JP2021188622A - Connection device for resin pipe - Google Patents

Connection device for resin pipe Download PDF

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JP2021188622A
JP2021188622A JP2020090507A JP2020090507A JP2021188622A JP 2021188622 A JP2021188622 A JP 2021188622A JP 2020090507 A JP2020090507 A JP 2020090507A JP 2020090507 A JP2020090507 A JP 2020090507A JP 2021188622 A JP2021188622 A JP 2021188622A
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divided bodies
resin
resin tube
confirmation
connecting device
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JP7402116B2 (en
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総介 東
Sosuke Azuma
賢司 水川
Kenji Mizukawa
真一 西山
Shinichi Nishiyama
拓朗 山口
Takuro Yamaguchi
紗弓 畑野
Sayumi Hatano
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Sekisui Chemical Co Ltd
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Sekisui Chemical Co Ltd
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Abstract

To provide a connection device for a resin pipe capable of determining sealing quality.SOLUTION: A connection device 5 comprises: an upper split body 10; a lower split body 20; hinge means H for rotatably connecting one ends of the split bodies; and fastening means for fastening the other ends of the split bodies so as for them to be closer to each other. When the split bodies are fastened, tapered faces of fitting grooves formed on inner peripheral faces of the split bodies press tapered faces of flange parts of resin pipes, and thereby, butting faces of the flange parts are butted to each other. A seal ring housed in a housing groove of the butting face comes into close contact with the butting face, and thereby, a space between the butting faces is sealed. On a side face facing a pipe axial direction of the other ends of the split bodies, check holes 10h and 20h are formed, and depending on whether protrusions 42 and 43 of a construction management jig 40 can be inserted into the check holes, sealing quality is determined.SELECTED DRAWING: Figure 8

Description

本発明は、一端部にフランジ部を有する2本の樹脂管を接続する装置に関する。 The present invention relates to a device for connecting two resin pipes having a flange portion at one end.

施工現場で融着作業をせずに樹脂管同士を接続することが求められる場合には、工場でフランジ部付きの短管を樹脂管本体にバット融着することにより、端部にフランジ部を有する樹脂管を製造する。フランジ部は先端側に樹脂管の管軸と直交する突き合わせ面を有し、反対側にテーパ面を有している。施工現場では接続装置を用い、2本の樹脂管のフランジ部の突き合わせ面を突き合わせるようにして接続する。 When it is required to connect resin pipes to each other without fusion work at the construction site, the flange part is attached to the end by butt fusion of a short pipe with a flange part to the resin pipe body at the factory. Manufacture a resin tube to have. The flange portion has a butt surface orthogonal to the tube axis of the resin tube on the tip side and a tapered surface on the opposite side. At the construction site, a connecting device is used to connect the two resin pipes so that the butted surfaces of the flanges are butted against each other.

特許文献1に示す接続装置は、上下一対の分割体と、一対の分割体の一端部を互いに回動可能に連結するヒンジ手段と、一対の分割体の他端部同士を近付けるように締め付ける締結手段とを備えている。一対の分割体は、内周に半円をなして延びる嵌合溝をそれぞれ有している。嵌合溝の管軸方向両側には上記フランジ部のテーパ面と等しいテーパ角をなすテーパ面が形成されている。 The connecting device shown in Patent Document 1 is a fastening in which a pair of upper and lower split bodies, a hinge means for rotatably connecting one end of the pair of split bodies, and the other ends of the pair of split bodies are fastened so as to be close to each other. It has the means. Each of the pair of divided bodies has a fitting groove extending in a semicircle on the inner circumference. Tapered surfaces having a taper angle equal to the tapered surface of the flange portion are formed on both sides of the fitting groove in the pipe axial direction.

特許文献1の接続装置による樹脂管の接続工程を簡単に説明する。一対の分割体を開き状態にし、2本の樹脂管のフランジ部を下側の分割体の嵌合溝に乗せる。次に、上側の分割体を閉じ方向に回動させて、上側の分割体の嵌合溝に2本の樹脂管のフランジ部を緩く嵌合させる。最後に、締結手段により一対の分割体の他端部同士を互いに近づけるように締め付ける。これにより、一対の分割体の嵌合溝の両側のテーパ面と2本の樹脂管のフランジ部のテーパ面を介して、上記締め付け力が2本の樹脂管のフランジ部同士を近づける軸方向の力に変換される。その結果、フランジ部の突き合わせ面が突き合わされた状態で2本の樹脂管が接続される。 The process of connecting the resin tube by the connecting device of Patent Document 1 will be briefly described. The pair of split bodies are opened, and the flanges of the two resin tubes are placed in the fitting grooves of the lower split body. Next, the upper split body is rotated in the closing direction to loosely fit the flange portions of the two resin tubes into the fitting groove of the upper split body. Finally, the other ends of the pair of split bodies are fastened so as to be close to each other by the fastening means. As a result, the tightening force brings the flange portions of the two resin pipes closer to each other through the tapered surfaces on both sides of the fitting groove of the pair of split bodies and the tapered surfaces of the flange portions of the two resin pipes in the axial direction. Converted to force. As a result, the two resin pipes are connected in a state where the butt surfaces of the flange portions are abutted.

2本の樹脂管の互いに対向する突き合わせ面の一方には環状の収容溝が形成されており、この収容溝にはシールリングが嵌められている。このシールリングは、一対の分割体が締結手段により締め付けられた時に他方の突き合わせ面に密着し、これにより2本の樹脂管の突き合わせ面間がシールされる。 An annular accommodating groove is formed on one of the abutting surfaces of the two resin tubes facing each other, and a seal ring is fitted in the accommodating groove. This seal ring comes into close contact with the other butt surface when the pair of split bodies are fastened by the fastening means, thereby sealing between the butt surfaces of the two resin tubes.

特許5740123号公報Japanese Patent No. 5740123

特許文献1の接続装置では、シールリングが収容溝から外れた状態で締結手段の締付により樹脂管の接続を完了した場合、シール不良により樹脂管接合部から漏水が生じてしまうが、このシールの良否を簡単に判別する手段がなかった。 In the connection device of Patent Document 1, when the connection of the resin pipe is completed by tightening the fastening means with the seal ring detached from the accommodating groove, water leakage occurs from the resin pipe joint due to the sealing failure. There was no easy way to determine the quality of the product.

