140. Both become 350 rpm. By doing so, the heat generated by the sliding portion is dispersed in two places. Specifically, it is dispersed in the sliding portion between the shaft 101 and the rotary bearing 130 and the sliding portion between the rotary bearing 130 and the fixed bearing 140. As a result, it is possible to reduce the temperature rise around the bearing as compared with the case where the target rotation speed is locally set at one place without being dispersed. The relative rotation speed does not have to be half of the target shaft rotation speed. It can be set relatively freely depending on the design of the gear.

図2は、回転軸受130と固定軸受140との間に、比較的内側の軸受部を回転可能に保持し、かつ、比較的外側の軸受部に回転可能に保持される一段以上の軸受部を有する構成である。図示では、軸を直接受ける回転軸受130aと、固定軸受140との間に追加で2段の回転軸受130(130b、130c)を設ける。これにより、各摺動部での相対的回転数をさらに小さくし、それぞれの箇所の発熱を抑えた軸受及び軸受機構である。各回転軸受130の軸受のギヤの直径を、これが保持する軸受のギヤの直径より大きく、かつ、これを保持される軸受のギヤの直径より小さくすることで、軸の回転数に対し、軸受の相対的回転数を徐々に小さくすることができる。 FIG. 2 shows one or more stages of bearings between the rotary bearing 130 and the fixed bearing 140, in which the relatively inner bearing portion is rotatably held and the relatively outer bearing portion is rotatably held. It is a structure to have. In the figure, an additional two-stage rotary bearing 130 (130b, 130c) is provided between the rotary bearing 130a that directly receives the shaft and the fixed bearing 140. This is a bearing and a bearing mechanism in which the relative rotation speed at each sliding portion is further reduced and heat generation at each portion is suppressed. By making the diameter of the bearing gear of each rotary bearing 130 larger than the diameter of the bearing gear held by the rotary bearing 130 and smaller than the diameter of the bearing gear held by the rotary bearing 130, the bearing can be rotated with respect to the rotation speed of the shaft. The relative rotation speed can be gradually reduced.

図示の例では、段付ギヤ174で全てのギヤを駆動している。この段付ギヤ174の歯部174a〜174dが軸101のギヤ160,各回転軸受130(130a〜130c)の駆動ギヤ(161a〜161c)に噛み合っている。第二シール部材151a〜153cは回転軸受130間をシールするシール部材である。 In the illustrated example, all gears are driven by the stepped gear 174. The tooth portions 174a to 174d of the stepped gear 174 mesh with the gear 160 of the shaft 101 and the drive gears (161a to 161c) of the rotary bearings 130 (130a to 130c). The second seal members 151a to 153c are seal members that seal between the rotary bearings 130.

図3〜図5は画像形成装置、その現像装置、そのトナー補給装置の構成例を示すものである。図3は、画像形成装置であるプリンタ1の概略構成を示す模式図である。プリンタ1は、筐体内の上部に、各色(イエロー、マゼンタ、シアン、ブラック)に対応した四つのトナー容器32(Y,M,C,K)を着脱自在(交換自在)に設置できる。それらトナー容器32(Y,M,C,K)の下方に中間転写ユニット85を備えている。 3 to 5 show configuration examples of an image forming apparatus, a developing apparatus thereof, and a toner replenishing apparatus thereof. FIG. 3 is a schematic diagram showing a schematic configuration of a printer 1 which is an image forming apparatus. The printer 1 can detachably (replaceably) install four toner containers 32 (Y, M, C, K) corresponding to each color (yellow, magenta, cyan, black) on the upper part of the housing. An intermediate transfer unit 85 is provided below the toner container 32 (Y, M, C, K).

中間転写ユニット85の中間転写ベルト48に下方から対向するように並設された、各色に対応した作像部46(Y,M,C,K)を備えている。トナー容器32(Y,M,C,K)の下方には、それぞれ、トナー補給装置60(Y,M,C,K)を備えている。トナー容器32(Y,M,C,K)に収容されたトナーは、それぞれ、トナー補給装置60(Y,M,C,K)によって、作像部46(Y,M,C,K)の現像手段としての現像装置50(Y,M,C,K)内に供給(補給)される。 An image forming unit 46 (Y, M, C, K) corresponding to each color is provided side by side with the intermediate transfer belt 48 of the intermediate transfer unit 85 so as to face from below. Below the toner container 32 (Y, M, C, K), a toner replenishing device 60 (Y, M, C, K) is provided, respectively. The toner contained in the toner container 32 (Y, M, C, K) is stored in the image forming unit 46 (Y, M, C, K) by the toner replenishing device 60 (Y, M, C, K), respectively. It is supplied (supplied) into the developing apparatus 50 (Y, M, C, K) as the developing means.

各色に対応した四つのトナー容器32(Y,M,C,K)、作像部46(Y,M,C,K)及びトナー補給装置60(Y,M,C,K)は、使用するトナーの色が異なる点以外は同様の構成である。以下の説明及び図面では、使用するトナーの色を示す「Y」、「M」、「C」、「K」という添字は適宜省略して説明する。 The four toner containers 32 (Y, M, C, K) corresponding to each color, the image forming unit 46 (Y, M, C, K) and the toner replenishing device 60 (Y, M, C, K) are used. The configuration is the same except that the toner colors are different. In the following description and drawings, the subscripts "Y", "M", "C", and "K" indicating the color of the toner to be used will be omitted as appropriate.

図4は、四つの作像部46のうちの一つ46Yの概略構成を示す模式図である。作像部46は、潜像担持体としての感光体41と、感光体41の周囲に配設された帯電部44、現像装置50、クリーニング部42、除電部等とを備える。そして、感光体41上で、作像プロセス(帯電工程、露光工程、現像工程、転写工程、クリーニング工程)を行って、感光体41上に各色の画像を形成する。 FIG. 4 is a schematic diagram showing a schematic configuration of one of the four image forming units 46, 46Y. The image-creating unit 46 includes a photoconductor 41 as a latent image carrier, a charging unit 44 arranged around the photoconductor 41, a developing device 50, a cleaning unit 42, a static elimination unit, and the like. Then, an image forming process (charging step, exposure step, developing step, transfer step, cleaning step) is performed on the photoconductor 41 to form an image of each color on the photoconductor 41.

感光体41は、駆動モータによって図4中の時計方向に回転駆動する。帯電部44は、感光体41の表面を一様に帯電する(帯電工程)。その後、感光体41の表面は、露光装置47から発せられたレーザ光Lの照射位置に達する。露光装置47は、この位置で露光走査により各色に対応した静電潜像を形成する(露光工程)。その後、感光体41の表面は、現像装置50との対向位置に達する。現像装置50はこの位置で静電潜像を現像し、各色のトナー像を形成する(現像工程)。その後、感光体41の表面は、中間転写ベルト48を挟んで一次転写ローラ49と対向する一次転写部で、感光体41上のトナー像を中間転写ベルト48上に転写する(一次転写工程)。各色の感光体41上に形成した各色のトナー像を、中間転写ベルト48上に重ねて転写することで、中間転写ベルト48上にカラー画像を形成する。 The photoconductor 41 is rotationally driven clockwise in FIG. 4 by a drive motor. The charging unit 44 uniformly charges the surface of the photoconductor 41 (charging step). After that, the surface of the photoconductor 41 reaches the irradiation position of the laser beam L emitted from the exposure apparatus 47. The exposure apparatus 47 forms an electrostatic latent image corresponding to each color by exposure scanning at this position (exposure step). After that, the surface of the photoconductor 41 reaches a position facing the developing device 50. The developing device 50 develops an electrostatic latent image at this position to form a toner image of each color (development step). After that, the surface of the photoconductor 41 is a primary transfer portion facing the primary transfer roller 49 with the intermediate transfer belt 48 interposed therebetween, and the toner image on the photoconductor 41 is transferred onto the intermediate transfer belt 48 (primary transfer step). A color image is formed on the intermediate transfer belt 48 by superimposing and transferring the toner image of each color formed on the photoconductor 41 of each color on the intermediate transfer belt 48.

