JP2021193938A - Production method of dried vegetable for breader mix - Google Patents

Production method of dried vegetable for breader mix Download PDF

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JP2021193938A
JP2021193938A JP2020102814A JP2020102814A JP2021193938A JP 2021193938 A JP2021193938 A JP 2021193938A JP 2020102814 A JP2020102814 A JP 2020102814A JP 2020102814 A JP2020102814 A JP 2020102814A JP 2021193938 A JP2021193938 A JP 2021193938A
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vegetables
mix
dried
mass
water
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健一 梁田
Kenichi Yanada
大紀 浦
Daiki Ura
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NIPPN Corp
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NIPPN Corp
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Abstract

To provide a production method of dried vegetables for a breader mix free from adding fried color too much to vegetables of coating in frying without spoiling the texture of coating.SOLUTION: A production method of dried vegetables to be used for a breader mix is a production method of dried vegetables, including soaking vegetables in water before drying. A soaking method includes preferably using water at 20°C or more and 100°C or less, and performing for 0.2 hour or more and 48 hours or less. In the case of that dried vegetable is potato, the total amount of fructose and glucose after drying is preferably 2 mass% or less.SELECTED DRAWING: None

Description

本発明は、ブレッダーミックス用乾燥野菜の製造方法に関する。 The present invention relates to a method for producing dried vegetables for a blender mix.

ブレッダーミックスは、穀粉、澱粉、コーングリッツ、パン粉、クラッカーの粉砕物等を原材料として含み、粉状、粒状、フレーク状等、形状は様々であるが具材に直接まぶしたり、バッターを介して付着したりすることで揚げ物の食感や外観に変化を与えている。
揚げ物は時間とともに、衣のサクサクとした食感がなくなり、歯切れが悪くなる傾向があり、これを電子レンジ等で再加熱した場合でも食感の劣化が生じる傾向がある。
ブレッダーミックスを使用して、食感の改善や経時的な食感劣化を防ぐ方法として、例えば、常圧下で品温70〜130℃の範囲で5〜60分間湿熱処理したもち米粉を含有することを特徴とするフライ食品用ブレッダーミックスが知られている(例えば特許文献1参照)。
The breader mix contains flour, starch, corn grits, bread crumbs, crushed crackers, etc. as raw materials, and although it has various shapes such as powder, granules, and flakes, it can be directly sprinkled on the ingredients or adhered via a batter. By doing so, the texture and appearance of the fried food are changed.
With time, the fried food loses its crispy texture and tends to be crispy, and even when it is reheated in a microwave oven or the like, the texture tends to deteriorate.
As a method of improving the texture and preventing the deterioration of the texture over time by using the breader mix, for example, it contains glutinous rice flour that has been moist-heat-treated for 5 to 60 minutes at a product temperature of 70 to 130 ° C. under normal pressure. A blender mix for fried foods is known (see, for example, Patent Document 1).

特開2013−146250号公報Japanese Unexamined Patent Publication No. 2013-146250

また、外観に特徴を持たせ、揚げ物の差別化を図るブレッダーミックスとして、例えば、ある程度の大きさの乾燥させたニンニク、たまねぎ、ハーブ等の野菜を含むブレッダーミックスが知られている。
この場合、使用する野菜によっては、フライ時に、この野菜の揚げ色が付きすぎ商品価値を損なう場合があった。
従って、発明の目的は、衣の食感を損なうことがなくフライ時に衣の野菜に揚げ色が付きすぎることがない、ブレッダーミックス用乾燥野菜の製造方法を提供することである。
Further, as a bledder mix that has a characteristic appearance and differentiates fried foods, for example, a bledder mix containing vegetables such as dried garlic, onions, and herbs having a certain size is known.
In this case, depending on the vegetables used, the fried color of the vegetables may be too much and the commercial value may be impaired at the time of frying.
Therefore, it is an object of the invention to provide a method for producing dried vegetables for batter mix, which does not impair the texture of the batter and does not cause the vegetables in the batter to become too deep-fried during frying.