上記課題を解決するために、本発明は、突き合わせ面とテーパ面を有する環状のフランジ部が一端部に形成された2本の樹脂管を接続する接続装置において、
第1、第2分割体と、前記第1、第2分割体の一端部を互いに樹脂管の管軸と直交する平面に沿って回動可能に連結するヒンジ手段と、前記第1、第2分割体の他端部同士を近付けるように締め付ける締結手段と、を備え、前記第1、第2分割体は、内周面に円弧状に延びる嵌合溝を有し、前記嵌合溝はその両側にテーパ面を有し、前記締結手段による締め付け時に、前記嵌合溝の前記テーパ面が2本の樹脂管の前記フランジ部の前記テーパ面を押圧することにより、前記第1、第2分割体の前記他端部の対向面が互いに近づくとともに、2本の樹脂管の前記フランジ部の前記突き合わせ面が互いに突き合わされ、一方の樹脂管の前記突き合わせ面の環状の収容溝に収容されたシールリングが、他方の樹脂管の前記突き合わせ面に密着して、2本の樹脂管の前記突き合わせ面間がシールされるようになっており、
前記第1分割体と前記第2分割体の前記他端部の側面には、それぞれ少なくとも1つの第1確認穴と少なくとも1つの第2確認穴が形成され、
さらに、施工管理治具を備え、前記施工管理治具は、前記シールリングが前記収容溝に正常に収容された状態で2本の樹脂管が接続された時に前記第1、第2確認穴と合致する複数の突起を有することを特徴とする。
In order to solve the above problems, the present invention relates to a connecting device for connecting two resin pipes having an annular flange portion having a butt surface and a tapered surface formed at one end thereof.
A flange means for rotatably connecting the first and second divided bodies and one end of the first and second divided bodies along a plane orthogonal to the tube axis of the resin tube, and the first and second divided bodies. The first and second divided bodies are provided with a fastening means for tightening the other ends of the divided bodies so as to be close to each other, and the first and second divided bodies have a fitting groove extending in an arc shape on the inner peripheral surface, and the fitting groove is the fitting groove thereof. It has tapered surfaces on both sides, and when tightened by the fastening means, the tapered surface of the fitting groove presses the tapered surface of the flange portion of the two resin pipes, whereby the first and second divisions are performed. As the facing surfaces of the other ends of the body approach each other, the abutting surfaces of the flanges of the two resin tubes are abutted against each other, and the seal is accommodated in the annular accommodating groove of the abutting surface of one resin tube. The ring is in close contact with the butt surface of the other resin tube so that the butt surface of the two resin tubes is sealed.
At least one first confirmation hole and at least one second confirmation hole are formed on the side surfaces of the first division and the other end of the second division, respectively.
Further, a construction management jig is provided, and the construction management jig is connected to the first and second confirmation holes when two resin pipes are connected in a state where the seal ring is normally accommodated in the accommodating groove. It is characterized by having a plurality of matching protrusions.

上記構成によれば、施工管理治具の突起が第1、第2確認穴に合致するか否かを確かめることにより、シールリングが収容溝に正常に収容されてシールが良好な状態にあるか、シールリングが収容溝から外れてシール不良が生じているかを簡単に判別することができる。 According to the above configuration, by confirming whether or not the protrusion of the construction management jig matches the first and second confirmation holes, the seal ring is normally accommodated in the accommodating groove and the seal is in a good condition. , It is possible to easily determine whether the seal ring is disengaged from the accommodating groove and a seal defect has occurred.

好ましくは、前記第1、第2確認穴は、前記第1、第2分割体の前記他端部において、樹脂管の管軸方向を向く側面に形成されている。
上記構成によれば、管軸方向から施工管理治具によるシールの良否判別を行うことができる。
Preferably, the first and second confirmation holes are formed on the side surface of the resin tube facing the tube axis direction at the other end of the first and second divided bodies.
According to the above configuration, it is possible to determine the quality of the seal by the construction management jig from the pipe axis direction.

好ましくは、前記第1、第2確認穴は、前記第1、第2分割体の前記締結手段による締結位置から遠く、前記第1、第2分割体における前記対向面と前記内周面が交差する角部に近い位置に形成されている。
上記構成によれば、締結手段の締結力の影響を小さくして、正確シール良品の判別を行うことができる。
さらに好ましくは、前記第1、第2確認穴の前記第1、第2分割体の内周面からの距離が、前記第1、第2分割体の径方向厚みの50%以下である。
Preferably, the first and second confirmation holes are far from the fastening position of the first and second divided bodies by the fastening means, and the facing surface and the inner peripheral surface of the first and second divided bodies intersect with each other. It is formed at a position close to the corner.
According to the above configuration, it is possible to accurately determine a good seal by reducing the influence of the fastening force of the fastening means.
More preferably, the distance of the first and second confirmation holes from the inner peripheral surface of the first and second divided bodies is 50% or less of the radial thickness of the first and second divided bodies.

好ましくは、前記第1、第2確認穴は、前記第1、第2分割体にそれぞれ1つずつ形成され、前記施工管理治具は、細長い把持部を有し、この把持部の両端部に前記突起が形成されている。上記構成によれば、施工管理治具を簡易な構成とすることができる。
好ましくは、上記第1、第2分割体がガラス繊維入りの樹脂により形成されている。
Preferably, the first and second confirmation holes are formed one by one in the first and second divided bodies, and the construction management jig has an elongated grip portion at both ends of the grip portion. The protrusion is formed. According to the above configuration, the construction management jig can be made a simple configuration.
Preferably, the first and second divided bodies are formed of a resin containing glass fiber.

本発明によれば、樹脂管接合部におけるシール良否の判別を簡単に行うことができる。 According to the present invention, it is possible to easily determine whether the seal is good or bad at the resin pipe joint.