一次転写部を通過した感光体41の表面上には、僅かながら未転写トナーが残存する。その後、感光体41の表面は、クリーニング部42との対向位置に達する。この位置で、クリーニングブレード42aが感光体41上に残存した未転写トナーを機械的に回収する(クリーニング工程)。最後に、感光体41の表面は、除電部との対向位置に達する。ここで除電部が感光体41上の残留電位を除去する。 A small amount of untransferred toner remains on the surface of the photoconductor 41 that has passed through the primary transfer portion. After that, the surface of the photoconductor 41 reaches a position facing the cleaning portion 42. At this position, the cleaning blade 42a mechanically recovers the untransferred toner remaining on the photoconductor 41 (cleaning step). Finally, the surface of the photoconductor 41 reaches a position facing the static elimination unit. Here, the static elimination unit removes the residual potential on the photoconductor 41.

中間転写ユニット85は、中間転写ベルト48、四つの一次転写ローラ49(Y,M,C,K)、二次転写バックアップローラ82、複数のテンションローラ、中間転写クリーニング部等を備える。中間転写ベルト48は、複数の張架ローラによって張架、支持され、ローラ部材のうちの二次転写バックアップローラ82の回転駆動により図3中の反時計周り方向に無端移動する。四つの一次転写ローラ49(Y,M,C,K)は、それぞれ、中間転写ベルト48を感光体41(Y,M,C,K)との間に挟み込んで一次転写ニップを形成している。 The intermediate transfer unit 85 includes an intermediate transfer belt 48, four primary transfer rollers 49 (Y, M, C, K), a secondary transfer backup roller 82, a plurality of tension rollers, an intermediate transfer cleaning unit, and the like. The intermediate transfer belt 48 is stretched and supported by a plurality of tension rollers, and is endlessly moved in the counterclockwise direction in FIG. 3 by the rotational drive of the secondary transfer backup roller 82 among the roller members. The four primary transfer rollers 49 (Y, M, C, K) each sandwich the intermediate transfer belt 48 with the photoconductor 41 (Y, M, C, K) to form a primary transfer nip. ..

そして、一次転写ローラ49(Y,M,C,K)には、トナーの極性とは逆の転写バイアスを印加する。中間転写ベルト48は、矢印方向に走行して、それぞれの一次転写ローラ49(Y,M,C,K)の一次転写ニップを順次通過する。こうして、感光体41(Y,M,C,K)上の各色のトナー像を、中間転写ベルト48上に重ねて一次転写する。 Then, a transfer bias opposite to the polarity of the toner is applied to the primary transfer roller 49 (Y, M, C, K). The intermediate transfer belt 48 travels in the direction of the arrow and sequentially passes through the primary transfer nips of the respective primary transfer rollers 49 (Y, M, C, K). In this way, the toner images of each color on the photoconductor 41 (Y, M, C, K) are superimposed on the intermediate transfer belt 48 and primary transfer is performed.

各色のトナー像が重ねて転写された中間転写ベルト48は、二次転写ローラ89と対向する二次転写部に達する。二次転写部では、二次転写バックアップローラ82と二次転写ローラ89との間に中間転写ベルト48を挟み込んで二次転写ニップを形成する。中間転写ベルト48上に形成された四色のトナー像は、この二次転写ニップの位置に搬送された転写紙等の記録媒体P上に転写される。このとき、中間転写ベルト48には、記録媒体Pに転写されなかった未転写トナーが残存する。その後、中間転写ベルト48は、中間転写クリーニング部の位置に達し、中間転写ベルト48上の未転写トナーが回収される。こうして、中間転写ベルト48上で行われる一連の転写プロセスが終了する。 The intermediate transfer belt 48 on which the toner images of each color are superimposed and transferred reaches the secondary transfer portion facing the secondary transfer roller 89. In the secondary transfer unit, an intermediate transfer belt 48 is sandwiched between the secondary transfer backup roller 82 and the secondary transfer roller 89 to form a secondary transfer nip. The four-color toner image formed on the intermediate transfer belt 48 is transferred onto a recording medium P such as transfer paper conveyed to the position of the secondary transfer nip. At this time, untransferred toner that has not been transferred to the recording medium P remains on the intermediate transfer belt 48. After that, the intermediate transfer belt 48 reaches the position of the intermediate transfer cleaning unit, and the untransferred toner on the intermediate transfer belt 48 is collected. In this way, a series of transfer processes performed on the intermediate transfer belt 48 is completed.

二次転写ニップの位置に搬送される記録媒体Pは、装置本体の下方に配設された給紙部26から、給紙ローラ26a、27aやレジストローラ対28等を経由して搬送されたものである。詳しくは、給紙部26、27には記録媒体Pが複数枚重ねて収納されている。そして、給紙ローラ26a、27aが図3中の反時計方向に回転駆動され、一番上の記録媒体Pをレジストローラ対28のローラ間に向けて給送する。回転駆動を停止したレジストローラ対28がレジストローラ対28に搬送されてきた記録媒体Pをローラニップで一旦停止させる。そして、レジストローラ対28は中間転写ベルト48上のカラー画像にタイミングを合わせて回転駆動され、記録媒体Pを二次転写ニップに向けて搬送する。こうして、記録媒体Pは、所望のカラー画像が転写される。 The recording medium P conveyed to the position of the secondary transfer nip is conveyed from the paper feed unit 26 arranged below the main body of the apparatus via the paper feed rollers 26a, 27a, the resist roller pair 28, and the like. Is. Specifically, a plurality of recording media P are stacked and stored in the paper feed units 26 and 27. Then, the paper feed rollers 26a and 27a are rotationally driven in the counterclockwise direction in FIG. 3, and the top recording medium P is fed between the rollers of the resist roller vs. 28. The resist roller pair 28 that has stopped the rotation drive temporarily stops the recording medium P that has been conveyed to the resist roller pair 28 by the roller nip. Then, the resist roller pair 28 is rotationally driven in time with the color image on the intermediate transfer belt 48, and conveys the recording medium P toward the secondary transfer nip. In this way, the desired color image is transferred to the recording medium P.

二次転写ニップでカラー画像が転写された記録媒体Pは、定着装置86に搬送する。定着装置86は、定着ベルト及び加圧ローラによる熱と圧力とで、表面に転写されたカラー画像を記録媒体P上に定着する。その後、定着装置86は排紙ローラ対29のローラ間に記録媒体Pを送り込む。排紙ローラ対29は記録媒体Pを装置外に排出しスタック部30上に順次スタックする。こうして、プリンタ1は一連の画像形成プロセスを完了する。 The recording medium P on which the color image is transferred by the secondary transfer nip is conveyed to the fixing device 86. The fixing device 86 fixes the color image transferred to the surface on the recording medium P by the heat and pressure of the fixing belt and the pressure roller. After that, the fixing device 86 feeds the recording medium P between the rollers of the paper ejection roller vs. 29. The paper ejection roller pair 29 ejects the recording medium P out of the apparatus and sequentially stacks it on the stack portion 30. In this way, the printer 1 completes a series of image forming processes.

次に、作像部における現像装置50の構成及び動作について、さらに詳しく説明する。
現像装置50は、図4に示すように、ドラム状の感光体41に対向する現像ローラ51、現像ローラ51に対向するドクターブレード52、第一現像剤収容部53及び第二現像剤収容部54内に配設された二つの搬送スクリュー55を備える。さらに、第一現像剤収容部53の現像剤中のトナー濃度を検知するトナー濃度センサ56を備える。現像ローラ51は、内部に固設されたマグネットや、マグネットの周囲を回転するスリーブ等を備える。現像剤収容部(53,54)は、キャリアとトナーとからなる二成分の現像剤Gを収容する。第二現像剤収容部54は、その上方に形成されたトナー補給口57を備えている。
Next, the configuration and operation of the developing device 50 in the image forming unit will be described in more detail.
As shown in FIG. 4, the developing apparatus 50 includes a developing roller 51 facing the drum-shaped photoconductor 41, a doctor blade 52 facing the developing roller 51, a first developing agent accommodating portion 53, and a second developing agent accommodating portion 54. It is provided with two transport screws 55 arranged inside. Further, a toner concentration sensor 56 for detecting the toner concentration in the developer of the first developer accommodating unit 53 is provided. The developing roller 51 includes a magnet fixed inside, a sleeve that rotates around the magnet, and the like. The developer accommodating portion (53, 54) accommodates a two-component developer G composed of a carrier and a toner. The second developer accommodating portion 54 includes a toner supply port 57 formed above the second developer accommodating portion 54.