本発明者らは前記の目的を達成するために鋭意研究を重ねた結果、ブレッダーミックスに使用する乾燥野菜を、乾燥前に水に浸漬し、乾燥野菜中の還元糖(特に果糖とブドウ糖)の含有量を減らすことで、フライ時に衣の野菜に揚げ色が付きすぎることを防ぐことが出来ることを見出し、本発明を完成するに至った。
従って、本発明は、ブレッダーミックスに使用する乾燥野菜の製造方法であって、野菜を乾燥前に水に浸漬することを特徴とする乾燥野菜の製造方法である。
浸漬方法は、20℃以上100℃以下の水を使用し、0.2時間以上48時間以下行うことが好ましい。
乾燥野菜がジャガイモの場合、果糖とブドウ糖の合計量を質量2%以下にすることが好ましい。
As a result of diligent research to achieve the above-mentioned object, the present inventors soak the dried vegetables used for the breader mix in water before drying, and reduce sugars (particularly fructose and glucose) in the dried vegetables. We have found that by reducing the content of glucose, it is possible to prevent the vegetables in the batter from becoming too fructose during frying, and have completed the present invention.
Therefore, the present invention is a method for producing dried vegetables used for a breader mix, which comprises immersing the vegetables in water before drying.
As the dipping method, it is preferable to use water having a temperature of 20 ° C. or higher and 100 ° C. or lower for 0.2 hours or more and 48 hours or less.
When the dried vegetables are potatoes, it is preferable that the total amount of fructose and glucose is 2% or less by mass.

本発明の製造方法により製造された乾燥野菜を含むブレッダーミックスを使用することで衣の食感を損なうことがなくフライ時に衣の野菜に揚げ色が付きすぎることがない揚げ物を得ることが出来る。 By using the batter mix containing dried vegetables produced by the production method of the present invention, it is possible to obtain a fried food that does not impair the texture of the batter and does not cause the vegetables in the batter to become too deep-fried during frying. ..

以下、本発明を詳細に説明する。
ブレッダーミックスに使用する乾燥野菜は、糖類(還元糖;特に果糖とブドウ糖)が多いと、揚げ色が付きやすい。
これは、糖類(還元糖;果糖とブドウ糖)が多く含まれていると一般にメイラード反応が起き易くなるためである。
例えば、じゃがいもの場合は、糖類(還元糖;果糖とブドウ糖)が多く含まれているので乾燥後の果糖とブドウ糖の合計量が2質量%以下になるように浸漬処理すると揚げ色が付きすぎることがなくなる。
本発明に使用できる野菜は、特に限定はなく、例えば、ジャガイモ、にんじん、ごぼう、むらさきいも、にんにく、玉ねぎ等を挙げることができるが、前記のとおり、糖類(還元糖;果糖とブドウ糖)が多く含まれている野菜の場合が効果的である。
Hereinafter, the present invention will be described in detail.
Dried vegetables used in the breeder mix tend to be fried when they are high in sugars (reducing sugars; especially fructose and glucose).
This is because the Maillard reaction is generally likely to occur when a large amount of sugars (reducing sugars; fructose and glucose) are contained.
For example, potatoes contain a large amount of sugars (reducing sugars; fructose and glucose), so if they are soaked so that the total amount of fructose and glucose after drying is 2% by mass or less, the color will be too deep. Is gone.
The vegetables that can be used in the present invention are not particularly limited, and examples thereof include potatoes, carrots, gobos, purple potatoes, garlics, onions, etc., but as described above, there are many sugars (reducing sugars; fructose and glucose). The case of contained vegetables is effective.