本発明の一実施形態に係る樹脂管の接続装置を樹脂管の接続が完了した状態で示す斜視図であり、接続装置および樹脂管の一部を切り欠いて示す。It is a perspective view which shows the connection device of the resin tube which concerns on one Embodiment of this invention in the state which connection of a resin tube is completed, and shows the connection device and a part of a resin tube cut out. 上記接続装置の上下一対の分割体を分離した状態で示す斜視図であり、一対の分割体はそれぞれ幅方向に半分に切断され、見る方向が異なっている。It is a perspective view which shows the upper and lower pair of divisions of the said connection device in a separated state, and each of the pair of divisions is cut in half in the width direction, and the viewing direction is different. 上記接続装置による樹脂管の接続工程を順に示す横断面図であり、(A)は接続工程の途中の状態を示し、(B)は接続工程が完了した状態を示す。It is a cross-sectional view which shows the connection process of the resin tube by the connection device in order, (A) shows the state in the middle of the connection process, (B) shows the state which the connection process is completed. 上記接続装置による樹脂管の接続工程を順に示す縦断面図であり、(A)は接続工程の途中の状態を示し、(B)は接続工程が完了した状態を示す。It is a vertical sectional view which shows the connection process of the resin tube by the connection device in order, (A) shows the state in the middle of a connection process, (B) shows the state which the connection process is completed. シールリングが正常にセットされた状態で樹脂管の接続が完了した時の上記接続装置を示す斜視図であり、樹脂管と締結手段を省略して示す。It is a perspective view which shows the said connection apparatus when the connection of a resin tube is completed with the seal ring set normally, and the resin tube and the fastening means are omitted. 図5の接続装置の正面図である。It is a front view of the connection device of FIG. (A)は施工管理治具の斜視図、(B)は正面図である。(A) is a perspective view of a construction management jig, and (B) is a front view. 一対の分割体に施工管理治具を装着した状態を示す図6相当図である。FIG. 6 is a view corresponding to FIG. 6 showing a state in which a construction management jig is attached to a pair of divided bodies.

以下、本発明の一実施形態を図面を参照しながら説明する。
樹脂管の構成
最初に図1、図4を参照しながら接続対象となる樹脂管1,2について説明する。樹脂管1,2はポリエチレン等の樹脂からなり、一端部に環状のフランジ部1a,2aを有している。樹脂管1,2は、上記フランジ部1a,2aを有する短管と長尺の樹脂管本体とをバット融着することにより得られる。フランジ部1a,2aの先端面が管軸Lと直交する突き合わせ面1x、2xとなっており、反対側の面がテーパ面1y、2yとなっている。一方の樹脂管1のフランジ部1aの突き合わせ面1xには、環状の収容溝1zが形成され、この収容溝1zにシールリング3が嵌められている。
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
Configuration of Resin Tubes First, the resin tubes 1 and 2 to be connected will be described with reference to FIGS. 1 and 4. The resin tubes 1 and 2 are made of a resin such as polyethylene, and have annular flange portions 1a and 2a at one end thereof. The resin pipes 1 and 2 are obtained by butt fusion of the short pipe having the flange portions 1a and 2a and the long resin pipe main body. The tip surfaces of the flange portions 1a and 2a are butt surfaces 1x and 2x orthogonal to the tube axis L, and the opposite surfaces are tapered surfaces 1y and 2y. An annular accommodating groove 1z is formed on the abutting surface 1x of the flange portion 1a of the resin tube 1, and the seal ring 3 is fitted in the accommodating groove 1z.

樹脂管1,2の一端部内周には、短筒形状をなすインコア4がそれぞれ配置されている。インコア4はSUS304等のステンレス鋼からなり、その一端には径方向、外方向に突出する環状の鍔4aが形成されている。この鍔4aが樹脂管1,2の先端内周に形成された環状の凹部1b、2bに係合することにより、インコア4は軸方向の移動が制限された状態で、樹脂管1,2に装着されている。鍔4aは凹部1b、2bに収容されているため、後述するフランジ部1a,2aの突き合わせの支障にはならない。 Incores 4 having a short tubular shape are arranged on the inner circumferences of one ends of the resin tubes 1 and 2. The in-core 4 is made of stainless steel such as SUS304, and an annular collar 4a projecting radially and outward is formed at one end thereof. By engaging the flange 4a with the annular recesses 1b and 2b formed on the inner circumference of the tips of the resin pipes 1 and 2, the incore 4 is connected to the resin pipes 1 and 2 in a state where the movement in the axial direction is restricted. It is installed. Since the flange 4a is housed in the recesses 1b and 2b, it does not hinder the butting of the flange portions 1a and 2a described later.

接続装置の基本構成
次に、上記樹脂管1,2を接続するための接続装置5の基本構成について、図1〜図4を参照しながら説明する。接続装置5は、上下一対の分割体すなわち上側分割体10(第1分割体)と下側分割体20(第2分割体)を備えている。
分割体10、20は、例えばガラス繊維強化樹脂(ナイロン、ポリプロピレン、ポリアセタール等)からなり、それぞれ略半円筒形状の本体部11、21を有している。本体部11、21の内径は樹脂管1,2の外径と略等しい。
分割体10,20の本体部11,21の管軸L方向の両側面は、管軸Lと直交している。
Basic Configuration of Connection Device Next, the basic configuration of the connection device 5 for connecting the resin pipes 1 and 2 will be described with reference to FIGS. 1 to 4. The connecting device 5 includes a pair of upper and lower divided bodies, that is, an upper divided body 10 (first divided body) and a lower divided body 20 (second divided body).
The divided bodies 10 and 20 are made of, for example, glass fiber reinforced resin (nylon, polypropylene, polyacetal, etc.) and have main body portions 11 and 21 having a substantially semi-cylindrical shape, respectively. The inner diameters of the main bodies 11 and 21 are substantially equal to the outer diameters of the resin pipes 1 and 2.
Both side surfaces of the main bodies 11 and 21 of the divided bodies 10 and 20 in the tube axis L direction are orthogonal to the tube axis L.

分割体10,20の本体部11,21は、後述するように樹脂管1,2の接続を完了した状態でその両端部の面が互いに対向している。以下、この面を端部対向面と言う。本体部11,21は、完全な半円筒より周方向寸法が短い。すなわち、上側分割体10の本体部11の端部対向面11a,11bは、本体部11の内周の半径中心を通る平面より僅かに後退しており、この平面と平行をなしている。同様に、下側分割体20の本体部21の端部対向面21a,21bは、本体部21の内周の半径中心を通る平面より僅かに後退しており、この平面と平行をなしている。 The surfaces of both ends of the main bodies 11 and 21 of the divided bodies 10 and 20 face each other in a state where the resin pipes 1 and 2 are connected to each other as described later. Hereinafter, this surface is referred to as an end facing surface. The main bodies 11 and 21 have shorter circumferential dimensions than a perfect semi-cylinder. That is, the end facing surfaces 11a and 11b of the main body 11 of the upper split body 10 are slightly recessed from the plane passing through the radial center of the inner circumference of the main body 11 and are parallel to this plane. Similarly, the end facing surfaces 21a and 21b of the main body 21 of the lower split body 20 are slightly recessed from the plane passing through the radial center of the inner circumference of the main body 21 and are parallel to this plane. ..