現像ローラ51のスリーブは、図4の矢印方向(反時計周り方向)に回転駆動する。そして、マグネットにより形成された磁界によって現像ローラ51上に担持された現像剤Gは、スリーブの回転にともない現像ローラ51上を移動する。現像装置50内の現像剤Gは、現像剤中のトナーの割合(トナー濃度)が所定の範囲内になるように調整されている。トナー補給装置60は、現像装置50内のトナー消費に応じ、トナー容器32に収容されているトナーを、トナー補給口57を介して第二現像剤収容部54内に補給する。トナー補給装置の構成、動作については、後で詳しく説明する。 The sleeve of the developing roller 51 is rotationally driven in the arrow direction (counterclockwise direction) in FIG. Then, the developer G supported on the developing roller 51 by the magnetic field formed by the magnet moves on the developing roller 51 as the sleeve rotates. The developer G in the developing apparatus 50 is adjusted so that the ratio of toner (toner concentration) in the developing agent is within a predetermined range. The toner replenishment device 60 replenishes the toner stored in the toner container 32 into the second developer storage unit 54 via the toner replenishment port 57 according to the toner consumption in the developing device 50. The configuration and operation of the toner replenishing device will be described in detail later.

第二現像剤収容部54内に補給されたトナーは、二つの搬送スクリュー55によって、現像剤Gとともに混合、攪拌されながら、二つの現像剤収容部(53,54)を循環する。そして、現像剤G中のトナーは、キャリアとの摩擦帯電によりキャリアに吸着して、現像ローラ51上に形成された磁力によりキャリアとともに現像ローラ51上に担持される。現像ローラ51上に担持された現像剤Gはドクターブレード52の位置に達する。 The toner replenished in the second developer accommodating portion 54 circulates in the two developer accommodating portions (53, 54) while being mixed and stirred together with the developer G by the two transfer screws 55. Then, the toner in the developer G is adsorbed on the carrier by triboelectric charging with the carrier, and is supported on the developing roller 51 together with the carrier by the magnetic force formed on the developing roller 51. The developer G supported on the developing roller 51 reaches the position of the doctor blade 52.

そして、現像ローラ51上の現像剤Gは、この位置で現像剤量が適量化された後に、感光体41との対向位置(現像領域)まで搬送される。感光体41上に形成された潜像は現像領域に形成された電界によってトナーを吸着する。その後、現像ローラ51上に残った現像剤Gはスリーブの回転にともない第一現像剤収容部53の上方に達して、この位置で現像ローラ51から離脱する。 Then, the developer G on the developing roller 51 is conveyed to a position facing the photoconductor 41 (development region) after the amount of the developer is adjusted to an appropriate amount at this position. The latent image formed on the photoconductor 41 adsorbs toner by the electric field formed in the developing region. After that, the developer G remaining on the developing roller 51 reaches the upper part of the first developing agent accommodating portion 53 as the sleeve rotates, and is separated from the developing roller 51 at this position.

図5は、Y用のものを例にして、トナー補給装置60と、これにセットされたトナー容器32とを示す模式図である。トナー補給装置60は、搬送路形成部材たる搬送ノズル611、搬送スクリュー614、トナー落下搬送管64、貯留部であるサブホッパ63、現像剤補充機構としてのボトル側駆動機構部91、サブホッパ側駆動機構部92、補給管61、補給スクリュー62等を有している。 FIG. 5 is a schematic view showing a toner replenishing device 60 and a toner container 32 set in the toner replenishing device 60 by taking the one for Y as an example. The toner replenishment device 60 includes a transfer nozzle 611 as a transfer path forming member, a transfer screw 614, a toner drop transfer tube 64, a sub hopper 63 as a storage unit, a bottle side drive mechanism unit 91 as a developer replenishment mechanism, and a sub hopper side drive mechanism unit. It has 92, a supply pipe 61, a supply screw 62, and the like.

トナー容器32がトナー補給装置60のセットカバー608に対して図中矢印A方向へ差し込まれて装着されると、その装着動作に連動してトナー容器32の先端側に対してトナー補給装置60の搬送ノズル611が挿入され、トナー容器32内と搬送ノズル611内とが連通する。 When the toner container 32 is inserted into the set cover 608 of the toner replenishing device 60 in the direction of arrow A in the figure and mounted, the toner replenishing device 60 is attached to the tip end side of the toner container 32 in conjunction with the mounting operation. The transfer nozzle 611 is inserted, and the inside of the toner container 32 and the inside of the transfer nozzle 611 communicate with each other.

トナー容器32は、円筒状の形状であり、セットカバー608に差し込まれる容器先端カバー34や、容器回転ギヤ301が一体形成されたトナーボトル33などから成る。容器先端カバー34は、トナーボトル33の回転軸線方向の先端部を受け入れた状態で、トナーボトル33を回転可能に保持する。容器先端カバー34は情報記憶部としてのIDチップ700を備えている。このIDチップ700には、収容しているトナーの色や組成や成分を含む特性、製造ロット番号、使用状況等のデータを記録される。セットカバー608にはIDチップ700と電気接続するためのIDチップコネクタ701が設けられている。IDチップ700に代えバーコードやQRコード(登録商標)等を設け、セットカバー608にこれらに対応した読み取り手段を設けてもよい。 The toner container 32 has a cylindrical shape, and includes a container tip cover 34 to be inserted into the set cover 608, a toner bottle 33 integrally formed with a container rotation gear 301, and the like. The container tip cover 34 rotatably holds the toner bottle 33 in a state of receiving the tip portion of the toner bottle 33 in the direction of the rotation axis. The container tip cover 34 includes an ID chip 700 as an information storage unit. The ID chip 700 records data such as the color, composition, characteristics including components of the contained toner, production lot number, and usage status. The set cover 608 is provided with an ID chip connector 701 for making an electrical connection with the ID chip 700. A barcode, QR code (registered trademark), or the like may be provided in place of the ID chip 700, and the set cover 608 may be provided with a reading means corresponding to these.

トナー補給装置60のセットカバー608にトナー容器32の容器先端カバー34が差し込まれた状態で、駆動モータや駆動ギヤ等で構成されているボトル側駆動機構部91がトナー容器32の容器回転ギヤ301に回転駆動力を伝達する。これにより、トナー容器32のトナーボトル33が容器先端カバー34に保持された状態で図中矢印B方向に回転駆動する。この回転駆動に伴って、トナーボトル33の内周面に螺旋状に形成された螺旋状突起302も回転する。この回転で、トナーボトル33の内部に収容されたトナーを、ボトルの後端側から先端側(図5中の左側から右側)に向けて搬送する。そして、容器先端カバー34から搬送ノズル611内に供給する。 With the container tip cover 34 of the toner container 32 inserted into the set cover 608 of the toner replenishment device 60, the bottle-side drive mechanism unit 91 composed of a drive motor, a drive gear, etc. is the container rotation gear 301 of the toner container 32. The rotational driving force is transmitted to. As a result, the toner bottle 33 of the toner container 32 is rotationally driven in the direction of arrow B in the drawing while being held by the container tip cover 34. Along with this rotational drive, the spiral protrusion 302 formed spirally on the inner peripheral surface of the toner bottle 33 also rotates. By this rotation, the toner contained in the toner bottle 33 is conveyed from the rear end side to the tip side (from the left side to the right side in FIG. 5) of the bottle. Then, it is supplied into the transport nozzle 611 from the container tip cover 34.