本発明の乾燥野菜の製造方法は、野菜を乾燥前に水に浸漬することを特徴とするが、これ以外は、乾燥野菜を製造する公知の方法が使用できる。
例えば、一例として、以下の方法を挙げることができる。
まず、水に浸漬する前に使用する野菜を適当な大きさにカット等して成形する。
大きさは、食感の面で、乾燥後の大きさが、目開き6mmの篩を抜け200μmの篩上に残る大きさであることが好ましい。
この大きさであれば、形状には特に限定はなく、例えば、短冊状、粒状、棒状等を挙げることが出来る。
乾燥後の大きさは、乾燥前の野菜の大きさを適宜調整することで調整できるので、乾燥後の篩分け篩分けによるロスを減らすために乾燥前に大きさを適宜調整しておくことが好ましい。
フリーズドライの場合は、乾燥前と後で大きさが、あまり変化しないので調整しやすい。
The method for producing dried vegetables of the present invention is characterized by immersing the vegetables in water before drying, but other than this, a known method for producing dried vegetables can be used.
For example, the following method can be mentioned as an example.
First, the vegetables to be used are cut into an appropriate size and molded before being immersed in water.
In terms of texture, the size is preferably such that the size after drying passes through a sieve having an opening of 6 mm and remains on a sieve having a mesh size of 200 μm.
With this size, the shape is not particularly limited, and examples thereof include strips, granules, and rods.
Since the size after drying can be adjusted by appropriately adjusting the size of the vegetables before drying, it is necessary to adjust the size appropriately before drying in order to reduce the loss due to sieving after drying. preferable.
In the case of freeze-drying, the size does not change much before and after drying, so it is easy to adjust.

次にカット等して成形した野菜を水に浸漬する。
浸漬に使用する水は、糖類(還元糖;果糖とブドウ糖)を野菜から除くことができれば、特に限定はない。
乾燥前の工程で行われる浸漬の好ましい水温は、20℃以上100℃以下である。
また、水は純水でなくてもよく、必要に応じて、様々な添加物を使用することができる。
例えば、じゃがいもの場合、変色(黒変)を抑えるため、クエン酸等を配合してもよい。
Next, the vegetables formed by cutting or the like are immersed in water.
The water used for soaking is not particularly limited as long as sugars (reducing sugar; fructose and glucose) can be removed from the vegetables.
The preferable water temperature for the immersion performed in the step before drying is 20 ° C. or higher and 100 ° C. or lower.
Further, the water does not have to be pure water, and various additives can be used as needed.
For example, in the case of potatoes, citric acid or the like may be added in order to suppress discoloration (blackening).

次に浸漬した野菜を乾燥するが、乾燥する前に茹で処理することで茹で処理しなかった場合より食感が向上する。
茹で処理は、90℃以上100℃以下、5〜10分程度で竹串(つまようじ、フォーク)を刺した際に すっと通る程度の柔らかさが望ましい。
Next, the soaked vegetables are dried, but the texture is improved by boiling the vegetables before drying as compared with the case where the vegetables are not boiled.
It is desirable that the boiling process be soft enough to pass through when a bamboo skewer (toothpick, fork) is stabbed at 90 ° C or higher and 100 ° C or lower for about 5 to 10 minutes.

本発明において、野菜の乾燥方法は、食感の面で水分値15質量%以下となるように乾燥することが出来れば特に限定はないが、例えば、熱風乾燥、フリーズドライ(凍結乾燥)等を挙げることができる。
食感の面で、フリーズドライによる乾燥が好ましい。
In the present invention, the method for drying vegetables is not particularly limited as long as it can be dried so that the moisture value is 15% by mass or less in terms of texture, and for example, hot air drying, freeze drying, etc. are used. Can be mentioned.
In terms of texture, drying by freeze-drying is preferable.