分割体10,20の本体部11,21の内周面には、周方向に略半円をなして延びる嵌合溝12,22が形成されている。嵌合溝12,22の菅軸方向両側にはテーパ面12a、22aが形成されている。このテーパ面12a、22aのテーパ角度は、樹脂管1,2のフランジ部1a,2aのテーパ面1y、2yと等しい。嵌合溝12,22の断面形状は、後述するようにフランジ部1a,2aの突き合わせ面1x、2xが接した状態でのフランジ部1a、2aの断面形状と略等しい。
なお、本体部11,21の外周には、周方向に延びる肉盗み凹部(本体部11の肉盗み凹部13のみ示す)、が形成されている。
Fitting grooves 12 and 22 extending in a substantially semicircle in the circumferential direction are formed on the inner peripheral surfaces of the main bodies 11 and 21 of the divided bodies 10 and 20. Tapered surfaces 12a and 22a are formed on both sides of the fitting grooves 12 and 22 in the direction of the tube axis. The taper angles of the tapered surfaces 12a and 22a are equal to the tapered surfaces 1y and 2y of the flange portions 1a and 2a of the resin pipes 1 and 2. The cross-sectional shape of the fitting grooves 12 and 22 is substantially the same as the cross-sectional shape of the flange portions 1a and 2a in a state where the butt surfaces 1x and 2x of the flange portions 1a and 2a are in contact with each other, as will be described later.
It should be noted that a meat stealing recess extending in the circumferential direction (only the meat stealing recess 13 of the main body 11 is shown) is formed on the outer periphery of the main body portions 11 and 21.

上側分割体10の本体部11の一端部には、係合部15が本体部11と一体をなして設けられている。この係合部15は、本体部11の一端部から径方向外側に突出する突出部15aと、この突出部15aと直交して端部対向面11aを超えて下方に(下側分割体20に向かって)延びる延出部15bと、を有している。 An engaging portion 15 is provided integrally with the main body portion 11 at one end of the main body portion 11 of the upper split body 10. The engaging portion 15 has a protruding portion 15a that protrudes radially outward from one end of the main body portion 11 and a downward portion (on the lower split body 20) that is orthogonal to the protruding portion 15a and exceeds the end facing surface 11a. It has an extension 15b that extends (towards).

上側分割体10の係合部15には係合穴16が形成されている。この係合穴16は、延出部15bに形成され径方向に貫通する主穴部16aと、突出部15aに形成され主穴部16aに連なる逃がし凹部16bとを有している。
主穴部16aは略矩形をなし、係合穴16の下側の面16xと本体部11の端部対向面11aの延長面との間を占めている。この下側の面16xは後述するように荷重受面として提供される。
逃がし凹部16bは、端部対向面11aの延長面より上方(下側分割体20の反対側)に位置しており、径方向外側が開放されている。逃がし凹部16bの横寸法は、主穴部16aの横寸法と等しい。
An engaging hole 16 is formed in the engaging portion 15 of the upper split body 10. The engaging hole 16 has a main hole portion 16a formed in the extending portion 15b and penetrating in the radial direction, and a relief recess 16b formed in the protruding portion 15a and connected to the main hole portion 16a.
The main hole portion 16a has a substantially rectangular shape and occupies between the lower surface 16x of the engagement hole 16 and the extension surface of the end facing surface 11a of the main body portion 11. The lower surface 16x is provided as a load receiving surface as described later.
The relief recess 16b is located above the extension surface of the end facing surface 11a (opposite side of the lower split body 20), and the radial outer side is open. The lateral dimension of the relief recess 16b is equal to the lateral dimension of the main hole portion 16a.

下側分割体20の本体部21の一端部には、径方向外方向に延びる係合突起25が本体部21と一体に形成されている。係合突起25の断面形状は矩形をなし、その上面は本体部21の端部対向面21aと面一をなしている。係合突起25の縦寸法、横寸法は、上側分割体10の係合穴16の主穴部16aの縦寸法、横寸法より若干短い。
後述するように下側分割体20の係合突起25が上側分割体10の係合穴16に挿入されることにより、ヒンジ手段Hが構成される。このヒンジ手段Hは、上側分割体10を下側分割体20に対し、樹脂管1,2の管軸Lと直交する平面に沿って相対回動可能に連結する。
At one end of the main body 21 of the lower split body 20, an engaging protrusion 25 extending radially outward is formed integrally with the main body 21. The cross-sectional shape of the engaging protrusion 25 is rectangular, and the upper surface thereof is flush with the end facing surface 21a of the main body 21. The vertical and horizontal dimensions of the engaging protrusion 25 are slightly shorter than the vertical and horizontal dimensions of the main hole portion 16a of the engaging hole 16 of the upper split body 10.
As will be described later, the hinge means H is configured by inserting the engaging protrusion 25 of the lower splitting body 20 into the engaging hole 16 of the upper splitting body 10. The hinge means H connects the upper split body 10 to the lower split body 20 so as to be relatively rotatable along a plane orthogonal to the pipe axis L of the resin pipes 1 and 2.

分割体10、20の本体部11,21の他端部には、径方向外側に突出する受部18、28が、それぞれ本体部11,21と一体をなして形成されている。受部18の下面は本体部11の端部対向面11bと面一をなし、受部28の上面は本体部21の端部対向面21bと面一をなしている。受部18、28には、貫通穴18a,28aが形成されている。受部28の下面には、貫通穴28aの両側に位置する一対の回り止め用凸部29が形成されている。
図3(B)に示すように、上記受部18,28を締結するための締結手段30は、ボルト31とナット32を有している。
At the other ends of the main bodies 11 and 21 of the divided bodies 10 and 20, receiving portions 18 and 28 projecting outward in the radial direction are formed integrally with the main bodies 11 and 21, respectively. The lower surface of the receiving portion 18 is flush with the end facing surface 11b of the main body 11, and the upper surface of the receiving portion 28 is flush with the end facing surface 21b of the main body 21. Through holes 18a and 28a are formed in the receiving portions 18 and 28. On the lower surface of the receiving portion 28, a pair of anti-rotation convex portions 29 located on both sides of the through hole 28a are formed.
As shown in FIG. 3B, the fastening means 30 for fastening the receiving portions 18 and 28 has a bolt 31 and a nut 32.