搬送ノズル611内には、粉体搬送部材としての搬送スクリュー614が配置されており、その長手方向の端部に固定された搬送スクリューギヤ605と一体的に回転する。ボトル側駆動機構部91は、回転駆動力を搬送スクリューギヤ605に出力することで、搬送スクリュー614を回転駆動して搬送ノズル611内のトナーを搬送する。 A transfer screw 614 as a powder transfer member is arranged in the transfer nozzle 611, and rotates integrally with a transfer screw gear 605 fixed to an end portion in the longitudinal direction thereof. The bottle-side drive mechanism unit 91 rotationally drives the transfer screw 614 and conveys the toner in the transfer nozzle 611 by outputting the rotational drive force to the transfer screw gear 605.

搬送ノズル611のトナー搬送方向下流端には、トナー落下搬送管64が重力方向下方から接続している。搬送スクリュー614によって搬送ノズル611内で搬送されるトナーは、搬送ノズル611からトナー落下搬送管64内に落とし込まれてサブホッパ63内に重力落下する。これにより、サブホッパ63内にトナーを補充する。サブホッパ63は、サブホッパ63内のトナー量を検知するトナー量検知センサ111を備えている。トナー量検知センサ111として圧電方式のセンサ、光反射方式など種々の方式のセンサを用いることができる。 A toner drop transfer pipe 64 is connected to the downstream end of the transfer nozzle 611 in the toner transfer direction from below in the direction of gravity. The toner conveyed in the transfer nozzle 611 by the transfer screw 614 is dropped from the transfer nozzle 611 into the toner drop transfer tube 64 and gravitationally drops into the sub hopper 63. As a result, toner is replenished in the sub hopper 63. The sub hopper 63 includes a toner amount detection sensor 111 that detects the amount of toner in the sub hopper 63. As the toner amount detection sensor 111, various types of sensors such as a piezoelectric type sensor and a light reflection type can be used.

サブホッパ63の下部には、補給管61が接続されている。サブホッパ63は回転駆動される二つのアジテータ66を備えている。二つのアジテータ66は回転駆動によって補給管61に向けてトナーを搬送する。この補給管61は内部に補給スクリュー62を備える。サブホッパ側駆動機構部92は、サブホッパ63内の二つのアジテータ66と、補給管61内の補給スクリュー62とに対して独立して回転駆動力を伝達することが可能になっている。二つのアジテータ66を回転駆動することで、サブホッパ63内のトナーを補給管61に向けて搬送し、補給スクリュー62を回転駆動することで、サブホッパ63内のトナーを現像装置50内に補給する。このサブホッパ側駆動機構部92は、ボトル側駆動機構部91とは独立して駆動できる。 A supply pipe 61 is connected to the lower part of the sub hopper 63. The sub hopper 63 includes two agitators 66 that are rotationally driven. The two agitators 66 are rotationally driven to transfer toner toward the supply pipe 61. The supply pipe 61 includes a supply screw 62 inside. The sub-hopper side drive mechanism unit 92 can independently transmit the rotational driving force to the two agitators 66 in the sub hopper 63 and the supply screw 62 in the supply pipe 61. By rotationally driving the two agitators 66, the toner in the sub hopper 63 is conveyed toward the replenishment pipe 61, and by rotationally driving the replenishment screw 62, the toner in the sub hopper 63 is replenished into the developing device 50. The sub-hopper side drive mechanism unit 92 can be driven independently of the bottle side drive mechanism unit 91.

以上のトナー補給装置60は、サブホッパ63を介してトナー容器32からトナーを現像装置50へ補給しているが、トナー容器32からのトナーをダイレクトに現像装置50へ供給してもよい。 Although the toner replenishing device 60 described above replenishes the toner from the toner container 32 to the developing device 50 via the sub hopper 63, the toner from the toner container 32 may be directly supplied to the developing device 50.

以上のプリンタ1の現像装置50における搬送スクリュー55,トナー補給装置60における搬送スクリュー614,アジテータ66,補給スクリュー62などの軸受機構に適用できる。 It can be applied to bearing mechanisms such as the transfer screw 55 in the developing device 50 of the printer 1, the transfer screw 614 in the toner replenishment device 60, the agitator 66, and the replenishment screw 62.

この現像装置50における搬送スクリュー55を支持する軸受機構に適用する場合、回転軸受130は現像剤Gに接触する。図6はこのような適用箇所に好適な回転軸受130の形状例を示すものである。回転軸受130の外周に攪拌部材形状を設けることにより、現像剤の滞留や剤圧の上昇を抑えることができ、軸受からの現像剤漏れを防止することができる。図6(a)にはパドル状の攪拌部材形状部133を設けたものである。図6(b)は、この回転軸受130を用いた図1の軸受機構例を示す。図6(c)はスパイラル状の攪拌羽根部分134を設けた例を示す。攪拌部材の形状はこれらに限らない。 When applied to a bearing mechanism that supports the transport screw 55 in the developing apparatus 50, the rotary bearing 130 comes into contact with the developer G. FIG. 6 shows an example of the shape of the rotary bearing 130 suitable for such an application location. By providing the shape of the stirring member on the outer periphery of the rotary bearing 130, it is possible to suppress the retention of the developer and the increase in the agent pressure, and it is possible to prevent the developer from leaking from the bearing. FIG. 6A is provided with a paddle-shaped stirring member shape portion 133. FIG. 6B shows an example of the bearing mechanism of FIG. 1 using the rotary bearing 130. FIG. 6C shows an example in which the spiral stirring blade portion 134 is provided. The shape of the stirring member is not limited to these.

図7に回転軸受130の他の構成例を示す。図7(a)は軸101や第一シール部材151との摺動部を金属とした回転軸受130の斜視図、図7(b)はこの回転軸受130を用いた図1の軸受機構例を示す。金属部分135はハッチング付した部分である。図2の構成のように、回転軸受130を複数設ける場合にも同様の構成を採用し、内側に位置する回転軸受130を支持する部分として金属部分135を用いることもできる。樹脂よりも金属の方が放熱性が高いため、温度上昇が低減される。図7(a)(b)のように、軸101や固定軸受140を支持する部分を金属とするのに代え、あるいは、これに加え、図7(c)、図7(d)に示すように、固定軸受140に支持される部分136を金属としてもよい。この部分に第二シール部材152を接触させることが好ましい。図2の構成における各回転軸受130の構成としても用いることができる。 FIG. 7 shows another configuration example of the rotary bearing 130. FIG. 7A is a perspective view of a rotary bearing 130 in which the sliding portion with the shaft 101 and the first seal member 151 is made of metal, and FIG. 7B is an example of the bearing mechanism of FIG. 1 using the rotary bearing 130. show. The metal portion 135 is a hatched portion. As in the configuration of FIG. 2, when a plurality of rotary bearings 130 are provided, the same configuration can be adopted, and the metal portion 135 can be used as a portion for supporting the rotary bearing 130 located inside. Since metal has higher heat dissipation than resin, the temperature rise is reduced. As shown in FIGS. 7 (a) and 7 (b), instead of using metal for the portion supporting the shaft 101 and the fixed bearing 140, or in addition to this, as shown in FIGS. 7 (c) and 7 (d). In addition, the portion 136 supported by the fixed bearing 140 may be made of metal. It is preferable to bring the second seal member 152 into contact with this portion. It can also be used as the configuration of each rotary bearing 130 in the configuration of FIG. 2.

図8に回転軸受130の更に他の構成例を示す。図8(a)は回転軸受130単体の縦断面図、図8(b)は図8(a)中右側から見た図、図8(c)は、この回転軸受130を用いた図1の軸受機構例を示す。この回転軸受130は第一シール部材151が取り付く樹脂部に筒状の金属部材137(部分)がインサート成型で一体化されている。少なくとも固定軸受140と嵌合する部分(固定軸受140に取り付く第二シール部材152の接触する部分を含む)は金属部分のみで構成される。これにより、金属部分の内側に樹脂部分が存在する図7(c)、(d)に示す例に比べ、強度を保ちながら薄肉化を図ることができる。樹脂が無い方が金属部の径を細くでき、固定軸受140と回転軸受130の摺動速度[V∝金属部径]を抑えられ、ここでの発熱[発熱量∝V]を減らせる。 FIG. 8 shows still another configuration example of the rotary bearing 130. 8 (a) is a vertical cross-sectional view of the rotary bearing 130 alone, FIG. 8 (b) is a view seen from the right side of FIG. 8 (a), and FIG. 8 (c) is FIG. 1 using the rotary bearing 130. An example of the bearing mechanism is shown. In this rotary bearing 130, a cylindrical metal member 137 (part) is integrated by insert molding into a resin portion to which the first seal member 151 is attached. At least the portion that fits with the fixed bearing 140 (including the portion that comes into contact with the second seal member 152 that attaches to the fixed bearing 140) is composed of only a metal portion. As a result, it is possible to reduce the wall thickness while maintaining the strength as compared with the examples shown in FIGS. 7 (c) and 7 (d) in which the resin portion is present inside the metal portion. If there is no resin, the diameter of the metal part can be made smaller, the sliding speed [V∝metal part diameter] of the fixed bearing 140 and the rotary bearing 130 can be suppressed, and the heat generation [calorific value ∝V] here can be reduced.