本発明の製造方法により得られた乾燥野菜は他のブレッダーミックス用資材とよく混ぜてブレッダーミックスとして使用する。
乾燥野菜以外の資材は、従来のブレッダーミックスと同様でよく、調製方法や使用方法も従来のブレッダーミックスと同様でよい。
例えば、他のブレッダーミックス用資材として澱粉、穀粉、卵粉、増粘剤、食塩、調味料、香辛料、香料、着色料等を挙げることができる。
これらの配合量は従来からブレッダーミックスに使用されている配合量でよい。
混合方法も従来のブレッダーミックスを混合する方法でよく、例えば、手混ぜによる方法や、リボンミキサー、ナウターミキサー、カスケードミキサー、ドラムミキサー、V型ミキサー等の混合機を使用する方法を挙げることができる。
The dried vegetables obtained by the production method of the present invention are mixed well with other materials for blender mix and used as a blender mix.
The materials other than the dried vegetables may be the same as those of the conventional breader mix, and the preparation method and the method of use may be the same as those of the conventional breader mix.
For example, other materials for blender mix include starch, flour, egg flour, thickener, salt, seasoning, spice, flavor, coloring agent and the like.
These blending amounts may be the blending amounts conventionally used in the blender mix.
The mixing method may be a conventional method of mixing a blender mix, and examples thereof include a method of hand mixing and a method of using a mixer such as a ribbon mixer, a nouter mixer, a cascade mixer, a drum mixer, and a V-type mixer. Can be done.

本発明の製造方法により得られた乾燥野菜を含むブレッダーミックスの使用方法は、特に限定はなく、従来のブレッダーミックスと同様でよい。
例えば、具材に直接まぶしたり、バッターを介して付着したりして使用できる。
得られた揚げ物の保存、喫食方法も従来のブレッダーミックスを使用した揚げ物と同様でよい。
The method of using the bledder mix containing dried vegetables obtained by the production method of the present invention is not particularly limited and may be the same as that of the conventional bledder mix.
For example, it can be used by directly sprinkling it on the ingredients or by adhering it through a batter.
The method of storing and eating the obtained fried food may be the same as that of the fried food using the conventional breader mix.

以下、本発明を実施例により具体的に説明するが本発明はこれらの実施例に限定されるものではない。 Hereinafter, the present invention will be specifically described with reference to Examples, but the present invention is not limited to these Examples.