接続装置による樹脂管の接続工程
上記接続装置5による樹脂管1,2の接続工程について説明する。図3(A)、図4(A)に示すように、最初に樹脂管1,2のフランジ部1a,2aを、突き合わせ面1xの収容溝1zに収容されたシールリング3が樹脂管2の突き合わせ面2xに軽く接する程度に近づけた状態で、下側分割体20に乗せる。フランジ部1a,2aが嵌合溝22に位置合わせされ、その一部が嵌合溝22に収容される。
Connection Step of Resin Tube by Connection Device The connection step of the resin pipes 1 and 2 by the connection device 5 will be described. As shown in FIGS. 3A and 4A, the seal ring 3 in which the flange portions 1a and 2a of the resin pipes 1 and 2 are first housed in the storage groove 1z of the butt surface 1x is the resin pipe 2. Place it on the lower split body 20 in a state where it is lightly in contact with the butt surface 2x. The flange portions 1a and 2a are aligned with the fitting groove 22, and a part thereof is accommodated in the fitting groove 22.

次に、上側分割体10を下側分割体20に対して傾斜姿勢のまま横方向から近づけ、係合部15の係合穴16に係合突起25を挿入する。この際、係合突起25の先端部の一部は係合穴16の主穴部16aから外れるが、逃がし凹部16bに受け入れることができる。そのため、係合突起25が係合部15と干渉せずに、上側分割体10はフランジ部1a,2aに深く被せることができる。 Next, the upper split body 10 is brought closer to the lower split body 20 from the lateral direction in an inclined posture, and the engaging protrusion 25 is inserted into the engaging hole 16 of the engaging portion 15. At this time, a part of the tip portion of the engaging protrusion 25 is disengaged from the main hole portion 16a of the engaging hole 16, but can be received by the relief recess 16b. Therefore, the upper split body 10 can be deeply covered with the flange portions 1a and 2a without the engaging protrusion 25 interfering with the engaging portion 15.

具体的に説明すると、係合突起25が係合穴16に挿入されてヒンジ手段Hが構成された初期段階で、上側分割体10の嵌合溝12の最深部の端E(ヒンジ手段Hの反対側の端)は、フランジ部1a,2aの上半部の周方向の半分を越えている。すなわち、上側分割体10の端Eは図3(A)においてフランジ部1a,2aの中心を通る垂直面Vより左側(ヒンジ手段Hの反対側)に位置する。 Specifically, at the initial stage where the engaging protrusion 25 is inserted into the engaging hole 16 to form the hinge means H, the deepest end E of the fitting groove 12 of the upper split body 10 (the hinge means H). The opposite end) extends beyond the circumferential half of the upper half of the flanges 1a, 2a. That is, the end E of the upper split body 10 is located on the left side (opposite side of the hinge means H) from the vertical surface V passing through the center of the flange portions 1a and 2a in FIG. 3A.

次に、上側分割体10を下側分割体20に近づけるように支点Fを中心として回動させることにより、上側分割体10の受部18が下側分割体20の受部28に近づき対峙する。この状態で、上側分割体10の嵌合溝12内にもフランジ部1a,2aの一部が収容される。また、下側分割体20の係合突起25は上側分割体10の係合穴16の主穴部16a内に収まる。 Next, by rotating the upper split body 10 around the fulcrum F so as to approach the lower split body 20, the receiving portion 18 of the upper split body 10 approaches and faces the receiving portion 28 of the lower split body 20. .. In this state, a part of the flange portions 1a and 2a is also accommodated in the fitting groove 12 of the upper split body 10. Further, the engaging protrusion 25 of the lower split body 20 fits within the main hole portion 16a of the engaging hole 16 of the upper split body 10.

次に、一対の回り止め用凸部29間にナット32を回動不能に嵌めた状態で、図3(B)に示すようにボルト31を分割体10、20の受部18、28の貫通穴18a,28aに通してナット32に螺合させ、締付方向に回す。これにより、下側分割体20と上側分割体10を、樹脂管1,2のフランジ部1a,2aを挟んだ状態で締め付ける。この締め付け力は、嵌合溝12,22の両側のテーパ面12a,22aとフランジ部1a,2aのテーパ面1y、2yの作用により、フランジ部1a,2aを互いに近づける軸方向の力に変換される。その結果、図4(B)に示すように、フランジ部1a,2aの突き合わせ面1x、2x同士が突き合わされ、一方の突き合わせ面1xの収容溝1zに収容されたシールリング3が、弾性変形を伴って他方の突き合わせ面2xに密着し、これにより突き合わせ面1x、2x間がシールされる。このようにして接続工程が完了する。 Next, with the nut 32 rotatably fitted between the pair of anti-rotation convex portions 29, the bolt 31 is passed through the receiving portions 18 and 28 of the divided bodies 10 and 20 as shown in FIG. 3 (B). Pass it through the holes 18a and 28a, screw it into the nut 32, and turn it in the tightening direction. As a result, the lower split body 20 and the upper split body 10 are tightened with the flange portions 1a and 2a of the resin pipes 1 and 2 sandwiched. This tightening force is converted into an axial force that brings the flange portions 1a and 2a closer to each other by the action of the tapered surfaces 12a and 22a on both sides of the fitting grooves 12 and 22 and the tapered surfaces 1y and 2y of the flange portions 1a and 2a. To. As a result, as shown in FIG. 4B, the abutting surfaces 1x and 2x of the flange portions 1a and 2a are abutted against each other, and the seal ring 3 accommodated in the accommodating groove 1z of one abutting surface 1x undergoes elastic deformation. Along with this, it comes into close contact with the other butt surface 2x, whereby the butt surface 1x and 2x are sealed. In this way, the connection process is completed.

上記ボルト31の締め付けにより、受部18,28同士が近づき、ヒンジ手段Hでは、係合突起25が係合部15の係合穴16の荷重受面16xに強く当たる。 By tightening the bolt 31, the receiving portions 18 and 28 approach each other, and in the hinge means H, the engaging projection 25 strongly hits the load receiving surface 16x of the engaging hole 16 of the engaging portion 15.