筒状の金属部材の端部137aにはDカット形状或いは小判形状、或いは複数のDカット形状(以下Dカット形状等)が形成され、図8(c)に示すようにこのDカット形状等が駆動ギヤ161に嵌合することで回転軸受130に駆動力を伝達する。回転軸受130は軸受のみ回転するため回転負荷は小さく、金属部分を貫通しない程度のDカット形状等でも駆動伝達は可能であるが、金属形状を貫通する大きさのDカット形状等でもよい。この場合、Dカット形状等に嵌合する駆動ギヤ161と軸101とが干渉しないように駆動ギヤ161の軸対応部分に逃げ形状を設けると良い。逃げ形状は軸径と同等か同等以上の径の円弧形状が好ましい。 A D-cut shape, an oval shape, or a plurality of D-cut shapes (hereinafter, D-cut shapes, etc.) are formed at the end 137a of the tubular metal member, and the D-cut shapes and the like are formed as shown in FIG. 8 (c). The driving force is transmitted to the rotary bearing 130 by fitting the drive gear 161. Since the rotary bearing 130 rotates only the bearing, the rotational load is small, and drive transmission is possible even with a D-cut shape or the like that does not penetrate the metal portion, but a D-cut shape or the like having a size that penetrates the metal shape may be used. In this case, it is preferable to provide a relief shape in the shaft-corresponding portion of the drive gear 161 so that the drive gear 161 fitted to the D-cut shape and the shaft 101 do not interfere with each other. The relief shape is preferably an arc shape having a diameter equal to or larger than the shaft diameter.

この図8の回転軸受130も、図2の構成における各回転軸受130の構成としても用いることができる。ただし、図2のように回転軸受を多段に用いる場合に、金属同士の摺動を避けるためには、図7(c)、(d)に示す例のように、内側の回転軸受と接触部分が樹脂である構造が好ましい。 The rotary bearing 130 of FIG. 8 can also be used as the configuration of each rotary bearing 130 in the configuration of FIG. However, when the rotary bearing is used in multiple stages as shown in FIG. 2, in order to avoid sliding between the metals, as shown in the examples shown in FIGS. 7 (c) and 7 (d), the contact portion with the inner rotary bearing. A structure in which is a resin is preferable.

以上の説明した図1,図2,図6,図7、図8を用いて説明した実施形態の軸受及び軸受機構において、軸受の樹脂部はポリアセタールなどの摺動性樹脂を用いることで摺動性が向上し発熱が低減される。また、シール部材にはグリスレスのものを用いることによって、現像剤Gの凝集体発生リスクをなくすことができる。 In the bearing and bearing mechanism of the embodiment described with reference to FIGS. 1, 2, 6, 7, and 8, the resin portion of the bearing slides by using a slidable resin such as polyacetal. The property is improved and heat generation is reduced. Further, by using a greaseless seal member, the risk of agglomerates of the developer G can be eliminated.

また、図1,図2,図6,図7、図8を用いて説明した実施形態の軸受及び軸受機構は、現像装置5Yに限らず、現像装置5Yにトナーを補給するトナー補給装置の搬送部材や、その他画像形成装置における現像剤・トナーが接触する可能性のある回転軸に設けることにより、発熱によるトナー溶着を防止することができる。 Further, the bearing and the bearing mechanism of the embodiment described with reference to FIGS. 1, 2, 6, 7, and 8 are not limited to the developing device 5Y, but convey the toner replenishing device that replenishes the toner to the developing device 5Y. By providing the member or other rotating shaft on the rotating shaft where the developer / toner in the image forming apparatus may come into contact, it is possible to prevent toner welding due to heat generation.

従来の軸受と、図1に記載の本願実施例の軸受を1000rpmで1時間連続駆動した際のシール部の温度上昇の測定例を以下に示す。構成部品の諸条件は下の表1の通りである。

Figure 2021196566
An example of measuring the temperature rise of the seal portion when the conventional bearing and the bearing of the embodiment of the present application shown in FIG. 1 are continuously driven at 1000 rpm for 1 hour is shown below. The conditions of the components are as shown in Table 1 below.
Figure 2021196566

図9は従来のシール部材と、実施例の回転軸受130の第一シール部材151によるシール部分(回転軸受シール部)、第二シール部材152によるシール部分(固定軸受シール部)の温度上昇の測定結果を示すグラフである。1000rpmで1時間駆動した場合の駆動前後の温度上昇の測定結果である。このように、従来27degの温度上昇していたシール部に対応する箇所にあたる回転軸受130の温度は14degに大きく低減した。また、固定軸受140のシールも17degで従来のシール27degよりもかなり低く収まっている。固定軸受140が回転軸受130よりも温度が高くなる理由はシールが接触する部分の直径が大きいことで、摺動速度が速くなっているからである。(摺動速度=回転数×摺動部直径×π)。 FIG. 9 shows the measurement of the temperature rise of the conventional seal member, the seal portion (rotary bearing seal portion) by the first seal member 151 of the rotary bearing 130 of the embodiment, and the seal portion (fixed bearing seal portion) by the second seal member 152. It is a graph which shows the result. It is a measurement result of the temperature rise before and after driving when it was driven at 1000 rpm for 1 hour. In this way, the temperature of the rotary bearing 130, which corresponds to the seal portion where the temperature has risen by 27 deg in the past, has been greatly reduced to 14 deg. Further, the seal of the fixed bearing 140 is 17 deg, which is considerably lower than that of the conventional seal 27 deg. The reason why the temperature of the fixed bearing 140 is higher than that of the rotary bearing 130 is that the diameter of the portion where the seal contacts is large, so that the sliding speed is high. (Sliding speed = rotation speed x sliding part diameter x π).

固定軸受140の温度上昇をさらに低減するためには、回転軸受130の固定軸受140との接触部の肉厚を薄くする必要があり、例えば、回転軸受130の固定軸受140対応部分を厚さ0.3mmという薄い金属円柱部品で作ることにより、Φ6.6となり、改善することができる。また、金属にしたことでシール部で発生した熱の分散効果も加わり、単に径を小さくした以上の効果を得ることができる。 In order to further reduce the temperature rise of the fixed bearing 140, it is necessary to reduce the wall thickness of the contact portion of the rotary bearing 130 with the fixed bearing 140. For example, the thickness of the portion corresponding to the fixed bearing 140 of the rotary bearing 130 is 0. By making it with a thin metal columnar part of .3 mm, it becomes Φ6.6, which can be improved. Further, by using metal, the effect of dispersing the heat generated in the seal portion is added, and it is possible to obtain an effect more than simply reducing the diameter.