・試験例1 (じゃがいも・浸漬時間)
[実施例1〜4、比較例1〜2]
(1)乾燥ジャガイモの調製
皮をむいたジャガイモを3mm×3mm×10mmの棒状にカットした。
これを、水温80℃の水に浸漬し表1に示す時間25℃の雰囲気温度で放置した。
その後、90℃の水で5分間茹で処理した。
その後、水気をよく取り、−40℃で12時間凍結しさらに真空乾燥機(共和真空技術株式会社製RLEIII−103)を使用して22時間乾燥し水分値が1%の乾燥じゃがいもを得た。
(2)調味液の調製
塩14質量部、グルタミン酸ナトリウム9質量部、黒胡椒5質量部及びコーンスターチ72質量部をよく混ぜた後、水11.5質量部を加えて調味液を調製した。
(3)バッターの調製
薄力小麦粉50質量部、コーンフラワー20質量部、小麦澱粉23質量部、塩5質量部、グルタミン酸ナトリウム2質量部に水170質量部を加え、撹拌してバッターを調製した。
(4)ブレッダーミックスの調製
前記(1)で得られた乾燥じゃがいも10質量部、コーンフラワー13質量部、薄力小麦粉70質量部、塩3質量部及びグルタミン酸ナトリウム4質量部を、よく混ぜてブレッダーミックスを調製した。
(5)鶏のから揚げの調製
鶏モモ肉を85g片にぶつ切りし、前記(2)で得られた調味液を、前記鶏モモ肉100質量部に対して5質量部タンブリング処理し肉に浸み込ませた。
この鶏モモ肉100質量部を前記(3)で得られたバッター20質量部で被覆して前記(4)で得られたブレッダーミックス15質量部を付着し、170℃のサラダ油で1分間フライし、140℃、湿度70%のスチームコンベクションで8分間加熱した後、冷凍した。
冷凍した前記鶏モモ肉を、冷凍のまま170℃のサラダ油で5分間フライして鶏のから揚げを得た。
フライ後、放冷して、評価を行った。
評価は、以下の評価基準で10名のパネラーにより浸漬しなかった場合をコントロール(3点)として行った。
・食感
5点・・・歯切れが良くサクサクしていて、良い
4点・・・やや歯切れが良くサクサクして、やや良い
3点・・・普通
2点・・・やや歯切れが悪く、噛み切りにくく、やや悪い
1点・・・歯切れが悪く、噛み切りにくく、悪い
・外観
5点・・・乾燥野菜の揚げ色は濃すぎず野菜の色が残っており良い
4点・・・乾燥野菜の揚げ色はやや濃すぎず野菜の色がやや残っておりやや良い
3点・・・普通
2点・・・乾燥野菜の揚げ色がやや濃く野菜の色があまり残っておらずやや悪い
1点・・・乾燥野菜の揚げ色が濃く野菜の色がほとんど残っておらず悪い
得られた評価結果を表1に示す。
・ Test Example 1 (potato / immersion time)
[Examples 1 to 4, Comparative Examples 1 to 2]
(1) Preparation of dried potatoes Peeled potatoes were cut into rods of 3 mm × 3 mm × 10 mm.
This was immersed in water having a water temperature of 80 ° C. and left at an atmospheric temperature of 25 ° C. for a time shown in Table 1.
Then, it was boiled in water at 90 ° C. for 5 minutes.
Then, the potatoes were thoroughly drained, frozen at −40 ° C. for 12 hours, and further dried for 22 hours using a vacuum dryer (RLEIII-103 manufactured by Kyowa Vacuum Technology Co., Ltd.) to obtain dried potatoes having a moisture value of 1%.
(2) Preparation of seasoning liquid After mixing 14 parts by mass of salt, 9 parts by mass of monosodium glutamate, 5 parts by mass of black pepper and 72 parts by mass of cornstarch, 11.5 parts by mass of water was added to prepare a seasoning liquid.
(3) Preparation of batter To prepare a batter by adding 170 parts by mass of water to 50 parts by mass of weak wheat flour, 20 parts by mass of corn flour, 23 parts by mass of wheat starch, 5 parts by mass of salt, and 2 parts by mass of monosodium glutamate. ..
(4) Preparation of blender mix 10 parts by mass of dried potatoes, 13 parts by mass of corn flour, 70 parts by mass of flour, 3 parts by mass of salt and 4 parts by mass of monosodium glutamate obtained in (1) above are mixed well. A blender mix was prepared.
(5) Preparation of fried chicken Thigh meat is chopped into 85 g pieces, and the seasoning liquid obtained in (2) above is tumbled to 100 parts by mass of the chicken thigh meat and soaked in the meat. I let you in.
100 parts by mass of this chicken thigh meat is covered with 20 parts by mass of the batter obtained in (3) above, 15 parts by mass of the breader mix obtained in (4) above is attached, and the chicken thigh meat is fried in salad oil at 170 ° C. for 1 minute. Then, the chicken was heated in steam convection at 140 ° C. and 70% humidity for 8 minutes, and then frozen.
The frozen chicken thighs were fried in salad oil at 170 ° C. for 5 minutes while still frozen to obtain fried chicken.
After frying, it was allowed to cool and evaluated.
The evaluation was performed with the following evaluation criteria as a control (3 points) in the case of not being immersed by 10 panelists.
・ Texture 5 points ・ ・ ・ Crispy and crispy, good 4 points ・ ・ ・ Slightly crispy and crispy, slightly good 3 points ・ ・ ・ Normal 2 points ・ ・ ・ Slightly crispy and chewed Difficult, slightly bad 1 point ... Crisp, hard to bite, bad, appearance 5 points ... Dried vegetables are not too dark and the vegetable color remains good 4 points ... Dried vegetables The fried color is not too dark and the vegetable color remains a little, so it is a little good 3 points ... Normal 2 points ... The fried color of the dried vegetables is a little dark and the vegetable color does not remain so much 1 point ・・ ・ Dried vegetables have a deep fried color and almost no vegetable color remains, which is bad. Table 1 shows the obtained evaluation results.