本願発明の特徴部について
上記のように、シールリング3が収容溝1zに正常に収容された状態で接続装置5により樹脂管1,2を接続した場合には、樹脂管1,2の突き合わせ面1x、2x間は良好にシールされ、漏水が生じない。
しかし、シールリング3の一部が収容溝1zから外れた状態で樹脂管1,2を接続した場合には、樹脂管1,2の突き合わせ面1x、2x間にシール不良が生じ、漏水が生じる。
Regarding the feature portion of the present invention As described above, when the resin tubes 1 and 2 are connected by the connecting device 5 in a state where the seal ring 3 is normally accommodated in the accommodating groove 1z, the butt surface of the resin tubes 1 and 2 is connected. The space between 1x and 2x is well sealed and no water leakage occurs.
However, when the resin pipes 1 and 2 are connected in a state where a part of the seal ring 3 is separated from the accommodating groove 1z, a sealing defect occurs between the butt surfaces 1x and 2x of the resin pipes 1 and 2, and water leakage occurs. ..

本願発明では、シールリング3が正常にセットされているか否かを判別するために、分割体10,20の端部対向面11b、21b間の隙間の大きさの相違に着目した。
詳述すると、シールリング3が正常にセットされた場合には、図3(B)、図5、図6に示すように、分割体11,12の締結側の端部対向面11b、21b間の隙間は小さい。これに対してシールリング3が収容溝1zから外れている場合には、シールリング3が樹脂管1,2の突き合わせ面1x、2x間に介在されるため突き合わせ面1x、2xが突き合わされない。その結果、分割体10,20が互いに近づくのを制限され、端部対向面11b、21b間の隙間が大きくなる。
In the present invention, in order to determine whether or not the seal ring 3 is normally set, attention is paid to the difference in the size of the gap between the end facing surfaces 11b and 21b of the divided bodies 10 and 20.
More specifically, when the seal ring 3 is normally set, as shown in FIGS. 3 (B), 5 and 6, between the end facing surfaces 11b and 21b on the fastening side of the divided bodies 11 and 12. The gap is small. On the other hand, when the seal ring 3 is out of the accommodating groove 1z, the seal ring 3 is interposed between the butt surfaces 1x and 2x of the resin pipes 1 and 2, so that the butt surfaces 1x and 2x are not abutted. As a result, the divided bodies 10 and 20 are restricted from approaching each other, and the gap between the end facing surfaces 11b and 21b becomes large.

本願発明の接続装置5は、シールリング3が正常にセットされているか否か(すなわちシールが良好か否か)を判別するための手段として、図5、図6に示すように、分割体10,20の本体部11,21の締結側の端部において管軸方向の一側面に形成された確認穴10h、20hと、図7に示す施工管理治具40と、を備えている。 As shown in FIGS. 5 and 6, the connecting device 5 of the present invention is a divided body 10 as a means for determining whether or not the seal ring 3 is normally set (that is, whether or not the seal is good). , 20 are provided with confirmation holes 10h and 20h formed on one side surface in the pipe axis direction at the end of the main body portions 11 and 21 on the fastening side, and the construction management jig 40 shown in FIG. 7.

確認穴10h、20hは、締結手段30による締結箇所から遠く、分割体10,20の内周面と端部対向面11b、21bが交差する角部の近傍に形成するのが好ましい。より具体的には、確認穴10h、20hは、分割体10,20の本体部11,21の内周面から、本体部11,21の厚さTaの50%以下の距離に形成するのが好ましい。また、確認穴10h、20hは、端部対向面11b、21bから、受部18,28の厚さTbの70%以下の距離に形成するのが好ましい。さらに、確認穴10h、20hの深さは20mm以下にするのが好ましい。 It is preferable that the confirmation holes 10h and 20h are formed in the vicinity of the corner portion where the inner peripheral surfaces of the divided bodies 10 and 20 and the end facing surfaces 11b and 21b intersect with each other, far from the fastening portion by the fastening means 30. More specifically, the confirmation holes 10h and 20h are formed at a distance of 50% or less of the thickness Ta of the main bodies 11 and 21 from the inner peripheral surfaces of the main bodies 11 and 21 of the divided bodies 10 and 20. preferable. Further, the confirmation holes 10h and 20h are preferably formed at a distance of 70% or less of the thickness Tb of the receiving portions 18 and 28 from the end facing surfaces 11b and 21b. Further, the depth of the confirmation holes 10h and 20h is preferably 20 mm or less.

施工管理治具40は、細長い板形状の把持部41と、この把持部41の両端部に形成された突起42,43とを有している。本実施形態では突起42,43は断面円形であり、先端が半球状またはテーパ形状をなしている。突起42,43の径は確認穴10h、20hの径と等しいかわずかに小さい。 The construction management jig 40 has an elongated plate-shaped grip portion 41 and protrusions 42 and 43 formed at both ends of the grip portion 41. In the present embodiment, the protrusions 42 and 43 have a circular cross section, and the tips are hemispherical or tapered. The diameters of the protrusions 42 and 43 are equal to or slightly smaller than the diameters of the confirmation holes 10h and 20h.

突起42,43間の距離Da(図7(B)参照)は、シールリング3が収容溝1zに収まった正常なセット状態で接続装置5により樹脂管1,2の接続作業が行われた時の確認穴10h、20h間の距離Db(図6参照)と等しい。詳述すると、本実施形態では、シールリング3が正常にセットされた状態で接続された時には、端部対向面11b、21b間の隙間寸法Dxは、略一定で例えば1.7mmである。上記確認穴10h、20h間の距離Dbは、この距離Dxに、端部対向面11bと確認穴10h間の距離と、端部対向面21bと確認穴20h間の距離を加えることにより得られる。 The distance Da between the protrusions 42 and 43 (see FIG. 7B) is when the resin pipes 1 and 2 are connected by the connecting device 5 in a normal set state in which the seal ring 3 is contained in the accommodating groove 1z. It is equal to the distance Db (see FIG. 6) between the confirmation holes 10h and 20h. More specifically, in the present embodiment, when the seal ring 3 is connected in a normally set state, the gap dimension Dx between the end facing surfaces 11b and 21b is substantially constant, for example, 1.7 mm. The distance Db between the confirmation holes 10h and 20h is obtained by adding the distance between the end facing surface 11b and the confirmation hole 10h and the distance between the end facing surface 21b and the confirmation hole 20h to this distance Dx.