以上に説明したものは一例であり、本発明は、次の態様毎に特有の効果を奏する。
(態様1)
実施形態に係る軸受部材の基本構成は、軸を受けるためのものである。実施形態に係る軸受部材は、内側の軸受部と、前記内側の軸受部を回転可能に保持する外側の軸受部と、軸と前記内側の軸受部の間をシールするためのシール部材と、前記内側の軸受部と前記外側の軸受部との間をシールするためのシール部材とを設けたものである。よって、回転軸の回転数が高い装置構成でも、軸受部の発熱による温度上昇を抑制できる。なお、受けられる軸の中心に近い側の軸受部を「内側」といい、逆に「内側」よりも軸の中心から離れた側の軸受部を「外側」という。
The above description is an example, and the present invention exerts a peculiar effect in each of the following aspects.
(Aspect 1)
The basic configuration of the bearing member according to the embodiment is for receiving a shaft. The bearing member according to the embodiment includes an inner bearing portion, an outer bearing portion that rotatably holds the inner bearing portion, a seal member for sealing between the shaft and the inner bearing portion, and the above-mentioned. A sealing member for sealing between the inner bearing portion and the outer bearing portion is provided. Therefore, even in an apparatus configuration in which the rotation speed of the rotating shaft is high, it is possible to suppress a temperature rise due to heat generation of the bearing portion. The bearing portion on the side closer to the center of the shaft that can be received is called "inside", and conversely, the bearing portion on the side farther from the center of the shaft than "inside" is called "outside".

(態様2)
また、実施形態に係る軸受部材では、2つの前記シール部材は、摺擦部が軸方向で異なる位置に生じるように配置したものである。よって、軸方向で同じ位置にするものと異なり、発熱部{シール部}が近い位置にあって発熱が合算されて温度が高くなるのを回避できる。
(Aspect 2)
Further, in the bearing member according to the embodiment, the two seal members are arranged so that the rubbing portions are generated at different positions in the axial direction. Therefore, unlike the case where the positions are the same in the axial direction, it is possible to avoid that the heat generating portion {seal portion} is located close to each other and the heat generation is added up and the temperature rises.

(態様3)
また、実施形態に係る軸受部材では、前記内側の軸受部と前記外側の軸受部との間に、比較的内側の軸受部を回転可能に保持し、かつ、比較的外側の軸受部に回転可能に保持される一段以上の軸受部を有するものである。よって、軸受を回転可能に保持し、自らも回転可能に保持される軸受を複数設けることにより、各摺動部での相対的回転数がさらに小さくなるため局所的な発熱を抑えることができる。
(Aspect 3)
Further, in the bearing member according to the embodiment, the relatively inner bearing portion is rotatably held between the inner bearing portion and the outer bearing portion, and the bearing member is rotatable to the relatively outer bearing portion. It has one or more stages of bearings that are held in. Therefore, by providing a plurality of bearings that are rotatably held and held rotatably by themselves, the relative rotation speed at each sliding portion is further reduced, so that local heat generation can be suppressed.

(態様4)
また、実施形態に係る軸受機構では、態様3の軸受部材において、前記比較的外側の軸受部に回転可能に保持される一段以上の軸受部は、被保持部が筒状の金属部材であり、前記金属部材の内側に樹脂部材が設けられている。よって、摺動が金属と樹脂とで行われ、金属同士である場合に比し、摺動による発熱を抑えることができる。例えば、図7(d)のように保持される軸受のシール部と接触する部分を金属部で形成し、金属部の内側に樹脂部若しくは摺動性の良いコート層が設けられることが好ましい。金属同士の摺動を避けるためである。径が大きくならないように樹脂の厚みを薄く形成することが好ましく、例えば、レーザ処理、プラズマ処理等を用いて薄い樹脂部を形成する。または、金属部内壁に表面処理としてナノレベルのディンプルを形成した上で射出成型する。これらにより、薄層でも金属と樹脂が強固に一体化されるようにすることができる。
(Aspect 4)
Further, in the bearing mechanism according to the embodiment, in the bearing member according to the third aspect, the one or more stages of the bearing portion rotatably held by the relatively outer bearing portion is a metal member having a cylindrical shape to be held. A resin member is provided inside the metal member. Therefore, the sliding is performed by the metal and the resin, and the heat generation due to the sliding can be suppressed as compared with the case where the metals are used with each other. For example, it is preferable that the portion in contact with the seal portion of the bearing to be held as shown in FIG. 7D is formed of a metal portion, and a resin portion or a coat layer having good slidability is provided inside the metal portion. This is to avoid sliding between metals. It is preferable to form the thickness of the resin thin so that the diameter does not become large, and for example, a thin resin portion is formed by using laser treatment, plasma treatment, or the like. Alternatively, nano-level dimples are formed on the inner wall of the metal part as a surface treatment and then injection molded. These make it possible to firmly integrate the metal and the resin even in a thin layer.

(態様5)
また、実施形態に係る軸受機構では、前記軸受部材は、内側の軸受部と、前記内側の軸受部を回転可能に保持する外側の軸受部と、前記内側の軸受部と一体で回転する第二ギヤとを有し、前記第一ギヤは前記第二ギヤよりも直径が小さいものである。よって、軸に取り付けられる第一ギヤの直径を、内側軸受に取り付けられる第二ギヤより小さくすることにより内側軸受の回転数の方が小さくなり、相対的回転数を小さくすることができる。
(Aspect 5)
Further, in the bearing mechanism according to the embodiment, the bearing member rotates integrally with the inner bearing portion, the outer bearing portion that rotatably holds the inner bearing portion, and the inner bearing portion. It has a gear, and the first gear has a smaller diameter than the second gear. Therefore, by making the diameter of the first gear attached to the shaft smaller than that of the second gear attached to the inner bearing, the rotation speed of the inner bearing becomes smaller, and the relative rotation speed can be made smaller.

(態様6)
また、実施形態に係る軸受機構では、前記軸受部材は、前記内側の軸受部と前記外側の軸受部との間に、比較的内側の軸受部を回転可能に保持し、かつ、比較的外側の軸受部に回転可能に保持される一段以上の軸受部を有するものである。よって、軸受を回転可能に保持し、自らも回転可能に保持される軸受を複数設けることにより、各摺動部での相対的回転数がさらに小さくなるため局所的な発熱を抑えることができる。
(Aspect 6)
Further, in the bearing mechanism according to the embodiment, the bearing member rotatably holds a relatively inner bearing portion between the inner bearing portion and the outer bearing portion, and is relatively outer. It has one or more stages of bearings that are rotatably held in the bearings. Therefore, by providing a plurality of bearings that are rotatably held and held rotatably by themselves, the relative rotation speed at each sliding portion is further reduced, so that local heat generation can be suppressed.

(態様7)
また、実施形態に係る軸受機構では、前記一段以上の軸受部に一体回転するギヤを設け、前記一体回転するギヤは、設けられている軸受部が保持する軸受部のギヤより直径が大きく、前記設けられている軸受部を保持する軸受部のギヤよりも直径が小さいものである。よって、各軸受のギヤの直径を保持する軸受のギヤの直径より大きく、保持される軸受のギヤの直径より小さくすることで、軸の回転数に対し、軸受の相対的回転数を徐々に小さくすることができる。
(Aspect 7)
Further, in the bearing mechanism according to the embodiment, a gear that rotates integrally is provided in the bearing portion of one or more stages, and the gear that rotates integrally has a larger diameter than the gear of the bearing portion held by the provided bearing portion. The diameter is smaller than the gear of the bearing portion that holds the provided bearing portion. Therefore, by making the diameter of the gear of each bearing larger than the diameter of the gear of the bearing that holds the diameter and smaller than the diameter of the gear of the bearing that is held, the relative rotation speed of the bearing is gradually reduced with respect to the rotation speed of the shaft. can do.

(態様8)
また、実施形態に係る軸受機構では、前記第一ギヤ、及び、前記軸受部材のギヤを駆動する、一つの段付きギヤを設けたものである。よって、駆動ギヤを一つの段付きギヤにすることで部品数が減るため、組立が容易になり部品費も低減できる。
(Aspect 8)
Further, in the bearing mechanism according to the embodiment, the first gear and one stepped gear for driving the gear of the bearing member are provided. Therefore, by using one stepped gear as the drive gear, the number of parts is reduced, so that assembly is easy and the cost of parts can be reduced.

(態様9)
また、実施形態に係る軸受部材では、前記内側の軸受部の外周に螺旋羽根形状を設けたものである。よって、現像剤の搬送経路に軸受外周があり、現像剤が接触する場合、攪拌形状を設けることで現像剤の滞留や剤圧の上昇を抑えることができ、軸受からの現像剤漏れを防止できる。
(Aspect 9)
Further, in the bearing member according to the embodiment, a spiral blade shape is provided on the outer periphery of the inner bearing portion. Therefore, when there is an outer periphery of the bearing in the transport path of the developer and the developer comes into contact with the bearing, it is possible to suppress the retention of the developer and the increase in the pressure of the developer by providing a stirring shape, and it is possible to prevent the developer from leaking from the bearing. ..