Figure 2021193938
Figure 2021193938

浸漬しない場合(比較例1)や浸漬時間が短すぎる場合(比較例2)は、効果が十分得られなかった。 When not immersed (Comparative Example 1) or when the immersion time was too short (Comparative Example 2), the effect was not sufficiently obtained.

・試験例2 (じゃがいも・浸漬温度)
[実施例5〜7]
試験例1の実施例2において、浸漬する水の温度を表2に示すとおり変更した以外は、試験例1と同様にして評価を行った。
得られた評価結果を表2に示す。
・ Test Example 2 (potato / immersion temperature)
[Examples 5 to 7]
In Example 2 of Test Example 1, the evaluation was performed in the same manner as in Test Example 1 except that the temperature of the water to be immersed was changed as shown in Table 2.
The obtained evaluation results are shown in Table 2.

Figure 2021193938
Figure 2021193938

試験例1の場合を含め、浸漬水の温度は20℃から100℃で優れた結果が得られた。 Excellent results were obtained when the temperature of the immersion water was 20 ° C to 100 ° C, including the case of Test Example 1.

・試験例3 (じゃがいも・浸漬水の種類)
[実施例8〜11]
試験例1の実施例2において、浸漬する水の種類を表3に示すとおり変更した以外は、試験例1と同様にして評価を行った。
得られた評価結果を表3に示す。
表3中、「SAPP」は「酸性ピロリン酸二ナトリウム」である。
・ Test Example 3 (Potato / Immersion water type)
[Examples 8 to 11]
In Example 2 of Test Example 1, the evaluation was performed in the same manner as in Test Example 1 except that the type of water to be immersed was changed as shown in Table 3.
The obtained evaluation results are shown in Table 3.
In Table 3, "SAPP" is "acidic disodium pyrophosphate".

Figure 2021193938
Figure 2021193938

添加物を含む水でも効果が得られた。 The effect was also obtained with water containing additives.

・試験例4 (野菜の種類1)
試験例1の実施例2において、野菜の種類を表4に示すとおり変更した以外は、試験例1と同様にして評価を行った。
得られた評価結果を表4に示す。
・ Test Example 4 (Vegetable type 1)
In Example 2 of Test Example 1, the evaluation was carried out in the same manner as in Test Example 1 except that the types of vegetables were changed as shown in Table 4.
The obtained evaluation results are shown in Table 4.

Figure 2021193938
Figure 2021193938

・試験例5 (野菜の種類2)
試験例1の比較例1において、野菜の種類を表5に示すとおり変更した以外は、試験例1と同様にして評価を行った。
得られた評価結果を表5に示す。
・ Test Example 5 (Vegetable type 2)
In Comparative Example 1 of Test Example 1, the evaluation was carried out in the same manner as in Test Example 1 except that the types of vegetables were changed as shown in Table 5.
The obtained evaluation results are shown in Table 5.

Figure 2021193938
Figure 2021193938

野菜の種類が異なっていても効果が得られた。
The effect was obtained even if the types of vegetables were different.

Claims (3)

ブレッダーミックスに使用する乾燥野菜の製造方法であって、野菜を乾燥前に水に浸漬することを特徴とする乾燥野菜の製造方法。 A method for producing dried vegetables used for a breeder mix, which comprises immersing the vegetables in water before drying. 浸漬方法が、20℃以上100℃以下の水を使用し、0.2時間以上48時間以下である請求項1に記載の乾燥野菜の製造方法。 The method for producing dried vegetables according to claim 1, wherein the dipping method uses water at 20 ° C. or higher and 100 ° C. or lower, and is 0.2 hours or longer and 48 hours or shorter. 乾燥野菜がジャガイモの場合、乾燥後の果糖とブドウ糖の合計量が2質量%以下になるように浸漬することを特徴とする請求項1又は請求項2に記載の乾燥野菜の製造方法。
The method for producing dried vegetables according to claim 1 or 2, wherein when the dried vegetables are potatoes, the vegetables are soaked so that the total amount of fructose and glucose after drying is 2% by mass or less.
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