締結手段30による締結が完了した後、図8に示すように、施工管理治具40の把持部41を掴み、突起42,43を確認穴10h、20hに差し込む。この差し込みが成功した場合には、シールリング3が収容溝1zに正常にセットされた状態で接続装置5により樹脂管1,2の接続作業が行われ、樹脂管1,2の突き合わせ面1x、2x間のシールが良好であることを判別することができる。 After the fastening by the fastening means 30 is completed, as shown in FIG. 8, the grip portion 41 of the construction management jig 40 is grasped, and the protrusions 42 and 43 are inserted into the confirmation holes 10h and 20h. When this insertion is successful, the resin pipes 1 and 2 are connected by the connecting device 5 with the seal ring 3 normally set in the accommodating groove 1z, and the butt surfaces 1x of the resin pipes 1 and 2 are connected. It can be determined that the seal between 2x is good.

シールリング3が収容溝1zから外れている場合には、締結手段30による締結が完了した後、端部対向面11b、21b間の隙間寸法が大きくなってしまい、例えばシールリング3が正常にセットされている場合の3倍以上、本実施形態では5.8mm以上になってしまう。そのため、確認穴10h、20h間の距離が正常時より大きくなり、施工管理治具40の突起42,43を確認穴10h、20hに同時に差し込むことができない。これにより、樹脂管1,2の突き合わせ面1x、2x間のシールが不良であると判別することができる。 When the seal ring 3 is out of the accommodation groove 1z, the gap between the end facing surfaces 11b and 21b becomes large after the fastening by the fastening means 30 is completed. For example, the seal ring 3 is normally set. In this embodiment, it will be 5.8 mm or more, which is three times or more the case where it is used. Therefore, the distance between the confirmation holes 10h and 20h becomes larger than in the normal state, and the protrusions 42 and 43 of the construction management jig 40 cannot be inserted into the confirmation holes 10h and 20h at the same time. Thereby, it can be determined that the seal between the butt surfaces 1x and 2x of the resin tubes 1 and 2 is defective.

なお、確認穴10h、20hが分割体10,20の内周面寄りに形成されているので、締付手段30により締付力の影響による確認穴10h、20hの変化量を小さく抑えることができ、施工管理治具40による確認作業を正確に行うことができる。
施工管理治具40はシール良否の判別後に分割体10,20から取り外してもよいし、シール良好と判別した場合には、分割体10,20に取り付けておいてもよい。
Since the confirmation holes 10h and 20h are formed near the inner peripheral surfaces of the divided bodies 10 and 20, the amount of change in the confirmation holes 10h and 20h due to the influence of the tightening force can be suppressed to be small by the tightening means 30. , The confirmation work by the construction management jig 40 can be performed accurately.
The construction management jig 40 may be removed from the divided bodies 10 and 20 after determining whether the seal is good or bad, or may be attached to the divided bodies 10 and 20 when it is determined that the seal is good.

本発明は、上記実施形態に限定されるものではなく、その趣旨に反しない限りにおいて種々の改変をなすことができる。
シールリング3が正常にセットされている状態で接続が完了した場合の端部対向面11b、21b間の隙間寸法に許容範囲を設定してもよい。この場合、上記実施形態において、施工管理治具40の突起42,43は、深く挿入できなくても半球状またはテーパ状の先端部だけが確認穴10h、20hに挿入した時にシール良好と判別してもよい。また、確認穴10h、20hの径を施工管理治具40の突起42,43より大きくしたり、確認穴10h、20hを端部対向面11a,21bの対向方向に延びる長穴にしたりして、許容範囲を設定してもよい。
The present invention is not limited to the above embodiment, and various modifications can be made as long as it does not contradict the gist thereof.
An allowable range may be set for the gap dimension between the end facing surfaces 11b and 21b when the connection is completed with the seal ring 3 normally set. In this case, in the above embodiment, the protrusions 42 and 43 of the construction management jig 40 are determined to have a good seal when only the hemispherical or tapered tip portion is inserted into the confirmation holes 10h and 20h even if it cannot be inserted deeply. You may. Further, the diameters of the confirmation holes 10h and 20h may be made larger than the protrusions 42 and 43 of the construction management jig 40, and the confirmation holes 10h and 20h may be elongated holes extending in the opposite directions of the end facing surfaces 11a and 21b. The tolerance may be set.

上記実施形態では施工管理治具40によるシールの良否判別を締付手段30による締付完了後に実行したが、締付工程前又は締付工程の途中で実行してもよい。
確認穴10h、20hはそれぞれ複数あってもよい。
In the above embodiment, the quality of the seal is determined by the construction management jig 40 after the tightening by the tightening means 30 is completed, but it may be executed before the tightening process or during the tightening process.
There may be a plurality of confirmation holes 10h and 20h, respectively.

本発明は、端部にフランジ部を有する樹脂管を接続する装置に適用することができる。 The present invention can be applied to an apparatus for connecting a resin tube having a flange portion at an end portion.

1、2 樹脂管
1a,2a フランジ部
1x、2x 突き合わせ面
1y、2y テーパ面
1z 収容溝
3 シールリング
5 接続装置
10 上側分割体(第1分割体)
10h 確認穴(第1確認穴)
20 下側分割体(第2分割体)
20h 確認穴(第2確認穴)
11b、21b 端部対向面
12、22 嵌合溝
12a、22a テーパ面
30 締結手段
40 施工管理治具
41 把持部
42,43 突起
H ヒンジ手段
1, 2 Resin pipes 1a, 2a Flange portion 1x, 2x Butt surface 1y, 2y Tapered surface 1z Accommodating groove 3 Seal ring 5 Connecting device 10 Upper split body (first split body)
10h confirmation hole (1st confirmation hole)
20 Lower split body (second split body)
20h confirmation hole (second confirmation hole)
11b, 21b End facing surfaces 12, 22 Fitting grooves 12a, 22a Tapered surface 30 Fastening means 40 Construction management jig 41 Grips 42, 43 Protrusions H Hinge means

Claims (6)