(態様10)
また、実施形態に係る軸受部材では、少なくとも一つの軸受部の材質が摺動性樹脂である。よって、摺動性が向上し発熱を低減できる。
(Aspect 10)
Further, in the bearing member according to the embodiment, the material of at least one bearing portion is a slidable resin. Therefore, the slidability is improved and heat generation can be reduced.

(態様11)
また、実施形態に係る軸受部材では、前記内側の軸受部の材質がポリアセタール樹脂である。よって、一般によく用いられる摺動性樹脂であり、入手が容易である。
(Aspect 11)
Further, in the bearing member according to the embodiment, the material of the inner bearing portion is polyacetal resin. Therefore, it is a slidable resin that is commonly used and is easily available.

(態様12)
また、実施形態に係る軸受部材では、前記軸受部における当該軸受部を保持する軸受部と摺動する部分は金属である。よって、樹脂よりも金属の方が放熱性が高いため、温度上昇が低減される。
(Aspect 12)
Further, in the bearing member according to the embodiment, the portion of the bearing portion that slides with the bearing portion that holds the bearing portion is made of metal. Therefore, since metal has higher heat dissipation than resin, the temperature rise is reduced.

(態様13)
また、実施形態に係る軸受部材では、前記摺動する部分を、薄い円柱状の金属部で形成し、この金属部の表面に前記軸受部を保持する軸受部との間をシールするシール部材を接触させたものである。よって、樹脂よりも金属の方が放熱性が高いため、温度上昇が低減される。
(Aspect 13)
Further, in the bearing member according to the embodiment, the sliding portion is formed of a thin columnar metal portion, and a seal member is provided on the surface of the metal portion to seal between the bearing portion and the bearing portion holding the bearing portion. It is the one that was brought into contact. Therefore, since metal has higher heat dissipation than resin, the temperature rise is reduced.

(態様14)
また、実施形態に係る軸受部材では、2つの前記シール部材の少なくとも一方は、フッ素材質の摺動層を有するものである。よって、摺動性が向上し発熱を低減できる。シール部材をグリスレスにできるので、グリスによる凝集体発生のリスクもなくなる。
(Aspect 14)
Further, in the bearing member according to the embodiment, at least one of the two sealing members has a sliding layer made of a fluorine material. Therefore, the slidability is improved and heat generation can be reduced. Since the sealing member can be made greaseless, there is no risk of agglomerating due to grease.

(態様15)
また、実施形態に係る現像装置は、態様1乃至14の何れか一に記載の軸受部材又は軸受機構を備えたものである。よって、現像剤の搬送部材に用いることにより、軸受周りでのトナー凝集を防止できる。
(Aspect 15)
Further, the developing apparatus according to the embodiment includes the bearing member or bearing mechanism according to any one of aspects 1 to 14. Therefore, by using it as a developer transporting member, toner aggregation around the bearing can be prevented.

(態様16)
また、実施形態に係る現像装置は、態様13に記載の軸受部材と、回転部材とを有する現像装置であって、前記薄い円柱状の金属部の先端には円柱形状の一部が欠落した部分を有し、前記回転部材は、前記円柱と同軸上に設けられ、前記欠落した部分と嵌合して回転力を伝達する回転力伝達部を有するものである。よって、軸受周りでのトナー凝集を防止できる。
(Aspect 16)
Further, the developing apparatus according to the embodiment is a developing apparatus having the bearing member and the rotating member according to the thirteenth aspect, and a portion in which a part of the cylindrical shape is missing from the tip of the thin cylindrical metal portion. The rotating member is provided coaxially with the cylinder and has a rotational force transmitting portion that fits with the missing portion and transmits the rotational force. Therefore, toner aggregation around the bearing can be prevented.

(態様17)
また、実施形態に係る画像形成装置は、態様1乃至14の何れか一に記載の軸受部材又は軸受機構を備えたものである。よって、現像装置、トナー補給装置など現像剤・トナーが接触する可能性のある回転軸に設けることにより、トナー凝集を防止できる。その他の粉体の搬送部材の軸受についても同様である。
(Aspect 17)
Further, the image forming apparatus according to the embodiment includes the bearing member or the bearing mechanism according to any one of aspects 1 to 14. Therefore, it is possible to prevent toner aggregation by providing it on a rotating shaft such as a developing device or a toner replenishing device where the developer / toner may come into contact with each other. The same applies to the bearings of other powder transport members.

1 :プリンタ
5Y :現像装置
26 :給紙部
26a :給紙ローラ
27 :給紙部
27a :給紙ローラ
28 :レジストローラ対
29 :排紙ローラ対
30 :排出しスタック部
32 :トナー容器
33 :トナーボトル
34 :容器先端カバー
41 :感光体
42 :クリーニング部
42a :クリーニングブレード
44 :帯電部
46 :作像部
47 :露光装置
48 :中間転写ベルト
49 :一次転写ローラ
50 :現像装置
51 :現像ローラ
52 :ドクターブレード
53 :第一現像剤収容部
54 :第二現像剤収容部
55 :搬送スクリュー
56 :トナー濃度センサ
57 :トナー補給口
60 :トナー補給装置
61 :補給管
62 :補給スクリュー
63 :サブホッパ
64 :トナー落下搬送管
66 :アジテータ
82 :二次転写バックアップローラ
85 :中間転写ユニット
86 :定着装置
89 :二次転写ローラ
91 :ボトル側駆動機構部
92 :サブホッパ側駆動機構部
100 :搬送部材
101 :軸
102 :スクリュウ羽根
103 :搬送経路形成部材
111 :トナー量検知センサ
120 :軸受部材
130 :回転軸受
130a :回転軸受
133 :攪拌部材形状部
134 :攪拌羽根部分
135 :金属部分
136 :支持される部分
140 :固定軸受
151 :第一シール部材
152 :第二シール部材
160 :駆動ギヤ
161 :駆動ギヤ
170 :軸駆動入力ギヤ
171 :軸受駆動入力ギヤ
173 :段付きギヤ
173a :径部
173b :径部
174 :段付ギヤ
174a :歯部
174b :歯部
174c :歯部
174d :歯部
301 :容器回転ギヤ
302 :螺旋状突起
605 :搬送スクリューギヤ
608 :セットカバー
611 :搬送ノズル
614 :搬送スクリュー
700 :IDチップ
701 :IDチップコネクタ
G :現像剤
L :レーザ光
P :記録媒体
1: Printer 5Y: Developer 26: Paper feed unit 26a: Paper feed roller 27: Paper feed unit 27a: Paper feed roller 28: Resist roller pair 29: Paper discharge roller pair 30: Discharge stack unit 32: Toner container 33: Toner bottle 34: Container tip cover 41: Photoreceptor 42: Cleaning part 42a: Cleaning blade 44: Charging part 46: Image-making part 47: Exposure device 48: Intermediate transfer belt 49: Primary transfer roller 50: Development device 51: Development roller 52: Doctor blade 53: First developer accommodating unit 54: Second developer accommodating unit 55: Conveying screw 56: Toner concentration sensor 57: Toner replenishment port 60: Toner replenishment device 61: Replenishment pipe 62: Replenishment screw 63: Sub hopper 64: Toner drop transfer tube 66: Agitator 82: Secondary transfer backup roller 85: Intermediate transfer unit 86: Fixing device 89: Secondary transfer roller 91: Bottle side drive mechanism unit 92: Subhopper side drive mechanism unit 100: Transfer member 101 : Shaft 102: Screw blade 103: Transport path forming member 111: Toner amount detection sensor 120: Bearing member 130: Rotary bearing 130a: Rotary bearing 133: Stirring member shape portion 134: Stirring blade portion 135: Metal portion 136: Supported Part 140: Fixed bearing 151: First seal member 152: Second seal member 160: Drive gear 161: Drive gear 170: Shaft drive input gear 171: Bearing drive input gear 173: Stepped gear 173a: Diameter part 173b: Diameter part 174: Stepped gear 174a: Tooth part 174b: Tooth part 174c: Tooth part 174d: Tooth part 301: Container rotary gear 302: Spiral protrusion 605: Conveying screw gear 608: Set cover 611: Conveying nozzle 614: Conveying screw 700: ID chip 701: ID chip connector G: developer L: laser beam P: recording medium