突き合わせ面とテーパ面を有する環状のフランジ部が一端部に形成された2本の樹脂管を接続する接続装置において、
第1、第2分割体と、前記第1、第2分割体の一端部を互いに樹脂管の管軸と直交する平面に沿って回動可能に連結するヒンジ手段と、前記第1、第2分割体の他端部同士を近付けるように締め付ける締結手段と、を備え、
前記第1、第2分割体は、内周面に円弧状に延びる嵌合溝を有し、前記嵌合溝はその両側にテーパ面を有し、前記締結手段による締め付け時に、前記嵌合溝の前記テーパ面が2本の樹脂管の前記フランジ部の前記テーパ面を押圧することにより、前記第1、第2分割体の前記他端部の対向面が互いに近づくとともに、2本の樹脂管の前記フランジ部の前記突き合わせ面が互いに突き合わされ、一方の樹脂管の前記突き合わせ面の環状の収容溝に収容されたシールリングが、他方の樹脂管の前記突き合わせ面に密着して、2本の樹脂管の前記突き合わせ面間がシールされるようになっており、
前記第1分割体と前記第2分割体の前記他端部の側面には、それぞれ少なくとも1つの第1確認穴と少なくとも1つの第2確認穴が形成され、
さらに、施工管理治具を備え、前記施工管理治具は、前記シールリングが前記収容溝に正常に収容された状態で2本の樹脂管が接続された時に前記第1、第2確認穴と合致する複数の突起を有することを特徴とする樹脂管の接続装置。
In a connecting device for connecting two resin pipes having an annular flange portion having a butt surface and a tapered surface formed at one end thereof.
A hinge means for rotatably connecting the first and second divided bodies and one end of the first and second divided bodies along a plane orthogonal to the tube axis of the resin tube, and the first and second divided bodies. A fastening means for tightening the other ends of the split body so as to bring them closer to each other is provided.
The first and second divided bodies have a fitting groove extending in an arc shape on the inner peripheral surface thereof, and the fitting groove has tapered surfaces on both sides thereof, and the fitting groove has a fitting groove when tightened by the fastening means. By pressing the tapered surface of the flange portion of the two resin tubes, the tapered surfaces of the first and second divided bodies approach each other and the facing surfaces of the other ends of the first and second divided bodies approach each other, and the two resin tubes are used. The abutting surfaces of the flange portion of the above are abutted against each other, and the seal ring accommodated in the annular accommodating groove of the abutting surface of one resin tube is in close contact with the abutting surface of the other resin tube. The space between the butt surfaces of the resin tube is sealed.
At least one first confirmation hole and at least one second confirmation hole are formed on the side surfaces of the first division and the other end of the second division, respectively.
Further, a construction management jig is provided, and the construction management jig is connected to the first and second confirmation holes when two resin pipes are connected in a state where the seal ring is normally accommodated in the accommodating groove. A resin tube connecting device characterized by having a plurality of matching protrusions.
前記第1、第2確認穴は、前記第1、第2分割体の前記他端部において、樹脂管の管軸方向を向く側面に形成されていることを特徴とする請求項1に記載の樹脂管の接続装置。 The first and second confirmation holes according to claim 1, wherein the first and second confirmation holes are formed on a side surface of the resin tube facing the tube axis direction at the other end of the first and second divided bodies. Resin tube connection device. 前記第1、第2確認穴は、前記第1、第2分割体の前記締結手段による締結位置から遠く、前記第1、第2分割体における前記対向面と前記内周面が交差する角部に近い位置に形成されていることを特徴とする請求項2に記載の樹脂管の接続装置。 The first and second confirmation holes are far from the fastening position of the first and second divided bodies by the fastening means, and the corner portion where the facing surface and the inner peripheral surface of the first and second divided bodies intersect. The resin tube connecting device according to claim 2, wherein the resin tube is formed at a position close to the above. 前記第1、第2確認穴の前記第1、第2分割体の内周面からの距離が、前記第1、第2分割体の径方向厚みの50%以下であることを特徴とする請求項3に記載の樹脂管の接続装置。 A claim characterized in that the distance of the first and second confirmation holes from the inner peripheral surface of the first and second divided bodies is 50% or less of the radial thickness of the first and second divided bodies. Item 3. The resin tube connecting device according to item 3. 前記第1、第2確認穴は、前記第1、第2分割体にそれぞれ1つずつ形成され、前記施工管理治具は、細長い把持部を有し、この把持部の両端部に前記突起が形成されていることを特徴とする請求項1〜4のいずれかに記載の樹脂管の接続装置。 The first and second confirmation holes are formed one by one in the first and second divided bodies, and the construction management jig has an elongated grip portion, and the protrusions are provided at both ends of the grip portion. The resin tube connecting device according to any one of claims 1 to 4, wherein the resin tube is formed. 上記第1、第2分割体がガラス繊維入りの樹脂により形成されていることを特徴とする請求項1〜5のいずれかに記載の樹脂管の接続装置。
The resin tube connecting device according to any one of claims 1 to 5, wherein the first and second divided bodies are formed of a resin containing glass fiber.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4184243A1 (en) 2021-11-19 2023-05-24 Seiko Epson Corporation Light source device and projector

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JP2003287172A (en) * 2002-03-28 2003-10-10 Nisshin Kogyo Kk Joint for stainless steel pipe with flange
JP2011122716A (en) * 2010-04-19 2011-06-23 Victaulic Co Of Japan Ltd Housing type joint
JP5740123B2 (en) * 2010-07-09 2015-06-24 積水化学工業株式会社 Resin pipe connection structure
JP2017180816A (en) * 2016-03-24 2017-10-05 Ckd株式会社 Fluid equipment connection structure
JP2020020472A (en) * 2018-07-18 2020-02-06 淀川ヒューテック株式会社 Mounting confirmation tool for pipe connection tool

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003287172A (en) * 2002-03-28 2003-10-10 Nisshin Kogyo Kk Joint for stainless steel pipe with flange
JP2011122716A (en) * 2010-04-19 2011-06-23 Victaulic Co Of Japan Ltd Housing type joint
JP5740123B2 (en) * 2010-07-09 2015-06-24 積水化学工業株式会社 Resin pipe connection structure
JP2017180816A (en) * 2016-03-24 2017-10-05 Ckd株式会社 Fluid equipment connection structure
JP2020020472A (en) * 2018-07-18 2020-02-06 淀川ヒューテック株式会社 Mounting confirmation tool for pipe connection tool

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4184243A1 (en) 2021-11-19 2023-05-24 Seiko Epson Corporation Light source device and projector

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