特開2014‐228666号公報Japanese Unexamined Patent Publication No. 2014-228666

Claims (17)

軸を受けるための軸受部材であって、
内側の軸受部と、
前記内側の軸受部を回転可能に保持する外側の軸受部と、
軸と前記内側の軸受部の間をシールするためのシール部材と、
前記内側の軸受部と前記外側の軸受部との間をシールするためのシール部材とを設けたことを特徴とする軸受部材。
A bearing member for receiving the shaft
With the inner bearing
The outer bearing portion that rotatably holds the inner bearing portion, and the outer bearing portion.
A sealing member for sealing between the shaft and the inner bearing portion, and
A bearing member provided with a sealing member for sealing between the inner bearing portion and the outer bearing portion.
請求項1に記載の軸受部材において、
2つの前記シール部材は、摺擦部が軸方向で異なる位置に生じるように配置したことを特徴とする軸受部材。
In the bearing member according to claim 1,
The two sealing members are bearing members, characterized in that the rubbing portions are arranged so as to occur at different positions in the axial direction.
請求項1又は2に記載の軸受部材において、
前記内側の軸受部と前記外側の軸受部との間に、比較的内側の軸受部を回転可能に保持し、かつ、比較的外側の軸受部に回転可能に保持される一段以上の軸受部を有することを特徴とする軸受部材。
In the bearing member according to claim 1 or 2.
Between the inner bearing portion and the outer bearing portion, one or more stages of bearing portions that rotatably hold the relatively inner bearing portion and are rotatably held by the relatively outer bearing portion. A bearing member characterized by having.
請求項3の軸受部材において、
前記比較的外側の軸受部に回転可能に保持される一段以上の軸受部は、被保持部が筒状の金属部材であり、前記金属部材の内側に樹脂部材が設けられていることを特徴とする軸受部材。
In the bearing member of claim 3,
The bearing portion having one or more stages rotatably held by the relatively outer bearing portion is characterized in that the held portion is a cylindrical metal member and a resin member is provided inside the metal member. Bearing member.
第一ギヤを備えた軸と、軸受部材とを有する軸受機構であって、
前記軸受部材は、
内側の軸受部と、
前記内側の軸受部を回転可能に保持する外側の軸受部と、
前記内側の軸受部と一体で回転する第二ギヤとを有し、
前記第一ギヤは前記第二ギヤよりも直径が小さいことを特徴とする軸受機構。
A bearing mechanism having a shaft provided with a first gear and a bearing member.
The bearing member is
With the inner bearing
The outer bearing portion that rotatably holds the inner bearing portion, and the outer bearing portion.
It has a second gear that rotates integrally with the inner bearing portion.
The bearing mechanism is characterized in that the first gear has a smaller diameter than the second gear.
請求項5に記載の軸受機構、または、前記軸受部材として請求項1若しくは2に記載の軸受部材を用いた請求項5に記載の軸受機構において、
前記軸受部材は、前記内側の軸受部と前記外側の軸受部との間に、比較的内側の軸受部を回転可能に保持し、かつ、比較的外側の軸受部に回転可能に保持される一段以上の軸受部を有することを特徴とする軸受機構。
The bearing mechanism according to claim 5, or the bearing mechanism according to claim 5, wherein the bearing member according to claim 1 or 2 is used as the bearing member.
The bearing member is one step in which a relatively inner bearing portion is rotatably held between the inner bearing portion and the outer bearing portion, and the bearing member is rotatably held by the relatively outer bearing portion. A bearing mechanism characterized by having the above bearing portions.
請求項6に記載の軸受機構において、
前記一段以上の軸受部に一体回転するギヤを設け、
前記一体回転するギヤは、設けられている軸受部が保持する軸受部のギヤより直径が大きく、前記設けられている軸受部を保持する軸受部のギヤよりも直径が小さいことを特徴とする軸受機構。
In the bearing mechanism according to claim 6,
A gear that rotates integrally is provided in the bearing portion of one or more stages.
The integrally rotating gear has a larger diameter than the gear of the bearing portion held by the provided bearing portion, and has a smaller diameter than the gear of the bearing portion holding the provided bearing portion. mechanism.
請求項5乃至7の何れか一に記載の軸受機構において、
前記第一ギヤ、及び、前記軸受部材のギヤを駆動する、一つの段付きギヤを設けたことを特徴とする軸受機構。
In the bearing mechanism according to any one of claims 5 to 7.
A bearing mechanism provided with one stepped gear for driving the first gear and the gear of the bearing member.
請求項1乃至3の何れか一に記載の軸受部材において、
前記内側の軸受部の外周に螺旋羽根形状を設けたことを特徴とする軸受部材。
In the bearing member according to any one of claims 1 to 3.
A bearing member characterized in that a spiral blade shape is provided on the outer periphery of the inner bearing portion.
請求項1乃至3、及び9の何れか一に記載の軸受部材において、
少なくとも一つの軸受部の材質が摺動性樹脂であることを特徴とする軸受部材。
In the bearing member according to any one of claims 1 to 3 and 9.
A bearing member characterized in that the material of at least one bearing portion is a slidable resin.
請求項1乃至3、9、及び10の何れか一に記載の軸受部材において、
前記内側の軸受部の材質がポリアセタール樹脂であることを特徴とする軸受部材。
The bearing member according to any one of claims 1 to 3, 9, and 10.
A bearing member characterized in that the material of the inner bearing portion is polyacetal resin.
請求項1乃至3,及び、9乃至11の何れか一に記載の軸受部材において、
前記軸受部における当該軸受部を保持する軸受部と摺動する部分は金属であることを特徴とする軸受部材。
The bearing member according to any one of claims 1 to 3 and 9 to 11.
A bearing member characterized in that a portion of the bearing portion that slides with the bearing portion that holds the bearing portion is made of metal.
請求項12に記載の軸受部材において、
前記摺動する部分を、薄い円柱状の金属部で形成し、この金属部の表面に前記軸受部を保持する軸受部との間をシールするシール部材を接触させたことを特徴とする軸受部材。
In the bearing member according to claim 12,
The bearing member is characterized in that the sliding portion is formed of a thin columnar metal portion, and a sealing member for sealing between the surface of the metal portion and the bearing portion holding the bearing portion is brought into contact with the surface of the metal portion. ..
請求項1乃至3、及び、9乃至13の何れか一に記載の軸受部材において、
2つの前記シール部材の少なくとも一方は、フッ素材質の摺動層を有することを特徴とする軸受部材。
The bearing member according to any one of claims 1 to 3 and 9 to 13.
A bearing member characterized in that at least one of the two sealing members has a sliding layer made of a fluorine material.
請求項1乃至14の何れか一に記載の軸受部材又は軸受機構を備えた現像装置。 A developing device provided with the bearing member or bearing mechanism according to any one of claims 1 to 14. 請求項13に記載の軸受部材と、回転部材とを有する現像装置であって、
前記薄い円柱状の金属部の先端には円柱形状の一部が欠落した部分を有し、
前記回転部材は、前記円柱と同軸上に設けられ、前記欠落した部分と嵌合して回転力を伝達する回転力伝達部を有することを特徴とする現像装置。
A developing apparatus having the bearing member and the rotating member according to claim 13.
The tip of the thin cylindrical metal portion has a portion in which a part of the cylindrical shape is missing.
The developing device is characterized in that the rotating member is provided coaxially with the cylinder and has a rotational force transmitting portion that fits with the missing portion and transmits the rotational force.
請求項1乃至14の何れか一に記載の軸受部材又は軸受機構を備えた画像形成装置。 An image forming apparatus comprising the bearing member or bearing mechanism according to any one of claims 1 to 14.
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